SIMATIC S7 PLCSIM Advanced V1 0 PDF

SIMATIC
S7-PLCSIM Advanced V1.0

Simulation with TIA Portal V14 and PLCSIM Advanced
Restricted © Siemens AG 2016 siemens.com/tia-portal

Simulation
What solutions does Siemens offer?
Requirement Siemens solution
PLCSIM V14
Mapping of the controller
functionality in a model PLCSIM Advanced V1.0
NEW
Mechatronics Concept Designer
Process Simulate
Mapping of the plant/machine in
a model SIMIT
Target 1500S ™ for SIMULINK ®
Restricted © Siemens AG 2016

Page 2 March 2016
PLCSIM Advanced
to create virtual controllers
Simulation
PLCSIMsystem
Advanced
Virtual controller
1) With SIMATIC S7-PLCSIM Advanced, virtual controllers can

be used for simulation of S7-1500 and ET 200SP CPUs and
for comprehensive function simulation.
API
2) The virtual controllers can also be tested and validated in in

the context of a plant/machine.
à To connect to a plant/machine simulation = co-simulation
an API is available.
Virtual plant/machine
Plant/Machine simulation
= Co-simulation
Page 3 March 2016
PLCSIM Advanced
Basis for software in the loop
Real world Virtual world
S7-1500 hardware controller PLCSIM Advanced

Virtual S7-1500 controller PLCSIM
Controller
Advanced
as basis for
"Software
in the Loop"
API § Extensive function

simulation without adapting
the STEP 7 program
Process
Co-simulation
§ Interface for a connection
to different co-simulations
via API

Page 4 March 2016
PLCSIM Advanced
Supported controllers: S7-1500 CPU incl. C/F/T and ET200SP CPU incl. F
Virtual
S7-1500 controller
S7-1500C
S7-1500T(F)
ET 200SP(F)
Mapping of the real CPU
S7-1500F controller

Page 5 March 2016
PLCSIM vs. PLCSIM Advanced
What are the differences in the functionality?
Real world Virtual world
Real controller PLCSIM

Simulation of
the logic of
the controller IO simulation IO simulation
program Button/ PLCSIM operator
Simulator LEDs panel
Simulation of Real controller PLCSIM Advanced

the controller
in the context NEW
of the plant /
machine Prototype/
Co-simulation
Real plant

Page 6 March 2016
PLCSIM vs. PLCSIM Advanced
What are the differences in the functionality?
S7-1200 (F)/
PLCSIM / S7-1500 (F/T) / PLCSIM Advanced
API
up to 2 Multiple instances up to 16
Distributed instances
OPC UA
Web server
Process diagnostics
( ) Traces
Virtual S7-1500 controller
Integrated controller simulation ( ) Motion
in STEP 7 in TIA Portal via softbus S7 communication Applications:
via softbus Open User communication • Functional test of the STEP 7
Use case: program – also in the context of a
know how protected blocks plant/machine
• Functional test and validation of the
Virtual time • Operator training
STEP 7 program
Connection of real PLCs/HMIs
• Virtual commissioning / Factory
DNS use Acceptance Test (FAT)
Virtual memory card
Page 7 March 2016
PLCSIM Advanced
Multiple and distributed instances
Various configurations are supported:

§ Support of multiple instances; PC1 S7-1500 S7-1500
Instance 1 Instance 2
recommendation: WinCC Panel
PC
§ 4 GB RAM for one instance clock
§ 4 instances on a PC with 8 GB RAM

(16 instances can technically be started)
§ Support of distributed instances
PC2 S7-1500
§ for load distribution Instance 3
STEP 7
§ communication via TCP/IP PC

clock
§ Connection of real devices (HMIs /
controllers) is possible
Virtual time
§ connection of real I/Os is not possible
Slow Virtual time Fast

Page 8 March 2016
PLCSIM Advanced
Multiple instances in combination with a co-simulation
Various configurations are supported:

