D6ca B Truck DTC PDF

D6CA/D6CB ENGINE
TROUBLESHOOTING
(TRUCK)
DTC TROUBLESHOOTING PROCEDURES P1216 ........................................................... FL - 305
D6CA ENGINE CIRCUIT .............................. FL - 3 P1221 ........................................................... FL - 312
D6CB ENGINE CIRCUIT .............................. FL - 15 P1222 ........................................................... FL - 321
DTC LIST ...................................................... FL - 26 P1223 ........................................................... FL - 330
P0105 ........................................................... FL - 29 P1224 ........................................................... FL - 336
P0112 ........................................................... FL - 32 P1225 ........................................................... FL - 342
P0113 ........................................................... FL - 40 P1226 ........................................................... FL - 349
P0117 ........................................................... FL - 50 P1231 ........................................................... FL - 356
P0118 ........................................................... FL - 56 P1232 ........................................................... FL - 365
P0119 ........................................................... FL - 63 P1233 ........................................................... FL - 374
P0182 ........................................................... FL - 69 P1234 ........................................................... FL - 380
P0183 ........................................................... FL - 76 P1235 ........................................................... FL - 386
P0191 ........................................................... FL - 85 P1236 ........................................................... FL - 393
P0192 ........................................................... FL - 90 P1241 ........................................................... FL - 400
P0193 ........................................................... FL - 101 P1242 ........................................................... FL - 408
P0196 ........................................................... FL - 111 P1243 ........................................................... FL - 417
P0197 ........................................................... FL - 121 P1244 ........................................................... FL - 423
P0198 ........................................................... FL - 129 P1245 ........................................................... FL - 429
P0335 ........................................................... FL - 131 P1246 ........................................................... FL - 436
P0336 ........................................................... FL - 145 P1251 ........................................................... FL - 443
P0337 ........................................................... FL - 156 P1252 ........................................................... FL - 451
P0340 ........................................................... FL - 166 P1253 ........................................................... FL - 460
P0341 ........................................................... FL - 179 P1254 ........................................................... FL - 466
P0342 ........................................................... FL - 189 P1255 ........................................................... FL - 472
P0500 ........................................................... FL - 199 P1256 ........................................................... FL - 479
P0501 ........................................................... FL - 202 P1261 ........................................................... FL - 486
P0503 ........................................................... FL - 218 P1262 ........................................................... FL - 494
P0511 ........................................................... FL - 234 P1263 ........................................................... FL - 503
P0513 ........................................................... FL - 243 P1264 ........................................................... FL - 509
P1149 ........................................................... FL - 252 P1265 ........................................................... FL - 515
P1150 ........................................................... FL - 261 P1266 ........................................................... FL - 522
P1211 ........................................................... FL - 268 P1311 ........................................................... FL - 529
P1212 ........................................................... FL - 276 P1321 ........................................................... FL - 536
P1213 ........................................................... FL - 285 P1331 ........................................................... FL - 543
P1214 ........................................................... FL - 292 P1341 ........................................................... FL - 550
P1215 ........................................................... FL - 298 P1351 ........................................................... FL - 557
P1361 ........................................................... FL - 564
P1523 ........................................................... FL - 571
P1524 ........................................................... FL - 576
P1525 ........................................................... FL - 581
P1600 ........................................................... FL - 586
P1613 ........................................................... FL - 595
P1616 ........................................................... FL - 610
P1618 ........................................................... FL - 621
P1619 ........................................................... FL - 630
P1640 ........................................................... FL - 638
P1651 ........................................................... FL - 644
P1652 ........................................................... FL - 650
P1653 ........................................................... FL - 657
P1654 ........................................................... FL - 664
P1655 ........................................................... FL - 670
P1656 ........................................................... FL - 676
P1657 ........................................................... FL - 682
P1658 ........................................................... FL - 687
P1659 ........................................................... FL - 694
P1999 ........................................................... FL - 699
P2149 ........................................................... FL - 710
P2150 ........................................................... FL - 719
HOT AT ALL TIMES HOT IN ON
JUNCTION
BOX
PHOTO
18
FUSE 32 FUSE 40
5A 5A CIRCUIT DIAGRAM
See
Passenger
PROCEDURES
Compartment
Fuse Details D6CA ENGINE DIAGRAM (1)
(SD120-7)
ED310955
31 1 17 I/P-B 46 16 I/P-C
86 30 M96
0.5R 0.85L/R 0.85R/G
ETC
POWER 0.5R
RELAY
A See Passenger
PHOTO Compartment
26 To Fuse Details
0.5W/B Instrument (SD120-3) 0.5G/W 0.85L/R 0.85L 1.25R/W
85 87 M96 Cluster
(SD351-2)
DTC TROUBLESHOOTING
RELAY 2 M06-1
5 1 M97 5 1 M98 BOX
DTC TROUBLESHOOTING PROCEDURES
CLUTCH
AIR STOP SWITCH
HEATER LAMP (W/O PTO)
2 3 I/P-B RELAY RELAY
PHOTO 3 See
PHOTO 26 PHOTO 26
Passenger
1 M06-1 Compartment
Fuse Details
3 2 M97 3 2 M98 (SD120-6)
5 M19-2 See
MULTIFUNCTION SWITCH PTO Control
System
0.5W/R 1.25R 1.25R/B 0.85L/W 0.85R/B 0.5B 0.5G/R PHOTO (SD471-1)
See JAKE & 5
Ground RETARD
Distribution EXHAUST BRAKE
PHOTO 23 PHOTO 23 PHOTO 23 (SD130-1) BRAKE SWITCH
SWITCH 0.85L/R 0.85L/R 1.25R/W
18 5 MC08 16 MC10 11 7 MC08 OFF
W/O With
0.85W/R 0.85R 0.85R/B 0.85L/W 0.85R/B 1.25B PTO PTO
13 MC03 10 MC04
6 7 8 M19-2 PHOTO 23 PHOTO 23
B G02
PHOTO 24 0.5G 0.5G/B 0.5W
To See
Air Heater Relay Stop Lamps 9 MC03 8 MC08 2 MC04 9 MC08
(SD351-4) (SD927-1) PHOTO 23 PHOTO 23
0.5G/R 0.5G 0.5G/B 0.5W 0.5Y/L 0.85R/O
42 26 27 50 17 33 3 4 5 30 C40
ETC
ETC Power Air heater Stop lamp Clutch ON CONTROL
relay control Memory power relay control relay signal Brake Switch switch input MODULE
PHOTO 63
FL -3
SEGFL6850L
FL -4

JUNCTION
BOX
FUSE 53 FUSE 46 PHOTO 18
10A 5A
From Fuse 32 See Passenger
(SD351-1) Compartment
Fuse Details
A (SD120-2)
(SD120-7)
D6CA ENGINE DIAGRAM (2)
57 I/P-B 24 I/P-C
0.5R 0.5R 0.85Y/R
0.5R 0.85Y/R
15 M10-1 11 M10-1 14 M10-2
TACHO TEMP INSTRUMENT
METER GAUGES CLUSTER
See PHOTO
Indicators 8
CRUISE ENGINE ENGINE PREHEAT ENGINE EXHAUST 10V 5V & Gauges
CHECK BRAKE OVER HEAT BRAKE REG REG (SD940-1)
CHECK
ENGINE MICOM1
5 2 M10-2 1 M10-1 7 5 M10-4 6 M10-1 11 M10-4 13 17 M10-2

0.5Lg 0.5G 0.5R/G 0.5L/W 0.5Y 0.5B 0.5R 0.5Lg 0.5Y/B C.A.N
CAN CAN PHOTO
0.5Y C High Low Ground 25
21 MC01 15 MC04 15 MC08 11 MC04 11 MC01 See 1 MC01 1 MC04
Indicators 1 3 2 M92
PHOTO 23 PHOTO 23 PHOTO 23 PHOTO 23 & Gauges PHOTO 23 To Water 0.85R 0.85W See ABS &
See Data 0.85B
0.5Lg 0.5G 0.5R/Y 0.5L/R 0.5Y/R (SD940-4) 0.5B 0.5L/R Temperature Link Details ASR Control
See Brake (SD351-4) (SD200-1) System
Warning 0.85R 0.85B (SD588-1)
System 9 7 8 MC08
0.5G/W G03 0.5R/Y (SD 596-1)
PHOTO 18 0.85W 0.85G/W 0.85G/L PHOTO 23
51 46 48 49 47 43 28 52 53 54 C40
ETC
Cruise Check Engine Air Over Exhaust RPM "H" "L" Ground CONTROL
engine brake heater heater brake MODULE
C.A.N PHOTO
Accel 63
pedal Sensor Sensor Pedal Pedal Ground Parking brake Data link connector
sensor demend ground switch(NC) switch(NO) switch signal
34 35 8 15 20 2 12 13 14 7 38 39 C40
See 0.5G/Y 0.5L 0.5O
0.85Y/R 0.5L 0.85L/G 0.5Y/B 0.5Y See 0.5B 0.5B 0.85B 0.85B 0.85B Brake PHOTO 23
Ground Warning 13 14 MC08
2 1 10 3 4 MC08 Distribution System 0.5G/Y
(SD130-5) 0.5B 0.3L
(SD596-1) 0.3R See
19 MC08 0.85B 5 CC02 Data Link
0.85Y/R 0.5L/Y 0.85L/G 0.5Y/B 0.5Y 0.3L Details
1.25B PHOTO 80
0.5B/W (SD200-1)
1 2 3 6 5 4 M14 0.3R
1 C65
10 11 MM01 PHOTO 6
ACCEL 1.25B 0.85B REAR
C A B E D F PEDAL 0.3R 0.3L
PARKING
SENSOR BRAKE 14 6 M15 PHOTO 6
PHOTO 10 SWITCH
G08 PHOTO 87 PHOTO 90 DATA LINK CONNECTOR
FUEL SYSTEM
SEGFL6851L
HOT WITH ETC POWER RELAY ON
JUNCTION
BOX
FUSE 31 PHOTO 18
5A
See Passenger
Compartment
Fuse Details
(SD120-3)
1 I/P-B
0.85L/R
PHOTO 79 PHOTO 75
VEHICLE VEHICLE See Passenger
SPEED SPEED See lluminations Compartment See Illuminations
SENSOR SENSOR (SD941-1) Fuse Details (SD941-2)
(SD120-3)
PHOTO 63
8 EC05
0.5Y/R 0.5W/L 0.5L 0.5G
PHOTO 66 4 E35 2 C26
10 EE01 2 3 M52 5 2 M30
0.85G/W 0.85G/W IDLE CRUISE
ILL.(+) ON inputCONTROL SWITCH

SWITCH PHOTO
PHOTO OFF ON IND. ILL. 14
SET/INC RES/DES 15
ILL.(-) switch switch
1 E16-2 1 E14-2 1 E15-2
2 EC06
JAKE JAKE JAKE 1 6 7 M52 4 1 3 6 M30
BRAKE BRAKE BRAKE PHOTO 83
SOLENOID SOLENOID SOLENOID
#3 #1 #2
0.85G/W 0.5B 0.3L/Y 0.3G/W 0.5G/R 0.5G/R 0.5B 0.5B/W
1 E16-1 1 E14-1 1 E15-1
PHOTO 64 PHOTO 64 PHOTO 64
With W/O See Illuminations See Illuminations

ZF T/M ZF T/M (SD941-1) (SD 941-2)
0.5G/R 5 M09
12 11 EE01
0.85G/W JOINT
PHOTO 66 See Ground CONNECTOR
Distribution
See (SD130-1) PHOTO
5 6 EC05 Data Link Details 16 17 12 MC08 16
PHOTO 63 (SD200-1) PHOTO 23 6 M09
1.25B
0.85B 0.85W 0.85W/B 0.85G/W 0.5L 0.5G/W 0.5G/Br
45 44 36 21 22 18 C40
1.25B
ETC
Speed SET/INC RES/DES Cruise CONTROL
Solenoid sensor switch switch switch MODULE
PHOTO
63
G06 PHOTO 55 G02 PHOTO 24
FL -5
SEGFL6852L
FL -6
START
MOTOR
From
MICOM1
(SD351-2) From
Air Heater Relay
C (SD351-1) 60R
B 1 C29
+BATTERY
0.5Y/B 0.85R/B PHOTO
1 C24 86
E29-1 E29-2 E30-1 E30-2 E31-1 E31-2 E32-1 E32-2 E33-1 E33-2 E34-1 E34-2
1 MC03 AIR 12V
PHOTO HEATER
23 Fuse RELAY
PHOTO -
0.5Y/B 61
1 EC05 1 E28 PHOTO

PHOTO 63 54
0.85Y/W + BATTERY
2 E24 ENGINE 15B 0.85B 0.85B

INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 12V
#1 #2 #3 #4 #5 #6 COOLANT DIODE
TEMPERATURE Z17
PHOTO 64 PHOTO 64 PHOTO 64 PHOTO 64 PHOTO 64 PHOTO 64 Sender
SENSOR PHOTO 65
Sensor -
PHOTO 0.85B
4 3 1 2 8 7 5 6 EE01 60 PHOTO
PHOTO 1 E13 1 E23 65
66 AIR AIR
HEATER HEATER
1 3 E24 PHOTO MONI-
65 TORING BATTERY
0.5Y/R 0.5G/R GROUND
29 45 43 30 32 31 46 33 19 6 36 E20
ETC
Injector Injector Ground Injector Injector Injector Ground Injector Air heater coil CONTROL
#1 #2 #3 #4 #5 #6 Engine Coolant temperature sensor monitoring MODULE
PHOTO
63
Air Booster Fuel Fuel
Ground temperature pressure Ground temperature pressure
Sensor Return Shield Sensor Return (Return) sensor sensor 5V Supply (Return) sensor sensor
11 25 22 38 39 24 7 10 37 21 8 4 E20
0.5B 0.5R/L 0.5Br 0.5R 0.5R/B 0.5G/W 0.5Y/B 0.5Y

FUEL
4 3 1 2 E25 4 1 3 2 E19 Pressure/
BOOSTER Temperature
GROUND PRESSURE SENSOR
1 2 3 E17 3 2 1 E18
SENSOR PHOTO
CAMSHAFT CRANK PHOTO 63
POSITION POSITION 63
SENSOR SENSOR
PHOTO PHOTO
66 66
FUEL SYSTEM
SEGFL6853L
DTC TROUBLESHOOTING PROCEDURES FL -7
D6CA ENGINE STARTING SYSTEM (1)
SEGFL6856L
FL -8
From Fuse 9
(SD360-1)
C With ZF T/M W/O ZF T/M 0.5B/Y
2 C41
0.5B/Y 0.5B/Y
1.25W SUB
START
See Passenger SWITCH
Compartment PHOTO 82
Fuse Details 6 MC04
(SD120-8) PHOTO 23 1 C41
0.5B/Y 0.5R 0.5B/Y

0.5B/R
D6CA ENGINE STARTING SYSTEM (2)
RELAY
2 5 M100 BOX
SUB START
RELAY 0.5B/R See Power
PHOTO Tilt Control
27 & Air Dryer
0.5B/R 0.85L/Y (SD480-2)
1 3 M100
11 EC07
PHOTO 83
0.5B/W 0.5B 0.85B/W
2 C50 3 E09
5 M86
INTERLOCK INTERLOCK
See Ground JOINT SWITCH SWITCH
Distribution CONNTECTOR
5 MC04 PHOTO 73 PHOTO 76
(SD130-3) PHOTO 16
PHOTO 23
3 M86
1 C50 2 E09
0.5B/Y 0.85R/Y
0.5B/W 1.25B
5 EC07
PHOTO 83
0.85R/Y
G03 PHOTO 18
8 MC01 16 MC04
PHOTO 23 PHOTO 23
0.5R/Y
A
B
To Start Relay From Fuse 26

(SD360-1) (SD360-1)
FUEL SYSTEM
SEGFL6857L
HOT IN ON
JUNCTION
BOX
PHOTO 18
FUSE 46
5A
See Passenger
Compartment
Fuse Details
(SD120-7)
24 I/P-C
0.85Y/R
0.85R
17 MC10
PHOTO 23
With ZF T/M W/O ZF T/M
D6CA ENGINE VEHICLE SPEED SENSOR (1)
0.85R 0.85G/B 0.85R

3 C26
ON input VEHICLE
SPEED
4 1 EC06 SENSOR
PHOTO 83 PHOTO 75
0.85R 0.85G/B GND SIG
1 2 C26
2 1 E35
VEHICLE
ON input NEG. SPEED 0.85B/Y 0.85G/B 0.85G/W 0.85G/W
SENSOR
PHOTO 79
With W/O With W/O W/O With
SIG GND ZF T/M ZF T/M ZF T/M ZF T/M ZF T/M ZF T/M
0.85B/Y 0.85G/B 0.85G/W
4 3 E35
18 19 MC10
0.85G/W 0.85B/Y PHOTO 23
0.85B/Y 0.85W/R 0.85G/W 0.85G/W
4 MC11
2 3 EC06 PHOTO 23
PHOTO 83 0.85R/W
8 M55-1 13 MM01 36 C40
0.85G/W 0.85B/Y ETACM PHOTO 6 ETC
0.85G/W CONTROL
PHOTO 25
1 M15 MODULE
PHOTO 63
DATA LINK CONNECTOR
G02 PHOTO 24
PHOTO 6
FL -9
SEGFL6859L
FL -10
HOT IN ON
FUSIBLE JUNCTION
LINK BOX
1 C35 BOX PHOTO 18
8.0W 8.0W PHOTO 82 FUSE 38 FUSE 46
10A 5A
GENERATOR
FUSIBLE
LINK (SD120-6) See Passenger (SD120-7)
100A Compartment
Fuse Details
1 C29
+ BATTERY 35 I/P-B 24 I/P-C
PHOTO 86 1.25G 0.85Y/R
14 M10-2
12V
INSTRUMENT
CLUSTER
See
- PHOTO 8
D6CA ENGINE CHARGING SYSTEM(1)
Indicators
& Gauges
CHARGE (SD940-3)
+ BATTERY
1 M10-2
12V 1.25G 0.5W/R
- 0.5W/R 0.5G 0.3G
5 2 MC01
See Passenger PHOTO 23
1.25G/R 0.5W/L
Compartment
Fuse Details
(SD120-6) 1.25G/R
BATTERY
GROUND 1 2 C25 PHOTO 57 11 M55-2 12 M41-1
GENERATOR ETACM DRIVER
BATTERY SENSING LAMP Charge INFORMATION
IND. PHOTO 25
UNIT
START COIL 2.2F PHOTO 17
FIELD
COIL
R L
E I.C REGULATOR
F
RECTIFIER
FUEL SYSTEM
SEGFL6861L
C24 C25 C26 C27
2 1
1 2 1 1
3
CR01F020 CR02F002 CR03F020 CR01F035
C29 C30 C32 C33

D6CA ENGINE CONNECTOR (1)
1 1 1 1
2 2 2
CR01F034 CR02F088 CR02F088 CR02F088

C35 C38 C39 C41
1 2 1 2 1 2 1
CR01F034 CR02F040 CR02F040 CR02F040
C40 C46 C50
42 43 44 45 46 47 48 49 50 51 52 53 54
28 33 34 35 36
2
* 30 31 32
15 16 17 18 20 21 22
* 2438253926* 27* * 2 1
2 3 4 5
*6 7 8
* 12 13 14 3
* * * * *
CR54F002 CR04F087 CR02F040
C65 E09 E13 E14-1, E14-2
2
2 1 * 1 1
3
*
CR02F004 CR04F087 CR01F026 CR01F034
FL -11
SEGFL6854L
FL -12
E15-1, E15-2 E16-1, E16-2 E17 E18
1 1 3 2 1 3 2 1
CR01F034 CR01F034 CR03F229 CR03F229
E19 E20 E23

43 45 46
2 1 29
* * 30 31 32
******** 33 36 37 38 39
* ** ** 19 21 22 24 25
4 3 *** * * *4** 6 7 8 10 11
*** * * ***
CR04F065 CR54F001 CR01F002
E24 E25 E28 E29-1
3 2 1 4 3 2 1 1
1
CR03F073 CR04F091 CR01F034 CR01F012
E29-2 E30-1 E30-2 E31-1
1 1 1 1
CR01F012 CR01F012 CR01F012 CR01F012
E31-2 E32-1 E32-2 E33-1
1 1 1 1
CR01F012 CR01F012 CR01F012 CR01F012

FUEL SYSTEM
SEGFL6855L
E33-2 E34-1 E34-2 E35
2 1
1 1 1 4 3
CR01F012 CR03F003 CR01F012 CR04F087
EC05 M06-1 M10-1 M10-2

4 3 2 1 1 2 3 4 1 8 7 6 5 4 3 2 1 9 8 7 5 4 2 1
9
* * *
20 19 18 17 16 15 14 13 12 11
8 7 6 5 5 6 7 8 2 * 15 * * 12 11 10
CR08B005 CR02F052 CR16F041 CR20F023
M10-4 M14 M15 M19-2
8 7 6 5 3 2 1 3 2 1 1 2 4 5 6 7 8
16 15 14 13
* 11 10 9 9 10 12 13 14 15 16
* 8* 7 6 5 4*
* 6 5 4 *
15 14 13 12 11 10
CR16F041 CR06F058 CR16F034 CR15F002
M20-1 M20-2 M30 M41-1
2 1 2 1
1 6 4 2 1
* 12
* 8 7
6 5 4 3 ** * * *
2 * *
CR02F088 CR04F030 CR06F017 CR14F001
M52 M55-1 M62-1
3 2 1 8 7 6 5 4 3 2
* 1
7 6 16 15 14 12 11 10 9
* * *
CR07F002 CR16F032 CR01M012
FL -13
SEGFL6858L
FL -14
M62-2 M92 M96 M97
87 1
1 2 1 86 85 2
3
* 5 3
30 *
CR01F021 CR03F074 CR05F025 CR05F011
M98 M100 M103

1 1 30
BLANK
2 2
*
5 * 3 5 3 85 87a 86
*
CR05F011 CR05F011 CR05F011
MC01 MC04
10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7
22 21 20 19 18 17 16 14 12 11 11 12 14 16 17 18 19 20 21 22
* 19* 187 6 165 15 14 134 123 112 101 10 11 12 13 14 15 16 18 19
* *
* * * * * * * *
CR22B006 CR20B007
MC08
9 8 7 5 4 3 2 1 1 2 3 4 5 7 8 9
*
19 18 17 16 15 14 13 12 11 10
*
10 11 12 13 14 15 16 17 18 19 BLANK
* *
CR20B007
FUEL SYSTEM
SEGFL6865L
Junction
Box
PHOTO
17
Fuse 32 Fuse 47
5A 10A
D6CB ENGINE DIAGRAM (1)
31 1 17 49 I/P-B 46 16 I/P-C
4 5 M96
0.5R 0.85L/R 0.85R 0.85R/G
ETC
POWER 20 MC06 PHOTO 23
RELAY 0.5W/B 0.5R
PHOTO 0.85R
26 A
3 C46
To 0.5G/W 0.85L/R 0.85L 1.25R/W
2 1 M96 Instrument
Cluster (2) AIR DRIER
PHOTO 75
RELAY 2 M06-1
5 1 M97 5 1 M98 BOX

AIR STOP
HEATER LAMP 2 C46 CLUTCH
RELAY RELAY SWITCH
2 3 I/P-B PHOTO 26 PHOTO 26 0.85B See (W/O PTO)
Ground See
2.0B Distribution PHOTO 3
Passenger
1 M06-1 Compartment
Fuse Details
3 2 M97 3 2 M98 PHOTO
5 M19-2 G05 47 See
0.5Lg 0.5B 0.5G/R MULTI- PTO Control
0.5W/R 1.25R 1.25R/B 0.85L/W 0.85R/B FUNCTION System
See SWITCH
See Ground JAKE &
Stop Distrib- RETARD PHOTO
Lamps 0.5B/W BRAKE 6
PHOTO 23 PHOTO 23 ution
EXHAUST SWITCH
BRAKE 0.85L/R 1.25R/W
18 5 MC05 16 MC07 11 7 MC05 OFF
SWITCH
W/O With
0.85W/R 0.85R 0.85R/B 0.85L/W 0.85R/B 0.5B/W 0.5B/W 1.25B PTO PTO
2 M134 2 M135
13 MC03 10 MC04
B
G02 6 7 8 M19-2 PHOTO 23 PHOTO 23
PHOTO
PHOTO 25 23 0.3G 0.5G/B 0.3W
To Air heater
Relay (4) 9 MC03 8 MC05 2 MC04 9 MC05
Stop Stop
Lamp Lamp PHOTO 0.5G/R 0.5G 0.5G/B 0.5W 0.5Y/L 0.85R/O
Switch Switch 45
42 26 27 50 #1 #2 17 33 3 4 5 30 C40
ETC Power Air heater Stop lamp Clutch ON/Input

relay control relay control relay signal switch ETC
Memory power Brake switch CONTROL
MODULE
PHOTO
57
FL -15
SEGFL6772L
FL -16

Junction
Box
PHOTO 17
See
From Fuse 32 Passenger
Compartment
A Fuse Details
57 I/P-B 24 I/P-C See
0.5Y/R Passenger
0.5R 0.5R Compartment
0.5Y/R Fuse Details
15 M10-1 11 M10-1 14 M10-2
TACHO TEMP INSTRU-
METER GAUGES MENT
See CLUSTER
Indicators PHOTO
POWER ENGINE ENGINE ENGINE ENGINE EXHAUST 10V 5V & Gauges 6
MODE PTO CHECK BRAKE PREHEAT OVER HEAT BRAKE REG REG
CHECK
ENGINE MICOM1
3 5 2 M10-2 1 M10-1 7 5 M10-4 6 M10-1 11 M10-4 13 17 M10-2 C.A.N

0.5W/L 0.5Lg 0.5G 0.5R/G 0.5L/W 0.5Y 0.5B 0.5R 0.5Lg 0.5Y/B CAN CAN PHOTO
High Low Ground 25
D 0.5Y C
1 3 2 M92
21 MC01 15 MC04 15 MC05 11 MC04 11 MC01 See 1 MC01 1 MC04 0.85R 0.85B 0.85W
Indicators See ABS &
To ETC PHOTO 23 PHOTO 23 PHOTO 23 To Water ASR Control
& Gauges Temperature (4) 0.85R
Control Module (4) 0.5Lg 0.5G 0.5R/Y 0.5L/R 0.5G/W 0.5B 0.5L/R System
See Brake See Data 0.85B
Warning Link Details 9 7 8 MC08
System 0.85G/W PHOTO 23
0.5G/W G03 0.5R/Y
0.85G/L
PHOTO 17 0.85W 0.85G/W
51 46 48 49 47 43 28 52 53 54 C40
ENGINE ENGINE ENGINE AIR OVER HEAT EXHAUST RPM "H" "L" Ground ETC
PTO CHECK BRAKE HEATER BRAKE CONTROL
C.A.N MODULE
Accel Pedal Pedal
pedal Sensor Sensor switch switch Ground Data Link connector PHOTO
Parking brake 57
sensor demand ground (NC) (NO) switch signal
34 35 8 15 20 12 13 14 7 38 39 C40
See Brake 0.5G/Y 0.5L 0.5O
0.85Y/R 0.5L/Y 0.85L/G 0.5Y/B 0.5Y 0.5B 0.85B 0.85B 0.85B Warning
System 0.5G/Y 0.5G/Y 0.5L
PHOTO 73
2 1 10 3 4 MC05 0.5B 13 14 MC05 See
See 5 CC02 Data Link
0.85B 0.5W
19 MC05 Ground 0.5B/W 0.5R Details
0.85Y/R 0.5L/Y 0.85L/G 0.5Y/B 0.5Y Distrib- 0.5W
1.25B ution 1 C18 1 C113
1 2 3 6 5 4 M14 PARKING REAR 0.5R
BRAKE PARKING 10 11 MM01 PHOTO 4
1.25B 0.85B
C A B E D F ACCEL SWITCH BRAKE 0.3R 0.3L
PEDAL SWITCH 14 6 M15
SENSOR PHOTO K-line L-line
PHOTO 9 G08 78
DATA LINK CONNECTOR PHOTO 4
FUEL SYSTEM
SEGFL6773L
HOT WITH ETC POWER RELAY ON
PHOTO 67 PHOTO 65 Junction
VEHICLE VEHICLE Box
SPEED SPEED PHOTO 17
SENSOR SENSOR
See
Passenger
Compartment
Fuse Details
See Illuminations 1 I/P-B See Illuminations

0.85L/R
4 E35 4 C26 See

Passenger
0.5L Compartment
0.85G/W 0.85G/W 0.5Y/R 0.5W/L 0.5L Fuse Details 0.5G
2 3 M52 5 2 M30
1 EC03 IDLE CRUISE
PHOTO 67 ILL(+) ON CONTROL SWITCH
SWITCH OFF ON PHOTO
0.85G/W SET/INC RES/DES IND ILL
PHOTO 12
(-) 14
With G210 Without 1 6 7 M52 1 4 3 6 M30

RELAY
T/M G210 T/M Manual T/M Auto T/M Manual T/M Auto T/M PTO BOX
relay
0.5B 0.3L/Y 0.3G/W 0.5G/R 0.85L/W 0.5G/R 0.85L/R PHOTO 0.5B 0.5
0.85G/W B/W
0.5G/R 27
See Illuminations 4 1 M88-1
36 See Illuminations
A/T 0.85L/R 0.5R/L
Speed sensor (+) 5 M09
A/T
JOINT
Solenoid See CONNECTOR
Manual T/M Auto T/M Ground
Distribution PHOTO
17
16 17 12 MC05 PHOTO 23
44 45 6 M09
0.5L 0.5G/W 0.5G/Br
0.85W/B 0.85W
21 22 18 C40
6 5 EC05 PHOTO 57
ETC
1.25B/W 1.25Br SET/INC RES/DES Cruise PTO CONTROL
switch switch switch Relay signal MODULE
11 12 EE01 PHOTO 60 (M/T) (A/T)
Special Vehicle PHOTO
57
1 E15-1 1 E14-1 1 E16-1 Ground
JAKE JAKE JAKE
BRAKE BRAKE BRAKE 16 24 25 31 2 C40
SOLENOID SOLENOID SOLENOID
#2 #1 #3 0.5L 0.5G/R 0.5Br 0.5L 0.5B 1.25B
1 E15-2 1 E14-2 1 E16-2 With 24 Without 24 With 24 Without 24 With 24 Without 24 With 24 Without 24 See
Ton Mixer Ton Mixer Ton Mixer Ton Mixer Ton Mixer Ton Mixer Ton Mixer Ton Mixer Ground
10 EE01 Distribution
1.25B 1.25B 1.25B
8 EC05
7 10 5 1 4 C115-2
0.85B
2 1 6 C115-1 5 C114
G04 PHOTO 51 Special Vehicle Connecting Terminal G08 PHOTO 9 G02 PHOTO 25
FL -17
SEGFL6774L
FL -18
START
MOTOR
From From Power

MICOM1 Mode operating
(2) Indicator (2)
C D From Air Heater Relay (1) 60R PHOTO
76
B 1 C29
+ BATTERY
0.5Y/B 0.5W/L 0.85R/B
1 C24 AIR
2 1 E29 2 1 E30 2 1 E31 2 1 E32 2 1 E33 2 1 E34 1 MC03 15 MC07 HEATER 12V
PHOTO RELAY
23 PHOTO
Fuse
54 -
0.5Y/B 0.5W/L
1 4 EC05 1 E28 PHOTO

54
0.85Y/W + BATTERY
PHOTO
2 E24 61 15B 0.85B 0.85B
Injector #1 Injector #2 Injector #3 Injector #4 Injector #5 Injector #6 12V
Engine DIODE
PHOTO 58 PHOTO 58 PHOTO 58 PHOTO 58 PHOTO 58 PHOTO 58 coolant
Sender Z17
tem-
Sensor perature PHOTO -
4 3 1 2 8 7 5 6 EE01 sensor 0.85B 59
PHOTO 1 E13 1 E23
60 AIR
HEATER AIR
1 3 E24 PHOTO HEATER
59 MONI- BATTERY
0.5Y/R 0.5G/R 0.5G TORING GROUND
29 45 43 30 32 31 46 33 19 6 53 36 E20
Ground Injector Air Heater coil ETC

#6 Engine coolant temperature sensor monitoring CONTROL
MODULE
Air Booster PHOTO
Fuel Fuel 57
Ground temperature pressure Ground temperature pressure
Sensor Return Sensor Return (Return) sensor sensor 5V Supply (Return) sensor sensor
11 25 38 39 24 7 10 37 21 8 4 E20
0.5R 0.5G 0.5L 0.5O 0.5B 0.5R/L 0.5Br 0.5R/B 0.5R/B 0.5G/W 0.5Y/B 0.5Y
FUEL
4 3 1 2 E25 4 1 3 2 E19 Pressure/
BOOSTER Temperature
PRESSURE SENSOR
1 2 E17 2 1 E18 SENSOR
PHOTO
CAMSHAFT CRANK PHOTO 57
POSITION POSITION 57
SENSOR SENSOR
PHOTO PHOTO
60 60
FUEL SYSTEM
SEGFL6775L
FUSIBLE LINK
BOX
1 C35 PHOTO 75
8.0W 8.0W
IGNITION POWER #2(B+) POWER #1(B+)
FUSEBLE LINK FUSIBLE LINK FUSIBLE LINK
1 C29 80A 80A 80A
+ BATTERY
PHOTO 76
2 C33 2 C30 2 C32
12V 8.0R
8.0R 5.0R 8.0R
2 MC09 PHOTO 24 PHOTO 24 PHOTO 24
- 8.0W/R 2 MC11 1 MC09
1 M20-1
IGNITION 2.0B/W 5.0L 8.0B/R 2.0B/Y
D6CB ENGINE STARTING CIRCUIT (1)
AM SWITCH
PHOTO 47 I/P-B 1 I/P-A 2 I/P-D 65 I/P-B
START JUNCTION
BATTERY LOCK 7 See Power
+ BOX
ON ACC Distribution
PHOTO 17
12V 2 1 M20-2 FUSE 35 FUSE 29 FUSE 26 FUSE 9

5A 15A 15A 15A
- 60R 5.0W 0.5B/R

10 MC01 PHOTO 23 See See
0.85B/W Passenger Passenger
1 C39 2 C38 Compartment Compart-
Fuse Details ment
START Fuse Details
RELAY 1 5 M103
BATTERY PHOTO 75 START
GROUND INHIBITOR
RELAY
2 C39 1 C38
See Engine See
Control System 2.0B
Ground 2 3 M103
FLY 8.0W 2.0B Distribution
WHEEL MAGNETIC
LEVER G05 PHOTO 47 5 20 6 I/P-B 74 I/P-C 33 32 I/P-B
START
1 C27 MOTOR 0.5B/R 0.5B/R 0.5Y/W 0.85R/W 0.5R/W 0.5R
START
SOLENOID PHOTO
54
1 M115-2 18 M55-2 A/T
ETACS
START JUMP 0.5R 0.5B/R Start
ENGINE CONNECTOR inhibitor PHOTO 25
relay
PHOTO 18 control
1 M115-1
PINION MOTOR
A B C D
GEAR E
OVERRUNNING
CLUTCH To the next page
FL -19
SEGFL6843L
FL -20
From the preceding page
A B C D
E
0.5B/Y
0.5R/W G210 T/M

H160 T/M ZF T/M 2 C41
0.5B/R 0.85R/W SUB START
SWITCH (M/T)
Auto T/M Manual T/M PHOTO 75
See the Driving
Information 0.5R/W 0.5R/W 0.5B/Y 0.5B/Y
0.85R 1 C41
5 1 M100-1 6 MC04
0.5B/R
SUB START
D6CB ENGINE STARTING CIRCUIT (2)
RELAY See Power

PHOTO 0.5B/Y Tilt Control
27 0.85R/W
0.85L/Y
3 2 M100-1 RELAY BOX
RELAY BOX 1 C41-1 2 5 M100-2

G210 T/M ZF T/M
0.85W 0.85B/W SUB START
SUB START RELAY
SWITCH (A/T)
See Power PHOTO 75 PHOTO 0.85L/Y 0.85L/Y
tilt control 27
1 3 M100-2 9 EC03 11 EC07
0.85W 2 C41-1
PHOTO 67 PHOTO 69
0.5B/W 0.85B/W
18 MC04 0.85W/R 0.5B/W 0.5B 3 E37 3 E09
PHOTO 23 NEUTRAL INTERLOCK
SWITCH SWITCH
0.85W PHOTO 66
7 MC04 5 MC04 5 M86
2 C90 See JOINT 2 E37 2 E09
Ground CONNECTOR
Auto T/M Distrib-
Neutral Switch 0.85W/R 0.5B/W ution 0.5R/Y 0.85R/Y
PHOTO 68 3 M86
4 EC03 5 EC07
3 C90
1.25B 0.85R/Y 0.85R/Y
0.85B
Auto T/M Manual T/M
0.85R/Y
16 MC04
G05 PHOTO 47 G03 PHOTO 17
0.5R/Y
FUEL SYSTEM
SEGFL6844L
HOT IN ON
FUSIBLE JUNCTION
LINK BOX
1 C35 BOX
PHOTO 17
8.0W 8.0W PHOTO 75 FUSE 38 FUSE 46
GENERATOR 10A 5A
FUSIBLE
LINK
See Passenger
125A Compartment
Fuse Details
1 C29
+ BATTERY 35 I/P-B 24 I/P-C
PHOTO 76 1.25G 0.5Y/R
14 M10-2
12V
INSTRUMENT
CLUSTER
- See Indicators PHOTO 6

& Gauges
CHARGE
D6CB ENGINE CHARGING CIRCUIT (1)
+ BATTERY
1 M10-2
12V 1.25G 0.5W/R

See Indicators
& Gauges
- 0.5W/R 0.5G
5 2 MC01
PHOTO 23
1.25G/R 0.5W/L
See Differential
Lock & Wheel
Lock Control
1.25G/R
BATTERY
GROUND 1 2 C25 PHOTO 53 11 M55-2
GENERATOR
BATTERY Charge ETACS
SENSING LAMP IND PHOTO 25
START COIL
2.2F
FIELD COIL
R L
E I.C. REGULATOR
F
RECTIFIER
FL -21
SEGFL6845L
FL -22
HOT IN ON
JUNCTION
BOX
PHOTO 17
FUSE 46
5A
See Passenger
Compartment
Fuse Details
24 I/P-C
0.5Y/R
0.5R
17 MC07 PHOTO 23
G210 T/M, AUTOT/M,
ZF T/M H160 T/M
0.85R 0.85G/B 0.85R

D6CB ENGINE VEHICLE SPEED SENSOR CIRCUIT
G210 T/M ZF T/M G210 T/M ZF T/M 1 2 C26

VEHICLE
NEG. ON Input (+) SPEED
6 EC03 4 EC06 2 EC03 1 EC06 SENSOR
GND POS.
0.85R 0.85G/B
3 4 C26
2 1 E35
VEHICLE
SPEED
ON Input (+) NEG. SENSOR
PHOTO)69
(ZF T/M
0.85G/B 0.85B/Y 0.85G/W 0.5R
PHOTO 67 )
POS. GND (G21O T/M
19 18 MC07
4 3 E35 PHOTO 23
0.85G/W 0.85B/Y 0.5W/R 0.85B/Y 0.85G/W 0.85G/W 0.5G/W
G210 T/M ZF T/M G210 T/M ZF T/M 4 MC08
0.85R/W
1 EC03 2 EC06 7 EC03 3 EC06 8 M55-1 13 MM01 36 C40 7 C80 2 M37
ETACS TCM #2 Electronic
Vehicle 0.85G/W Vehicle ETC Tachograph
speed PHOTO 25 speed CONTROL
8 M15 sensor MODULE PHOTO 8
Signal
0.85G/W 0.85B/Y PHOTO 57
G02 PHOTO 25 DATA LINK
CONNECTOR
FUEL SYSTEM
SEGFL6846L
C25 C26 C27 C29
2 1
2 1 1 1
3 4
CR02F002 CR04F087 CR01F035 CR01F034
C30 C32 C33 C35

D6CB ENGINE CONNECTOR (1)
1 1 1 1
2 2 2
CR02F088 CR02F088 CR02F088 CR01F034
C38 C40 C41
42 43 44 45 46 47 48 49 50 51 52 53 54
28 30 31 32 33 34 35 36 38 39
2 1 15 16
* 17 18 19 20 21 22 * 24 25 26** 27
2 1
2 3 4 5 6 7 8 * 12 13 14
* ** *
CR02F040 CR02F040
CR54F002
C41-1 C90 E09 E37
2 2 2
2 1 * * *
3
* 3 3
* *
CR02F040 CR04F080 CR04F087 CR04F087
E17 E18 E19
2 1 BLANK
2 1 2 1
4 3
CR02F041 CR02F041 CR04F065

FL -23
SEGFL6836L
FL -24
E20 E24 E25
43 45 46 53
* * 29
****** *30 31 32 33 36 37 38 39
* ** ** 19 21 24 25 3 2 1 4 3 2 1
*** * * ** ** 4 6 7 8 10 11
*** * * ***
CR54F001 CR03F073 CR04F091
E29 E30 E31 E32

2 1 2 1 2 1 2 1
CR02F167 CR02F167 CR02F167 CR02F167
E33 E34 E35
2 1 BLANK
2 1 2 1
3 4
CR02F167 CR02F167 CR04F087
EE01 MC01
4 3 2 1 1 2 3 4
10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
8 7 6 5 5 6 7 8 22 21 20 19 18 17 16 14 12 11 11 12 14 16 17 18 19 20 21 22
* * * *
12 11 10 10 11 12
* *
CR12B001 CR22B006
MC04 MC05
7 6 5 4 3 2 1 1 2 3 4 5 6 7 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9
**
20 19 18 17 16 15 14 13 12 11 10 10 11 12 13 14 15 16 17 18 19 20
* * 19 18 17 16 15 14 13 12 11 10 10 11 12 13 14 15 16 17 18 19
* *
CR20B007 CR20B007
FUEL SYSTEM
SEGFL6837L
M10-1 M10-2 M14
8 7 6 5 4 3 2 1 10 9 8 7 * 5 4 3 2 1 3 2 1
15 12 11 10 9 20 19 18 17 16 15 14 13 12 11
* * * 6 5 4
CR16F041 CR20F023 CR06F058
M15 M20-1 M20-2 M37

