Valves & Oilfield Products GmbH

INSTRUCTION MANUAL

SM
203/43000~135/85000
TF35ZII CASING SPOOL

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1.General

1.1Main Use and Applicable scope

5
The casing head for TF13-3/8X9 /87-35ZII (called TF35ZII hereinafter) is available to fix drilled
wellhead, connect down hole casing string, reliably seal and control annular space of pipes, and it is an

important equipment of oil/gas wellhead assembly.

1.2 Specification and Model

TF 133/8 95/8 - 35 ZII

casing head design code

working pressure

technical casing reservoir casing

1.3 Service Conditions

Rated working pressure: 35Mpa(5000PSI)

Rated temperature: -18~121(class U)

Working medium: oil, natural gas, mud

1.4 Safety Performance

Design, material, performance test and final test for our products all conform to API Spec 6A requirements of

specification for wellhead & Christmas tree equipment. Therefore, this equipment is safe and reliable when the

operation is in accordance with this instruction manual.

2. Structure Feature and Working Principle

2.1 General Feature

This casing head mainly consists of casing spool housing, casing hanger and valve etc. with the features of
compact structure, firm connection, reliable seal and easy installation.

2.2.Features for Main Components

2.2.1 Casing Spool (Figure 1)

2.2.1.1 Flange and side outlet bore of casing head all conform to API Spec 6A, with good interchangeability.

2.2.1.2 The casing spool reliably seals the casing with Y secondary seal ring, and pressure test can be

carried out between two Y seal rings.

1 1
2.2.1.3The side outlet of casing head is2 /16X5000PSI threaded flange connection with 1 /2.LP VR thread.

2.2.1.4 Lock-down screws on casing flange are used for locking wear bushing.

2.2.1.5 The shoulder of 9-5/8Wtype single taper slip hanger is prepared in casing head cavity.

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1
1.casing spool housing 2. 13-3/8Y seal ring 3. 2 /165000PSI RX24 manual gate valve RX24 4.
1
2 /165000PSI~2LP studded flange 5. 9-5/8W casing hanger 6. BX160 ring gasket

Figure 1: TF 13-3/89-5/8-35ZII casing head

2.2.2 Casing Hanger

2.2.2.1The packoff of 9-5/8Wtype single taper slip hanger is automatically energized by casing weight. And

this casing hanger is split and self-lock structure for fast and ease of installation (Figure2).

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1.handle 2.base seat 3.rubber seal ring 4.slip housing 5.slip 6.lift wire
Figure 2: 9 - 5 / 8 W type casing hanger
2.2.3 Manual Gate Valve (Figure3)

2.2.3.1The main pressure-containing parts are forged with alloy steel meeting material requirements of API

Spec 6A, which has features of safe and reliable working.

2.2.3.2.The gate and seat are metal-to-metal seal, and the weld overlay of sealing surface is hard alloy
featuring abrasion and corrosion resistance.

2.2.3.3.The body and bonnet are bolts connection, and use new type metal-to-metal seal, which simplify the

configuration and guarantee the seal performance.

2.2.3.4.High performance wave spring is utilized between body and seat to make seat be with pre-
tension, which keep good seal performance between seat and gate even under low pressure.

2.2.3.5.The stem packing is made of special compound material, which lowers the torque ensuring seal
performance.

2.2.3.6.A back seal mechanism is designed on stem for replacing stem packing under rated
working pressure.

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2.2.3.7.A bean designed on bearing seat is used to specially lubricating the bear for lubricant
injecting on the spot.
2.2.3.8 Grease fitting is designed at one side of bonnet to refill grease on the spot, which can increase
seal and lubrication performance for gate and seat.

