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120
s =
Where, f = supply frequency and p = no. of poles.
Normally it's construction is almost similar to that of a 3 phase induction motor, except the
fact that the rotor is given DC supply, the reason of which is explained later. Now, let us first
go through the basic construction of this type of motor.
From the above picture, it is clear that how this type of motors are designed. The stator is
given is given three phase supply and the rotor is given DC supply.
Main Features of Synchronous Motors
1. Synchronous motors are inherently not self starting. They require some external
means to bring their speed close to synchronous speed to before they are
synchronized.
2. The speed of operation of is in synchronism with the supply frequency and hence for
constant supply frequency they behave as constant speed motor irrespective of load
condition
3. This motor has the unique characteristics of operating under any electrical power
factor. This makes it being used in electrical power factor improvement.
Induction Motor
One of the most common electrical motor used in most applications which is known as
induction motor. This motor is also called as asynchronous motor because it runs at a speed
less than its synchronous speed.
Here we need to define what is synchronous speed. Synchronous speed is the speed of
rotation of the magnetic field in a rotary machine and it depends upon the frequency and
number poles of the machine. An induction motor always runs at a speed less than
synchronous speed because the rotating magnetic field which is produced in the stator will
generate flux in the rotor which will make the rotor to rotate, but due to the lagging of flux
current in the rotor with flux current in the stator, the rotor will never reach to its rotating
magnetic field speed i.e. the synchronous speed.
There are basically two types of induction motor that depend upon the input supply - single
phase induction motor and three phase induction motor. Single phase induction motor is not
a self starting motor which we will discuss later and three phase induction motor is a self-
starting motor.
Working Principle of Induction Motor: https://youtu.be/EDFVS_1IkGc
We need to give double excitation to make a machine to rotate. For example if we consider a
DC motor, we will give one supply to the stator and another to the rotor through brush
arrangement. But in induction motor we give only one supply, so it is really interesting to
know that how it works. It is very simple, from the name itself we can understand that
induction process is involved. Actually when we are giving the supply to the stator winding,
flux will generate in the coil due to flow of current in the coil. Now the rotor winding is
arranged in such a way that it becomes short circuited in the rotor itself. The flux from the
stator will cut the coil in the rotor and since the rotor coils are short circuited, according to
Faraday's law of electromagnetic induction, current will start flowing in the coil of the rotor.
When the current will flow, another flux will get generated in the rotor. Now there will be
two flux, one is stator flux and another is rotor flux and the rotor flux will be lagging w.r.t to
the stator flux. Due to this, the rotor will feel a torque which will make the rotor to rotate in
the direction of rotating magnetic flux. So the speed of the rotor will be depending upon the
ac supply and the speed can be controlled by varying the input supply. This is the working
principle of an induction motor of either type single and three phase. .
Types Induction Motor
Single Phase Induction Motor
1. Split phase induction motor
2. Capacitor start induction motor
3. Capacitor start capacitor run induction motor
4. Shaded pole induction motor
Three Phase Induction Motor
1. Squirrel cage induction motor
2. Slip ring induction motor
We had mentioned above that single phase induction motor is not a self starting and three
phase induction motor is self starting. So what is self starting?
When the machine starts running automatically without any external force to the machine,
then it is called as self starting. For example we see that when we put on the switch the fan
starts to rotate automatically, so it is self starting. Point to be noted that fan used in home
appliances is single phase induction motor which is inherently not self starting. How?
Question arises How it works? We will discuss it now.
Why is Three Phase Induction Motor Self Starting?
In three phase system, there are three single phase line with 120o phase difference. So the
rotating magnetic field is having the same phase difference which will make the rotor to
move. If we consider three phases a, b and c, when phase a is magnetized, the rotor will
move towards the phase a winding a, in the next moment phase b will get magnetized and it
will attract the rotor and then phase c. So the rotor will continue to rotate.
120
s =
Where, f = frequency and P is the number of poles.
