PRODUCTION
Capabilities in the Norwegian oil and gas industry for reducing
energy consumption and minimizing discharges and emissions.
January 2015
Solutions for Cleaner Production Solutions for Cleaner Production
Contents Foreword
Norway had great focus on responsible been possible without the continuous efforts of
management of the countrys natural resources. the Norwegian industry to develop and implement
1. INTRODUCTION ...............4 Parliament agreed on ten policy guidelines for increasingly advanced technologies.
2. REDUCTIONS ACHIEVED ON DISCHARGES AND EMISSIONS ON THE NCS 5 the oil and gas sector in 1971. Protection of the The industry has now full focus on finding new
environment was one of the rules. Another rule ways and new technologies that can reduce future
2.1 Discharges to Sea on the Norwegian Continental Shelf 5 made it clear that flaring of natural gas was emissions from the hydrocarbons.
2.2 Emissions to Air 5 unacceptable.
The latest recommendations from the United
2.3 Waste Management and Handling 6 The policy has been to introduce strict safety and Nations Intergovernmental panel on climate
3. BEST AVAILABLE TECHNOLOGIES (BAT) 7 environmental regulations. The ambitions have change have documented the urgency in reducing
been to reduce discharges to sea and emissions emissions. The world has to move to low carbon
3.1 Advanced and Environmentally Friendly Drilling 7 to air. and renewable energy, as well as capturing and
3.2 Zero Discharge Concept on FPSOs 8 storing carbon emissions.
The government has adjusted policies with time
3.3 Oil Spill Preparedness and Clean-up 9 and with lessons learned. A CO2 tax was introduced The technology center at Mongstad on the
3.4 Light Well Intervention (LWI) 10 in 1992. The industry found ways of taking care Norwegian west coast is the worlds largest facility
of the CO2 by reinjecting it to the reservoirs. First for testing and improving CO2 capture.
3.5 Environmentally Friendly Ships 11 at the Sleipner field in the North Sea, later in the One of the most important and challenging
3.6 Subsea to Beach 12 Snhvit field in the Barents Sea. mitigation tools to reduce CO2 emissions will
be a wide scale deployment of CO2Capture and
3.7 Carbon Separation and Storage 13 The oil companies, oil service companies and the Storage (CCS) technology that can play a large role
4. FIELD DEVELOPMENT SOLUTIONS, CONCEPT SELECTION 14 research and development centers have developed in global greenhouse gas emission reductions.
new ideas, tested them and then introduced them CCS will be part of the toolbox of solutions for the
5. CAPABILITIES AND TECHNOLOGIES 16 to operations on the Norwegian Continental Shelf. world.
5.1 Solutions for Reduced energy consumption 16 The industry has been looking for best available
technology and has been willing to use the The world will also need more oil and gas in the
5.2 Solutions for minimization of Discharges to Sea Including Waste management 17 technology. years to come.
5.3 Solutions for minimization of Emissions to Air 18 Carbon separation and storage
Environmentally friendly ships The Norwegian oil and gas industry has shown its
5.4 Logistic and Transportation Solutions 19 ability to come forward with advanced solutions
Zero discharge concepts
5.5 Oil Spill Preparedness and Clean-Up Solutions 20 Oil spill preparedness and clean up solutions that has reduced emissions and discharges from
operations on the Norwegian Continental Shelf.
5.6 Decommissioning and Restoration Solutions 21 Many of the Norwegian solutions have found a
Norway is the worlds third largest exporter of
5.7 Environmental models and Measurement Solutions 22 primary energy with one of the worlds lowest global market.
emissions.
6. FRAMEWORK CONDITIONS, REGULATIONS AND SELECTED REFERENCES .......... 23 INTSOKs focus on Solutions for Cleaner Production
The Norwegian petroleum industry has a strong is a valuable contribution to the industrys work
track record in meeting high environmental to meet the worlds future energy needs in a
standards. These accomplishments would not have sustainable manner.