18 17
19 16
20 15
21 14
22 13
23 12
24 11
25 10
26 9
27 8
7
6

5
4
3
2
1

1.valve body 2.gate guide 3.gate 4. O-ring 5.seat 6.wave spring 7.stud bolt 8.gasket 9. stem 10.bolt
11.gasket 12.seal ring 13.nut 14.bonnet 15.gland cap 16.bearing seat 17.rotating bushing 18.split pin

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19.hand wheel 20.square type ring bearing 21.oil cup 22.pin stud 23.bearing 24.nameplate 25.rivet

26.grease fitting 27.injection hole nameplate

Figure 3: manual non-rising stem gate valve

3.Technical Feature

3.1 Main Performance

Production Specification Level: PSL2

Performance Requirement: PR2

Rated Material Class: AA

3.2 Main Parameters:

Connection Form: API Spec 6A flanged connection

Flange Specification: Top flange of casing spool:

135/8 5000psi BX160

lower flange of casing spool: 2 0
3
/4 3000psi RX74
1
Side Outlet: side outlet for casing spool: 2 /165000psi (RX24)

Casing Program: 1 3
3
/8 95/8

4.Dimension and Weight

4.1 Overall Dimension

casing head: length(L) width(W) height(H): 1500900720 (cm)

4.2 Weight
Net weight: casing head 1550Kg

5.Installation Procedure

The installation procedure of this manual is prepared according to normal drilling procedures. Before
installation, its suggested determine the site well arrangement as per well frame base height and specified

height in drawing.

5.1 Installation Procedure for Casing Spool

5.1.1 Clean casing head , steel ring groove and put clean and undamaged seal steel ring into groove then

carefully cross the tubing spool through top of 13-3/8casing, and fix two flanges with bolts.

5.1.2 To keep rigid choke, distance between drain pipeline to the surface shall not change to prevent low
reservoir gas, need to install substitute spool, BOP stacking and mud draining pipe on casing head.
Connect test plug with drilling string, running the test plug into casing cavity through mud draining pipe,

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BOP stacking and substitute spool ,.Close BOP, pump rating working pressure or 80% water pressure of
casing resist side take out one least of both. C h e c k Y s e c o n d a r y a n d B O P s e a l
performance . (drawing D)

1. 13-3/8 technical casing 2. casing head body , 3. 13-3/8 Y seal ring 4 casing test plug

5. 2-1/16X5000PSI RX24 manual gate valve 6. 2-1/16X3000PSI~2LP threaded flange 7. drilling

stem 8. BX160 ring gasket

Drawing D : Check Y secondary seal and BOP performance

5.1.3Release pressure after hydraulic test qualified, then open BOP, take out test plug.

5.1.4 Connect running & retrieving tool and 13-3/88" wear bushing through drilling string and run 13-3/8"
wear bushing through BOP group, make relative marking and tight four lock screws to lock wear bushing,
be careful not too tight to damage wear bushing, take out running and retrieving tool .

5.2 Installation procedure for 9-5/8casing

5.2.1 Drill to desired depth with drilling bit, then take out drilling tool, back out four lockdown screws, also

retrieve wear bushing with running &retrieving tool.

5.2.2 run 9-5/8casing into desired location, and cement the wellhead. Remove bolts and nuts between casing

head and substitute spool, and pick up BOP stack.

5.2.3 Place two boards on flange of casing spool to support 9-5/8hanger assembly.

5.2.4 Lift 9-5/8casing to produce 4-5 tons of super tension.

5.2.5 Rotate casing hanger aligning the locating pin on 9-5/8split casing hanger to wrap the 9-5/8casing,

then take out the handle from up to down and remove the two boards, which set the 9-5/8casing hanger

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assembly on shoulder of 13-3/8 casing head, then loosen 7 casing to be wrapped by slip which will energize

the elastomer to seal the annulus space (see Figure 5).

1.

handle 2.slip housing 3.lower hand wheel 4.slip insert 5.casing 6.lift wire 7.rubber seal ring 8.base seat

9.boards 10.removing plate 11.tunning upper handle 90and keeping lower handle on its position
Figure 5: installation for 9-5/8casing hanger

5.2.6 Cut 9-5/8casing about 6-3/4(170mm) above flange surface, then bevel and smooth the cut to as

drawing (see drawing 5)

6.Uses and Operation

6.1.Gate Valve
6.1.1 The gate is an obturator moving straightly along the vertical direction of passage centerline, with function

of cutting off and opening the passage, and the gate shall be in full-open or full-close position during operation,

No half-open and half-close are permitted. After the hand wheel is closed full, back it off 1/4~1/2 turn.
6.2 The valve elevating thread is left hand acme thread with clock wise as close and counter clock-wise as

open as custom .

