Product Guide

An Overview of the Protective

Materials Developed and
Manufactured by Corrocoat

EFFECTIVE SOLUTIONS FOR

CORROSION MANAGEMENT
 PRODUCT DESCRIPTION
APPLICATION
Polyester acrylic co-polymer
POLYGLASS loaded with flake glass.
Standard
Polyester acrylic co-polymer
POLYGLASS HA enhanced with flake glass
for hand application.
PPA Air dried organic peroxide
catalysed flake glass filled
Primer acrylic/polyester primer.
(moisture tolerant)
Vinyl ester/acrylic co-polymer
POLYGLASS VE loaded with flake glass.
Vinyl ester/acrylic co-polymer
POLYGLASS VEF loaded with flake glass and
reinforced with fibre. Spray
application only.
A wax inhibited surface veil
POLYGLASS
coating.
VE Veilcoat
Vinyl ester acrylic
POLYGLASS
co-polymer enhanced with
VE HA flake glass for hand
application.
PPV Air dried, organic peroxide
catalysed flake glass filled
Primer acrylic/vinyl ester co-polymer.
An isophthalic polyester
POLYGLASS
flake glass.
100
POLYGLASS A rapid cure polyester
acrylic glassflake developed
ZIPCOAT for single coat application
CORROGLASS Brominated interpenetrating
polymer network system,
AR4 loaded with flake glass.
CORROGLASS Special grade of Corroglass
AR4 developed for hand
AR4 HA application.
Low viscosity brominated
AR Veilcoat interpenetrating network
system.
Acrylated ester system
GRAPHITE S loaded with flaked
graphite.
A styrene-free Bisphenol A
ECOFLAKE polyester glass flake.
METHOD OF TYPICAL APPLICATIONS
Internals and externals
immersed and non-immersed
requiring long term protection.
Ideal for aqueous environments
such as marine and medium
duty chemical service.
For small areas of application
where spraying is impractical
and for stripe coating spray
grades of Polyglass.
Used as a holding primer prior
to application of Polyglass VE
or other Corrocoat materials.
Also used as a primer/sealer
for concrete.
Ideal for hydrocarbons,
aggressive chemical
environments and demineralised
water. A chemical resistant floor
and concrete coating.
May be used in identical
conditions to Polyglass VE,
offering improved corrosion,
chemical and temperature
resistance. WRc APPROVED
For use as a waxed surface veil
to Polyglass materials where
surface inhibition must be
avoided.
For small areas of application
where spraying is impractical
and for stripe coating spray
grades of Polyglass.
Used as a holding primer prior
to application of Polyglass VE
in certain environments.
Developed for marine, crude
oil, limited chemical and heavy
duty atmospheric applications.
Structural steel, superstructures
and other non-immersed surfaces
as well as aqueous and marine
immersion at increased
thicknesses.
Formulated to offer the best
resistance to base environments
i.e. sodium hydroxide/sodium
hypochlorite.
Hand applied grade of Cor roglass
AR4 for stripe coating and for
coverage in areas where spraying
is impractical.
An unpigmented resin used as
a surface veil for protection of
the glass where this may be
attacked by the environment.
Developed for use in solutions
aggressive to glass, including
hydrofluoric acid. Used as a veil
coat for other Polyglass systems.
Electrically conductive, suitable
for electrostatic bonding.
Internals and externals,
immersed and non-immersed,
requiring long term protection.
Ideal for aqueous environments
such as marine and medium
duty chemical service.
 PRODUCT DESCRIPTION METHOD OF TYPICAL APPLICATIONS
APPLICATION

CORROGLASS * Heavy build flake glass

coating based on Bisphenol
Developed for applications
202 where good corrosion, abrasion
A polyester resin. and chemical resistance is
required. Ideal for small
areas/components with either
metal or masonry substrates in
arduous conditions.

CORROGLASS * Medium viscosity Bisphenol

A polyester flake glass.
Used for coating intricate
components by brush,
232
requiring ease of application
and contour following i.e.
pump impellers.

CORROGLASS * Low build Bisphenol A

polyester paint.
Light duty coating for
atmospheric conditions or as
252
a surface veil for heavy duty
grades.

CORROGLASS * Heavy build flake glass

coating based on top grade
Build coat for 600 series
specifications. Outstanding
602 vinyl ester resin with low performance with good
monomer content. resistance to solvent attack.
Ideal for demineralised or
distilled water applications, as
well as on metal and masonry.

