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INTERACTIVE SCHEMATIC

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KENR5710-05
February 2014

D3K, D4K, and D5K Track-Type Tractor


Hydraulic and Power Train System
D3K: D4K: D5K:
JTD1-UP (LGP) MMM1-UP (XL) JLF1-UP (LGP)
FFF1-UP (XL) RRR1-UP (LGP) WWW1-UP (XL)
LLL1-UP (LGP) YYY1-UP (LGP)

2014 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
3 Bank Standard Implement Valve 254-1450
B-4 2
4 Bank Implement Valve 254-1451
Block As - Suction Manifold 177-3572 D-5 18
Brake Gp-parking (D3 - 2 Required) 244-7615
E-6, A-6 10
Brake Gp-parking (D4, D5 - 2 Required) 244-7616
Charge Filter (Front Hystat Pump) 212-9363 C-4 5
Charge Filter (Rear Hystat Pump) 196-1803 C-5 6
Charge Filter (Winch Hystat Pump) 201-2744 C-6 7
Connector-filter 308-7677 C-4 26
Cooler Assembly 253-1218 D-2 11
Cylinder Gp - Ripper Cylinder (Lh) 262-4418 B-9 20
Cylinder Gp - Ripper Cylinder (Rh) 262-4415 A-9 19
Cylinder Gp (Angle) 263-3745 E-1, D-1 14
Cylinder Gp (Lift - Lh) 276-4667 E-1 16
Cylinder Gp (Lift - Rh) 263-4068 E-1 15
Cylinder Gp (Tilt) 263-5008 D-1 17
Motor Gp - Winch Motor 200-1729 D-8 24
Motor Gp (D3 Ep Motor - 2 Required) 254-1352
E-5, A-6 8
Motor Gp (D4, D5 Ep Motor - 2 Required) 254-1354
Pump Gp 244-7452 D-3 1
Pump-double Piston (D3, D4 Std Tandem Ep Hystat Pump) 254-1378
Pump-double Piston (D3, D4 Tandem Ep Hystat Pump W/thru Drive) 254-1377
C-5 3
Pump-double Piston (D5 Std Tandem Ep Hystat Pump W/thru Drive) 254-9099
Pump-double Piston (D5 Std Tandem Ep Hystat Pump) 254-9100
Pump-piston (Winch Ep Hystat) 254-1379 C-6 4
Sensor (Hystat Loop Pressure) 261-0420 A-6 9
Sensor (Winch Drive Pressure) 214-6863 D-5 25
Test Gp - D3, D4 Hystat, Implement, And Winch System 254-1371
E-2 13
Test Gp - D5 Hystat, Implement, And Winch System 254-9098
Valve Gp - Override/brake/drain/cooler Bypass Block 274-6747 E-4 12
Valve Gp - Ripper Anti Drift Valve 319-6909 A-7 27
Valve Gp - Winch Logic Valve 264-3709 C-9 22
Valve Gp-flow Control (Winch Drive-away Valve) 200-1311 D-8 23
Winch Arr 256-3738 B-8 21
Always check component part numbers with Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
RCG Rear Pump Charge Pressure E-2
RFA Right Side Forward Drive Pressure (Rear Pump) E-2
FCG Front Pump Charge Pressure E-2
LFA Left Side Forward Drive Pressure (Front Pump) E-2
WCG Winch Pump Charge Pressure (If Equipped) E-2
SOS Oil Sampling C-4
AA Oil Pressure -Brakes A-6
BB Implement Pump Pressure C-4
RRB Right Side Drive Pressure (Rear Pump) D-4
LRB Left Side Drive Pressure (Front Pump) D-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
9 8 7 6 5 4 3 2 1
(12) VALVE GP
OVERRIDE/BRAKE/DRAIN/ (14) CYLINDER GP (ANGLE) 1
COOLER BYPASS BLOCK (13) TEST GP RCG RFA FCG LFA WCG 263-3745
(10) BRAKE GP 1 (8) MOTOR GP 1
177-3572 D3, D4 HYSTAT, IMPLEMENT,
PARKING (D3 - 2 REQUIRED) 244-7615 (D3 EP MOTOR - 2 REQUIRED)
AND WINCH SYSTEM 254-1371
PARKING (D4,D5 - 2 REQUIRED) 244-7616 254-1352
D5 HYSTAT, IMPLEMENT,
(D4,D5 EP MOTOR - 2 REQUIRED)
M1 AND WINCH SYSTEM 254-9098
U B 254-1354 ANGLE

