ABInbev Vietnam Automation Technical Agreement

Siemens Industrial Automation
Ltd,. Shanghai
ABInbev Brewery
Vietnam
-BRAUMAT CLASSIC V6.0
PRODUCTION AREA BRAUMAT CLASSIC V6.0

CONTROL SYSTEM
Technical Agreement
SIEMENS Industrial
Automation Ltd,.
Shanghai
Name Zhang Jing
Department SIAS PC2
Telephone +86(21) 54108666*837
Fax +86(21) 64579811
E-Mail Jing-zhang@siemens.com
Date 2014.6.20
ABInbev Vietnam Plant Zhang Jing

2014.6.20
BRAUMAT Process Control System
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1 DEFINITION 4
1.1 PURCHASER DEFINITION 4
1.2 SUPPLIER DEFINITION 4
2 BASIS OF THE OFFER 4
2.1 PURPOSE AND RELATED DOCUMENTS FOR THIS
OFFER 4
2.2 RECEIVED DOCUMENTS 4
3 PLANT DEFINITION 5
3.1 SCOPE AND BASIS OF PROCESS AREAS 5
3.1.1 RAW MATERIAL 5
3.1.2 BREWHOUSE 5
3.1.3 CELLAR 6
3.1.4 FILTRATION 6
3.1.5 PROJECT DEFINITION 7
4 SCOPE OF SUPPLY 7
4.1 AUTOMATION SYSTEM HARDWARE
CONFIGURATION OVERVIEW 7
4.2 SYSTEM HARDWARE AND SOFTWARE 9
4.2.1 RAW MATERIAL 9
4.2.2 BREWHOUSE 9
4.2.3 CELLAR 11
4.2.4 FILTRATION 11
5 SCOPE OF SERVICES 12
5.1 PROJECT MANAGEMENT 13
5.2 SOFTWARE APPLICATION ENGINEERING 13
5.2.1 APPLICATION SOFTWARE 13
5.3 14
5.4 COMMISSIONING 14
5.4.1 GENERAL 14
5.4.2 SOFTWARE COMMISSIONING 15
5.5 SITE ACCEPTANCE TEST (SAT) 16
5.6 DOCUMENTATION 16

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5.6.1 GENERAL 16
5.6.2 DOCUMENT STRUCTURE AND CONTENT 16
5.6.3 ISSUE SCOPE 16
5.6.4 DOCUMENT LIST 17
5.7 TRAINING 17
5.8 PROJECT SCHEDULE 18
6 PROJECT BASICS 18
6.1 BASIC DESIGN DOCUMENTATION 18
6.1.1 DOCUMENTATION DELIVERABLE FROM PURCHASER
18
6.2 SCOPE OF PURCHASER 18
7 PROPOSITION 20
7.1 GENERAL 20
7.1.1 LANGUAGE 20
7.1.2 SPARE PARTS 20

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1 Definition
1.1 Purchaser definition
In this document, ABInbev Vietnam will be referred to as "Purchaser".
1.2 Supplier definition
In this document Siemens Industrial Automation Ltd., Shanghai will be referred to as

"Siemens and/or Supplier".
2 Basis of the offer
2.1 Purpose and related documents for this offer
This offer covers the automation and control system parts of the production area at the
plant of ABInbev Vietnam, China which includes:
1 Raw Material
2 Brewhouse
3 Cellar
4 Filtration
2.2 Received documents
Our offer is based on the following documents and meetings:
related Document
Labeling / number Description Revision
Brewing Production Execution Standard_
1 1.0
2 Email from Zhang Zhi Yong 2.0
Meeting
Labeling / number Description Revision
1 1.0

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Minor differences between the received and the existing plant can be clarified in a later
phase, however it can cause changes to the scope of this offer.
3 Plant definition
3.1 Scope and basis of process areas
According to the inquiry, the equipment has to be designed for the below process units:
3.1.1 Raw Material
Detailed includes:
2 2 malt silo
1 1 rice silo
malt intake
malt outtake
malt wet milling
rice intake
rice outtake
1 rice milling
1 malt milling
Raw material lift, weighing and dealing
3.1.2 Brewhouse
Detailed includes:
1 1 Mash Tun
1 1 Cereal Kettle
1 1 Lauter Tun
1 1 Work Pre-heat tank
1 1 Weak Wort Tank
1 1 Buffer Tank
1 1 Wort Kettle