PC1 S7-1500 S7-1500
§ Support of multiple instances in combination Instance 1 Instance 2
with a co-simulation software
PC
clock in the
§ Connection of PLCSIM Advanced loop
instances with co-simulation via virtual
time
PC2 Co-simulation STEP 7
Virtual time
Slow Virtual time Fast

Page 9 March 2016
PLCSIM Advanced
Virtual time – what does it mean and how can it be used?
Two types of clocks are used for the simulation: OB 1 OB 1
§ Virtual clock: Basis for the user program;

Cycle control point
à Duration between two cycle control points is Internal process image of
measured in virtual time the virtual controller
§ Real clock: Communication with STEP 7 read IOs

write IOs
API
How can the virtual time be used? à A freeze state stops the virtual controller at a cycle
§ Gradual debugging of the STEP 7 program; control point:
the virtual controller can be stopped (freeze state) at § Virtual time is stopped
the cycle control point, which is at the end of a OB1 § No OBs are running, no timers
call, and I/Os can be read or manipulated
§ User program is not executed any longer
à The freeze state is also used for synchronization
with the simulation partners. § Virtual controller is in a state with consistent input
and output data

Page 10 March 2016
PLCSIM Advanced
How can the virtual time be used?
§ Manipulation of the virtual time

Virtual time
§ Slow motion (scaling factor < 1):
e.g. scaling factor 0.5 = virtual time is slowed down by Slow motion Virtual time Fast mode
0.01 100
50%
à Cyclic OBs are called less frequently during a OB1
cycle Slow motion
OB 1 OB 1
§ Fast mode (scaling factor > 1):
e.g. scaling factor 2 = virtual time runs twice as fast Cycle
control point
à Cyclic OBs are called more frequently during a
OB1 cycle Fast mode
Note: OB1 always runs at the same speed and only OB 1 OB 1

depends on the performance of the PC à if you change
the scaling factor, more or fewer cycle control points are Cycle
reached within a fixed time period control point
Cyclic OB

Page 11 March 2016
PLCSIM Advanced
Connection with a co-simulation (1)
Planning and
configuring
Result Test in virtual environment
Automation STEP 7 program PLCSIM Advanced

with TIA Portal virtual controller
software
Signal connection via API in the
Hardware loop
configuration Co-simulation
(incl. signal list)
• Definition of kinematics
Mechanical design • Sequence planning

with CAD (sequences)
• Motion
CAD model
relations and profiles
• Simulation of kinematics
• Definition of sensors
and actuators

Page 12 March 2016
PLCSIM Advanced
Connection with a co-simulation
Planning and
configuring
Result Test in virtual environment
Automation STEP 7 program PLCSIM Advanced

with TIA Portal virtual controller
software
Signal connection via API in the
Hardware loop
configuration Plant/machine simulation in C++ / C#
(incl. signal list)
• Sequence planning
(sequences)
• Motion relations and profiles
Plant/machine
know-how
• Definition of sensors
and actuators C++ / C#

Page 13 March 2016
PLCSIM Advanced
Benefits of a virtual controller
Engineering Commissioning Production

• Realistic function test of the • Test of the STEP 7 program in • Early training of the operator is
STEP 7 program combination with a possible (Operator training)
• Early error detection and plant/machine simulation prior • Increased efficiency thanks to
validation of the functionality to commissioning optimization of program parts
à High quality of the STEP 7 à High quality of the • Quick replacement of machine PLCSIM
program code automation project components (migration) / quick
Advanced
• No real S7-CPU hardware à Reduction in time-to- expansion of existing plants as basis for
production "Software
required in the Loop"
à Savings in hardware costs
High engineering quality High project quality High productivity

Page 14 March 2016
PLCSIM Advanced
Benefits of virtual commissioning
Conven- Concept Planning and configuring Commissioning Operation

tional
commi-
ssioning
Time in the office Time at the
customer plant
Virtual Com
With Planning and configuring +
Concept commiss missi Operation
virtual Create a model of the plant oning
ioning
commis
sioning
Time in the office Time at the
customer plant
Create a model of Reduced