4 3 2
1 2 4 5 6 7 8 *
1 2 1 8
9 10 12 13 14 15 16 7
* *
2
CR16F034 CR02F088
* * CR04F030 CR08F055
M55-1 M55-2 M96
8 7 6 5 4 3 2 12 11 9 8 7 6 5 3 2 1 1
* * * *
16 15 14 12 11 10 9 4 2
26 25 22 18 17 16 15 14 *
* * * * * * 5
CR16F002 CR26F024 CR05F025
M97 M100-1 M100-2
1 1 1
2
2 2
5 * 3
5 3 5 3
CR05F011
* CR05F011
* CR05F011
M115-1 Mixer
A B C D E F BLANK BLANK
1
CR01M012
FL -25
SEGFL6847L
FL -26 FUEL SYSTEM
DTC LIST E61BB2BF
No DTC FLASH CODE DESCRIPTION REMARKS

1 P0105 1121 AMBIENT PRESSURE SENSOR FAULT FL-29
2 P0112 1112 AIR TEMPERATURE SENSOR LOW INPUT FL-32
3 P0113 1113 AIR TEMPERATURE SENSOR HIGH INPUT FL-40
4 P0117 1312 COOLANT TEMPERATURE SENSOR LOW INPUT FL-50
COOLANT TEMPERATURE SENSOR
5 P0118 1313 FL-56
HIGH INPUT
6 P0119 1314 HIGH COOLANT TEMPERATURE MALFUNCTION FL-63
7 P0182 1332 FUEL TEMPERATURE SENSOR LOW INPUT FL-69
8 P0183 1333 FUEL TEMPERATURE SENSOR HIGH INPUT FL-76
9 P0191 1321 FUEL PRESSURE MALFUNCTION FL-85
10 P0192 1322 FUEL PRESSURE SENSOR LOW INPUT FL-90
11 P0193 1323 FUEL PRESSURE SENSOR HIGH INPUT FL-101
12 P0196 1232 AIR PRESSURE SENSOR LOW INPUT FL-111
13 P0197 1233 AIR PRESSURE SENSOR HIGH INPUT FL-121
14 P0198 2222 ECU INTERNAL TEMP. SENSOR FAULT FL-129
15 P0335 2121 CRANK SENSOR FAULT FL-131
16 P0336 2122 CRANK SYNCHRONIZATION ERROR FL-145
17 P0337 2123 CRANK HIGH FREQUENCY ERROR FL-156
18 P0340 2111 CAM SENSOR FAULT FL-166
19 P0341 2112 CAM SYNCHRONIZATION ERROR FL-179
20 P0342 2113 CAM HIGH FREQUENCY ERROR FL-189
21 P0500 0510 AIR PRESSURE MALFUNCTION FL-199
VEHICLE SPEED SENSOR HIGH
22 P0501 5211 FL-202
FREQUENCY ERROR
23 P0503 5212 VEHICLE SPEED SENSOR FAULT FL-218
24 P0511 5111 IDLE SWITCH 1 FAULT FL-234
25 P0513 5113 IDLE SWITCH 2 FAULT FL-243
26 P1149 1212 PEDAL SENSOR LOW INPUT FL-252
27 P1150 1213 PEDAL SENSOR HIGH INPUT FL-261
28 P1211 3111 INJECTOR 1 OPEN CIRCUIT FL-268
29 P1212 3112 INJECTOR 1 SHORT CIRCUIT FL-276
30 P1213 3113 INJECTOR 1 LOW SHORT TO GROUND FL-285
31 P1214 3114 INJECTOR 1 LOW SHORT TO BATTERY FL-292
32 P1215 3115 INJECTOR 1 HIGH SHORT TO GROUND FL-298
33 P1216 3116 INJECTOR 1 HIGH SHORT TO BATTERY FL-305

48 P1243 3143 INJECTOR 4 LOW SHORT TO GROUND FL417
64 P1311 3311 INJECTOR 1 BALANCE ERROR FL-529
70 P1523 5233 BATTERY VOLTAGE HIGH ERROR FL-571
71 P1524 5234 BATTERY VOLTAGE LOW ERROR FL-576
72 P1525 5235 BATTERY OVER VOLTAGE MALFUNCTION FL-581
73 P1600 5611 ISO COMMUNICATION ERROR FL-586
74 P1613 4444 ECU MALFUNCTION FL-595
75 P1616 3224 ECU POWER RELAY ERROR FL-610
FL -28 FUEL SYSTEM

76 P1618 4112 PEDAL SENSOR 5V SUPPLY ERROR FL-621
77 P1619 4121 AIR PRESSURE 5V SUPPLY ERROR FL-630
78 P1640 5612 CAN COMMUNICATION ERROR FL-638
79 P1651 3211 CHECK ENGINE LAMP DRIVE FAULT FL-644
80 P1652 3212 OVERHEAT LAMP DRIVE FAULT FL-650
81 P1653 3213 ENG BRAKE INDICATE LAMP DRIVE FAULT FL-657
82 P1654 3214 EXHAUST BRAKE DRIVE FAULT FL-664
83 P1655 3215 ENG BRAKE LO/HI DRIVE FAULT FL-670
84 P1656 3216 ENG BRAKE MED/HI DRIVE FAULT FL-676
85 P1657 3221 AIR HEATER INDICATE LAMP DRIVE FAULT FL-682
86 P1658 3222 AIR HEATER SUB RELAY DRIVE FAULT FL-687
87 P1659 3223 CRS/RSG/PTO INDICATE LAMP DRIVE FAULT FL-694
88 P1999 1266 AIR HEATER MALFUNCTION FL-699
89 P2149 2212 REMOTE PEDAL SHORT TO GROUND FL-710
90 P2150 2213 REMOTE PEDAL OPEN/SHORT FL-719
DTC P0105 AMBIENT PRESSURE SENSOR FAULT
COMPONENT LOCATION E3EFCEA8
SEGFL6001L
DESCRIPTION EA6983E6
1. GENERAL DESCRIPTION
Barometric pressure sensor which is used to detect changes in barometric pressure is located in the ECM. To com-
pensate for this type of deviation, the amount of fuel injected is controlled. For example, the amount of fuel injected is
decreased to compensate for the lower intake air density caused by the decreased barometric pressure(high altitude).
2. DTC DESCRIPTION
If the output voltage of the engine coolant temperature sensor is below 0.2V or above 4.8V for 60 seconds, the ETCM
judges this as a fault and DTC is set. The possible cause is the defective barometric pressure sensor built-in ETCM.
ETCM sets barometric pressure to 100Kpa at idle or starting if the barometric pressure sensor is defective.
If the vehicle is being driven under high altitude area, black smoke occurs and engine power decreases since the
mixture of air/fuel is rich.
DTC DETECTING CONDITION E5898CFB
Item Detecting Condition Possible Cause

DTC Strategy Voltage monitoring
Enable Conditions Ignition ON , at starting and at idle
Defective sensor
Threshold Value Except 0.2VOutput voltage4.8V output value
Defective barometric
Diagnosis Time 60 sec.
pressure sensor
Fuel Cut No Barometric pressure is (Built-in ETC
fixed at 100Kpa. MODULE)
Fail Safe Fuel Limit No
Function of fuel amount
MIL Yes reduction is stopped.
FL -30 FUEL SYSTEM
SPECIFICATION E3E5EF34
Voltage
4.8V Voltage rated Vin = 5 V

Operating power voltage 4.75~5.25 V
Storing temperature range -40~125
Temperature range in use -30~110
1.9V Pressure range in use 20~102 kPa
0.5V Consumed current 10 mA
pressure
20 46.6 101.3 kPa
[15] [35] [760] [mmHa]
SEGFL6002L
MONITOR SCAN TOOL DATA EAA45752
1. Connect scan tool to the self-diagnosis connector.
2. Warm up the engine to the normal operating temperature.
3. Turn the electrical equipment and air conditioner OFF.
4. Monitor "Barometric Pressure Sensor" parameter on the scan tool.
NOTE
Be sure to check that the value of barometric pressure and signal voltage changes depending on altitude by DTC
detecting condition and that barometric pressure is fixed at 100Kpa if the barometric pressure sensor is defective.
Barometric pressure sensor data at ignition on

(The value of barometric pressure is the same as that of same area at ignition ON, at starting and at idle)
SEGFL6003L
Diagnostic Aids
When DTC related to barometric pressure sensor built-in ETC MODULE occurs, sensor data displayed on the scan
tool should be utilized as it is impossible to check the component and circuit of barometric pressure sensor. Check that
barometric pressure is 101.3Kpa(760mmHg) and voltage is around 4.8V under general condition(Condition except
high altitude area). The higher the vehicle moves to high altitude area, the lower the pressure drops. In case low
altitude area, barometric pressure will be displayed approx.101.3Kpa on the scan tool.
NOTE
One barometric pressure is 101.3Kpa(780mmHg) in sea level.
COMPONENT INSPECTION E975EDCF
1. ETC MODULE Component Inspection
1) Turn the ignition OFF.
2) Disconnect ETC module connector(E20, C40) in the side of engine.
3) Connect ETC module connector(E20, C40) after approx. 5~10 minutes.
4) Clear DTC using scan tool.
5) Drive the vehicle under conditions noted in failure records.
6) Check that DTC was displayed on the scan tool.
7) Was any DTC present?
YES
Go to "Verification of Vehicle Repair" procedure.
NO
Replace ETC module and then go to "Verification of Vehicle Repair" procedure.
Repeat above component inspection 2~3 times.
VERIFICATION OF VEHICLE REPAIR EFA221A7
After a repair, it is essential to verify that the fault has been corrected.
1. Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode and then clear DTC.
2. Drive the vehicle under conditions noted in failure records.
3. Did the DTC return?
YES
Begin the diagnosis again. IF same DTC is displayed on the scan tool after repeating inspection 2~3 times, replace
ETC module. In most cases, the ETC module is not at fault. Investigate thoroughly before replacing the ETC module.
Refer to ETC module diagnostic procedure.
NO
System OK
FL -32 FUEL SYSTEM
DTC P0112 AIR TEMPERATURE SENSOR LOW INPUT
COMPONENT LOCATION E9DDCDD5
SEGFL6501L
DESCRIPTION EE5A2D37
IATS(Intake air temperature sensor) is located on the intake manifold and is together with booster pressure sensor.
This part employs a thermistor(NTC) which is sensitive to changes in temperature.
The electric resistance of a thermistor decreases as the temperature increases, and increases as the temperature
decreases.
The ETC module judges intake air temperature by the sensor output voltage and is used for injection quantity correc-
tion, injection time correction.
2. DTC DESCRIPTION
If the output voltage of the intake air temperature sensor is below 0.098V for more than 60 seconds at idle, at starting
or at driving, the ETC MODULE judges this as a fault and DTC is set. The possible causes are short to ground, poor
connection of connector.
In case of fail safe, ETCM sets temperature to -10 at starting and sets temperature to 30 at idle and at driving.
Fuel quantity correction and injection time correction will not be controlled by ETCM depending on intake air temper-
ature but vehicle can be driven.
DTC DETECTING CONDITION E94C2ACB

Enable Conditions Ignition ON/ At idle/ At starting
Threshold Value Below 0.098V
Poor connection
Diagnosis Time Above 60 sec. of connector
Short to ground
Fuel Cut No
Fail Safe Fuel Limit No At starting: -10
At idle or at driving: 30
MIL OFF
SPECIFICATION E4C8CC24
Resistance between terminals 3 and 4( )

Temp.( )
MIN TYPE MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337 Sensor connector
350 140
120
300
100
Air pressure [kPa]
250
Temperature [C]
80
200 60
150 40
20
100
0
50 -20
0 -40
1.06 1.45 1.83 2.21 2.59 2.97 3.35 3.74 4.12 4.50 4.88 88 182 424 1141 2438 9105 44642
Output voltage [V] Resistance [Ohm]
SEGFL6004L
SCHEMATIC DIAGRAM ECE11766
ETCM
Air Intake air temperature
tempera- Booster sensor harness
Ground ture pressure 5V
(Return) sensor sensor Supply
E20 24 7 10 37
4 3 1 2
4 3 2 1
Booster pressure
sensor E25
E25
ETCM harness
E20 C40
SEGFL6005L
MONITOR SCAN TOOL DATA EBB80CE6

FL -34 FUEL SYSTEM
4. Monitor "Intake Air Temperature Sensor" parameter on the scan tool.
NOTE
Intake air temperature sensor data is displayed on the scan tool depending on DTC detecting condition. (Refer to
voltage variation according to temperature.)
In case of fail safe, be sure to check that intake air temperature at starting is -10 and intake air temperature at idle
and driving is 30.
Intake air temperature sensor data at ignition ON Intake air temperature sensor data at idle
SEGFL6006L
TERMINAL & CONNECTOR INSPECTION EF8B017C
1. Many malfunctions in the electrical system are caused by poor harness, and terminals.
2. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.
NOTE
Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
KHDFL0007A
3. Has a problem been found?
YES
Repair as necessary and then go to "Verification of Vehicle Repair" procedure.
NO
Go to "Signal Circuit Inspection" procedure.
SIGNAL CIRCUIT INSPECTION EA65AA1A
1. Signal Voltage Inspection
1) Disconnect the intake air temperature sensor connector(E25).
2) Turn the ignition ON. Leave the engine OFF.
3) Measure voltage between terminal 3 of the intake air temperature harness connector and chassis ground.
Terminal 1: Booster pressure sensor

Terminal 2: 5 V supply
E25 Terminal 4: Ground(Return)
4 3 2 1
v With intake air temperature sensor connector(E25)

disconnected
With intake air temperature sensor connector(E25)

connected
SEGFL6007L
Specification: ETCM output power Approx. 5.15 V

FL -36 FUEL SYSTEM
4) Is the voltage measured within specification?
YES
Go to "Control Circuit Inspection" procedure.
NO
Go to "Signal Short to Ground Inspection" procedure.
2. Signal Short to Ground Inspection
2) Disconnect the intake air temperature sensor connector(E25) and the ETCM connector(E20,C40).
3) Measure resistance between terminal 3 of the intake air temperature sensor harness connector and chassis
ground.

E25
4 3 2 1 Terminal 4: Ground(Return)
SEGFL6008L
Specification: Infinite
4) Is the resistance measured within specification?
YES
NO
Repair short to ground and then go to "Verification of vehicle repair" procedure.
CONTROL CIRCUIT INSPECTION EA00455B
1. Power Voltage Inspection
1) Disconnect the intake air temperature sensor connector(E25) and ETCM connector(E20, C40).
3) Measure voltage between terminal 2 of the intake air temperature sensor harness connector and chassis ground.
E25 Terminal 3: Intake air temperature

sensor
Terminal 4: Ground(Return)
4 3 2 1
SEGFL6009L
Specification: ETCM power approx. 5.2V
YES
Go to Ground Circuit Inspection procedure.
NO
Go to Power Short to Ground Inspection procedure.
2. Power Short to Ground Inspection
2) Disconnect intake air temperature sensor connector(E25) and ETCM connector(E20, C40).
3) Measure resistance between terminal 2 of the intake air temperature sensor harness connector and chassis
ground.
E25 Terminal 1: Booster pressure sensor
Terminal 3: Intake air temperature sensor

4 3 2 1 Terminal 4: Ground(Return)
SEGFL6010L

FL -38 FUEL SYSTEM
YES
NO
Repair short to ground and then go to Verification of vehicle repair procedure.
GROUND CIRCUIT INSPECTION E30911F4
1. Short to Ground Inspection
3) Measure resistance between terminal 4 of intake air temperature sensor harness connector and chassis ground.
E25
4 3 2 1 Terminal 3: Intake air temperature sensor
SEGFL6011L
YES
Go to Component Inspection procedure.
NO
Repair short to ground and then go to Verification of Vehicle Repair procedure.
COMPONENT INSPECTION EED391AF
1. Intake Air Temperature Sensor Resistance Inspection
3) Measure resistance between terminals 3 and 4 of intake air temperature sensor.

Specification:

Temp.( )
MIN TYPE MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337

E25 Terminal 2: 5 V supply
1 2 3 4

SEGFL6012L
4) Is the resistance measured within the specification?
YES
Go to Verification of Vehicle Repair procedure.
NO
Replace the intake air temperature sensor and then go to Verification of Vehicle Repair procedure.
VERIFICATION OF VEHICLE REPAIR ED59AE0B
YES
Go to the applicable DTC procedure.
NO
System OK.
FL -40 FUEL SYSTEM
DTC P0113 AIR TEMPERATURE SENSOR HIGH INPUT
COMPONENT LOCATION EE2EFAF4
SEGFL6501L
DESCRIPTION E61DF1DD
IATS(Intake air temperature sensor) is located on the intake manifold and is together with booster pressure sensor.
This part employs a thermistor(NTC) which is sensitive to changes in temperature.
The electric resistance of a thermistor decreases as the temperature increases, and increases as the temperature
decreases.
The ETC module judges intake air temperature by the sensor output voltage and is used for injection quantity correc-
tion and injection time correction.
2. DTC DESCRIPTION
If the output voltage of the intake air temperature sensor is above 4.9V for more than 60 seconds at idle, at starting or
at driving, the ETC MODULE judges this as a fault and DTC is set. The possible causes are open in harness, short
to power, poor connection of connector.
In case of fail safe, ETCM sets temperature to -10 at starting and sets temperature to 30 at idle and at driving.
Fuel quantity correction and injection time correction will not be controlled by ETCM depending on intake air temper-
ature but vehicle can be driven.
DTC DETECTING CONDITION EEE6564D

Enable Conditions Ignition ON/ At idle/ At starting
Threshold Value Above 4.9V
Poor connection of
Diagnosis Time Above 60 sec. connector
Short to ground
Fuel Cut No
MIL OFF
SPECIFICATION EE4BF1E1

Temp.( )
MIN TYPE MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337 Sensor connector
350 140
120
300
100
Air pressure [kPa]
250
Temperature [C]
80
200 60
150 40
20
100
0
50 -20
0 -40
1.06 1.45 1.83 2.21 2.59 2.97 3.35 3.74 4.12 4.50 4.88 88 182 424 1141 2438 9105 44642
Output voltage [V] Resistance [Ohm]
SEGFL6004L
SCHEMATIC DIAGRAM E5D2091D
ETCM
tempera- Booster sensor harness
E20 24 7 10 37
4 3 1 2
4 3 2 1
Booster pressure
sensor E25
E25
ETCM harness
E20 C40
SEGFL6005L
FL -42 FUEL SYSTEM
MONITOR SCAN TOOL DATA E0A2E1DE
4. Monitor "Intake Air Temperature Sensor"parameter on the scan tool.
NOTE
Intake air temperature sensor data is displayed on the scan tool depending on DTC detecting condition. (Refer to
In case of fail safe. be sure to check that intake air temperature at starting is -10 and intake air temperature at idle
and driving is 30.
Intake air temperature sensor data at ignition ON Intake air temperature sensor data at idle
SEGFL6006L
TERMINAL & CONNECTOR INSPECTION E1C6A76C
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EA9460DB
3) Measure voltage between terminal 3 of the intake air temperature harness connector and chassis ground.

4 3 2 1
v With intake air temperature sensor connector(E25)

disconnected
With intake air temperature sensor connector(E25)

connected
SEGFL6007L
YES
NO
Go to "Signal Open Inspection" procedure.
2. Signal Open Inspection
2) Disconnect the intake air temperature sensor connector(E25) and the ETCM connector(E20,C40).
3) Measure resistance between terminal 3 of the intake air temperature sensor harness connector and terminal 7
of ETCM connector(E20).
FL -44 FUEL SYSTEM

E25
* 43 * 45 46 * * * * * * 53 *
4 3 2 1 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6013L
Specification: Continuity(Below 1.0 )
YES
Go to "Signal Short to Power Inspection" procedure.
NO
Repair open in circuit and then go to "Verification of vehicle repair" procedure.
3. Signal Short to Power Inspection
1) Disconnect the intake air temperature sensor connector(E25) and ETCM connector(E20, C40).
3) Measure voltage between terminal 3 of the intake air temperature sensor harness connector and chassis ground.

4 3 2 1
SEGFL6014L
Specification: Below 0~0.1V
YES
NO
Repair short to power and then go to "Verification of vehicle repair" procedure.
CONTROL CIRCUIT INSPECTION ED03A1DE
1) Disconnect the intake air temperature connector(E25)
3) Measure voltage between terminal 2 of intake air temperature harness connector and chassis ground.

sensor
4 3 2 1
SEGFL6009L
Specification: ETCM output voltage approx. 5.2V
YES
Go to "Ground Circuit Inspection" procedure.
NO
Go to "Power Open Inspection" procedure.
2. Power Open Inspection
3) Measure resistance between terminal 2 of intake air temperature sensor harness connector and terminal 37 of
ETCM connector(E20).
FL -46 FUEL SYSTEM

* 43 * 45 46 * * * * * * 53 *
4 3 2 1 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6015L
YES
NO
Repair open in circuit and then go to "Verification of Vehicle Repair" procedure.
3. Short to Power Inspection
3) Measure voltage between terminal 2 of intake air temperature sensor harness connector and chassis ground.

4 3 2 1
SEGFL6016L
YES
NO
Repair short to power and then go to "Verification of Vehicle Repair" procedure.
GROUND CIRCUIT INSPECTION EF6CBCFA
1) Disconnect intake air temperature sensor connector(E25).
3) Measure voltage between terminal 4 of intake air temperature sensor harness connector and chassis ground.

E25
4 3 2 1
SEGFL6017L
Specification: ETCM Ground approx. 0V
YES
Go to "Component Inspection" procedure.
NO
Go to "Ground Open Inspection" procedure.
2. Ground Open Inspection
3) Measure resistance between terminal 4 of intake air temperature sensor harness connector and terminal 24 of
FL -48 FUEL SYSTEM

E25 Terminal 3: Intake air temperature sensor
* 43 * 45 46 * * * * * * 53 *
4 3 2 1 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6018L
YES
NO
COMPONENT INSPECTION EA4D29F1
1. Intake Air Temperature Sensor Resistance Inspection
3) Measure resistance between terminals 3 and 4 of intake air temperature sensor.

Specification:

Temp.( )
MIN TYPE MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337

1 2 3 4

SEGFL6012L
4) Is the resistance measured within the specification?
YES
NO
Replace the intake air temperature sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E06D2BB4
Refer to DTC P0112.

FL -50 FUEL SYSTEM
DTC P0117 COOLANT TEMPERATURE SENSOR LOW INPUT
COMPONENT LOCATION E669DE80
SEGFL6502L
DESCRIPTION E2AC3E80
ECTS(Engine Coolant Temperature Sensor) is located on the thermostat housing. The ECTS uses a thermistor
whose resistance changes with the temperature. The electrical resistance of the ECTS decreases as the temperature
increases, and increases as the temperature decreases.
It detects the engine coolant temperature and relays signals to the ECM. The ECM controls the air heating during
initial starting and turns on the warning light when the engine is overheated. Specially the defective engine coolant
temperature sensor has a great influence on the cold starting and is one of the factors to cause white smoke at
starting.
2. DTC DESCRIPTION
If the output voltage of the engine coolant temperature sensor is below 0.098V for 0.5 seconds, the ECM judges this
as a fault and DTC is set. The possible causes are short to ground, poor connection of connector etc.
Fuel quantity correction will not be controlled by ETCM depending on engine coolant temperature but vehicle is pos-
sible to drive. Maximum engine power is limited and warning lamp comes on. In case of fail safe condition, ETCM
sets temperature to -10 during starting and ETCM regards as temperature of 87 and controls fuel quantity while
driving.
DTC DETECTING CONDITION E73252ED

Enable Conditions Ignition ON/ At idle/ At starting/At driving
Poor connection
Diagnosis Time Above 0.5 sec. of connector
Short to ground
Fuel Cut No
MIL ON
SPECIFICATION E5AC7AEC
Temperature
Resistance ( )
F
0 32 5.79
1 2 3
20 68 2.45
40 104 1.15
Sensor connector
80 176 0.32
SEGFL6019L
SCHEMATIC DIAGRAM EE244FB5
Instrument cluster
Engine coolant temperature
sensor harness
E24
Engine coolant
temperature sensor
1 3 2 1
3
E20 E24
Engine coolant temperature sensor
ETCM
ETCM harness
E20 C40
SEGFL6020L
MONITOR SCANTOOL DATA EE5F97FA
4. Monitor "Engine Coolant Temperature Sensor"parameter on the scan tool.
NOTE
Engine coolant temperature sensor data is displayed on the scan tool depending on DTC detecting condition. In case
of fail safe. be sure to check that engine coolant temperature at starting is -10 and engine coolant temperature at
idle and driving is 87.
FL -52 FUEL SYSTEM
coolant temperature sensor data at ignition ON
SEGFL6021L
TERMINAL & CONNECTOR INSPECTION EE0D0BDA
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E48F2F36
1) Disconnect the engine coolant temperature sensor connector(E24).
3) Measure voltage between terminal 3 of the engine coolant temperature harness connector and chassis ground.
Terminal 1: Ground
Terminal 2: Temperature gauge
E24
3 2 1
SEGFL6022L
Specification: ETCM output approx. 5.2V
YES
NO
2) Disconnect engine coolant temperature sensor connector(E24) and ETCM(E20, C40).
3) Measure resistance between terminal 3 of engine coolant temperature sensor harness connector and chassis
ground.
Terminal 1: Ground
E24
3 2 1
SEGFL6023L
YES
NO
Repair short to ground and then go to "Verification of Vehicle Repair" procedure.
GROUND CIRCUIT INSPECTION ECFA2D6A
ground.
FL -54 FUEL SYSTEM
E24
Terminal 3: Sensor output
3 2 1
SEGFL6024L
YES
NO
COMPONENT INSPECTION EF6CAB2A
1. Engine Coolant Temperature Sensor Resistance Inspection
3) Measure resistance between terminals 1 and 3 of engine coolant temperature sensor.
Specification:
Temp Resistance between terminals 1 and 3

0 5.79
20 2.45
40 1.15
80 0.32
E24
1 2 3 Terminal 2: Temperature gauge
SEGFL6025L

YES
NO
Replace the engine coolant temperature sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EE0EAAEC
Refer to DTC P0112.

FL -56 FUEL SYSTEM
DTC P0118 COOLANT TEMPERATURE SENSOR HIGH INPUT
COMPONENT LOCATION E5DFB7CF
SEGFL6502L
DESCRIPTION EAFAECBB
It detects the engine coolant temperature and relays signals to the ECM. The ECM controls the air heating during
starting.
2. DTC DESCRIPTION
If the output voltage of the engine coolant temperature sensor is above 4.9 V for 0.5 seconds, the ECM judges this
as a fault and DTC is set. The possible causes are short to ground, poor connection of connector etc.
sible to drive. Maximum engine power is limited and warning lamp comes on. In case of fail safe condition, ETCM
sets temperature to -10 during starting and ETCM regards as temperature of 87 and controls fuel quantity while
driving.
DTC DETECTING CONDITION E1F72FC6

Poor connection of
Diagnosis Time Above 0.5 sec. connector
Short to ground
Fuel Cut No
MIL ON
SPECIFICATION EAECA892
Temperature
Resistance ( )
F
0 32 5.79
1 2 3
20 68 2.45
40 104 1.15
Sensor connector
80 176 0.32
SEGFL6019L
SCHEMATIC DIAGRAM E0B8FC0B
Instrument cluster
sensor harness
E24
Engine coolant
temperature sensor
1 3 2 1
3
E20 E24
ETCM
ETCM harness
E20 C40
SEGFL6020L
MONITOR SCANTOOL DATA EACAB8DD
2. Warm up the engine to the normal operating temperature
NOTE
of fail safe. be sure to check that engine coolant temperature at starting is -10 and engine coolant temperature at
idle and driving is 87.
FL -58 FUEL SYSTEM
SEGFL6021L
TERMINAL & CONNECTOR INSPECTION EAEA6E04
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E12B6F65
3) Measure voltage between terminal 3 of the engine coolant temperature harness connector and chassis ground.
Engine coolant temperature sensor data at ignition ON
SEGFL6021L1

YES
NO
3) Measure resistance between terminal 3 of engine coolant temperature sensor harness connector and terminal
6 of ETCM(E20)
Terminal 1: Ground
E24
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6026L
YES
NO
3. Signal Short to power Inspection
3) Measure voltage between terminal 3 of engine coolant temperature sensor harness connector and chassis
ground.
FL -60 FUEL SYSTEM
Terminal 1: Ground
E24
3 2 1
SEGFL6027L
YES
NO
GROUND CIRCUIT INSPECTION E6FA25EF
ground.

E24
3 2 1
SEGFL6028L
Specification: ETCM ground power approx. 0V
YES
NO
3) Measure resistance between terminal 1 of engine coolant temperature sensor harness connector and terminal
19 of ETCM connector(E20).

E24 Terminal 3: Sensor output
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6029L

FL -62 FUEL SYSTEM
YES
NO
COMPONENT INSPECTION ED8CC8AC
Specification:

0 5.79
20 2.45
40 1.15
80 0.32
E24
SEGFL6025L
YES
NO
VERIFICATION OF VEHICLE REPAIR E5CAFE0E
Refer to DTC P0112.

DTC P0119 HIGH COOLANT TEMPERATURE MALFUNCTION
COMPONENT LOCATION EED42C8F
SEGFL6502L
DESCRIPTION E0C2BC8D
It detects the engine coolant temperature and relays signals to the ETCM. The ETCM controls the air heating during
starting.
2. DTC DESCRIPTION
If the engine overheating(above 105), the improper output value of engine coolant temperature sensor or short to
ground for 10 seconds occurs, the ETCM judges this as a fault and DTC is set.
sible to drive. Maximum engine power is limited up to 50% and warning lamp comes on immediately.
DTC DETECTING CONDITION EFD65424

Threshold Value Warning lamp ON(Below 0.610V): 105 Engine overheating

Warning lamp OFF(Above 0.713V): 98 Improper output
Diagnosis Time Above 10 sec. value of sensor
Short to ground
Fuel Cut No
Max. output limit: Above 100
Fail Safe Fuel Limit Yes Overheat warning lamp ON:
MIL OFF Above 105
FL -64 FUEL SYSTEM
SPECIFICATION E8A27CA5
Temperature
Resistance ( )
F
0 32 5.79
1 2 3
20 68 2.45
40 104 1.15
Sensor connector
80 176 0.32
SEGFL6019L
SCHEMATIC DIAGRAM EA9FFADE
Instrument cluster
sensor harness
E24
Engine coolant
temperature sensor
1 3 2 1
3
E20 E24
ETCM
ETCM harness
E20 C40
SEGFL6020L
MONITOR SCANTOOL DATA ED25A75D
2. Warm up the engine to the normal operating temperature
NOTE
of malfunction, be sure to check that engine coolant temperature at starting is -10 and engine coolant temperature
at idle and driving is 87.
SEGFL6021L
TERMINAL & CONNECTOR INSPECTION E07389B6
Refer to DTC P0112.
SYSTEM INSPECTION E768FA15
1. Engine Coolant Temperature Inspection
1) Connect the scan tool and turn ignition ON.
2) Warm up the engine to the normal coolant temperature(approx. 85).
3) Operate the engine with 1900rpm or more for approx. 60sec.
4) Is the engine coolant temperature 95 displayed on the scan tool at 1900 rpm or more?
SEGFL6030L
YES
Confirm that engine coolant temperature is 95 or more through temperature gauge. And go to "Signal
Circuit Inspection" procedure
FL -66 FUEL SYSTEM
NO
Check that "Cooling System" operates normally to confirm that there is a temporary malfunction. And repair
the cooling system or take a proper action of it.
SIGNAL CIRCUIT INSPECTION E0DB1214
1) Disconnect engine coolant temperature sensor connector(E24).
ground.
Terminal 1: Ground
E24
3 2 1
SEGFL6022L
YES
NO
ground.
Terminal 1: Ground
E24
3 2 1
SEGFL6023L
YES
NO
GROUND CIRCUIT INSPECTION E9978995
ground.
E24
3 2 1
SEGFL6024L

FL -68 FUEL SYSTEM
YES
NO
COMPONENT INSPECTION E7B5053E

Specification:

0 5.79
20 2.45
40 1.15
80 0.32
E24
SEGFL6025L
YES
NO
VERIFICATION OF VEHICLE REPAIR E0AD5D6F
Refer to DTC P0112.

DTC P0182 FUEL TEMPERATURE SENSOR LOW INPUT
COMPONENT LOCATION E3A3F04C
SEGFL6503L
DESCRIPTION E0F9348F
Fuel temperature and pressure sensor is installed on the top of fuel filter head. The fuel temperature sensor uses a
thermistor which is sensitive to changes in the fuel temperature. The electric resistance of a thermistor decreases as
the temperature increases, and increases as the temperature decreases. It detects the fuel temperature and relays
signals to the ETCM. The ETCM can maintain the constant engine power by correcting the engine power depending
on temperature change using the signals.
2. DTC DESCRIPTION
If the output voltage of the fuel temperature sensor is below 0.098V for 0.5 seconds at starting/ at idle/ at driving, the
ECM judges this as a fault and DTC is set. The possible causes are short to ground, improper sensor output value,
poor connection of connector etc.
In case of fail safe condition, ETCM regards fuel temperature as 40 at starting/ at idle/ at driving.
DTC DETECTING CONDITION EA0126A6

Enable Conditions At starting/ At idle/ At driving
Threshold Value Below 0.098 V
Poor connection
Short to ground
Fuel Cut No
At starting/ At idle/At driving,
Fail Safe Fuel Limit Yes ETCM regards fuel temp.
as 40
MIL OFF
FL -70 FUEL SYSTEM
SPECIFICATION ED4C0FBF
Temperature
Resistance
C F
-40 -40 48.14
-20 -4 15.48 1.35
0 32 5.79 1 2
20 68 2.45 0.14
40 104 1.148 3 4
60 140 0.5865
80 176 0.3222 Sensor connector
100 212 0.1884
110 230 0.1471 0.002
120 248 0.1163
SEGFL6031L
SCHEMATIC DIAGRAM E4B9AF4D
Fuel temperature
ETCM
sensor harness
Fuel
Sensor temper- Fuel
5V Ground ature pressure
Supply (Return) sensor sensor 2 1
E20
4 3
Fuel pressure/
temperature sensor E19
E19
ETCM harness
E20 C40
SEGFL6032L
MONITOR SCAN TOOL DATA E39EFA16
4. Monitor "Fuel Temperature Sensor"parameter on the scan tool.

NOTE
Fuel temperature sensor data is displayed on the scan tool depending on DTC detecting condition. In case of fail
safe, be sure to check that fuel temperature at starting/at idle/ at driving is 40.
Fuel temperature sensor data at ignition ON Fuel temperature sensor data at idle
Fuel temperature sensor data at 1000rpm Fuel temperature sensor data at 1500rpm
SEGFL6033L
TERMINAL & CONNECTOR INSPECTION E6DC2CBB
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EFD88942
1) Disconnect fuel temperature sensor connector(E19).
3) Measure voltage between terminal 3 of fuel temperature sensor harness connector and chassis ground.
FL -72 FUEL SYSTEM
Terminal 1: Ground
E19
Terminal 2: Fuel pressure sensor
2 1 Terminal 4: 5V supply
4 3
SEGFL6034L
Specification: ETCM output 5.2V
YES
NO
2) Disconnect fuel temperature sensor connector(E19) and ETCM connector(E20, C40).
3) Measure resistance between terminal 3 of fuel temperature sensor harness connector and chassis ground.
E19
Terminal 1: Ground
2 1
Terminal 4: 5V supply
4 3
SEGFL6035L
YES
NO
CONTROL CIRCUIT INSPECTION EDEECC3F
E19 Terminal 1: Ground

2 1 Terminal 3: Fuel temperature sensor
4 3
SEGFL6036L
Specification: ETCM output approx. 5V
YES
NO
FL -74 FUEL SYSTEM
E19
Terminal 1: Ground
4 3
SEGFL6037L
YES
NO
GROUND CIRCUIT INSPECTION E708FEBD
E19
4 3
SEGFL6038L

YES
NO
COMPONENT INSPECTION EDB97BE6
1. Fuel Temperature Sensor Resistance Inspection
2) Disconnect the fuel temperature sensor connector(E19).
3) Measure resistance between terminals 1 and 3 of fuel temperature sensor.
Temperature
Resistance
C F
-40 -40 48.14
-20 -4 15.48 1.35
0 32 5.79
20 68 2.45 0.14
40 104 1.148
60 140 0.5865
80 176 0.3222
100 212 0.1884
110 230 0.1471 0.002
120 248 0.1163
E19
1 2
SEGFL6039L
YES
NO
Replace the fuel temperature sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR ECE41CBD
Refer to DTC P0112.

FL -76 FUEL SYSTEM
DTC P0183 FUEL TEMPERATURE SENSOR HIGH INPUT
COMPONENT LOCATION E1BA2B82
SEGFL6503L
DESCRIPTION EAE12CFC
Fuel temperature and pressure sensor is installed on the top of fuel filter head. The fuel temperature sensor uses a
thermistor which is sensitive to changes in the fuel temperature. The electric resistance of a thermistor decreases as
the temperature increases, and increases as the temperature decreases. It detects the fuel temperature and relays
signals to the ETCM. The ETCM can maintain the constant engine power by correcting the engine power depending
on temperature change using the signals.
2. DTC DESCRIPTION
If the output voltage of the fuel temperature sensor is above 4.9V for 0.5 seconds at starting/ at idle/ at driving, the
ECM judges this as a fault and DTC is set. The possible causes are short to ground, poor connection of connector
or short to power etc.
In case of fail safe condition, ETCM regards fuel temperature as 40 at starting/ at idle/ at driving.
DTC DETECTING CONDITION E91B1AFA

Threshold Value Above 4.9V Poor connection of
connector
Diagnosis Time Above 0.5 sec.
Short to ground
Fuel Cut No Short to power
At starting/ At idle/At driving,
Fail Safe Fuel Limit Yes ETCM regards fuel temp.
as 40
MIL OFF
SPECIFICATION EBE5DD09
Temperature
Resistance
C F
-40 -40 48.14
-20 -4 15.48 1.35
0 32 5.79 1 2
20 68 2.45 0.14
40 104 1.148 3 4
60 140 0.5865
80 176 0.3222 Sensor connector
100 212 0.1884
110 230 0.1471 0.002
120 248 0.1163
SEGFL6031L
SCHEMATIC DIAGRAM E5EFF7F8
Fuel temperature
ETCM
sensor harness
Fuel
Sensor temper- Fuel
5V Ground ature pressure
E20
4 3
Fuel pressure/
E19
ETCM harness
E20 C40
SEGFL6032L
MONITOR SCANTOOL DATA E987F45A
4. Monitor "Fuel Temperature Sensor"parameter on the scan tool.

FL -78 FUEL SYSTEM
NOTE
Fuel temperature sensor data is displayed on the scan tool depending on DTC detecting condition. In case of fail
safe, be sure to check that fuel temperature at starting/at idle/ at driving is 40.
Fuel temperature sensor data at ignition ON Fuel temperature sensor data at idle
Fuel temperature sensor data at 1000rpm Fuel temperature sensor data at 1500rpm
SEGFL6033L
TERMINAL & CONNECTOR INSPECTION ED8FCBC1
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EA84CB04
Terminal 1: Ground
E19
4 3
SEGFL6034L
YES
NO
3) Measure resistance between terminal 3 of fuel temperature sensor harness connector and terminal 8 of ETCM
connector(E20).
Terminal 1: Ground
E19 Terminal 4: 5V supply

* 43 * 45 46 * * * * * * 53 *
2 1 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
4 3 * * * 4 * 6 7 8 * 10 11 * * *
E20

SEGFL6040L

FL -80 FUEL SYSTEM
YES
NO
E19
Terminal 1: Ground
2 1
4 3
SEGFL6041L
YES
NO
CONTROL CIRCUIT INSPECTION EACBC86E

Terminal 3: Fuel temperature sensor
2 1
4 3
SEGFL6042L
YES
NO
connector(E20).
Terminal 1: Ground
E19 Terminal 3: Fuel temperature
sensor
2 1 * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
4 3
* * * 4 * 6 7 8 * 10 11 * * *

E20
SEGFL6043L

FL -82 FUEL SYSTEM
YES
Go to "Short to Power Inspection" procedure.
NO

2 1
4 3
SEGFL6044L
YES
NO
GROUND CIRCUIT INSPECTION EAD1CE9F
E19
4 3
SEGFL6045L
YES
NO
2) Disconnect fuel temperature sensor connector(E19) and ETCM connector .
connector(E20).
E19 Terminal 2: Fuel pressure sensor

Terminal 3: Fuel temperature
sensor * 43 * 45 46 * * * * * * 53 *
2 1
Terminal 4: 5V supply * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
4 3
* * * 4 * 6 7 8 * 10 11 * * *
E20

SEGFL6046L

FL -84 FUEL SYSTEM
YES
NO
COMPONENT INSPECTION EBA8FD5F
1. Fuel Temperature Sensor Resistance Inspection
2) Disconnect the fuel temperature sensor connector(E19).
3) Measure resistance between terminals 1 and 3 of fuel temperature sensor.
Temperature
Resistance
C F
-40 -40 48.14
-20 -4 15.48 1.35
0 32 5.79
20 68 2.45 0.14
40 104 1.148
60 140 0.5865
80 176 0.3222
100 212 0.1884
110 230 0.1471 0.002
120 248 0.1163
E19
1 2
SEGFL6039L
YES
NO
Replace the fuel temperature sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EF910D02
Refer to DTC P0112.

