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INTRODUCTION
1.1 General
Lightweight aggregate concrete also called porous concrete is type of lightweight concrete which is
made of cement and other cementitious substances like fly ash, fine aggregate, coarse aggregate, some
chemicals, and water. The chemical admixtures and silica fume result in high strength and durable
concretes. Anyway, conventional concrete and porous concrete have the similar components what
differs is that the porous concrete has less fine aggregates and coarse aggregate remains close allowing
Recycling concrete is a regular method to get benefit of debris. It once used to be concrete to landfills
by tractor-trailer, but recycling became more attractive due to number of positivitys like perfect
environmental alertness and laws. as well as the costs, will go down. All concrete from the demolition
sites goes through a crushing machine, which only allow clean materials which are free of papers,
wood and so on. On the other side accept metals which are collected by magnets and inspection tools.
Finally, pieces collected are sorted according to size, you can put them under crushing again in some
cases. After that other particles go under the same process and the water is collected manually. Porous
concrete properties turned out to be very convenient for road pavement and sidewalks. the porous
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One of the porous applications is to improve the workability of newly made concrete, ameliorate
resistance of concrete to thermal cracking, the cement usage will decrease either. The reason behind
all of this is alkali-aggregate expansion and the sulfate attack. Silica fume or also called micro silica
is a byproduct of silicone, it is mostly used for skyscrapers it can pass compressive strength of 20,100
psi. Silica fume will replace cement in quantities of 5-12%. Little particle dimensions, big surface
area and huge amount of silicon dioxide are the specialties of the silica fume which makes it very
incompatible. Modification of porous concrete with silica fume affects amazingly in its properties, not
In this research, we will be handling a successful application procedure of recycled aggregate which
is the waste concrete created from river improvement works and resumption work of water way,
deformed concrete debris from the previous concrete structures. Not omitting the construction site
state, recycled aggregate is manufactured by deforming of waste concrete, and the cement paste is put
together and combined with the aggregates to obtain the lightweight porous concrete. The compressive
strength of porous concrete is specified. Compressive strength test is determined as the fundamentals
for this study since it carries the small amount of random results in comparison to other examinations.
Basically, concrete is weak in tension it cracks with excessive tension. In order to heighten concrete
strength, we use aggregate which is the most suitable material which has lower cost than cement.
Construction of Concrete usually suffers corrosion due to unfamiliar material, corrosive and organic
substance that is in contact with. By heightening the compactness and the strength of the concrete this
corrosion will stop. That will be managed by employing water to lower the admixtures. It is
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unfortunate that Malaysia has no technical figures and information obtainable on development actions
and implementation of porous concrete using recycling aggregate. The rate of rainfall in Malaysia is
up to 2500mm per year. Therefore, it is important to find manners of showing and make porous
concrete technology popular in Malaysia. This way the adverse effects resulted from rainfall on
Porous concrete is a solution for some problems of the environment it supports attainable growth
concrete is being employed in building extension, sidewalks, road pavement and for plant bedding.
Because of development, a lot of ancient building have to be knocked down to rebuild more developed
building. Concrete block and other wastes will be handy out of these operations. also, it is a waste to
environment.
1. Analyzing the porous concrete properties when it is combined with silica fume and when it is
not.
2. Studying differences and similarities of porous concrete using normal aggregate and recycled
aggregate.
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1.4 Scope of Study
This study was organized to design materials according to the needs with the parts of recyclability,
availability, price and environmental. Thus, the material and its properties should be enhanced before
employing it as a building material and it should be studied entirely in so careful way. The main goal
of this research is to find the key to make porous concrete from recycled aggregate using silica fume.
