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03
Specifier Sheet and Recommendation Summary
11/27/17
Date
6508-B Windmill Way
Wilmington, NC 28405
Ph 910-794-9294
Fax 910-794-9296
Telephone Telefax e-mail www.rulmecacorp.com
Copyright - Rulmeca Corp.
Go to Design Parameters
Project Name Conveyor Reference Go to Trajectory Sheet
Standard Loading
Standard Loading Conditions:
Conditions
Conveyor Length (ft) 1000 REQUIRED
REQUIRED POWER:
POWER 44.9 HP
Tonnage Rate (tons/hour) 800
Belt Speed (fpm) 300 BELT PULL SUMMARY: Force (lbs)
Material
Material Lift
Lift Height
Height (ft)
(ft) 0.0 Standard Loading Belt Pull 4,714
Ambient temperature (F) Min -10 Extra pull for Hopper (if any) 0
Ambient temperature (F) Max 100 Extra pull for Slider Bed (if any) 0
Initial
Initial Velocity
Velocity ofof Material
Material (fpm)
(fpm) 0 Extra pull for Diverter or Tripper (if any) 0
Number of Belt Cleaners 1 TOTAL Required Belt Pull (Te): 4,714
Number of Return Belt Scrapers 0
Length of Skirt Zone (ft) 12 RECOMMENDED OPTIONS:
Depth
Depth of of Mat'l in skirt
Material zoneZone
in Skirt (in) (in) 3
Number of Non-driven Pulleys 4
Elev. Above Sea Level (ft) 3300 ft SPECIAL NOTES:
Go to Design Parameters
Mat'l, friction coeff Coal, bitum. mined, 0.075 Minimum allowable belt width for lump size is 12 in
Bulk Density (pcf) Coal, lignite, 45 pcf #NAME?
Size Consist Avg is 50% Max Lump Size
Max. Lump Size (in) 2 *A smaller pulley diameter may cause belt carcass or fastener damage.
Material Surcharge
Material Angle
Surcharge Angle 25 deg. RECOMMENDED "SINGLE DRIVE" MOTORIZED PULLEY:
Belt Width 42 in Power: 50HP Models Available:
Belt Carcass Type Fabric Belt Speed: 300 FPM 630
Idler Roll diameter 5 in Face Width: 43.31 in.
CEMA
CEMAType
Type C
Troughing Idler Spacing 4 ft
Angle of Wrap** 180 degrees RECOMMENDED "DUAL DRIVE" MOTORIZED PULLEY:
Type of Lagging Partial (2/3) Power: 25 HP/each Models Available:
Type of Take-up Automatic Belt Speed: 300 FPM 500
Type of Belt 2 ply, 225 piw Face Width: 43.31 in.
Drive Location Head
Material
Material Flow
Flow Elevating or Horizontal Power savings - 1 shift and 3 shift per day:
Condition of Idlers & Pulleys well maintained (Motorized Pulley compared to exposed motor, gearbox, V-belt conveyor drives)
Type
Type of
of Dual
Dual Drive, if any
Drive (if any) none Save: 9135 Kw-Hrs/Yr, 1 shift/day or 27404 Kw-Hrs/Yr, 3 shifts/day
** This parameter is for either single or dual drive arrangement. Save: $731 /Yr, 1 shift/day or $2192 /Yr, 3 shifts/day @ $0.08/Kw-Hr
0 11/27/17
0 Date
0
0
REQUIRED POWER:
REQUIRED POWER 44.9 HP
Select Model
BELT PULL SUMMARY: Force (lbs) 320H
Standard Loading Belt Pull 4,714
Extra pull for Hopper (if any) 0 Check Radial Load (to prevent internal
Extra pull for Slider Bed (if any) 0 damage to pulley) Force (lbs)
Extra pull for Diverter or Tripper (if any) 0 Maximum Allowable Radial Load 7,868
TOTAL Required Belt Pull (Te): 4,714 Estimated Maximum Radial Load** #NAME?
#NAME?
#NAME?
Go to Design Parameters
Check Pulley Diameter
RECOMMENDED OPTIONS (if any): (to prevent belt damage.)
#NAME?
Selected Diameter is 12.64 in
#NAME?
SPECIAL NOTES (if any): #NAME?
Minimum allowable belt width for lump size is 12 in Check Maximum Belt Tension (to
#NAME? prevent belt damage) Force (lbs)
Maximum Belt Tension (T1) #NAME?
*A smaller pulley diameter may cause belt carcass or fastener damage. Allowable Fabric Belt Tension 9,450
RECOMMENDED "SINGLE DRIVE" MOTORIZED PULLEY: #NAME?
Belt Tension Calculation Summary Force (lbs)
Power: 50HP Te, effective belt tension 4,714
Belt Speed: 300 FPM T2, to prevent belt/pulley slippage 2,876
Face Width: 43.31 in. #NAME? #NAME?
Models Available: 630 T1, maximum belt tension #NAME?
Customer Name
Conveyor Number
Conveyor Length (ft.) 1000
Tonnage Rate (tph) 800 Required Conveyor Drive HP = 44.85 HP
Belt Speed (fpm) 300 43.31 in.
Material Lift Height (ft) 0 RECOMMENDED MOTORIZED PULLEY: Avail. products:
Ambient temp. (deg F) Min -10 50HP Model Diam.