DTC P0191 FUEL PRESSURE MALFUNCTION
COMPONENT LOCATION ECEF285E
SEGFL6503L
DESCRIPTION E274CB2F
Fuel pressure sensor built-in together with fuel temperature sensor is located on the top of fuel filter head. Fuel
pressure sensor detects fuel pressure supplied to fuel filter from fuel pump as the relative pressure. The higher fuel
pressure is inputted, the higher voltage is generated. When fuel pressure drops below standard value, the engine
power performance will be deteriorated and can result in damage to injectors. If ETCM detects that fuel pressure is
abnormal, ETCM limits engine power and lets a driver recognize.
2. DTC DESCRIPTION
If ETMC detects below 2 bar at idle and below 3.5 bar at rated rpm for 20 hours or more or detects below 1.5 bar
at idle and below 3 bar at rated rpm, ETCM judges this as a fault and DTC is set. The possible cause may be the
problem in fuel supply system.
If fuel pressure ranges from 1.5~2 bar at idle to 3~3.5 bar at rated rpm, there is no restriction of engine output power
and warning lamp does not come on but check fuel system first.
DTC DETECTING CONDITION E8CB5B3A

Enable Conditions At starting/At idle/At driving
Below 2 bar at idle, 3.5 bar at rated rpm
(there is no power drop before 20 hours)
Threshold Value
Below 1.5 bar at idle, below 3 bar at rated rpm Poor connection of
(there is 30% drop of power) connector
Short to ground
Diagnosis Time 20 hours or more
Fuel Cut No
30% drop of power
Fail Safe Fuel Limit Yes
Restriction of max. power
MIL ON
FL -86 FUEL SYSTEM
SPECIFICATION EA5F4DD3
- Fuel pressure at idle: Above 2 bar

- Fuel pressure at rated rpm(1900rpm): Above 3.5 bar
Fuel pump output quantity

- 500 rpm: 4 bar(1 L/min or more)
- 1900 rpm: 7 bar(7L/min or more)
1200
1000
Fuel pressure [kPa]
800
600
400
200
0
0.2 1.0 2.0 2.9 3.8 4.7
Output voltage [V]
*. 1 Bar = 100 Kpa
SEGFL6047L
MONITOR SCAN TOOL DATA EE3F2CBA
4. Monitor "Fuel Pressure"parameter on the scan tool.
NOTE
Fuel pressure data is displayed on the scan tool depending on DTC detecting condition. (Refer to voltage changes
depending on pressure.)
Fuel pressure data at ignition ON Fuel pressure data at idle
Fuel pressure data at 1000 rpm Fuel pressure data at 1900 rpm
SEGFL6048L
SYSTEM INSPECTION E3F8C6A8
1. Fuel Pressure Inspection
1) Turn ignition "ON" and connect scan tool to the self-diagnosis connector.
2) Warm up the engine to the normal operating temperature.(Approx. 85)
3) Is 2 bar of fuel pressure at idle displayed on the scan tool?

FL -88 FUEL SYSTEM
At idle At rated rpm
SEGFL6049L
YES
Confirm that fuel pressure is below 3.5 bar at rated rpm(1900rpm).

Check fuel pump for damage, fuel line for bending and fuel filter for clogging.
NO
Repair the fuel supply system and then go to "Verification of Vehicle Repair" procedure.
Fuel pressure/ temperature sensor
Overflow valve
Fuel rail
IN
OUT
ETCM
Fuel pump
Fuel filter
SEGFL6050L
VERIFICATION OF VEHICLE REPAIR E8F507EF
Refer to DTC P0112.

FL -90 FUEL SYSTEM
DTC P0192 FUEL PRESSURE SENSOR LOW INPUT
COMPONENT LOCATION EDF62DF0
SEGFL6503L
DESCRIPTION EBDB9EF3
2. DTC DESCRIPTION
If the output voltage of fuel pressure sensor is below 0.07V for 0.5 sec. or more, ETCM judges this as a fault and DTC
is set. The possible cause may be open in harness, short to ground, poor connection of connector in fuel pressure
circuit.
The vehicle can be driven but ETCM controls fuel pressure to 3.5 bar(350Kpa) at starting, at idle, at driving when fail
safe conditions are met.
DTC DETECTING CONDITION E1EA8C7A

Threshold Value Below 0.07V Poor connection of
connector
Diagnosis Time 0.5 sec. or more
Short to ground
Fuel Cut No Open in harness
At starting, at idle, at
driving: 350 Kpa
MIL ON
SPECIFICATION EE705DAF
Pressure Output voltage(V)

(KPa) Min. Average. Max.
0 0.0589 0.2000 0.3412
100 0.5094 0.6505 0.7917
200 0.9599 1.1010 1.2422
300 1.4104 1.5515 1.6927
1 2
400 1.8609 2.0020 2.1432
500 2.3114 2.4525 2.5937
3 4
600 2.7619 2.9030 3.0442
700 3.2124 3.3535 3.4947
800 3.6629 3.8040 3.9452 Sensor connector
900 4.1134 4.2545 4.3957
1,000 4.5639 4.7050 4.8462
*. 1 Bar = 100 Kpa
1200
1000
Fuel pressure [kPa]
800
600
400
200
0
0.2 1.0 2.0 2.9 3.8 4.7
Output voltage [V]
SEGFL6051L
FL -92 FUEL SYSTEM
SCHEMATIC DIAGRAM EE5C8E5C
ETCM Fuel pressure

sensor harness
Fuel
Sensor temper- Fuel
(5V) Ground ature pressure
E20
4 3
4 1 3 2
Fuel pressure/
E19
ETCM harness
E20 C40
SEGFL6052L
MONITOR SCAN TOOL DATA E4C8EFBE
NOTE
The value of fuel pressure and signal voltage changes with driving conditions depending on DTC detecting condition.
In case of fail safe, be sure to check that fuel pressure is fixed at 350 Kpa as a fault.
SEGFL6053L
TERMINAL & CONNECTOR INSPECTION EB1E689F
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E102ED35
1) Leave fuel pressure sensor connector(E19) connected.
3) Measure voltage between terminal 2 of fuel pressure sensor harness connector and chassis ground.
FL -94 FUEL SYSTEM
Terminal 1: Ground
E19
2 1
4 3
v
When fuel pressure connector is connected at ignition ON
SEGFL6054L
YES
NO
2) Disconnect fuel pressure sensor connector(E19) and ETCM connector(E20, C40).
3) Measure resistance between terminal 2 of fuel pressure sensor harness connector and terminal 4 of ECTM
connector(E20).
Terminal 1: Ground
E19
sensor * 43 * 45 46 * * * * * * 53 *
Terminal 4: 5V supply * 29 30 31 32 33 * * 36 37 38 39 * *
2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
4 3
E20

SEGFL6055L

YES
NO
3) Measure resistance between terminal 2 of fuel pressure sensor harness connector and chassis ground.

4 3
SEGFL6056L
YES
NO
CONTROL CIRCUIT INSPECTION E6F1C7A4
1) Disconnect fuel pressure sensor connector(E19).
FL -96 FUEL SYSTEM

2 1 sensor
4 3
SEGFL6057L
YES
NO
3) Measure resistance between terminal 4 of fuel pressure sensor harness connector and terminal 37 of ETCM
connector(E20).
E19
Terminal 1: Ground
Terminal 2: Fuel pressure sensor * 43 * 45 46 * * * * * * 53 *
Terminal 3: Fuel temperature * 29 30 31 32 33 * * 36 37 38 39 * *
2 1 sensor
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
4 3
E20

SEGFL6058L

YES
NO
E19
Terminal 1: Ground
4 3
SEGFL6059L
YES
NO
GROUND CIRCUIT INSPECTION E6D20984
FL -98 FUEL SYSTEM
E19
2 1 Terminal 2: Fuel pressure sensor

4 3
SEGFL6060L
YES
NO
3) Measure resistance between terminal 1 of fuel pressure sensor harness connector and terminal 21 of ETCM
connector(E20).
E19
Terminal 2: Fuel pressure sensor * 43 * 45 46 * * * * * * 53 *
Terminal 3: Fuel temperature sensor * 29 30 31 32 33 * * 36 37 38 39 * *
2 1 Terminal 4: 5V supply * * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
4 3
E20

SEGFL6061L
YES
NO
COMPONENT INSPECTION E8BFAB54
1. Fuel Pressure Sensor Signal Voltage Inspection
2) Disconnect the fuel pressure sensor connector(E19).
3) Start the engine and compare fuel pressure and fuel pressure signal voltage according to detecting condition.
NOTE
In case of fail safe, be sure to check that fuel pressure is fixed at 350 Kpa.
Fuel pressure data at idle Fuel pressure data at 400Kpa
Fuel pressure data at 500Kpa Fuel pressure data at 600Kpa
SEGFL6062L
Specification:
FL -100 FUEL SYSTEM

0 0.0589 0.2000 0.3412
100 0.5094 0.6505 0.7917
200 0.9599 1.1010 1.2422
300 1.4104 1.5515 1.6927
400 1.8609 2.0020 2.1432
500 2.3114 2.4525 2.5937
600 2.7619 2.9030 3.0442
700 3.2124 3.3535 3.4947
800 3.6629 3.8040 3.9452
900 4.1134 4.2545 4.3957
1,000 4.5639 4.7050 4.8462
SEGFL6063L
4) Is the measured output value within specification?
YES
NO
Replace the fuel pressure sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E018AE5B
Refer to DTC P0112.

DTC P0193 FUEL PRESSURE SENSOR HIGH INPUT
COMPONENT LOCATION E3FCD709
SEGFL6503L
DESCRIPTION E5D0D00D
2. DTC DESCRIPTION
If the output voltage of fuel pressure sensor is above 4.9 V for 0.5 sec. or more, ETCM judges this as a fault and DTC
is set. The possible cause may be power problem, short to power.
The vehicle can be driven normally. But ETCM controls fuel pressure to 3.5 bar(350Kpa) at starting, at idle, at driving
when fail safe conditions are met.
DTC DETECTING CONDITION EF31FB07

Threshold Value Above 4.9 V
Power source
Diagnosis Time 0.5 sec. or more problem
Short to power
Fuel Cut No
driving: 350 Kpa
MIL ON
FL -102 FUEL SYSTEM
SPECIFICATION E514C7D5

0 0.0589 0.2000 0.3412
100 0.5094 0.6505 0.7917
200 0.9599 1.1010 1.2422
300 1.4104 1.5515 1.6927
1 2
400 1.8609 2.0020 2.1432
500 2.3114 2.4525 2.5937
3 4
600 2.7619 2.9030 3.0442
700 3.2124 3.3535 3.4947
800 3.6629 3.8040 3.9452 Sensor connector
900 4.1134 4.2545 4.3957
1,000 4.5639 4.7050 4.8462
*. 1 Bar = 100 Kpa
1200
1000
Fuel pressure [kPa]
800
600
400
200
0
0.2 1.0 2.0 2.9 3.8 4.7
Output voltage [V]
SEGFL6051L
SCHEMATIC DIAGRAM EFE3BEF4
ETCM Fuel pressure

sensor harness
Fuel
Sensor temper- Fuel
(5V) Ground ature pressure
E20
4 3
4 1 3 2
Fuel pressure/
E19
ETCM harness
E20 C40
SEGFL6052L
MONITOR SCAN TOOL DATA E9EBD096
NOTE
In case of fail safe, be sure to check that fuel pressure is fixed at 350 Kpa as a fault.
FL -104 FUEL SYSTEM
SEGFL6053L
TERMINAL & CONNECTOR INSPECTION EE096153
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EFC154DD
1) Leave fuel pressure sensor connector(E19) connected.
2) Start the engine and turn ignition ON.
Terminal 1: Ground
E19
2 1
4 3
v
When fuel pressure connector is connected at ignition ON
SEGFL6054L
YES
NO
Terminal 1: Ground
E19
2 1
4 3
SEGFL6064L

FL -106 FUEL SYSTEM
YES
NO
CONTROL CIRCUIT INSPECTION E0A96C71

2 1 sensor
4 3
SEGFL6057L
YES
NO
E19
Terminal 1: Ground
2 1
4 3
SEGFL6065L
YES
NO
GROUND CIRCUIT INSPECTION EB80F51C
E19
2 1
4 3
SEGFL6066L
FL -108 FUEL SYSTEM
Specification: ETCM ground approx. 0V
YES
NO
Go to "Short to Ground Inspection" procedure.
COMPONENT INSPECTION EB9AF369
1. Fuel Pressure Sensor Signal Voltage Inspection
2) Connect the fuel pressure sensor connector(E19).
3) Start the engine and compare fuel pressure and fuel pressure signal voltage according to detecting condition.
NOTE
In case of fail safe, be sure to check that fuel pressure is fixed at 350 Kpa.
Fuel pressure data at idle Fuel pressure data at 400Kpa
Fuel pressure data at 500Kpa Fuel pressure data at 600Kpa
SEGFL6062L
Specification:

0 0.0589 0.2000 0.3412
100 0.5094 0.6505 0.7917
200 0.9599 1.1010 1.2422
300 1.4104 1.5515 1.6927
400 1.8609 2.0020 2.1432
500 2.3114 2.4525 2.5937
600 2.7619 2.9030 3.0442
700 3.2124 3.3535 3.4947
800 3.6629 3.8040 3.9452
900 4.1134 4.2545 4.3957
1,000 4.5639 4.7050 4.8462
SEGFL6063L
4) Is the output value measured within specification?

FL -110 FUEL SYSTEM
YES
NO
Replace the fuel pressure sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E2D46DFA
Refer to DTC P0112.

DTC P0196 AIR PRESSURE SENSOR LOW INPUT
COMPONENT LOCATION E451EB2C
SEGFL6501L
DESCRIPTION E6834F6F
Booster air pressure sensor is located on the intake manifold and is together with intake air temperature sensor.
Booster air pressure sensor senses air pressure entering cylinder as an absolute pressure sensor and relays signals
to ETCM. ETCM uses these signals for injection quantity correction, injection time correction.
2. DTC DESCRIPTION
If the output voltage of the booster air pressure sensor is below 0.2V for more than 0.5 seconds at idle, at starting or
at driving, the ETCM judges this as a fault and DTC is set. The possible causes may be open in harness, short to
ground, poor connection of connector.
In case of fail safe, ETCM sets fuel pressure to 150Kpa at starting, at idle and at driving.
Therefore, vehicle can be driven but lack of engine power, black smoke can occur.
DTC DETECTING CONDITION E856CABD

Poor connection
of connector
Diagnosis Time Above 0.5 sec. Intake air leaks
Short to ground
Fuel Cut No
Lack of power, black smoke Open in harness
Fail Safe Fuel Limit Yes At starting, at idle, at
driving: 150Kpa
MIL ON
FL -112 FUEL SYSTEM
SPECIFICATION EAD78FD5

Temp.( )
MIN. TYP. MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337
350
300
Air pressure [kPa]
250 1 2 3 4
200
150 Sensor connector
100
50
0
1.06 1.45 1.83 2.21 2.59 2.97 3.35 3.74 4.12 4.50 4.88
Output voltage [V]
SEGFL6067L
SCHEMATIC DIAGRAM EF865C4B
ETCM
tempera- Booster
sensor harness
E20 24 7 10 37
4 3 2 1
4 3 1 2
Booster pressure
sensor E25
E25
ETCM harness
E20 C40
SEGFL6068L
MONITOR SCAN TOOL DATA E0B12F1C

4. Monitor "Booster Air Pressure Sensor" parameter on the scan tool.
NOTE
Booster air pressure sensor data is displayed on the scan tool depending on DTC detecting condition. (Refer to
In case of fail safe. be sure to check ETCM sets intake air pressure to 150Kpa.
Booster air pressure sensor data at idle.
SEGFL6069L
SYSTEM INSPECTION EF48A367
1. Intake Air Leaks Inspection
1) Check the intake air for shortage.
2) Check the air cleaner element.
3) Check that air inputted from intake system includes dust or foreign material.
4) Check the turbo charger and intake muffler for damage.
5) Is the intake system normal?
YES
NO
TERMINAL & CONNECTOR INSPECTION E91B71CB
Refer to DTC P0112.

FL -114 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION E362C0EE
1) Leave the booster air pressure sensor connector(E25) connected.
3) Measure voltage between terminal 1 of the booster air pressure sensor harness connector and chassis ground.
sensor
4 3 2 1
v
With booster air pressure sensor connector(E25)
disconnected at ignition ON.
SEGFL6070L
YES
NO
2) Disconnect the booster air pressure sensor connector(E25) and the ETCM connector(E20,C40).
3) Measure resistance between terminal 1 of the booster air pressure sensor harness connector and terminal 10
Terminal 3: Intake air temperature
E25 sensor
Terminal 4: Ground(Return) * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
4 3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6071L
YES
NO
1) Turn the ignition ON.
2) Disconnect the booster air pressure sensor connector(E25) and ETCM connector(E20, C40).
3) Measure resistance between terminal 1 of the booster air pressure sensor harness connector and chassis
ground.
E25 Terminal 3: Intake air temperature sensor
4 3 2 1
SEGFL6072L
YES
FL -116 FUEL SYSTEM
NO
CONTROL CIRCUIT INSPECTION EFFAF7BB
1) Disconnect the booster air pressure sensor connector(E25).
3) Measure voltage between terminal 2 of booster air pressure sensor harness connector and chassis ground.
Terminal 1: Booster air pressure sensor

sensor
4 3 2 1
SEGFL6073L
YES
NO
2) Disconnect booster air pressure sensor connector(E25) and ETCM connector(E20, C40).
3) Measure resistance between terminal 2 of booster air pressure sensor harness connector and terminal 37 of

sensor
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
4 3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6074L
YES
NO
3) Measure resistance between terminal 2 of booster air pressure sensor harness connector and chassis ground.

E25
4 3 2 1
SEGFL6075L
YES

FL -118 FUEL SYSTEM
NO
GROUND CIRCUIT INSPECTION E79111BB
1. Short to ground Inspection

4 3 2 1
SEGFL6076L
YES
NO
3) Measure resistance between terminal 4 of booster air pressure sensor harness connector and terminal 24 of

sensor
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
4 3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6077L
YES
NO
COMPONENT INSPECTION ECCC8473
1. Booster Air Pressure Sensor Resistance Inspection
3) Measure resistance between terminals 1 and 4 of booster air pressure sensor.

FL -120 FUEL SYSTEM
Specification:

Temp.( )
MIN. TYP. MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337

1 2 3 4

SEGFL6078L
2. Is the resistance measured within the specification?
YES
NO
Replace the booster air pressure sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EC82BE86
Refer to DTC P0112.

DTC P0197 AIR PRESSURE SENSOR HIGH INPUT
COMPONENT LOCATION E86A44D3
SEGFL6501L
DESCRIPTION E042AF76
Booster air pressure sensor is located on the intake manifold and is together with intake air temperature sensor.
Booster air pressure sensor senses air pressure entering cylinder as an absolute pressure sensor and relays signals
to ETCM. ETCM uses these signals for injection quantity correction, injection time correction.
2. DTC DESCRIPTION
If the output voltage of the booster air pressure sensor is above 4.9V for more than 0.5 seconds at idle, at starting
or at driving, the ETCM judges this as a fault and DTC is set. The possible cause may be power problem, short to
power, poor connection of connector etc.
DTC DETECTING CONDITION ED715AE4

Poor connection
Short to ground
Fuel Cut No
Lack of power, black smoke
Fail Safe Fuel Limit Yes At starting, at idle, at driving:
150Kpa
MIL ON
FL -122 FUEL SYSTEM
SPECIFICATION ED58CEFB

Temp.( )
MIN. TYP. MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337
350
300
Air pressure [kPa]
250 1 2 3 4
200
150 Sensor connector
100
50
0
1.06 1.45 1.83 2.21 2.59 2.97 3.35 3.74 4.12 4.50 4.88
Output voltage [V]
SEGFL6067L
SCHEMATIC DIAGRAM EE6CDD97
ETCM
tempera- Booster
sensor harness
E20 24 7 10 37
4 3 2 1
4 3 1 2
Booster pressure
sensor E25
E25
ETCM harness
E20 C40
SEGFL6068L
MONITOR SCANTOOL DATA E0BFED10

4. Monitor "Booster Air Pressure Sensor"parameter on the scan tool.
NOTE
Booster air pressure sensor data at idle.
SEGFL6069L
SYSTEM INSPECTION E76B979C
1) Check the intake air for shortage.
3) Check that air inputted from intake system includes dust or foreign material.
4) Check the turbo charger and intake muffler for damage.
YES
NO
TERMINAL & CONNECTOR INSPECTION EC8BBE9D
Refer to DTC P0112.

FL -124 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION EF77EDC5
sensor
4 3 2 1
v
disconnected at ignition ON.
SEGFL6070L
Specification: ETCM output power Approx. 1.6V
YES
NO
sensor
4 3 2 1
SEGFL6079L
YES
NO
CONTROL CIRCUIT INSPECTION E88C77C2

sensor
4 3 2 1
SEGFL6073L
FL -126 FUEL SYSTEM
YES
NO

sensor
4 3 2 1
SEGFL6080L
YES
NO
GROUND CIRCUIT INSPECTION E2D6CA2A
1. Short to power Inspection

sensor
E25
4 3 2 1
SEGFL6081L
YES
NO
COMPONENT INSPECTION E40C4F6A
1. Booster Air Pressure Sensor Resistance Inspection
3) Measure resistance between terminals 1 and 4 of booster air pressure sensor.

FL -128 FUEL SYSTEM
Specification:

Temp.( )
MIN. TYP. MAX
0 1 5,384 5,734 6,085
20 1 2,311 2,438 2,565
40 1 1,077 1,141 1,205
80 1 294 315 337

1 2 3 4

SEGFL6078L
2. Is the resistance measured within the specification?
YES
NO
Replace the booster air pressure sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EBCEA360
Refer to DTC P0112.

DTC P0198 ECU INTERNAL TEMP. SENSOR FAULT
COMPONENT LOCATION E59AAFBA
SEGFL6001L
DESCRIPTION E716FFEB
ETCM internal temperature sensor which is negative thermistor type is located in the ETCM. And it senses the internal
temperature of ETCM.
2. DTC DESCRIPTION
If the output voltage of the ETCM internal temperature sensor is below 0.2V or above 4.9V for more than 60 seconds
at idle, at starting or at driving, the ETCM judges this as a fault and DTC is set.
In case of fail safe, ETCM sets the internal temperature of ETCM to 77 at starting, at idle and at driving.
DTC DETECTING CONDITION EF1C66A2

Threshold Value Below 0.2V or above 4.9V Defective ETCM
internal temperature
Diagnosis Time Above 60 sec.
sensor
Fuel Cut No (Inside ETCM)
driving: 77
MIL OFF
MONITOR SCANTOOL DATA E8115B8D
4. Monitor "ETCM internal Temp." parameter on the scan tool.

FL -130 FUEL SYSTEM
NOTE
ETCM internal temperature sensor changes with fuel temperature and temperature around engine depending on
DTC detecting condition.
In case of fail safe, be sure to check "ETCM internal temp." displayed on the scan tool is 77.
ETCM internal Temp. sensor data at idle.
SMAFL6076L
Troubleshooting aids:
When DTC related to ETCM internal Temp. sensor built-in ETCM occurs, it is impossible to check circuit. Therefore,
check ETCM internal Temp. sensor by comparing engine coolant temperature sensor with fuel temperature.
COMPONENT INSPECTION E40B4DDC
1. ETCM Inspection
2) Disconnect the ETCM connector(E20, C40).
3) Connect the ETCM connector(E20, C40) approx. 5~10 minutes later.
4) Connect scan tool and select "Diagnostic Trouble Codes(DTCs)" mode and then clear DTC.
5) Drive the vehicle under conditions noted in failure records.
6) Did the DTC return?
YES
NO
VERIFICATION OF VEHICLE REPAIR ED3225E5
Refer to DTC P0112.

DTC P0335 CRANK SENSOR FAULT
COMPONENT LOCATION E895AE75
SEGFL6504L
DESCRIPTION EB307E27
Crankshaft position sensor is located on the top of flywheel housing. Crankshaft position sensor senses the revolution
of crankshaft by converting magnetic flux change into electric signal. Magnetic flux changes generate due to position
change of tone wheel installed on the flywheel as magnetic inductive sensor type. This signal is fed to ECM to be
used to determine the engine speed, injection timing, fuel injection quantity. In case of crankshaft position sensor
failure, camshaft position sensor substitutes with this function.
2. DTC DESCRIPTION
If the instant great-change amount of engine revolution detected from crankshaft position sensor lasts for 0.05 sec
or more, ETCM judges this as a fault and DTC is set. The possible cause may be poor connection of connector,
sensor air gap problem, signal noise, signal open or short circuit etc. The vehicle can be driven but there may be
deteriorated fuel consumption, lack of engine power, starting time delay at starting etc. can occur. The DTC can
cause black smoke as well.
DTC DETECTING CONDITION EA693A77

Poor connection of
Threshold Value Crankshaft signal open/ short
connector
Diagnosis Time 0.05 sec. or more Sensor air gap
problem
Fuel Cut No Injection timing: BTDC 6
Signal noise
degree(fixed)
Fuel Limit Yes Signal open/short
Fail Safe Engine control: Camshaft
position signal(At starting/ At
MIL ON
idle/At driving)
FL -132 FUEL SYSTEM
SPECIFICATION E353CFFF
< D6CB engine > < D6CA engine >
Temp.( ) Resistance( ) Temp.( ) Resistance( )
20 860 10% 20 850 10%

1 2 1 2 3
Sensor connector Sensor connector
SEGFL6083L
SCHEMATIC DIAGRAM EDDBCC5E
ETCM
Crankshaft position
sensor harness
Shield
Return Sensor
39 38
E20
2 1
1 2
Crankshaft
E18
position sensor E18
ECM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
ETCM
Crankshaft position
sensor harness
Return Sensor Shield

E20 39 38 22
3 2 1
1 2 3
Crankshaft E18
position sensor E18
ECM harness
E20 C40
SEGFL6084L
FL -134 FUEL SYSTEM
SIGNAL WAVEFORM ECDCBC24
Crankshaft position sensor

(At idle)
SEGFL6085L
MONITOR SCAN TOOL DATA ECA8EF88
4. Monitor "Engine Rev." parameter on the scan tool.
NOTE
Refer to "Engine Rev." parameter depending on opening of throttle.
Engine revolution data at ignition ON Engine revolution data at idle
Engine revolution data at 1000 rpm Engine revolution data at 1500 rpm
SEGFL6086L
TERMINAL & CONNECTOR INSPECTION EBCF837B
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E8D01290
1) Leave the crankshaft position sensor connector(E18) connected.
2) Turn the ignition ON. Leave the engine ON.
3) Measure voltage between terminal 2 of the crankshaft position sensor harness side connector and chassis
ground.
FL -136 FUEL SYSTEM
< D6CB Engine >

E18 Terminal 1: Return
2 1
< D6CA Engine >

Terminal 1: Return
E18
Terminal 3: Shield
3 2 1
v
SEGFL6087L
Specification: ETCM output Approx. (-)19~25V
YES
NO
2) Disconnect the crankshaft position sensor connector(E18) and the ETCM connector(E20,C40).
3) Measure resistance between terminal 2 of the crankshaft position sensor connector and terminal 38 of
ETCM(E20).
< D6CB Engine >

Terminal 1: Return
E18
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
< D6CA Engine >

Terminal 1: Return
E18
Terminal 3: Shield
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6088L
Specification: Continuity(Below 1.0 ohm)
YES
NO
1) Disconnect the crankshaft position sensor connector(E18) and ETCM(E20, C40).
ground.
FL -138 FUEL SYSTEM
< D6CB Engine >

Terminal 1: Return
E18
2 1
< D6CA Engine >
Terminal 3: Shield
3 2 1
v
SEGFL6089L
YES
NO
Repair short to power and then go to "Verification of Vehicle Repair"
GROUND CIRCUIT INSPECTION E8DA508B
1) Disconnect crankshaft position sensor connector(E18) and ETCM connector(E20, C40).
3) Measure voltage between terminal 1 of crankshaft position sensor harness connector and chassis ground.
< D6CA Engine >
E18
Terminal 2: Sensor
Terminal 3: Shield
3 2 1
SEGFL6090L
YES
NO
2) Disconnect crankshaft position sensor connector(E18).
3) Measure resistance between terminal 1 of crankshaft position sensor harness connector and chassis ground.
< D6CA Engine >

E18
Terminal 2: Sensor
Terminal 3: Shield
3 2 1

SEGFL6091L
YES

FL -140 FUEL SYSTEM
NO
2) Disconnect the crankshaft position sensor connector(E18) and ETCM connector(E20, C40).
3) Measure resistance between terminal 1 of crankshaft position sensor harness side connector and terminal 39
< D6CB Engine > )
E17
Terminal 2: Return * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
2 1 * * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
< D6CA Engine > )
E18
Terminal 2: Sensor * 43 * 45 46 * * * * * * 53 *
Terminal 3: Shield
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6092L
Specification: Infinite(Below 1.0 ohm)
YES
Go to "Component Inspection" procedure.[D6CB engine]

Go to "Shield Circuit Inspection" procedure.[D6CA engine]
NO
SHIELD CIRCUIT INSPECTION[D6CA ENGINE] EDCA3AA2
1. Short to Power Inspection(Shield)

3) Measure voltage between terminal 3 of crankshaft position sensor harness side connector and chassis ground.

Terminal 2: Sensor
3 2 1
SEGFL6784L
YES
NO
Go to "Short to Ground Inspection(Shield)" procedure.
2. Short to Ground Inspection(Shield)
2) Disconnect the crankshaft position sensor connector(E18).
3) Measure resistance between terminal 3 of crankshaft position sensor harness side connector and chassis
ground.
Terminal 1: Return
E18 Terminal 2: Sensor
3 2 1

SEGFL6785L
YES
FL -142 FUEL SYSTEM
NO
3. Open in Shield Harness Inspection
2) Disconnect crankshaft position sensor(E18) and ETCM connector(E20, C40).
3) Measure resistance between terminal 3 of crankshaft position sensor harness side connector and terminal 22

Terminal 2: Return * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 22 * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6786L
YES
NO
COMPONENT INSPECTION E2DD85D7
1. Crankshaft Position Sensor Resistance Inspection
3) Measure resistance between terminals 1 and 2 of crankshaft position sensor.

Specification:
20 860 10% 20 850 10%
E18 E18
Terminal 3: Shield
1 2 1 2 3
SEGFL6093L
4) Is the output value measured within specification?
YES
Go to "Signal waveform Inspection" procedure.
NO
Replace the crankshaft position sensor and then go to "Verification of Vehicle Repair" procedure.
2. Signal waveform Inspection
2) Connect crankshaft position sensor connector(E18).
3) Connect probe of oscilloscope to terminal 1 of crankshaft position sensor.
4) Monitor the signal waveform of crankshaft position sensor at idle state.

Specification:
Signal Waveform of Crankshaft position sensor

(At idle)
SEGFL6094L
5) Is the signal waveform normal?

FL -144 FUEL SYSTEM
YES
NO
VERIFICATION OF VEHICLE REPAIR E77E6DA3
Refer to DTC P0112.

DTC P0336 CRANK SYNCHRONIZATION ERROR
COMPONENT LOCATION E5CB7ECF
Crankshaft sensor Camshaft sensor
SEGFL6095L
DESCRIPTION E94BDAE8
Camshaft position sensor is installed on the cylinder head. Camshaft position sensor senses the revolution of
camshaft by converting magnetic flux change into electric signal.
Magnetic flux changes generate due to position change of tone wheel installed on the flywheel as magnetic inductive
sensor type. Camshaft position sensor is used to determine the top dead center(#1 cylinder compression stroke)
together with crankshaft position sensor at starting. In case of camshaft position sensor failure, ETCM controls engine
with crankshaft position sensor only.
2. DTC DESCRIPTION
If the signal phase difference of camshaft position sensor and crankshaft position sensor is above 6 for 0.12 sec.
or more, ETCM judges this as a fault and DTC is set. The possible cause may be great phase difference, signal noise
etc.
In case of synchronization error in camshaft position sensor and crankshaft position sensor, the vehicle is not oper-
ated because ETCM can not control the engine.
FL -146 FUEL SYSTEM
DTC DETECTING CONDITION E12B08A0

Enable Conditions At starting
Cam signal: Out of range above 6 comparing Signal too much noise
Threshold Value
with crank normal signal The signal phase difference
of camshaft position sensor
Diagnosis Time 0.12 sec. or more and crankshaft position
Fuel Cut Yes sensor is above 6
Impossible starting
Impossible driving
MIL ON
SPECIFICATION EBAAACDB
< D6CB engine >
Temp.( ) Resistance( )
20 860 10%
1 2 1 2
Crankshaft position Camshaft position

sensor connector sensor connector
< D6CA engine >
20 850 10%
1 2 3 1 2 3

SEGFL6096L
Waveform comparison between crankshaft

position sensor and camshaft position sensor.
Middle point of cycle
Engine revolution direction A
Cam signal
Actual waveform
B
Reprocessed waveform
#4 cylinder +1 flag #1 cylinder
Crank signal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1
TDC -6 + 6 Bolt up angle
SEGFL6097L
NOTE
The position which A of cam signal and B of crank signal are met is the phase difference. If the phase
difference is out of range(6 ) as shown in the illustration, ETCM cuts off fuel. ETCM judges that the valve is not
fully closed due to backlash of camshaft or gear assembly problem and ETCM will not inject fuel.
Therefore, we can check such a mechanical problem as great backlash of timing gear without disassembling the
engine by analyzing two waveforms.
FL -148 FUEL SYSTEM
SCHEMATIC DIAGRAM EA9C7052
ETCM
Crankshaft position
sensor harness
Return Sensor
E20 39 38
2 1
1 2
E18
Crankshaft position
sensor E18
ETCM
Camshaft position
sensor harness
Sensor Return
E20 11 25
2 1
1 2
E17
Camshaft position
sensor E17
ECM harness
*
43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6098L
ETCM
Crankshaft position
sensor harness
E20 39 38 22
3 2 1
1 2 3 E18
Crankshaft position
sensor E18
ETCM
Camshaft position
sensor harness
Sensor Return Shield
E20 11 25 22
3 2 1
1 2 3 E17
Camshaft position
sensor E17
ECM harness
*
43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 22 * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6787L
FL -150 FUEL SYSTEM
SIGNAL WAVEFORM E6609115
Crank/Cam position sensor Crank/Cam position sensor

(combined waveform at idle) (separated waveform at idle)
A A
SEGFL6099L
NOTE
A : Check that the phase difference of crank/cam position sensor is above 6 .
MONITOR SCAN TOOL DATA E016F656
NOTE
Refer to "Engine Rev." parameter depending on the opening of throttle.
SEGFL6086L1
TERMINAL & CONNECTOR INSPECTION E38D1A64
Refer to DTC P0112.
SHIELD CIRCUIT INSPECTION[D6CA ENGINE] EFC6D6C6
1) Disconnect crankshaft position sensor connector(E18), camshaft position sensor connector(E17) and ETCM
connector(E20, C40).
3) Measure voltage between terminal 3 of crankshaft position sensor harness connector, camshaft position sensor
and chassis ground.
FL -152 FUEL SYSTEM
E18, E17
3 2 1
SEGFL6788L
YES
NO
2) Disconnect crankshaft position sensor connector(E18) and camshaft position sensor(E17).
3) Measure resistance between terminal 3 of crankshaft position sensor harness connector, camshaft position sen-
sor connector and chassis ground.
E18, E17
3 2 1

SEGFL6789L
YES

NO
2) Disconnect crankshaft position sensor(E18), camshaft position sensor(E17) and ETCM connector(E20, C40).
sor harness connector and terminal 22 of ETCM connector(E20).
E18, E17
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 22 * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6790L
YES
NO
COMPONENT INSPECTION EC9C1AF2

FL -154 FUEL SYSTEM
Specification:
20 860 10% 20 850 10%
E18 E18
Terminal 3: Shield
1 2 1 2 3
SEGFL6100L
YES
Go to "Camshaft position sensor Resistance Inspection" procedure.
NO
2. Camshaft Position Sensor Resistance Inspection
2) Disconnect camshaft position sensor connector(E17).
3) Measure resistance between terminals 1 and 2 of camshaft position sensor.

Specification:
20 860 10% 20 850 10%
E17 E17
Terminal 3: Shield
1 2 1 2 3
SEGFL6101L
YES
Go to "Engine Speed Sensor Waveform Inspection"
NO
Replace the camshaft position sensor and then go to "Verification of Vehicle Repair" procedure.
3. Engine Speed Sensor waveform Inspection
2) Connect crankshaft position sensor connector(E18) and camshaft position sensor connector(E17).
3) Connect probe of oscilloscope to terminal 2 of crankshaft position sensor and terminal 1 of camshaft position
sensor respectively.
4) Monitor the signal waveform of engine speed sensor at idle state.

Specification:
Signal Waveform of Crank/cam position sensor Signal Waveform of Crank/cam position sensor
(Combined waveform at idle) (Separated waveform at idle)
A A
SEGFL6102L
A : Check the phase difference.
YES
NO
Replace the related sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E607FB61
Refer to DTC P0112.

FL -156 FUEL SYSTEM
DTC P0337 CRANK HIGH FREQUENCY ERROR
COMPONENT LOCATION EBB87781
SEGFL6504L
DESCRIPTION E300AAF7
2. DTC DESCRIPTION
If the ETCM input signal of crankshaft position sensor lasts higher frequency than normal frequency for 0.5 sec or
more, ETCM judges this as a fault and DTC is set. The possible cause may be signal noise, higher frequency(ab-
normal signal) etc. The vehicle can be driven but there may be deteriorated fuel consumption, lack of engine power,
starting time delay at starting etc. The DTC can cause black smoke as well.
DTC DETECTING CONDITION ECE59AF9

Threshold Value Higher frequency than normal frequency of crankshaft
Signal noise
Diagnosis Time 0.5 sec. or more Higher frequency
(Abnormal signal)
Fuel Cut No
Engine is controlled by camshaft
Fail Safe Fuel Limit Yes position sensor at starting,
at idle, at driving.
MIL ON
SPECIFICATION EE7974A6
20 860 10% 20 850 10%

1 2 1 2 3
SEGFL6083L
FL -158 FUEL SYSTEM
SCHEMATIC DIAGRAM EB90AC14
ETCM
Crankshaft position
sensor harness
Shield
Return Sensor
39 38
E20
2 1
1 2
Crankshaft
E18
position sensor E18
ECM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
ETCM
Crankshaft position
sensor harness

E20 39 38 22
3 2 1
1 2 3
Crankshaft E18
position sensor E18
ECM harness
E20 C40
SEGFL6084L
SIGNAL WAVEFORM E90AAEFF
Crankshaft position sensor

(At idle)
SEGFL6085L
MONITOR SCAN TOOL DATA ECE0EEF4
NOTE
FL -160 FUEL SYSTEM
SEGFL6086L
TERMINAL & CONNECTOR INSPECTION EAA8FCE1
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E64A3AFD
1) Leave the crankshaft position sensor connector(E18) connected.
ground.
< D6CB Engine >

2 1
< D6CA Engine >

Terminal 1: Return
E18
Terminal 3: Shield
3 2 1
v
SEGFL6087L
Specification: ETCM output Approx. (-) 19~25V
YES
NO

Go to "Ground Circuit Inspection" procedure.[D6CA engine]
GROUND CIRCUIT INSPECTION[D6CA ENGINE] EE2FC63B
3) Measure voltage between terminal 3 of crankshaft position sensor harness connector and chassis ground.
FL -162 FUEL SYSTEM
E18
Terminal 1: Return
Terminal 2: Sensor
3 2 1
SEGFL6791L
YES
NO
3) Measure resistance between terminal 3 of crankshaft position sensor harness connector and chassis ground.
Terminal 1: Return
3 2 1

SEGFL6785L
YES

NO
3) Measure resistance between terminal 3 of crankshaft position sensor harness connector and terminal 22 of

Terminal 2: Return * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 22 * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6786L
YES
NO
COMPONENT INSPECTION E5B6BEBD

FL -164 FUEL SYSTEM
Specification:
20 860 10% 20 850 10%
E18 E18
Terminal 3: Shield
1 2 1 2 3
SEGFL6093L
YES
Go to "Crankshaft Position Sensor Waveform Inspection" procedure.
NO
2. Crankshaft Position Sensor Waveform Inspection
2) Connect crankshaft position sensor connector(E18).
3) Connect probe of oscilloscope to terminal 1 of crankshaft position sensor.
4) Monitor the waveform of crankshaft position sensor at idle state.

Specification:
Signal Waveform of Crankshaft position sensor

(At idle)
SEGFL6094L
YES
NO
VERIFICATION OF VEHICLE REPAIR E96BE2C8
Refer to DTC P0112.