Each cube dimension is 150150150 10^-3m. The dimension of aggregate which is specified by
sieve analysis. The range of recycled aggregate and usual aggregate is around 20 mm. twenty-seven
cubes of recycling aggregate combined with silica fume are provided this project with nine cubes for
control sample. So many sorts of tests are there such as slump examination, analyzing sieve and the
Many countries had done variety of studies and tests on porous concrete including porous concrete
properties and uses like road pavement and fishing bank not to mention the sidewalks. Thus, the
material and properties has to be ameliorated before it is extensively used. The main goal of this
research is to find the key to manufacture porous concrete from recycled aggregate using silica fume.
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CHAPTER 2
LITERATURE REVIEW
2.1 Introduction
Porous is defined as a zero slump, open graded material consisting of cement, coarse aggregate, no or
little fines, admixtures and water. This is the definition used in the ACI 522R-06 porous Concrete.
The properties of the concrete vary, but the mix targets air voids of 15% to 25% and the water
permeability is typically about 2.0 to 6.0 mm/s. It is the properties that provide the performance for
storm water management that is in high demand from environmental services of Canadian
municipalities.
However, silica fume modified porous concrete also has their fatigue behavior. Highly permeable
materials provide drainage and noise-absorption properties that are useful in pavement to layers. In
such porous concretes, the voids reduce the mechanical integrity, which may have to be compensated
for with the incorporation of nonconventional components, such as silica fume. A basic property need
for the design of pavements is the fatigue behavior of the material, which has not been studied
thoroughly for silica fume-modified porous concrete. Moreover, porous concrete also has ability to
reduce pollutants concentrations through several ways. The aggregate filters the
storm water and slows it sufficiently to allow sedimentation to occur. Previous studies also found that
beneficial treatment bacteria in the soils have been discovered established on aggregate bases. (Pratt
et al., 1999)
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Figure 2.1: Pervious concrete allows water to pass through it.
In order the admixture must be added together to increase the strength of porous concrete. Some
examples of admixtures are polymers, fibers, silica fumes, and others. Silica fume modified porous
Recently, research of porous concrete which covers the destructed environment has made a remarkable
development nowadays. Mechanical properties such as strength and durability have been improved
and the required properties for various applications are successfully obtained. It was first used in 1852
but only recently has become popular in part due to federal sanitation regulations and water
conservation. European countries have been used porous concrete since the nineteenth century
(Francis, 1965). In 2001, Japan Concrete Institute organized Technical Committee on Establishment
of Design and Practical Method of Porous Concrete. In 2002, and 2003, the presentation of
committees report and the symposium on porous concrete was held in Tokyo.
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This proceeding consists of sour sections:
2. Invite papers.
2.2 Materials
Porous concrete are using the same materials with conventional concrete. So in the porous concrete
there are some material should be preparation to do to concrete like the Portland cement and silica
fume and aggregate that to allow you to start doing your work in lab easily in this study will conducted
the porous concrete with silica fume will use instead of the other material.
2.1.Cement
Portland cement often referred to as Ordinary Portland Cement (OPC) is the most common type of
cement in general use around the world because it is a basic ingredient of concrete, stucco, mortar and
most non-specialty grout. It is a fine powder produced by grinding Portland cement clinker more than
90%, a limited amount of the calcium sulfate to controls the set time and up to 5% of the minor
components as permitted by different standards. The main raw material for the manufacture of
Portland cement is usually limestone (CaCO3) mixed with a second material containing clay as a
source of aluminon-silicate. Usually, it is the use of limestone that contains clay of unclean or SiO2.
Content can CaCO3 of this limestone be as low as 80%. Second raw materials depend on the purity
of the limestone. Some ores second used are: clay, stone, sand, iron ore, bauxite, and fly ash.
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2.2.Recycled Aggregate
The idea of using waste concrete as recycled aggregate concrete in construction industry not new. In
the beginning, has been approved recycling concrete after the destruction of World War (Hansen, 1992
T.C. Hansen, porous recycled term of crushed concrete and masonry, E and FN SPON, London (1992).
