Вы находитесь на странице: 1из 65

th

15 E d it io n J a in J a in

A i

D H A N P A T R A I PtieL
sH
NG C o M P A N Y



= =

w

Scanned by CamScanner
C H A PT ER 2

F U E L S A N D C O M B U S T IO N

n
yn
illl itr d tn
n b e r o fy a r s to co m e, tle la g e s tp o r tio n o ftlw iu o r ld s p o zu lc o n e r o ln t/e c o b u s tio
r u ti l

1 N T R O D U CT
o N
E e \ is a c o n b s t ib le s lb s ta n c e c o t ta in in g c a rbo n a s n ta in c o n s ti tu h ic h o n
, t{e n t, o p e r b lr n in g b is e s
a rg e
in n o t ? W e a t w i c h seeneMWq?ii*as&!E m ltrial w o o d c h a r c o a i c o a l,
p ti r p o s e s
ke r c s e n ep e tr o l d ie s e l p r o d u c e r g a s o il g a s , e tc A r e s o m e o f th e fu e is
, ,
, ,

, ,

D ttr in g tite p r o c e s s o f c o m b u s tio n o a ite l lh e c o a l th


f l o ), e a to m s o f c a r b o n h !ld ro g e n e tc c o n ib in e t o ith o x y g e n , ,
m i /tile s im u ta n e o ts lib e r a tio n o f le a t a t a r a itl T a te T h is e n e r
p g y is lib e r a te d d u e to th e r e a r r a n g e m e n t o fu a /e n c y
"

c l c o t
s in tli e s e a to m s r e s u ltin i th f ti f
g c o m p o u n d s (lik e C 0 e tc ) T h e s e n e w
2 H 20
n ,e o r m a o n o n e w
,

c o m p u n d s h a v e le s s e n e r
g y (o r h e a t c o n te n t) in th e m a n d th e r e fo r e , tlie e lt e r g y (o r e a t) r e le a s e d d tr in g th e
,

c o )n b lls tio n p r o c e s s is th c diJience in th e e n e r


g y o f t le r e a c ta n ts (C H a n d 0 , e tc o ffle ) a td Ja t o f tte p r o d t
c ts , ,

Jt}r n e d
FU E L + 0 2 PRO D U CTS + H EA T
M o re hea t e n e r g y c o n te n t L e s s e r h e a t e n e r g y c ( n te n t
T le p r ila r v o r n a in s o t lr c e o fll ie ls a r e c o a s a n d p e tr o le tm 1 o ils , th e n m o u n ts o fw h ic h a T c d t o in d lin d a b d a
g l y y
r e se a r e s t a r e d fu e ls a v a ila b le in e a r th s c r u s t a n d a r e , g e n e r a lly c a lle d fo s s il fu e ls
' '
,
'

2 C LA S S
F IC A T IO N O F F U E L S
T h e )s s il ie s h av e be en c la s s ifie d a c c o r d in g to th e ir : (1 ) o c c ltr r e c e (a n d p r e p a r a tio n ) ,
a n d (2 ) tile s ta te o l
a g g r t g a tio
'
n A c c o r clittg to th e fir s t c la s s ific a tio() n p ,
w e h av e : a n a tu ra lo r r im a ry fu e
s, w ic a rc jo u n d in n a tu r e
a s s n e lt , e g ,
w o o d peat ,
l p e tr o le u m n a tu r a l g a s e tc ; (b ) a r tific ia l o r s e c o r id a r y fu e ls a r e t?o s e tu ic lz a r e
,
c o a , , ,

p re p - red j o r
? t e p r in a w jiie ls F o r e x a m p le , c h a r c o a l c o k e k e r o s e n e o il d ie s e l o il p e tr o l, c o a l g a s o il g a s
, , , , , ,

pro du ce r g a s ,
b la s t f u r n a c e g a s , e tc

C H 1M IC A L F U E L S

T C o a l ga s
d C d i N a tu r a l g a s c o ke ar
W o o ru e o
l K e ro se n e
w a te r ga s
P ea t
? ia rc o a
D ie s e l O il g a s
L ig n ite P e tr o le u m
p tr o l
B io g a s
C oal co ke e

Fu lo il B la s t fu rn a c e
c o a l e
D u n g
b r iq u S y n th e tic ga s
e tte
c o ke o v e il ga s
g a s o lie n
L P G

55

Scanned by CamScanner
EN G
N EER
NG C
H EI

8T
v
h i i t f w n lio tlik e : (a ) s o lid fu e ls ; b
m *s e c o n c l c la s s ific a tio n is b a s e u p d o n t e r s n e o a g g ( ) lriq u i
df
1 (c ) g a s e o s fu e s T h e c la s s ific a tio n o f fu e ls is s u lY t L u a r
iz e c l a s o n p a g e u el
t

]o t u tl r c d c o r l i f l il o r n rl!o tw r i
q l[ id l l
N o te c d n o id a \ fu e l is n s ts p ( 1s io lfin e o
rl t t
! '

d d l d i th e p r e p a r a tio n o f c o llo jd a l fu e l in o
2 b ,W u l b iti i i g
i t t r s a e c u r n rd ,
a y s m t g
a r
v
:
l rr s u o t t a z ,
tu

ji-
S h f l s e s s h ig h e r c a l0 r ific V " U e s ^ '
s c p N Ra tio n t f c t m l IT t e
f o h Iiq t id fu e l ' " - " u c u e s p o s " t


i i d
ille th e m c o m p a l e c l w ith p w d e r e d c o a l a n d th e s e s t c h fu e ls fin d a p p lic a tio n s n n u s h ia l fu r n a c e s Fu
r ce '
' n ts
n w ttt lfa c tu m
'
b r ic k fir in g Ce n t m i c fir in g m e ta l p r o c e s s in g e tc
, , ,
nt
,