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1 1 Whirl Pool
1 1 Wort Cooling
1 CIP 1 CIP System
Heat Recovery System
1 Condensate System
3.1.3 Cellar
Detailed includes:
1 1 Minichip Cooker
3 3 Yeast Storage
9 9 CCT
3 3 BBTs
Releasing Line
2 2 Daw Tank
1 CIP 1 CIP line
1 1 Waste Kieselgur
1 1 Waste Yeast
1 1 Yeast Inject and Wort Oxygenation
1 1 Caustic Concentration Supply
Cross Flow
Filtration(Communication only)
yeast
separator(Communication only)
adjust water
plan(Communication only)
YPP (Communication only)
Communication with other unit such as
brewhouse, filtration and package
3.1.4 Filtration
There is one line in the plant ,which includes:

1 / UBBT

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1 / KGF Unit
1 PVPP / PVPP Filter
1PVPP / PVPP
1 / SPENT KG
1 HOP / 1 HOP Unit
1 Malto / Malto Unit
1
1 / FBBT
/The interface with Cellar
CIP /CIP
BBT /Interface with BBT
UBBT FBBT / swing band between UBBT and FBBT
1 Blending(Communication only)
3.1.5 Project definition
Braumat Classic V6.0

The Braumat Classic V6.0 will be defined as the process control system.
AS 416-2
According to the analysis of the plant requirement, we will use AS 416-2 which can fully
meet the requirement of the plant.
4 Scope of Supply
4.1 Automation System Hardware Configuration Overview
ET200M
The complete scope of the offered automation system is indicated in the following
configuration overview

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Braumat Classic
ABInbev Vietnam Brewery Braumat Classic System Architecture
Raw Material Brewhouse Cellar Filtration

Client Server Server ES/Client Server Server Client
PC 677C
IOS11 IOS1 IOS2 ISO 12 IOS3 IOS4 IOS41
Terminal Bus Ethernet 100Mbit/s
System Bus Ethernet 100Mbit/s
BH Cellar
PCU001 416-2 PCU002 416-2
ET200I/O ET200I/O
1: Control system diagram 1

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4.2 System hardware and software
4.2.1 Raw Material
4.2.1.1 BRAUMAT Classic Client

QUANTITY DESCRIPTION
1 BRAUMAT CLASSIC V6.0 CLIENT,
EACH WITH FOLLOWING EQUIPMENT:
HARDWARE
1 HP Z420 WORKSTATION
INTEL XEON E5-1603 2.8GHZ
MEMORY:4GB
HDD SATA 500GB
DVD-ROM
FAST ETHERNET RJ45 INTEL
ACCESSORIES
1 KEYBOARD INTERNATIONAL LAYOUT
1 MOUSE
SYSTEM SOFTWARE
1 WINDOWS 7 ULTIMATE MULTI-LANGUAGE (EN, DE, FR, IT, SP), 64
BIT
SYSTEM SOFTWARE
1 RUNTIME-MODUL UND REZEPTSYSTEM CLIENT
1 BATCHKURVEN CLIENT
1 EXTENTED ORDER SYSTEM
INSTALLATION
1 SYSTEM INSTALLATION
4.2.2 Brewhouse
4.2.2.1 BRAUMAT Classic Server V6.0

1 BRAUMAT CLASSIC V6.0 SERVER,
HARDWARE
2 HP ML350pT08 SFF CTO Server
ACCESSORIES
2 MOUSE
SYSTEM SOFTWARE
2 WINDOWS SERVER 2008 R2 + 5 CAL, MUI (D,E,F,S,I,C) 64 BIT
SYSTEM SOFTWARE
2 RUNTIME-MODUL AND RECIPE SYSTEM SERVER REDUNDANCY
2 BATCH TRENTS SERVER
INSTALLATION

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4.2.2.2 BRAUMAT Classic PCU V6.0