Quick
the plant = effort commissioning
Time-to-Production
time at the
customer plant
Page 15 March 2016
PLCSIM Advanced
Licensing concept and list price
Licensing concept:
Instance 1 Instance 2 Instance 3
• Floating license
• Enterprise License (EPL)
à One license per instance
List price per instance:

• €2.500 (download)
• €2.750 (DVD)
Download available in SIOS from CW16 on:
https://support.industry.siemens.com/cs/de/en/view/109745647

Page 16 March 2016
Requirements and
restrictions
PLCSIM Advanced
Basic knowledge required
Knowledge of the following is considered essential: STEP 7 program
§ Industrial automation and automation technology

§ Programming with STEP 7 (TIA Portal)
§ SIMATIC PLCs (S7-1500 & ET200SP PLC)
§ Development of software in C++ and C#
with MS Visual Studio 2015 (WPF and MVVM recommended)
C++ / C#
OR
Co-simulation software like MCD V12 and Matlab/ SIMULINK
§ PC technology / Windows operating system Co-simulation

Page 18 March 2016
PLCSIM Advanced
Basic knowledge required – Data exchange
PLCSIM Adv.
Instance 1
PII C
Prg
PIO A
MVVM
B
A
B
C
Page 19 March 2016
PLCSIM Advanced
Basic knowledge required – WPF and MVVM
Model View ViewModel

Page 20 March 2016
PLCSIM Advanced

Page 21 March 2016
PLCSIM Advanced

Page 22 March 2016
PLCSIM Advanced
Hardware/software requirements + supported virtualization platforms
Hardware / software Minimum requirement

Processor 2.2 GHz Intel Celeron Dual Core
RAM 4 GB for one instance
8 GB for 4 instances
Free hard disk space 5 GB
Operating system (64-bit) Windows 7 Home Premium SP1 Supported virtualization platforms:
Windows 7 Professional SP1 § VMware vSphere Hypervisor (ESXi) 6.0
Windows 7 Enterprise SP1
Windows 7 Ultimate SP1 § VMWare Workstation 12 Pro
Windows Server 2012 R2 StdE § VMware Workstation Player 12
Screen resolution 1024 x 768
§ Microsoft Windows Server 2010 R2 Hyper-V

Page 23 March 2016
Specific constraints
§ S7-PLCSIM Advanced and S7-PLCSIM cannot be installed on the same PC.

§ Not real-time capable / deterministic à program cannot be evaluated based on the time results of the
simulation
§ No support of bus systems (PROFINET IO, PROFIBUS DP, rear panel bus)
§ The user interface (API) does not offer authentication and authorization options
§ No support of security mechanisms for Web server (HTTPS) and for OPC UA (certificates)
§ The simulation communication across computers is not encrypted.
à We recommend using a separated simulation network that is not connected to a productive network.
§ Integrated I/O modules within the compact PLCs as well as the configured I/O modules are not simulated.
§ The ODK functionality of the 1517 and 1518 CPUs is not simulated.
§ No support of S7-1200, ET 200pro (F), ET 200SP CPU Open Controller, Software Controller
§ No simulation of alarms, recipes, data logging, "backup and restore" of PLCs

Page 24 March 2016
Simulation with
PLCSIM Advanced V1.0
in TIA Portal V14
PLCSIM Advanced
How to simulate with PLCSIM Advanced within TIA Portal
To use a STEP 7 project with PLCSIM Advanced, the ability to simulate the blocks must first be enabled in
the project properties in the Protection tab.
1 2
3
Compiling the project activates the ability to simulate the blocks
à If the project already includes know-how protected blocks, these must be
unlocked by entering a password and then these blocks need to be
compiled individually.

Page 26 March 2016
PLCSIM Advanced
Checking the ability to simulate specific blocks
The ability to simulate specific

blocks can be checked by means of
the block properties under
"Compilation".
(display field – no input field!)