FL -166 FUEL SYSTEM
DTC P0340 CAM SENSOR FAULT
COMPONENT LOCATION E8ECB8CF
SEGFL6505L
DESCRIPTION EF745BAB
2. DTC DESCRIPTION
If the instant great-change amount of engine revolution detected from crankshaft position sensor lasts for 0.04 sec or
more, ETCM judges this as a fault and DTC is set. The possible cause may be poor connection of connector, signal
noise, signal short or open in harness etc. In case of fail safe condition, ETCM controls engine by crankshaft position
sensor at starting, at idle, at driving. The vehicle can be driven but starting time delay at starting can occur.
DTC DETECTING CONDITION EDCCF454

DTC Strategy Signal monitoring
Signal noise
Threshold Value Cam signal: open/ short Improper sensor
air gap
Poor connection
Fuel Cut No Signal short/ open
Engine is controlled by crankshaft
in harness
Fail Safe Fuel Limit Yes position sensor at starting, at
idle or at driving.
MIL ON
SCHEMATIC DIAGRAM E3C01678
< D6CB engine >
ETCM
Camshaft position
sensor harness
Sensor Return
11 25
E20
2 1
1 2
Crankshaft position
E17
sensor E17
ECM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >
ETCM
Camshaft position
sensor harness
E20 11 25 22
3 2 1
1 2 3
Camshaft position E17
sensor E17
ECM harness
E20 C40
SEGFL6105L
FL -168 FUEL SYSTEM
SPECIFICATION ECE129DF
< D6CB engine > E17 < D6CA engine > E17
20 860 10% 20 850 10%

1 2 1 2 3
SEGFL6104L
SIGNAL WAVEFORM ED53F8D9
Camshaft position sensor

(At idle)
SEGFL6106L
MONITOR SCAN TOOL DATA E898C5DE
NOTE
SEGFL6086L1
TERMINAL & CONNECTOR INSPECTION ECD198FC
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E9E85210
1) Leave the camshaft position sensor connector(E17) connected.
3) Measure voltage between terminal 1 of the camshaft position sensor harness connector and chassis ground.
FL -170 FUEL SYSTEM
< D6CB engine >

2 1
With camshaft position sensor connector(E17)

connected at idle
< D6CA engine >
E17
Terminal 2: Return
Terminal 3: Shield
3 2 1
v
SEGFL6107L
Specification: ETCM output Approx. (-)0.1~3.6V
YES
NO
2) Disconnect the camshaft position sensor connector(E17) and the ETCM connector(E20,C40).
3) Measure resistance between terminal 1 of the camshaft position sensor harness connector and terminal 11 of
< D6CB engine >

E17
Terminal 2: Return
* 43 * 45 46 * * * * * * 53 *
2 1
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20

< D6CA engine >
E17
Terminal 2: Return
Terminal 3: Shield
* 43 * 45 46 * * * * * * 53 *
3 2 1
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20

SEGFL6108L
YES
NO
1) Disconnect the camshaft position sensor connector(E17) and the ETCM connector(E20,C40).
3) Measure voltage between terminal 1 of the camshaft position sensor harness connector and chassis ground.
FL -172 FUEL SYSTEM
< D6CB engine >

2 1
< D6CA engine >
E17
Terminal 2: Return
Terminal 3: Shield
3 2 1
SEGFL6109L
YES
NO
GROUND CIRCUIT INSPECTION EA9D40D2
1) Disconnect camshaft position sensor connector(E17) and ETCM connector(E20, C40).
3) Measure voltage between terminal 2 of camshaft position sensor harness side connector and chassis ground.
< D6CB engine >

Terminal 1: Sensor
E17
2 1
< D6CA engine >
Terminal 3: Shield
3 2 1
v
SEGFL6110L
YES
NO
2) Disconnect cam position sensor connector(E17) and ETCM connector(E20, C40).
3) Measure resistance between terminal 2 of camshaft position sensor harness side connector and chassis ground.
FL -174 FUEL SYSTEM

Terminal 1: Sensor Terminal 1: Sensor
E17 E18
Terminal 3: Shield
2 1 3 2 1

SEGFL6111L
YES
NO
3. Open in Ground Inspection
2) Disconnect camshaft position sensor(E17) and ETCM connector(E20, C40).
3) Measure resistance between terminal 2 of camshaft position sensor harness side connector and terminal 25 of
< D6CB engine >

* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
2 1 * * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
< D6CA engine >
Terminal 1: Sensor
E18
* 43 * 45 46 * * * * * * 53 *
Terminal 3: Shield
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6792L
YES

Go to "Shield Circuit Inspection" procedure.[D6CA engine]
NO
SHIELD CIRCUIT INSPECTION[D6CA ENGINE] E1491477
1) Disconnect the camshaft position sensor connector(E17) and ETCM connector(E20, C40).
E17
Terminal 1: Sensor
Terminal 2: Return
3 2 1
SEGFL6793L
YES
NO
Go to "Shield Short to Ground Inspection" procedure.
2. Shield Short to Ground Inspection
2) Disconnect the camshaft position sensor connector(E17).

FL -176 FUEL SYSTEM
E17
Terminal 1: Sensor
Terminal 2: Return
3 2 1

SEGFL6794L
YES
NO
2) Disconnect the camshaft position sensor connector(E17) and the ETCM connector(E20, C40).

Terminal 2: Return * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 22 * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6786L
YES
NO
Repair open in harness and then go to "Verification of Vehicle Repair" procedure.

COMPONENT INSPECTION EC6838FB

Specification:
20 860 10% 20 850 10%
E17 E17
Terminal 3: Shield
1 2 1 2 3
SEGFL6101L
YES
Go to "Camshaft Position Sensor Waveform Inspection" procedure.
NO
2. Camshaft Position Sensor Waveform Inspection
2) Connect the camshaft position sensor connector(E17).
3) Connect probe of oscilloscope and terminal 1 of camshaft position sensor.
4) Monitor the waveform of camshaft position sensor at idle state.

FL -178 FUEL SYSTEM
Specification:

(At idle)
SEGFL6113L
YES
NO
VERIFICATION OF VEHICLE REPAIR E45FDB50
Refer to DTC P0112.

DTC P0341 CAM SYNCHRONIZATION ERROR
COMPONENT LOCATION E1CD1D2E
Camshaft sensor Crankshaft sensor
SEGFL6114L
DESCRIPTION EB3A5DAA
2. DTC DESCRIPTION
If the signal phase difference of camshaft position sensor and crankshaft position sensor is above 6 for 0.12 sec.
or more, ETCM judges this as a fault and DTC is set. The possible cause may be great phase difference, signal noise
etc.
In case of synchronization error in camshaft position sensor and crankshaft position sensor, the vehicle is not oper-
ated because ETCM can not control the engine.
DTC DETECTING CONDITION EE4740AA

Enable Conditions At starting
Cam signal: Out of range above 6 comparing Signal too much noise
Threshold Value
with crank normal signal The signal phase difference
of camshaft position sensor
Diagnosis Time 0.12 sec. or more and crankshaft position
Fuel Cut Yes sensor is above 6
Impossible starting
Impossible driving
MIL ON
FL -180 FUEL SYSTEM
SPECIFICATION EBE7F0BD
< D6CB engine >
20 860 10%
1 2 1 2

< D6CA engine >
20 850 10%
1 2 3 1 2 3

SEGFL6096L
Waveform comparison between crankshaft

position sensor and camshaft position sensor.
Middle point of cycle
Engine revolution direction A
Cam signal
Actual waveform
B
Reprocessed waveform
#4 cylinder +1 flag #1 cylinder
Crank signal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1
TDC -6 + 6 Bolt up angle
SEGFL6097L
NOTE
The position which "A" of cam signal and "B" of crank signal are met is the phase difference. If the phase difference
is out of range(6 ) as shown in the illustration, ETCM cuts off fuel. ETCM judges that the valve is not fully closed
due to backlash of camshaft or gear assembly problem and ETCM will not inject fuel. Therefore, we can check such a
mechanical problem as great backlash of timing gear without disassembling the engine by analyzing two waveforms.
SCHEMATIC DIAGRAM ED5EC0F2
ETCM
Crankshaft position
sensor harness
Return Sensor
E20 39 38
2 1
1 2
E18
Crankshaft position
sensor E18
ETCM
Camshaft position
sensor harness
Sensor Return
E20 11 25
2 1
1 2
E17
Camshaft position
sensor E17
ECM harness
*
43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6098L
FL -182 FUEL SYSTEM
ETCM
Crankshaft position
sensor harness
E20 39 38 22
3 2 1
1 2 3 E18
Crankshaft position
sensor E18
ETCM
Camshaft position
sensor harness
E20 11 25 22
3 2 1
1 2 3 E17
Camshaft position
sensor E17
ECM harness
*
43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 22 * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6787L
SIGNAL WAVEFORM EE94B5AF
Crank/Cam position sensor Crank/Cam position sensor

(combined waveform at idle) (separated waveform at idle)
A A
SEGFL6099L
NOTE
A : Check that the phase difference of crank/cam position sensor is above 6 .
MONITOR SCANTOOL DATA EAB0BE1E
NOTE
FL -184 FUEL SYSTEM
SEGFL6086L
TERMINAL & CONNECTOR INSPECTION EB2825D4
Refer to DTC P0112.
SHIELD CIRCUIT INSPECTION[D6CA ENGINE] EAA044DE
1) Disconnect crankshaft position sensor connector(E18), camshaft position sensor connector(E17) and ETCM
connector(E20, C40).
3) Measure voltage between terminal 3 of crankshaft position sensor harness connector, camshaft position sensor
and chassis ground.
E18, E17
3 2 1
SEGFL6788L
YES
NO
2) Disconnect crankshaft position sensor connector(E18) and camshaft position sensor(E17).
sor connector and chassis ground.
E18, E17
3 2 1

SEGFL6789L
YES

FL -186 FUEL SYSTEM
NO
2) Disconnect crankshaft position sensor(E18), camshaft position sensor(E17) and ETCM connector(E20, C40).
sor harness connector and terminal 22 of ETCM connector(E20).
E18, E17
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 22 * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6790L
YES
NO
COMPONENT INSPECTION E5AB3875

Specification:
20 860 10% 20 850 10%
E18 E18
Terminal 3: Shield
1 2 1 2 3
SEGFL6100L
YES
Go to "Camshaft position sensor Resistance Inspection" procedure.
NO

Specification:
20 860 10% 20 850 10%
E17 E17
Terminal 3: Shield
1 2 1 2 3
SEGFL6101L
YES
FL -188 FUEL SYSTEM
Go to "Engine Speed Sensor Waveform Inspection" procedure.
NO
3. Engine Speed Sensor waveform Inspection
2) Connect crankshaft position sensor connector(E18) and camshaft position sensor connector(E17).
3) Connect probe of oscilloscope to terminal 2 of crankshaft position sensor and terminal 1 of camshaft position
sensor respectively.
4) Monitor the signal waveform of engine speed sensor at idle state.

Specification:
Signal Waveform of Crank/cam position sensor Signal Waveform of Crank/cam position sensor
(Combined waveform at idle) (Separated waveform at idle)
A A
SEGFL6102L
NOTE
A : Check the phase difference.
YES
NO
Replace the related sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E8B3C38F
Refer to DTC P0112.

DTC P0342 CAM HIGH FREQUENCY ERROR
COMPONENT LOCATION E6061FAD
SEGFL6505L
DESCRIPTION EFD6FDAE
2. DTC DESCRIPTION
If the ETCM input signal of camshaft position sensor lasts higher frequency than normal frequency for 0.5 sec or more,
ETCM judges this as a fault and DTC is set. The possible cause may be signal noise, higher frequency(abnormal
signal) etc. The vehicle can be driven but there may be deteriorated fuel consumption, lack of engine power, starting
time delay at starting etc. The DTC can cause black smoke as well.
DTC DETECTING CONDITION EAD93125

Enable Conditions At starting/ at idle/ at driving
Threshold Value Higher frequency than normal frequency of camshaft
Signal noise
Diagnosis Time 0.5 sec. or more Higher frequency
(Abnormal signal)
Fuel Cut No
Engine is controlled by crankshaft
Fail Safe Fuel Limit Yes position sensor at starting, at
idle, at driving.
MIL OFF
FL -190 FUEL SYSTEM
SPECIFICATION EFD4A847
< D6CB engine > E17 < D6CA engine > E17
20 860 10% 20 850 10%

1 2 1 2 3
SEGFL6104L
SCHEMATIC DIAGRAM E5859DA7
< D6CB engine >
ETCM
Camshaft position
sensor harness
Sensor Return
11 25
E20
2 1
1 2
Crankshaft position
E17
sensor E17
ECM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >
ETCM
Camshaft position
sensor harness
E20 11 25 22
3 2 1
1 2 3
Camshaft position E17
sensor E17
ECM harness
E20 C40
SEGFL6105L
FL -192 FUEL SYSTEM
SIGNAL WAVEFORM EAB6AD6C

(At idle)
SEGFL6106L
MONITOR SCANTOOL DATA EFF9C8C6
NOTE
SEGFL6086L
TERMINAL & CONNECTOR INSPECTION EE4FF78B
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E9FF50F3
1) Leave the camshaft position sensor connector(E18) connected.
3) Measure voltage between terminal 1 of the crankshaft position sensor harness connector and chassis ground.
FL -194 FUEL SYSTEM
< D6CB engine >

2 1
v
With crankshaft position sensor connector connected
at idle
< D6CA engine >
E17
Terminal 2: Return
Terminal 3: Shield
3 2 1
v
SEGFL6115L
Specification: ETCM output Approx. (-)0.1~2.97V
YES
NO
Go to "Component Inspection" procedure. [D6CB engine]

Go to "Shield Circuit Inspection" procedure. [D6CA engine]
SHIELD CIRCUIT INSPECTION[D6CA ENGINE] E2B7DFFC
1) Disconnect the camshaft position sensor connector(E17) and ETCM connector(E20, C40).
E17
Terminal 1: Sensor
Terminal 2: Return
3 2 1
SEGFL6793L
YES
NO
Go to "Shield Short to Ground Inspection" procedure.
2. Shield Short to Ground Inspection
2) Disconnect the camshaft position sensor connector(E17).
E17
Terminal 1: Sensor
Terminal 2: Return
3 2 1

SEGFL6794L
YES

FL -196 FUEL SYSTEM
NO
2) Disconnect the camshaft position sensor connector(E17) and the ETCM connector(E20, C40).

Terminal 2: Return * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
3 2 1
* * * * 19 * 21 22 * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6795L
YES
NO
Repair open in harness and then go to "Verification of Vehicle Repair" procedure.
COMPONENT INSPECTION E04AC57B

Specification:
20 860 10% 20 850 10%
E17 E17
Terminal 3: Shield
1 2 1 2 3
SEGFL6101L
YES
Go to "Camshaft Position Sensor Waveform Inspection" procedure.
NO
2. Camshaft Position Sensor Waveform Inspection
2) Connect the camshaft position sensor connector(E17).
3) Connect probe of oscilloscope and terminal 1 of camshaft position sensor.
4) Monitor the waveform of camshaft position sensor at idle state.

Specification:

(At idle)
SEGFL6113L
FL -198 FUEL SYSTEM
YES
NO
VERIFICATION OF VEHICLE REPAIR E0AD7D50
Refer to DTC P0112.

DTC P0500 AIR PRESSURE MALFUNCTION
COMPONENT LOCATION EC081DB8
SEGFL6116L
DESCRIPTION EA2A80E5
There is not a dedicated sensor to detect this DTC. In case the measured value from booster air pressure sensor is
more out of pressure than intake pressure expected under normal engine operating condition, the ETCM judges this
as the fault in the intake system(intake manifold, intercooler, turbo charger, air cleaner etc.) and DTC is set.
2. DTC DESCRIPTION
ETCM judges this as the fault of intake air system when the intake air pressure is 150kpa or less under condition that
engine fuel request amount is 170mg or more and maximum fuel reduction rate is 95% or more in 1,600~1,900 rpm
of engine. Or ETCM judges it as the fault of intake air system when 150kpa or more of intake air pressure is detected
for 60 seconds or more at idle.
The DTC P0500 is the function to detect when the engine power output is decreased due to leaks of intake system(in-
take manifold, turbo charger, intercooler, air cleaner etc.). And the DTC P0500 is pertinent to not a sensor but intake
air system when the fault occurs.
There is not taken a specific action in the ETCM but the DTC P0500 is useful to check whether intake air system is
good or not as a reference when engine low power occurs.
And vehicle can be driven but lack of engine power and black smoke may occur.
DTC DETECTING CONDITION E819BE57

DTC Strategy Pressure monitoring
Enable Conditions At idle/ At driving
When air pressure is 150kpa in 1,600~1,900rpm
Threshold Value
or more than 150kpa at idle
Defective intake air system
Diagnosis Time Above 60 sec.
Fuel Cut No
MIL ON
FL -200 FUEL SYSTEM
MONITOR SCANTOOL DATA E3FEDFF3
4. Monitor "Booster Air Pressure " parameter on the scan tool.
NOTE
Booster air pressure data is displayed on the scan tool depending on DTC detecting condition. (Refer to the change
of air pressure and signal voltage.)
Air pressure data at ignition ON Air pressure data at idle
Air pressure data at 1,000rpm Air pressure data at 1,500rpm
SEGFL6117L
Troubleshooting Aids
The DTC P0500 is useful to check whether intake air system is good or not as a reference when engine low power
occurs.
INTAKE SYSTEM INSPECTION EACEBF69

2) Check the intake manifold.
3) Check the turbo charger for damage.
4) Check the intercooler for damage.
YES
NO
VERIFICATION OF VEHICLE REPAIR E6CAA402
YES
Go to the applicable DTC procedure.

Repeat the applicable DTC procedure 1 or 2 times. If the same symptom occurs, check the intake air system for
damage. Replace the intake air system as necessary and then go to "Verification of Vehicle Repair" procedure.
NO
System OK.
FL -202 FUEL SYSTEM
DTC P0501 VEHICLE SPEED SENSOR HIGH FREQUENCY ERROR
COMPONENT LOCATION E537C2E4
< D6CB Engine > < D6CA Engine without ZF T/M >
SEGFL6508L
DESCRIPTION E44DF94D
Vehicle speed sensor is located on the transmission housing. Vehicle speed sensor senses the revolution of trans-
mission output shaft by pulse type. This signal is fed to ECM to calculate vehicle speed through the frequency of
pulse inputted from vehicle speed sensor. In case of vehicle sensor failure, ETCM regards vehicle speed as 0 rpm
and stops all kinds of control function related to the sensor.
2. DTC DESCRIPTION
If the ETCM input signal of vehicle speed sensor receives higher frequency than normal frequency, ETCM judges
this as a fault and DTC is set. The possible cause may be entry of noise. The vehicle can be driven but there may
be impossible vehicle speed limit, impossible PTO control and impossible control related to vehicle speed etc.
DTC DETECTING CONDITION EE3607B9

Enable Conditions At driving
Threshold Value Engine Rev.1200rpm, Fuel amount80mg Signal poor harness

Vehicle speed0.5km/h, Vehicle speed150km/h Signal short, open
Diagnosis Time 60 sec. or more in harness
Signal noise
Fuel Cut No Impossible vehicle speed limit
Impossible PTO control
Impossible control related to
MIL ON vehicle speed
SCHEMATIC DIAGRAM E9405A38
< D6CB engine >
ECTM Vehicle speed

sensor harness
Vehicle speed sensor(+)

2 1
C40 36
4 3
Vehicle speed sensor C26/E35

C26/E35
< D6CA engine - with ZF T/M >
ECTM Vehicle speed

sensor harness

2 1
C40 36
4 3
Vehicle speed sensor

E35 E35
< D6CA engine - without ZF T/M >
ECTM Vehicle speed

sensor harness

C40 36 2 1
Vehicle speed sensor C26

C26
ETCM harness
*43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6118L
FL -204 FUEL SYSTEM
SIGNAL WAVEFORM E1026DD9
Vehicle speed sensor Vehicle speed sensor

(at 0 km/h) (20 km/h)
SEGFL6119L
MONITOR SCAN TOOL DATA E4F8CB91
4. Monitor "Vehicle speed" parameter on the scan tool.
NOTE
Refer to "Vehicle speed" parameter depending on vehicle speed.
Vehicle speed data at idle Vehicle speed data at 20 km/h
Vehicle speed data at 40 km/h
Vehicle speed control data at 0 km/h Vehicle speed control data at 20 km/h
SEGFL6120L
TERMINAL & CONNECTOR INSPECTION E2AF4B5A
Refer to DTC P0112.

FL -206 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION E6EADBD9
1) Disconnect vehicle speed sensor connector [D6CB engine]:C26/E35, ([D6CA engine]:C26/E35).
3) Measure voltage between terminal 4 of the vehicle speed sensor harness connector and chassis ground.[D6CB
engine]
Measure voltage between terminal 2 of the vehicle speed sensor harness connector and chassis ground. [D6CA
engine without ZF T/M]
engine with ZF T/M]
< D6CB engine >

C26/E35 Terminal 1: NEG(Etacs)
Terminal 2: Vehicle speed(+)
Terminal 3: Vehicle speed(-)
2 1
4 3
v
With vehicle sensor connector disconnected at ignition
ON
< D6CA engine >
E35 Terminal 1: NEG(Etacs)
2 1
4 3
v
Specification: ETCM output Approx. 4V [ D6CB, D6CA engine - with ZF T/M ]
SEGFL6121L1

C26
Terminal 1: Ground(vehicle
speed sensor"-")
2 1
Terminal 3: Vehicle speed
3 sensor(+)
v
Specification: ETCM output Approx. 15V [ D6CA - without ZF T/M ] ON
SEGFL6121L-2
YES
Go to "Power Circuit Inspection" procedure.
NO
2) Disconnect the vehicle speed sensor connector(C26/E35) and the ETCM connector(E20,C40).[D6CB engine]
Disconnect the vehicle speed sensor connector(C26/E35) and the ETCM connector(E20,C40).[D6CA engine]
3) Measure resistance between terminal 4 of the vehicle speed sensor harness connector and terminal 36 of ETCM
connector(C40). [D6CB engine]
Measure resistance between terminal 2 of the vehicle speed sensor harness connector and terminal 36 of ETCM
connector(C40). [D6CA engine without ZF T/M]
connector(C40). [D6CA engine with ZF T/M]
FL -208 FUEL SYSTEM
< D6CB engine >

2 1
42 43 44 45 46 47 48 49 50 51 52 53 54
4 3
28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14
C40
< D6CA engine >
E35
Terminal 1: NEG(Etacs)
2 1
4 3
42 43 44 45 46 47 48 49 50 51 52 53 54
28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14
C40
C26
2 1 speed sensor"-")
3
sensor(+)
42 43 44 45 46 47 48 49 50 51 52 53 54
28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14
C40
SEGFL6122L
YES
NO
Disconnect the vehicle speed sensor connector(C26) and the ETCM connector(E20,C40).[D6CA engine-without
ZF T/M]
Disconnect the vehicle speed sensor connector(E35)) and the ETCM connector(E20,C40).[D6CA engine-with
ZF T/M]
3) Measure voltage between terminal 4 of the vehicle speed sensor harness connector and chassis ground. [D6CB
engine]
engine with ZF T/M]
< D6CB engine >

C26/E35
2 1
4 3
v
< D6CA engine >
< D6CA engine - with ZF T/M > < D6CA engine - without ZF T/M >
E35
Terminal 1: NEG(Etacs) C26 Terminal 1: Ground (vehicle
Terminal 2: Vehicle speed(+) speed sensor"-")
2 1 2 1 Terminal 3: Vehicle speed
sensor(+)
3
4 3
v v
SEGFL6123L

FL -210 FUEL SYSTEM
YES
NO
POWER CIRCUIT INSPECTION E2B93DCB
1) Disconnect the vehicle speed sensor connector(C26/E35). [D6CB engine]

Disconnect the vehicle speed sensor connector(C26/E35). [D6CA engine]
engine]
engine with ZF T/M]
< D6CB engine >
C26/E35

2 1 Terminal 4: POS(ETCM)
4 3
v
< D6CA engine >
E35
speed sensor"-")
2 1 Terminal 4: POS(ETCM) 2 1 Terminal 3: Vehicle speed
sensor(+)
3
4 3
v v
SEGFL6124L
Specification: Battery voltage
YES
NO
2) Disconnect the vehicle speed sensor connector(C26/E35) and ETCM connector(E20, C40). [D6CB engine]
Disconnect the vehicle speed sensor connector(C26/E35) and ETCM connector(E20, C40). [D6CA engine]
3) Disconnect fuse #46(5A) and measure resistance between terminal of fuse #46 and terminal 2 of vehicle speed
sensor harness connector. [D6CB engine]
Disconnect fuse #12(30A) and measure resistance between terminal of fuse #12 and terminal 2 of vehicle speed
sensor harness connector. [D6CA engine with ZF T/M]
FL -212 FUEL SYSTEM
sensor harness connector. [D6CA engine without ZF T/M]
< D6CB engine >


2 1
Terminal 4: POS(ETCM)
4 3

< D6CA engine >
< D6CA engine - with ZF T/M > Terminal 1: NEG(Etacs)

2 1
4 3

Terminal 1: Ground (vehicle
2 1
speed sensor"-")
3 Terminal 2: Signal

SEGFL6125L
YES
NO
1) Disconnect fuse #46(5A) and vehicle speed sensor connector(C26/E35).[D6CB engine]

Disconnect fuse #12(30A) and vehicle speed sensor connector(C26/E35).[D6CA engine]
3) Measure voltage between terminal 2 of vehicle speed sensor harness connector and chassis ground. [D6CB
engine]
Measure voltage between terminal 2 of vehicle speed sensor harness connector and chassis ground. [D6CA
engine with ZF T/M]
< D6CB engine >

C26/E35

4 3
< D6CA engine >

E35 C26
Terminal 1: NEG(Etacs) Terminal 1: Ground (vehicle
speed sensor"-")
Terminal 3: Vehicle speed(-) 2 1 Terminal 2: Signal
3
4 3
v v
SEGFL6126L
YES
NO
GROUND CIRCUIT INSPECTION EDFC874B

FL -214 FUEL SYSTEM
engine]
engine with ZF T/M]
Measure voltage between terminal 1of vehicle speed sensor harness connector and chassis ground. [D6CA
< D6CB engine >
C26/E35
2 1
4 3
v
< D6CA engine >
E35 C26
Terminal 2: Vehicle speed(+) 2 1
2 1 Terminal 2: Signal
3 Terminal 3: vehicle speed
4 3 sensor (+)
v v
SEGFL6127L
Specification: Ground power approx. 0V
YES
NO

3) Measure resistance between terminal 3 of vehicle speed sensor harness connector and chassis ground. [D6CB
engine]
Measure resistance between terminal 3 of vehicle speed sensor harness connector and chassis ground. [D6CA
engine with ZF T/M]
< D6CA engine >

< D6CB engine > < D6CA engine - with ZF T/M >
C26/E35 E35
Terminal 1: NEG(Etacs) Terminal 1: NEG(Etacs)

2 1 Terminal 2: Vehicle speed(+) 2 1 Terminal 2: Vehicle speed(+)
4 3 Terminal 4: POS(ETCM) 4 3 Terminal 4: POS(ETCM)

C26
2 1
Terminal 2: Signal
sensor (+)
SEGFL6128L
YES
NO

FL -216 FUEL SYSTEM
COMPONENT INSPECTION EAA85F7D
1. Vehicle Speed Sensor Waveform Inspection
2) Connect the vehicle speed sensor connector(C26/E35) and ETCM connector(E20, C40). [D6CB engine]
Connect the vehicle speed sensor connector(C26/E35) and ETCM connector(E20, C40). [D6CA engine]
3) Connect probe of oscilloscope to terminal 4 of vehicle speed sensor. [D6CB engine]

Connect probe of oscilloscope to terminal 4 of vehicle speed sensor. [D6CA engine with ZF T/M]
Connect probe of oscilloscope to terminal 2 of vehicle speed sensor. [D6CA engine without ZF T/M]
4) Monitor that vehicle speed sensor waveform is normal while driving.

Specification:
[D6CB Engine]

(at 0 km/h) (20 km/h)
Vehicle speed sensor at 0 km/h Vehicle speed sensor at 20 km/h
[D6CA Engine]

(at 0 km/h) (20 km/h)
SEGFL6129L
5) Is the measured waveform within specification?
YES
NO
Replace the vehicle speed sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EBFCE99E
Refer to DTC P0112.

FL -218 FUEL SYSTEM
DTC P0503 VEHICLE SPEED SENSOR FAULT
COMPONENT LOCATION E067EDB7
< D6CB Engine > < D6CA Engine without ZF T/M >
SEGFL6508L
DESCRIPTION EEFFFE29
Vehicle speed sensor is located on the transmission housing. Vehicle speed sensor senses the revolution of trans-
mission output shaft by pulse type. This signal is fed to ECM to calculate vehicle speed through the frequency of
pulse inputted from vehicle speed sensor. In case of vehicle sensor failure, ETCM regards vehicle speed as 0 rpm
and stops all kinds of control function related to the sensor.
2. DTC DESCRIPTION
If the ETCM input signal of vehicle speed sensor receives higher frequency than normal frequency, ETCM judges
this as a fault and DTC is set. The possible cause may be entry of noise. The vehicle can be driven but there may
be impossible vehicle speed limit, impossible PTO control and impossible control related to vehicle speed etc.
DTC DETECTING CONDITION E66090E1

Enable Conditions At driving
Engine Rev. 1200rpm

Threshold Value Fuel amount 80mg Signal poor harness
Vehicle speed 0km/h Signal short, open
Diagnosis Time 60 sec. or more in harness
Fuel Cut Yes Impossible vehicle speed limit
malfunction
Impossible PTO control
Fuel Limit No
Impossible control related to
Fail Safe
vehicle speed
MIL ON Impossible operation related
to gear range
SCHEMATIC DIAGRAM E4AEC66C
< D6CB engine >
ECTM Vehicle speed

sensor harness

2 1
C40 36
4 3
Vehicle speed sensor C26/E35

C26/E35
ECTM Vehicle speed

sensor harness

2 1
C40 36
4 3

E35 E35
ECTM Vehicle speed

sensor harness

C40 36 2 1
Vehicle speed sensor C26

C26
ETCM harness
*43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6118L
FL -220 FUEL SYSTEM
SIGNAL WAVEFORM E00752C0

(at 0 km/h) (20 km/h)
SEGFL6119L
MONITOR SCANTOOL DATA E8E779A0
4. Monitor "Vehicle speed" parameter on the scan tool.
NOTE
Refer to "Vehicle speed" parameter depending on vehicle speed.
Vehicle speed data at idle Vehicle speed data at 20 km/h
Vehicle speed data at 40 km/h
Vehicle speed control data at 0 km/h Vehicle speed control data at 20 km/h
SEGFL6120L1
TERMINAL & CONNECTOR INSPECTION E7AD0F40
Refer to DTC P0112.

FL -222 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION EFFC0520
1) Disconnect vehicle speed sensor connector([D6CB engine]:C26/E35, ([D6CA engine]:C26/E35).
3) Measure voltage between terminal 4 of the vehicle speed sensor harness connector and chassis ground.[D6CB
engine]
Measure voltage between terminal 4 of the vehicle speed sensor harness connector and chassis ground.([D6CA
engine with ZF T/M]
Measure voltage between terminal 2 of the vehicle speed sensor harness connector and chassis ground.([D6CA
< D6CB engine >

2 1
4 3
v
ON
< D6CA engine >
E35 Terminal 1: NEG(Etacs)
2 1
4 3
v
Specification: ETCM output Approx. 4V [ D6CB, D6CA engine - with ZF T/M ]
SEGFL6121L1

C26
speed sensor"-")
2 1
3 sensor(+)
v
Specification: ETCM output Approx. 15V [ D6CA - without ZF T/M ] ON
SEGFL6121L-2
YES
NO
3) Measure resistance between terminal 4 of the vehicle speed sensor harness connector and terminal 36 of ETCM
connector(C40). [D6CB engine]
connector(C40). [D6CA engine with ZF T/M]
connector(C40). [D6CA engine without ZF T/M]
FL -224 FUEL SYSTEM
< D6CB engine >

2 1
42 43 44 45 46 47 48 49 50 51 52 53 54
4 3
28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14
C40
< D6CA engine >
E35
2 1
4 3
42 43 44 45 46 47 48 49 50 51 52 53 54
28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14
C40
C26
2 1 speed sensor"-")
3
sensor(+)
42 43 44 45 46 47 48 49 50 51 52 53 54
28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14
C40
SEGFL6122L
YES
NO
engine]
engine with ZF T/M]
< D6CB engine >

C26/E35
2 1
4 3
v
< D6CA engine >
E35
Terminal 2: Vehicle speed(+) speed sensor"-")
2 1 2 1 Terminal 3: Vehicle speed
sensor(+)
3
4 3
v v
SEGFL6123L
YES

FL -226 FUEL SYSTEM
NO
POWER CIRCUIT INSPECTION EAA1EFDF

engine]
engine with ZF T/M]
< D6CB engine >
C26/E35

4 3
v
< D6CA engine >
E35
speed sensor"-")
2 1 Terminal 4: POS(ETCM) 2 1 Terminal 3: Vehicle speed
sensor(+)
3
4 3
v v
SEGFL6124L
Specification: Battery voltage

YES
NO
3) Disconnect fuse #46(5A) and measure resistance between terminal of fuse #46 and terminal 2 of vehicle speed
sensor harness connector. [D6CB engine]
sensor harness connector. [D6CA engine with ZF T/M]
sensor harness connector. [D6CA engine without ZF T/M]
< D6CB engine >


2 1
4 3

< D6CA engine >
< D6CA engine - with ZF T/M > Terminal 1: NEG(Etacs)

2 1
4 3

Terminal 1: Ground (vehicle
2 1
speed sensor"-")
3 Terminal 2: Signal

SEGFL6125L

FL -228 FUEL SYSTEM
YES
NO
1) Disconnect fuse #46(5A) and vehicle speed sensor connector(C26/E35).[D6CB engine]

Disconnect fuse #12(30A) and vehicle speed sensor connector(C26/E35).[D6CA engine]
engine]
engine with ZF T/M]
< D6CB engine >

C26/E35

4 3
< D6CA engine >

E35 C26
Terminal 1: NEG(Etacs) Terminal 1: Ground (vehicle
speed sensor"-")
Terminal 3: Vehicle speed(-) 2 1 Terminal 2: Signal
3
4 3
v v
SEGFL6126L
YES
NO
GROUND CIRCUIT INSPECTION EBFDD3C9


FL -230 FUEL SYSTEM
engine]
engine with ZF T/M]
< D6CB engine >
C26/E35
2 1
4 3
v
< D6CA engine >
E35 C26
Terminal 2: Vehicle speed(+) 2 1
2 1 Terminal 2: Signal
4 3 sensor (+)
v v
SEGFL6127L
YES
NO

3) Measure resistance between terminal 3 of vehicle speed sensor harness connector and chassis ground. [D6CB
engine]
engine with ZF T/M]
< D6CA engine >

< D6CB engine > < D6CA engine - with ZF T/M >
C26/E35 E35
Terminal 1: NEG(Etacs) Terminal 1: NEG(Etacs)

2 1 Terminal 2: Vehicle speed(+) 2 1 Terminal 2: Vehicle speed(+)
4 3 Terminal 4: POS(ETCM) 4 3 Terminal 4: POS(ETCM)

C26
2 1
Terminal 2: Signal
sensor (+)
SEGFL6128L
YES
NO
COMPONENT INSPECTION E0DAD99B
1. Vehicle Speed Sensor Waveform Inspection

FL -232 FUEL SYSTEM
2) Connect the vehicle speed sensor connector(C26/E35) and ETCM connector(E20, C40). [D6CB engine]
Connect the vehicle speed sensor connector(C26/E35) and ETCM connector(E20, C40). [D6CA engine]
3) Connect probe of oscilloscope to terminal 4 of vehicle speed sensor. [D6CB engine]

Connect probe of oscilloscope to terminal 4 of vehicle speed sensor. [D6CA engine with ZF T/M]
Connect probe of oscilloscope to terminal 2 of vehicle speed sensor. [D6CA engine without ZF T/M]
4) Monitor that vehicle speed sensor waveform is normal while driving.

Specification:
[D6CB Engine]

(at 0 km/h) (20 km/h)
[D6CA Engine]

(at 0 km/h) (20 km/h)
SEGFL6129L
5) Is the measured waveform within specification?
YES
NO
Replace the vehicle speed sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E5A535F3
Refer to DTC P0112.

FL -234 FUEL SYSTEM
DTC P0511 IDLE SWITCH 1 FAULT
COMPONENT LOCATION EB61402D
SEGFL6866L
DESCRIPTION E0DB137B
Using a potentiometer the resistance in accelerator pedal sensor(APS) changes as the accelerator pedal position is
different. After the resistance is converted into voltage, the voltage is sent to ETCM. ETCM controls engine power and
engine revolution with the voltage from APS. The pedal s position is calculated from the voltage of potentiometer in
the APS. APS is composed of pedal position sensor and two idle switches. Pedal position sensor detects the opening
of accelerator pedal and relays voltage signal to ETCM. Two idle switches judge the pedal position sensor failure and
let ETCM perform limp home mode. APS value is 0.2 V without accelerator pedal depressed but on the other hand
APS value is 3.6 V with accelerator pedal fully depressed. Even though idle switch fails, if pedal position sensor is
normal, engine is operated normally. In case of pedal position sensor failure, idle switch sends signal to ETCM, limp
home mode is performed by ETCM to control engine.When both of them are defective, vehicle is driven at idle.
2. DTC DESCRIPTION
The idle switch 1 is ON at below 0.50V of accelerator pedal sensor output voltage and OFF at above 0.8V, but if it
lasts for 10 sec. or more on the contrary condition, ETCM judges this as a fault and DTC is set. The possible cause
may be short to ground in switch circuit or short to power.
Even though idle switch 1 has malfunction, if accelerator pedal sensor is normal, the vehicle can be driven but in case
of accelerator pedal sensor failure it is impossible to use limp home mode.
DTC DETECTING CONDITION EAF6DCBD

Enable Conditions Ignition ON or at driving
Threshold Value Switch ON at accelerator pedal0.5V or

Switch OFF at accelerator pedal0.8V
Diagnosis Time 10 sec. or more Signal open in
harness
Fuel Cut No If idle switch 1 is defective, idle
Short to power
switch 2 sends signal.
Fuel Limit No Short to ground
Both of them are defective,
accelerator pedal sensor
Fail Safe
sends signal.
MIL OFF In case accelerator pedal sensor
is normal, the vehicle can be
driven normally.
SPECIFICATION EAA4BFE0
1. Accelerator pedal sensor resistance(terminal-to-terminal)
4-5(non-operating) 4-5(operating) 4-6(non-operating) 4-6(operating)

Infinite Approx. 1.8 (Continuity) Approx. 1.1 (Continuity) Infinite
FL -236 FUEL SYSTEM
SCHEMATIC DIAGRAM EDFE5943
ETCM Accelerator pedal

sensor harness
Pedal switch Pedal switch 3 2 1

(NC) (NO)
C40 15 20
6 5 4
M14
4 6 5 M14
Accelerator pedal
sensor
F E D
Accelerator pedal
sensor F E D C B A
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL61311L
MONITOR SCANTOOL DATA E1A6F9CA
4. Monitor "Accel pedal"parameter on the scan tool.
NOTE
Refer to "Accel pedal" parameter depending on operating condition.
Accel pedal data at ignition ON Accel pedal data at idle
Accel pedal data at 1000 rpm Accel pedal data at 1500 rpm
Accel pedal data at idle switch 1 OFF/ at idle Accel pedal data at idle switch 1 OFF/ at idle
switch 2 ON switch 2 OFF
SEGFL6132L
TERMINAL & CONNECTOR INSPECTION EEF5A5FD
Refer to DTC P0112.

FL -238 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION EC1E34A9
NOTE
It is possible to check it from accelerator pedal sensor side connector if it is not easy to disconnect(M14) connector.
1) Disconnect accelerator pedal sensor connector(M14).
3) Measure voltage between terminal 6 of the accelerator pedal sensor harness connector and chassis ground.
Terminal 1: Accelerator pedal

sensor
M14 Terminal 2: Sensor DEMAND
Terminal 3: Sensor ground
Terminal 4: Ground
3 2 1 Terminal 5: Pedal s/w(NO)
6 5 4
v
SEGFL6133L
Specification: Pedal switch(NC) approx. 21V
YES
NO
2) Disconnect the accelerator pedal sensor connector(M14) and the ETCM connector(E20,C40).
3) Measure resistance between terminal 6 of the accelerator pedal sensor harness connector and terminal 15 of
ETCM connector(C40).

M14
sensor
Terminal 2: Sensor DEMAND
3 2 1 Terminal 4: Ground
Terminal 5: Pedal s/w(NO) 42 43 44 45 46 47 48 49 50 51 52 53 54
6 5 4 28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14

C40
SEGFL6134L
YES
NO
2) Disconnect accelerator pedal sensor connector(M14) and ETCM connector(E20, C40).
3) Measure resistance between terminal 6 of accelerator pedal sensor harness connector and chassis ground.
M14
Terminal 1: Accelerator pedal sensor
3 2 1 Terminal 3: Sensor ground
Terminal 4: Ground
Terminal 5: Pedal s/w(NO)
6 5 4
SEGFL6135L
YES

FL -240 FUEL SYSTEM
NO
3) Measure voltage between terminal 6 of accelerator pedal sensor harness connector and chassis ground.
M14
sensor
Terminal 4: Ground
SEGFL6136L
YES
NO
GROUND CIRCUIT INSPECTION ECD3800B
NOTE
M14 Terminal 1: Accelerator pedal

sensor

6 5 4
Terminal 6: Pedal s/w(NC)
v
SEGFL6137L
Specification: Ground approx. 0V
YES
NO

sensor

6 5 4
SEGFL6138L
YES
FL -242 FUEL SYSTEM
NO
COMPONENT INSPECTION EE9E23AA
1. Accelerator Pedal Sensor Component Inspection
NOTE
3) Measure resistance between terminal 4-5 and 4-6 of accelerator pedal sensor connector.
1 2 3 1 2 3
4 5 6 4 5 6

SEGFL6139L
Specification:

YES
NO
Replace the accelerator pedal sensor and then go to Verification of Vehicle Repair procedure.
VERIFICATION OF VEHICLE REPAIR EF9DCACC
Refer to DTC P0112.

DTC P0513 IDLE SWITCH 2 FAULT
COMPONENT LOCATION E7BAD6DA
SEGFL6866L
DESCRIPTION E8A83AB6
2. DTC DESCRIPTION
The idle switch 2 is OFF at below 0.50V of accelerator pedal sensor output voltage and ON at above 0.8V, but if it
lasts for 10 sec. or more on the contrary condition, ETCM judges this as a fault and DTC is set. The possible cause
may be short to ground in switch circuit or short to power. Even though idle switch 2 has malfunction, if accelerator
pedal sensor is normal, the vehicle can be driven but in case of accelerator pedal sensor failure it is impossible to
use limp home mode.
FL -244 FUEL SYSTEM
DTC DETECTING CONDITION E5212502

Threshold Value Switch OFF at accelerator pedal0.5V or

Switch ON at accelerator pedal0.8V
Signal open in
Diagnosis Time 10 sec. or more
harness
Fuel Cut No If idle switch 2 is defective, idle Short to power
switch 1 sends signal. Short to ground
Fuel Limit No
Both of them are defective, accelerator
Fail Safe pedal sensor sends signal.
In case accelerator pedal sensor
MIL OFF
is normal, the vehicle can be
driven normally.
SPECIFICATION EAEF330F

SCHEMATIC DIAGRAM EAECBDDE

sensor harness
Pedal switch Pedal switch

(NC) (NO) 3 2 1
C40 15 20
6 5 4
M14
4 6 5 M14
Accelerator pedal
sensor
F E D
Accelerator pedal
sensor F E D C B A
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL61401L
MONITOR SCANTOOL DATA E39365A7
4. Monitor "Accel pedal" parameter on the scan tool.
NOTE
FL -246 FUEL SYSTEM
SEGFL6132L
TERMINAL & CONNECTOR INSPECTION E5B30CBD
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION ED10F221
NOTE

sensor
6 5 4 Terminal 6: Pedal s/w(NC)
v
With accelerator pedal connector disconnected at
ignition ON
SEGFL6141L
Specification: Pedal switch(NC) approx. 20V
YES
NO
FL -248 FUEL SYSTEM

sensor
42 43 44 45 46 47 48 49 50 51 52 53 54
28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14

C40
SEGFL6142L
YES
NO
M14
SEGFL6143L
YES

NO

sensor
v
SEGFL6144L
YES
NO
GROUND CIRCUIT INSPECTION E7FC1C0A
NOTE
FL -250 FUEL SYSTEM

sensor

6 5 4
v
SEGFL6137L
Specification: Ground approx. 0V
YES
NO

sensor

6 5 4
SEGFL6138L
YES
NO
COMPONENT INSPECTION ED566252
NOTE
3) Measure resistance between terminal 4-5 and 4-6 of accelerator pedal sensor connector.
1 2 3 1 2 3
4 5 6 4 5 6

SEGFL6139L
Specification:

YES
NO
Replace the accelerator pedal sensor and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EB6EB3EC
Refer to DTC P0112.