7. Troubleshooting
table 1
Symptom Cause Remedy Note

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Leakage at ring gasket Bolts is loose or seal of ring Tighten bolts or replace ring gasket
gasket is failure

Leakage at Y The seal ring failed to seal Replace seal ring

secondary seal casing

Leakage at wing valve of Seal elements is failed or the Install VR plug with special tool (the
casing head gate and seat fail to seal instruction of VR plug is shown at

our manual), then replace the

components on valve or replace the

valve

8.Safety Device

8.1.During drilling, drilling spool, BOP stack and mud draining pipe shall be installed on casing head, and

choke & kill manifold installed on drilling spool to control well flow rate, which are critical important equipments

for controlling oil (gas) well pressure.

9.Maintenance

9.1.Check during normally working

S/N Checking

1 Periodically check and record indication of pressure gage on pipe line

2 Periodically check the condition of flange connecting bolts, and also check for any leakage at every

joint

3 Periodically check if the down stream pipeline of casing head is abnormal condition

4 Periodically check the valve for any leakage, and as per relative operating procedure, check the

wellhead for open and close performance by stage

9.2.Monthly Maintenance

S/N. Maintenance

1 Include the above check items

2 Inject lithium-based lubricant to oil cup on bearing to ensure that the bearing turns flexibly

3 Clean casing head surface

93.Quarterly Maintenance

S/N. Maintenance

1 Include monthly maintenance

2 Inject 7903 grease from grease fitting on bonnet to lubricate gate and seat, as well as seal slight

leakage. Please refer to 9.4

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9.4 Gate Valve Maintenance

Maintenance shall include monthly and quarterly maintenance. If there is any damaged part, replace it as per

an appropriate procedure.
9.4.1 Gate and Seat Replacement (Figure 6)

9.4.1.1 Release the cavity pressure, remove bonnet nuts, and take out bonnet assembly together with
stem and gate. Remove carefully to protect the stem and gate seal surface.

9.4.1.2 Take out seal ring gasket of middle flange and gate guide, retrieve the seat with screwdriver or special

tool.

9.4.1.3 Clean and check the valve cavity, gate, seat, wavy spring and seal ring gasket of middle flange,
replace the damaged or the nonconforming.

9.4.1.4 Replace seat seal ring, install spring and seat, expand the seat into two sides and tighten it with

special tool, and try installing the gate to successfully pass through the annular between two seats.
9.4.1.5 Install seal ring gasket on body middle flange, and install gate guide.

1.bonnet 2.stem 3.gate 4.spring 5.gate guide 6.body 7.seat

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The arrowhead against body center indicates installing and pulling seat
Figure 6: gate and seat installation
9.4.1.6 Coat 7903 grease on both seal faces of gate, connect this to stem and install it together with
bonnet assembly and body. During the installing, slowly run the gate into cavity, insert in gate guide and
run it between two seats, at the same time, respectively align the bolts on middle flange with the bolt
holes on bonnet. Keep the grease fitting on its position.

9.4.1.7 Loosen and take out the special tool, turning the hand wheel shall be trouble-free, and the gate
moving up and down observed through two end holes of body shall be well.

9.4.1.8 Inject 7903 grease through grease fitting on one side of bonnet till be full.

9.4.1.9 Perform seal test to seat.

9.4.2 Stem packing replacement (Figure 7)

9.4.2.1 Usually cut off the pressure source, remove hand wheel, bearing seat, bearing, bearing rotating
bushing and packing gland in turn, take out the damaged seal ring with screwed driver.