3 C A L O R IF
C VA LU E
C a \o r ifc v a lu e o f a h Le is "
thtotal q antit,_el'( u n it 11 (S S (0 r 0 0
th t lu c i i& b tw e te l!l
t c o rrp " 4
)
e O

U n its C a o t o fh
e is th e a n
e a
ou 11 1
t o flle a t r e q
t lire d to r a is e tJ
'
n p e r n tltr e o Fo t e g rn m o fiu a le r
e te
ttro \\
o ll d R Ft T C e rtj r n d (15 16 C ) R,

(2 ) K ilo c a lo r ie (o r K ilo g r a m C e n tig r a d e u n its " ) is e q u a l to 1 , 0 0 0 c a lo r ie s T h is is th e u n it o f


"
"

Ill tjIr

l X X X X H . H le q lla n tit o f } "''"


'

y c a t r w lir e d to n is e t tc te n
w m M ' o g r n
) e r th r o u gl,
t u a t

1 k c a l- 1 0 0 0 ,
ca l
(3 ) " B r it is h T h lu i '
(B Th U ) is d e fin e d
tite qllant?L
e rm a
zeat /
"
n a s o n T is th e t /n c r a trtr

f o l le p c
o po r tn d o f tu a e r tb r o [tg h on e d e g r e e F a h r e n h e it (6 o G T F ) T h is is th e E n lis h s s te n it
g y u n

1 B T IJ U = 2 5 2 c a l 0 2 5 2 k c a l -

L
( )1
k c a l = 3 96 8 B T h U
(4 ) C "
e n tig r a d e he a t u n it (C H U ) i5 "
t]tc q u ic a t r e q u ir e d
tity o f
a n o r a is e th c te m
io a te r t}ir o t[g h o n e d e g re e C r tig r a
e de "
Th
p e r a ttt r e o 1 p o lln li o
u s

1 k c a l- 3 968 B T h U = 2 2 C H U
H ig h e r o g r o s s c a lo r ific v a lu U lly
e su a a ll fu e ls c o n ta in s o h y d r o g e lT d
, m e a n w he n th e c a io r ific v a lu e
o f hyclmgen co n ta in in g fu e l is d e te r m in e d e x p e r im en ta iy , th e hyd
l fco
ro g en is c o n v e r te d in to s tt a m If th e
p o c u c ts o rn bu s tio n a re c m d e n s e d to th e te m
rn o m
p e r a tu r e (1 5 C 6 0 F ), th e la te n

f s te
o r t h e a t o f c o n c le n s a ti(n
o a n a ls o g e ts in c lu c ie d in th e d heat
m e a su re w h ic h is th e n c a le d ltig e r o r g r o s s c a lo
u r h ig h e r c a lo r ific v lu e (H C
,
r Fic z n te So g ro ss
a ,

b t r rt ( om
S mbtstion }la u e be e n ed
co o to te Jl
L t lo r ific lu In
7 0 0 11 1
W e (i e ,
1 5 C o r 6 0 F )
o w e r o r n e c a v a e tu lu f y fu
a c a sE o a n e w a te ]
p
a o u r a l l 1n o is tu re e tc a e t
c o n c le n s e c i a n d h lo ith h o t , i lo
e s ca pe
,
a s su c a n g w co m b u s tio g a s e s fe n le s s e r
n c e, a im l o zl n t o F le a t is a z Jtila b le S o
n e t tr lo w er e a \o r \tic v a lu e (L C V ) is "
be n et
d ll ed
,

} p r o d lfc ts
w o
t o t r n J 1 t fu e l is b tt r
l !
p e r }n itte d to A lte r n
'
a n y esca pe tiv ly ,
a e n e t o
o r ic
7 o w ey c a a u e (L C V )
- H C V L a te n t h e a t fw te fo
o a r v a po u r rm e d
- H C V M a ss o f h y d ro g e n x 9 L te n t h e
a a t o f s te a r n
be p t? T b v m s s o f /j tlr o g e l /? r o tlltc e s 9 /?a r ts b n
c a u se
u a e r T h e la te n t h e a t o f s t
y
a ss o
e a m is 5 8 7 k c a l/ k
1 0 6 0 B T h U / 1b o f w a te r v a p u r fo r m e d a t o o m te m g o r
,
pe ra tu re (i e ,
1 5 C )
U its f lo r ific lu The c a io r ific v a lu is
n o ca v a e e , gene
ally , p r e s s e d in
c a lo r ie / r a Jn
ex
g (c a u g ) o r k ilo c T l
o r ie /k g (k c a l/ ]c g ) o r B r it is h t e m ta m it
lb (B T
t U /
b ) in f lid
c a se o liqu id fu e l \n c a s
so o r
e o f g n s e o lls fu e \s
its 3
th e u n u se d a re o r ie lc ttb ic m e e
k i o c a (k c a u nt )o r B 1 7 L t Ic u M \c fe e t ( B T } 3
L U / 1t )

1 k c a l/ k g - 1 8 B T h U / Ib

1 kc a v m . 0 10 7 7 B T h U / fta

4 ST
C HA R A C TER C S O F A G O O D FU E L
(1 ) H ig h c a lo r ific v a lu e A fu e J s h o ld p o h ig h
u ss e ss caific v a lu e s in c e t/ 1 zt
Tm o ( y Iib r [ ti
a t {t i]? d th by c ie p e n d s
,

q d
trm p ra tt r e re u p n th e c a lo r ific v a lu f fu
e o e l

Scanned by CamScanner
F U E LS A N D C O M B UST
O N

(2 ) M o d e r a te ig n itio n te m p tu
57
e ra re :
g it io n
t p w l i /n Tu e s [ M
?t nmrlp bkll
o r fL it I, s i n c e it t
c a z n r d s u n th c o th e h a n c l /i /: i
r
ls
n

g n itio n te m
,

s to r n e
p e r a tu re c a u s e s
"
t
t d r u te '

g ll tio te m

p r a tlr
g , handun
a n h a n s !g

(4 ) L o w 1 0 11 c o m
b u s tib le m a tte r c o n te
n t A fte c n m b u s tio n th e
g e n e r a l y in th e fo r m o f
l
s l o r c lk r r T h e , n o n co m b u s tib le m a tte r re m a in s ,
,
n o n co m b u s tib le tte r n ls o
a d c litrt t n n l c o s t o F s tm
m a /T d llc s th e h e tin g v
a g e h n n clin g a n e l d is o s a l n f th a a lu e b e s id e s
,
p e w a s te
p d u c ts
,
lo
po c iu c e c l E n c h
LUStibt m a tte r in fu e l m e n n s n h e a t l )s s o f a b o L It 1 5 'X pe r ce n t o fn o n co m
, H ttc N j,/ t s l o ttt/a u e
}l
a tte r
. o Tu c u l
l t ( f tro b t
T ctt s tib l