Sjur E. Bratland
Managing Director
INTSOK
2 3
1. Introduction 2. Reductions achieved on Discharges and Emissions on the NCS
4 5
2. Reductions achieved on Discharges and Emissions on the NCS 3. Best available technologies (BAT) Some project examples
Photo: Shutterstock.com
The emissions to air on NCS compared with Recent Norwegian examples that significantly reduce
international averages: emissions are the use of hydroelectric power from
shore to operate the Troll, Ormen Lange, Valhall and
Gja fields. DS Atlantic. Photo Odfjell Drilling
A special focus has been on the agenda since the 2.3 Waste Management and Odfjell Drilling has invested in the renewal of its
is necessary to utilize the existing infrastructure and
thereby reducing the energy consumption to produce
implementation of the CO2 tax in 1991. Currently,
Norway has the worlds lowest CO2 equivalent Handling company fleet, covering state-of-the-art ultra
deepwater drilling units capable of worldwide
the fields. The first rigs are planned to be in operation
from 2015.
emission per barrel o.e. produced offshore (8,8 kg operations in all environmental conditions. Rigs with
per barrel). Waste management has become a focus area in
the most recent environmental technologies include
order to maximize recycling, reduce net waste and to
DS Atlantic and DS Stavanger.
achieve more sustainable operations.
In order to maximize the value on the NCS, Statoil, Clean rig concept
Cuttings from drilling with oil based on synthetic
on behalf of the license holders, has awarded Songa
based drilling fluids are either taken to shore for Enclosed derrick which prevents mud spill
Offshore a contract for building two Category D rigs at
treatment or injected into the subsurface. In recent to sea
the Daewoo Shipbuilding & Marine Engineering (DSME).
years, problems with downhole waste injection have All drain lines routed to central cleaning
The innovative rig concept has been developed by
been identified and now contaminated mud and unit by use of several tanks and pumps
Norwegian industry for Statoil. One rig will be used
cuttings are brought to shore. Discharge from mud pits by pumping, no
on the Norne, Heidrun and sgrd licences, the other
gravity discharge
will be part of Statoils strategic rig fleet and set up for
Waste management with source separation has been Waste management system implemented
operations in the Barents Sea.
implemented offshore and in the logistic chain, and Low NOx emissions, clean design engines
incentives and requirements have been introduced Closed loop BOP control system
The category D rig will operate in water depths
by the operators in order to minimize net waste. In Electrical draw works with power
of 100 500 meters and drill wells to a depth of
addition to the operators and main contractors, key regeneration
Kg CO2 equivalents per boe produced. 8500 meters. Drilling and completion of production
Source OGP. EnvironmentWeb and Norwegian Oil and Gas Association (2011). players are logistic service providers in collaboration
wells will be carried out at lower costs, with higher
with waste handling companies.
6 7
3. Best available technologies (BAT) Some project examples 3. Best available technologies (BAT) Some project examples
8 9
3. Best available technologies (BAT) Some project examples 3. Best available technologies (BAT) Some project examples
10 11
3. Best available technologies (BAT) Some project examples 3. Best available technologies (BAT) Some project examples
12 13
4. Concept Selection, Field Development Solutions 4. Concept Selection, Field Development Solutions
Concept selection,
subsea power cables, power Sintef
add energy Sevan Marine/ Kanfa
umbilicals for subsea, direct
Energy efficiency studies FPSO solutions based on Advanced drilling modelling, e-drill
electrical heating to prevent
Aibel cylindrical shaped hull and PIPELINE SOLUTIONS
formation of hydrates (no
14 15
5. Capabilities and Technologies 5. Capabilities and Technologies
16 17
5. Capabilities and Technologies 5. Capabilities and Technologies
Wrtsil Flare Gas Recovery. Photo: Wrtsil Oil & Gas Solutions AS
18 19
5. Capabilities and Technologies 5. Capabilities and Technologies
Testing clean-up technologies. Photo: Frank Mohn Demolition of steel structures on behalf of Statoil at Kvaerner site Eldyane, Stord, Norway. Photo: Magne Langker
5.5 Oil Spill Preparedness and Clean-Up Solutions 5.6 Decommissioning and Restoration Solutions
NOFO and the Norwegian Coastal The Norwegian Oil Spill Control LR Consulting When the oil companies shut North-East Atlantic) has established
Administration have continuous focus Association (NOSCA) is another Risk and emergency preparedness down production from an offshore guidelines for the disposal
on developing new technologies to organization with 30 members assessment. Oil spill modelling installation, they are responsible for alternatives that are acceptable for
strengthen their abilities to handle oil from industry, R&D institutions and Maritime Robotics the decommissioning and restoration various types of marine installations.