Ambient temp. (deg F) Max 100 300 FPM 0 0
Initial Velocity of Material (fpm) 0 0 0
Number of Belt Cleaners 1 0 0
Number of Belt Plows 0 0 0
Length of Skirt (ft) 12 TM633 24.8"
Depth of Matl in skirt zone (in) 3 0 0
Number of Non-driven Pulleys 4 ALTERNATE DUAL DRIVE OPTION:
Belt loaded via chute. 0 25 HP/each Avail. products:
300 FPM Model Diam.
0 0
Elevation (ft above sea level) 3300 0 0
Type of Material Coal, bituminous mined 0 0
Belt Width (in) 42 0 0
Belt Carcass Type Fabric 0 0
Idler Roll diam (4, 5,6,or 7in) 5 0 0
CEMA Type (A,B,C,D,E) C RECOMMENDED OPTIONS:
Troughing Idler Spacing (ft) 4
Calculated Results:
Calc'd mat'l height at centerline 9 in Mat'l Cross Section at Pulley Face:
Calc'd actual height of C.O.G.* 4 in Small Pulley (scale: inches)
9
Calc'd actual mat'l cross section 271.1 sq ft
CEMA Max Allow. height at center 8 in 6
CEMA Max Height of C.O.G.* 3 in
CEMA Max Allow. cross section 211.8 sq ft 3
0
Note:
This program uses actual C.O.G.* height above -3
-18
-15
-12
-9
-6
-3
12
15
18
-12
-9
-6
-3
12
15
e
CEMA Standard Edge Distance 3.2 in d
Calculated Edge Distance 0.8 in Legend: Solid Line is CEMA Max. Allowable; Red Line is Calculated.
Calc'd Material Height at Centerline 11 in Warning: Specified Material Cross Section Exceeds CEMA Max. Allowable. Trapezoida
Total Area
Material Geometry at Pulley Discharge: Trapezoid
Cross Section at Pulley Face: Trapezoid
Calculated Cross Section 2 sq ft
Narrow Belt (scale: inches)
Material Height at Centerline #DIV/0! 9 Trapezoid
Height of Center of Gravity (A1) #DIV/0! Trapezoid
Assumed Edge Distance 0.41 in 6 Surcharge
Calculated Surcharge Angle 0 deg Horiz Proj
SSX
CEMA Max. Allow height at center 7.8 in. 3 3.1 ###
CEMA Max Height of C.O.G. 3.1 in. ###
CEMA Standard Edge Distance 1.61 in ###
0
###
Note: ###
This program calculates height of actual C.O.G.* -3 ###
-18
-15
-12
-9
-6
-3
12
15
18
by assuming that actual edge distance at pulley ###
face equals 1/2 of actual edge distance in troughed Legend: Solid Line is CEMA Max. Allowable; Red Line is Calculated.
section. Height of C.O.G.* for CEMA maximum ###
allowable cross section pulley face is given for ###
reference only. ###
###
* C.O.G. = center of gravity of material ###
-36
-30
-24
-18
-12
-6
12
18
24
30
36
42
e
CEMA Standard Edge Distance 3.2 in d
Calculated Edge Distance 0.8 in Legend: Solid Line is CEMA Max. Allowable; Red Line is Calculated.
Calc'd Material Height at Centerline 11 in Warning: Specified Material Cross Section Exceeds CEMA Max. Allowable.
Total Area
Material Geometry at Pulley Discharge: Cross Section at Pulley Face: Trapezoid
Calculated Cross Section 2 sq ft Wide Belt (scale: inches) Trapezoid
Material Height at Centerline #DIV/0! Trapezoid
18
Height of Center of Gravity (A1) #DIV/0! Trapezoid
Assumed Edge Distance 0.41 in 12 Surcharge
Calculated Surcharge Angle 0 deg Horiz Proj
6
CEMA Max. Allow height at center 7.8 in. 3.1 ###
CEMA Max Height of C.O.G. 3.1 in. 0 ###
CEMA Standard Edge Distance 1.61 in ###
-6 ###
-48
-42
-36
-30
-24
-18
-12
-6
12
18
24
30
36
42
48
Note: ###
This program calculates height of actual C.O.G.* ###
by assuming that actual edge distance at pulley ###
face equals 1/2 of actual edge distance in troughed Legend: Solid Line is CEMA Max. Allowable; Red Line is Calculated.
section. Height of C.O.G.* for CEMA maximum ###
allowable cross section pulley face is given for ###
reference only. ###
###
* C.O.G. = center of gravity of material ###
0 11/27/17
0 Date
0 6508-B Windmill Way
0 Wilmington, NC 28405
Ph 910-794-9294
0 0 0 Fax 910-794-9296
Telephone Telefax e-mail www.rulmecacorp.com
Copyright - Rulmeca Corp.
0 0
Project Name Conveyor Reference
Return to Specifier
Power Calculation Summary
Calculated power to drive conveyor belt: 42.9 HP
Drive pulley bearing friction: 0.6 HP
Power at motor: 43.5 HP
Gear loss in motorized pulley: 1.4 HP
Calculated power 44.9 HP
Derate for high elevation 0.0 HP
Derate for high temperature 0.0 HP
Required Power for motorized pulley: 44.9 HP
Conveyor Profile
Return to Specifier
Initial Velocity of Material Return to Specifier
Surcharge Angle of
Description of Material
Angle Repose
Uniform size, very small rounded particles, either very wet or very dry; such as dry silica sand,
5 0 to 19
cement, and wet concrete.
10 20 to 29 Rounded, dry polished particles, of medium weight, such as whole grain and beans.
Irregular, granular or lumpy materials of medium weight, such as anthracite coal, cottonseed
20 30 to 34
meal, and clay.
25 35 to 39 Typical common materials such as bituminous coal, stone, and most ores.
Irregular, stringy, fibrous, interlocking material, such as wood chips, bagasse, and tempered
30 40+
foundry sand.