(5 ) M d
c o m b u s tio n
o e ra te lo c ity
If th e r a te o f c o m b u s ti
v e o f
o n is /o z u th e n th e r i R e d h i h
tc m p e ta tu 2
re n a b 3w )t
f h h be g ,
e ca u
g a p a r t o t e a t lib e r a te d m a y g c t r a c ia te e l in s t
e a d o f r a is in
te m p c a t n e O n th e o th e r h a n d to o i l g th e ,
g c t m b u s tio n r a te s a r e a ls ) n o t
re
q tir e d ,

(6 ) P r o d u c ts o f c o n b u s tio n s h o u ld n o t b e h a n n fu l F u e l o n b u r n in
g s h o u lc o [ g iv e o u t o b je c tio n , ,
n b
e a n e l h a r m fu l
g a s e s In o th e r w o r d s th e g a s e o u s pmclucts o f a c o m b u s tio n s h o u ld n o t l
u te th e
,
p
a tm o s p h e r e C 0 5 0 2 H 2 S P 4 3 e tc a r e s o m e ( f th e h a r m fu l a s e
, ,
g s , , ,

(7 ) L o w c o s t : A g ( x ) c l fu e l s h o u lc l b e re a d ily a v a ila b le in b u lk a t a c he a p r a te

(8 ) E a s y to tr a n s p o r t Fu lm tbe _ to h a n e d
e u s a n
tranat a lo w co s t s o lic l n n d liq tic l
fu ls b r b e t r a n t e d fr o i
e ca n e ? m o n e p la ce to a n o th e r O n th e o th e r ha n c ,
tr a n s p o r ta tio n o fgase o u s fL e ls
is c o s tly a n d ca n e v e n c a r
se fir e h a z a r c ls

(9 ) C o m b u s tio n s h o u ld b e e a s ily co n tr o lla b le ie co m b tts tio n o f th e Jtle 5 /o ttl l] to s ta r t o r s to p ,


, , eas
y
tu ke n re q u ir e cl
(1 0 ) S h o u ld n o u n d e rgo s p o n ta n e o u s co m bu s tio n Sp a n ta T e o u s ig n itio n c an c a u se j,r e ha z a r ds
(1 1 ) S to ra g e c o s t in b u lk sh o u ld b e lo w

(1 2 ) S h o u ld b u m in a ir w ith e ffic ie n c y, w ith o u t m u c h sm o ke

(1 3 ) In c a se o f so lid fu e l th e
,
s iz e s
o rd be
tm fo r t s o th a t c o rn bu s tio n is 7 e g irla r

S O N B ETW E E N S O L
C O M PA R D , L
Q U
D A N D G A S E O U S FU E LS

(A ) S o lid Fu e ls A dv a n ta ge s : (1 ) T h e y y to tr a n s p o r t (2 ) T h e y a r e
a re e a s co n v e n ie n t t() s to r e ,
w ith o u t

is k o f s l? o n ta n e o u s e x p lo s io n (3 ) T h e ir c o s t o p r o tc tio l? is lo tu (4 ) T {
d e y 7o s s e ss tto d e a te ig n tiu t iTllTe r n ttr s
n n y
D is a dv a n ta ge s a s h c o n te n t is
(1 ) T h e i ig h (2 ) T h e ir a r g e p r o p o r tio n o f h e a t is w a s te d d u r in g

c o m b u s tio n In o th e r h
w o rd s, t e r i t e r n ta i
e ic e n c y is o u (3 ) T h e y b u r n w ith c lin k e r fo r m a tio n (4 ) T h e y
b u s tio tio n s c a n n o t b e c o n tr o lle d e a s ily (5 ) T h e ir c o s t o f h a n d lin g is /ig : (6 ) T h e ir c a lo r ific v a lu e
c o m n o pe ra

is o z t) T a s c o m p a re d to th a t a f liq u id fu e ls (7 ) T h e y re q u ir e la r g e ex cess o a ir lo r co m p
e te co m b u s tio n (8 ) T h e y
tbe u se d a s in te r n a tco m b u s tio n en g in e fu e ls
ca n n o

(B ) L iq u id F u (1 ) T h e y p o s s e s s tig h e r c a o l W c u a ite p e r u n it M a s s th a n s o lic l fu e ls


e ls A dv a n ta g e s :

d s h c lin k e r s e tc (3 ) T h e ir fir in g is e a s ie r a n d a ls o fir e c a n


b e e x tin g u is h e c
(2 ) T h e y b u r n w ith o u t fo r m in g u s a , ,

5 T h e y c a n b e s to r e d
e a s ily b y s to p p in g th e
iq u id fu e l s u p p ly (4 ) T h e y a r e e a s y to tr a n s p o r t th r o y g h p ip e s ( )
tn )// tt b y
h fla m e p r o d u c e d b y b u n in g liq u id fu e ls c a n e a s ily b e c o ll
in c le fin ite ly w ith o u t a n y lo s s (6 ) T e il
m a n c a ll e a s y
e d b y p ip e s a n e l o n e
,

