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Abstract With the growing potential for widespread use of variable-speed drives may not be realized, almost certainly
permanent magnet brushless dc motor (PMBDC) drives in many in the present and, probably, in the future.
low-cost applications, such as HVAC, refrigerators, and freezers Low cost but high performance is required in many of
in houses and small-velocity servos in process industries, it has
become important to minimize the cost. One obvious place for these applications requiring precision velocity control. One
cost reduction is in the cost of the inverter and its associated obvious place for the cost reduction is in the converter and
controller. With that perspective, a novel application of the its associated controller requirement. The half-wave and full-
converter topology for the PMBDC known as C dump in wave (H-bridge) converter topologies are invariably associated
switched reluctance motor drives is proposed in this paper. with very low-performance and high-performance applica-
The advantages and disadvantages of this topology vis-a-vis the
conventional three-phase H-bridge converter, are highlighted tions, respectively. The half-wave converter topology, with
from the points of view of economy in switches, volt-ampere one switch per phase, has half the number of switches of the
rating, associated controller cost, and packaging. Design consid- full-wave topology, but could only deliver motoring in both
erations for the PMBDC are derived for use with the proposed directions, with no regenerative control. This fact precludes its
converter topology. The operational and design characteristics use where high performance is a requirement. This could be
of this converter-driven PMBDC drive are derived for four-
quadrant performance. Guidelines for the design of the proposed resolved if topologies with more than one switch per phase,
topology are derived and presented in the paper. Experimental but less than two switches per phase, are resorted to [1].
results from a laboratory prototype are presented to validate the Such topologies [2][5] have been developed for switched
feasibility of the proposed PMBDC drive system. reluctance motor drives with considerable success. One such
Index Terms PM brushless dc drive, power-converter topol- topology is the C-dump converter with switches for an
ogy. -phase machine [4].
The C-dump topology is shown in Fig. 1 for a three-phase
machine. Its application to the PMBDC to obtain a high-
I. INTRODUCTION
performance four-quadrant operation is studied in this paper.
(a)
(b)
Fig. 1. C-dump converter topology and key waveforms. (a) C-dump topology. (b) Relationships between gate signals and currents.
and four power diodes, with one of each for each phase region, i.e., at constant magnitude for a fixed speed and with
winding and one set for energy recovery from the capacitor . the duration of 120 electrical degrees. The phase is energized
Since the phase has only one switch, the current in it could only when the phase current is commanded by turning on switch
be unidirectional and, hence, it is very much similar to the half- , and the equivalent circuit is shown in Fig. 3(a). When the
wave-converter-driven PMBDC in operation. The operation of current error is negative, switch is turned off and the current
the various phases simply could be shown as in Fig. 2 for a in the phase winding is routed through the diode to the
phase sequence of . The duty cycle of each phase is energy recovery capacitor , shown in Fig. 3(b). During this
only 1/3 and, in spite of it, note that the airgap power and, time, a negative voltage to the magnitude of is
hence, the electromagnetic torque are both continuous. The applied across the machine winding, thus, reducing the current
motoring (I-quadrant) and regenerative (II-quadrant) control and bringing the current error to positive. Waveforms of key
of the C-dump-based PMBDC are briefly described in the variables, such as the induced EMF, stator current, stator
following. voltage, airgap power, and input power are shown in Fig. 3(c)
for motoring operation. The average airgap power and the
input power are positive, giving a positive electromagnetic
A. Motoring Operation torque, thus, indicating the operation is firmly in the first
Assume that the direction of the motor is clockwise, which quadrant of the torque speed.
may be considered as positive with a phase sequence of The motoring operation is similar in the counterclockwise
of the motor phase windings for this discussion. The motoring (reverse) direction of rotation of the motor, except that the
operation is initiated when the phase voltage is in the flat phase sequence will be in the energization of the motor
KRISHNAN AND LEE: DC MOTOR DRIVE WITH A NEW POWER-CONVERTER TOPOLOGY 975
Fig. 2. Voltage, current, and airgap power waveforms of the proposed C-dump-based PMBDC.