FL -252 FUEL SYSTEM
DTC P1149 PEDAL SENSOR LOW INPUT
COMPONENT LOCATION E977B3DA
SEGFL6866L
DESCRIPTION EAA47A35
2. DTC DESCRIPTION
IF the output voltage of accelerator pedal sensor is below 0.2 V for 1 sec. or more, ETCM judges this as a fault
and DTC is set. The possible cause may be signal short to ground, signal open in harness or poor connection of
connector. If both of idle switches are normal, engine maintains at idle when accelerator pedal is not depressed. And
limp home mode by accelerator pedal sensor which engine revolution is increased gradually is possible when pedal
is depressed.
DTC DETECTING CONDITION EF24A538

Threshold Value Accelerator pedal0.2V Poor connection of connector
Diagnosis Time 1 sec. or more Signal open in harness
Short to ground
Fuel Cut No
Limp home mode
Engine speed inhibited
MIL ON
SPECIFICATION EFDD10DE
1-2(non-operating) 1-2(operating)
2.5k 20% 2.5k 20% 7%2%
2-3(non-operating) 2-3(operating) 1-3
Approx. 2k 2.5k 20%77.5%2% 2.5k 20%
SCHEMATIC DIAGRAM EB6903D5

sensor harness
Accelerator Sensor Sensor

pedal sensor demand ground
3 2 1
C40 34 35 8
6 5 4
1 2 3 M14
M14
Accelerator pedal
C A B sensor
Accelerator pedal
sensor
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL61451L
MONITOR SCANTOOL DATA EE65A682
NOTE
FL -254 FUEL SYSTEM
SEGFL6132L
TERMINAL & CONNECTOR INSPECTION ECDF71FF
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION EFD986B3
NOTE
M14

Terminal 4: Ground
SEGFL6146L
Specification: Pedal switch approx. 5.15V
M14
sensor

Terminal 4: Ground
SEGFL6147L
Specification: Pedal DEMAND approx. 0 V

FL -256 FUEL SYSTEM
YES
NO
M14

3 2 1
Terminal 4: Ground
42 43 44 45 46 47 48 49 50 51 52 53 54
6 5 4 28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14

C40
SEGFL6148L

sensor

Terminal 4: Ground 42 43 44 45 46 47 48 49 50 51 52 53 54
Terminal 5: Pedal s/w(NO) 28 * 30 31 32 33 34 35 36 * 38 39 * *
6 5 4
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14

C40
SEGFL6149L
YES

NO
3) Measure resistance between terminals 1 and 2 of accelerator pedal sensor harness connector and chassis
ground.
M14

Terminal 4: Ground
6 5 4
SEGFL6154L
YES
NO
GROUND CIRCUIT INSPECTION E67C1D89
NOTE
3) Measure resistance between terminal 3 of accelerator pedal sensor harness connector and terminal 8 of ETCM
connector(C40).
FL -258 FUEL SYSTEM

sensor
3 2 1
Terminal 4: Ground
42 43 44 45 46 47 48 49 50 51 52 53 54
6 5 4 28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14
C40

SEGFL6151L
YES
NO
M14
sensor
3 2 1
Terminal 4: Ground
SEGFL6152L
YES

NO
COMPONENT INSPECTION E0A42A5F
NOTE
3) Measure resistance between terminal 1-2, 2-3 and 1-3 of accelerator pedal sensor connector.
1 2 3 1 2 3 1 2 3
4 5 6 4 5 6 4 5 6

SEGFL6153L
Specification:
Accelerator pedal sensor resistance(terminal-to-terminal)
2.5k 20% 2.5k 20% 7%2%
Approx. 2k 2.5k 20%77.5%2% 2.5k 20%
YES
NO
FL -260 FUEL SYSTEM
VERIFICATION OF VEHICLE REPAIR EF941ECE
Refer to DTC P0112.

DTC P1150 PEDAL SENSOR HIGH INPUT
COMPONENT LOCATION E1FCBDE0
SEGFL6866L
DESCRIPTION E114C25B
2. DTC DESCRIPTION
If the output voltage of accelerator pedal sensor is above 4.5 V for 1 sec. or more, ETCM judges this as a fault
and DTC is set. The possible cause may be signal short to power or poor connection of connector. If both of idle
switches are normal, engine maintains at idle when accelerator pedal is not depressed and limp home mode which
by accelerator pedal sensor engine revolution is increased gradually is possible when pedal is depressed.
DTC DETECTING CONDITION EB5F8992

Accelerator pedal sensor4.5V[(Accelerator

Threshold Value pedal sensor0.25V or Accelerator pedal Short to power
sensor 0.74V) at idle] High current hindrance
to terminal
Diagnosis Time 1 sec. or more Sensor power(5V) defective
Fuel Cut No
Limp home mode
Engine speed inhibited
MIL ON
FL -262 FUEL SYSTEM
SPECIFICATION ECBD0D41
2.5k 20% 2.5k 20% 7%2%
Approx. 2k 2.5k 20%77.5%2% 2.5k 20%
SCHEMATIC DIAGRAM E82A7B7D

sensor harness

3 2 1
C40 34 35 8
6 5 4
1 2 3 M14
M14
Accelerator pedal
C A B sensor
Accelerator pedal
sensor
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL61451L
MONITOR SCANTOOL DATA E0E26091
NOTE
SEGFL6132L1
TERMINAL & CONNECTOR INSPECTION EB64BE77
Refer to DTC P0112.

FL -264 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION E9691A9E
M14

Terminal 4: Ground
SEGFL6146L
M14
sensor

Terminal 4: Ground
SEGFL6147L
Specification: Pedal DEMAND approx. 0 V
YES

NO
Go to "Signal short to Power Inspection" procedure.
3) Measure voltage between terminals 1 and 2 of the accelerator pedal sensor harness connector and chassis
ground.
M14

Terminal 4: Ground
SEGFL6155L
Specification: Below 0~0.1 V
YES
NO
GROUND CIRCUIT INSPECTION EEC8221D
NOTE
FL -266 FUEL SYSTEM

sensor
SEGFL6156L
Specification: Ground power approx. 0 V
YES
NO
COMPONENT INSPECTION E5353FF8
3) Measure resistance between terminal 1-2, 2-3 and 1-3 of accelerator pedal sensor connector.
1 2 3 1 2 3 1 2 3
4 5 6 4 5 6 4 5 6

SEGFL6153L
Specification:
2.5k 20% 2.5k 20% 7%2%
Approx. 2k 2.5k 20%77.5%2% 2.5k 20%
YES
NO
VERIFICATION OF VEHICLE REPAIR EB672C2F
Refer to DTC P0112.

FL -268 FUEL SYSTEM
DTC P1211 INJECTOR 1 OPEN CIRCUIT
COMPONENT LOCATION ED86CB10
< D6CB engine > < D6CB, D6CA engine >
SEGFL6150L
DESCRIPTION E0AFE019
Injector is located on the cylinder head. Injector is composed of pumping element to generate pressure, control
part to drive solenoid by the signal from ETCM and nozzle part to inject fuel to the cylinder. The control part is a
solenoid-operated valve and the fuel injection amount is controlled by length of time the fuel injector is held open.
2. DTC DESCRIPTION
If injector control circuit is open in harness for 0.1 sec. or more, ETCM judges this as a fault and DTC is set. There
may be unstable engine and lack of power as ETCM cuts off fuel injection due to the malfunction of injector #1.
DTC DETECTING CONDITION E3AD83EB

Threshold Value Engine unstable
Open in harness between
power and signal
Fuel Cut No
Fail Safe Fuel Limit No Engine unstable
MIL ON
SPECIFICATION E9DFF193
1. Injector resistance(terminal-to-terminal)
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
Approx. 3.9~4.1 (continuity) Approx. 3.9~4.1 (continuity)

D6CA ENGINE
E29-1,2
Approx. 1.0~2.0 (continuity)
SCHEMATIC DIAGRAM EEBDFDA4
< D6CB engine >
ETCM Injector connector

harness
Ground Injector
#1
4 3 2 1
E20 43 29
8 7 6 5
4 EE01 1
12 11 10 *
1 2
Injector EE01
E29
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#1
E20 43 29
1
E29-2 E29-1
Injector E29-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6157L
FL -270 FUEL SYSTEM
MONITOR SCAN TOOL DATA E5090DEC
4. Monitor "Injector" parameter on the scan tool.
NOTE
The scan tool data indicate engine rpm information related to "Injector" parameter depending on DTC detecting con-
ditions.(Refer to engine load, fuel requirement, fuel injection amount parameter)
Injector data at ignition ON Injector data at idle
Injector data at 1000 rpm Injector data at 1500 rpm
SEGFL6158L
Fig 1~4) Check for the service data related to "Injector" after warming up the engine.
TERMINAL & CONNECTOR INSPECTION EA62ECEF
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION E6A1B324
1) Disconnect injector connector(EE01). [D6CB engine]

Remove cylinder head rocker cover and then disconnect injector connector(E29-1,2). [D6CA engine]
3) Measure voltage between terminal 1 of the injector harness connector(EE01) and chassis ground.[D6CB engine]
Measure voltage between terminal 1 of the injector harness connector(E29-1) and chassis ground. [D6CA en-
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-1
v
SEGFL6159L
Specification: Injector supply power approx. 4.5 V
YES
NO

FL -272 FUEL SYSTEM
2) Disconnect the injector connector(EE01) and the ETCM connector(E20,C40). [D6CB engine]
Disconnect the injector connector(E29-1) and the ETCM connector(E20,C40). [D6CA engine]
3) Measure resistance between terminal 1 of the injector harness connector(EE01) and terminal 29 of ETCM con-
nector(E20). [D6CB engine]
Measure resistance between terminal 1 of the injector harness connector(E29-1) and terminal 29 of ETCM con-
nector(E20). [D6CA engine]
< D6CB engine >
EE01
4 3 2 1
* 43 * 45 46 * * * * * * 53 *
8 7 6 5 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
12 11 10 * * * * 4 * 6 7 8 * 10 11 * * *
E20

< D6CA engine >
E29-1
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20

SEGFL6160L
YES
NO

POWER CIRCUIT INSPECTION E640DAFD

Disconnect injector connector(E29-2). [D6CA engine]
3) Measure voltage between terminal 4 of the injector harness connector(EE01) and chassis ground. [D6CB en-
gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-2
v
SEGFL6803L
Specification: Supply power approx. 98.9 V
YES
NO
FL -274 FUEL SYSTEM
2) Disconnect the injector connector(EE01) and ETCM connector(E20, C40). [D6CB engine]
Disconnect the injector connector(E29-2) and ETCM connector(E20, C40). [D6CA engine]
3) Measure resistance between terminal 4 of injector harness connector(EE01) and terminal 43 of ETCM connec-
tor(E20). [D6CB engine]
Measure resistance between terminal 1 of injector harness connector(E29-2) and terminal 43 of ETCM connec-
tor(E20). [D6CA engine]
< D6CB engine >
EE01
4 3 2 1
* 43 * 45 46 * * * * * * 53 *
8 7 6 5 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
12 11 10 * * * * 4 * 6 7 8 * 10 11 * * *
E20
< D6CA engine >
E29-2
1 * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6804L
YES
NO
COMPONENT INSPECTION E2E16BCF
1. Injector Component Inspection


Disconnect injector connector(E29-1,2). [D6CA engine]
3) Measure resistance between terminal 4-1, 2, 3 of injector connector sensor. [D6CB engine]
Measure resistance between terminal 1-1 of injector connector sensor(E29-1,2). [D6CA engine]
E29-1 E29-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

Specification : Specification :
4-1, 2, 3 8-5, 6, 7 E29-1,2
Approx. 3.9~4.1 (continuity) Approx. 3.9~4.1 (continuity) Approx. 1.0~2.0 (continuity)
SEGFL6805L
YES
NO
Replace the injector and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E58B43CA
Refer to DTC P0112.

FL -276 FUEL SYSTEM
DTC P1212 INJECTOR 1 SHORT CIRCUIT
COMPONENT LOCATION EF32C600
SEGFL6150L
DESCRIPTION EF82629B
2. DTC DESCRIPTION
If injector control circuit is short high-to-low voltage output for 0.1 sec. or more, ETCM judges this as a fault and DTC
is set. There may be unstable engine and lack of power as ETCM cuts off fuel injection due to the malfunction of
injector #1.
DTC DETECTING CONDITION E37CBE10

Short circuit between
power and signal
Fuel Cut No
MIL ON
SPECIFICATION ECA4A493
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E29-1,2

FL -278 FUEL SYSTEM
SCHEMATIC DIAGRAM E63EE42C
< D6CB engine >

harness
Ground Injector
#1
4 3 2 1
E20 43 29
8 7 6 5
4 EE01 1
12 11 10 *
1 2
Injector EE01
E29
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#1
E20 43 29
1
E29-2 E29-1
Injector E29-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6157L
MONITOR SCANTOOL DATA EA9BD08E

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EF9B010F
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EB81A8B7

FL -280 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-1
v
SEGFL6159L
YES
Go to Power Circuit Inspection procedure.
NO
Go to Signal Short to Power Inspection procedure.
1) Disconnect the injector connector(EE01) and ETCM connector (E20, C40). [D6CB engine]
Disconnect the injector connector(E29-1,2) and ETCM connector (E20, C40). [D6CA engine]

gine]
Measure voltage between terminal of the injector harness connector(E29-1) and chassis ground. [D6CA engine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-1
v
SEGFL6164L
YES
NO
Repair short to power and then go to Verification of Vehicle Repair procedure.
POWER CIRCUIT INSPECTION E5FA68A8

FL -282 FUEL SYSTEM
gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-2
v
SEGFL6806L
YES
NO
1) Disconnect injector connector(EE01) and the ETCM connector(E20,C40). [D6CB engine]

Disconnect injector connector(E29-1,2) and the ETCM connector(E20,C40).[D6CA engine]
3) Measure voltage between terminal 4 of injector harness connector(EE01) and chassis ground. [D6CB engine]
Measure voltage between terminal of injector harness connector(E29-2) and chassis ground. [D6CA engine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-2
v
SEGFL6807L
YES
NO
Repair short circuit and then go to "Verification of vehicle repair" procedure.
COMPONENT INSPECTION EB8CA950

FL -284 FUEL SYSTEM

E29-1 E29-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E29-1,2
SEGFL6805L
YES
NO
VERIFICATION OF VEHICLE REPAIR E19E62F1
Refer to DTC P0112.

DTC P1213 INJECTOR 1 LOW SHORT TO GROUND
COMPONENT LOCATION EFF902C3
SEGFL6150L
DESCRIPTION E1F3AD72
2. DTC DESCRIPTION
If injector control circuit is short to ground(LOW) for 0.1 sec. or more, ETCM judges this as a fault and DTC is set.
Unstable engine and lack of power may occur as ETCM cuts off fuel injection due to the malfunction of injector #1.
DTC DETECTING CONDITION E126FA18

Diagnosis Time 0.1 sec. or more Signal short to ground
Fuel Cut No
MIL ON
FL -286 FUEL SYSTEM
SPECIFICATION EF6A5D9A
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E29-1,2

SCHEMATIC DIAGRAM E6A784D9
< D6CB engine >

harness
Ground Injector
#1
4 3 2 1
E20 43 29
8 7 6 5
4 EE01 1
12 11 10 *
1 2
Injector EE01
E29
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#1
E20 43 29
1
E29-2 E29-1
Injector E29-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6157L
MONITOR SCANTOOL DATA EC35D47C

FL -288 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E47CB48E
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EB2E6ACD

< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-1
v
SEGFL6159L
YES
NO
Go to Signal Short to Ground Inspection procedure.
1) Disconnect injector connector(EE01) and ETCM connector(E20, C40) and ETCM connector (E20, C40). [D6CB
engine]
Disconnect injector connector(E29-1,2) and ETCM connector(E20, C40) and ETCM connector (E20, C40).
[D6CA engine]
FL -290 FUEL SYSTEM
3) Measure resistance between terminal 1 of the injector harness connector(EE01) and chassis ground. [D6CB
engine]
Measure resistance between terminal 1 of the injector harness connector(E29-1) and chassis ground. [D6CA
engine]
EE01 E29-1
4 3 2 1
8 7 6 5
12 11 10 *
v
SEGFL6166L
YES
NO
COMPONENT INSPECTION ED92FF1E

E29-1 E29-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E29-1,2
SEGFL6805L
YES
NO
VERIFICATION OF VEHICLE REPAIR EF6A9ACC
Refer to DTC P0112.

FL -292 FUEL SYSTEM
DTC P1214 INJECTOR 1 LOW SHORT TO BATTERY
COMPONENT LOCATION E163D5BB
SEGFL6150L
DESCRIPTION E4EAFE3D
2. DTC DESCRIPTION
If injector control circuit is short to battery(LOW) for 0.1 sec. or more, ETCM judges this as a fault and DTC is set.
DTC DETECTING CONDITION E10FDD36

Diagnosis Time 0.1 sec. or more Signal short to battery
Fuel Cut No
MIL ON
SPECIFICATION E1CBC57A
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E29-1,2
SCHEMATIC DIAGRAM E96C77FA
< D6CB engine >

harness
Ground Injector
#1
4 3 2 1
E20 43 29
8 7 6 5
4 EE01 1
12 11 10 *
1 2
Injector EE01
E29
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#1
E20 43 29
1
E29-2 E29-1
Injector E29-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6157L
FL -294 FUEL SYSTEM
MONITOR SCANTOOL DATA EA61B2CE
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E5F8BD36
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION E947BF91

< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-1
v
SEGFL6159L
YES
NO

FL -296 FUEL SYSTEM
1) Disconnect injector connector(EE01) and ETCM connector (E20, C40). [D6CB engine]
Remove cylinder head rocker cover and then disconnect injector connector(E29-1,2) and ETCM connector (E20,
C40). [D6CA engine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-1
v
SEGFL6164L
YES
NO

COMPONENT INSPECTION E5268C2E

E29-1 E29-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E29-1,2
SEGFL6805L
YES
NO
VERIFICATION OF VEHICLE REPAIR E1D2C5ED
Refer to DTC P0112.

FL -298 FUEL SYSTEM
DTC P1215 INJECTOR 1 HIGH SHORT TO GROUND
COMPONENT LOCATION EC1BE42E
SEGFL6150L
DESCRIPTION E8706BB5
2. DTC DESCRIPTION
If injector control circuit is short to ground(HIGH) for 0.1 sec. or more, ETCM judges this as a fault and DTC is set.
Unstable engine and hard driving may occur as ETCM cuts off fuel injection due to the driving stops of injectors #2,
#3(same bank) including injector #1.
DTC DETECTING CONDITION EDF3DFA4

Diagnosis Time 0.1 sec. or more Power short to ground
Fuel Cut No
MIL ON
SPECIFICATION EC49BE7A
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E29-1,2

FL -300 FUEL SYSTEM
SCHEMATIC DIAGRAM ECE93E31
< D6CB engine >

harness
Ground Injector
#1
4 3 2 1
E20 43 29
8 7 6 5
4 EE01 1
12 11 10 *
1 2
Injector EE01
E29
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#1
E20 43 29
1
E29-2 E29-1
Injector E29-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6157L
MONITOR SCANTOOL DATA EEF3BB6A

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E5BFF0E4
Refer to DTC P0112.
POWER CIRCUIT INSPECTION E97C1B12

FL -302 FUEL SYSTEM
gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-2
v
SEGFL6803L
YES
NO
3) Measure resistance between terminal 4 of injector harness connector(EE01) and chassis ground. [D6CB engine]
Measure resistance between terminal of injector harness connector(E29-2) and chassis ground. [D6CA engine]
EE01 E29-2
4 3 2 1
8 7 6 5
12 11 10 *

SEGFL6167L
YES
NO
Repair power short to ground and then go to Verification of vehicle repair procedure.
COMPONENT INSPECTION EF864892

FL -304 FUEL SYSTEM
E29-1 E29-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E29-1,2
SEGFL6805L
YES
NO
VERIFICATION OF VEHICLE REPAIR EC02EA95
Refer to DTC P0112.

DTC P1216 INJECTOR 1 HIGH SHORT TO BATTERY
COMPONENT LOCATION E05AAAD1
SEGFL6150L
DESCRIPTION EA35ECEA
2. DTC DESCRIPTION
If injector control circuit is short to battery(HIGH) for 0.1 sec. or more, ETCM judges this as a fault and DTC is set.
DTC DETECTING CONDITION E955CCFA

Diagnosis Time 0.1 sec. or more Power short to battery
Fuel Cut No
MIL ON
FL -306 FUEL SYSTEM
SPECIFICATION EB19AE8D
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E291, 2

SCHEMATIC DIAGRAM E0A0A0CF
< D6CB engine >

harness
Ground Injector
#1
4 3 2 1
E20 43 29
8 7 6 5
4 EE01 1
12 11 10 *
1 2
Injector EE01
E29
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#1
E20 43 29
1
E29-2 E29-1
Injector E29-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6157L
MONITOR SCANTOOL DATA E9F9708F

FL -308 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION ED704B9D
Refer to DTC P0112.
POWER CIRCUIT INSPECTION E4D05EB8

gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-2
v
SEGFL6803L
YES
NO
Go to Power Short to Power Inspection procedure.
FL -310 FUEL SYSTEM
Measure voltage between terminal 1 of injector harness connector(E29-2) and chassis ground. [D6CA engine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E29-2
v
SEGFL6808L
YES
NO
Repair short to power and then go to Verification of vehicle repair procedure.
COMPONENT INSPECTION EFA3E982


E29-1 E29-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E29-1,2
SEGFL6805L
YES
NO
VERIFICATION OF VEHICLE REPAIR EC0FA91B
Refer to DTC P0112.

FL -312 FUEL SYSTEM
COMPONENT LOCATION EBB5D5F9
SEGFL6150L
DESCRIPTION E194F8E2
2. DTC DESCRIPTION
DTC DETECTING CONDITION E2B89329

power and signal
Fuel Cut No
MIL ON
SPECIFICATION E41B4D92
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E30-1,2

FL -314 FUEL SYSTEM
SCHEMATIC DIAGRAM ED846F94
< D6CB engine >

harness
Ground Injector
#2
4 3 2 1
43 45
E20
8 7 6 5
4 EE01 2
12 11 10 *
1 2
Injector EE01
E30
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#2
E20 43 45
1
E30-2 E30-1
Injector E30-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6168L
MONITOR SCANTOOL DATA E1CE4CCA

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E7E03BED
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E59A866A

FL -316 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-1
v
SEGFL6169L
YES
NO
Disconnect the injector connector(E30-1,2) and the ETCM connector(E20,C40). [D6CA engine]
Measure resistance between terminal of the injector harness connector(E30-1) and terminal 45 of ETCM con-
< D6CB engine >
EE01
4 3 2 1
* 43 * 45 46 * * * * * * 53 *
8 7 6 5 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
12 11 10 *
E20

< D6CA engine >
E30-1
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20

SEGFL6170L
YES
NO
POWER CIRCUIT INSPECTION ED50966A

gine]
FL -318 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-2
v
SEGFL6809L
YES
NO
Disconnect the injector connector(E30-1,2) and ETCM connector(E20, C40). [D6CA engine]
< D6CB engine >
EE01
4 3 2 1
* 43 * 45 46 * * * * * * 53 *
8 7 6 5 * 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
12 11 10 * * * * 4 * 6 7 8 * 10 11 * * *
E20
< D6CA engine >
E30-2
1 * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6162L
YES
NO
COMPONENT INSPECTION EB604EC0

Measure resistance between terminals 11 of injector connector sensor(E30-1,2). [D6CA engine]
FL -320 FUEL SYSTEM
E30-1 E30-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E30-1,2
SEGFL6810L
YES
NO
VERIFICATION OF VEHICLE REPAIR EA46D9D1
Refer to DTC P0112.

COMPONENT LOCATION EEACABAC
SEGFL6150L
DESCRIPTION EA269ACB
2. DTC DESCRIPTION
injector #2.
DTC DETECTING CONDITION EA9FEECD

power and signal
Fuel Cut No
MIL ON
FL -322 FUEL SYSTEM
SPECIFICATION E9760340
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E301, 2

SCHEMATIC DIAGRAM E4A7DF2D
< D6CB engine >

harness
Ground Injector
#2
4 3 2 1
43 45
E20
8 7 6 5
4 EE01 2
12 11 10 *
1 2
Injector EE01
E30
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#2
E20 43 45
1
E30-2 E30-1
Injector E30-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6168L
MONITOR SCANTOOL DATA EF5EBB69

FL -324 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E5C0280A
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EBD66627

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-1
v
SEGFL6169L
YES
NO
Go to Signal Short to Power Inspection procedure..

FL -326 FUEL SYSTEM
gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-1
v
SEGFL6171L
YES
NO
POWER CIRCUIT INSPECTION EC265924

gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-2
v
SEGFL6809L
YES
NO
Go to Short to Power Inspection procedure.
FL -328 FUEL SYSTEM
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-2
v
SEGFL6165L
YES
NO
COMPONENT INSPECTION E016B368


E30-1 E30-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E30-1,2
SEGFL6163L
YES
NO
VERIFICATION OF VEHICLE REPAIR E9869CE3
Refer to DTC P0112.

FL -330 FUEL SYSTEM
COMPONENT LOCATION EA1F77FB
SEGFL6150L
DESCRIPTION ECF78A4C
2. DTC DESCRIPTION
DTC DETECTING CONDITION E63304DB

Fuel Cut No
MIL ON
SPECIFICATION EBD95DFB
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E30-1,2
SCHEMATIC DIAGRAM E2D4FC47
< D6CB engine >

harness
Ground Injector
#2
4 3 2 1
43 45
E20
8 7 6 5
4 EE01 2
12 11 10 *
1 2
Injector EE01
E30
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#2
E20 43 45
1
E30-2 E30-1
Injector E30-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6168L
FL -332 FUEL SYSTEM
MONITOR SCANTOOL DATA E73659CE
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EE2A423F
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION ECEDC684

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-1
v
SEGFL6169L
YES
NO

FL -334 FUEL SYSTEM
engine]
[D6CA engine]
engine]
engine]

EE01 E30-1
4 3 2 1
8 7 6 5
12 11 10 *
SEGFL6172L
YES
NO
COMPONENT INSPECTION EE6CD3DC

E30-1 E30-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E30-1,2
SEGFL6163L
YES
NO
VERIFICATION OF VEHICLE REPAIR E9FD2EA5
Refer to DTC P0112.

FL -336 FUEL SYSTEM
COMPONENT LOCATION E7BEFDE6
SEGFL6150L
DESCRIPTION E6C266D0
2. DTC DESCRIPTION
DTC DETECTING CONDITION E4324C22

Fuel Cut No
MIL ON
SPECIFICATION EFDE6B78
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E30-1,2
SCHEMATIC DIAGRAM ED32BD73
< D6CB engine >

harness
Ground Injector
#2
4 3 2 1
43 45
E20
8 7 6 5
4 EE01 2
12 11 10 *
1 2
Injector EE01
E30
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#2
E20 43 45
1
E30-2 E30-1
Injector E30-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6168L
FL -338 FUEL SYSTEM
MONITOR SCANTOOL DATA EFE3596D
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EF35421B
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION E6E15241

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-1
v
SEGFL6169L
YES
NO

FL -340 FUEL SYSTEM
C40). [D6CA engine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-1
v
SEGFL6171L
YES
NO

COMPONENT INSPECTION EA450DCE

E30-1 E30-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E30-1,2
SEGFL6810L
YES
NO
VERIFICATION OF VEHICLE REPAIR ED893D4B
Refer to DTC P0112.

FL -342 FUEL SYSTEM
COMPONENT LOCATION E16C7212
SEGFL6150L
DESCRIPTION E4A0FAA7
2. DTC DESCRIPTION
DTC DETECTING CONDITION EBCF2E4A

Fuel Cut No
MIL ON
SPECIFICATION E33D8E24
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E30-1,2

FL -344 FUEL SYSTEM
SCHEMATIC DIAGRAM E78F1DEB
< D6CB engine >

harness
Ground Injector
#2
4 3 2 1
43 45
E20
8 7 6 5
4 EE01 2
12 11 10 *
1 2
Injector EE01
E30
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#2
E20 43 45
1
E30-2 E30-1
Injector E30-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6168L
MONITOR SCANTOOL DATA EF112B2F

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EEE4E1BE
Refer to DTC P0112.
POWER CIRCUIT INSPECTION E23EC997

FL -346 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-2
v
SEGFL6809L
YES
NO

Measure resistance between terminal of injector harness connector(E30-2) and chassis ground. [D6CA engine]

EE01 E30-2
4 3 2 1
8 7 6 5
12 11 10 *
SEGFL6173L
YES
NO
COMPONENT INSPECTION E6FE1CA0

FL -348 FUEL SYSTEM
E30-1 E30-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E30-1,2
SEGFL6810L
YES
NO
VERIFICATION OF VEHICLE REPAIR EF00EBAA
Refer to DTC P0112.

COMPONENT LOCATION EA19FCDE
SEGFL6150L
DESCRIPTION EA25DCF3
2. DTC DESCRIPTION
DTC DETECTING CONDITION E2AB9B00

Fuel Cut No
MIL ON
FL -350 FUEL SYSTEM
SPECIFICATION E96A3E1A
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E30-1,2

SCHEMATIC DIAGRAM EE26C186
< D6CB engine >

harness
Ground Injector
#2
4 3 2 1
43 45
E20
8 7 6 5
4 EE01 2
12 11 10 *
1 2
Injector EE01
E30
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#2
E20 43 45
1
E30-2 E30-1
Injector E30-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6168L
MONITOR SCANTOOL DATA E64591CD

FL -352 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EA2384FD
Refer to DTC P0112.
POWER CIRCUIT INSPECTION E1BCF935

gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-2
v
SEGFL6809L
YES
NO
FL -354 FUEL SYSTEM
Measure voltage between terminal of injector harness connector(E30-2) and chassis ground. [D6CA engine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E30-2
v
SEGFL6165L
YES
NO
COMPONENT INSPECTION ED166DFF


Measure resistance between terminals of injector connector sensor(E30-1,2). [D6CA engine]
E30-1 E30-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E30-1,2
SEGFL6810L
YES
NO
Replace the injector and then go to Verification of Vehicle Repair procedure.
VERIFICATION OF VEHICLE REPAIR EED8D542
Refer to DTC P0112.

FL -356 FUEL SYSTEM
COMPONENT LOCATION E0F85DD0
SEGFL6150L
DESCRIPTION ECB750B7
2. DTC DESCRIPTION
DTC DETECTING CONDITION EBCCB191

power and signal
Fuel Cut No
MIL ON
SPECIFICATION E412F797
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E31-1,2

FL -358 FUEL SYSTEM
SCHEMATIC DIAGRAM EBBD876E
< D6CB engine >

harness
Ground Injector
#3
4 3 2 1
E20 43 30
8 7 6 5
4 EE01 3
12 11 10 *
1 2
Injector EE01
E31
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#3
E20 43 30
1
E31-2 E31-1
Injector E31-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6174L
MONITOR SCANTOOL DATA EA411FCC

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E5AEFE21
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E82DCDF8

Remove the cylinder head rocker cover and disconnect injector connector(E31-1,2). [D6CA engine]
FL -360 FUEL SYSTEM
Measure voltage between terminal of the injector harness connector(E31-1) and, chassis ground. [D6CA engine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-1
v
SEGFL6175L
YES
NO
Measure resistance between terminal of the injector harness connector(E31-1) and terminal 30 of ETCM con-
< D6CB engine >

EE01
4 3 2 1
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
8 7 6 5 * * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
12 11 10 *
E20
< D6CA engine >

E31-1
* 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6176L
YES
NO
POWER CIRCUIT INSPECTION E1FDEACA

gine]
FL -362 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-2
v
SEGFL6161L
YES
NO
< D6CB engine >

EE01
4 3 2 1
8 7 6 5 * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
12 11 10 *
* * * 4 * 6 7 8 * 10 11 * * *
E20
< D6CA engine >
E31-2
1 * 43 * 45 46 * * * * * * 53 *
* 29 30 31 32 33 * * 36 37 38 39 * *
* * * * 19 * 21 * * 24 25 * *
* * * 4 * 6 7 8 * 10 11 * * *
E20
SEGFL6811L
YES
NO
COMPONENT INSPECTION EADC80BF

FL -364 FUEL SYSTEM
E31-1 E31-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E31-1,2
SEGFL6802L
YES
NO
VERIFICATION OF VEHICLE REPAIR E72EFA71
Refer to DTC P0112.

COMPONENT LOCATION E0C7A2D9
SEGFL6150L
DESCRIPTION E1FBFFAB
2. DTC DESCRIPTION
injector #3.
DTC DETECTING CONDITION E462DE29

power and signal
Fuel Cut No
MIL ON
FL -366 FUEL SYSTEM
SPECIFICATION E1EBFB76
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E31-1,2

SCHEMATIC DIAGRAM EE9B68FB
< D6CB engine >

harness
Ground Injector
#3
4 3 2 1
E20 43 30
8 7 6 5
4 EE01 3
12 11 10 *
1 2
Injector EE01
E31
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#3
E20 43 30
1
E31-2 E31-1
Injector E31-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6174L
MONITOR SCANTOOL DATA E9A1E809

FL -368 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EFAB1B70
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E7B7EA23

Measure voltage between terminal1 of the injector harness connector(E31-1) and chassis ground. [D6CA en-
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-1
v
SEGFL6175L
YES
NO

FL -370 FUEL SYSTEM
gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-1
v
SEGFL6177L
YES
NO
POWER CIRCUIT INSPECTION E91625BD

gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-2
v
SEGFL6161L
YES
NO
FL -372 FUEL SYSTEM
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-2
v
SEGFL6812L
YES
NO
COMPONENT INSPECTION E4576DB7


E31-1 E31-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E31-1,2
SEGFL6813L
YES
NO
VERIFICATION OF VEHICLE REPAIR EAB925A7
Refer to DTC P0112.

FL -374 FUEL SYSTEM
COMPONENT LOCATION EE23063F
SEGFL6150L
DESCRIPTION EDCB6873
2. DTC DESCRIPTION
DTC DETECTING CONDITION EF20F60C

Fuel Cut No
MIL ON
SPECIFICATION EC064B4E
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E31-1,2
SCHEMATIC DIAGRAM EDBBDB92
< D6CB engine >

harness
Ground Injector
#3
4 3 2 1
E20 43 30
8 7 6 5
4 EE01 3
12 11 10 *
1 2
Injector EE01
E31
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#3
E20 43 30
1
E31-2 E31-1
Injector E31-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6174L
FL -376 FUEL SYSTEM
MONITOR SCANTOOL DATA ED742702
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EC8EFA31
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION E5B0BDFB

Remove cylinder head rocker cover and disconnect injector connector(E31-1,2). [D6CA engine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-1
v
SEGFL6175L
YES
NO

FL -378 FUEL SYSTEM
engine]
[D6CA engine]
engine]
engine]

EE01 E31-1
4 3 2 1
8 7 6 5
12 11 10 *
SEGFL6179L
YES
NO
COMPONENT INSPECTION EAFC4EBC

E31-1 E31-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E31-1,2
SEGFL6802L
YES
NO
VERIFICATION OF VEHICLE REPAIR EEFE0EE8
Refer to DTC P0112.

FL -380 FUEL SYSTEM
COMPONENT LOCATION E600FCC9
SEGFL6150L
DESCRIPTION EC0E9DBD
2. DTC DESCRIPTION
DTC DETECTING CONDITION EFF825DF

Fuel Cut No
MIL ON
SPECIFICATION E64056D8
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E31-1,2
SCHEMATIC DIAGRAM EFFA090A
< D6CB engine >

harness
Ground Injector
#3
4 3 2 1
E20 43 30
8 7 6 5
4 EE01 3
12 11 10 *
1 2
Injector EE01
E31
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#3
E20 43 30
1
E31-2 E31-1
Injector E31-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6174L
FL -382 FUEL SYSTEM
MONITOR SCANTOOL DATA EE76ACEB
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E7F2FCBA
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION ECE8BDF0
1) Disconnect the injector connector(EE01). [D6CB engine]

Measure voltage between terminal 1of the injector harness connector(E31-1) and chassis ground. [D6CA en-
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-1
v
SEGFL6175L
YES
NO

FL -384 FUEL SYSTEM
C40). [D6CA engine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-1
v
SEGFL6177L
YES
NO
Repair short to power and then go to Verification of Vehicle Repair

COMPONENT INSPECTION EF79AF5A

E31-1 E31-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E31-1,2
SEGFL6802L
YES
NO
VERIFICATION OF VEHICLE REPAIR EB87D1EA
Refer to DTC P0112.

FL -386 FUEL SYSTEM
COMPONENT LOCATION E652D759
SEGFL6150L
DESCRIPTION EFF66FD5
2. DTC DESCRIPTION
DTC DETECTING CONDITION ED8877AD

Fuel Cut No
MIL ON
SPECIFICATION E0D2F01E
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E31-1,2

FL -388 FUEL SYSTEM
SCHEMATIC DIAGRAM E6CA8930
< D6CB engine >

harness
Ground Injector
#3
4 3 2 1
E20 43 30
8 7 6 5
4 EE01 3
12 11 10 *
1 2
Injector EE01
E31
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#3
E20 43 30
1
E31-2 E31-1
Injector E31-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6174L
MONITOR SCANTOOL DATA E9EBF222

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E0C4DAA1
Refer to DTC P0112.
POWER CIRCUIT INSPECTION EC2CADDB

FL -390 FUEL SYSTEM
gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-2
v
SEGFL6161L
YES
NO
Remove the cylinder head cover and disconnect the injector connector(E31-1,2) and ETCM connector (E20,
C40). [D6CA engine]
Measure resistance between terminal 1 of injector harness connector(E31-2) and chassis ground. [D6CA en-
gine]

EE01 E31-2
4 3 2 1
8 7 6 5
12 11 10 *
SEGFL6814L
YES
NO
COMPONENT INSPECTION E1C3A71E

FL -392 FUEL SYSTEM
E31-1 E31-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E31-1,2
SEGFL6802L
YES
NO
VERIFICATION OF VEHICLE REPAIR EC7B1DD2
Refer to DTC P0112.

COMPONENT LOCATION EFBD02C6
SEGFL6150L
DESCRIPTION EECD74DB
2. DTC DESCRIPTION
DTC DETECTING CONDITION E78CF4E7

Fuel Cut No
MIL ON
FL -394 FUEL SYSTEM
SPECIFICATION ED46B7DA
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E31-1,2

SCHEMATIC DIAGRAM EA3859EF
< D6CB engine >

harness
Ground Injector
#3
4 3 2 1
E20 43 30
8 7 6 5
4 EE01 3
12 11 10 *
1 2
Injector EE01
E31
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
< D6CA engine >

harness
Ground Injector
#3
E20 43 30
1
E31-2 E31-1
Injector E31-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6174L
MONITOR SCANTOOL DATA E4CFAF22

FL -396 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E68E87A2
Refer to DTC P0112.
POWER CIRCUIT INSPECTION E38BFF61

gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-2
v
SEGFL6161L
YES
NO
FL -398 FUEL SYSTEM
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E31-2
v
SEGFL6812L
YES
NO
COMPONENT INSPECTION EE4B5CA6


Measure resistance between terminals 11of injector connector sensor(E31-1,2). [D6CA engine]
E31-1 E31-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E31-1,2
SEGFL6802L
YES
NO
VERIFICATION OF VEHICLE REPAIR E85D4F84
Refer to DTC P0112.

FL -400 FUEL SYSTEM
COMPONENT LOCATION E0EA4EC9
SEGFL6150L
DESCRIPTION E6796631
2. DTC DESCRIPTION
DTC DETECTING CONDITION EFCCE2A6

power and signal
Fuel Cut No
MIL ON
SPECIFICATION EB7CCCBF
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E32-1,2
SCHEMATIC DIAGRAM EFB0F1DD
< D6CB engine >

harness
Ground Injector 4 3 2 1
#4
E20 46 32 8 7 6 5
8 EE01 5
12 11 10 *
1 2
Injector EE01
E32
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#4
E20 46 32
1
E32-2 E32-1
Injector E32-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6758L
FL -402 FUEL SYSTEM
MONITOR SCANTOOL DATA E3CE5D4C
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EAACAF6B
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION E7D0D51E

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-1
v
SEGFL6601L
YES
NO

FL -404 FUEL SYSTEM
< D6CB engine >
4 3 2 1
8 7 6 5
12 11 10 *
EE01
E20
< D6CA engine >
E32-1
E20
SEGFL6815L
YES
NO
POWER CIRCUIT INSPECTION EA9CCBE9

gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-2
v
SEGFL6603L
YES
NO
FL -406 FUEL SYSTEM
< D6CB engine >
4 3 2 1
8 7 6 5
12 11 10 *
EE01
E20
< D6CA engine >
E32-2
E20
SEGFL6816L
YES
NO
COMPONENT INSPECTION E872B91B

E32-1 E32-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E32-1, 2
SEGFL6605L
YES
NO
VERIFICATION OF VEHICLE REPAIR EB6B81F6
Refer to DTC P0112.