a d ju s tin g th e liq u id fL te
s u p p ly (7 ) L iq u id fu e ls a r e g e n e r a lly h a n d L
, ,
l bo u r ( ) 9 o ss
f f a c e s s im u lta n e o u s y ( )
l 8 T h e y a r e c te a n in ls e a n d e c o n o m ic in a
r e g u la te a la r g e n u m b e r o u r n
ir fo r c o m p le te
t d t r e a te r c le a n lin e s s (1 o ) T h e y r e q u ir e le s s e x c e s s o f n
o f h e a t to c h im n e y s u e w o to u e o g ,
d te a r o f w a te b a r s
c e s p a c e fo r c o m b u s tio n ( 1 2 ) T h e r e is lo w e a r a n
c o m b t s tio n (1 1 ) T h e y r e q u i r e le s s m a
c ls
s tio n jl
13) T h e y c a n b e u s e d a s n te r rTn ! c o 17 b
l ik s o lid fu e ls (
an d f
c le a n fi in g
e s e tc u n o
e
r , ,

Scanned by CamScanner
/
E N G IN E E R
NG CHE
M IS T
SS Ry

\1 i v an tg e s : f liq u id f e l is f e la tiv e ly m u c
(1)T h c c o s to
h h ig h e r a s c o m p a r e d to s n lid fu e ls (2
Costi/
is a g r e a te r r is k o Fj r e }a z a d s p a r tic u la r l
i d f t r ir \g liq u id fu e ls (3 ) T h e r e yi
,

W a sks " tt cs a x r e q u r e o r s o
T h i e ba d o d o t r (5 ) F o r e ffic ie n t b u r n in f
\ h ig h ly in fla n n Lm n
b lc n n d v o la tile q ul i id fu e l (4 ) e y g v g o liq u id

\ \d m u s t i o n ) is n dmwback o f o IJL fir in g


g h p ip e lin e s to th e a c tu a l p la c e
th r o u
(c ) G a s e o u s F u e ls A d v a n ta g e s : (1 ) T h e y c a n b e c o l y easil
t le e d
They c a n b e lig ,h te d a t n
& th e i b y e lim in a tin g tn a n u a l la b o u r in tr a n s p o r ta tio n (2 )
on e ltt s t o tic e
o f
tu r e ( ) 4 T h b /
te n t a n d h e n c e h e lp u s in h a v in g tigher te m p e r a
s e y c a n e p r e e a te d b
) T h e y h a v e tig lr h e a t c o n , y
h b ti d il b
th e r e b y a ffo r d in g e c o n o m y in h e a t (5 ) T i y lr[r o
e r c o m u s o n c a n r e a e c o d
th e h e a t o f h o t w a s te g a s e s ,

ke )a n d a r e a s h le s s , s o th e is la b o in te d in ash h a n d lin g e tc (7 ) T h e y a re
m iM a tt ry s to t
a (o r sm o re n o u r v o ,

b du c e d by u s in g e v e n th e /To o r es t
c lea n in u se (8 ) T h e y q u ir e a n y s p e c ia l b u r n e r s (9 ) T h e y c a n e p r o
do ilo t r e
1 1 T h e y b u r n in s lig h t
q u a n tity o f c o a l E tc (1 0 ) T h e y b u r n w ith o u t h e a t lo s s d u e to c o n v e c tio n c u r r e n s ( )
t
. ,

e s s o f a ir s u p p ly {1 2 ) T h e y a r e fr e e fr o m s o lid a n d liq u id im p u r itie s H e n c e th e y c lo n o t a ffe c t th e q u a lity

o f m e ta p r o d u c e d T h e n u s e d a s a m e ta llu r g ic a lfu e l (13 ) C o m p le te c o m b u s tio n


,
i h o u t p o llu io n is p o s ib lq
d u e to u r tifo r r r in ix in g o f a ir a n d fu e l (1 4 )T h e y h a v e tig c a o r ilc (c o a lu e s (1 5 ) T h e y c a n a ls o b e u s e c l a s in fe n a l
b ls io n
co n engineel !
D is a d v a n ta ge s (1 ) V e ry la \ s to ra g e tan a re n e e d e d fo r th e m (2 ) T h e y a re /ig tv inp/n nablc, s o
cha f fir e h a z a rd s a re h ig h ir t th e ir (3 ) T h e y a r e n o r e c o s tty a s c o m lic i a n c l liq u id fu e ls
n ce s o u se
p a r e d to sa

6 B O M B C A LO R
M ETE R
T h is p p a r a tu is d to fin d th e c a lo t c z)a l solid a n d iq tid
a s u se
Jte ls
C o n s tr u c p le s k e tc h o f b o m b c a lo r im e te r is s h o w n in F ig 1 l t c o n s is ts o f a s tr o n g
tio n A s im

c y lin ? ic a s ta in le s s s te e b o n rb in w h ic h th e c o m b u s tio n o f fu e l is m a d e to ta k
e p la c e The bom b
h a s a id w h ic h c a n b e s c r e w e d to th e b o d y o f b o m b s o a s to m a k e a e r fe c t a s ti h t
,
p g g s e a T h e h d
is p r o v id e d w ith tw o s ta in le s s s te e l e le c tr o d e s a n d aL oygen t e v a lv e T o o n e o f th e e le c tr o d e s a
i / t
,

s m a ll r it?g is a tta c h e d In r in g a n ic k e l o r s ta in le s s s te a l c r u c ible c a l b


e s u p p o r be d
, l T h e b o m b s
p la c e d in a c o p p e r catorimete w h ic h is s u r r o u n d e d b y a n a ir a c k e t a n d z u a te r lt7 c k e t to p r e v e n t h e a t
lo s s e s d u e to r a d ia t io n T h e c a lo r im e te r is p r o v id e d w ith a n e le c tr ic a ll o e r a te d
y p s tir r e r a n d
B e c k m a i7 J s therntomete w h ic h c a n r e a d accuraely te m p e r a tu r e d iffe r e n c e u to 1 / 1 o o th o f a l
'