Oil spill detection and surveillance system
spills at sea. In the recently completed government institutions that work of the areas that have been used.
Oil Spill Response 2010 innovation jointly to develop equipment and Markleen The Norwegian petroleum
Oil spill recovery and containment
programme the following solutions contingency planning for oil spill Both national and international cluster has been involved in the
systems
were developed: emergencies. In 2014 NOSCA and regulations apply when an oil decommissioning and removal of
Miros
INTSOK joined forces in order to company reaches a decision several huge installations in the
Oil spill detection and surveillance
A monitoring and control system market the capabilities within oil spill systems regarding disposal of an offshore North Sea, and has been at the
for optimum use of traditional prevention, surveillance and response Norlense installation. The OSPAR convention forefront of developing effective and
booms in international markets. Oil spill recovery and containment (The Convention for the Protection competitive methods.
A dispersion system for small systems of the Marine Environment of the
vessels using a towed winged Parat Halvorsen
underwater object INTSOK Partner Deliverables Oil spill tools and equipment
An unmanned, remote-controlled Rolls-Royce
Aptomar
drone (plane) for remote Oil spill recovery vessel design
Real time oil spill tactical information and
measurement Sintef
management system to ensure safe and
A system for simultaneous handling efficient operations Oil spill modelling and contingency
INTSOK Partner Deliverables
of remote measurement data from DNV GL
planning and fate and weathering studies
several sensors Oil spill modelling and risk assessment Stinger
Aibel EMAS AMC LR Consulting
A new digital data and image link Egersund Group
Underwater leak detection and monitoring
Decommissioning contractor solutions Removal and transport of structures to Safe operations assessments
systems
between ships and from planes to Oil spill recovery and containment Aker Solutions shore SafeClean
ships systems Subsea 7
Decommissioning contractor solutions IK Group Cleaning and removal of coating on
Oil spill emergency services
A new high-speed bilge system to Exprosoft Alustar Subsea pipeline isolation and recovery decommissioned parts
be tested in full scale Risk and reliability studies and TESS tools
Scaffolding systems for easy access Safety Tools Allmet
qualification of technologies to improve Oil spill tools and equipment
Beerenberg IKM Cold work grinding and cutting
safety and reduce environmental risks Ulstein
NOFO, together with The Norwegian Cutting tools and decommissioning
Decommissioning of pipeline systems equipment
Frank Mohn Oil spill recovery vessel design and
Coastal Administration have now DeepOcean Kvaerner Subsea 7
Oil spill recovery systems fabrication
launched Oil Spill Response 2015, Seabed inspection
Decommissioning contractor solutions Marine decommissioning
VARD
a programme where companies are Kongsberg Norcontrol IT Linjebygg Offshore
Oil spill recovery vessel design and DNV GL
Oil spill detection and surveillance system
encouraged to present commercial fabrication Risk assessment/verification
Safe and cost effective cutting and
Kongsberg Satellite Services removal of structures high and low
products and services to meet the VisSim
Oil spill detection, surveillance and
future operational needs of NOFO and Oil spill detection and surveillance system
imaging system
the industry in general.
20 21
5. Capabilities and Technologies 6. Framework Conditions, Regulations and Selected References
Framework Conditions,
Regulations and Selected
References
This chapter presents relevant laws and regulations which
have contributed to the environmental achievements on
the NCS as well as references to reports documenting the
achievements.
