LIFTING LUG AND LIFTING COVER DESIGN

Reference: PRESSURE VESSEL DESIGN MANUAL: DENNIS MOSS

Empty weight of VESSEL Wo 1892.000 kg

Distance from C.O.G to lifting lug hole X 619.810 mm

Outside radius of shell R 355.900 mm

FORMULAS
Lifting Load LL = W * ( Y * cosq + R * sinq) / [(X + Y) * COSq + R * SINq]
Vertical Load LV = LL * cosq
Horizontal Load LH = LL * sinq
Tailing Load TL = W * (X * cosq) / [(X + Y) * COSq + R * SINq]
Vertical Load TV = TL * cosq
Horizontal Load TH = TL * sinq
Dynamic factor Df 1.50
Effective Weight considered for Design W 2838.00 kg
Wo * Df

RESULT OF LIFTING FORCE (q= 0o to 90o)

DEG. LL LV LH TL TV TH Kr Kt Kr*TL Kt*TL

0 2680.3 2680.3 0.0 157.7 157.7 0.0 0.2387 -0.2387 37.6 -37.6
5 2680.8 2670.6 233.6 157.2 156.6 13.7 0.1961 -0.2802 30.8 -44.1
10 2681.2 2640.5 465.6 156.8 154.4 27.2 0.1555 -0.3171 24.4 -49.7
15 2681.7 2590.3 694.1 156.3 151.0 40.5 0.1174 -0.3492 18.4 -54.6
20 2682.1 2520.4 917.3 155.9 146.5 53.3 0.0819 -0.3763 12.8 -58.7
25 2682.6 2431.3 1133.7 155.4 140.8 65.7 0.0493 -0.3983 7.7 -61.9
30 2683.2 2323.7 1341.6 154.8 134.1 77.4 0.0197 -0.4151 3.1 -64.3
35 2683.8 2198.4 1539.3 154.2 126.3 88.5 -0.0067 -0.4266 -1.0 -65.8
40 2684.4 2056.4 1725.5 153.6 117.6 98.7 -0.0299 -0.4328 -4.6 -66.5
45 2685.2 1898.7 1898.7 152.8 108.0 108.0 -0.0497 -0.4340 -7.6 -66.3
50 2686.1 1726.6 2057.7 151.9 97.6 116.4 -0.0663 -0.4301 -10.1 -65.3
55 2687.2 1541.3 2201.2 150.8 86.5 123.5 -0.0796 -0.4214 -12.0 -63.5
60 2688.6 1344.3 2328.4 149.4 74.7 129.4 -0.0897 -0.4080 -13.4 -61.0
65 2690.4 1137.0 2438.3 147.6 62.4 133.8 -0.0967 -0.3904 -14.3 -57.6
70 2693.0 921.1 2530.6 145.0 49.6 136.2 -0.1008 -0.3688 -14.6 -53.5
75 2697.1 698.1 2605.2 140.9 36.5 136.1 -0.1020 -0.3435 -14.4 -48.4
80 2704.5 469.6 2663.4 133.5 23.2 131.5 -0.1006 -0.3150 -13.4 -42.1
85 2722.5 237.3 2712.1 115.5 10.1 115.1 -0.0968 -0.2837 -11.2 -32.8
90 2838.0 0.0 2838.0 0.0 0.0 0.0 -0.0908 -0.2500 0.0 0.0

MAX. FORCE SUMMARY AT LIFTING AND TAILING LUGS

KIND OF FORCE ANGLE

FORCE (N) (DEG.)
LL 27831.3 90
LV 26285.0 0
LH 27831.3 90
TL 1546.3 0
 TV 1546.3 0
TH 1335.9 70

STRENGTH OF LIFTING LUG 2 2

DIMENSIONS (LIFTING LUG)