Page 27 March 2016
PLCSIM Advanced
Handling blocks from libraries
Handling of blocks from existing libraries: blocks which have been stored in the library without simulation support:
1
Blocks must be edited / set to "in test"
2
By compiling the blocks again, the check mark for the ability to be simulated is set; a
new type of the block must be published in the library

Page 28 March 2016
Control Panel
PLCSIM Advanced Control Panel
for the PLCSIM Adv. Instance Management
Tray icon in the taskbar

§ Right-click starts the Control
Panel of PLCSIM Advanced
Notes:
The Control Panel is optional and is not required for
operation of PLCSIM Advanced via the API.
The Control Panel is available in English in version V1.0.

Page 30 March 2016
Setting of the communication interface
Selecting the communication interface

• PLCSIM à Softbus
• PLCSIM Virtual Eth. Adapter à TCP/IP
Softbus PLCSIM Virtual Ethernet Adapter

§ The communication between different instances is § Multiple instances can communicate with each other
limited to a local PC. over distributed computers.
§ STEP 7 needs to be installed on the same computer. § STEP 7 can be installed on another computer.
§ OPC UA and Web server communication are not § OPC UA and Web server communication are supported.
supported. § Real PLCs/ real HMIs can be connected.
§ Real PLCs / real HMIs cannot be connected. § Real T block communication
§ Simulated T block communication

Page 31 March 2016
Setting of the communication interface and the virtual time
Selecting the network adapter for

distributed communication
<Local> disables the PLCSIM virtual switch
and disconnects the instances from the real
network = local TCP/IP communication.
Setting of the virtual time:

§ 100 = 100x faster than PC clock
§ 0.01 = 100x slower than PC clock

Page 32 March 2016
Creating virtual controllers (PLCSIM Softbus)
Creating the virtual controllers; definition of

• Instance name; when the name already
exists in the directory of the Virtual SIMATIC
Memory Card, this existing instance is started.
• PLC type (unspecified 1500/ET200SP PLC)
Visual feedback regarding the status of the

instances
• Up to 16 instances can be started
• Acitvation and deactivation of individual
instances is possible

Page 33 March 2016
Creating virtual controllers (PLCSIM Virtual Eth. Adapter – TCP/IP)
Creating the virtual controllers; definition of

• Instance name; when the name already
exists in the directory of the Virtual SIMATIC
Memory Card, this existing instance is started
• IP address; each virtual PLC needs a unique
IP address
• Subnet mask
• PLC type (unspecified 1500/ET200SP CPU)
Visual feedback regarding the status of the

instances
• Up to 16 instances can be started
• Enabling and disabling of individual
instances is possible

Page 34 March 2016
Settings
Activation and setting of the Runtime

Manager Port for distributed instances
Is saved and therefore identical after a
restart.
Storage location of the SIMATIC Memory

Card data of the virtual PLCs
The STEP 7 user program, the hardware
configuration and the retentive data are saved
on the virtual SIMATIC Memory Card.
Setting of Balloon Messages
Link to the manual
Exit Control Panel

All local instances are closed.

Page 35 March 2016
Communication &
Download
PLCSIM Advanced
Operating principle of virtual switch and virtual network adapter
PLCSIM Advanced installs a virtual network adapter

and a virtual switch PC 2
PLCSIM Adv. Virtual network
à Connection to the real world is established by Instance 1 adapter with own IP
means of the virtual switch address
PC 1
IP: 10.11.7.20
PLCSIM Adv. Instance 1 Virtual switch
TIA Portal
on PC 2 can be loaded by connects virtual
means of its IP 10.11.7.20 Virtual adapter adapter with real
from the TIA Portal IP: 10.11.7.12 network adapter
Virtual switch
Communication
Network adapter Network adapter takes place via real
IP: 10.11.7.10 IP: 10.11.7.11 network adapter
Network
Page 37 March 2016
PLCSIM Advanced
Distributed operation – Virtual Switch
To use the PLCSIM Virtual Switch across multiple

computers, it must be enabled in a real network
adapter via:
§ Control panel
§ System control
Note:
You have to ensure that the PLCSIM
Virtual Switch is enabled in only one
network adapter (if a computer has more
than one network adapter).
à In the project tree, all stations are shown

which can be accessed by means of the
Virtual Ethernet Adapter.