1 BRAUMATCLASSIC PCU,
HARDWARE
1 SIMATIC S7-400, UR2 RACK, ALU
CENTRALIZED AND DISTRIBUTED WITH 9 SLOTS
1 SIMATIC S7-400, POWER SUPPLY PS407: 10A, WIDERANGE,
120/230V UC, 5V DC/10A
2 SIMATIC S7-400, BACK-UP BATTERY 3.6 V/2.3 AH FOR PS 405
4A/10A/20A AND PS 407 4A/10A/20A
1 SIMATIC S7-400, CPU 416-2 CENTRAL PROCESSING UNIT, 1.
INTERFACE MPI/DP 12 MBIT/S, 2. INTERFACE PROFIBUS DP
1 SIMATIC S7, RAM MEMORY CARD FOR S7-400, LONG VERSION, 4
MBYTES
1 SIMATIC NET, CP 443-1 COMMUNICATIONS PROCESSOR FOR
CONNECTING SIMATIC S7-400 TO INDUST. ETHERNET, INTEGRATED
SWITCH, 2XRJ45 CONNECT. FOR LAN WITH 10/100 MBIT/S
SYSTEM SOFTWARE
1 BRAUMAT CLASSIC, SOFTW. LIBRARY BLOCKS SYSTEM SOFTWARE
V6.0 SINGLE LICENSE F.1 INSTALLATION
INSTALLATION
1 PCU SYSTEM INSTALLATION
4.2.2.3 BRAUMAT Classic ES/Client V6.0

HARDWARE
MEMORY:4GB
HDD SATA 500GB
DVD-ROM
ACCESSORIES
1 MOUSE
SYSTEM SOFTWARE
BIT
SYSTEM SOFTWARE
1 ENGINEERING-MODUL SERVER AND CLIENT(ONLY ONE TIME FOR
THE COMPLETE PLANT)
1 SIMATIC S7, STEP7 V5.5, FLOATING LICENSE FOR 1 USER, E-SW, SW
AND DOCU. ON DVD, LICENSE KEY ON USB STICK, CLASS A, 5
LANGUAGES (GE,EN,FR,IT,SP), EXECUTABLE UNDER WINXPPROF,
WINDOWS 7 ULTIMATE, WINDOWS 7 PROFESSIONAL REFERENCE-
HW: S7-300/400, C7
INSTALLATION

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4.2.3 Cellar
4.2.3.1 BRAUMAT Classic Server V6.0

1 BRAUMAT CLASSIC V6.0 SERVER,
HARDWARE
2 HP ML350pT08 SFF CTO Server
ACCESSORIES
2 MOUSE
SYSTEM SOFTWARE
2 WINDOWS SERVER 2008 R2 + 5 CAL, MUI (D,E,F,S,I,C) 64 BIT
SYSTEM SOFTWARE
2 RUNTIME-MODUL AND RECIPE SYSTEM SERVER REDUNDANCY
2 BATCH TRENTS SERVER
INSTALLATION
4.2.3.2 BRAUMAT Classic PCU V6.0

1 BRAUMATCLASSIC PCU,
HARDWARE
1 SIMATIC S7-400, UR2 RACK, ALU
CENTRALIZED AND DISTRIBUTED WITH 9 SLOTS
1 SIMATIC S7-400, POWER SUPPLY PS407: 10A, WIDERANGE,
120/230V UC, 5V DC/10A
2 SIMATIC S7-400, BACK-UP BATTERY 3.6 V/2.3 AH FOR PS 405
4A/10A/20A AND PS 407 4A/10A/20A
1 SIMATIC S7-400, CPU 416-2 CENTRAL PROCESSING UNIT, 1.
INTERFACE MPI/DP 12 MBIT/S, 2. INTERFACE PROFIBUS DP
1 SIMATIC S7, RAM MEMORY CARD FOR S7-400, LONG VERSION, 4
MBYTES
1 SIMATIC NET, CP 443-1 COMMUNICATIONS PROCESSOR FOR
CONNECTING SIMATIC S7-400 TO INDUST. ETHERNET, INTEGRATED
SWITCH, 2XRJ45 CONNECT. FOR LAN WITH 10/100 MBIT/S
SYSTEM SOFTWARE
1 BRAUMAT CLASSIC, SOFTW. LIBRARY BLOCKS SYSTEM SOFTWARE
V6.0 SINGLE LICENSE F.1 INSTALLATION
INSTALLATION
1 PCU SYSTEM INSTALLATION
4.2.4 Filtration
4.2.4.1 BRAUMAT Classic Client