p c e gre e

F ig 1 Bo m b c a lo r im e te r

Scanned by CamScanner
F U E LS A N D C O M B U S T
O N
59

th t t
t c tn n\e s T h e b n m l) lid i ti h l
s g t y s c r e w e d a n e l b m b fille d w ith o x
b u m i) is th e n lo w e r e c l in t y g e n tn 2 5 il tm o s p h e r ic r e s
o c t \p p e r c a
o r im e te r c o n tn in in a kn o w n m ass o f
p s u re T h e
n itia l te m
g w a te r T h e s tir r
i
,

p e r a h lr e o f th e w a te r i5 n o te d T h e e le c tr o d e s a r e th e r s w o rke d a n d
e n c o n n e c te d to
n p le te d T h e s a m
C ( v r lt b a tte r n n d c if c u it

p e b u r n s a n d h e a t is lib e r a te d U n ifn n n s tir r in o f w a te r is o y
te m p e r n tu r e a tta in e d is g c n tin t e c l a n d th e m a x i
re c o rd e d m u m

C a lc u la tio n Let x - m a ss in g f fu l s a m p le ta k e n in c r u c ib le
o e
W
c i\ lo r im
- 11 1 a s s o f w a te r in th e
e te r u w a te r e iv a le n t in g fca lo r im e te r s tir r e r th e r m o m
-
q u o
e te r , bo b
, , m ,
e tc t1 - in itia l
tt m p e r a tL tr e f te in c a lo r im
o w a r e te r t2 - fin a I te m p e r a tu re o f w le in lo r m
a r c a e te r L - h ig h e
c a o r ific v a lu e in fu e l in ca l/ g
H lib e r a te d b y b u r n in o f fu e l
ea t L
g = x

a n d he a t a b so r b e d b y w a te r a n d a
p p a r a tu s e tc ,
-
(W + u ) (t
2 tl )
B u th e a t lib e r a te d b y th e fu l- H t a b s o rb
e e a e d by te r , a
w a
p p a r a tu s ,
e tc

x L =
tw + t u ) (l t)
2

o r

N o te T he rm tr r t u iu a l t o f tle c a /o r in
e te l is d e te r m in d b y b u r n in g a fu e l o f k n o zu c n o r ,c u rrlu e a n d u s in
th e a b o v
e
g
e e q u a tio n Th e fu e ls u se d fo r th is b e rrz o ic n c itl (H C V = 6 , 3 2 5 k c a l/ k ) a n d
p u rp o se a re
g //it/t/u re (H C V
i
- 9 , 6 k c a l/ k g )

If H =
pe rc e n ta g e o f h y d r o g e n in fu e l, th e n
9H
g M fH 0 fr o 1 g f fu l= 0 09 H g
m a ss o m o
-
2 e
i
H e a t ta k e n by w a te r in fo rm in g s te a m

- 0 09 H 587 ca l L a te n th e a t o f s te a m - 587 ca l/ g )
LC V = H C V , L a te n th e a t o f w a te r fo rm e d
-
(L 0 09 H 5 8 7 ) c a l/ g (o r k c a ll k g ) (3 )
C o rre c tio n s T o ge t m o re a ccu ra te r e s u lts , th e fo lo w in g con'Ctiot?S a r e a p p lie d
(i) F zs e u ir e c o
n e c tio n : T he h e a t lib e ra te d a s m e a su r e d a b o v e in c lu d e s th e h e a t iv t
, , g en o u

b y ig n itio n o f th e fu se w ir e u se d

(ii) A c id c u tT e c tio n : Fu e ls c o n ta in in g S a n d N a re o x id is e d , u n d e r h ig h p r e s s u u d
re te m per
f ig n itio to H 50 d H N O r e sp e c tiv e ly
a tu r e o n , 2 4 a n a

S + 2 H + 2 0 2
H 2
50 4
+ H e a t

2 N + 2 H + 3 0 2
2 H N O a
+ H ea t

lie n t a ls o in c lu d e s th e }ie tt g iu e
tio o f th e s e a pid s a ye ex o th e r m ic r e a c tio n s S o , tlie m ea s u red
Fo yn za
T h e a m o u n t o f th e s e a c id s is ualysed fr o m w a s h in g s o f b o m b b y
,
o u t d u r in g te a c id Jb r lTtb tio n
o f
l e is d e te r m in e d b y p r e c ip ita tio n a s B a s 0 4 T h e c o r r e c tio n fo r m g
1
titr a tio n w h ile H 2 5 0 4 a o
f d is 1 4 3 c a l
S is 2 2 5 c a l w h ile fo r 1 m L o f N i l o H N 0 3 o r m e

t / m in u te ) a n d th e a c tu a l tim e ta K e n
y t / u L "

o fc o lin g (t
o

t is a d d e d to th e I is e in te n i p e r a tu r
e
t t x

tl l n ) [A c id + fu s e c o r re c tio n s ] (4 )
(W + ?u ) (2 + co o

L =
"
M ass o f ft ie l (x )

Scanned by CamScanner
N E E R IN G
EN G C H EM
S T Iy
60

7 C V A LU E O F G A S EO U S FU E L
C A L O R IC F
e tTs llr i tiTe c tT lo r f}c
'
d fo ?g t)i7 ltte s
y s G a s C a lo r im e te r T h is is th e s ta n d a r d a p p a r a tL s
B o u se r

o f g t rs e u t s a n d lirid ft ie ls L u h ic h g e t t tcp o r iz e d e a s ily )