Page 38 March 2016
PLCSIM Advanced
Distributed operation – Download from TIA Portal
When PLCSIM Virtual Switch is enabled Download directly via Virtual Ethernet
for a real network adapter Adapter
(TIA Portal and PLCSIM Advanced are (TIA Portal and PLCSIM Advanced are
located on different computers) located on the same computer)

Page 39 March 2016
API
PLCSIM Advanced
Access to instances via the Control Panel and the API
Through the Control Panel you can only access an PC 1 PC 2

instance that is available on the local PC. 1 Control Control
Panel Panel
In case of distributed communication, the Runtime API 1
accesses the instance of the other PC with the Runtime

Runtime API Runtime API
Manager. 2
2 2
Runtime Runtime
The Runtime Manager Port can be set
Manager Manager
in the Control Panel of the respective
PC (also possible directly via API)
Runtime Runtime
instance 1 instance 1
Virtual Virtual
1500 CPU 1500 CPU

Page 41 March 2016
PLCSIM Advanced
API interface
§ API offers methods for:

§ Access to PLC data Simulation Runtime
(I/Os, bit memories, DBs, timers)

Co-simulation 1
§ Configuring and controlling PLCSIM Advanced Runtime Manager
Runtime API
instances Co-simulation 2
à Comprehensive functionality for C++/C#

programming with Visual Studio Runtime Runtime
instance 1 instance 2
à Co-simulations can connect to the
Runtime Manager by means of the provided
Virtual Virtual
API interface 1500 CPU 1500 CPU

Page 42 March 2016
PLCSIM Advanced
Code example
Register instance at the SimulationRuntimeManager:

IInstance myInstance = SimulationRuntimeManager.RegisterInstance("MyVirtualController");
Start PLCSIM instance: myInstance.PowerOn();
Set CPU to RUN: myInstance.Run();
Write output (O0.0): myInstance.OutputArea.WriteBit(0, 0, true);
Read input (I0.0): bool value = myInstance.InputArea. ReadBit(0, 0);
Set CPU to STOP: myInstance.Stop();

Page 43 March 2016
Applications
PLCSIM Advanced
Applications – Valve simulation 1
Valve_chocolate • Controlling the valves with FB library and

PLCSIM Adv. HMI
Faceplate:
Instance 1
set_open • Chocolate
set_close • Vanille
Open_feedback
Close_feedback • Simulation the IOs of each valve
• Set open
• Set close
• Open_feedback
• Close_feedback
Valve library with alarms included Valve face plate

Page 45 March 2016
PLCSIM Advanced
Applications – Valve simulation 2
Valve_chocolate • Controlling the valves with FB library and

PLCSIM Adv. HMI
Faceplate:
Instance 1
set_open • Chocolate
set_close • Vanille
Open_feedback
Close_feedback • Simulation the IOs of each valve
• Set open
• Set close
• Open_feedback
• Close_feedback
Valve library with alarms included Valve face plate

Page 46 March 2016
PLCSIM Advanced
Applications – Cross Link
• Controlling a conveyor belt by monitoring a

PLCSIM Adv. Cross Link PLCSIM Adv. HMI
sensor that detects when it has passed the
Instance 2 C# based Instance 1
end
• Simulation the actual position of the

A B transported object and the sensor signal
coSimController mainController
IP: 192.168.0.1 IP: 192.168.0.11
B
Page 47 March 2016
PLCSIM Advanced
Applications – OPC UA
Matlab/
SIMULINK • Controlling the alignment of
PLCSIM Adv. HMI the PENDULUM by PID
Instance 1 Compact
OPC UA
.Control_Value • Simulation of the PENDULUM

process behavior using a
.Process_Value state space model with
OPC UA Client OPC UA Server Matlab/ SIMULINK
PENDULUM

Page 48 March 2016
PLCSIM Advanced
Applications – Open User Communication
PLCSIM Adv. PLCSIM Adv.

Instance 2 Instance 1 • Pn_io_controller is establishing a
OpenUserCommunication
S7-1500F Pn_io_controller
IP: 192.168.0.100 IP: 192.168.0.102

Page 49 March 2016
PLCSIM Advanced
Applications – Open User Communication
PLCSIM Adv. PLCSIM Adv.