LEFT MOTOR

E T E
LIFT

FLUSHING
A VALVE
(18) BLOCK AS (16) CYLINDER GP
SUCTION MANIFOLD (LIFT - LH)
G 177-3572 276-4667

LIFT (15) CYLINDER GP


T G (LIFT - RH)
263-4068

(25) SENSOR TILT


(WINCH DRIVE PRESSURE) LRB (17) CYLINDER GP (TILT)
F/S 214-6863 RRB 263-5008
BRAKE

MIN PRESSURE
SENSOR ANGLE
R
D DRIVEAWAY FLOW
S T G G1 B MH PS S T R G B MB S T R G B MB D
THROTTLING VALVE
MAX
B POR R&R

U X T M1

CW (14) CYLINDER GP (ANGLE) 1


R&R
R&R 263-3745
ENGINE
(24) MOTOR GP ACTR
WINCH MOTOR WINCH
PUMP
200-1729 ACTR ACTR
CCW (11) COOLER ASSEMBLY
R&R R&R
(23) VALVE GP R&R CHRG 253-1218
CHRG CHRG
FLOW CONTROL (WINCH (1) PUMP GP
Y Y
DRIVE - AWAY VALVE) 244-7452
200-1311 FE FA MA A X2 FE FA MA A X2
X1
FE FA MA A X2 X1
X1 Y
T (4) PUMP PISTON
(WINCH EP HYSTAT)
201-2744
(3) PUMP DOUBLE PISTON
(D3, D4 STD TANDEM SOS
EP HYSTAT PUMP) 254-1378
C (D3, D4 STD TANDEM EP HYSTAT CASE C
FILL
PUMP W/THRU DRIVE) 254-1377 CASE
CASE (D5 STD TANDEM EP FILL
BYPASS (5) CHARGE
FILL BYPASS (26) CONNECTOR
P BYPASS HYSTAT PUMP) 254-9100 SWITCH
SWITCH
FILTER

(22) VALVE GP
BRAKE SWITCH (D5 STD TANDEM EP HYSTAT FILTER
308-7677
BB (FRONT HYSTAT
PUMP W/THRU DRIVE) 254-9099 PUMP)
WINCH LOGIC VALVE 212-9363
(7) CHANGE FILTER (6) CHARGE FILTER
264-3709
DRIVE AWAY FREE SPOOL
(WINCH HYSTAT PUMP) (REAR HYSTAT PUMP) P P' A B1 A B2 A B3 A B4
201-2744 196-1803
DA FS B HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
MAIN PUMP OUTPUT
PS PILOT PUMP CHARGE CIRCUIT
Sol.a1 WINCH PUMP CHARGE CIRCUIT
REAR PUMP CHARGE CIRCUIT
WINCH MOTOR CIRCUIT
Sol.a2 Sol.a3 Sol.a4
WP Sol.SO SUPPLY LINE
DRAIN / RETURN LINE

WINCH ARRANGEMENT
STEERING CIRCUIT
IMPLEMENT
SYSTEM RELIEF BRAKE CIRCUIT
TILT CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
ANGLE CYLINDER CIRCUIT
RIPPER / AUXILLARY CYLINDER CIRCUIT
(21) WINCH ARRANGEMENT (2) 3 BANK STANDARD LOAD SENSE CIRCUIT
B B
256-3738 IMPLEMENT VALVE 254-1450 WINCH CONTROL VALVE CIRCUIT
(20) CYLINDER GP
RIPPER CYLINDER (LH) 4 BANK IMPLEMENT VALVE 254-1451
Sol.b1 LINE PATTERNS
262-4418 (9) SENSOR LS Sol.b2 Sol.b3 Sol.b4

(HYSTAT LOOP PRESSURE) PD


Pressure Line
261-0420 Pilot / Load Sensing Pressure

T
Drain / Return Lines
LIFT ANGLE TILT AUXILIARY
Component Group
RIPPER CYLINDERS
C V Attachment