Only after that time, people began to gain some knowledge about recycled aggregate concrete. In
recent years, due to the rapid urbanization and the requirement of sustainable development, more and
more researches have been undertaken. So far, over 30 universities, institutes and companies have
1. The impact of the recycled aggregate concrete content on the strength, deformation characteristics
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Nowadays, almost all demolished concrete has been mostly dumped to landfills. As concrete is an
essential, mass-produced material in the construction industry, efforts have been made to recycle and
to conserve it. Complete and repeated recycling have recently become important aspects of the
construction industry, as is the case for aluminum and steel. Since concrete compose only of
cementitious materials and powders generated during the production of recycled aggregate which can
be reprocessed as cement resources, this permits repeated recycling in a fully-closed system. Concrete
recycling can be achieved by reusing concrete products, and then processed in the secondary raw
materials as packing materials and the rules of the road sub-bases, or a compilation of new concrete
production.
A two-stage approach was developed to improve the quality of mixing recycled concrete aggregate
for high-quality applications. The experimental results showed that the optimal performance of the
total concrete using a two-stage approach mixing occurs with about 20% replacement of the total
recycled. This can be attributed effects of the approach phases mixing of the nature of porous rubble
recycled, and can therefore be pores and cracks filled successfully through the process of pre-mixing,
resulting in more concrete density, and regions all over the home improvement Total recycled and thus
higher power compared with concrete using conventional approaches mixing. This approach is
intended to two phases to improve the overall quality of the concrete mixing and reduce the volatility
of its strength.
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Recycled aggregate will typically have higher Specific absorption and less serious normal aggregate
and concrete production with creep and high drying shrinkage. These differences become larger with
increasing amounts of recycled fine aggregate. Too many recycled fines can also produce mixture stiff
and unworkable.
Figure 2.3: The relationship between water absorption of recycled and normal aggregate.
Many transportation departments have found that using 100% recycled coarse aggregate, but only
approximately 10% to 20% Recycled and fines works well. The remaining percentage of fines is
natural sand. Totals chloride content of recycled aggregates is of concern if the materials use in
reinforced concrete. However, the amount of chloride in old concrete the pavement is usually lower
than critical threshold value. Construction and demolition waste generation has exceedingly increased
around the World. In Australia, is created about 40% of the waste construction and demolition annually
out of the different types of construction and demolition waste and concrete make up about 80% of
the total waste. Therefore, it is necessary to recycle waste recycled concrete for the collection and
Figure 2.3: The relationship between water absorption of recycled and normal aggregate.
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2.3.Water
Concrete or specifically, cement needs moisture to hydrate and treat (harden). Thus, water is also an
important material in the mixing ratio required. When the concrete dries, it stops in fact be stronger.
Concrete can with a little water be very dry, but not quite a reaction. And concrete properties such this
to be less than that of wet concrete. Interaction water with cement in the concrete very important to
Concrete strength is highly dependent of hydration reaction. Water is an important role, in particular,
the amount used. Less water used can lead to increased hydration force. In fact, concrete is mixed
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This additional water is added to provide sufficient performance concrete. Concrete fluid needed to
correct and form.Voda filling composition is not used in hydration reaction in the pore space of the
microstructure. Due to lack of resistance training calcium silicate hydrate bonds the pores make
Figure 2.5: show the Concrete strength to water cement ratio as function
Porosity determined by the water to cement ratio. The relationship between cement ratio to water and
strength is show in figure 2.5. Low water to cement ratio leads to low strength but low workability.
High water to cement ratio leads to low strength, but good workability.