t 20.00 mm L 113.00 mm
d 35.00 mm Lo 38.00 mm
W 100.00 mm

Material A285 GR.C

Yield stress Sy 206.90 MPa
Quantity of lifting lugs N 2.00
Vertical force per lug
LV'= LV/ N 13142.49 N
Horizontal force per lug
LH'= LH / N 13915.64 N
Lifting half angle To 45.00 deg.
Axial force per lug 9839.84 N
Pa = LH' * cosTo
Eccentricity e 75.00 mm
Shear stress due to LH' 10.70 MPa
S1 = LH'/{(w-d)*T}
Max allowable shear stress 82.76 MPa
0.4*Sy
SHEAR STRESS DUE TO LH' < MAXIMUM ALLOWABLE SHEAR STRESS, HENCE OK
STRESS OF GUIDE POINT
Bending stress due to Pa 110.70 MPa
S3 = 6*Pa*e/(W*T)
Max allowable bending stress 124.14 MPa
0.66*Sy
BENDING STRESS DUE TO Pa < MAXIMUM ALLOWABLE BENDING STRESS, HENCE OK
Tension due to LH' 6.96 MPa
S4 = LH'/ [W*T]
Max allowable tensile stress 124.14 MPa
0.6*Sy
TENSION DUE TO LH' < MAXIMUM ALLOWABLE TENSILE STRESS HENCE OK
Combined stress 117.66 MPa
S5 = S3 +S4
Max. allowable Combined stress 124.14 MPa
0.6*Sy
COMBINED STRESS < MAXIMUM ALLOWABLE COMBINED STRESS HENCE OK

LIFTING COVER DESIGN

Outside Diameter of Flange 1035.00 mm

BCD of Flange 940.00 mm
Bolt size 41.28 mm
Minimum clearance between lug inside surface to flange OD 150.00 mm
Width of cover plate v 1035.00 mm
Provided thickness of lifting cover plate tr 98.00 mm

Moment arm s 92.50 mm

Moment arm considered for design (Taking conservative approach) sc 102.50 mm
Moment acting on the cover plate Mr 1426352.73 N.mm
Max (LH',LV')*sc
Required thickness of lifting cover plate 7.78 mm
SQRT(6*Mr/(v*0.66*Sy))
PROVIDED THICKNESS IS SAFE

DESIGN OF BOLTS

Root Area per bolt 1330.14 sq. mm

No of Bolts considered for one lifting lug Nb 4.00
Bolt material Yield Stress at Ambient Temperature Fy 250.000 MPa
Allowable Tensile Stress of Bolt Fa 150.00 MPa
0.6*Fy
Maximum load acts on a bolt Lb 3478.91 N
Max (LH',LV')/Nb
Root Area required per bolt considering tension only 23.19 sq. mm
Lb/Fa
PROVIDED BOLTING IS SAFE

Horizontal force per lug 13915.64 N

Moment Arm from lug hole to bolts 92.50 mm
Moment Due to horizontal force 1287196.36 N.mm

The load on each bolt will be proportional to the distance from edge of the ring and hence the moment will be proportional to
the square of the distance from the edge of ring

Mathematically

F, force is proportional to l, length

Also M is proportional to l^2
M=k*sum(L^2), where k is a constant
L-Distance from bolt centre to left edge of lifting lug ring
L1 362.00
L2 465.00
L3 570.00
L4 673.00

The constant k 1.27

k=M/sum(L^2)
Maximum Tensile Load 853.20 N
F=k*(Max(L1,L2,L3,L4)
Tensile Stress in bolt Sx 0.64 MPa
Max. Shear force per bolt 3478.91 N
Max (LH',LV')/Nb
Shear Stress per bolt Ts 2.62 MPa

Combined Maximum Stress 2.96 MPa

Sx/2+SQRT((Sx/2)^2+Ts^2)
COMBINED STRESS < MAXIMUM ALLOWABLE COMBINED STRESS HEN

DESIGN OF WELD

Twisting Moment Mt 361806.55 N.mm

Linear Polar Moment of Inertia of weld Jw 646866.67 mm^4/mm
Force per unit length f 27.41 N/mm
Mt*tr/2/Jw
Shear force per unit length fs 69.58 N/mm
Total force per unit length fr 74.78 N/mm
Allowable stress of weld 66.19 MPa
Required fillet size 1.13 mm
Provided fillet thickness 10.00 mm
PROVIDED THICKNESS IS SAFE