AGITATOR DESIGN

Code ASME SEC VIII DIV. 1 & E.E.U.A Catalogue

1. Design Conditions 2. Impeller Details
Fluid Inside Vessel Impeller material
Density 1000 Kg / m Max. all stress @ design temp. Sb kg / cm
Viscocity 1 cp No.of Impellers Nos.
Design Temperature T 200 C Jamming Factor J 1.5
No. of Baffles 4 Nos. Bottom to Top
Shaft Material MOC SA 479 Gr 316 Type of impeller Sweep Diameter
Max. all stress @ design temp. S 1799 kg / cm Impeller 1 Anchor 2100 mm
Allowable Shear Stress Ss 899.50 kg / cm Impeller 2 Mig 1550 mm
Minimum Agitator Speed Nmin 48 RPM Impeller 3 mm
Maximum Agitator Speed Nmax 48 RPM Impeller 4 mm
Power Calculations
Impeller 1 Impeller 2 Impeller 3 Impeller 4
Reynolds No. Nre D1 x Nmax x = 3528000.00 1922000.00 0.00 0.00

Power Number Np = 0.58 0.55

Required Power (H.P.) Pr Np x x Nmax x D15 = 16.27 3.38 0.00 0.00

9.81 x 76

Total Required Power = 19.65 H.P.

Power reqd with losses 24.56
Actual Provided Power = 25 H.P.
Power Consumed
Impeller 1 = 18.00 H.P. 20.7000115
Impeller 2 = 7.00 H.P. 4.29998855
Impeller 3 = 0.00 H.P.
Impeller 4 = 0.00 H.P.
Shaft Dia. Calculations
Overhang Length from Bottom Brg. To Impeller
Bott Brg to Impeller 1 (L1) = 4300 mm
Bott Brg to Impeller 2 (L2) = 2600 mm
Bott Brg to Impeller 3 (L3) = mm
Bott Brg to Impeller 4 (L4) = mm
Rated Torque
Torque on Imp 1 = 26799.85 Kg cm
Torque on Imp 2 = 10422.16 Kg cm
Torque on Imp 3 = 0.00 Kg cm
Torque on Imp 4 = 0.00 Kg cm
Total Rated Torque = 37222.01 Kg cm
Max. Rated Torque
Torque on Imp 1 (Tm1) = 40199.77 Kg cm
Torque on Imp 2 (Tm2) = 15633.24 Kg cm
Torque on Imp 3 (Tm3) = 0.00 Kg cm
Torque on Imp 4 (Tm4) = 0.00 Kg cm
Total Rated Torque = 55833.01 Kg cm
Force on Impeller
Force on Imp 1 (Fm1) = 510.47 Kgf
Force on Imp 2 (Fm2) = 268.96 Kgf
Force on Imp 3 (Fm3) = 0.00 Kgf
Force on Imp 4 (Fm4) = 0.00 Kgf
Bending Moment
Moment at Imp 1 (Mm1) = 219503.49 Kg cm
Moment at Imp 2 (Mm2) = 69929.34 Kg cm
Moment at Imp 3 (Mm3) = 0.00 Kg cm
Moment at Imp 4 (Mm4) = 0.00 Kg cm
Max Bending Moment (Mm) = 289432.84 Kg cm

Eqv. Bending Moment (Me) = 293443.97 Kg cm

Shaft Dia for bending at Bot Brg = 118.44 mm
Shaft Dia for Shear at Bot Brg = 80.77 mm
Shaft Dia Required at Bot Brg = 118.44 mm
Shaft Dia Prov at Bot Brg = 120 mm
Shaft Dia at Impeller = 125 mm
Material
Shaft 0
Impeller 0
Hub 0 200
Key 0 300
Rigid Coupling 0 250
R.C.Bolts 0
Design Temperature 160
Nmax 72
Nmin 72

0 100 150 200 250 300 400

SA 479 Gr 316 Low 30 30 30 30 30 30 28.95
SA 479 Gr 316 High 30 30 27.975 25.95 24.675 23.4 21.45

Material 0 100 150 200 250 300 400

SA 106 Gr.B 17.1 17.1 17.1 17.1 17.1 17.1 17.1
SA 240 Gr.304 High 20 20 20 20 20 18.9 18.3
SA 240 Gr.304 L High 16.7 16.7 16.7 16.7 16.7 16.7 15.8
SA 240 Gr.304 L Low 16.7 16.7 16.7 14.3 14.3 12.8 11.7
SA 240 Gr.304 Low 20 20 20 16.7 16.7 15 13.8
SA 240 Gr.316 High 20 20 20 20 20 20 19.3
SA 240 Gr.316 L High 16.7 16.7 16.7 16.7 16.7 16.7 15.7
SA 240 Gr.316 L Low 16.7 16.7 16.7 14.2 14.2 12.7 11.7
SA 240 Gr.316 Low 20 20 20 17.3 17.3 15.6 14.3
SA 515 Gr.60 17.1 17.1 17.1 17.1 17.1 17.1 17.1
SA 516 Gr.70 20 20 20 20 20 20 20
SA 53 Gr.B 17.1 17.1 17.1 17.1 17.1 17.1 17.1
SA 312 TP 304 High (Smls)
SA 312 TP 316 L High (Smls) 16.7 16.7 16.7 16.7 16.7 16.7 15.7
SA 312 TP 316 L High (Welded) 14.2 14.2 14.2 14.2 14.2 14.2 13.4
SA 312 TP 316 L Low (Smls) 16.7 16.7 15.45 14.2 13.45 12.7 11.7
SA 312 TP 316 L Low (Welded) 14.2 14.2 13.15 12.1 11.45 10.8 9.9
SA 312 TP 316 Low (Smls)
SA 312 TP 316 Low (Welded)

