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G3616 (LE) 3729-3990 bkW

with ADEM A4 (5000-5350 bhp)


Gas Petroleum Engine 1000 rpm

0.5 g/bhp-hr NOx (NTE)

CAT ENGINE SPECIFICATIONS


V-16, 4-Stroke-Cycle
Bore.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 mm (11.8 in)
Stroke.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 mm (11.8 in)
Displacement . . . . . . . . . . . . . . . . . . . . 339 L (20,698 in3)
Aspiration. . . . . . . . . . . . . . . . . . . Turbocharged-Aftercooled
Digital Engine Management
Governor and Protection.. . . . . Electronic (ADEM A4)
Combustion.. . . . . . . . . . . . . . . . . Low Emission (Lean Burn)
Engine Weight
net dry (approx).. . . . . . . . . . . . . . . 32 659 kg (72,000 lb)
Total Cooling System Capacity . . . . . . . 798 L (211 gal)
JW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 690 L (182 gal)
SCAC.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 L (29 gal)
Shown with
Lube Oil System (refill) . . . . . . . . . . . . . . . 1329 L (351 gal)
Optional Equipment Oil Change Interval.. . . . . . . . . . . . . . . . . . . . . . . . 5000 hours
Rotation (from flywheel end).. . . . . . . . . . Counterclockwise
Flywheel Teeth.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
FEATURES
Engine Design Testing
- Industry-leading power with ambient-based rating Every engine is full-load tested to ensure proper engine
capability performance.
- ADEM A4 engine control system provides complete Gas Engine Rating Pro
engine control, monitoring, and protection while GERP is a PC-based program designed to provide site
maintaining emissions. performance capabilities for Cat natural gas engines for
- Widest fuel tolerance in the industry for application the gas compression industry. GERP provides engine
flexibility data for your sites altitude, ambient temperature,
- Proven reliability and durability with the lowest owning fuel, engine coolant heat rejection, performance data,
and operating costs installation drawings, spec sheets, and pump curves.
- Factory-installed thermostats
Product Support Offered Through Global Cat Dealer
Emissions Network
Meets U.S. EPA Spark Ignited Stationary NSPS More than 2,200 dealer outlets
Emissions for 2010 with the use of an oxidation catalyst Cat factory-trained dealer technicians service every
Lean Burn Engine Technology aspect of your petroleum engine
Lean-burn engines operate with large amounts of excess Cat parts and labor warranty
air. The excess air absorbs heat during combustion Preventive maintenance agreements available for repair-
reducing the combustion temperature and pressure, before-failure options
greatly reducing levels of NOx. Lean-burn design also
SOSSM program matches your oil and coolant samples
provides longer component life and excellent fuel
against Caterpillar set standards to determine:
consumption.
- Internal engine component condition
Ease of Operation - Presence of unwanted fluids
- Side covers on block allow for inspection of internal - Presence of combustion by-products
components - Site-specific oil change interval
Advanced Digital Engine Management Over 80 Years of Engine Manufacturing Experience
ADEM A4 engine management system integrates speed Over 60 years of natural gas engine production
control, air/fuel ratio control, and ignition/detonation Ownership of these manufacturing processes enables
controls into a complete engine management system. Caterpillar to produce high quality, dependable products
ADEM A4 has improved: user interface, display system, -C ast engine blocks, heads, cylinder liners, and flywheel
shutdown controls, and system diagnostics. housings
Full Range of Attachments - Machine critical components
Large variety of factory-installed engine attachments - Assemble complete engine
reduces packaging time.
Web Site
For all your petroleum power requirements, visit
www.catoilandgasinfo.com.

LEHW0198-01 Page 1 of 4
G3616 (LE) with ADEM A4
GAS PETROLEUM ENGINE
3729-3990 bkW (5000-5350 bhp)

STANDARD EQUIPMENT
Air Inlet System Fuel System
Air cleaner standard duty Gas supply and shut-off valves electronically
Inlet air adapter controlled fuel supply pressure
Control System Ignition System
A4 control system provides electronic governing A4 control system senses individual cylinder
integrated with air/fuel ratio control and individual detonation and controls individual cylinder timing
cylinder ignition timing control
Electrical system and instrumentation certified for Class I, Lube System
Crankcase breathers top mounted
Division 2, Group D hazardous location. Includes entire Oil cooler
ADEM A4 system and optional control panel. Oil filter
Cooling System Oil pan drain valves front and rear
Jacket water pump Mounting System
Jacket water thermostats and housing Engine mounting feet (six total)
Aftercooler/oil cooler pump
Aftercooler/oil cooler thermostats and housing Protection System
Two-stage aftercooler Electronic shutoff system with purge cycle
Jacket water heater connections Crankcase explosion relief valves
Standard ANSI connections Gas shutoff valve
Exhaust System Starting System
Dry exhaust manifolds Air starting system
Single vertical outlet adapter General
Stainless steel encapsulated insulation Paint Caterpillar yellow
Flywheel & Flywheel Housing Single vibration damper with guard
SAE standard rotation

