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(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
WPS
Company Name Precision profiles india , Chennai.
WPS No. PPI/L&T/WPS/013 Rev 0 Date 10/14/2013
PQR No. PPI/L&T/PQR/013 Date
Welding Process GMAW Type: MANUVAL
Scope
JOINTS (QW-402)
Joint Design SINGLE "V "GROOVE JOINT
Root Space (A) 1.5-3MM
Root land (B) 1.5-3MM
Bevel Angle 605
Backing YES
Backing Material P.NO.8
Retainer NIL
BASE METALS (QW-403)
P. No. 8 Group No. 1
Material Specification ASTM A351 GR CF3M/CF8M
Chemical Analysis AS PER SPECIFICATION
Mechanical Properties AS PER SPECIFICATION
Base Metal 20THK Fillet ALL SIZE
Thickness Range
Pipe Diameter Groove:N.A Fillet ALL DIA
Weld pass thickness < 13 mm YES
FILLER METALS (QW-404)
Specification No. (SFA) A5.9
AWS No. (Classification) ER316L
F-No. 6
A-No. 8
Size of Electrode / Filler Metal 1.2mm
Filler Metal Product Form WIRE
Supplemental Filler Metal N.A
Weld Metal Thickness Range 20 mm MAX Fillet NA
Electrode Flux (Classification) N.A
Consumable Insert N.A
Powder Feed Rate N.A
Change of Alloy Element N.A
(Note: Welding Consumables manufacturer shall be as per L&T Approved List )
POSITIONS (QW-405) PREHEAT (QW-406)
Position 1G Preheat Temperature, min. 30C
Welding Progression NA Interpass Temperature, max. 150C
Position(s) of Fillet NA Preheat Maintenance NIL
POST WELD HEAT TREATMENT (QW-407)
Type
Temperature Range Nil
Time Range, min N.A
Time Range, max N.A
Cooling N.A Rate of Heating Max. N.A
Loading / Unloading N.A Rate of Cooling Max. N.A
Temperature, Max N.A
GAS (QW-408)
Gas % Composition / Mixture Flow Rate(lpm)
Shielding Gas ARGON
10 _ 15
Trailing Gas NA Welding Grade (no mixture)
Backing Gas NA
All Pass GMAW ER316L 1.2 DC RP 140 - 170 25-30 150-230 1.9
Pulsing Current NA
Heat input (max) Ref Table Above
Tungsten Electrode Size & Type NA
Mode of metal transfer Globular
Electrode wire feed speed range 4 - 6 m/min
TECHNIQUE (QW-410)
String or Weave Bead Both(Weave width not more than 12mm)
Oriffice, Nozzle and Gas cup size 10 - 12 mm
Initial and interpass cleaning method wire Brushing and Grinding
Method of back gouging Grinding
Oscillation NA
Multiple or single pass (per side) Multiple pass
Multiple or single layer Multiple layer
Multiple or single electrode Single
Electrode Spacing NA
Welding Process GMAW
Peening Not allowed
Use of thermal process Nil
Note:
The filler metal shall be stored, issued and controlled as per manufacturer's recommendation / L&T procedures.
Rajesh. O E.X.Xavier
PPI, Quality Assurance PPI, Quality Manger
Specimen Size
Notch Impact Values, Joules ( for ref only )
Specimen No. Location / Test Temperature Lateral expansion, mm Remarks
Orientation 1 2 3 Average
Velusamy P C.Raja
L&T Valves, Quality Assurance L&T Valves, Quality Assurance
Velusamy P C Raja
Quality Assurance Quality Assurance