Air Line
PRESSURE
SENSOR
CALLOUTS
G
(27) VALVE GP YY Taps (Pressure, Sampling,Sensor) by letter
RIPPER ANTI DRIFT VALVE
(19) CYLINDER GP 319-6909
A
RIPPER CYLINDER (RH)
262-4415
T
A A
U FLUSHING
RIGHT MOTOR VALVE B

M1
(8) MOTOR GP 2 THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE TRACTOR
(D3 EP MOTOR - 2 REQUIRED) 254-1352 HYDRAULIC AND POWER TRAIN SYSTEM
(D4,D5 EP MOTOR - 2 REQUIRED) 254-1354 MEDIA NUMBER: KENR5710-05
(10) BRAKE GP 2 PART NUMBER: 254-1376, CHANGE: 03, VERSION: -
AA PARKING (D3 - 2 REQUIRED) 244-7615 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
PARKING (D4,D5 - 2 REQUIRED) 244-7616 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

8 5 4 6 10 25 12 13 16

23 14
21
11
24

9 17

10 14
8

AA 2 4 LLB 3 RRB 15
2 6 12 LLB RRB 3 15 16 11
5

4
14
22

21 17

23

24

AA 10 8 25 13 4
ENGINE

D
FW

1
HYDRAULIC OIL FILTERS
VIEW ALL CALLOUTS

SOS

6
5 LEFT SIDE PANEL

Hydraulic oil filters


(5) Oil filter for the left drive loop
(6) Oil filter for the right drive loop
(7) Winch hystat pump charge filter.
HYSTAT PISTON PUMPS

FINAL
DRIVE
RIGHT SIDE

View of the pumps from the


FINAL right hand side of the machine.
DRIVE
2 3 4
1
View of the pumps from the
left hand side of the machine.

(1) Left Hydrostatic Pump


(2) Forward Solenoid
(3) Right Hydrostatic Pump
(4) Forward Solenoid
(5) Reverse Solenoid
(6) Reverse Solenoid
3 6 5

FWD
LEFT SIDE
IMPLEMENT VALVE
VIEW ALL CALLOUTS

1
2 3 4 5
6 2 BB
11

10 7

RIGHT
SIDE

8
9

TOP VIEW
(1) Pilot solenoid valve
(2) Lift control valve
(3) Angle control valve
(4) Tilt control valve
(5) Auxiliary control valve
(6) Outlet housing
(7) Tank port
(8) Pilot drain port
(9) Main relief valve
(10) Pump port
(11) Pilot oil port for the winch

13

3
PUMP GP
VIEW ALL CALLOUTS

FCG
RFA LFA

RCG WCG
RIPPER
VIEW ALL CALLOUTS

20 19
STEERING AND BRAKING SYSTEM
VIEW ALL CALLOUTS

12
12
1 2 3 4 5 6

7
AA
8 BB

10 9
12
10
11

15 13
CC
1
2
14

3
1 DD
FINAL DRIVE 1 2
3
EE
2
4
5
6
7
8
17 19 9
18 10
11
16 FF 12

20

10
23

21

22

FINAL DRIVE 915-GR-18


J2
3 GG
J1
A314-OR-18
HH 33
4 JJ

10
H708-OR-18 KK 34 A315-WH-18
A958-WH-18 6 LL
F711-GN-18 56 MM
F712-GY-18 70 NN
24

(1) Drain line (13) Passage (AA) Pilot line to the rear piston pump
(2) Passage (14) Left travel motor (BB) Pilot line to the front piston pump
(3) Passage (15) Line (CC) Pilot line from the rear charge pump
(4) Parking brake solenoid valve (16) Line (DD) CAN High
(5) Passage (17) Right travel motor (EE) CAN Low
(6) Return manifold (18) Line (FF) Power
(7) Spring (19) Connector (GG) Hystat override solenoid
(8) Piston (20) Brake pack (HH) Park brake switch (N/C)
(9) Brake pack (21) Piston (JJ) ON/OFF driver return (1-4)
(10) Connector (22) Spring (KK) Park brake switch (N/O)
(11) Parking brake switch (23) Display (LL) Parking brake solenoid
(12) Hystat override solenoid valve (24) Electronic Control Module (ECM) (MM) CAN A Data Link +
(NN) CAN A Data Link

Refer to electrical schematic (KENR5711) for further electrical troubleshooting information.

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