C o n s tr u c tio n ita b le g a s b u r n e r in w h ic h a k n o w n v o lu m e o f
T he p p a r a tu s c o n s is ts o f a
a su

r a te o f 3 4 litr e s p e r m
in u te A r o u n d th e b mer,
g a s a t a k n o w n p re ss u re u b e b u r n t a t a u n ifo r m
c

th e r e is a c h im n e y o r c o ln b u s tio n c h a m b e r , w h ic h h a s a c o p p e r tttb ittg c o ile d in s id e a s w e ll a s o u ts id e

f h
it W a te r a t a c o n s ta n t r a te is p a s s e d th r o u g h th e c o il W a te r e n te r s fr o m th e to p o t e o u te r c q l ,

m o v e s to th e b o tto m o f d e c h i tu e y a n d th e n g o e s u p th r o u g h d e ir u e r c o
il to th e e x it a t to p T he
lle r n io n e te r s T a n d T iu e th e te e r a ttr e s o th e in c o m it (n d o u t o in g t u a te r r e s \ c tiu e ly D u r in g th e
1 z g g g p f
p r o c e s s o f d o w L a n d u p m o v e Ln e n t th r o u g h c o il th e flo w in g w a te r ta k e s a w ,
a y p r a c tic a lly w h o le
o f th e h e a t o f b u r n e r a n d a n de n s e d a s w a te r h ic h
y s te a m fo r m e d d u r in g c o m b u s tio n g e ts c o L ,
w

c a Ll b e c o lle c te d T h e w h o e a s s e m b ly is e n c o s e d in a n in s u la te d c o n ta in e r

C
F ig 2 B o y s ga s c a lo r im e te r
U

W o rk in g C k
a tic in fw
cu o a te r an d burning o f g a s e o u s fu e la re c o n tin u e d a t c o s t
an t ra
a bo u t 15 m in u t e s fo r in itia w in g i d The
a rm u p p e r o r a te s o f fu e lbu rn in g a n d w a te r
tr o lle d th a t th e c ir c =
a re c o n so e x it w a te r le a v e s th t u s n e a r l a t a tm
e a pp a ra
y o s
p h e r ic p r e s s u r e W
s te a du co n d itio n s a r e e s ta b lis h e d e n re a d in g s a re ta k e n i ta n
k
eo usl o
, s n u
l ! fT
tle z Jo fgas burnt g iv
u m e ( t te m p e
a en ra tu re an d p re s s u re in a c e r ta in tim
(2 ) tle \ tity o
e p e r io d
ta F u a te r p a s s in g th r o u g h th e o il d u
, rm
g th e s am r e tim e
) th e s
en dy r is e in te n p e r a h ie LT
[r e , , z T ,
an dL
(4 ) n ta s s o rw a te r c o n den sed du r n i g t}is tim e

Ju n k e s G a s c a lo r im e te r T h is is th e s ta n d a rd a ppm a tu s u se d fo r m e a s t r in
g t calo1Tc
B o ys, C h a r V
e s e rn o n (1 8 5 5 1 9 4 4 ) E n
g lis h p h y s ic is t w h o in
in
v en te d tr r o v in g le n
s t r u m e n ts d e s ig n d c a lo r im
s lig h tin d ig n e d
e
e te r to g c a rn e ra es
m e a su re th e r m
,

a lp o w er o fco a lg a s d
a n o th e r gas eol t$ f L te
s

Scanned by CamScanner
C O *IIB W W N
FU E LS A N D

f m lo l 61
c o ns t w tio \ o e t r It m n l t t n f
.
i v lnl ly p u n l b t n t+ j

i) m b W h t h $ 41 SPLlal t
P u h l r n t L

so \

p o L I tl l lh L b u tto n I
'
\m
chml

t o f H rc m n rh u s t \ 1 r W

P \ s h t\ l ltp In to th ( t c \n b c
h m h u
o u p t lle d
t c
r
\
c L r ln
R c a r r y in g a L lt c o
m b ts tio 11
) G o 1a e t s tmploywl h ) n l e n s u c th tw
uL\11t o f g ils b u r n in
tta c h e d w ith a N il e rte t r f i t v ith a
h c r o w t tt r 5 o th a t l c s s g p c r L m it tim e T h i
s is
'
a '

p u r e a n d te
m p e r a tu r e o f
th e ?s g
(iii) P r r s s tt g w t P it F c N 1 co n tr o l th c su p p ly o f qu tity f ga s
g iv
an o a t a en
p re ss u re It
G o v e n o r a s s is ts in
d itio n s o f s a tu ra tio n o f fu e l g a s w ith
m a in ta in in
g ti e s ta n d a rd
c tm \v a te r

(ir) G t l
s c o r m e te r has
a v e r tic a l c y lin c lt (c a lle d c o t? b u s tio 1
7 c h tT Trb e r ) w h ic h is
s u rr o u n d e d
hv a n an n u la r sp c e fo
h e a tin g w a te r m r d ittt r c llt c o ils T h e e n ti i
r
,

\ re s c o v e re d b
y m o zte r ja c k t
(o f c h r o n iu n t ) in o r d e r t r e d u c e th e h e a t lo s s b y r a c lia tio n a n d c o n v e c tio n T h
u s th e o u te r a c k e t
a c ts a n in s u a t o r T h e a n n u la r s a c e fo r w a t
j ,

p e r h e a r g is c o n n e c te d a t its lo w e r
e n d to in te m a
s u p y o f w a te r T \ L T o th e r m o m e te
r a r e u s e d to e c o r d d e te m
p e r a tu r e s o f in le t w a te r iu d o u tle t
w a te r r e \ v e ly

