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Journal of Chromatography A
journal homepage: www.elsevier.com/locate/chroma
a r t i c l e i n f o a b s t r a c t
Article history: An innovative process to purify mAb from CHO cell culture supernatant was developed. This three-
Received 28 January 2015 step process involved two mixed mode resins and an anion exchange membrane. We used a human IgG
Received in revised form 6 March 2015 mixture to determine the optimal conditions for each purication step. Thereafter, the whole process was
Accepted 7 March 2015
evaluated and improved for the purication of a recombinant mAb produced in the supernatant of CHO
Available online 14 March 2015
cells. Once optimized, yield and purity of 88% and 99.9%, respectively were comparable to those obtained
in a conventional process based on a capture step using protein A. In addition, aggregates, HCPs and DNA
Keywords:
levels in the puried fraction were below regulatory specications. Then we used mass spectrometry to
Mixed mode chromatography
Antibody
identify contaminating proteins in the antibody fraction in order to highlight the behavior of HCPs.
Host cell proteins 2015 Elsevier B.V. All rights reserved.
Purication process
1. Introduction neglected in the protein purication eld. It was not before the
pioneering work of Burton and Harding, who developed a vari-
Industrial processes for the purication of recombinant mono- ant called Hydrophobic Charge Induction Chromatography, that
clonal antibodies (mAbs) produced in CHO cells are usually based interest for mixed mode chromatography to purify proteins was
on three successive chromatography steps. The rst consists in rekindled [8]. They tested numerous ligands having heterocycles
the capture of the recombinant antibody from the culture super- known for their hydrophobicity and demonstrated that the combi-
natant by afnity chromatography using protein A. This technique nation of hydrophobic and ionic interactions led to the emergence
has proved to be very efcient in terms of selectivity and purity, of new selectivity. Since then, mixed-mode chromatography has
and has become the standard in pharmaceutical companies. How- been used to evaluate its performances for mAb purication that
ever, a survey indicated that 60% of biopharmaceutical companies does not involve protein A [914].
would like to replace the protein A step [1]. Indeed, there are The second and third chromatography steps used to purify
several technical reasons for this such as protein A leakage, the recombinant antibodies should provide orthogonal modes of inter-
formation of protein aggregates during the elution step which is action when compared to the capture step to enable effective
performed at acidic pH, and the nancial aspect linked to the high separation of any remaining contaminants (Host Cell Proteins, DNA,
cost of the protein A resins. These problems explain why numerous viruses) or unwanted forms of the antibody (aggregates). While the
studies have attempted to nd alternative technologies to cap- process uses Protein A for capture, the second and third steps are
ture antibodies. Multimodal or mixed-mode chromatography has respectively cation-exchange chromatography (CEX) and anion-
recently emerged as a candidate for innovative methods of anti- exchange chromatography (AEX) operated in a owthrough mode.
body purication. Mixed-mode chromatography was developed in The CEX step eliminates host cell proteins, aggregates and leached
the late 1950s with hydroxyapatite [2,3]. The following genera- Protein A, whereas the AEX owthrough step removes contaminat-
tions of mixed-mode ligands were developed after 1970 and were ing DNA from the producing cells and achieves further reduction
used in numerous applications [47]. In the 80s, these resins were in host cell protein impurities. This sequence of steps has been
widely used for the purication of nucleic acids but were curiously widely adopted as a generic purication scheme for a number of
recombinant mAbs [15,16]. Concerning the AEX step, it is generally
accepted that the owthrough mode is the most effective. Indeed,
Corresponding author. at neutral pH, the positively charged antibody does not bind to the
E-mail address: charlotte.cabanne@bordeaux-inp.fr (C. Cabanne). matrix, whereas negatively charged species do [17,18]. However,
http://dx.doi.org/10.1016/j.chroma.2015.03.018
0021-9673/ 2015 Elsevier B.V. All rights reserved.