phase windings. That corresponds to the III-quadrant of the EMF, where only positive currents are required to obtain
torquespeed characteristics. the negative torque. Such an operation for phase involves
the turning on of during negative constant EMF period
B. Regenerative Operation and, when the error current becomes negative, turning off
, enabling the conduction of , resulting in the energy
Whenever the energy has to be transferred from load to
transfer from the machine phase to the energy recovery
the supply, the PMBDC is to be operated as a generator,
capacitor shown in Fig. 4(a) and (b), respectively. Key variable
i.e., by providing a negative torque to the machine as against
the positive torque for the motoring operation. It is usual to waveforms are shown in Fig. 4(c) for this mode of operation.
provide a current of opposite polarity to that of the induced Note that the airgap power and the average input power to
EMF in the full-wave-converte-operated PMBDC to generate the phase are negative, indicating that the power has been
a negative torque. It is not feasible in this C-dump-operated transferred from the machine to the energy recovery capacitor
PMBDC, due to its unidirectional current feature for the . The energy from is recovered by a step-down chopper
positive half cycle of the induced EMFs. Then, the only using switch and diode , shown in Fig. 1. Note that
alternative is to exploit the negative cycles of the induced this regenerative operation corresponds to the IV-quadrant for
976 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 33, NO. 4, JULY/AUGUST 1997
(a) (b)
(c)
Fig. 3. First-quadrant motoring operation with phase a of the PMBDC drive. (a) Switch Ta on. (b) Switch Ta off with continuous current in phase
a. (c) Waveforms of the variables.
a phase sequence of , and the regenerative operation controlling the current loop. Wherever possible, all these
is similar for reverse rotational direction of the PMBDC important factors are contrasted with that of the H-bridge
corresponding to the II-quadrant. inverter-(full-wave)-operated PMBDC. For the sake of
comparison, the full-wave-operated motor is considered as
III. DESIGN CONSIDERATIONS FOR the base.
THE PMBDC AND ITS MODELING
This section contains the design considerations of the A. Design Considerations for the PMBDC
PMBDC required to be use with the C-dump converter, The following relationships are made on the basis of equal
modeling of the PMBDC for such operation and implications copper volume in the slot of the PMBDC. The subscripts
of speed of response and, hence, the suitability of the C- and correspond to the motor with the proposed converter
dump-operated motor drive system, due to the self inductance and the motor with the full-wave converter, respectively.
KRISHNAN AND LEE: DC MOTOR DRIVE WITH A NEW POWER-CONVERTER TOPOLOGY 977
(a) (b)
(c)
Fig. 4. Operational mode and waveforms of variables for the IV-quadrant regenerative operation of PMBDC drive system. (a) Ta on. (b) Ta off. (c)
Waveforms of the variables.
The ratio of the induced EMFs are where is the current in the winding. The EMF constant ratio
in terms of the number of turns per phase and conductor cross
(1) sections is
copper losses is given as When the switch is turned off, the current is directed through
the capacitor with an assumed constant voltage of (as is
(4) large). Then, the relevant equation is given by
(8)
where corresponds to electromagnetic torque, in general. In cases where two phases, e.g., and , are carrying current
The ratio of the stator resistances is with one phase switch through commutation and the other
energization phases, then the system equations are
(5)
(9)
(10)
From these relationships, it is possible to find the number
of turns per phase, electromagnetic torque, induced EMF, where is similar to , but phase shifted by 120
airgap power, and stator copper losses in the PMBDC for electrical degrees.
the proposed converter topology, depending on the choice of
criterion, such as equality of torque, equality of copper losses, C. Impact of the Motor Inductance on the
and equality of airgap power. Dynamic Performance
As only one phase of the motor is producing the torque, From the machine equations, it is seen that the self induc-
as versus two phases in the conventional H-bridge-controlled tance of the phase winding plays a crucial role in the dynamics
PMBDC, the motor for use with the C-dump topology has to of the current loop and, hence, in the torque generation.
meet the following design considerations to provide the same In the case of the full-wave-operated PMBDC machine, the
output power within the same thermal capability. Assuming electrical time constant is given by
that the current has to be equal to that of the H-bridge-inverter-
driven PMBDC, then the torque constant of this motor has to (11)
be twice that of the H-bridge-inverter-driven PMBDC. That is
made possible by increasing the number of turns to twice the where is the mutual inductance.
number of turns of the H-bridge-inverter-driven PMBDC. Note Consider a PMBDC with twice the number of turns per
that twice the number of turns, for the same wire size, doubles phase as compared to the full-wave-operated machine, for
the resistance per phase of the H-bridge-driven-PMBDC in the operation with the C-dump converter, and its self inductance in
C-dump-driven motor. The copper losses are the same for both terms of is equal to and its resistance for equal copper
the drive systems, as the stator currents are maintained equal losses is , thus, giving its electrical time constant as
to one another.