9.4.2.2 Clean and dry the bonnet packing housing, stem, packing gland, bearing seat and bearing, replace the

failure part and prepare it with the qualified stem packing.

9.4.2.3 If its hard to release the cavity pressure, while the stem seal ring shall be replaced on actual service,

turn back the bearing seat for 3 turns then close the valve. Continue turning the hand wheel after to positive

stop, and try ones best to tighten it. (back seal is formed) remove hand wheel, bearing seat, bearing, bearing

rotating bushing and packing gland, take out and replace the damaged seal ring with screwed driver (may

press out the seal ring through grease fitting).

9.4.2.4 Lightly lubricate the stem packing and place it into packing housing, reinstall the packing gland,

bearing, bearing seat and hand wheel in turn. Note that rotate the bearing seat to positive stop after

replacing, and screw the tie-down screws to ensure the stem and bonnet cannot form back seal during

daily service.

9.4.2.5 Fill calcium-base grease into the bearing seat.

9.4.2.6 Perform seal test to valve cavity for checking the seal performance of the stem packing.

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1.hand wheel 2.oil cup 3.bearing seat 4.bearing 5.bearing rotating bushing 6.bearing 7.packing gland

cap 8.seal ring 9.ring gasket 10.stem 11.bonnet packing housing 12.bonnet 13.grease fitting

Figure 7: replace stem seal ring

9.4.3 Lubrication and Seal( Figure 8)

9.4.3.1 Bearing trust of gate valve is lubricated with lithium-base grease, and after every repair shall
check the grease for worn condition. Replace or refill the grease if its bad, polluted or shortage.

9.4.3.2 Wash out the cavity and refill grease to lubricate the gate and seat. Note that shall wash out and
clean the vale cavity to avoid rusting or locking for the nut threads and the stem thread contacting the

medium directly.

9.4.3.3 If the stem back seal leaks slightly during the operation, can inject the grease through grease fitting on
bonnet but shall replace the seal in time after service.

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1.test gun 2.butter gun 3.grease injection port 4.lithium-base grease injection port
Figure 8: seal and lubrication
9.4.4 Gate Valve Maintenance (table 2)
(table 2)

Maintained component Maintenance Note

Bearing Refill grease periodically to ensure trouble-

free turning hand wheel

Connection bolt Periodically check the bolt conditions

Seal face of gate and Periodically refill sealant (every third month) 7903 sealant

seat

Valve packing No leakage is permitted; otherwise the Tighten packing gland for little
packing shall be replaced. leakage

10.Storing and Shipping

10.1Drain after testing

All gate valves shall be drained and lubricated after testing and prior to storage or shipment.

10.2Rust Prevention

Prior to shipment, valve shall have exposed metallic surface protected with a rust preventative that will not

become fluid and run at a temperature less than 50(125).

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10.3. Sealing Surface Protection

Exposed sealing surfaces shall be protected from mechanical damage for shipping.

10.4.Wooden case packs the casing head, and Christmas tree, lift the case horizontally with steel wire, and
prevent deflection and impacting the hard object to protect the products.

10.5.Store the products at dry place when its out of use and coat rust inhibitor on exposed surface.

11.Opening Case and Checking

11.1.Notes of Opening case

11.1.1.Check the case body if its inverted and damaged before opening case.

11.1.2.Open the case with special tool. No hammering is permitted.

11.1.3.Opening case shall be in proper order, open the top first, then open the around.

11.1.4.In order to avoid injuring people, place the case out of the way after removal.

11.2.Checking
11.2.1.Check if there are documents in case.

11.2.2.Check all products in the case according to the packing list.

11.2.3.Check the products surface for damage.

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CUSTOMER COMMENTS
PRODUCT CODE
TF13 /8 9 /8 -35ZII casing head
3 5
TF35 ZII YJ
MACHINE NO. SN. CONTRACT NO.
USER USING DATE FILLING DATE

W e a p p r e c i a t e y o u r c o m m e n t s o n o u r p r o d u c t s , please fill this form and stamp it after

usage of half a year, then send to our company. More comments can be on attached paper.

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