FL -408 FUEL SYSTEM
COMPONENT LOCATION E3EA043F
SEGFL6150L
DESCRIPTION ECAC5122
2. DTC DESCRIPTION
injector #4.
DTC DETECTING CONDITION E1ECEDA6

power and signal
Fuel Cut No
MIL ON
SPECIFICATION E7F4E5B7
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E32-1,2

FL -410 FUEL SYSTEM
SCHEMATIC DIAGRAM EC83DD1C
< D6CB engine >

harness
#4
E20 46 32 8 7 6 5
8 EE01 5
12 11 10 *
1 2
Injector EE01
E32
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#4
E20 46 32
1
E32-2 E32-1
Injector E32-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6758L
MONITOR SCANTOOL DATA E85F60C3

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION ECB9524D
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EE85A192

FL -412 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-1
v
SEGFL6601L
YES
NO

gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E32-1
v
SEGFL6606L
YES
NO
POWER CIRCUIT INSPECTION EDCF4F59

FL -414 FUEL SYSTEM
gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-2
v
SEGFL6603L
YES
NO
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E32-2
v
SEGFL6607L
YES
NO
COMPONENT INSPECTION E4CE5AEF

FL -416 FUEL SYSTEM

E32-1 E32-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E32-1, 2
SEGFL6605L
YES
NO
VERIFICATION OF VEHICLE REPAIR EE6BBFB9
Refer to DTC P0112.

COMPONENT LOCATION E9FE46FF
SEGFL6150L
2. DTC DESCRIPTION
DTC DETECTING CONDITION EE0FA6BF

Fuel Cut No
MIL ON
SPECIFICATION EF566A44
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

FL -418 FUEL SYSTEM
D6CA ENGINE
E32-1,2
SCHEMATIC DIAGRAM EDDE23CD
< D6CB engine >

harness
#4
E20 46 32 8 7 6 5
8 EE01 5
12 11 10 *
1 2
Injector EE01
E32
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#4
E20 46 32
1
E32-2 E32-1
Injector E32-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6758L
MONITOR SCANTOOL DATA E8DBE13B
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E2DA71F0
Refer to DTC P0112.

FL -420 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION E4F3FE31

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-1
v
SEGFL6601L
YES
NO

1) Disconnect injector connector(EE01) and ETCM connector(E20, C40). [D6CB engine]

Disconnect injector connector(E31-1,2) and ETCM connector(E20, C40). [D6CA engine]
engine]
engine]

EE01 E32-1
4 3 2 1
8 7 6 5
12 11 10 *

SEGFL6817L
YES
NO
COMPONENT INSPECTION E1BD4C1C

FL -422 FUEL SYSTEM
E32-1 E32-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E32-1, 2
SEGFL6605L
YES
NO
VERIFICATION OF VEHICLE REPAIR EC3DAE74
Refer to DTC P0112.

COMPONENT LOCATION E26BD2F8
SEGFL6150L
DESCRIPTION ED7C00E1
2. DTC DESCRIPTION
DTC DETECTING CONDITION EBCABC6E

Fuel Cut No
MIL ON
SPECIFICATION E4FA5EEA
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

FL -424 FUEL SYSTEM
D6CA ENGINE
E32-1,2
SCHEMATIC DIAGRAM E4ABEF40
< D6CB engine >

harness
#4
E20 46 32 8 7 6 5
8 EE01 5
12 11 10 *
1 2
Injector EE01
E32
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#4
E20 46 32
1
E32-2 E32-1
Injector E32-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6758L
MONITOR SCANTOOL DATA EC3FB324
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E4E70500
Refer to DTC P0112.

FL -426 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION EB18AEFB

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-1
v
SEGFL6601L
YES
NO

Remove the cylinder head rocker cover and disconnect injector connector(E32-1,2) and ETCM connector (E20,
C40). [D6CA engine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E32-1
v
SEGFL6606L
YES
NO
Repair short to power and go to Verification of Vehicle Repair procedure.

FL -428 FUEL SYSTEM
COMPONENT INSPECTION E790216C

E32-1 E32-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E32-1, 2
SEGFL6605L
YES
NO
VERIFICATION OF VEHICLE REPAIR E3EF1FF8
Refer to DTC P0112.

COMPONENT LOCATION E0DE4D6C
SEGFL6150L
DESCRIPTION EAC0C48A
2. DTC DESCRIPTION
DTC DETECTING CONDITION E20CD9CA

Fuel Cut No
MIL ON
FL -430 FUEL SYSTEM
SPECIFICATION E8C9CFFC
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E32-1,2

SCHEMATIC DIAGRAM EC9CC967
< D6CB engine >

harness
#4
E20 46 32 8 7 6 5
8 EE01 5
12 11 10 *
1 2
Injector EE01
E32
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#4
E20 46 32
1
E32-2 E32-1
Injector E32-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6758L
MONITOR SCANTOOL DATA E2A4B1CE

FL -432 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E028F016
Refer to DTC P0112.
POWER CIRCUIT INSPECTION EE1FD4BD

gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-2
v
SEGFL6603L
YES
NO
C40). [D6CA engine]
FL -434 FUEL SYSTEM
gine]
EE01 E32-2
4 3 2 1
8 7 6 5
12 11 10 *

SEGFL6818L
YES
NO
COMPONENT INSPECTION EF304A8F

E32-1 E32-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E32-1, 2
SEGFL6605L
YES
NO
VERIFICATION OF VEHICLE REPAIR E1C86F9F
Refer to DTC P0112.

FL -436 FUEL SYSTEM
COMPONENT LOCATION EAADC05E
SEGFL6150L
DESCRIPTION E29D7E0E
2. DTC DESCRIPTION
DTC DETECTING CONDITION E17EA358

Fuel Cut No
MIL ON
SPECIFICATION E15676A9
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E32-1,2

FL -438 FUEL SYSTEM
SCHEMATIC DIAGRAM E3AA407C
< D6CB engine >

harness
#4
E20 46 32 8 7 6 5
8 EE01 5
12 11 10 *
1 2
Injector EE01
E32
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#4
E20 46 32
1
E32-2 E32-1
Injector E32-1, 2
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL6758L
MONITOR SCANTOOL DATA EAEDD122

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION ED260679
Refer to DTC P0112.
POWER CIRCUIT INSPECTION EC2DE463

FL -440 FUEL SYSTEM
gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E32-2
v
SEGFL6603L
YES
NO
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E32-2
v
SEGFL6607L
YES
Go to Component Inspection procedure..
NO
COMPONENT INSPECTION E5ECBAAA

FL -442 FUEL SYSTEM

E32-1 E32-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E32-1, 2
SEGFL6605L
YES
NO
VERIFICATION OF VEHICLE REPAIR EEF83E0C
Refer to DTC P0112.

COMPONENT LOCATION E4FFB2DA
SEGFL6150L
DESCRIPTION E5EA5FB3
2. DTC DESCRIPTION
DTC DETECTING CONDITION E9CD694A

Open in harness
Diagnosis Time 0.1 sec. or more between power and
signal
Fuel Cut No
MIL ON
SPECIFICATION EFEF377E
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

FL -444 FUEL SYSTEM
D6CA ENGINE
E33-1,2
SCHEMATIC DIAGRAM E0FC7A3C
< D6CB engine >

harness
#5
E20 46 31 8 7 6 5
8 EE01 6
12 11 10 *
1 2
Injector EE01
E33
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#5
E20 46 31
1
E33-2 E33-1
Injector E33-1, 2
ETCM harness
E20 C40
SEGFL6769L
MONITOR SCANTOOL DATA EBA46DB0
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EE49BDB7
Refer to DTC P0112.

FL -446 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION E9D0D54C

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-1
v
SEGFL6610L
YES
NO

< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
E20
< D6CA engine >
E33-1
E20
SEGFL6611L
YES
NO
POWER CIRCUIT INSPECTION E8DC54C6


FL -448 FUEL SYSTEM
gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E33-2
v
SEGFL6822L
YES
NO
< D6CB engine >
4 3 2 1
8 7 6 5
12 11 10 *
EE01
E20
< D6CA engine >
E33-2
E20
SEGFL6612L
YES
NO
COMPONENT INSPECTION E0C1FB9F

FL -450 FUEL SYSTEM
E33-1 E33-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E33-1, 2
SEGFL6820L
YES
NO
VERIFICATION OF VEHICLE REPAIR EB0150D6
Refer to DTC P0112.

COMPONENT LOCATION EA3A049C
SEGFL6150L
DESCRIPTION E67EBD1F
2. DTC DESCRIPTION
injector #5.
DTC DETECTING CONDITION E4DA69E8

power and signal
Fuel Cut No
MIL ON
SPECIFICATION EFBC555A
FL -452 FUEL SYSTEM
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E33-1,2

SCHEMATIC DIAGRAM E1B9AEBD
< D6CB engine >

harness
#5
E20 46 31 8 7 6 5
8 EE01 6
12 11 10 *
1 2
Injector EE01
E33
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#5
E20 46 31
1
E33-2 E33-1
Injector E33-1, 2
ETCM harness
E20 C40
SEGFL6769L
MONITOR SCANTOOL DATA E2E0ABCF

FL -454 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EBADF5BB
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION ED703630


gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-1
v
SEGFL6610L
YES
NO
gine]
FL -456 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-1
v
SEGFL6613L
YES
NO
Repair signal short to power and then go to Verification of Vehicle Repair procedure.
POWER CIRCUIT INSPECTION E0230AEF


gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E33-2
v
SEGFL6822L
YES
NO

FL -458 FUEL SYSTEM
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-2
v
SEGFL6821L
YES
NO
COMPONENT INSPECTION E69B4ED9

E33-1 E33-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E33-1, 2
SEGFL6820L
YES
NO
VERIFICATION OF VEHICLE REPAIR EFC04CE5
Refer to DTC P0112.

FL -460 FUEL SYSTEM
COMPONENT LOCATION ED80AA84
SEGFL6150L
DESCRIPTION E6C02282
2. DTC DESCRIPTION
DTC DETECTING CONDITION EEC261C3

Fuel Cut No
MIL ON
SPECIFICATION EA650DCE
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E33-1,2
SCHEMATIC DIAGRAM E7C2CCEB
< D6CB engine >

harness
#5
E20 46 31 8 7 6 5
8 EE01 6
12 11 10 *
1 2
Injector EE01
E33
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#5
E20 46 31
1
E33-2 E33-1
Injector E33-1, 2
ETCM harness
E20 C40
SEGFL6769L
FL -462 FUEL SYSTEM
MONITOR SCANTOOL DATA EC3BA8FB
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EB318447
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION ECA4E04E

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-1
v
SEGFL6610L
YES
NO

FL -464 FUEL SYSTEM

engine]
engine]

EE01
E33-1
4 3 2 1
8 7 6 5
12 11 10 *

SEGFL6614L
YES
NO
COMPONENT INSPECTION E2DBB4A8

E33-1 E33-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E33-1, 2
SEGFL6820L
YES
NO
VERIFICATION OF VEHICLE REPAIR EE6C856D
Refer to DTC P0112.

FL -466 FUEL SYSTEM
COMPONENT LOCATION E49D7E6B
SEGFL6150L
DESCRIPTION E0EB0FC1
2. DTC DESCRIPTION
DTC DETECTING CONDITION E7A40A22

Fuel Cut No
MIL ON
SPECIFICATION E9D6D484
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E33-1,2
SCHEMATIC DIAGRAM ECCFA955
< D6CB engine >

harness
#5
E20 46 31 8 7 6 5
8 EE01 6
12 11 10 *
1 2
Injector EE01
E33
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#5
E20 46 31
1
E33-2 E33-1
Injector E33-1, 2
ETCM harness
E20 C40
SEGFL6769L
FL -468 FUEL SYSTEM
MONITOR SCANTOOL DATA E6870468
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E56ADC80
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION EBDEF589

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-1
v
SEGFL6610L
YES
NO

FL -470 FUEL SYSTEM
Remove the cylinder head rocker cover and disconnect injector connector(E33-1,2) and ETCM connector (E20,
C40). [D6CA engine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-1
v
SEGFL6613L
YES
NO
COMPONENT INSPECTION E4A88FBA

E33-1 E33-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E33-1, 2
SEGFL6820L
YES
NO
VERIFICATION OF VEHICLE REPAIR EAFA8771
Refer to DTC P0112.

FL -472 FUEL SYSTEM
COMPONENT LOCATION E318AE6A
SEGFL6150L
DESCRIPTION E09BFCAB
2. DTC DESCRIPTION
DTC DETECTING CONDITION EAD8B55E

Fuel Cut No
MIL ON
SPECIFICATION EC1D6C6D
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E33-1,2

FL -474 FUEL SYSTEM
SCHEMATIC DIAGRAM E65025EB
< D6CB engine >

harness
#5
E20 46 31 8 7 6 5
8 EE01 6
12 11 10 *
1 2
Injector EE01
E33
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#5
E20 46 31
1
E33-2 E33-1
Injector E33-1, 2
ETCM harness
E20 C40
SEGFL6769L
MONITOR SCANTOOL DATA ED8A4A64

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E7DDE2DB
Refer to DTC P0112.
POWER CIRCUIT INSPECTION E4EF1CF8


FL -476 FUEL SYSTEM
gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E33-2
v
SEGFL6822L
YES
NO
C40). [D6CA engine]

gine]
E33-2
4 3 2 1
8 7 6 5
12 11 10 *
EE01

SEGFL6823L
YES
NO
COMPONENT INSPECTION E2D9A4BA
2) Disconnect injector connector(E33-1,2).
3) Measure resistance between terminal 85, 6, 7,of injector connector sensor.[D6CB engine]
Measure resistance between terminal 1-1 of injector connector.[D6CA engine]
FL -478 FUEL SYSTEM
E33-1 E33-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E33-1, 2
SEGFL6820L
YES
NO
VERIFICATION OF VEHICLE REPAIR E9A7C5F9
Refer to DTC P0112.

COMPONENT LOCATION E5FAE3A3
SEGFL6150L
DESCRIPTION EFED7725
2. DTC DESCRIPTION
DTC DETECTING CONDITION ECFD6DF0

Fuel Cut No
MIL ON
FL -480 FUEL SYSTEM
SPECIFICATION EC5AE27A
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E33-1,2

SCHEMATIC DIAGRAM EB7CAC79
< D6CB engine >

harness
#5
E20 46 31 8 7 6 5
8 EE01 6
12 11 10 *
1 2
Injector EE01
E33
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#5
E20 46 31
1
E33-2 E33-1
Injector E33-1, 2
ETCM harness
E20 C40
SEGFL6769L
MONITOR SCANTOOL DATA E816E1DA

FL -482 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION EA3348DF
Refer to DTC P0112.
POWER CIRCUIT INSPECTION EEBE3832


gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E33-2
v
SEGFL6822L
YES
NO

FL -484 FUEL SYSTEM
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E33-2
v
SEGFL6821L
YES
NO
COMPONENT INSPECTION E15B10EE

E33-1 E33-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E33-1, 2
SEGFL6820L
YES
NO
VERIFICATION OF VEHICLE REPAIR EA014EC4
Refer to DTC P0112.

FL -486 FUEL SYSTEM
COMPONENT LOCATION EB7ED80A
SEGFL6150L
DESCRIPTION E59B3D7E
2. DTC DESCRIPTION
DTC DETECTING CONDITION EAB787DB

power and signal
Fuel Cut No
MIL ON
SPECIFICATION E26F8B27
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

D6CA ENGINE
E34-1,2
SCHEMATIC DIAGRAM E53EA10B
< D6CB engine >

harness
Ground Injector
#6 4 3 2 1
E20 46 33 8 7 6 5
8 EE01 7
12 11 10 *
1 2
Injector EE01
E34
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#6
E20 46 33
1
E34-2 E34-1
Injector E34-1, 2
ETCM harness
E20 C40
SEGFL6770L
FL -488 FUEL SYSTEM
MONITOR SCANTOOL DATA EE787E2F
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E54240C3
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION E43333F8

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-1
v
SEGFL6615L
YES
NO
Go to Signal Open Inspection procedure.

FL -490 FUEL SYSTEM
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
E20
< D6CA engine >
E34-1
E20
SEGFL6616L
YES
NO
Repair open in circuit and then go to Verification of Vehicle Repair procedure.
POWER CIRCUIT INSPECTION E9FD252B


gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E34-2
v
SEGFL6824L
2. Is the voltage measured within specification?
1)
YES
NO
FL -492 FUEL SYSTEM
< D6CB engine >
4 3 2 1
8 7 6 5
12 11 10 *
EE01
E20
< D6CA engine >
E34-2
E20
SEGFL6825L
YES
NO
COMPONENT INSPECTION EC5BBDFA

E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR E2FE5FF5
Refer to DTC P0112.

FL -494 FUEL SYSTEM
COMPONENT LOCATION EBD9BBED
SEGFL6150L
DESCRIPTION E0B06FEB
2. DTC DESCRIPTION
injector #6.
DTC DETECTING CONDITION E19E3DC0

power and signal
Fuel Cut No
MIL ON
SPECIFICATION E67B8F8D
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E34-1,2

FL -496 FUEL SYSTEM
SCHEMATIC DIAGRAM EB24C8CB
< D6CB engine >

harness
Ground Injector
#6 4 3 2 1
E20 46 33 8 7 6 5
8 EE01 7
12 11 10 *
1 2
Injector EE01
E34
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#6
E20 46 33
1
E34-2 E34-1
Injector E34-1, 2
ETCM harness
E20 C40
SEGFL6770L
MONITOR SCANTOOL DATA EF697CB3

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E5BDC7AD
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E38BDC86


FL -498 FUEL SYSTEM
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-1
v
SEGFL6615L
YES
NO
gine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-1
v
SEGFL6617L
YES
NO
POWER CIRCUIT INSPECTION EAFBBE4C


FL -500 FUEL SYSTEM
gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E34-2
v
SEGFL6824L
YES
NO

< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-2
v
SEGFL6827L
YES
NO
COMPONENT INSPECTION E43E0CD1

FL -502 FUEL SYSTEM
E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR E9D68B94
Refer to DTC P0112.

COMPONENT LOCATION E2A19267
SEGFL6150L
DESCRIPTION E7F26E05
2. DTC DESCRIPTION
DTC DETECTING CONDITION E8A38A7E

Fuel Cut No
MIL ON
SPECIFICATION E9B04BC2
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

FL -504 FUEL SYSTEM
D6CA ENGINE
E34-1,2
SCHEMATIC DIAGRAM E50817EC
< D6CB engine >

harness
Ground Injector
#6 4 3 2 1
E20 46 33 8 7 6 5
8 EE01 7
12 11 10 *
1 2
Injector EE01
E34
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#6
E20 46 33
1
E34-2 E34-1
Injector E34-1, 2
ETCM harness
E20 C40
SEGFL6770L
MONITOR SCANTOOL DATA E1EB48CD
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION ECEC317C
Refer to DTC P0112.

FL -506 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION EF4237F3

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-1
v
SEGFL6615L
YES
NO


engine]
engine]

EE01
E34-1
4 3 2 1
8 7 6 5
12 11 10 *

SEGFL6618L
YES
NO

FL -508 FUEL SYSTEM
E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR EAA48AB3
Refer to DTC P0112.

COMPONENT LOCATION E8FAEEC4
SEGFL6150L
DESCRIPTION E69F9418
2. DTC DESCRIPTION
DTC DETECTING CONDITION EEA2E2FE

Fuel Cut No
MIL ON
SPECIFICATION E94FDB37
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7

FL -510 FUEL SYSTEM
D6CA ENGINE
E34-1,2
SCHEMATIC DIAGRAM E358FFCD
< D6CB engine >

harness
Ground Injector
#6 4 3 2 1
E20 46 33 8 7 6 5
8 EE01 7
12 11 10 *
1 2
Injector EE01
E34
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#6
E20 46 33
1
E34-2 E34-1
Injector E34-1, 2
ETCM harness
E20 C40
SEGFL6770L
MONITOR SCANTOOL DATA E0AD7DA0
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E7083D51
Refer to DTC P0112.

FL -512 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION E9D2BF66

gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-1
v
SEGFL6615L
YES
NO

Remove the cylinder head rocker cover and disconnect injector connector(E34-1,2) and the ETCM connec-
tor(E20,C40). [D6CA engine]
gine]
< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-1
v
SEGFL6617L
YES
NO
FL -514 FUEL SYSTEM
COMPONENT INSPECTION E3ADE8FE

E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR E8A3848F
Refer to DTC P0112.

COMPONENT LOCATION E92992D2
SEGFL6150L
DESCRIPTION EED84FFF
2. DTC DESCRIPTION
DTC DETECTING CONDITION E4C3C4CE

Fuel Cut No
MIL ON
FL -516 FUEL SYSTEM
SPECIFICATION E5C3ECAB
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E34-1,2

SCHEMATIC DIAGRAM ED7F0F8C
< D6CB engine >

harness
Ground Injector
#6 4 3 2 1
E20 46 33 8 7 6 5
8 EE01 7
12 11 10 *
1 2
Injector EE01
E34
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#6
E20 46 33
1
E34-2 E34-1
Injector E34-1, 2
ETCM harness
E20 C40
SEGFL6770L
MONITOR SCANTOOL DATA EA381D3A

FL -518 FUEL SYSTEM
NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E8DF69BB
Refer to DTC P0112.
POWER CIRCUIT INSPECTION ED1CF140


gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E34-2
v
SEGFL6824L
YES
NO
Remove the cylinder head cover and disconnect the injector connector(E34-1,2) and the ETCM connec-
tor(E20,C40). [D6CA engine]

FL -520 FUEL SYSTEM
gine]
E34-2
4 3 2 1
8 7 6 5
12 11 10 *
EE01

SEGFL6828L
YES
NO
Repair power short to ground and then go to Verification of Vehicle Repair procedure.
COMPONENT INSPECTION E9C8BBAE

Measure resistance between terminals 11of injector connector sensor(E34-1,2). [D6CA engine]
E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR E622AD3D
Refer to DTC P0112.

FL -522 FUEL SYSTEM
COMPONENT LOCATION E213B08F
SEGFL6150L
DESCRIPTION E4FBE6ED
2. DTC DESCRIPTION
DTC DETECTING CONDITION ED533A08

Fuel Cut No
MIL ON
SPECIFICATION EFFFEF7A
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E34-1,2

FL -524 FUEL SYSTEM
SCHEMATIC DIAGRAM EEFF1DE1
< D6CB engine >

harness
Ground Injector
#6 4 3 2 1
E20 46 33 8 7 6 5
8 EE01 7
12 11 10 *
1 2
Injector EE01
E34
ETCM harness
E20 C40
< D6CA engine >
ETCM
Injector connector
harness
Ground Injector
#6
E20 46 33
1
E34-2 E34-1
Injector E34-1, 2
ETCM harness
E20 C40
SEGFL6770L
MONITOR SCANTOOL DATA EC6F3DAA

NOTE
SEGFL6158L
TERMINAL & CONNECTOR INSPECTION E3EFAE6C
Refer to DTC P0112.
POWER CIRCUIT INSPECTION EE80C4FE


FL -526 FUEL SYSTEM
gine]
gine]
< D6CB engine >

EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
< D6CA engine >
E34-2
v
SEGFL6824L
YES
NO

< D6CB engine >
EE01
4 3 2 1
8 7 6 5
12 11 10 *
< D6CA engine >
E34-2
v
SEGFL6827L
YES
NO
COMPONENT INSPECTION EA25EF8A

FL -528 FUEL SYSTEM
E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR E6E63832
Refer to DTC P0112.

DTC P1311 INJECTOR 1 BALANCE ERROR
COMPONENT LOCATION EB1F17F6
SEGFL6150L
DESCRIPTION EF00EECD
2. DTC DESCRIPTION
When fuel injection amount differs from each injector by the function of fuel injection correction of injector, ETCM
corrects fuel injection amount. If fuel injection period corrected by ETCM derives from 1.375 degree in crank angle
for 0.5 sec. or more, ETCM judges this as the excessive offset of injection amount in cylinder #1 or the malfunction
of injector #1. The function of fuel injection correction is not performed any more as ETCM stops fuel injection.
Accordingly unstable idle, unstable engine and lack of power may occur but the vehicle can be limited to drive. The
probable causes may be mechanical problems such as clogged injector, poor injection, damaged needle valve or
poor-held remaining pressure etc. Use of "Acceleration Test" parameter on scan tool makes it possible to check that
injector or combustion is good or not without disassembling the engine.
DTC DETECTING CONDITION E9DAEBB8

DTC Strategy Cylinder balance
Enable
Idle
Conditions
Excessive offset
Threshold Excessive offset of cylinder #1 fuel correction amount(out in fuel injection
Value of 1.375 degree in crank angle) amount of
cylinder #1
Defective injector
Fuel Cut No #1
Drive possible
Idle unstable
MIL ON
FL -530 FUEL SYSTEM
SPECIFICATION E9EC515C
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E29-1,2
2. Cylinder Balance
ETCM compensates for fuel amount transmitted to each cylinder and detects speed change among cylinders to
minimize variation of revolution when the engine is at idle.
Condition
- Engine speed : Fuel injection controlled by idle state
- Injector : Normal
- Idle adjustment: Completed(After engine warming-up)
- Acceleration pedal: Fully released
- Coolant temperature : Satisfied with specification(60 or more)
- Crank angle sensor : Normal
Detection of speed variation and Correction of fuel amount
Cylinder 1 2 3 4 5 6 Remark
Basic injection
18 18 18 18 18 18 fuel valve
amount
offset +1 +2 -1 +1 -2 -1
Actual injection
19 20 17 19 16 17 Average: 18
amount
MONITOR SCANTOOL DATA EB019039
NOTE
SEGFL6158L
FUEL SYSTEM INSPECTION E8B2E01D
1. Acceleration Test
This test is the function to make it possible to check that injector or combustion is good or not without disassembling
the engine. Also this test should be performed after recording and erasing the DTC when the DTC is set by the
excessive offset of fuel injection amount.
1) What is the acceleration test performed by ETCM?

a. Compare the offset output each cylinder
b. Accelerate the engine and measure acceleration time with injector stopped one-by-one.
c. Measure time until fuel injections of total 60 times performed by ETCM reach after accelerating engine with
5 cylinders only at the state of fuel-off from an injector.
d. Measure time as same method mentioned above in turn regarding other injectors.
e. Compare the measured time at each cylinder.
f. All processes mentioned above are performed by ETCM automatically on the acceleration test mode and
the final result is displayed on the scan tool.
2) Acceleration Test Condition

a. At idle state(500 rpm)
FL -532 FUEL SYSTEM
b. Engine coolant temperature: Above 60

c. Engine accessories(air conditioner, electrical system etc.): OFF
3) How to perform acceleration test

a. Turn engine accessories OFF at idle state.
b. Connect scan tool.
SEGFL6619L
c. Select "Acceleration Test" parameter.
SEGFL6620L
d. Press "Enter" with acceleration pedal fully depressed (as instructed on the scan tool.)
SEGFL6621L
e. Scan tool will be performed automatically(6 times). Depress acceleration pedal fully while this test is per-
formed automatically.
SEGFL6622L
f. The final result will be displayed on the scan tool as soon as this test is finished.
FL -534 FUEL SYSTEM
SEGFL6623L
g. Turn ignition OFF and then turn ignition ON after recording the final result.
4) Using the acceleration ability test result

a. Compare the measured data of each cylinder.
b. As the injector that graph and figure displayed on the scan tool are greatly different from other injectors may
suspect poor performance or bad combustion, check the related injector or cylinder.
c. Check and judge service history or the result of compression test if necessary.
5) Caution
a. Be sure to check that engine coolant temperature is above 60(after engine warming-up).
b. Once the test has been performed, acceleration pedal will not be operated normally. At this time, turn ignition
OFF and then turn ignition ON to operate the acceleration pedal normally.
c. Use the comparison of total average as well as relative comparison among cylinders to judge test result
correctly.
d. Be sure to perform acceleration test just before servicing the engine as use of acceleration test on scan tool
makes it possible to check that injector or combustion is good or not without disassembling the engine.
2. Is the test result normal?
YES
NO
Go to below procedure.
TERMINAL & CONNECTOR INSPECTION EF86C8C0
Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.
2. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or
damage.
YES

NO
COMPONENT INSPECTION E8DA2885

E29-1 E29-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E29-1,2
SEGFL6805L
YES
NO
VERIFICATION OF VEHICLE REPAIR EC8FC83E
Refer to DTC P0112.

FL -536 FUEL SYSTEM
COMPONENT LOCATION E8FE07BE
SEGFL6150L
DESCRIPTION EAE6CAD4
2. DTC DESCRIPTION
DTC DETECTING CONDITION E498F7C6

Enable
Idle
Conditions
Excessive offset
cylinder #2
Defective injector
Fuel Cut No #2
Drive possible
Idle unstable
MIL ON
SPECIFICATION EE7A8BE5
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E30-1,2
2. Cylinder Balance
Condition
- Injector : Normal
Basic injection
18 18 18 18 18 18 fuel valve
amount
offset +1 +2 -1 +1 -2 -1
Actual injection
19 20 17 19 16 17 Average: 18
amount
MONITOR SCANTOOL DATA E22ADACD
NOTE
FL -538 FUEL SYSTEM
SEGFL6158L
FUEL SYSTEM INSPECTION EA0DACC3




SEGFL6619L
SEGFL6620L
FL -540 FUEL SYSTEM
SEGFL6621L
SEGFL6622L
SEGFL6623L

5) Caution
correctly.
YES
NO
TERMINAL & CONNECTOR INSPECTION E12E20FA
damage.
YES

FL -542 FUEL SYSTEM
NO
COMPONENT INSPECTION E5C793C1

E30-1 E30-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E30-1,2
SEGFL6810L
YES
NO
VERIFICATION OF VEHICLE REPAIR EEB39B30
Refer to DTC P0112.

COMPONENT LOCATION EAD3EA7C
SEGFL6150L
DESCRIPTION E94A85CD
2. DTC DESCRIPTION
DTC DETECTING CONDITION E77C66EC

Enable
Idle
Conditions
Excessive offset
cylinder #3
Defective injector
Fuel Cut No #3
Drive possible
Idle unstable
MIL ON
FL -544 FUEL SYSTEM
SPECIFICATION E95461FD
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E31-1,2
2. Cylinder Balance
Condition
- Injector : Normal
Basic injection
18 18 18 18 18 18 fuel valve
amount
offset +1 +2 -1 +1 -2 -1
Actual injection
19 20 17 19 16 17 Average: 18
amount
MONITOR SCANTOOL DATA EBC2AE1C
NOTE
SEGFL6158L
FUEL SYSTEM INSPECTION E70E0ECE


FL -546 FUEL SYSTEM


SEGFL6619L
SEGFL6620L
SEGFL6621L
SEGFL6622L
FL -548 FUEL SYSTEM
SEGFL6623L

5) Caution
correctly.
YES
NO
TERMINAL & CONNECTOR INSPECTION EA4FC9D7
damage.
YES

NO
COMPONENT INSPECTION E4256821

E31-1 E31-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E31-1,2
SEGFL6802L
YES
NO
VERIFICATION OF VEHICLE REPAIR E5D2B93E
Refer to DTC P0112.

FL -550 FUEL SYSTEM
COMPONENT LOCATION E2DA9EFB
SEGFL6150L
DESCRIPTION E513A542
2. DTC DESCRIPTION
DTC DETECTING CONDITION EA1A83BF

Enable
Idle
Conditions
Excessive offset
cylinder #4
Defective injector
Fuel Cut No #4
Drive possible
Idle unstable
MIL OFF
SPECIFICATION E2B4CC4C
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E32-1,2
2. Cylinder Balance
Condition
- Injector : Normal
Basic injection
18 18 18 18 18 18 fuel valve
amount
offset +1 +2 -1 +1 -2 -1
Actual injection
19 20 17 19 16 17 Average: 18
amount
MONITOR SCANTOOL DATA E980AD5A
NOTE
FL -552 FUEL SYSTEM
SEGFL6158L
FUEL SYSTEM INSPECTION EFB73E3B




SEGFL6619L
SEGFL6620L
FL -554 FUEL SYSTEM
SEGFL6621L
SEGFL6622L
SEGFL6623L

5) Caution
correctly.
YES
NO
TERMINAL & CONNECTOR INSPECTION E6E1FEAD
damage.
YES

FL -556 FUEL SYSTEM
NO
COMPONENT INSPECTION E626F228

E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR E42E302B
Refer to DTC P0112.

COMPONENT LOCATION ECBDBDE4
SEGFL6150L
DESCRIPTION E712D4AF
2. DTC DESCRIPTION
DTC DETECTING CONDITION EE8376F7

Enable
Idle
Conditions
Excessive offset
cylinder #5
Defective injector
Fuel Cut No #5
Drive possible
Idle unstable
MIL OFF
FL -558 FUEL SYSTEM
SPECIFICATION EDE8F710
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E33-1,2
2. Cylinder Balance
Condition
- Injector : Normal
Basic injection
18 18 18 18 18 18 fuel valve
amount
offset +1 +2 -1 +1 -2 -1
Actual injection
19 20 17 19 16 17 Average: 18
amount
MONITOR SCANTOOL DATA EC280999
NOTE
SEGFL6158L
FUEL SYSTEM INSPECTION EF1F5EBD


FL -560 FUEL SYSTEM


SEGFL6619L
SEGFL6620L
SEGFL6621L
SEGFL6622L
FL -562 FUEL SYSTEM
SEGFL6623L

5) Caution
correctly.
YES
NO
TERMINAL & CONNECTOR INSPECTION EED120F1
damage.
YES

NO
COMPONENT INSPECTION E5B5FCAD

3) Measure resistance between terminal 4-1, 2, 3 of injector connector sensor.[D6CB engine]

E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR E5ABBB6D
Refer to DTC P0112.

FL -564 FUEL SYSTEM
COMPONENT LOCATION E1A99481
SEGFL6150L
DESCRIPTION EFDDDFAA
2. DTC DESCRIPTION
DTC DETECTING CONDITION E7131172

Enable
Idle
Conditions
Excessive offset
cylinder #6
Defective injector
Fuel Cut No #6
Drive possible
Idle unstable
MIL OFF
SPECIFICATION E1EC727B
D6CB ENGINE
4-1, 2, 3 8-5, 6, 7
D6CA ENGINE
E34-1,2
2. Cylinder Balance
Condition
- Injector : Normal
Basic injection
18 18 18 18 18 18 fuel valve
amount
offset +1 +2 -1 +1 -2 -1
Actual injection
19 20 17 19 16 17 Average: 18
amount
MONITOR SCANTOOL DATA ECEE6AEE
NOTE
FL -566 FUEL SYSTEM
SEGFL6158L
FUEL SYSTEM INSPECTION E509B161




SEGFL6619L
SEGFL6620L
FL -568 FUEL SYSTEM
SEGFL6621L
SEGFL6622L
SEGFL6623L

5) Caution
correctly.
YES
NO
TERMINAL & CONNECTOR INSPECTION EEFC2E7F
damage.
YES

FL -570 FUEL SYSTEM
NO
COMPONENT INSPECTION E7CFB4E7

E34-1 E34-2
1 1
1 2 3 4
5 6 7 8
* 10 11 12

4-1, 2, 3 8-5, 6, 7 E34-1, 2
SEGFL6826L
YES
NO
VERIFICATION OF VEHICLE REPAIR EF54C592
Refer to DTC P0112.

DTC P1523 BATTERY VOLTAGE HIGH ERROR
COMPONENT LOCATION EF09A42C
SEGFL6759L
DESCRIPTION E9B6FDB4
When the temperature of regulator in alternator is 20~30, output voltage from charging system will be 28~29V for
80A alternator, 27.5~28.5V for 180A alternator. In this case vehicle will be operated normally. If supply voltage is
below 20V or above 32V, ETCM judges this as battery voltage malfunction. Overcharge voltage can cause serious
damage to so many electrical systems as ETCM and ASB ECU.
2. DTC DESCRIPTION
If batter voltage is above 32V for 60sec. or more, ETCM judges this as a fault and DTC is set and charge warning
light will illuminate. The probable cause is battery overcharge or regulator malfunction etc.
DTC DETECTING CONDITION EED59E6B

Enable
Ignition ON and at engine running
Conditions
Threshold
Value Battery voltage 32V
Battery overcharge
Diagnosis Time 60 sec. or more Regulator malfunction
Fuel Cut No
EGR No
Fail Safe Driving possible
Fuel Limit No
MIL ON
FL -572 FUEL SYSTEM
SPECIFICATION EFFEDDE3
Regulating voltage(V)
Regulator Temp.( )
80A alternator 180A alternator
20~30 28~29V 27.5~28.5V
MONITOR SCANTOOL DATA EAD76CF7
4. Monitor "Battery voltage" parameter on the scan tool.
NOTE
Refer to "Battery voltage" parameter depending on DTC detecting condition.
Battery voltage data at ignition ON Battery voltage data at idle
Battery voltage data at 1000rpm Battery voltage data at 1500rpm
SEGFL6771L
TROUBLESHOOTING HINTS EDEC9F6A
1. Monitor battery voltage of service data.
2. Check that below condition occurs while monitoring battery voltage during engine running:
1) Corrosion around battery due to electrolyte leakage
2) Hydrogen gas smell while charging battery under engine starting
3) Intermittent intense-light of head light or gauge light etc. while driving
TERMINAL & CONNECTOR INSPECTION EDBF3CED
Refer to DTC P0112.
POWER CIRCUIT INSPECTION EAE50205
1. Alternator Connector Supply Power Inspection
1) Leave alternator connector(C25) connected.

Leave alternator connector(C25-2) connected.
2) Start the engine.
3) Measure voltage between terminal 2 of the alternator connector and chassis ground.
D6CB engine : C25

D6CA engine : C25-2
2 1
v
SEGFL6626L
Specification: Charging voltage (B V)
YES
NO
Go to Alternator B+ Cable Voltage Drop Inspection procedure.
2. Alternator B+ Cable Voltage Drop Inspection

FL -574 FUEL SYSTEM
1) Run the engine.
2) Measure voltage difference between alternator B+ terminal and battery B+ terminal. (Connect + terminal of
voltmeter to B+ terminal of alternator and connect ? terminal of voltmeter to + terminal of battery as shown
below.
Alternator
B+ terminal v
Battery
SEGFL6627L
Specification: Within 0.2V
YES
NO
Check B+ cable of alternator for corrosion, contamination or deterioration on terminal and replace cable as
necessary.
COMPONENT INSPECTION E08FD4B9
1. Alternator Charging Voltage Inspection
2) Check alternator for the drive belt tension.
3) Check battery terminal, fusible link for looseness or corrosion of alternator B+ terminal.
5) Operate such an electrical system as head lamp, defroster and blower motor etc.
6) Measure battery voltage after operating the engine more than 500 rpm.
Specification :
Injector voltage (terminal-to-terminal)
Regulator Temp.( )
20~30 28~29V 27.5~28.5V
YES
NO
Replace the regulator and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E5D708D0
Refer to DTC P0112.

FL -576 FUEL SYSTEM
DTC P1524 BATTERY VOLTAGE LOW ERROR
COMPONENT LOCATION EDEF67CE
SEGFL6759L
DESCRIPTION E4EDFE65
80A alternator, 27.5~28.5V for 180A alternator. In this case vehicle is operated normally. If supply voltage is below
20V or above 32V, ETCM judges this as battery voltage malfunction. Overcharge voltage out of specification can
cause serious damage to so many electrical systems as ETCM and ASB ECU.
2. DTC DESCRIPTION
If batter voltage is below 20V for 60sec. or more, ETCM judges this as a fault and DTC is set. ETCM raises engine
rpm at 550 rpm to compensate battery voltage. If the voltage does not return to normal, check charging system.
DTC DETECTING CONDITION E5BD4D28

Enable
Conditions
Threshold
Low battery
Diagnosis Time 60 sec. or more Defective alternator
Fuel Cut No
Fuel Limit No Idle revolution (550 rpm)
Fail Safe
MIL OFF increases
EGR No
SPECIFICATION E02DB0BD
Regulator Temp.( )
20~30 28~29V 27.5~28.5V
MONITOR SCANTOOL DATA ED8CF67B
NOTE
SEGFL6771L
FL -578 FUEL SYSTEM
TROUBLESHOOTING HINTS E6C1E87B
TERMINAL & CONNECTOR INSPECTION EB5D1CD1
Refer to DTC P0112.
POWER CIRCUIT INSPECTION EF2A8D1F
1) Leave alternator connector(C25) connected. [D6CB engine]

Leave alternator connector(C25-2) connected. [D6CA engine]
D6CB engine : C25

D6CA engine : C25-2
2 1
v
SEGFL6626L
YES
NO
Go to "Alternator B+ Cable Voltage Drop Inspection" procedure.

1) Run the engine.
voltmeter to B+ terminal of alternator and connect terminal of voltmeter to + terminal of battery as shown
below.
Alternator
B+ terminal v
Battery
SEGFL6627L
YES
NO
necessary.
COMPONENT INSPECTION E3AFAEA4
3) Check battery terminal, fusible link, alternator B+ of terminal for looseness or corrosion.
6) Measure battery voltage at more than 500 rpm of engine .
Specification :
Regulator Temp.( )
20~30 28~29V 27.5~28.5V
YES
FL -580 FUEL SYSTEM
NO
VERIFICATION OF VEHICLE REPAIR EDD0C85E
Refer to DTC P0112.

DTC P1525 BATTERY OVER VOLTAGE MALFUNCTION
COMPONENT LOCATION ED5D1617
SEGFL6759L
DESCRIPTION E63FA6DD
80A alternator, 27.5~28.5V for 180A alternator. In this case vehicle is operated normally. If supply voltage is below
20V or above 32V, ETCM judges this as battery voltage malfunction. Overcharge voltage out of specification can
cause serious damage to so many electrical systems as ETCM and ASB ECU. If the voltage continues to increase
after engine over-voltage occurred, ETCM limits engine revolution to prevent the electric system of vehicle due to
over-voltage.
2. DTC DESCRIPTION
If batter voltage is above 33V for 60sec. or more, ETCM judges this as a fault and DTC is set. This is the function to
prevent electric system of vehicle due to over-voltage. ETCM limits engine revolution and cuts off voltage increase in
the alternator in case battery voltage is out of specification. The probable cause is regulator malfunction.
DTC DETECTING CONDITION EB9EDCF3

Enable
Conditions
Threshold
Battery overcharge
Diagnosis Time 60 sec. or more Regulator malfunction
Fuel Cut No
Fuel Limit No Engine revolution(500
Fail Safe
MIL ON rpm) limit
EGR No
FL -582 FUEL SYSTEM
SPECIFICATION EDA3ECEF
Regulator Temp.( )
20~30 28~29V 27.5~28.5V
MONITOR SCANTOOL DATA E2F30407
NOTE
SEGFL6771L
TROUBLESHOOTING HINTS EE40F88D
TERMINAL & CONNECTOR INSPECTION EF8DD3DC
Refer to DTC P0112.
POWER CIRCUIT INSPECTION E91AECDB
1) Leave alternator connector(C25) connected. [D6CB engine]

Leave alternator connector(C25-2) connected. [D6CA engine]
D6CB engine : C25

D6CA engine : C25-2
2 1
v
SEGFL6626L
YES
NO
Go to "Alternator B+ Cable Voltage Drop Inspection" procedure.