Where,
E2 is the rotor emf
Ns is the synchronous speed
R2 is the rotor resistance
X2 is the rotor inductive reactance.
The Speed of Induction Motor is changed from Both Stator and Rotor Side
The speed control of three phase induction motor from stator side are further classified as :
1. V / f control or frequency control.
2. Changing the number of stator poles.
3. Controlling supply voltage.
4. Adding rheostat in the stator circuit.
The speed controls of three phase induction motor from rotor side are further classified as:
1. Adding external resistance on rotor side.
2. Cascade control method.
3. Injecting slip frequency emf into rotor side.
Where, K is the winding constant, T is the number of turns per phase and f is
frequency. Now if we change frequency synchronous speed changes but with decrease
in frequency flux will increase and this change in value of flux causes saturation of
rotor and stator cores which will further cause increase in no load current of the motor
. So, its important to maintain flux , constant and it is only possible if we change
voltage. i.e if we decrease frequency flux increases but at the same time if we decrease
voltage flux will also decease causing no change in flux and hence it remains constant.
So, here we are keeping the ratio of V/f as constant. Hence its name is V/ f method.
For controlling the speed of three phase induction motor by V/f method we have to
supply variable voltage and frequency which is easily obtained by using converter and
inverter set.
2. Controlling supply voltage: The torque produced by running three phase induction
motor is given by
In low slip region (sX)2 is very very small as compared to R2. So, it can be neglected.
So torque becomes
The three phase induction motor operates in low slip region. In low slip region term
(sX)2 becomes very very small as compared to R2. So, it can be neglected. and also E2
is constant. So the equation of torque after simplification becomes,
Now if we increase rotor resistance, R2 torque decreases but to supply the same load
torque must remains constant. So, we increase slip, which will further results in
decrease in rotor speed. Thus by adding additional resistance in rotor circuit we can
decrease the speed of three phase induction motor. The main advantage of this method
is that with addition of external resistance starting torque increases but this method of
speed control of three phase induction motor also suffers from some disadvantages :
1. The speed above the normal value is not possible.
2. Large speed change requires large value of resistance and if such large value of
resistance is added in the circuit it will cause large copper loss and hence reduction in
efficiency.
3. Presence of resistance causes more losses.
4. This method cannot be used for squirrel cage induction motor.
2. Cascade control method - In this method of speed control of three phase induction
motor, the two three phase induction motor are connected on common shaft and hence
called cascaded motor. One motor is the called the main motor and another motor is
called the auxiliary motor. The three phase supply is given to the stator of the main
motor while the auxiliary motor is derived at a slip frequency from the slip ring of
main motor.
3. Injecting slip frequency emf into rotor side - When the speed control of three phase
induction motor is done by adding resistance in rotor circuit, some part of power
called, the slip power is lost as I2R losses. Therefore the efficiency of three phase
induction motor is reduced by this method of speed control. This slip power loss can
be recovered and supplied back in order to improve the overall efficiency of three
phase induction motor and this scheme of recovering the power is called slip power
recovery scheme and this is done by connecting an external source of emf of slip
frequency to the rotor circuit. The injected emf can either oppose the rotor induced
emf or aids the rotor induced emf. If it oppose the rotor induced emf, the total rotor
resistance increases and hence speed decreases and if the injected emf aids the main
rotor emf the total decreases and hence speed increases. Therefore by injecting
induced emf in rotor circuit the speed can be easily controlled. The main advantage of
this type of speed control of three phase induction motor is that wide range of speed
control is possible whether its above normal or below normal speed.
Servomechanism
A servo system mainly consists of three basic components - a controlled device, a
output sensor, a feedback system.
This is an automatic closed loop control system. Here instead of controlling a device
by applying the variable input signal, the device is controlled by a feedback signal
generated by comparing output signal and reference input signal.
When reference input signal or command signal is applied to the system, it is
compared with output reference signal of the system produced by output sensor, and a
third signal produced by a feedback system. This third signal acts as an input signal of
controlled device.