58 S. Maria et al. / J. Chromatogr. A 1393 (2015) 5764
owing to the limitations of the classical chromatography column, 2.4. Liquid chromatographic resins and columns
i.e. ow distribution, ow rate limitations and cleaning validation,
membrane chromatography was developed, and anion-exchange We used three types of chromatographic resin: (i) HEA HyperCel
membrane adsorbers are already being used as an alternative to (Pall Life Science, Saint Germain en Laye, France); (ii) Capto MMC
column chromatography in some mAb manufacturing processes ImpRes (GE Healthcare, Uppsala, Sweden) packed in columns Tri-
[19]. In light of this advantage, protocols have been developed for corn GE Healthcare (4 ml, 1 cm 5.5 cm) and (iii) HiScreen Capto
the use of membrane adsorbers for all purication steps [20]. MMC column (4.7 ml, 0.77 cm 10 cm) prepacked (GE Healthcare,
Our goal was to benet from these recent improvements in Uppsala, Sweden). Height Equivalent to a Theoretical Plate (HETP)
order to develop an innovative process to purify recombinant mAbs and asymmetry were assessed by injection of 5% acetone (v/v) at
produced by CHO cells. Our strategy was to evaluate a three-step 1% of the volume of the column in order to validate the column
process based on two successive mixed mode chromatography package.
steps, followed by an anion-exchange membrane step. Preliminary We used two types of membrane chromatography: (i) a Sar-
experiments to validate the three steps individually were rst per- tobind Q 75 and (ii) a Sartobind STIC PA Nano (Sartorius Stedim
formed using a human antibody. Thereafter, the whole process was Biotech, Aubagne, France). A cleaning protocol was performed after
evaluated for the purication of a recombinant mAb produced by each purication step according to the manufacturers instructions.
CHO cells. We paid special attention to the monitoring of con- The SEC-UPLC column ACQUITY UPLC BEH200 SEC was pur-
taminating proteins and DNA. At each step of the process, DNA chased from Waters (Mildford, USA).
concentration was measured, the global HCPs content was quan-
tied using an ELISA test, and the identity of the contaminating
proteins was determined by mass spectrometry analyses. 2.5. Analysis
Fig. 2. The three steps chosen for purication of human IgG. (A) First step on the HEA HyperCel resin. (B) Second step on Capto MMC resin. (C) Third step on Sartobind Q
membrane.
this conductivity, salts could compete with contaminants for bind- was performed by injecting 200 ml of supernatant (Fig. 3 A). The
ing. Therefore, the human IgG was prepared in this buffer diluted chromatographic prole showed two peaks: a owthrough peak
4-fold in water and then was loaded onto the membrane. The chro- containing unbound proteins and an elution peak that contained
matogram obtained after anion exchanger Sartobind Q purication the antibody. The antibody-containing peak was then applied to
showed a peak in the owthrough fraction as expected (Fig. 2C). the Capto MMC column (Fig. 3B). The prole showed a small
Dilution of the sample before loading onto the membrane could owthrough fraction and a single elution peak. SEC-UPLC con-
be avoided by using a salt-tolerant membrane like Sartobind STIC, rmed that no antibody was lost in the owthrough fraction. The
which is based on a polyallylamine ligand. In this case, a multivalent antibody-containing elution peak was then diluted to 1/4 with
buffer such as a phosphate buffer is not recommended because it water before injection onto the Sartobind Q membrane (Fig. 3C).
can bind to the ligand and thus decrease the binding capacity. We The prole showed a owthrough peak and a small elution peak.
chose to condition the antibody directly in a Tris HCl buffer at pH Fractions were analyzed by SEC-UPLC to measure the amount of
7.0 before its purication with the STIC membrane. Quantication antibody and the percentage of aggregates. HCPs and DNA were also
of the antibody in the owthrough with SEC-UPLC analysis showed quantied in each fraction. These data are summarized in Table 2.
that the yield was good. The Sartobind STIC membrane could be Yields of each purication step ranged from 94 to 99%. Purity of
used as an efcient polishing step. However, as explained above, the mAb was greatly improved throughout the process, increasing
the sample should be previously conditioned in a Tris-HCl buffer, from 45% to 99.9%. Concomitantly, HCPs were reduced at each step
which implies that the preceding chromatographic step should also with a concentration in the nal fraction product of 15 ppm, which
be performed using the same buffer. We tested the second step is an acceptable level. Concerning DNA, 10-fold and 100-fold reduc-
with a Tris-HCl buffer for elution, but the chromatographic prole tions were obtained after the rst and third steps, respectively.
was not satisfactory with a broad peak for the eluted fraction. An SDS-PAGE was performed to analyze the protein content during
exchange of buffer could have been foreseen between the second the process (Fig. 4). The same volume of sample was loaded in each
and the third step, but this would have complicated the process. well. The two bands corresponding to the heavy and light chains
We thus decided to use the Sartobind Q for the polishing step, as were predominant in each puried fraction. Some contaminants
dilution was simpler than buffer exchange.