T he rm o m e te r (T2 )

se c tio n xx
To ri
ve sse l
n g

C Fo
s pa ce
rfue s
1
. X

F ig 3 J u n ke r s s ca
o r im e te r
ga

W o rk in g C i r c u h i o f w a te r a n d b u r n in g o f g a s e o u s fu e l a r e c o n tin u e d a t c o n s ta n t r a te s
tt w a b o u t 1 5 2 0 rn im t te s fo r in itia l w a r m in g u p p e r io d T h e n th e r a te s o f g a s e o L ts fu e l b L tr n in g
n n Lw a te r c ir c u a tio n a r e c o n tr o lle d 5 o th a t p r o d u c ts o f c o m b u s tio n le a v e s th e a
p p a r a tL ts ?e t r y a t
6 0 H g) W h th t d iv li!i b li h
s ed th e n r ttlig s
il tm o s
p h e r ic p r e s s t r e ( 7 t
m m e n e s e a c o tu o
t s a r e e s a
, ,

a r t[ k e
r s i1 tt tcm e o u s !/ o f

(i) tite o o lu n te o f g a s t d lls Ju e l b u Tt


r (V ) a t g iv en a tu re a n d p re s su re in a c e r ta in

p e r io d o f tim e ({)

Scanned by CamScanner
EN G
N E E R IN G
C HE
H 1S T
r
Ia r s P a c e d
( ) t w tity y ru a tu r (w k g )p n s t b r g th r o u g h te an n u u r in
g th e s a rn
e bn te
rv
,

$ h n d y r is e i\\ te n e m tTir e (T z T ) an d
ii) tlw ,

) c o ttd e ts e d (in ) irl th e o u tle t w a te r


(ip ) th lltt
ss o fr m h tr (s te a m

C a lc u la tio n Le t V v o lu m e o f g a s b u m s a t S T P in a c e ta jn tim e t W m
s : ,

a ss o f co o l
in
w a te r u s e d in tim e ,
t ; T1 = te m p e r a tu r e o f in le t w a te r T2 - te m p e ra tu re o f o u tg o in
g w a te
g
r
der L h g h e r lo r ific
f s te a m c o L d e n s e d in tim t in g r a d u a te d c y lin ca v a u e o
=
=
m a ss o e a f f11e
Then ,
h e a t a b s o rb e d b y c ir c u la tin g w a te r - W (T T )

M ass o f H 20 co n den se d per m


a
o f gas / V kg
= m

L a te n t h e a t f s te a m a
f g as
o
per m o kcal

LC V (o r N C V )

8 TH EO R ET c A L C A LC U LA T o N O F C A L O R IF IC V A L U E O F
A FU EL
T h e c a lo r ific v a lu e o f fu e l
can be a
pp o x in ia te
y c o m p u te d b y n o tin g d e a m
c o n s titu e n ts o f th e fu e l T h o t n ts o f th e
e h ig h e r c a lo r ific v a l
u e o f s o m e o f th e c h i f
fu e l a r e ta b u la te d b e lo w e e o m b u s u b le c o titt e f
n s n ts o

T a

H F L
H
(e
. ,
in
Th
th e
y g e n If p r e s e n t h "
o x
.

fo r m o f x e d n j. R o e n H
g [ z
"
O ]
'. Is d to b e r e s e n t
a ssu m

S o th e a Jn o u n t f h
p
e
to r m
n zu itlt .. - .
, o
y d r o g e n a v a ila b le fo r c o m b t io
= T o ta l m a ss o f h yd ro ge n in fu e l F ix e d h
u s n
yd ro ge n
T o ta l m a ss o f h yd ro ge n in fh e l (1 / 8 M
) a s s o f o x y g e n in th e 6 1e l
8 P a r ts o f o x y ge n co m b in e w ith
L o
U n et
1
p a r t 0o f
1
h dr l r o
D u lo n g s fo rm u la fo r c a lo r ifc v a lu e
y\ ge n to fo rm 1 12 o )
fr o m th e chem ic a l c o m p o s itio n o f fte l is
H C V

T
- 08 0 C +
,
. 2 4 0
, k c a l/ k
g
7)
re sp e c tiv e ly In d is fo m la
u , W y g e n is a ssu m e d to b e r e s e
p n t in
w a te r , a n d c o m b in a t io n w ith h yd ro ge n a s

LC V H

H 58 k c a ll k
g -
[F C V 0 09 H 5 8 7 1 k e a ll k
n r is is b a s e d on th e fa c t th a t 1 g
p a r t o f H by m
s te a m is 5 8 7 k c a l/ k
g
a ss
g iv e s 9 p a r ts o fH o
2 ,
an d la te n t h e a t o f

Scanned by CamScanner
F U E L S A N D C O M B U S T IO N
63
9 W O O D
W o o cl is
b ta in e d fr o m fo c s ts }r c s h l c u T w o o c l c
o
y o n ta in s 25 to 5 0 '%
m o is tu r e w h ic h is
r e d u c e d to a b o u t 1
,
'
% , o n n ir d r y in g T h c a v e r a e c o m o s itio n o f w o o d o n d
,
g p r y m o is tL r c fr e e b a s i
is : C 5 5 'X , : H = 6 {X , : 0 = 4 3 tx t ; a s h - 1 t}f, T h c c a lo r ific v a l s
u e o f a ir d r ie d w o d i
o s a b o u t 3 5 0 0 to
4 5 0 0 k a lIk
g W o o d b tir n s r e a rli
!l p r o d u c in g n o
,
1

its u s e a s a n e n in e e r in
r e s tr ic te d
g g fu e l is

10 C O A L
C o a l is a lig h !c a b o lm ceo s
ite r th a t u s b e e n ln r ll e d lt o fa lte r a tio n
m a s a re s u o fu e g e ta b
t n a tte r
( g , p lt n ts ) u n de r c r ltt in Jh zlo n T bl con d itio n s It is c h ie fly co m p o se d o fC H N an d O b e s id e s
, , , ,
Li o n co m bu s tib le in o r g a n ic m a tte r

O r ig in o f co a l G eo lo g is t h a v T fo r w a r d tu o th e o r ie s o f c o a l fo
e pu r rr
a tjo n