HARDWARE

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MEMORY:4GB
HDD SATA 500GB
DVD-ROM
ACCESSORIES
1 MOUSE
SYSTEM SOFTWARE
BIT
SYSTEM SOFTWARE
INSTALLATION
4.2.4.2 BRAUMAT Panel PC Client

1 BRAUMAT CLASSIC PANEL PC
HARDWARE
1 SIMATIC HMI IPC677C (PANEL PC)
TOUCH 19" TFT DISPLAY, 1280 X 1024
WITH FRONT USB INTERFACE
24V DC INDUSTRIAL POWER SUPPLY
CORE I7-610E (2C/4T, 2.53 GHZ, TB, HT, VT, 4MB CACHE);
4 GB DDR3 1066 DIMM;
2X250 GB HDD SATA 2.5";
NO OPTICAL DRIVE
WINDOWS 7 ULTIMATE 32 BIT, MUI (EN, GER, FR, IT, SP);
WITHOUT EXTENSION (SW);
2X PCI FREE; 2 X10/100/1000 MBIT/S ETHERNET RJ45;
4X USB V2.0 (HIGH CURRENT); 1X SERIAL INTERFACE (COM1)
1X SLOT FOR COMPACT FLASH DRIVE (#1)
WATCHDOG; TEMPERATURE/FAN MONITOR;
RAID CONTROLLER ON BOARD;
BRAUMAT SYSTEM SOFTWARE FOR IPC
1 RUNTIME-MODUL UND REZEPTSYSTEM CLIENT V6.0 SINGLE
LICENSE
1 BATCHKURVEN CLIENT V6.0 SINGLE LICENSE
1 EXTENDED ORDER SYSTEM CLIENT V6.0 SINGLE LICENSE
INSTALLATION
Please note, considering the export control regulation, the monitor is forbidden to export so
that the monitor is not included in the offer.
5 Scope of Services

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The Siemens scope of services includes the following working tasks associated to this
project:
Siemens scope of services at a glance

Project management
Software application engineering
Factory acceptance test (FAT)
Software commissioning
SAT and system handover
Documentation
Training
5.1 Project management
Our Project Manager is the single point of contact for the project period and is responsible
and authorized for all technical and contractual issues and decisions regarding this process
automation system offer and project execution.
We suggest that the purchaser setup the same project management organization.
Project management will be provided for the entire duration of the project.
5.2 Software application engineering
PD FDS Braumat S7
FDS
Supplier will generate the FDS which should be confirmed by Purchaser based on the PD
provided by the purchaser. The programming of the BRAUMAT S7 application software will
be done in accordance with the FDS generated by the supplier.
5.2.1 Application Software
The application software covers the following tasks:
:
Control and automation modules:

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Programming of individual control modules (ICM).

Programming of measurements
Realization of software for sequences and phases
Operating and monitoring:

Operating of parameters by text variables
Creation of operate-able process images for
supervision and control.
Creation of recipes based on the existing control system.
Creation of batch oriented trend images
5.3
FAT
FAT
Due to the different FAT duration required by different unit, the detailed time should be
discussed according to the project situation. The FAT will be held in the Shanghai factory of
supplier.
FAT
FAT duration for each units is:
Raw Material 5 / 5 Days
Brewhouse 10 /10 Days
Cellar 10 /10 Days
Filtration 5 /5 Days
The application software will be tested by simulation, whereby plant feedback signals will be
simulated in the PLC. The development of a separate simulation system is outside the
scope of this project.
FAT
Siemens will not work out any special or additional FAT documents for the test.
5.4 Commissioning
5.4.1 General
The traveling, accommodation and costs for the scheduled installation and commissioning
period is included.