Instance 2 Instance 1 • Pn_io_controller is sending frequently data
• S7-1500F controller is receiving data
S7-1500F Pn_io_controller
IP: 192.168.0.100 IP: 192.168.0.102

Page 50 March 2016
Your questions – our answers
1. Is it possible to simulate blocks from a SIEMENS library like SIWAREX which are know
how protect? We cannot remove know how protect from those blocks.
In this case the Owner of the Siemens library block (e.g. SIWAREX) has to flag the
block with the property “Support simulation during block compilation”. If this is not
done, it is not possible to simulate this library block with PLCSIM Advanced
2. There is the possibility to connect a PLC SIM Advanced to communicate with a real
CPU, Do you have an example of this?
I have no example but this scenario is not so difficult to realize. The only thing to
consider is to start the PLCSIM Advanced Instance with Online Access “PLCSIM
Virtual Ethernet Adapter” and to activate the virtual switch (“TCP/IP communication
with: …) on the physical network card which is connected to the real PLC.
3. Where can we have more info on this please?

In the function manual some basics are described.

Page 51 March 2016
Thank you for your attention!
Annika Simmel
Product Management
DF FA AS E&C PRM 1
Gleiwitzer Str. 555
90475 Nuremberg, Germany
Phone: +49 (911) 895-3236

E-mail: annika.simmel@siemens.com
siemens.com/tia-portal

Page 52 March 2016

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SIMATIC

S7-PLCSIM Advanced V1.0

Restricted © Siemens AG 2016 siemens.com/tia-portal

Requirement Siemens solution

Mechatronics Concept Designer

Target 1500S ™ for SIMULINK ®

Restricted © Siemens AG 2016

1) With SIMATIC S7-PLCSIM Advanced, virtual controllers can

2) The virtual controllers can also be tested and validated in in

Real world Virtual world

S7-1500 hardware controller PLCSIM Advanced

API § Extensive function

Restricted © Siemens AG 2016

Restricted © Siemens AG 2016

Real world Virtual world

Real controller PLCSIM

Simulation of Real controller PLCSIM Advanced

Restricted © Siemens AG 2016

Various configurations are supported:

§ 4 instances on a PC with 8 GB RAM

§ communication via TCP/IP PC

Restricted © Siemens AG 2016

Various configurations are supported:

PC2 Co-simulation STEP 7

Slow Virtual time Fast

Restricted © Siemens AG 2016

Two types of clocks are used for the simulation: OB 1 OB 1

§ Virtual clock: Basis for the user program;

§ Real clock: Communication with STEP 7 read IOs

Restricted © Siemens AG 2016

§ Manipulation of the virtual time

Note: OB1 always runs at the same speed and only OB 1 OB 1

Restricted © Siemens AG 2016

Automation STEP 7 program PLCSIM Advanced

Mechanical design • Sequence planning

Restricted © Siemens AG 2016

Automation STEP 7 program PLCSIM Advanced

Restricted © Siemens AG 2016

Engineering Commissioning Production

High engineering quality High project quality High productivity

Restricted © Siemens AG 2016

Conven- Concept Planning and configuring Commissioning Operation

Create a model of Reduced

List price per instance:

Restricted © Siemens AG 2016

Knowledge of the following is considered essential: STEP 7 program

§ Industrial automation and automation technology

Restricted © Siemens AG 2016

Model View ViewModel

Restricted © Siemens AG 2016

Model View ViewModel

Restricted © Siemens AG 2016

Model View ViewModel

Restricted © Siemens AG 2016

Hardware / software Minimum requirement

Restricted © Siemens AG 2016

§ S7-PLCSIM Advanced and S7-PLCSIM cannot be installed on the same PC.

Restricted © Siemens AG 2016

Restricted © Siemens AG 2016

The ability to simulate specific

Restricted © Siemens AG 2016

Restricted © Siemens AG 2016

Tray icon in the taskbar