Another alternative is to view the motor for double the speed (12)
of the operation of the motor driven by the H-bridge inverter,
with the same number of turns in both the machines and, thus, To find the ratio between these two time constants, it is
providing equal power at two different speeds. However, it is necessary to express in terms of , from which
to be noted that the C-dump-driven motor would have only (13)
half the torque of that of the H-bridge-driven motor. Given
these flexibilities, the C-dump drive has to be applied fully where
understanding the application of the motor drive system. (14)
B. Modeling of the C-Dump-Driven PMBDC and , as given in [7], is used to evaluate the ratio of the
time constants, given in Table I for a PMBDC with twice
The modeling of the PMBDC machine is well known and and equal to the turns per phase of the full-wave-operated
given in [6]. Ideally, if the stator currents are not overlapping, PMBDC denoted by . From the table, it is seen that the
then the motor phases become independent and resemble that equivalent PMBDC for operation with the C-dump converter
of a dc motor, with a minor difference in the definition of the has higher electrical time constant compared to the full-wave
induced EMF, which is a function of the rotor position. For PMBDC drive, thus, making the proposed drive sluggish and
phase , the following are given: unsuitable for very-high-performance applications.
(6)
IV. ANALYSIS OF THE C-DUMP-CONTROLLED PMBDC DRIVE
The analysis of the drive system with the proposed topology
(7) is presented in this section. An effort is primarily made to
obtain the maximum speed of the motor in terms of the duty
cycle of the phase switches and the energy transferred to the
where and are the resistance and inductance per phase, energy recovery capacitor and, hence, an estimate of the power
respectively, is the EMF constant, is the rotor speed, to be handled by the recovery chopper for a given motor rating.
and is the electrical rotor position. Note that equals It is assumed that the commutation pulses are available through
during the conduction of phase switch . Hall sensors, encoders, or resolvers for this study.
KRISHNAN AND LEE: DC MOTOR DRIVE WITH A NEW POWER-CONVERTER TOPOLOGY 979
(21)
which, when combined with the speed equation and normal- B. Phase Switches
ization, yields the normalized rotor speed as Its minimum voltage is given by
pu (19) V (24)
where the additional subscript denotes the normalized values where is the voltage across the energy recovery capacitor.
of the variables and parameters. is typically in the range of Its current ratings are given by
0.20.4, and is varied from nearly zero to one. This relation- peak (25)
ship explicitly gives speed in terms of the duty cycle, dc-link
voltage, stator resistance, and dynamic voltage reserve. This rms (26)
expression allows the determination of range of variation
for the desired variation of speed range. Determination of where is the number to find the transient torque in terms of
is crucial to the evaluation of average energy recovery current the base torque, which usually is much greater than one for
and, hence, in the rating of that circuit. high-performance applications, e.g., in the order of two or so,
and, for low performance applications, it is around 1.25.
B. Peak Recovery Current
C. Phase Diodes
The energy transferred to the energy storage capacitor
The voltage rating is the same as that of the phase switches,
during the turn-off intervals of phase switches has to be
i.e., , but their current ratings vary from that of the phase
recovered through the energy recovery circuit, if losses are
switches. Its peak current rating has to be equal to that of the
neglected. The average duty cycle of energy transfer from dc
phase switch, but its rms value could be smaller than that of
link and machine phase into capacitor is . Assuming
the phase switches. Assuming a maximum duty cycle of 0.5,
that this stored energy is recovered through the chopper in a
duty cycle of , as this is essential to keep the separation rms rms (27)
980 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 33, NO. 4, JULY/AUGUST 1997
TABLE II
COMPARISON OF THE C-DUMP- AND FULL-WAVE-BASED PMBDC DRIVE
Fig. 5. VA ratio versus average duty cycle for various values of energy
recovery capacitor voltages.
(29)
(30)
TABLE III
COMPARISON OF THE PMBDC MACHINE VARIABLES
BASED ON THE C-DUMP AND THE FULL-WAVE INVERTER