1971: The Petroleum Law. The chemicals, treatment and injection requirements than in the North
commandments of the Norwegian of produced water and disposal Sea. The Ministry of Environment
Integrated activity and environmental monitoring of the Barents Sea. Photo: John Ringstad / Havforskningsinstituttet oil and gas policy adopted by of cut- tings. The Ministry of
the Parliament: appropriate Environment 2007: Introduction of tax on NOX
care must be shown with respect emissions. The Ministry of Finance
22 23
24
Concept Selection, Field Development Solutions
Solutions
Solutions
Solutions
Solutions for
Solutions for
Logistics and
Drilling
Subsea
floating
and Clean-Up
Transportation
Pipelines
Solutions
Solutions
Solutions
Solutions
Solutions
Emissions to air
Ships and
minimazation of
minimazation of
Discharges to Sea,
and Measurements
and Onshore
Topsides and
Waste management
energy consumption
Restoration Solutions
Solutions for Reduced
Platform Design
Decommissioning and
Oil Spill Preparedness
Environmental models
Company
INTSOK Partners and Capabilities
ABB
add energy
Aibel
Aker Solutions
Alfsen og Gunderson
Alustar
Aptomar
Beerenberg
Bredero Shaw
Bring Logistics
BW Offshore
Carbon Limits
Deep Ocean
DNV GL
Dresser Rand
E-Innovation
INTSOK Partners and Capabilities
Egersund Group
EMAS AMC
Emerson Roxar
Enhanced Drilling
Enwa Water Treatment
Eureka Pumps
Exprosoft
FMC Technologies
Frank Mohn
Geomec
Glamox
GMC
Hegh LNG
IFE
IK Group AS
IKM
InOcean
Interwell
IRIS
Jotun
K.Lund Offshore
Kongsberg Maritime
Kongsberg Norcontrol IT
Kvaerner
Linjebygg Offshore
LMG Marine
LR Consulting
Marintek
Maritime Robotics
Markleen
M-I Swaco/Epcon
Miros
Moss Maritime
Multiconsult
Nexans
NORSAR
NorSea Group
Norconsult
Novenco
Norlense
Nymo
Octio
Odfjell Drilling
OneSubsea
Parat Halvorsen
Parker Maritime
PG Pump Solution
ProAnalysis
Reinertsen
Resman
Rolls-Royce
SafeClean
SAR Group
Seabox
Sekal
Sevan Marine/Kanfa
Siemens
Sintef
Soiltech
Stinger
StormGeo
Subsea 7
Technip Norge
TESS
Thermtech
Tschudi Shipping
Ulstein
VARD
VisSim
WellCem
Wrtsil
glnd
25
INTSOK Partners and web addresses INTSOK Partners and web addresses
Alustar Eureka Pumps Kongsberg Maritime NorSea Group Safety Tools Allment VisSim
www.alustar.no www.eureka.no www.kongsberg.com www.norseagroup.com www.safetytools.no www.vissimvts.com
ATCD FMC Technologies Kongsberg Oil & Gas Technologies Novenco Seabox Wilhelmsen Technical Solutions
www.atcd.no www.fmctechnologies.com www.kongsberg.com www.novenco.biz www.sea-box.no www.wilhelmsen.com
Beerenberg Frank Mohn Kongsberg Satellite Services Norlense Sekal Wood Group Mustang Norway AS
www.beerenberg.com www.framo.no www.kongsberg.com www.norlense.no www.sekal.com www.woodgroup.com
Bredero Shaw GE Oil & Gas Kvaerner Nymo Sevan Marine/Kanfa Wrtsil
www.thermotite.no www.ge-energy.com www.kvaerner.com www.nymo.no www.kanfagroup.com www.wartsila.com
26 27
PROMOTING NORWEGIAN
OIL AND GAS CAPABILITIES
IN INTERNATIONAL
MARKETS
INTSOK@INTSOK.COM
WWW.INTSOK.COM
28