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The time periods for installation and software commissioning have to be performed without
any interruption in quick succession. In case of any prolonged waiting time or where the
commissioning period is extended due to no fault of Siemens, all additional costs including
travels and accommodation will be claimed as change order request and charged in
addition upon agreement.
Where Purchaser or third parties wants to reschedule an agreed commissioning window,

Siemens must be formally advised in advance of any delay.
5.4.2 Software commissioning
Our commissioning works contains for each phase:
/ I/O
Commissioning of S7 application software by start and test of all sequences and
application programs with the peripheral equipment. The tests will be executed as dry and
wet test. (The IO loop test is not in the scope).
The commissioning of the new application software will start after successful completion of
the following preconditions:
Installation is successfully finished, if applicable
FAT The software FAT has been successfully completed
Sufficient quantity and quality of product
waters and steam are available.
Technological support by Purchaser is available
Received the confirmation of the ready for
software commissioning
We assume that the commissioning can be executed without interruption. During the
commissioning phase the plant shall be available without any restriction for testing. The
assumed commissioning time is:
Raw Material 3 / 3 weeks

Brewhouse 8 /8 weeks
Cellar 8 /8 weeks
Filtration 4 /4 weeks
The estimated time includes the product start-up and coverage and also the foreseeable
overtime in the weekend,

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The application software will be commissioned on site by our commissioning staff in co-
operation with Purchasers personnel. Authorized and skilled personnel of the plant
operator may be involved during the commissioning.
5.5 Site acceptance test (SAT)
SAT
The SAT will be done by the end customer immediately after the commissioning is finished
and production has started.
SAT
Siemens will provide the engineer as the assistant to join the SAT.
SAT , .
SAT ,
If deficiencies are detected in the scope of supply and services against the approved design
during the SAT test procedure, they will be listed in a list of open points (LOP list). The
items in the LOP list will be scheduled and the deficiencies will be solved according to the
agreed schedule. After the SAT test, Siemens staff will leave from site and the guarantee
period of one year for the relevant area will start.
5.6 Documentation
5.6.1 General
MS Office PDF
Siemens delivers one copy of final documentation in English language after successful
commissioning and appropriate time for revision. The documentation will be provided in an
electronic format by the use of MS Office; PDF.
The Purchaser is responsible to provide up-to-date versions of documents that are to be

used for the new project. The Purchaser is responsible to maintain their document system
for the duration the project.
5.6.2 Document structure and content
6
Final documentation will be handed over to the Purchaser after successful hand-over of the
last project execution phase and appropriate time for revision (approx. 6 weeks).
5.6.3 Issue scope

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Approved documents will only be issued to the purchaser once. Thereafter the purchaser is
responsible for their maintenance and any updates that may follow.
5.6.4 Document List
Siemens will provide below list of document:

5.6.4.1 Standard Manuals
Siemens will provide standard manuals for hardware and software components. Where
those manuals are not available in electronic form Siemens will deliver them on paper.
5.6.4.2 BRAUMAT -CD BRAUMAT System Documentation CD
Standard documentation as electronic manuals on CD-ROM, which includes several

manuals to the following topics:
System Documentation
STEP 7 Application Software Documentation
5.6.4.3 Application Software

CD
The application software will be delivered on CD for automation system (AS) and operator
system (OS), which contents:
Application program and cross reference list
Assignment list and graphical process images file
5.7 Training
Braumat
Purchaser shall provide the training room with the necessary furniture and presentation
equipment. Purchaser shall provide the training room with the necessary furniture and
presentation equipment. Training is considered as an off-line training on one Braumat Client.
All training shall be provided on the Brewery Site. Instruction shall be held during the phase
of commissioning. The training program content:
1 System Introduction
2 System function and operation
3 System controls and indications
4 System maintenance

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5.8 Project Schedule
The draft project schedule is as below:

2014.3.30 Confirmed PD received
2014.4.1-2014.6.30 Software Programming
2014.6.30-7.30 FAT(Location is SIAS)
2014.7.31-2014.8.15 Delivery
2014.9.1-9.24 IO Loop test/Commissioning
2014.9.25-9.28 Water Brew
2014.10.1 Mash In
2014.11.30 Provisional Acceptance Test
6 Project basics
6.1 Basic design documentation
6.1.1 Documentation deliverable from Purchaser
To implement this project, Siemens requires the following from the purchaser in advance of
Siemens design phase of the project. Purchaser is responsible to provide electronic copies
of the approved documents in sufficient time according to the project schedule for Siemens.
Any rework required by Siemens which results from changes to approved documents may
be charge in addition.
P&IDs Approved as-built P&IDs