This input signal to the device presents as long as there is a logical difference between
reference input signal and the output signal of the system. After the device achieves its
desired output, there will be no longer the logical difference between reference input
signal and reference output signal of the system. Then, the third signal produced by
comparing theses above said signals will not remain enough to operate the device
further and to produce a further output of the system until the next reference input
signal or command signal is applied to the system. Hence, the primary task of a
servomechanism is to maintain the output of a system at the desired value in the
presence of disturbances.
It must be noted that these values are only the approximations. The actual behavior of
the servos differs based on their manufacturer.
A sequence of such pulses (50 in one second) is required to be passed to the servo to
sustain a particular angular position. When the servo receives a pulse, it can retain the
corresponding angular position for next 20 milliseconds. So a pulse in every 20
millisecond time frame must be fed to the servo.
Stepper Motor
A stepper motor is a type of DC motor that rotates in steps. When electrical signal is
applied to it, the motor rotates in steps and the speed of rotation depends on the rate at
which the electrical signals are applied and the direction of rotation is dependent on
the pattern of pulses that is followed. The Stepper Motors therefore are manufactured
with steps per revolution of 12, 24, 72, 144, 180, and 200, resulting in stepping angles
of 30, 15, 5, 2.5, 2, and 1.8 degrees per step. The stepper motor can be controlled with
or without feedback.
A stepper motor is made up of a rotor, which is normally a permanent magnet and it
is, as the name suggests the rotating component of the motor. A stator is another part
which is in the form of winding. In the diagram below, the center is the rotor which is
surrounded by the stator winding. This is called as four phase winding.
Working of Stepper Motor
The centre tap on the stator winding allows the current in the coil to change direction
when the winding are grounded. The magnetic property of the stator changes and it
will selectively attract and repel the rotor, thereby resulting in a stepping motion for
the motor.
Types of Stepper Motor
By construction the step motors come into three broad classes:
1. Permanent Magnet Stepper
2. Variable Reluctance Stepper
3. Hybrid Step Motor
.
When a stator is energized, it develops electromagnetic poles. The magnetic rotor
aligns along the magnetic field of the stator. The other stator is then energized in the
sequence so that the rotor moves and aligns itself to the new magnetic field. This way
energizing the stators in a fixed sequence rotates the stepper motor by fixed angles.
The resolution of a permanent magnet stepper can be increased by increasing number
of poles in the rotor or increasing the number of phases.
2. Variable reluctance stepper : The variable reluctance stepper has a toothed
non-magnetic soft iron rotor. When the stator coil is energized the rotor moves to have
a minimum gap between the stator and its teeth.
The teeth of the rotor are designed so that when they are aligned with one stator they
get misaligned with the next stator. Now when the next stator is energized, the rotor
moves to align its teeth with the next stator. This way energizing stators in a fixed
sequence completes the rotation of the step motor.
3. Hybrid stepper :
A hybrid stepper is a combination of both
permanent magnet and the variable
reluctance. It has a magnetic teethed rotor
which better guides magnetic flux to
preferred location in the air gap.
The magnetic rotor has two cups. One for
north poles and second for the south poles.
The rotor cups are designed so that that the north and south poles arrange in alternative
manner.
The Hybrid motor rotates on same principle of energizing the stator coils in a
sequence.
Stepping Modes
There are three stepping modes of a stepper motor. The stepping mode refers to the
pattern of sequence in which stator coils are energized.
1. Wave drive (One phase ON at a time)
2. Full drive (Two phase ON at a time)
3. Half drive (One and two phase ON at a time)
Stepper Motor v/s Servo Motor
Both the stepper motor and servo motor are used primarily in position control
applications. But there lies a difference in their working and construction. The stepper
motor has a large number of poles or teeth on their rotor and these teeth act as
magnetic north and south poles which gets attracted or repelled to the electrically
magnetized coil of the stator. This helps in the stepping motion that a stepper
generates. On the other hand, in a servo motor the position is controlled by the
specialized circuit and the feedback mechanism, which generates an error signal to
move the motor shaft.