OPTIONAL EQUIPMENT
Air Inlet System Lube System
Heavy-duty air cleaner with precleaners Air or electric motor-driven prelube
Duplex oil filter
Charging System
35 Amp & 65 Amp charging alternators CSA approved Mounting System
Mounting plates (set of six)
Exhaust System
Flexible bellows adapters Power Take-offs
Exhaust expander Front stub shaft
Weld flanges
Starting System
Fuel System Air pressure reducing valve
Fuel filter
Gas pressure regulator General
Flexible connection Engine barring device
Dual vibration damper with guard
Instrumentation
LCD display panel
Color HMI display
Remote data monitoring and speed control
Compatible with Cat Electronic Technician (ET) and
Data View
Modbus and Ethernet capable

LEHW0198-01 Page 2 of 4
G3616 (LE) with ADEM A4
GAS PETROLEUM ENGINE
3729-3990 bkW (5000-5350 bhp)

TECHNICAL DATA

G3616 (LE) Gas Petroleum Engine 1000 rpm


Engine Power
@ 100% Load bkW (bhp) 3729 (5000) 3859 (5175) 3990 (5350)

Engine Speed rpm 1000 1000 1000


Max Altitude @ Rated
Torque and 38C (100F) m (ft) 1524 (5000) 1524 (5000) 1524 (5000)
Speed Turndown @ Max
Altitude, Rated Torque,
and 38C (100F) % 25 25 25

SCAC Temperature C (F) 54 (130) 43 (110) 32 (90)

Emissions*
NOx g/bkW-hr (g/bhp-hr) 0.67 (0.5)
CO g/bkW-hr (g/bhp-hr) 2.95 (2.20) 2.95 (2.20) 2.95 (2.20)
CO2 g/bkW-hr (g/bhp-hr) 564.57 (421) 563.22 (420) 563.22 (420)
VOC g/bkW-hr (g/bhp-hr) 0.34 (0.25) 0.32 (0.24) 0.31 (0.23)

Fuel Consumption**
@ 100% Load MJ/bkW-hr (Btu/bhp-hr) 9.23(6527) 9.20 (6507) 9.18 (6488)

Heat Balance
Heat Rejection to
Jacket Water
@ 100% Load bkW (Btu/min) 928 (52,789) 933 (53,051) 936 (53,244)

Heat Rejection to
Aftercooler
@ 100% Load Stage 1 bkW (Btu/min) 687 (39,099) 729 (41,482) 772 (43,937)
@ 100% Load Stage 2 bkW (Btu/min) 196 (11,141) 267 (15,174) 341 (19,397)

Heat Rejection to Exhaust


LHV to 25C (77 F)
@ 100% Load bkW (Btu/min) 9795 (557,170) 10,108 (574,945) 10,418 (592,606)

Exhaust System
Exhaust Gas Flow Rate
@ 100% Load m3/min (cfm) 870 (30,714) 886 (31,297) 902 (31,869)
Exhaust Stack
Temperature
@ 100% Load C (F) 449 (840) 444 (831) 438 (821)

Intake System
Air Inlet Flow Rate
@ 100% Load m3/min (scfm) 336 (11,861) 354 (12,485)

Fuel Supply Pressure kPag (psig) 448 14 (65 2)

**at 100% load and speed, all values are listed as not to exceed
**ISO 3046/1

LEHW0198-01 Page 3 of 4
G3616 (LE) with ADEM A4
GAS PETROLEUM ENGINE
3729-3990 bkW (5000-5350 bhp)

GAS PETROLEUM ENGINE

3278 mm
129 in

5652 mm 2634 mm
222.5 in 104 in

DIMENSIONS Note: G
 eneral configuration not to be used for
installation.
Length mm (in) 5652 (222.5)
Width mm (in) 2634 (104)
Height mm (in) 3278 (129)
Shipping Weight kg (lb) 32 659 (72,000)

RATING DEFINITIONS AND CONDITIONS


Engine performance is obtained in accordance with SAE Conditions: Power for gas engines is based on fuel
J1995, ISO3046/1, BS5514/1, and DIN6271/1 standards. having an LHV of 33.74 kJ/L (905 Btu/cu ft) at 101 kPa
(29.8 in Hg) and 15C (59F). Fuel rate is based on a
Transient response data is acquired from an engine/ cubic meter at 101 kPa (29.8 in Hg) and 15.6C
generator combination at normal operating temperature (60.1F). Air flow is based on a cubic foot at 101 kPa
and in accordance with ISO3046/1 standard ambient (29.8 in Hg) and 25C (77F). Exhaust flow is based
conditions. Also in accordance with SAE J1995, on a cubic foot at 100 kPa (29.5 in Hg) and stack
BS5514/1, and DIN6271/1 standard reference conditions. temperature.

Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, ADEM, SOS, Caterpillar Yellow and the Power Edge trade dress,
as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

Performance Numbers: DM5563-03, DM5133-03, DM5564-03 2014 Caterpillar


LEHW0198-01 (9-14) All rights reserved.