2.4.Silica fume
The silica fume is a secondary in the reduction of high purity quartz with coke in Supply are ranges
in the production of silicon alloy and ferrosilicon. silica fume is composed of fine particles with an
area upon the order of (215.280 ft / lb (20,000 m / kg)) while measured by nitrogen Sorption
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techniques, with about 100 particles size and because of high silica content and absolute purity
Improve Portland cement concrete properties by added silica fume, particularly its bond strength,
compressive strength in, and abrasion resistance. As mechanical improvements resulting these
improvements result from the addition of a very fine powder for mix the cement paste and the
pozzolanic reactions between free calcium hydroxide and the silica fume in the paste. The addition of
silica fume reduces the permeability of concrete to chloride ions, Which Protects the steel
regions. When silica fume is integrated, the rate of hydration of cement during first hour is increases
due to the liberation of ions and OH and alkalis into the pore fluid. The rate of increased might be due
to hydration capacity of the silica fume to supply nucleation sites for active hydration products such
as lime, C S H, and ettringite. The pozzolanic reaction of silica fume is very important and
decreases evaporable water content between 90 and 550 days of low water / binder ratios with the
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Figure 2.6: Silica fume in dry forms.
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2.3 Physical Contribution:
1. Adding Silica Fume brings millions and millions of very small particles to concrete mixture.
2. Just like fine aggregates fills in the spaces between coarse aggregate particles, Silica Fume fills in
1. It is very high amorphous silicon dioxide content because of that silica fume is a very reactive
2. As the Portland cement in concrete begins to react chemically it releases Calcium hydroxide.
3. The Silica Fume reacts with this Calcium hydroxide to form additional binder material called
Calcium Silicate hydrate, which is very similar to the Calcium hydrate formed from the Portland
cement.
4. It is largely this additional binder that gives silica-fume concrete its improved hardened properties.
2.5 Properties
The water permeability is an important parameter for practical porous concrete is designed to function as
a drain layer of pavement structures. Given porosity and interconnected air route spaces, Darcy law S "for
laminar flow is not applicable to porous concrete. The flow through the porous concrete depends on the
materials and processes put. The water permeability is usually approximately 2.0 to 6.0 mm / sec.
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2.5.2 Compressive Strength
Porous concrete admixtures can develop strengths in a pressure range of 400 psi to 4000 psi (2.8 to 28
MPa) that is appropriate for a wide range of applications. Typical values are approximately 17 MPa. As
with any concrete, the properties and combinations of specific materials, as well as placement techniques
and environmental conditions, will dictate the actual in-place strength. Drilling cores are the best measure
of in-place strength, as compaction differences make cast cylinders less representative of field concrete.
The high of water flow rate through a porous concrete pavement allows rainfall to capture and to filter
into the soil. So the application of porous concrete as the following is:
1. Road pavement.
3. Moisture-Conditioning/Absorbing Performance.
Porous concrete usually used as materials in road pavement, side walk and park because of the
performance of water-permeating, draining, and retaining. Particularly for road pavement, the porous
concrete has been used since 1985, most of which are of permeable full-depth types. Also, porous
concrete having high rutting resistance, abrasion resistance and oil resistance as well as drainage
function is bonded and unified with continuous reinforced concrete slabs into composite pavement to
withstand the repeated stopping and starting motions of cars. For the purpose of tentative pounding of
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rainwater and recharging into the ground, the porous concrete is used for permeable trenches, gullies,
Porous concrete materials can be used as noise-absorbing products. Active attempts have been made
in recent year to develop precast acoustic panels using the porous concrete, to impart not only a noise-
insulating effect but also noise-absorbing one to concrete products. Practical application of the porous
concrete to noise barriers, the backside of elevated roads and inside walls of tunnels is under way.
Meanwhile for the thermal performance of the porous concrete refers to its performance to mitigate
or improve the environment in terms of thermal conditions. Investigation into thermal performance of
the porous concrete has just commenced. The examples including used in rooftop gardens.
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2.9 Moisture-Conditioning/Absorbing Performance
The moisture-conditioning performance of the porous concrete is said to depend on the moisture-
absorbing properties of aggregate, void content, the conditions of internal void surfaces and the
properties of the binder. Excellent moisture-conditioning performance can therefore be achieved for
buildings requiring such properties by properly selecting the aggregate, binder and mixture
proportions to be used. Due to its large surface area, the porous concrete can be made to possess a
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CHAPTER 3
METHODOLOGY
3.1 Introduction
This research is going through properties of the porous concrete whether the silica fume is added or it
is not. Normal aggregate and recycled aggregate both are used. Test procedures, specimens and the
materials used are all explained in this chapter. Stages this study is built on to accomplish the intended
objectives. The appropriateness of materials, facilities, resources and the testing machine checking
before launching. Cube test, slump test and other concrete samples tests are being processed.