CORROGLASS * Medium viscosity flake glass

coating based on top grade
Used for coating intricate
components by brush,
632 vinyl ester resin with low requiring ease of application
monomer content. and contour following i.e.
pump impellers. Offers very
high chemical resistance.
CORROGLASS * Low build vinyl ester resin Light duty immersion and
652 paint. arduous atmospheric
conditions or as a surface veil
for other grades.
Highly reactive Developed for use in
HN4 * polyester/polyurethane applications where high
polymer alloy with flake temperature resistance is
glass loading. important. Not suitable for
base aqueous environments.
A three pack cold cured
CORROTHANE
* vinyl ester/urethane
Developed for coating steel and
concrete for immersed and non-
XT polymer alloy with flaked immersed applications where
glass. high temperature and chemical
resistance are required.

Unsaturated ester For use as a non-toxic, long

BIOFOUL hydrolysable resin containing life anti-foul over Polyglass
metallic copper particles and corrosion barrier systems.
pigmentation.

FLUIGLIDE
* A specially modified
unsaturated ester resin,
Developed to reduce fluid
friction, thus improving flow
stabilised to reduce cold and efficiency. This coating
flow characteristics. must only be used as a surface
veil over a corrosion barrier
layer. WRc, DoE APPROVED.
For reduction of fluid friction
FLUIGLIDE E
* Cold cured 100% solids
epoxide, modified to give in service conditions where
a high surface finish light abrasion and/or solids are
reducing roughness encountered.
amplitude.

BRUSH SHORT HAIRED TROWEL PIPE KNIFE/SPATULA/ PUMPS MARINE PIPEWORK FLOOR/CONCRETE
KEY ROLLER APPLICATION SCRAPER BLADE MASONRY
EQUIPMENT

AIRLESS LONGHAIRED SPECIAL SHORT HAIRED FLOAT VALVES TANKS/VESSELS STRUCTURAL ENGINEERING
SPRAY ROLLER SPRAY STIFFBRUSH STEEL COMPONENTS
 PRODUCT DESCRIPTION
APPLICATION
CORROCOAT *
Solvent free two or three
pack epoxy glass flake.
Ea
Solvent free two or three
CORROCOAT * pack medium build epoxy
Eb glass flake.
CORROCOAT * Low build epoxy coating
with high gloss finish.
Ec
Viscous solvent free
HTE two/three pack aromatic
amine epoxy, compounded
with stainless steel and
glass platelets and heavily
loaded with silicon carbide.
High solids two pack
EP1 aromatic amine cured epoxy
compounded with stainless
steel, glass platelets and
silicon carbide.
An epoxy compound
PLASMET ZF incorporating rust converter,
inhibitor and passivator
with leafing barrier
protection.
Moisture curing two or
PLASMET ECP three pack epoxy primer
with excellent adhesion to
damp surfaces.
Polyamine cured epoxy
PLASMET ZX top coat with good gloss
and chemical resistance.
Polyamine cured high
PLASMET ZE solids flake glass epoxy.
Predominantly used for
spray applications.
CORROTHANE Two pack, Isocyanate free
acrylic polyurethane,
AP1 available in a selected
range of colours.
* The asterisk denotes that these products are only available applied by licensed
EXAMPLE
Corrocoat operators.
Many of the materials featured in this guide are two-pack materials, cured by the addition of
a hardener. In some instances a third component may be added. Where materials are single
pack, this is noted in the text.
METHOD OF TYPICAL APPLICATIONS
A high build flexibilised epoxy
with good resistance to erosion
and impact.
For coating intricate
components. Eb has excellent
erosion and good cavitation
resistance when used in
multiple coats at thicknesses
above 1.5mm.
Used as a surface veil coat for
Ea or Eb coating work or as a
light duty epoxy coating
offering good flexibility.
Provides excellent corrosion
and abrasion resistance in
both high temperature and
chemical service. Offering
excellent impact resistance,
this material is normally used
in films in excess of 1.5mm.
Similar to HTE but with easier
application characteristics,
offering reduced temperature
and chemical resistance.
A surface tolerant coating
formulated to give good
protection on rusted surfaces
with minimal preparation.
Suitable for atmospheric and
some immersed conditions.
Used as a corrosion inhibitive
primer for other paint systems
and as a high quality primer on
blast cleaned steel substrates.
Predominantly used as a
primer for concrete but also
ideal for use on surfaces which
cannot be fully dried before
application. May also be used
as a primer for ZE on metallic
substrates where there are
high humidity conditions or a
risk of micro condensation.
Top coat for overcoating ZF and
ECP. This material offers good
chemical resistance in immersed
and atmospheric conditions.
Durable coating offering
excellent abrasion and good
chemical resistance. May be
used on its own or as a top coat
for Plasmet ZF and Plasmet ECP.
Used as a top coat for
overcoating Plasmet ZF and
other epoxy-based primers,
where a high gloss decorative
appearance and good UV
resistance are important.
 PRODUCT DESCRIPTION METHOD OF TYPICAL APPLICATIONS
APPLICATION