Table 1
3.2. Purication of a recombinant mAb produced by CHO DP12 Steps and conditions of purication.
Binding Elution
3.2.1. Validation of the whole process
HEA HyperCel Na Phosphate (100 mM); Na Citrate (50 mM); pH
The three steps were selected and optimized independently pH 7.313 mS/cm 46 mS/cm
with human IgG. The process was then validated as a whole with Capto MMC Na Citrate (50 mM); pH Na Phosphate (200 mM);
a mAb from CHO cell culture supernatant. The conditions are sum- 46 mS/cm pH 7.521 mS/cm
marized in Table 1. Purication steps were chained according to Sartobind Q Na Phosphate (50 mM); pH
7.55 mS/cm
the conventional purication process. Capture on HEA HyperCel
S. Maria et al. / J. Chromatogr. A 1393 (2015) 5764 61
Fig. 3. Chromatograms of the three steps for purication of recombinant antibody from CHO cell culture supernatant. (A) First step on HEA HyperCel resin. (B) Second step
on Capto MMC resin. (C) Third step on Sartobind Q membrane.
were detected after the rst step but they fell below detection level
after the second step. Owing to the dilution factor required prior
the Sartobind Q membrane purication step, the intensity of the
mAb bands was lower in this fraction than in the others.
Table 2
mAb, HCPs, DNA and aggregate values during the purication process of recombinant antibody from CHO-DP12 cell culture supernatant (for 1 liter of culture).
mAb (mg) Yield (%) Purity (%) HCP (ppm) DNA clearance (log) Aggregates (%)
Table 3
HCPs identied in mAb fraction at the end of purication (in ppm). Proteins are presented in decreasing order based on their relative amount in the supernatant.
in the supernatant to 71.4%, 83.6%, and 89.2% after the HEA Hyper- (ii) those with an overall charge unfavorable to ionic interaction but
cel, Capto MMC and Sartobind Q steps, respectively In agreement with sufcient hydrophobicity to counterbalance the ionic repul-
with this observation, the isoelectric point of the puried mAb was sion; (iii) those with pI and hydrophobicity allowing both ionic and
around 8. With regard to hydrophobicity, the majority of proteins hydrophobic interactions; and (iv) those which directly interact g
had GRAVY values in the 0.5 to +0.5 range. The calculated GRAVY with the antibody and thus are co-puried.
for the puried mAb was 0.311. There was a slight increase in the For the sake of clarity, we focused on HCPs that were retrieved
proportion of proteins whose GRAVY index was between 0 and 0.5 in the nal mAb fraction. Table 3 shows the evolution of their
after the rst two purication steps, ranging from 68% to 82%. These relative amounts after each purication step. Most of these pro-
proteins are slightly hydrophobic and were able to establish some teins were already identied in our previous study [23]. Such is
hydrophobic interactions with the two mixed mode resins. This the case of procollagen C-endopeptidase enhancer 1, cathepsin
could explain why some HCPs were enriched despite carrying the L1 and peroxiredoxin-1, whereas cathepsin Z was not found as
same charge of the ligand. In addition, it should be remembered that a main contaminant in the antibody-containing fraction. On the
theoretical pI and GRAVY are calculated with the primary sequence, other hand, we identied other proteins such as cathepsin B, com-
so they cannot account for changes that may occur after protein plement C1r-A subcomponent, and legumain. To explain these
folding. Different classes of HCPs can be co-puried with the anti- differences, the change in the elution buffer between these two
body: (i) those with an overall charge allowing ionic interactions; studies, from sodium acetate to sodium citrate, should be taken into
S. Maria et al. / J. Chromatogr. A 1393 (2015) 5764 63
The overall yield of the process (88%) and the nal purity of
the mAb (99.9%) are comparable to those of conventional afn-
ity process. Impurities were reduced to levels that meet purity
specications for therapeutic products. This new process based on
chromatography techniques could now be easily implemented in
industrial facilities.
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