Eventually, the results are employed to draw out the summary. The stages flow is indicated in (Figure
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Research Design
Literature Review
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3.2 Materials
Essentially, porous concrete carries the same foundation idea with conventional concrete but porous
concrete has less or no fine aggregate. One of the secrets to a successful project is Gradation of
aggregate; a small change in aggregate grading results noticeably in their strength. Therefore, the
aggregate should be very clean and conveniently graded. Aggregate concrete combination needs
variety of considerations in everything such as curing process, placing, and compaction. In order to
obtain a desired result mixing proportion must have more tight controls on batching. Porous concrete
elements are coarse aggregate, cement, water and some silica fume. Porous concrete using twenty
millimeters dimension of coarse aggregate or recycled coarse aggregate are to be tested and their
strength will be compared consequently the properties are recognized and the usage for future
development in Malaysia will be clear. The silica fume is added either for extra strength.
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3.2.1 Cement
OPC Ordinary Portland Cement this type is necessary to produce the porous concrete. to produce the
porous concrete. Table 3.1 is showing chemical composition of the cement OPC. Manufacturer of the
(P2O5) 0.078
(N2O) 0.019
Insoluble Residue -
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Figure 3.3: Ordinary Portland Cement (OPC)
3.2.2 Water
Water is one of the basic requirements for usual ready mixed concrete. Insufficient water results in
lack of compatibility in the mix and weak bond strength between aggregate particles. Anyway,
elevated water content in the mix reduces and eliminate the void structure. It is necessary for the
porosity.
3.2.3 Aggregate
The surface-dry condition in porous concrete can be created by the usage of aggregate and it is free
moisture. As a matter of fact, control of water is major in porous concrete. The water absorbed by
aggregates mixture which compact well or do not place. Anyway, adding water in order to heighten
the water cement ratio contributes to the mixing water. Porous concrete is called eco-friendly to the
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environment and that is because recycled aggregate lower the waste from construction site. The
recycle aggregate that left out of demolish building made of a single particle size is suitable to fulfill
the specified void. Fine aggregate are not used and the grading dimension of coarse aggregates is
twenty mm. Because of the increased water absorption, recycled aggregate should be kept in water
for one day before mixing to maintain sustained water-cement ratio of the porous concretes mix.
Concrete recycling is kind of easy process, it includes removing, breaking and crushing concrete into
materials with exact size and strength. The quality of concrete counts on the recycled materials used.
Attention should be there to avoid contamination with the rest materials, like balls, chlorides, glass,
asphalt, soil and clay, sealants, paper, wood, gypsum board, and roofing materials. They all can be
dangerous.
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3.2.4 Silica Fume
The main object from adding silica is to help ambient curing properties of the concrete. A silica
fume was tested to make sure it influences on the mechanical and acoustical properties. Silica fume
takes from 10-30% of the weight of cement. Basically silica fumes are existed in the shape of fine
To obtain a better property to the porous concrete some stages when preparing the mix must be done.
fundamentally porous concrete must have void structure between fifteen to twenty-five percent. The
void content and size affect the performance of the porous concrete, so they are vital and must be
selected conveniently. In addition, the durability also needs to be put in consideration where the porous
concrete should be managed with a small water cement ratio to compensate the reduced durability of
the conventional concrete. At the same time, the particular design strength must be sufficiently formed
as stated by the use because the strength of aggregate concrete is deeply connected to the void content.
The strength of mix preparing must be designed by the addition of a margin of the variations of
standard to the determined design strength. Construction condition considered as well. The sort of
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aggregates matters too, recycled aggregate of various sizes are used. Comparison between all types of
porous concrete properties is established.in fact, the dimension of cube used is hundred-fifty to the
power of three for different aggregate and silica fume from zero to thirty percent is employed.