Actual L/S Actual K1

16.67 650

L/S K1
1 420 12 610
2 510 Err:502 Err:502
3 555 16.67 Err:502
4 580
5 590
6 595
7 600
8 601
 9 602
10 603
11 605
12 610

Moment M 401997.68 Kgmm

Allowable Stress Fb 17.99 Kg/mm2
Blade Width b 200 mm
Blade Thk s 12 mm
Tee ht h 75 mm
Tee thk t 12 mm
Overall Height d 87 mm
Dist of Extreme fibre y 69.1363636364 mm
Area A 3300 mm2
Moment of Inertia I 1689238.63636 mm4
Section Modulus Z 24433.4319527 mm3

Induced Stress Fi 16.4527716375

Anchor
Hub O/D
Hub I/D
Dia 2100
Height 1050
Thickness 16
Tee ht 35
Tee thk 16
 17.3
15.6
16.45

500 600 650 700 750 800 850 900 950 1000
27 25.5 24.99 24.45 24.15 23.85 23.55 23.4 23.1 22.95
19.95 18.9 18.45 18.15 17.85 17.7 17.4 17.25 17.1 16.95

500 600 650 700 750 800 850 900 950 1000
17.1 17.1 17.1 15.6 13 10.8 8.7 5.9 0 0
17.5 16.6 16.2 15.8 15.5 15.2 14.9 14.5 14.3 14
14.7 14 13.7 13.5 16.3 13 0 0 0 0
10.9 10.4 10.2 10 9.3 9.7 0 0 0 0
12.9 12.3 12 11.7 11.5 11.2 11 10.8 10.6 10.4
18 17 16.6 16.3 16.1 15.9 15.7 15.5 15.4 15.3
14.8 14 13.7 13.5 13.2 12.9 12.7 0 0 0
10.9 10.4 10.2 10 9.8 9.6 9.4 0 0 0
13.3 12.6 12.3 12.1 11.9 11.8 11.6 11.6 11.4 11.3
17.1 16.4 15.8 15.3 13 10.8 8.7 5.9 4 2.5
20 19.4 18.8 18.1 14.8 12 9.3 6.7 4 2.5
17.1 17.1 17.1 15.6 13 10.8 8.7 5.9 0 0

14.8 14 13.7 13.5 13.2 12.9 12.7 0 0 0

12.5 11.9 11.7 11.4 11.2 11 10.8 0 0 0
10.9 10.4 10.2 10 9.8 9.6 9.4 0 0 0
9.3 8.8 8.7 8.5 8.3 8.1 8 0 0 0
1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
22.65 18.6 14.7 11.1 8.25 6.15 4.65 3.45 2.55 1.95
16.8 16.65 14.7 11.1 8.25 6.15 4.65 3.45 2.55 1.95

1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
0 0 0 0 0 0 0 0 0 0
12.4 9.8 7.7 6.1 4.7 3.7 2.9 2.3 1.8 1.4
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
10.1 9.8 7.7 6.1 4.7 3.7 2.9 2.3 1.8 1.4
15.1 12.4 9.8 7.4 5.5 4.1 3.5 2.3 1.7 1.3
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
11.2 11.1 9.8 7.4 5.5 4.1 3.1 2.3 1.7 1.3
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
 AGITATOR DESIGN
Code E.E.U.A Catalogue & ASME SEC VIII DIV. 1
1. Design Conditions 2. Material of Construction E (PSI) All Stress
Fluid Inside Vessel Shaft 30240000 kg / cm
Design Temperature T 160 C Impeller kg / cm
Fluid Density 1200 Kg / m Hub kg / cm
Fluid Viscosoity 1 cp Key kg / cm
Maximum Agitator Speed Nmax 72 RPM Rigid Cplg kg / cm
Minimum Agitator Speed Nmin 72 RPM R.C.Bolt kg / cm
3. Impeller Details
Type Dia No of Blade Blade Width Blade thk Hub O/D Hub Ht O.H. length Wt (Kg) M.I. (inch4)
Impeller 1 Anchor 2100 4 100 8 130 100 4300 26.02 4.89
Impeller 2 Mig 1550 4 125 8 130 100 2600 23.52 4.89
Impeller 3 0 0 4 125 8 130 100 0 -1.28 4.89
Impeller 4 0 0 4 115 8 130 100 0 -1.11 4.89

Critical Speed
Shaft
Dist Between CL of bearings S 300
Overhang Portion of Shaft L 5000
Ratio n L/S 16.67
Factor from E.E.U.A. K1 650