FL -584 FUEL SYSTEM
1) Run the engine.
voltmeter to B+ terminal of alternator and connect terminal of voltmeter to + terminal of battery as shown
below.
Alternator
B+ terminal v
Battery
SEGFL6627L
YES
NO
necessary.
COMPONENT INSPECTION EC147BED
3) Check battery terminal, fusible link for looseness or corrosion of alternator B+ terminal.
6) Measure battery voltage after operating the engine more than 500 rpm.
Specification :
Regulator Temp.( )
20~30 28~29V 27.5~28.5V
YES
NO
VERIFICATION OF VEHICLE REPAIR E324A6F1
Refer to DTC P0112.

FL -586 FUEL SYSTEM
DTC P1600 ISO COMMUNICATION ERROR
COMPONENT LOCATION ECF2DDCC
SEGFL6760L
DESCRIPTION E52EF0AC
There are various control modules to control vehicle for computerization in the vehicle. These modules receive much
information through many sensors or switches and controls system for optimization of vehicle. It is necessary to
display malfunction information such as malfunction content or operation condition to judge whether the control sys-
tems are malfunction or not. The dedicated diagnostic connector has been installed to communicate with scan tool
possible to perform diagnostic work or actuator test etc.
2. DTC DESCRIPTION
The DTC is set when there is communication error between ETCM and scan tool. DTC P1600 indicates a short-to-
ground in the communication line for diagnosis, signal open, poor connection of connector or defective ETCM. It is
possible to drive but impossible to communicate with scan tool.
DTC DETECTING CONDITION E2137AFC

Enable
Ignition ON or at driving
Conditions
Poor connection
Threshold
Impossible communication of connector
Value
Signal open
Diagnosis Time Above 60 sec. Short to ground
Defective ETCM
Fuel Cut No
Possible driving, impossible
communication with scan tool
MIL OFF
SCHEMATIC DIAGRAM E0C12E98
ETCM
Self-diagnostic harness side
K-line L-line 1 2 4 5 6 7 8
C40 38 39 9 10 12 13 14 15 16
14 6
Self-diagnostic
M15 M15
connector
ETCM harness
E20 C40
SEGFL6628L
MONITOR SCANTOOL DATA E19E571C
1. Self-diagnostic inspection
2) Connect scan tool to the self-diagnosis connector(M15).
4) Select vehicle model and system to diagnose and press ENTER after matching operation condition.
SEGFL6629L
2. Is there any communication between system and scan tool?

FL -588 FUEL SYSTEM
YES
Go to "System" procedure.
NO
Turn the ignition OFF. Disconnect scan tool and repeat above step(step 1 to step 4) 2 or 3 times. If same symptom
occurs, proceed step below.
TERMINAL & CONNECTOR INSPECTION E91F9DF4
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E4FB7A45
1) Turn the ignition ON. Leave engine OFF.
2) Measure voltage between terminal 16 of the self-diagnostic connector(M15) and chassis ground.
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
v
SEGFL6630L
Specification: Normal power B V
3) Measure voltage and waveform between terminal 14 of the self-diagnostic connector(M15) and chassis ground.
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
v
At IG OFF ON output waveform
At IG OFF output power At IG ON output power
SEGFL6631L
Specification: K-line supply power approx. 1.9~25.7 V
YES
NO
2) Disconnect the ETCM connector(E20,C40).
3) Measure resistance between terminal 14 of the self-diagnostic connector(M15) and terminal 38 of ETCM con-
nector(C40).
FL -590 FUEL SYSTEM
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
C40
SEGFL6632L
YES
NO
3) Measure resistance between terminal 14 of the self-diagnostic connector(M15) and chassis ground.
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
SEGFL6633L

YES
NO
CONTROL CIRCUIT INSPECTION E86E17A5
1. Control Voltage Inspection
2) Measure voltage between terminal 6 of the self-diagnostic connector(M15) and chassis ground.
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
SEGFL6634L
Specification: L-line supply power approx. 22 V(At IG ON/OFF) - option
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
SEGFL6848L
Specification: L-line supply power approx. 0.05 V(At IG ON/OFF)

FL -592 FUEL SYSTEM
YES
NO
Go to "Control Open Inspection" procedure.
2. Control Open Inspection
3) Measure resistance between terminal 6 of the self-diagnostic connector(M15) and terminal 39 of ETCM(C40).
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
C40
SEGFL6635L
YES
Go to "Control Short to Ground Inspection" procedure.
NO
3. Control Short to Ground Inspection
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
SEGFL6636L
YES
NO
GROUND CIRCUIT INSPECTION E60CEDEA
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
SEGFL6637L
FL -594 FUEL SYSTEM
YES
NO
COMPONENT INSPECTION E2F8DDB1
1. ETCM Component Inspection
3) Visually check ETCM for entry of water, burnt odor in internal circuit
4) Reinstall the ETCM and perform diagnostic troubleshooting.
2. Is the diagnostic troubleshooting normal?
YES
NO
Replace the ETCM and then go to "Verification of Vehicle Repair" procedure.
CAUTION
In most cases, the ETCM is not defective. Investigate thoroughly before replacing the ETCM. Check the poor
connection of connector and communication cable. And check the in/out power condition of ETCM.
VERIFICATION OF VEHICLE REPAIR EAE73B0C
Refer to DTC P0112.

DTC P1613 ECU MALFUNCTION
COMPONENT LOCATION EE17864C
SEGFL6001L
DESCRIPTION EDF679BE
If power is supplied to ETCM from battery, the ETCM will activate. The ETCM receives signals from crank angle
sensor and accelerator pedal sensor etc. After comparing and calculating control logic stored in micro controller and
EEPROM with the input signals, the ETCM controls injectors, various solenoids and relays for making optimum drive
condition of engine. Also the ETCM informs a driver and technicians of malfunction information if there is a serious
problem in drivability after performing diagnostic troubleshooting in such parts as self test of ETCM, various sensors
and actuators etc. for reliability of electronic control. The ETCM has feature to cut off control system to protect system
and prevent risk condition due to wrong control.
2. DTC DESCRIPTION
The DTC is set when there is malfunction in internal central process unit and damage in internal circuit of input and
output. It is impossible to start the engine and to drive the vehicle. The malfunction indicator lamp will not come on
at the ignition ON.
DTC DETECTING CONDITION ED7DF947

Enable
Conditions
Threshold
MIL OFF at IG ON Defective input
Value
and output
Diagnosis Time Immediate Defective ETCM
Fuel Cut Yes
Impossible to start the engine
Fail Safe Fuel Limit No and to drive the vehicle.
Engine stops.
MIL OFF
FL -596 FUEL SYSTEM
SPECIFICATION E33B7970
1. Vehicle side connector(C40)
Input/output signal
Pin No. Item Condition Sig. Remark
Level/Freq.
Type
B1 Vehicle speed While driving Pulse
SEGFL6638L
At activating DC - 0.5 ~ + 1.5 V

B3 Jake brake #2 switch
At releasing DC 26.5 ~ 27.5 V
B4 Jake brake #3 switch
B5 Clutch switch
Remote PTO DEC S/W ON DC - 0.5 ~ + 1.5 V

B6
switch S/W OFF DC 26.5 ~ 27.5 V
At applying DC 21.9 ~ 28.5 V
B7 Parking brake
At releasing DC - 3 ~ + 3 V
B8 Pedal sensor ground Always DC BATT -
S/W ON DC 26.5 ~ 27.5 V
B9 A/C comp. pressure
S/W OFF DC - 0.5 ~ + 1.5 V
B12 ECU ground Always DC BATT -
At idle DC - 0.5 ~ + 1.5 V
B15 Idle switch ON/OFF
At activating DC 26.5 ~ 27.5 V
S/W ON DC 21.9 ~ 28.5 V
B16 Door safety switch
S/W OFF DC - 3 ~ + 3 V
S/W ON DC 26.5 ~ 27.5 V
B17 Brake switch
S/W OFF DC - 0.5 ~ + 1.5 V
Cruise ON DC - 0.5 ~ + 1.5 V
B18 Cruise/PTO switch
Cruise OFF DC 26.5 ~ 27.5 V
Neutral DC 26.5 ~ 27.5 V
B19 Neutral switch
Not Neutral DC - 0.5 ~ + 1.5 V
At idle DC 21.9 ~ 28.5 V
B20 Idle switch ON/OFF
Not idle DC - 3 ~ + 3 V
Input/output signal
Level/Freq.
Type
Cruise, PTO idle S/W OFF DC - 0.5 ~ + 1.5 V

B21
Setting INC switch S/W ON DC 26.5 ~ 27.5 V
Cruise, PTO idle S/W OFF DC - 0.5 ~ + 1.5 V

B22
Setting INC switch S/W ON DC 26.5 ~ 27.5 V
Remote PTO accel
B24 Always DC BATT -
Pedal ground
Remote PTO accel IG OFF DC 0 ~ 0.2 V

B25
Pedal signal At starting DC 0.2 ~ 4.5 V
ECU(+) power IG ON DC 0 ~ 0.5 V

B26
supply IG OFF DC BATT - V
ECU(+) power IG ON DC 0 ~ 0.5 V

B27
supply IG OFF DC BATT - V
B28 Engine rpmoutput At idle Pulse
SEGFL6639L
IG OFF DC - 0.5 ~ + 1.5 V

B30 IG SW(BATT -)
IG ON DC 26.5 ~ 27.5 V
S/W ON DC 21.9 ~ 28.5 V
B31 Remote PTO switch
S/W OFF DC - 3 ~ + 3 V
Remote PTO INC S/W ON DC 21.9 ~ 28.5 V

B32
switch S/W OFF DC - 3 ~ + 3 V
Exhaust brake At releasing DC - 0.5 ~ + 1.5 V

B33
jakeBrake switch#1 At activating DC 26.5 ~ 27.5 V
Pedal sensor IG OFF DC 0 ~ 0.5 V

B34
powersupply IG ON DC 4.5 ~ 5.5 V
Pedal sensor IG ON Idle DC 0.2 V or more

B35
signalinput IG ON FULL DC 4.5 V or more
B36 Vehicle speed input At driving
SEGFL6640L
FL -598 FUEL SYSTEM
Input/output signal
Level/Freq.
Type
B38 Self-diagnostic K SCI Pulse
SEGFL6641L
Open DC 27.5 ~ 28.5 V

B39 Self-diagnostic L
Ground DC 0 ~ 0.5 V
IG OFF DC
B42 Signal power relay

IG ON DC
SEGFL6642L
RelayOFF DC
Exhaust brake op.

B43
Signal output Relay ON DC
SEGFL6643L
Solenoid OFF DC
Jake brake #3,4

B44
Signal output Solenoid ON DC
SEGFL6643L
Solenoid OFF DC
Jake brake #1,2,5,6

B45
Signal output Solenoid ON DC
SEGFL6643L
Input/output signal
Level/Freq.
Type
Lamp OFF DC
Self-diagnostic lamp
B46
output lamp ON DC
SEGFL6644L
Lamp OFF DC
Overheating lamp
B47
output Lamp ON DC
SEGFL6644L
Lamp OFF DC
Engine brake lamp

B48
output Lamp ON DC
SEGFL6644L
Lamp OFF DC
Air heating lamp

B49
signal output Lamp ON DC
SEGFL6644L
Air heater OFF DC
Air heater auxiliary

B50
relay Air heater ON DC
SEGFL6645L
FL -600 FUEL SYSTEM
Input/output signal
Level/Freq.
Type
Lamp OFF DC
Cruise, PTO, speed

B51 limit lamp signal
output Lamp ON DC
SEGFL6644L
B52 CAN-H
SINE+
CAN Line
B53 CAN-L Pulse
SEGFL6646L
B54 CAN SHIELD
2. Engine side connector(E20)
Input/output signal
Level/Freq.
Type
IG OFF DC 0 ~ 0.5 V
E4 Fuel pressure signal
IG ON DC 1.2 ~ 1.6 V
Coolant temperature IG OFF DC 0 ~ 0.5 V

E6
signal At starting DC 0.46 ~ 4.88 V
Booster air IG OFF DC 0 ~ 0.5 V

E7
temperature signal At starting DC 0.44~ 4.83 V
Fuel temperature IG OFF DC 0 ~ 0.5 V

E8
signal At starting DC 0.44~ 4.83 V
Booster pressure IG OFF DC 0 ~ 0.5 V

E10
signal At starting DC 0.44~ 4.83 V
Camshaft position
E11 AT2000 SINE 7(P/rev)
sensor signal
SEGFL6647L
Input/output signal
Level/Freq.
Type
Coolant temp. sensor
E19 Always DC BATT -
ground
Fuel temp. sensor
ground
Booster air pressure
ground
Camshaft sensor
ground
IG ON DC BATT +
E29 EUI solenoid #1

At idle Output
SEGFL6648L
E30 EUI solenoid #3

E31 EUI solenoid #5
E32 EUI solenoid #4
E33 EUI solenoid #6
IG OFF DC 0 ~ 0.5 V
E37 Booster sensor power
IG ON DC 4.5~ 5.5 V
E38 Crank sensor signal At idle SINE 60(P/rev)
SEGFL6649L
E39 Crank sensor ground Always DC BATT -

IG ON DC BATT +
EUI solenoid ground

E43
(#1, 2, 3) At idle Output
SEGFL6648L
FL -602 FUEL SYSTEM
Input/output signal
Level/Freq.
Type
E45 EUI solenoid #2
EUI solenoid ground
E46
(#4, 5, 6)
SCHEMATIC DIAGRAM ED4B1CEE
D6CB engine:
FUSE 33 15 A ETCM
D6CA engine:
FUSE 33 15 A
ETC
42 26 27
1
4 2
86 85 5
5 4 2 1 3
M96
ECM harness
E20 C40
SEGFL6650L
MONITOR SCANTOOL DATA EBD4D471
SEGFL6629L
YES
NO
Turn the ignition OFF. Disconnect scan tool and repeat above step(step 1 to step 4) 2 or 3 times. If the same
symptom occurs, proceed step below.
TERMINAL & CONNECTOR INSPECTION E9D00FBC
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E1565379
1. Check Engine Signal Voltage Inspection
2) Leave the connector(MC04) connected. [D6CB engine]

Leave the connector(MC03) connected. [D6CA engine]
3) Turn the ignition ON and measure voltage between terminal 15 of connector(MC04) and chassis ground. [D6CB
engine]
Turn the ignition ON and measure voltage between terminal 15 of connector(MC03) and chassis ground. [D6CA
engine]
FL -604 FUEL SYSTEM
D6CB engine : MC04

D6CA engine : MC03
1 2 3 4 5 6 7 * *
10 11 12 13 14 15 16 17 18 19 20
v
SEGFL6651L
Specification: Check engine power 25 V
YES
NO
Go to "Check Engine Signal Open Inspection" procedure.
2. Check Engine Signal Open Inspection
2) Disconnect the ETCM connector(E20, C40) and the connector(MC04). [D6CB engine]
Disconnect the ETCM connector(E20, C40) and the connector(MC03). [D6CA engine]
3) Measure resistance between terminal 15 of the connector(MC04) and terminal 46 of ETCM connector(C40).
[D6CB engine]
Measure resistance between terminal 15 of the connector(MC03) and terminal 46 of ETCM connector(C40).
[D6CA engine]
D6CB engine : MC04

D6CA engine : MC03
1 2 3 4 5 6 7 * *
10 11 12 13 14 15 16 17 18 19 20
C40
SEGFL6652L
YES
Go to "Check Engine Signal Short to Power Inspection" procedure.
NO
3. Check Engine Signal Short to Power Inspection
1) Disconnect the ETCM connector(E20,C40) and the connector(MC04). [D6CB engine]

Disconnect the ETCM connector(E20,C40) and the connector(MC03). [D6CB engine]
3) Measure voltage between terminal 15 of the connector(MC04) and chassis ground. [D6CB engine]
Measure voltage between terminal 15 of the connector(MC03) and chassis ground. [D6CA engine]
D6CB engine : MC04

D6CA engine : MC03
1 2 3 4 5 6 7 * *
10 11 12 13 14 15 16 17 18 19 20
v
SEGFL6653L
FL -606 FUEL SYSTEM
YES
NO
POWER CIRCUIT INSPECTION E95160B5
1) Disconnect the ETCM connector(E20, C40) and make terminal 42 grounded using jump wire.
3) Measure voltage between terminal 26, 27, 30 of the ETCM connector(C40).
C40
v
SEGFL6654L
Specification: Supply power B+ V
YES
NO
2) Connect the ETCM connector(E20, C40) and ETC power relay(M96).
3) Measure resistance between terminal 26, 27 of ETCM(C40) and terminal 1 of ETC power relay(M96).
1
4 * 2
5
M96
C40

SEGFL6655L
4) Disconnect fuse #40(5A) and measure resistance between terminal of fuse #40 and terminal 30 of ETCM(C40).
[D6CB engine]
Disconnect fuse #39(5A) and measure resistance between terminal of fuse #39 and terminal 30 of ETCM(C40).
[D6CA engine]
D6CB engine:
FUSE 40 5 A
D6CA engine:
FUSE 39 5 A

C40
SEGFL6656L
YES
NO
GROUND CIRCUIT INSPECTION EC0A2CAC
1) Disconnect ETCM connector(E20, C40).
3) Measure voltage between terminal 12, 13, 14 of the ETCM connector(C40) and chassis ground.
FL -608 FUEL SYSTEM
C40
v
SEGFL6657L
Specification: Ground 0V
YES
NO
3) Measure resistance between terminal 12, 13, 14 of ETCM connector(C40) and chassis ground.
C40

SEGFL6658L

YES
NO
COMPONENT INSPECTION EAA0FAE9
3) Visually check ETCM for entry of water, burnt odor in internal circuit.
YES
NO
CAUTION
VERIFICATION OF VEHICLE REPAIR EAE6CBB0
Refer to DTC P0112.

FL -610 FUEL SYSTEM
DTC P1616 ECU POWER RELAY ERROR
COMPONENT LOCATION EDAEBB91
< D6CB engine > Junction box at passenger seat
< D6CA engine > Under glove box at passenger seat
SEGFL6761L
DESCRIPTION E4DCDEEF
ETC power relay which is activated when the ignition turns ON supplies battery power to ETCM. ETC power relay
functions to supply and cut off battery power to such components as air heater relay, stop lamp relay, jake brake,
exhaust brake, air drier, multi-function switch, PTO control switch, gauges, cruise switch, idle adjusting switch, and
accelerator pedal sensor power mode switch etc. through fuses of junction box.
When the ignition turns ON, ETCM activates ETC power relay. The ETC power relay should be checked thoroughly
because of controlling various solenoids, relays and switches as well as ETCM. The ETC power relay has function
to cut off system power to protect system as well as to prevent risk condition owing to wrong control.
2. DTC DESCRIPTION
The DTC is set when the power in ETC power relay continues to flow when the ignition turns OFF and is not energized
for more than 120 seconds when the ignition turns ON. It means that there is a malfunction in main relay control circuit.
If there is no power in ETCM when the ignition turns ON, it is not possible to communicate with each other and can t
perform troubleshooting or self-diagnosis because the ETCM does not operate normally due to open in ETC power
relay control circuit and the defective relay.
DTC DETECTING CONDITION E4328CA5

Enable
Conditions
Threshold Melted relay
Inoperative main relay at IG ON, operative main relay at IG OFF
Value Defective relay
Open in relay
Diagnosis Time More than 120 seconds
fuse
Fuel Cut Yes
Fail Safe Fuel Limit No Impossible to start the engine
MIL OFF
SPECIFICATION EAA69E31
1. Resistance between terminals of relays
85-86(20) 30-87a 85-86 when applying power
D6CA : 410 10% Continuity: 30-87

Continuity (0 )
D6CB : 340 10%
2. Relay connector terminal voltage at IG ON
86 87a 30
B+ V B+ V B+ V
FL -612 FUEL SYSTEM
SCHEMATIC DIAGRAM E3FF1A83
D6CB engine:
FUSE 33 15 A
ETCM
D6CA engine:
FUSE 33 15 A
ETC
42 26 27
1
4 2
86 85 5
5 4 2 1 3
M96
ECM harness
E20 C40
SEGFL6659L
MONITOR SCANTOOL DATA EB61DCDB
SEGFL6629L
YES
NO
Turn the ignition OFF. Disconnect scan tool and repeat above step(step 1 to step 4) 2 or 3 times. If the same
symptom occurs, proceed step below.
TERMINAL & CONNECTOR INSPECTION ED6CFEE6
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E2DCEF9E
1. ETC Power Relay Power Supply Voltage Inspection
1) Disconnect ETC power relay(M96).
3) Measure voltage between terminal 2(85), 5(30) and chassis ground.

FL -614 FUEL SYSTEM
M96
Terminal 1(87): Output power(B+ V)
1 Terminal 2(85): Relay ground
4 * 2 Terminal 3(87a): Empty
5
v
SEGFL6660L
Specification: Battery power B+ V
YES
If above battery power(B+ V), go to ETC Power Supply Voltage Inspection procedure.
NO
If below 0 V, go to ETC Power Relay Power Supply Open Inspection procedure.

If below battery power(B+ V), go to Signal Short to Power Inspection procedure.
2. ETC Power Supply Voltage Inspection
1) Leave the ETC power relay(M96) installed.
3) Using jump wire, provide ground to terminal 42 and chassis ground.
5) Measure voltage between terminal 26, 27 of ETCM(C40) and chassis ground.

C40
v
SEGFL6661L
Specification: Battery power(B+ V)
YES
Go to Ground Inspection procedure.
NO
If below 0 V, go to ETC Power Relay Power Supply Open Inspection procedure.

If below battery power(B+ V), go to Signal Short to Power Inspection procedure.
3. ETC Power Relay Power Supply Open Inspection
2) Disconnect the ETC power relay(M96) and the ETCM connector(E20,C40).
3) Disconnect fuse #33(15A) and measure resistance between terminal of fuse #33 and terminal 4(86), 5(30) of
ETC power relay harness connector.
D6CB engine:

FUSE 33 15 A Terminal 1(87): Output power(B+V)
D6CA engine: Terminal 2(85): Relay supply power(B+V)
FUSE 33 15 A Terminal 3(87a): Empty
1
4 * 2
5
M96
SEGFL6662L
4) Measure resistance between terminal 2(85) of ETC power relay harness connector and terminal 42 of
ETCM(C40).
FL -616 FUEL SYSTEM

Terminal 1(87): Output power(B+V)
1
Terminal 2(85): Relay ground
5
Terminal 5(30): Input power(B+V)
M96 C40
SEGFL6663L
5) Measure resistance between terminal 1(87) of ETC power relay harness connector and terminal 26, 27 of
ETCM(C40).
C40

1
5 Terminal 4(86): Relay supply power(B+V)
M96
SEGFL6664L
6) Disconnect fuse #40(5A) and measure resistance between terminal of fuse #39 and terminal 30 of ETCM con-
nector(C40).
Disconnect fuse #39(5A) and measure resistance between terminal of fuse #39 and terminal 30 of ETCM con-
nector(C40).
D6CB engine:
FUSE 40 5 A
D6CA engine:
FUSE 39 5 A

C40
SEGFL6665L
YES
NO
Repair open in circuit and then go to Verification of Vehicle Repair procedure.
1) Disconnect the fuse #33(15A), the ETC power relay(M96) and the ETCM connector(E20,C40).
2) Disconnect the fuse #35(15A), the ETC power relay(M96) and the ETCM connector(E20,C40).
4) Measure voltage between terminal 4(86), 5(30) of ETC power relay harness connector and chassis ground.
M96
1 Terminal 1(87): Output power(B+V)
5
v
SEGFL6666L
5) Measure voltage between terminal 26, 27 of ETCM connector(C40).
C40
v
SEGFL6667L

FL -618 FUEL SYSTEM
YES
NO
GROUND CIRCUIT INSPECTION ECD59D2C
1. ETC Power Relay Ground Inspection
2) Disconnect the ETC power relay(M96) and the ETCM connector(E20, C40).
3) Measure resistance between terminal 2(85) of the ETC power relay harness connector and chassis ground.

Terminal 1(87): Output power(B+V)
1
5 Terminal 4(86): Relay supply power(B+V)
M96
SEGFL6668L
YES
Go to "ETCM Ground Inspection" procedure.
NO
Repair short to ground or poor connection and then go to "Verification of Vehicle Repair" procedure.
2. ETCM Ground Inspection
2) Disconnect the ETC power relay(M96) and the ETCM connector(E20, C40).
3) Measure resistance between terminal 12, 13, 14 of the ETCM connector(C40) and chassis ground.
C40
SEGFL6669L
YES
NO
Repair short to ground or poor connection and then go to "Verification of Vehicle Repair" procedure.
COMPONENT INSPECTION E50048F4
1. ETC power relay Component Resistance Inspection
2) Disconnect the ETC power relay(M96).
3) Measure coil resistance of terminal 85, 86 of ETC power relay.
87
86 87a 85
30
SEGFL6670L
Specification: 340 ohms 10%(20) [D6CB engine]

410 ohms 10%(20) [D6CA engine]
4) Is the measured coil resistance of ETC power relay within specification?
YES
FL -620 FUEL SYSTEM
Go to ETC Power Relay Component Operation Inspection procedure.
NO
Replace the ETC power relay and then go to Verification of Vehicle Repair procedure.
2. ETC Power Relay Component Operation Inspection
2) Disconnect the ETC power relay(M96).
3) Apply battery power to terminal 85 of ETC power relay, provide ground to terminal 86 of ETC power relay.
4) Measure resistance between terminals 30 and 87 of the ETC power relay.
87
86 87a 85 B+ V
30
SEGFL6671L
Specification: Apply power supply: Infinite

Cut off power: Continuity(Below 1.0 ohm)
5) Is the resistance measured between terminals 30 and 87 within specification according to power conditions?
YES
NO
Replace the ETC power relay and then go to Verification of Vehicle Repair procedure.
VERIFICATION OF VEHICLE REPAIR E4FAB43E
Refer to DTC P0112.

DTC P1618 PEDAL SENSOR 5V SUPPLY ERROR
COMPONENT LOCATION E8A8AF76
SEGFL6866L
DESCRIPTION E01DD483
home mode is performed by ETCM to control engine.
When both of them are defective, vehicle is driven at idle.
2. DTC DESCRIPTION
IF the output voltage of accelerator pedal sensor is below 4.2 V or above 5 V for 0.16 sec. or more, ETCM judges
this as power supply problem of accelerator pedal and DTC is set. The possible cause may be short to ground, short
to power or defective ETCM. If both of idle switches are normal, engine maintains at idle when accelerator pedal is
not depressed. And limp home mode by accelerator pedal sensor which engine revolution is increased gradually is
possible when pedal is depressed.
DTC DETECTING CONDITION E90E528D

Enable
Conditions
Threshold
Accelerator pedal4.2V or Accelerator pedal 5V Short to ground
Value
Short to power
Diagnosis Time 0.16 sec. or more Defective ETCM
Fuel Cut No
Idle mode driving
Fail Safe Fuel Limit No Limp home mode
Engine speed limit
MIL OFF
FL -622 FUEL SYSTEM
SPECIFICATION E0B401CD
2.5k 20% 2.5k 20% 7%2%
Approx. 2k 2.5k 20%77.5%2% 2.5k 20%
SCHEMATIC DIAGRAM EC925AFC

sensor harness

3 2 1
C40 34 35 8
6 5 4
1 2 3 M14
M14
Accelerator pedal
C A B sensor
Accelerator pedal
sensor
ETCM harness
* 43 * 45 46 * * * * * * 53 * 42 43 44 45 46 47 48 49 50 51 52 53 54
* 29 30 31 32 33 * * 36 37 38 39 * * 28 * 30 31 32 33 34 35 36 * 38 39 * *
* * * * 19 * 21 * * 24 25 * * 15 16 17 18 19 20 21 22 * 24 25 26 27
* * * 4 * 6 7 8 * 10 11 * * * * 2 3 4 5 6 7 8 * * * 12 13 14
E20 C40
SEGFL61451L
MONITOR SCANTOOL DATA EDDFD03B
NOTE
SEGFL6132L
TERMINAL & CONNECTOR INSPECTION EDCE8FAC
Refer to DTC P0112.

FL -624 FUEL SYSTEM
SIGNAL CIRCUIT INSPECTION EFD145B1
NOTE
M14

Terminal 4: Ground
SEGFL6146L
M14
sensor

Terminal 4: Ground
SEGFL6147L
Specification: Pedal DEMAND power approx. 0 V

YES
NO
M14

3 2 1
Terminal 4: Ground
42 43 44 45 46 47 48 49 50 51 52 53 54
6 5 4 28 * 30 31 32 33 34 35 36 * 38 39 * *
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14

C40
SEGFL6148L

sensor

Terminal 4: Ground 42 43 44 45 46 47 48 49 50 51 52 53 54
Terminal 5: Pedal s/w(NO) 28 * 30 31 32 33 34 35 36 * 38 39 * *
6 5 4
15 16 17 18 19 20 21 22 * 24 25 26 27
* 2 3 4 5 6 7 8 * * * 12 13 14

C40
SEGFL6149L
YES

FL -626 FUEL SYSTEM
NO
3) Measure voltage between terminals 1 and 2 of accelerator pedal sensor harness connector and chassis ground.
M14
3 2 1
v
SEGFL6676L
Specification: Below 0~0.1 V
YES
NO
3) Measure resistance between terminal 1, 2 of the accelerator pedal sensor harness connector and chassis
ground.
M14
3 2 1

SEGFL6677L
YES
NO
GROUND CIRCUIT INSPECTION EEC7CB3B
1. Ground Short to Power Inspection
NOTE
It is possible to check it from accelerator pedal sensor side connector if it is not easy to disconnect M14 connector.
FL -628 FUEL SYSTEM
M14
3 2 1
v
SEGFL6678L
YES
NO
3) Measure resistance between terminal 3 of accelerator pedal sensor harness connector and terminal 8 of
ETCM(C40).
M14
3 2 1
C40
SEGFL6679L

YES
NO
COMPONENT INSPECTION EFF8B00C
NOTE
2. Is it normal that the diagnostic troubleshooting is performed?
YES
NO
NOTE
In most cases, the ETCM is not defective. Investigate thoroughly before replacing the ETCM. Check the poor con-
nection of connector and communication cable. And check the in/out power condition of ETCM.
VERIFICATION OF VEHICLE REPAIR EE49938C
Refer to DTC P0112.

FL -630 FUEL SYSTEM
DTC P1619 AIR PRESSURE 5V SUPPLY ERROR
COMPONENT LOCATION E3A43B6D
SEGFL6501L
DESCRIPTION E1D79AFF
Booster air pressure sensor is located on the intake manifold and is built-in together with intake air temperature
sensor. Booster air pressure sensor measures air pressure entering a cylinder as an absolute pressure sensor and
relays signals to ETCM. ETCM uses these signals for injection quantity correction, injection time correction.
2. DTC DESCRIPTION
If the output voltage of the booster air pressure sensor is below 4.2V or above 5V for more than 60 seconds, the
ETCM judges this as power supply problem of booster air pressure sensor and DTC is set. The possible cause may
be short to ground, short to power or defective ETCM.
DTC DETECTING CONDITION EFA6E9D3

Enable
At starting/ At idle/ At driving
Conditions
Threshold
Booster air pressure sensor4.2V or Booster air pressure sensor5V Short to ground
Value
Short to power
Diagnosis Time Above 60 sec. Defective ETCM
Fuel Cut No
Control based on booster air
pressure sensor 4.6V
MIL OFF
SPECIFICATION E7B036C2

Temp.( )
Min Type Max
01 5384 5734 6085
201 2311 2438 2565
401 1077 1141 1205
801 294 315 337
350
300
Air pressure [kPa]
250
200
150
100
50
Sensor Connector
0
1.06 1.45 1.83 2.21 2.59 2.97 3.35 3.74 4.12 4.50 4.88
Output voltage [V]
SEGFL6680L
SCHEMATIC DIAGRAM EF090A8C
ETCM Intake air temperature

Air
temper- Booster
sensor harness
Ground ature pressure 5V
E20
4 3 2 1
4 3 1 2
Booster pressure
sensor E25
E25
ETCM harness
E20 C40
SEGFL6681L
FL -632 FUEL SYSTEM
MONITOR SCANTOOL DATA EAA228EB
4. Monitor "Booster Air Pressure Sensor" parameter on the scan tool.
NOTE
Booster air pressure sensor data at the rated revolution

SEGFL6682L
TERMINAL & CONNECTOR INSPECTION E58AF94E
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E6B32D86
E25
4 3 2 1 Terminal 2: 5 V supply
v
disconnected at idle
SEGFL6683L
YES
NO
E25
4 3 2 1 Terminal 2: 5 V supply
Terminal 4: Ground
v
SEGFL6684L

FL -634 FUEL SYSTEM
YES
NO
3) Measure resistance between terminal 1 of the booster air pressure sensor harness connector and chassis
ground.
E25
4 3 2 1
Terminal 4: Ground

SEGFL6685L
YES
NO
CONTROL CIRCUIT INSPECTION ECB9F0FC
E25

4 3 2 1
Terminal 4: Ground
v
SEGFL6686L
Specification: ETCM output power approx. 5.2V
YES
NO
Go to "Power Short to Power Inspection" procedure.
2. Power Short to Power Inspection
E25

4 3 2 1
Terminal 4: Ground
v
SEGFL6687L

FL -636 FUEL SYSTEM
YES
Go to "Power Short to Ground Inspection" procedure.
NO
E25

4 3 2 1
Terminal 4: Ground
SEGFL6688L
YES
NO
COMPONENT INSPECTION EE56BB5F

YES
NO
CAUTION
VERIFICATION OF VEHICLE REPAIR E8F1317D
Refer to DTC P0112.

FL -638 FUEL SYSTEM
DTC P1640 CAN COMMUNICATION ERROR
COMPONENT LOCATION E38287C7
SEGFL6001L
DESCRIPTION EC6EB1D8
There are various control modules to control vehicle for computerization in the vehicle. These modules receive much
information through many sensors or switches and controls system for optimization of vehicle. It became necessary to
use together and share information of sensors between each control unit. The CAN communication method has been
adopted to the vehicle power train control(engine, automatic transaxle, ABS etc.) to make high speed communication
possible as well as to be strong to outside noise.
ETCM and automatic transmission control module perform active control after shared with such signals as engine
revolution, accelerator position sensor, shift range, torque reduction etc. through CAN communication. And ETCM
and ABS control module perform active control after shared with such signals as brake and engine revolution through
CAN communication.
2. DTC DESCRIPTION
The DTC is set when there is communication error between ETCM and each system(engine, automatic transmission,
ABS etc.) for more than 60 seconds. DTC P1640 indicates a short-to-ground in the communication line , open in
communication line, poor connection of connector or defective ETCM. It may be difficult to drive a vehicle normally.
DTC DETECTING CONDITION E61B24BF

Enable
Conditions Poor connection
of connector
Threshold
Impossible communication Open in
Value
communication
Diagnosis Time Above 60 sec. line
Short to ground
Fuel Cut No
Defective ETCM
Impossible to drive in case of
automatic transaxle.
MIL OFF
SPECIFICATION EDCBB5EE
ETCM
Self-diagnosis
harness
CAN CAN
HIGH LOW
1 2 3 4 5 6 7 8
C40 52 53 9 10 11 12 13 14 15 16
10 2
Self-diagnosis M15
connector M15
ETCM harness
E20 C40
SEGFL6689L
MONITOR SCANTOOL DATA E5DD9DEF
SEGFL6629L

FL -640 FUEL SYSTEM
YES
NO
Turn the ignition OFF. Disconnect scan tool and repeat above step(step 1 to step 4) 2 or 3 times. If same symptom
occurs, proceed step below.
TERMINAL & CONNECTOR INSPECTION E9FDE94C
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EBF2C0E2
2) Measure waveform of terminal 2(CAN LOW) of the self-diagnostic connector(M15).
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
v
Waveform : IG OFF ON
SEGFL6757L
Specification: CAN(LOW) Communication supply power approx. 2.5V
3) Measure voltage between terminal 10(CAN HIGH) of the self-diagnostic connector(M15) and chassis ground.
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
v
At IG OFF ON output waveform
SEGFL6690L
Specification: CAN(HIGH) communication supply power approx. 2.5 V
YES
NO
3) Measure resistance between terminal 10 of the self-diagnostic connector(M15) and terminal 52 of ETCM con-
nector(C40).
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
C40
SEGFL6691L
4) Measure resistance between terminal 2 of the self-diagnostic connector(M15) and terminal 53 of ETCM connec-
tor(C40).
FL -642 FUEL SYSTEM
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16
C40
SEGFL6692L
YES
NO
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16

SEGFL6693L
M15
1 2 4 5 6 7 8
9 10 12 13 14 15 16

SEGFL6694L
YES
NO
COMPONENT INSPECTION E8DF3CEB
YES
NO
CAUTION
VERIFICATION OF VEHICLE REPAIR EB55CEE1
Refer to DTC P0112.

FL -644 FUEL SYSTEM
DTC P1651 CHECK ENGINE LAMP DRIVE FAULT
COMPONENT LOCATION E1821B3F
SEGFL6762L
DESCRIPTION EEB88AF7
If power is supplied to ETCM from battery, the ETCM will activate. The ETCM receives signals from crank angle
sensor and accelerator pedal sensor etc. After comparing and calculating control logic stored in micro controller and
EEPROM with the input signals, the ETCM controls injectors, various solenoids and relays for making optimum drive
condition of engine. Also the ETCM informs a driver and technicians of malfunction information if there is a serious
problem in drivability after performing diagnostic troubleshooting in such parts as self test of ETCM, various sensors
and actuators etc. for reliability of electronic control. The ETCM has feature to cut off control system to protect system
and prevent risk condition due to wrong control.
2. DTC DESCRIPTION
The DTC is set when there is malfunction in internal central process unit and damage in internal circuit of input and
output. It is impossible to start the engine and to drive the vehicle. The malfunction indicator lamp will not come on
at the ignition ON.
DTC DETECTING CONDITION E3A48267

Enable
Conditions
Threshold
MIL ON all the time
Value Short to ETCM
output ground
Diagnosis Time Above 60 seconds
Fuel Cut No
Possible to start the engine and
to drive the vehicle.
MIL OFF
SCHEMATIC DIAGRAM EDA3B5D5
<D6CB engine>
FUSE 32 Middle connection connector

5A
harness side
instrument cluster
1 2 3 4 5 6 7 * *
10 11 12 13 * 15 16 * 18 * 20
CHECK
ENGINE
15 MC04
MC04
46
ETC
ETCM harness
E20 C40
SEGFL6695L
FL -646 FUEL SYSTEM
<D6CA engine>
FUSE 31
5A Middle connection connector
harness side
1 2 3 4 5 6 7 * *
10 11 12 13 14 15 16 * 18 * 20
CHECK
ENGINE
15 MC04
MC04
46
ETC
ETCM harness
E20 C40
SEGFL6796L
TROUBLESHOOTING HINTS E14EEE17
1. Lamp Actuator Test Inspection
4) Select check engine lamp from actuator test and press ENTER after matching operation condition.
SEGFL6696L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION EAB71818
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EAD8BA5B
1. Check Engine Signal Voltage Inspection
2) Leave the connector(MC04) connected.
3) Turn the ignition ON and measure voltage between terminal 15 of connector(MC04) and chassis ground.
There may be time delay for 3~4 seconds.
FL -648 FUEL SYSTEM
MC04
1 2 3 4 5 6 7 * *
10 11 12 13 * 15 16 * 18 * 20
v
SEGFL6697L
Specification: Check engine power approx. 25V
YES
Go to "Check Engine Short to Ground Inspection" procedure.
NO
Check open in fuse #32 and go to "Component Inspection" procedure.
2. Check Engine Short to Ground Inspection
2) Disconnect the ETCM connector(E20,C40) and the connector(MC04).
3) Measure resistance between terminal 46 of ETCM connector(C40) and chassis ground.
C40
SEGFL6698L
YES
NO
COMPONENT INSPECTION E890EB23
1. Check Engine Lamp Component Inspection
2) Remove the check engine lamp.
3) Check the filament of check engine lamp.
4) Apply power to check engine lamp and turn the lamp on.
Specification: Lamp ON
2. Is the lamp turned on normally?
YES
NO
Replace the lamp and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EE57EAAF
Refer to DTC P0112.

FL -650 FUEL SYSTEM
DTC P1652 OVERHEAT LAMP DRIVE FAULT
COMPONENT LOCATION ED6FA3A3
SEGFL6763L
DESCRIPTION E0E998F0
The ETCM monitors circuit problem of each sensor and actuator, problem of engine drive performance and operation
condition of ETCM itself etc. After the ETCM performed self-test of controller itself and troubleshooting of various
sensors and actuators, the ETCM informs a driver of malfunction as check engine lamp ON if a serious problem in
drivability occurs.The overheat lamp comes off whenever the ignition turns on if the vehicle is normal.
Using overheat lamp test among actuator tests of scan tool, the operation condition of the overheat lamp can be
checked in brief. If the overheat lamp comes on while driving, stop the vehicle and troubleshooting in cooling system
should be performed.
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in engine overheat lamp for more than 60 seconds. DTC P1652
indicates a short-to-ground in the lamp output of ETCM. It is possible to drive but the proper action should be taken
through a prompt check.
DTC DETECTING CONDITION E72EB03B

Enable
Conditions
Threshold
Engine coolant overheat lamp ON all the time
Value Short to ETCM
output ground
Fuel Cut No
to drive the vehicle.
MIL OFF
SCHEMATIC DIAGRAM EF5D1C4C
<D6CB engine>
FUSE 32
5A
Middle connection connector
harness side
instrument cluster
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
Overheat
11 MC01
MC01
47
ETC
ETCM harness
E20 C40
SEGFL6699L
FL -652 FUEL SYSTEM
<D6CA engine>
FUSE 31
5A
harness side
Dashboard
1 2 3 4 5 * 7 * 9 10
11 12 13 14 * 16 17 18 * 20 21 *
Overheat
11 MC01
MC01
47
ETC
ETCM harness
E20 C40
SEGFL6797L
TROUBLESHOOTING HINTS EFBD88A3
4) Select the overheat lamp from actuator test and press ENTER after matching operation condition.
SEGFL6700L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION EA2A2EBA
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E16E9C49
1. Overheat Signal Voltage Inspection
3) Measure voltage between terminal 11 of connector(MC01) and chassis ground.