(kg) (kg)
7.9 25 15 13.19
0%
9.15 0 35 12.51
10%
10.4 0 35 11.12
20%
12.9 0 35 9.73
30%
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3.4 Mixing
Before mixing all materials in the mixing machine, extra water is added into the recycled aggregate
because it has low water content and that will prevent it from absorbing the mixing water. Finally we
put cement, coarse aggregates and water all inside the mixing machine.
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3.5 Preparing Specimens
All mixing are compressed by vibrator table to ascertain the specimen is correctly compressed. This
specimen casting is done in cube molds with similar three sides dimension of 150150150mm. in
order to obtain perfect results the concrete must go under vibration for more accurate results. The
Silica Fume 7 14 28
Total 36
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3.6 Curing Condition
One of the vital stages for porous concrete is curing to maintain appropriate moisture and temperature
to make sure the hydration is continuous. The concrete should not dry in a short time after mixing
because it can lead the surface to weakness and cracking when the shrinkage of concrete starts which
Physical examination ways to evaluate properties of porous concrete were suggested by Japan
Concrete Institute and they were employed in many states. Anyway, practical tests by these methods
divulged some points which need enhancement. Enhancement to these methods and new methods are
provided below:
This experiential test measures the feasibility of fresh concrete. Particularly, it measures the
consistency of the concrete in that specified batch. This test is carried out to check the consistency of
new made concrete. Consistency is connected to workability. It explains the condition of fresh
concrete. It indicates the ease of concrete flowing. It also symbolizes the amount of wetness.
Workability of concrete is vitally influenced by consistency. Drier mixes will be less practicable than
wetter mixes. Witter mixes is very workable by consistency. But concrete that have the same
consistency sometimes differ in workability. It can also be employed to dictate consistency between
individual batches. The test is general due to the clarity of equipment used and easy procedure.
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Unluckily, the simplicity of the examination usually permits a vast variability in the way that the test
is going. The slump test benefit is to look deep at the uniformity for different batches of the same
concrete with different conditions and to make sure the outcome of plasticizers to calculate the
Compression test is always done by the compressive test machine at the material laboratory at
Department of Civil Engineering as particular in the test method BS 1881-Part 116,1983. To obtain
the maximum compression must raise the compressive load by exerting the specimen until failure
begins that is before the test sample dimension is taken As stated earlier porous concrete increase the
compressive strength.
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Porous concrete can ameliorate compressive strength which is convenient for various applications of
around 400-4000 Pascal. Features values are about seventeen MPa. Typically like any concrete, the
particular material amalgamation and properties like environmental conditions and placement
techniques, will exert the real force in-place strength. That takes twenty-eight days of curing operation.
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REFERENCES
[B] Bhutta, R. Aamer and Tsuruta, Ken,. Dec.(2007). Study on the application of porous concrete
pp.743-752.
[B] British Standards Institution,(1881) Method for determination of compressive strength of concrete
[H] Hou J, Chung DDL. (2000). Effect of admixtures in concrete on the corrosion resistance of steel
strength. In: Proceedings 8th international symposium on porous concrete roads, Lisbon;. p.
1717.
in cold weather climates. Final Report. National Concrete Pavement Technology Center,
[S] Somayaji, S.(2001). Civil Engineering Material, Second Edition, Prentice Hall,Upper Saddle
River,
[L] Tennis PD, Leming ML, Akers DJ.(2004). Porous Pavements. EB302 Portland Cement
Association
Skokie Illinois and National Ready Mixed Concrete Association, Maryland: Silver Spring;
[W]T. Watanabe, Y. Todoroki and S. Iwai,( Apr. 2004) Concrete Journal, The Fatigue Characteristics
and
[W] Schaefer VR, Wang K, Suleiman MT, Kevern JT.(2006). Mix design development for Porous
concrete
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