PD Approved PD
IO IO list
AI AI measuring range
Hardware list
6.2 Scope of Purchaser
The following scope of supply and services are to be provided by the purchaser:
Provision of lifting devices, crane,

necessary scaffolds, if applicable
All necessary waste management and onsite waste
containers which may be used free of charge by Siemens

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Technological support by
competent Brewery personnel during the complete project duration free of charge to
Siemens.
Supply of all
necessary auxiliaries for commissioning and testing, like electrical power, compressed air,
steam, water etc., if applicable

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7 Proposition
7.1 General
Any other equipment, which is not clearly mentioned in this offer, is not part of Siemens
scope of supplies and services.
Any other service or performance, which is not clearly mentioned in this proposal, is not
included in Siemens scope of supplies and services.
7.1.1 Language
System engineering, project and documentation language can be English.
Standard documentation, like system manuals will be delivered in English.
7.1.2 Spare parts
The supply of spare parts is not considered in this quotation.

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ABInbev Vietnam Automation Technical Agreement

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Siemens Industrial Automation

-BRAUMAT CLASSIC V6.0

PRODUCTION AREA BRAUMAT CLASSIC V6.0

ABInbev Vietnam Plant Zhang Jing

ABInbev Vietnam Plant Zhang Jing

ABInbev Vietnam Plant Zhang Jing

1.1 Purchaser definition

In this document, ABInbev Vietnam will be referred to as "Purchaser".

1.2 Supplier definition

In this document Siemens Industrial Automation Ltd., Shanghai will be referred to as

2 Basis of the offer

2.1 Purpose and related documents for this offer

2.2 Received documents

Our offer is based on the following documents and meetings:

2 Email from Zhang Zhi Yong 2.0

ABInbev Vietnam Plant Zhang Jing

3.1 Scope and basis of process areas

3.1.1 Raw Material

ABInbev Vietnam Plant Zhang Jing

There is one line in the plant ,which includes:

ABInbev Vietnam Plant Zhang Jing

3.1.5 Project definition

Braumat Classic V6.0

4.1 Automation System Hardware Configuration Overview

ABInbev Vietnam Plant Zhang Jing

Raw Material Brewhouse Cellar Filtration

Terminal Bus Ethernet 100Mbit/s

System Bus Ethernet 100Mbit/s

1: Control system diagram 1

ABInbev Vietnam Plant Zhang Jing

4.2 System hardware and software

4.2.1 Raw Material

4.2.1.1 BRAUMAT Classic Client

4.2.2.1 BRAUMAT Classic Server V6.0

ABInbev Vietnam Plant Zhang Jing

4.2.2.2 BRAUMAT Classic PCU V6.0

4.2.2.3 BRAUMAT Classic ES/Client V6.0

ABInbev Vietnam Plant Zhang Jing

4.2.3.1 BRAUMAT Classic Server V6.0

4.2.3.2 BRAUMAT Classic PCU V6.0

4.2.4.1 BRAUMAT Classic Client

ABInbev Vietnam Plant Zhang Jing

4.2.4.2 BRAUMAT Panel PC Client

ABInbev Vietnam Plant Zhang Jing

Siemens scope of services at a glance

5.1 Project management

5.2 Software application engineering

5.2.1 Application Software

The application software covers the following tasks:

ABInbev Vietnam Plant Zhang Jing

Programming of individual control modules (ICM).

Operating and monitoring:

ABInbev Vietnam Plant Zhang Jing

Where Purchaser or third parties wants to reschedule an agreed commissioning window,

5.4.2 Software commissioning

Our commissioning works contains for each phase:

Raw Material 3 / 3 weeks

ABInbev Vietnam Plant Zhang Jing

5.5 Site acceptance test (SAT)

The Purchaser is responsible to provide up-to-date versions of documents that are to be

5.6.2 Document structure and content

5.6.3 Issue scope

ABInbev Vietnam Plant Zhang Jing

5.6.4 Document List