FL -654 FUEL SYSTEM
MC01
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
v
SEGFL6701L
Specification: Overheat supply power B V
YES
Go to "Overheat Control Voltage Inspection" procedure.
NO
Go to "Overheat Short to Ground Inspection" procedure.
2. Overheat Control Voltage Inspection
1) Disconnect the connector(MC01).
3) Measure voltage between terminal 11 of the connector(MC01) and chassis ground.
MC01
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
v
SEGFL6702L
Specification: Overheat supply power approx. 4~5V

YES
NO
Go to "Overheat Short to Ground Inspection" procedure.
3. Overheat Short to Ground Inspection
2) Disconnect the ETCM connector(E20, C40) and the connector(MC01).
3) Measure resistance between terminal 47 of the ETCM connector(E20, C40) and chassis ground.
C40
SEGFL6703L
YES
NO
Repair short to ground and go to "Verification of Vehicle Repair" procedure.
COMPONENT INSPECTION E3146FBE
1. Overheat Lamp Component Inspection
2) Remove the overheat lamp.
3) Check the filament of overheat lamp.
4) Apply power to overheat lamp and turn the lamp on.

FL -656 FUEL SYSTEM
YES
NO
Replace the overheat lamp and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EAFB58E2
Refer to DTC P0112.

DTC P1653 ENG BRAKE INDICATE LAMP DRIVE FAULT
COMPONENT LOCATION E844ECDE
SEGFL6764L
DESCRIPTION E00E1FCD
drivability occurs.The engine brake lamp comes off whenever the ignition turns on if the vehicle is normal.
Using engine brake lamp test among actuator tests of scan tool, the operation condition of the engine brake lamp can
be checked in brief. If the engine brake lamp comes on while driving, troubleshooting in engine brake system should
be performed.
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in engine brake lamp for more than 60 seconds. DTC P1653
DTC DETECTING CONDITION E1690EBD

Enable
Conditions
Threshold
Engine brake lamp ON all the time
Value Short to ETCM
output ground
Fuel Cut No
Fail Safe Fuel Limit No Possible to drive the vehicle.
MIL OFF
FL -658 FUEL SYSTEM
SCHEMATIC DIAGRAM E1CE45F9
<D6CB engine>
FUSE 32
5A
harness side
instrument cluster
1 2 3 4 5 * 7 8 9
10 11 12 13 14 15 16 17 18 19 *
Engine
brake
15 MC05
MC05
48
ETC
ETCM harness
E20 C40
SEGFL6704L
<D6CA engine>
FUSE 31
5A
harness side
Dashboard
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21 22
15 MC08
MC08
48
ETC
ETCM harness
E20 C40
SEGFL6798L
TROUBLESHOOTING HINTS E20E4ACD
4) Select the engine brake lamp from actuator test and press ENTER after matching operation condition.
FL -660 FUEL SYSTEM
SEGFL6705L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION E30511AE
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E36DA32B
1. Engine Brake Signal Voltage Inspection

3) Measure voltage between terminal 15 of connector(MC05) and chassis ground. [D6CB engine]
Measure voltage between terminal 15 of connector(MC08) and chassis ground. [D6CA engine]
MC05 [D6CB engine]

MC08 [D6CA engine]
1 2 3 4 5 * 7 8 9
10 11 12 13 14 15 16 17 18 19 *
v
SEGFL6706L
Specification: Engine brake supply power B V
YES
Go to "Engine Brake Control Voltage Inspection" procedure.
NO
Go to "Engine Brake Short to Ground Inspection" procedure.
2. Engine Brake Control Voltage Inspection
1) Disconnect the connector(MC05). [D6CB engine]

Disconnect the connector(MC08). [D6CA engine]
MC05 [D6CB engine]

MC08 [D6CA engine]
1 2 3 4 5 * 7 8 9
10 11 12 13 14 15 16 17 18 19 *
v
SEGFL6707L
FL -662 FUEL SYSTEM
Specification: Engine brake signal voltage approx. 0.4V
YES
NO
Go to "Engine Brake Short to Ground Inspection" procedure.
3. Engine Brake Short to Ground Inspection
3) Measure resistance between terminal 48 of the ETCM connector(E20, C40) and chassis ground.
C40

SEGFL6708L
YES
NO
Repair short to ground and go to "Verification of Vehicle Repair" procedure.

COMPONENT INSPECTION EE4186FC
1. Engine Brake Lamp Component Inspection
2) Remove the engine brake lamp.
3) Check the filament of engine brake lamp.
4) Apply power to engine brake lamp and turn the lamp on.
YES
NO
Replace the engine brake lamp and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E9CAB34E
Refer to DTC P0112.

FL -664 FUEL SYSTEM
DTC P1654 EXHAUST BRAKE DRIVE FAULT
COMPONENT LOCATION E6EDCA10
SEGFL6765L
drivability occurs.The exhaust brake lamp comes off whenever the ignition turns on if the vehicle is normal.
Using exhaust brake lamp test among actuator tests of scan tool, the operation condition of the exhaust brake lamp
can be checked in brief. If the exhaust brake lamp comes on while driving, troubleshooting in exhaust brake system
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in exhaust brake lamp for more than 60 seconds. DTC P1654
DTC DETECTING CONDITION EDF2DEC6

Enable
Conditions
Threshold Short to ETCM
Engine brake lamp ON all the time
Value output ground
Defective data
setup
Fuel Cut No
Possible to drive the vehicle
normally.
MIL OFF
SCHEMATIC DIAGRAM E12DC833

harness side
6 Dashboard
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
11
1 MC01
MC01
43
ETC
ETCM harness
E20 C40
SEGFL6709L
TROUBLESHOOTING HINTS EBE1B4D1
4) Select the exhaust brake from actuator test and press ENTER after matching operation condition.
FL -666 FUEL SYSTEM
SEGFL6710L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION E0E9FB4F
Refer to DTC P0112.
CONTROL CIRCUIT INSPECTION EEC0F67A
1. Exhaust Brake Signal Voltage Inspection

MC01
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
SEGFL6711L
Specification: Exhaust brake signal power 4~5V [D6CB engine]

Specification: Exhaust brake signal power 0.29V [D6CA engine]
YES
Go to "Exhaust Brake Control Voltage Inspection" procedure.
NO
Go to "Exhaust Brake Control Short to Power Inspection" procedure.
2. Exhaust Brake Control Voltage Inspection
1) Disconnect the connector(MC01).
3) Measure voltage between terminal 1 of the connector(MC01) and chassis ground.

FL -668 FUEL SYSTEM
MC01
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
SEGFL6712L
Specification: Exhaust brake signal voltage approx. 24 V [D6CB engine]

Specification: Exhaust brake signal voltage approx. 0.09 V [D6CA engine]
YES
NO
Go to "Exhaust Brake Control Short to Power Inspection" procedure.
3. Exhaust Brake Control Short to Power Inspection
3) Measure voltage between terminal 43 of the ETCM connector(C40) and chassis ground.
C40
v
SEGFL6713L
YES
NO
Repair short to power and go to "Verification of Vehicle Repair" procedure.
COMPONENT INSPECTION E95CAC3A
1. Exhaust Brake Lamp Component Inspection
2) Remove the exhaust brake lamp.
3) Check the filament of exhaust brake lamp.
4) Apply power to exhaust brake lamp and turn the lamp on.
YES
NO
Replace the exhaust brake lamp and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EA664DDC
Refer to DTC P0112.

FL -670 FUEL SYSTEM
DTC P1655 ENG BRAKE LO/HI DRIVE FAULT
COMPONENT LOCATION E542D03D
SEGFL6764L
DESCRIPTION ECB3BE5A
The jake brake is located on the cylinder head and is the system to reduce vehicle speed by using magnetic valve and
opening the exhaust valve of engine. If the jake brake system is used with foot brake when reducing vehicle speed,
the brake system will be optimum performance. ETCM controls jake brake according to switch operation ranging from
1 to 3. If the engine brake lamp is illuminated while driving, the jake brake system should be checked.
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in jake brake lamp for more than 60 seconds. DTC P1655
indicates a short-to-power in the output of ETCM or the data setup problem of engine controller. It is possible to drive
but the proper action should be taken through a prompt check.
DTC DETECTING CONDITION EC4F82C4

Enable
Conditions
Engine brake LO/HI
Value output ground
Defective data
setup
Fuel Cut No
normally.
MIL OFF
SCHEMATIC DIAGRAM E4F616FC
<D6CB engine>
Jake brake solenoid

harness
4 3 2 1
#2 #1 #3
8 7 6 5
12 11 10 *
11 EE01 12
EE01
44 45
ETC
ETCM harness
E20 C40
SEGFL6714L
FL -672 FUEL SYSTEM
<D6CA engine>
Jake brake solenoid

harness
8 EC05
#2 #1 #3 4 3 2 1
8 7 6 5
6 EC05 5
EC05
44 45
ETC
ETCM harness
E20 C40
SEGFL6799L
TROUBLESHOOTING HINTS E5B9CEEB
4) Select the engine brake LOW/HIGH from actuator test and press ENTER after matching operation condition.
SEGFL6715L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION ED46BC69
Refer to DTC P0112.
CONTROL CIRCUIT INSPECTION E7AB90A5
1. Jake Brake Control Voltage Inspection
1) Disconnect the jake brake solenoid valve connector(EE01). [D6CB engine]

Disconnect the jake brake solenoid valve connector(EC05). [D6CA engine]
3) Measure voltage between terminal 11 of the jake brake solenoid valve connector(EE01) and chassis ground.
[D6CB engine]
Measure voltage between terminal 6 of the jake brake solenoid valve connector(EC05) and chassis ground.
[D6CA engine]
FL -674 FUEL SYSTEM
<D6CB engine>
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
<D6CA engine>
EC05
4 3 2 1
8 7 6 5
v
SEGFL6716L
Specification: Jake brake control power approx. 25.2V
YES
NO
Go to "Jake Brake Control Short to Power Inspection" procedure.
2. Jake Brake Control Short to Power Inspection
1) Disconnect the ETCM connector(E20, C40) and the jake brake solenoid valve connector(EE01). [D6CB engine]
Disconnect the ETCM connector(E20, C40) and the jake brake solenoid valve connector(EC05). [D6CA engine]
3) Measure voltage between terminal 44 of the ETCM connector(C40) and chassis ground.
C40
v
SEGFL6717L
YES
NO
VERIFICATION OF VEHICLE REPAIR EF703FDC
Refer to DTC P0112.

FL -676 FUEL SYSTEM
DTC P1656 ENG BRAKE MED/HI DRIVE FAULT
COMPONENT LOCATION EF328A65
SEGFL6764L
DESCRIPTION E08CCBDC
The jake brake is located on the cylinder head and is the system to reduce vehicle speed by using magnetic valve and
opening the exhaust valve of engine. If the jake brake system is used with foot brake when reducing vehicle speed,
the brake system will be optimum performance. ETCM controls jake brake according to switch operation ranging from
1 to 3. If the engine brake lamp is illuminated while driving, the jake brake system should be checked.
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in jake brake lamp for more than 60 seconds. DTC P1656
indicates a short-to-power in the output of engine controller or the data setup problem of engine controller. It is
possible to drive but the proper action should be taken through a prompt check.
DTC DETECTING CONDITION E495AAB2

Enable
Conditions
Engine brake MED/HI
Value output ground
Defective data
setup
Fuel Cut No
normally.
MIL OFF
SCHEMATIC DIAGRAM E602F3DC
<D6CB engine>
Jake brake solenoid

harness
4 3 2 1
#2 #1 #3
8 7 6 5
12 11 10 *
11 EE01 12
EE01
44 45
ETC
ETCM harness
E20 C40
SEGFL6718L
FL -678 FUEL SYSTEM
<D6CA engine>
Jake brake solenoid

harness
8 EC05
#2 #1 #3 4 3 2 1
8 7 6 5
6 EC05 5
EC05
44 45
ETC
ETCM harness
E20 C40
SEGFL6800L
TROUBLESHOOTING HINTS E466730D
4) Select the engine brake LOW/HIGH from actuator test and press ENTER after matching operation condition.
SEGFL6849L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION E2D1B4E6
Refer to DTC P0112.
CONTROL CIRCUIT INSPECTION E6A604CB
1. Jake Brake Control Voltage Inspection
1) Disconnect the jake brake solenoid valve connector(EE01). [D6CB engine]

Disconnect the jake brake solenoid valve connector(EC05). [D6CA engine]
3) Measure voltage between terminal 12 of the jake brake solenoid valve connector(EE01) and chassis ground.
[D6CB engine]
Measure voltage between terminal 5 of the jake brake solenoid valve connector(EC05) and chassis ground.
[D6CA engine]
FL -680 FUEL SYSTEM
<D6CB engine>
EE01
4 3 2 1
8 7 6 5
12 11 10 *
v
<D6CA engine>
EC05
4 3 2 1
8 7 6 5
v
SEGFL6719L
Specification: Jake brake control power approx. 25.2V
YES
NO
Go to "Jake Brake Control Short to Power Inspection" procedure.
2. Jake Brake Control Short to Power Inspection
1) Disconnect the ETCM connector(E20, C40) and the jake brake solenoid valve connector(EE01). [D6CB engine]
Disconnect the ETCM connector(E20, C40) and the jake brake solenoid valve connector(EC05). [D6CA engine]
3) Measure voltage between terminal 45of the ETCM connector(C40) and chassis ground.
C40
v
SEGFL6720L
YES
NO
VERIFICATION OF VEHICLE REPAIR E4AD8462
Refer to DTC P0112.

FL -682 FUEL SYSTEM
DTC P1657 AIR HEATER INDICATE LAMP DRIVE FAULT
COMPONENT LOCATION E4D72A52
SEGFL6766L
DESCRIPTION E47FE8CB
The air heater heats air entering into combustion chamber when the engine is cold to make diesel spread and ignite
well and functions to reduce soot from exhaust gas when the engine is cold. ETCM controls the drive and drive
time of engine pre-heat auxiliary relay to supply power to air heater based on such information as the engine coolant
temperature and the ignition key on. And the ETCM displays power supply status of air heater through gage lamp to
a driver.
Generally the air heater lamp comes off when the ignition turns ON but comes on as much as pre-heat time according
to engine temperature.
Using air heater lamp test among actuator tests of scan tool, the operation condition of the air heater lamp can be
checked in brief. If the air heater lamp comes on while driving, troubleshooting in pre-heat circuit and relay system
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in air heater lamp for more than 60 seconds. It is possible to
drive but the proper action should be taken through a prompt check.
DTC DETECTING CONDITION EAC01CC3

Enable
Conditions
Threshold
Engine pre-heat lamp ON all the time
Value Short to ETCM
output ground
Fuel Cut No
to drive the vehicle normally.
MIL OFF
SCHEMATIC DIAGRAM EE3FECEA
D6CB engine:
FUSE 32 5 A
D6CA engine: Middle connection connector
FUSE 31 5 A harness
instrument cluster
1 2 3 4 5 6 7 * *
10 11 12 13 * 15 16 * 18 * 20
heater lamp
11 MC04
MC04
49
ETC
ECM harness
E20 C40
SEGFL6721L
TROUBLESHOOTING HINTS EEAD5CD8
4) Select the air heater lamp from actuator test and press ENTER after matching operation condition.
FL -684 FUEL SYSTEM
SEGFL67001L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION E4930DD5
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EEFE9BDB
1. Air Heater Signal Voltage Inspection

D6CB engine : MC04

D6CA engine : MC03
1 2 3 4 5 6 7* *
10 11 12 13 * 15 16 * 18 * 20
v
SEGFL6722L
Specification: Air heater power 25 V
YES
Go to "Air Heater Short to Ground Inspection" procedure.
NO
Check open in fuse #32 and go to "Component Inspection" procedure. [D6CB engine]
Check open in fuse #31 and go to "Component Inspection" procedure. [D6CA engine]
2. Air Heater Short to Ground Inspection
1) Turn the ignition OFF. Leave the engine OFF.
3) Measure resistance between terminal 49 of the ETCM connector(C40) and chassis ground.
C40

SEGFL6723L

FL -686 FUEL SYSTEM
YES
NO
COMPONENT INSPECTION EAD8512E
1. Air Heater Lamp Component Inspection
2) Remove the air heater lamp.
3) Check the filament of air heater lamp.
4) Apply power to air heater lamp and turn the lamp on.
Specification: lamp on.
YES
NO
Replace the air heater lamp and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR EDCD7A7F
Refer to DTC P0112.

DTC P1658 AIR HEATER SUB RELAY DRIVE FAULT
COMPONENT LOCATION E845DA1A
< D6CB engine >
< D6CA engine >
SEGFL6867L
DESCRIPTION ECEA1E58
a driver.
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in air heater lamp for more than 60 seconds and the lamp blinks.
It is possible to drive but the proper action should be taken through a prompt check.
FL -688 FUEL SYSTEM
DTC DETECTING CONDITION EF24C563

Enable
Conditions
Threshold
Air heater sub-relay
Value Short to ETCM
output ground
Fuel Cut No
Pre-heat lamp blinking
Air heater overheating
MIL OFF
SPECIFICATION EEE09F6B
35(20) 35 when applying power 35 when cutting off power
240 10% Continuity :1-2 Infinite: 1-2

Relay type : normal open type
Temperature Above 0 0 C -3~-6 -26~-28 Pre-heat time

Pre-heat (sec.) 0 10 30 60 28
SCHEMATIC DIAGRAM EDA27AF7
FUSE 47 FUSE 32 Air heater sub-relay

10 A 5A harness side
ETC Air heater

50 sub-relay
1
5 * 3
1 5 3 2
M97
ETCM harness
E20 C40
SEGFL6724L
TROUBLESHOOTING HINTS E25A1B0E
4) Select the air heater sub-relay from actuator test and press ENTER after matching operation condition.
FL -690 FUEL SYSTEM
SEGFL6725L
2. Is the operation sound of air heater relay from relay box heard normally?
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION E67FAD93
Refer to DTC P0112.
CONTROL CIRCUIT INSPECTION E857D71B
1. Air Heater Sub-relay Control Voltage Inspection
1) Disconnect the air heater sub-relay(M97).
3) Measure the voltage of terminal 3(86) of the air heater sub-relay harness side connector.
M97
1
2
5 * 3
v
SEGFL6726L
Specification: ETCM output power approx. 4V
YES
Go to "Air Heater Sub-relay Control Open Inspection" procedure.
NO
Go to "Control Short to Ground Inspection" procedure.
2. Control Short to Ground Inspection
2) Disconnect fuse #32(5A), fuse #47(10A), air heater sub-relay(M97), ETCM connector(E20, C40).
3) Measure resistance between terminal 3 of air heater sub-relay and chassis ground.
M97
1
2
5 * 3

SEGFL6727L
4) Measure resistance between terminal 50 of ETCM(C40) and chassis ground.

FL -692 FUEL SYSTEM
C40

SEGFL6728L
YES
NO
COMPONENT INSPECTION E7D853A5
1. Air Heater Sub-relay Component Resistance Inspection
2) Remove the air heater sub-relay(M97).
3) Measure resistance between terminal 3 and 5 of air heater sub-relay.
5 3
M97
SEGFL6729L
Specification: 240 10%(20)
4) Is the coil resistance of air heater sub-relay normal?
YES
Go to "Air Heater Sub-relay Component Operation Inspection" procedure.

NO
Replace the air heater sub-relay and then go to "Verification of Vehicle Repair" procedure.
2. Air Heater Sub-relay Component Operation Inspection
3) Apply battery power to terminal 5 of air heater sub-relay, provide ground to terminal 3 of air heater sub-relay.
4) Measure resistance between terminal 1 and 2 of the air heater sub-relay.
B+ V 5 3
M97
SEGFL6730L
Specification: Apply power: Infinite

Cut-off power: Continuity
5) Is the resistance of air heater sub-relay normal according to power condition?
YES
NO
CAUTION
Repeat above component inspection 2~3 times.
VERIFICATION OF VEHICLE REPAIR E8EE6E22
Refer to DTC P0112.

FL -694 FUEL SYSTEM
DTC P1659 CRS/RSG/PTO INDICATE LAMP DRIVE FAULT
COMPONENT LOCATION E31F1FEC
SEGFL6767L
DESCRIPTION E0D44A1C
The CRS is the function to control a constant vehicle speed at a fixed speed. RSG is the function to limit maximum
speed of vehicle by limiting fuel supply. PTO is the function to maintain engine at a constant speed regardless of load
to operate auxiliary units.
ETCM displays the operation status of CRS/RSG/PTO through gage warning lamps to a driver.
Using warning lamp test among actuator tests of scan tool, the operation condition of the warning lamp can be
checked in brief.
2. DTC DESCRIPTION
The DTC is set when there is a short to drive circuit in CRS/RSG/PTO for more than 60 seconds. It is possible to
drive but the proper action should be taken through a prompt check.
DTC DETECTING CONDITION EEF9CCA8

Enable
Conditions
Threshold
CRS/RSG/PTO lamp ON all the time
Value Short to ETCM
output ground
Fuel Cut No
to drive the vehicle normally.
MIL OFF
SCHEMATIC DIAGRAM E07B0DD6
D6CB engine:
FUSE 32 5 A
D6CA engine: Middle connection connector
FUSE 31 5 A harness side
instrument cluster
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
Engine
PTO
21 MC01
MC01
51
ETC
ECM harness
E20 C40
SEGFL6731L
TROUBLESHOOTING HINTS EE7B67C7
4) Select the CRUISE/RSG/PTO lamp from actuator test and press ENTER after matching operation condition.
FL -696 FUEL SYSTEM
SEGFL6732L
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION E073B54A
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E7C5BADE
1. Engine PTO Signal Voltage Inspection

MC01
1 2 3 4 5 * 7 * 9 10
11 12 * 14 * 16 17 18 * 20 21 *
v
SEGFL67331L
Specification: Engine CRS/RSG/PTO supply power approx. 25 V
YES
Go to "Engine PTO Short to Ground Inspection" procedure.
NO
Check open in the fuse #32 and go to "Component Inspection" procedure.
2. Engine PTO Short to Ground Inspection
3) Measure resistance between terminal 51 of the ETCM connector(C40) and chassis ground.
C40

SEGFL6734L
YES
FL -698 FUEL SYSTEM
NO
COMPONENT INSPECTION EE05FD5A
1. Engine PTO Lamp Component Inspection
2) Remove the engine PTO lamp.
3) Check the filament of the engine PTO lamp.
4) Apply power to the engine PTO lamp and turn the lamp on.
Specification: Lamp on
YES
NO
Replace the engine PTO lamp and then go to "Verification of Vehicle Repair" procedure.
VERIFICATION OF VEHICLE REPAIR E5FDA3AF
Refer to DTC P0112.

DTC P1999 AIR HEATER MALFUNCTION
COMPONENT LOCATION E0359ABD
<D6CB engine >
<D6CA engine >
SEGFL67611L
DESCRIPTION EB51BEBE
a driver.
2. DTC DESCRIPTION
The DTC is set when the drive voltage of air heater entering into ETCM differs from air heater control condition of
ETCM. The probable causes are air heater drive circuit and relay. In this case ETCM warns a driver by blinking a
pre-heat lamp. It is possible to drive but the proper action should be taken through a prompt check.
FL -700 FUEL SYSTEM
DTC DETECTING CONDITION EF5BAE64

Enable
Ignition ON
Conditions
Threshold
Air heater opposite operation according to operation condition
Value
Short to ETCM
Diagnosis Time Above 60 seconds output ground
Fuel Cut No Possible normal drive
Pre-heat lamp ON(Initial starting
Fuel Limit No
Fail Safe problem, over-white smoke)
Air heater operation stop(Pre-heat
MIL OFF
overheating)
SPECIFICATION EC5A94F0
35(20) 35 when applying power 35 when cutting off power
240 10% Continuity :12 Infinite: 12

Relay type : normal open type
Temperature Above 0 0 C -3~-6 -26~-28 Pre-heat time

Pre-heat (sec.) 0 10 30 60 28
SCHEMATIC DIAGRAM EFD9BD30
FUSE 47 FUSE 32 Air heater sub-relay

10 A 5A harness side
ETC Air heater

50 sub-relay
1
5 * 3
1 5 3 2
M97
ETCM harness
E20 C40
SEGFL6724L
TROUBLESHOOTING HINTS EF04C507
4) Select the air heater sub-relay from actuator test and press ENTER after matching operation condition.
FL -702 FUEL SYSTEM
SEGFL6725L
2. Is the operation sound of air heater relay from relay box heard normally?
YES
NO
Go to next step.
3. Lamp Operation Inspection
2) Confirm that engine pre-heat lamp(orange color) comes on(normal condition: off) when the engine coolant tem-
perature is above 0 and the ignition key is in ON position.
3) Confirm that engine pre-heat lamp(orange color) comes off a short time later when the engine coolant temper-
ature is below -5 and the ignition key is in ON position. Also confirm that heater relay operates at the same
time. In addition to, confirm that heater is operated for 28~32 seconds after engine has run.
4) Check a pre-heater system circuit regardless of condition in case that the engine pre-heat lamp blinks.
4. Is the engine pre-heat lamp turned on normally?
YES
NO
Go to next step.
TERMINAL & CONNECTOR INSPECTION E6ACF94A
Refer to DTC P0112.

SIGNAL CIRCUIT INSPECTION EDD612E7
1. Air Heater Sub-relay Power Supply Voltage Inspection
3) Measure the voltage of terminals 1 and 5 of air heater sub-relay harness side connector.
M97
1
2
5 * 3
v
SEGFL6735L
Specification: Battery power(B+ V)
YES
NO
Go to "Air Heater Sub-relay Power Supply Open Inspection" procedure.
2. Air Heater Sub-relay Power Supply Open Inspection
2) Disconnect the air heater sub-relay(M97) and the ETCM connector(E20, C40).
3) Disconnect the fuse #32(5A) and measure resistance between terminal of fuse #32 and terminal 5 of the air
heater sub-relay harness side connector.
M97
1
2
5 * 3
SEGFL6736L
FL -704 FUEL SYSTEM
4) Disconnect the fuse #47(10A) and measure resistance between terminal of fuse #47 and terminal 1 of the air
heater sub-relay harness side connector.

1
2
5 * 3
M97
SEGFL6737L
YES
NO
1) Disconnect fuse #32(5A), fuse #47(10A), air heater sub-relay(M97) and ETCM connector(E20,C40).
3) Measure voltage between terminal 2 of air heater sub-relay harness side connector and chassis ground. [D6CB
engine]
M97
1
2
5 * 3
v
SEGFL6738L
YES
NO
CONTROL CIRCUIT INSPECTION EC2C4A93
1. Air Heater Sub-relay Control Voltage Inspection
3) Measure the voltage of terminal 3 of the air heater sub-relay harness side connector.
M97
1
2
5 * 3
v
SEGFL6739L
Specification: ETCM output power approx. 4V
YES
NO
Go to "Control Open Inspection" procedure.
2. Control Open Inspection
2) Disconnect air heater sub-relay(M97), ETCM connector(E20, C40).
3) Measure resistance between terminal 3 of air heater sub-relay and terminal 50 of ETCM connector(C40).
FL -706 FUEL SYSTEM

1
2
5 * 3
M97
C40
SEGFL6740L
YES
Go to "Control Short to Power Inspection" procedure.
NO
3. Control Short to Power Inspection
1) Disconnect fuse #32(5A), fuse #47(10A), air heater sub-relay(M97) and ETCM connector(E20,C40).
3) Measure voltage between terminal 3 of air heater sub-relay harness side connector and chassis ground.
M97
1
2
5 * 3
v
SEGFL6741L
4) Measure voltage between terminal 50 of ETCM(C40) and chassis ground.

C40
v
SEGFL6742L
YES
NO
COMPONENT INSPECTION E40FC7C8
1. Air Heater Sub-relay Component Resistance Inspection
2) Remove the air heater relay(M97).
3) Measure the coil resistance between terminal 3 and 5 of air heater sub-relay .
5 3
M97
SEGFL6729L
Specification: 240 10%(20)
4) Is the coil resistance of air heater sub-relay normal?
YES
Go to "Air Heater Sub-relay Component Operation Inspection" procedure.

FL -708 FUEL SYSTEM
NO
2. Air Heater Sub-relay Component Operation Inspection
3) Apply battery power to terminal 5 of air heater sub-relay, provide ground to terminal 3 of air heater sub-relay.
4) Measure resistance between terminal 1 and 2 of the air heater sub-relay.
B+ V 5 3
M97
SEGFL6730L
Specification: When applying power: Infinite

When Cut-off power: Continuity
5) Is the resistance of air heater sub-relay normal according to power condition?
YES
Go to "Air Heater Component and Fuse Inspection" procedure.
NO
CAUTION
Repeat above inspection 2 or 3 times.
3. Air Heater Component and Fuse Inspection
2) Check the air heater for broken heater element, poor connection and wide clearance etc.
3) Replace with new fuses as necessary after checking the fuse condition of air heater and getting rid of the prob-
able causes.
4) Are the air heater component and the fuse normal?
YES
NO
Replace the air heater component and defective fuses and then go to "Verification of Vehicle Repair" proce-
dure.
VERIFICATION OF VEHICLE REPAIR EA0CDE8E
Refer to DTC P0112.

FL -710 FUEL SYSTEM
DTC P2149 REMOTE PEDAL SHORT TO GROUND
COMPONENT LOCATION ED9D43A8
SEGFL6768L
DESCRIPTION E3E8D55B
The remote accelerator pedal sensor has been adopted to control engine revolution in PTO mode. Using potentiome-
ter method the remote accelerator pedal sensor changes voltage inputted to ETCM according to sensor opening.
Approximate 0.2V is detected in pedal opening 0% and approx. 3.6V are detected in pedal opening 100%. ETCM
calculates engine revolutions with the change amount of voltage inputted from sensor.
2. DTC DESCRIPTION
The DTC is set when the output voltage of remote accelerator pedal sensor is below 0.2V. The probable causes are
signal short to ground, signal open and poor connection of connector. Engine revolutions are maintained at PTO
basis rpm(650 rpm) when the remote accelerator pedal sensor is not operated with the remote PTO switch ON and
the engine revolutions are increased gradually when the remote accelerator pedal sensor is operated.
DTC DETECTING CONDITION EFBDEA36

Enable
Conditions
Threshold Poor connection
Value Remote APS 0.2V of connector
Open in signal
Short to ground
Fuel Cut No
Remote accelerator lever PTO
Fail Safe Fuel Limit No impossible
MIL OFF
SPECIFICATION E236BD4D
A-C (When not operating) A-C (When operating)
2.5k 20% 2.5k 20% ->7%2%
A-B(When not operating) A-B(When operating) B-C
Approx. 2 2.5k 20% ->77.5%2% 2.5k 20%
SCHEMATIC DIAGRAM E9AB7B72
ETCM
Remote Remote Remote APS harness side

PTO PTO PTO
accel sensor accel
demand ground demand
31 24 25 F E D C B A
C40
A B C
Remote accel pedal
sensor mixer mixer
ECM harness
E20 C40
SEGFL6745L
MONITOR SCANTOOL DATA E2FEDD31
4. Monitor "Remote accel pedal" parameter on the scan tool.
NOTE
The scan tool data indicate operation condition information related to "Remote accel pedal" parameter depending on
DTC detecting conditions.(Refer to pedal signal voltage, pedal opening change parameter.)
FL -712 FUEL SYSTEM
Fig. 1 Data related to "Cruise, PTO SW OFF" at ignition ON Fig. 2 Data related to "Cruise, PTO SW ON" at ignition ON
Fig. 3 Data related to "Cruise, PTO SW ON" at idle Fig. 4 Data related to "Cruise full operation"
(Cruise ON, REMOTE PTO SW OFF)
Fig. 5 Data related to "Remote accelerator sensor full Fig. 6 Data related to "Remote accelerator sensor full
operation" (Cruise, PTO SW ON) operation" (Cruise, Remote PTO SW ON)
SEGFL6746L
Fig. 7 Data related to "Discharge selection" Fig. 8 Data related to "Mixture drive selection"
(Cruise, PTO SW ON) (Cruise, PTO SW ON)
Fig. 9 Data related to "Mixture charge selection" (Cruise, PTO SW ON)

SEGFL6747L
TERMINAL & CONNECTOR INSPECTION EAAC7F38
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION E621D04C
1) Disconnect remote accelerator pedal sensor connector(Mixer).
3) Measure voltage between terminal A, C of the remote accelerator pedal sensor harness side connector and
chassis ground.
FL -714 FUEL SYSTEM
Mixer
F E D C B A Terminal B: Remote PTO sensor ground
v
With remote accelerator pedal sensor connector
disconnected
SEGFL6748L
Specification: Remote accelerator pedal supply power approx. 5 V
YES
NO
2) Disconnect remote accelerator pedal sensor connector(Mixer) and ETCM connector(E20, C40).
3) Measure resistance between terminal A of remote accelerator pedal sensor connector and terminal 31 of ETCM
connector(C40).
Mixer

Terminal C: Remote PTO accelerator pedal
sensor
C40

SEGFL6749L
4) Measure resistance between terminal C of remote accelerator pedal sensor connector and terminal 25 of ETCM
connector(C40).
Mixer
Terminal A: Remote PTO accelerator demand
C40

SEGFL6750L
YES
NO
3) Measure resistance between terminal A, C of remote accelerator pedal sensor connector and chassis ground.
Mixer

SEGFL6751L
YES

FL -716 FUEL SYSTEM
NO
GROUND CIRCUIT INSPECTION E979F098
3) Measure resistance between terminal B of the remote accelerator pedal sensor harness side connector and
chassis ground.
Mixer
F E D C B A
Terminal C: Remote PTO accelerator pedal sensor

SEGFL6752L
YES
NO
3) Measure resistance between terminal B of remote accelerator pedal sensor harness side connector and terminal
8 of ETCM connector(C40).
Mixer
F E D C B A
sensor
C40

SEGFL6753L
YES
NO
COMPONENT INSPECTION E88C1EB7
1. Remote Accelerator Pedal Sensor Component Inspection
3) Measure resistance between terminals A-B, A-C and B-C of remote accelerator pedal sensor side.
A B C D E F A B C D E F A B C D E F

SEGFL6754L
Specification:
FL -718 FUEL SYSTEM
2.5k 20% 2.5k 20% ->7%2%
Approx. 2 2.5k 20% ->77.5%2% 2.5k 20%
YES
NO
Replace the remote accelerator pedal sensor and then go to Verification of Vehicle Repair procedure.
VERIFICATION OF VEHICLE REPAIR E1AD9FA7
Refer to DTC P0112.

DTC P2150 REMOTE PEDAL OPEN/SHORT
COMPONENT LOCATION E13FEA3E
SEGFL6768L
DESCRIPTION EDB3F240
The remote accelerator pedal sensor has been adopted to control engine revolution in PTO mode. Using potentiome-
ter method the remote accelerator pedal sensor changes voltage inputted to ETCM according to sensor opening.
Approximate 0.2V is detected in pedal opening 0% and approx. 3.6V are detected in pedal opening 100%. ETCM
calculates engine revolutions with the change amount of voltage inputted from sensor.
2. DTC DESCRIPTION
The DTC is set when the output voltage of remote accelerator pedal sensor is above 4.9V. The probable cause is
signal short to power. Engine revolutions are maintained at PTO basis rpm(650 rpm) when the remote accelerator
pedal sensor is not operated with the remote PTO switch ON and the engine revolutions are increased gradually
when the remote accelerator pedal sensor is operated.
DTC DETECTING CONDITION E4B6CAD3

Enable
Conditions
Threshold
Value Remote APS 4.9V
Short to power
Fuel Cut No
Remote accelerator lever PTO
Fail Safe Fuel Limit No impossible
MIL OFF
FL -720 FUEL SYSTEM
SPECIFICATION E4AEC229
2.5k 20% 2.5k 20% ->7%2%
Approx. 2 2.5k 20% ->77.5%2% 2.5k 20%
SCHEMATIC DIAGRAM E3249E96
ETCM
Remote Remote Remote APS harness side

PTO PTO PTO
accel sensor accel
demand ground demand
31 24 25 F E D C B A
C40
A B C
Remote accel pedal
sensor mixer mixer
ECM harness
E20 C40
SEGFL6745L
MONITOR SCANTOOL DATA E4CBE83D
4. Monitor "Remote accel pedal" parameter on the scan tool.
NOTE
The scan tool data indicate operation condition information related to "Remote accel pedal" parameter depending on
DTC detecting conditions.(Refer to pedal signal voltage, pedal opening change parameter.)
Fig. 1 Data related to "Cruise, PTO SW OFF" at ignition ON Fig. 2 Data related to "Cruise, PTO SW ON" at ignition ON
Fig. 3 Data related to "Cruise, PTO SW ON" at idle Fig. 4 Data related to "Cruise full operation"
(Cruise ON, REMOTE PTO SW OFF)
Fig. 5 Data related to "Remote accelerator sensor full Fig. 6 Data related to "Remote accelerator sensor full
operation" (Cruise, PTO SW ON) operation" (Cruise, Remote PTO SW ON)
SEGFL6746L
FL -722 FUEL SYSTEM
Fig. 7 Data related to "Discharge selection" Fig. 8 Data related to "Mixture drive selection"
(Cruise, PTO SW ON) (Cruise, PTO SW ON)
Fig. 9 Data related to "Mixture charge selection" (Cruise, PTO SW ON)

SEGFL6747L
TERMINAL & CONNECTOR INSPECTION E4922069
Refer to DTC P0112.
SIGNAL CIRCUIT INSPECTION EBB8CC97
3) Measure voltage between terminal A, C of the remote accelerator pedal sensor harness side connector and
chassis ground.
Mixer
v
With remote accelerator pedal sensor connector
disconnected
SEGFL6748L
Specification: Remote accelerator pedal supply power approx. 5 V
YES
NO
2) Turn ignition ON. Leave the engine OFF.
3) Measure voltage between terminal A, C of remote accelerator pedal sensor harness side connector and chassis
ground.
Mixer
v
SEGFL6755L

FL -724 FUEL SYSTEM
YES
NO
GROUND CIRCUIT INSPECTION E0B7AACB
3) Measure resistance between terminal B of the remote accelerator pedal sensor harness side connector and
chassis ground.
Mixer
F E D C B A
sensor
v
SEGFL6756L
YES
NO
1. Remote Accelerator Pedal Sensor Component Inspection
3) Measure resistance between terminals A-B, A-C and B-C of remote accelerator pedal sensor side.
A B C D E F A B C D E F A B C D E F

SEGFL6754L
Specification:
2.5k 20% 2.5k 20% ->7%2%
Approx. 2 2.5k 20% ->77.5%2% 2.5k 20%
YES
NO
Replace the remote accelerator pedal sensor and then go to Verification of Vehicle Repair procedure.
VERIFICATION OF VEHICLE REPAIR ED0AB7A1
Refer to DTC P0112.

D6ca B Truck DTC PDF

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D6CA/D6CB ENGINE

HOT AT ALL TIMES HOT IN ON

5 2 M10-2 1 M10-1 7 5 M10-4 6 M10-1 11 M10-4 13 17 M10-2

ILL.(+) ON inputCONTROL SWITCH

With W/O See Illuminations See Illuminations

1 EC05 1 E28 PHOTO

2 E24 ENGINE 15B 0.85B 0.85B

0.5B 0.5R/L 0.5Br 0.5R 0.5R/B 0.5G/W 0.5Y/B 0.5Y

D6CA ENGINE STARTING SYSTEM (1)

0.5B/Y 0.5R 0.5B/Y

To Start Relay From Fuse 26

0.85R 0.85G/B 0.85R

0.85R 0.85G/B GND SIG

- 0.5W/R 0.5G 0.3G

CR01F020 CR02F002 CR03F020 CR01F035

C29 C30 C32 C33

CR01F034 CR02F088 CR02F088 CR02F088

C35 C38 C39 C41

CR01F034 CR02F040 CR02F040 CR02F040

C40 C46 C50

C65 E09 E13 E14-1, E14-2

E15-1, E15-2 E16-1, E16-2 E17 E18

CR01F034 CR01F034 CR03F229 CR03F229

E19 E20 E23

E24 E25 E28 E29-1

CR03F073 CR04F091 CR01F034 CR01F012

E29-2 E30-1 E30-2 E31-1

CR01F012 CR01F012 CR01F012 CR01F012

E31-2 E32-1 E32-2 E33-1

CR01F012 CR01F012 CR01F012 CR01F012

CR01F012 CR03F003 CR01F012 CR04F087

EC05 M06-1 M10-1 M10-2

M10-4 M14 M15 M19-2

M20-1 M20-2 M30 M41-1

M52 M55-1 M62-1

M62-2 M92 M96 M97

M98 M100 M103

5 1 M97 5 1 M98 BOX

ETC Power Air heater Stop lamp Clutch ON/Input

HOT AT ALL TIMES HOT IN ON

3 5 2 M10-2 1 M10-1 7 5 M10-4 6 M10-1 11 M10-4 13 17 M10-2 C.A.N

See Illuminations 1 I/P-B See Illuminations

4 E35 4 C26 See

With G210 Without 1 6 7 M52 1 4 3 6 M30

From From Power

1 4 EC05 1 E28 PHOTO

Ground Injector Air Heater coil ETC

12V 2 1 M20-2 FUSE 35 FUSE 29 FUSE 26 FUSE 9

- 60R 5.0W 0.5B/R

From the preceding page

0.5R/W G210 T/M

RELAY See Power

RELAY BOX 1 C41-1 2 5 M100-2

- See Indicators PHOTO 6

12V 1.25G 0.5W/R

0.85R 0.85G/B 0.85R

G210 T/M ZF T/M G210 T/M ZF T/M 1 2 C26

CR02F002 CR04F087 CR01F035 CR01F034

C30 C32 C33 C35

C38 C40 C41

C41-1 C90 E09 E37

E17 E18 E19

CR02F041 CR02F041 CR04F065