Solvent free three pack For applications where abrasion

PLASMET WR polyamine cured epoxy resistance is a prime
containing high levels of requirement. May be used in
abrasion resistant filler. immersed and non-immersed
environments, but has difficult
application characteristics.
Chemically resistant solvent Highly wear resistant, cures at
PLASMET R free epoxy repair and low temperatures. Designed for
rebuilding compound. rebuilding worn equipment and
replacing corroded/abraded
metal. Has moderate
temperature resistance.
Solvent free surfacing A machinable coating
PLASMET T material. designed to achieve a smooth
surface finish for seal landings
etc. Often used to overcoat
Plasmet WR and Plasmet R.
Polyamine cured epoxy Multi-purpose repair compound
GENMEND putty. which may be used with
reinforcing tape for temporary
leak repairs on tanks and pipes.

Synthetic polymer with Overcoating and protecting

GALVCOAT barrier pigment and special galvanised steel in most
adhesion properties. atmospheric conditions.

Pre-accelerated Bisphenol For wetting over

LAMINATING A unsaturated ester low reinforcement materials such
RESIN 200 viscosity resin. as glass fibre. May also be
used for GRP constructions.

A highly chemical resistant, For wetting over reinforcement

LAMINATING high tensile strength, materials such as glass fibre.
RESIN 600 low viscosity vinyl/ester resin.

A low viscosity structural For wetting over

LAMINATING epoxy resin. reinforcement materials such
RESIN Epoxy as glass fibre. May also be
used for GRP constructions.

Two or three pack fillers, Used in applications which range

CORROFILL available in epoxy and from general purpose non-shrink
RANGE unsaturated ester grades. fillers through to badly pitted steel
requiring high performance,
chemically resistant coating systems.
Four grades of low Used for casting sections, tanks,
POLYMER shrinkage polymer concrete
CONCRETE AND beams, etc and for screeding
and screeds are available in existing concrete or steelwork.
SCREEDS unsaturated ester and
epoxy formats.

A single pack chlor-rubber As a concrete paint and

PLASMET coating containing flake sealer. May be used as a floor
SB1 pigmentation. coating for areas subject to
vehicular traffic.

A single pack water based As a concrete paint, sealer and

PLASMET vinyl acrylic coating
WB1 floor coating where low odour
containing flake and flammability during
pigmentation. application are a requirement.
Excellent resistance to UV light.

A single pack flake glass A highly thixotropic concrete

PLASGUARD filled water based vinyl and masonry paint with
acrylic coating. excellent resistance to
weathering and stability under
strong UV light conditions.

A solvent free polyamine Offers excellent resistance to

PLASMET ARC cured epoxy offering high concentrations of sulphuric
resistance to sulphuric acids. Having good gloss, it is
acid environments. easily cleaned and washed
down.
 CORROCOAT
High technology coating systems developed and
manufactured by Corrocoat provide sophisticated
methods of corrosion prevention which are
increasingly specified as the industry standard.
Corrocoat coatings offer specialised protection and
repair treatment for both new and existing plant and
structures.
Industry worldwide from power generation and
petrochemicals through to marine, water distribution
and waste treatment today relies on the quality
which is the hallmark of the Corrocoat name.
Established in 1975, Corrocoat now has branches across
five continents, providing comprehensive repair and
maintenance solutions for industry worldwide.
Corrocoats sophisticated corrosion prevention service is
based on the application of an extensive range of
proprietary high technology coating systems, coupled
with skilled engineering techniques and backed up by
advanced levels of technical expertise.
Continuous research and development into new
materials and methods gives Corrocoat the necessary
flexibility of approach to combat successfully the many
different corrosion problems faced by modern industry.

Corrocoat Limited
Forster Street, Leeds, LS10 1PW, England
Tel: +44 (0)113 2760 760
Fax: +44 (0)113 2760 700
E-mail: enquiries@corrocoat.com
Website: www.corrocoat.com

Certificate No. FM 20201 A Sustaining Member

of the Institute
of Corrosion

Manufactured, sold and serviced in India, under

technology licenced from Corrocoat Limited.

KIRLOSKAR BROTHERS LIMITED

Chintan 408/15 Mukund Nagar, Pune 411 037
Tel: +91 (20) 444 4444, Fax: +91 (20) 427 0879
Email: kblin@kbl.co.in
Website: www.kbl.co.in
Group website: www.kirloskar.com
The information given in this guide is given in good faith but Corrocoat accepts no liability in the use of this data. The responsibility for
verifying the suitability of the product remains with the customer, except where specifically advised by Corrocoat in each particular case. In no
event shall Corrocoat be liable for loss or incidental damages resulting from the use of this information.