(1 ) h : s it f l e o r y
c c o r d in g to it c o a l fo r m a tio n to o k
A
p la c e a t ilte p in c e o u e g e ttT tio n its t )f T h e g r e a t
,

p u ity o f m a n y c o a l s e a m s c a n b e b e tte r e x p la in e d b y th is th e o r y
(2 ) D f lp (o r tr a n s p o r ta tio n ) tle o r y : A c c o r c lin g to it th e tr e e s , e tc Qv e r e u p m o o te d a n e l t n ts p o r te d b y ,

r iv e r s to b ig a k e s a n d o th e r d e e
p d e p r e s s io n s , w h ic h g o t fille d a n d b lo c k e d T h e s e h u g e p ile s o f w o o d th e n
g o t b u ie c l tn d e g r o u n c l U n d e h ig h te m p e r a tu r e e x c e s s iv e p r e s s u r e , a b s e n c e o f o x y g e n p r e s e n c e o f b a c te
, ,

r ia s a n d tim e th e c e llu lo s ic m a te r ia l o f w o o d u n d e r w e n t r a d u a l d e c o m
, ,
g p o s itio n w ith th e s im u lta n e o u s
ib e r a tio n o f g a s e s (s u c h a s C 0 2 a n d m e th a n e ) G r e a t th ic k n e s s o f c o a l s e a m s a
p p e a r m o r e r e a s o n a b le o n th e
b a s is o f th is th e o ry

11 C LA S S
F IC A T
O N O F C O A L B Y R A N K
V a r io u s ty p e s o f co a lco m LT to n ly re co g n iz e d o L th e b a s is o f r a tk o r degree o F a tte m a tio n or

co a l c n tio n fr o m th e p a ren t m a te r ia l, w o o d, a re

= -

tr a n s fo r m a tio n fw d to th ite lts in (i) tle c r e a s it le m o is tu r e


T h is p ro g re s s iv e o o o an ra c re su :

i
con te n t ; \ , p h u r c o n te n ts , w ith ( c u T 1 e s p tt tlitg 1 s e n
d e c r e t e in h y d y o g e n o x y g e n , n itr o g e y (n t d s u
i T e a s e in
c a rb o
t con te n t ; (iii) d e c r e n s e in u o la tile m a tte r c o n te n t ; (iu \ in c r e a s e in th e c a o r ilic u n lu e ; (u ) n e
in r d n ess

lific a tio n o f w o o d P e a t
1 p e a t is b r o zu n g a r d e d a s th e r s t s t a g e in th e c o a
jlb r o tls j 7110
9 It is re
8 0 g o tx , w a te r b u t
l la b o r it is u n e c o n o m ic a l fu e l, Since f m a y w w w im li m u c n a s ,

s m o s tly c lu g m
a n u i
i
fte r 1 to 2 m o n th s d r y in g ) it b u r n s m ly T h e a v e r a g e c o m p o s itio n o f a ir c i ie d p e a t s
o n a i l n g ta
,

b t 5 , 4 0 0 k c a l/k g (0 n a i r d ry
3 5 % * a s h c o n te n t = 2 5 to 6 % , Its c a lo r ific v a lu e is a o u
5 7 '1 , H = 6 x , O
t =
C

c o n s is t f
coal a re so ft b r o w w o lo u r e c l v a l ie ty d lo ?u e s t ra n k co a ts , w h ic h o

L ig n ite s (b r o w n ,
2 fft iitiit Z
re p ew w w
l
d m o re th an ww w lh pe? l rg n is co m
tu n e
b c i )r u ) s e
g e a

U i t X X is a bo u t 6,5o o 7 ,1 o o k c a l/ k g (o n a r y b a s is )
ir c

n el
b t lto ls e h o ld jtw a
smai Biuetfe a r th e n u n as

d e re d a n d p r e s s e c l in to
e a e u su a lly d ie c p w ,
is in th e m an u fa c tu r e f p r o c ttc e r gas
t im r ta n t u s e
g (b o ile r f L ie i
l Its m o s po
rn s

Scanned by CamScanner
900 0 r

7000 .

6 000
F ig 4 T ra n s fo rm atio n o fw ood
to a n th ra c ite

50 00

4 00 0 .

3 B \tu \n ls (c o
m o u s co a m m o n c o a ls ) n r e l bla c k to
p itc a R re y ic
c o a ts , t u t
srinl!!
auds il s tro tu
la itit a tc d s h
n c
h r e W tc r n a te u e r !l b r ig tt d
a i d tll la !le r s T h e c tm m o n b \tu m \n o u s c o a ls a r e s rt b c la s s i ie d n n f
th e b n s in i c a rb o n c o n t e

S tilt littiJo u s c o o ts a r e b la c k in co lo u r an d T r e ho m o g e n e ( u s a n d s m o o th in a p p e a ra n c e T h e ir
is tu d v t la tile e o n t e n i
m o re a n a re
i l; a n d o n e x po s u re i n th e s e c r L m b le in to s m a ll W i They a re
n tm ca k in g c o a ls T h e ir c a lo r ific v a lu e bo fr c m 7 5 to 8 3 'X , a
is a u t 7 ,o9 o k c a C a rbo n c o n te n t v a r ie s n d o x
y\ n
c \m te n t fr c m 1 0 h ) 2 0 1X ,

(l)) B i tn ito ts a )i7 ls s ho w a ty p ic a lly


u dem ie n n n c a n e la n g S fo m 7 8 to 9 0 ' , a n d v o la tile
m a tte 2 0 to 4 5 X , T h '
e ir ca lo r ific v a lu e o n a s i fr e e b a s is is a bo u t 8 , 0 0 0 to 8,500 k c a l/k g C o a l o f th i c la s s is
u s e c l in th la r g e q u t itie s in in d tr ie fo k in g lltt rg ic tT c o k
e a n u s s r m a n re tn , COi7lgtTsancl fo r n r a is in
r s g a n d tlo
t s tic
h e n titg

(c ) S ti b ih m in s c o a ls
o l in c lu de y a r ie tie s o f b itu m in cm s c o a ls th a t a i e r ic h in c a rbo n (9 0 9 5 X ) a n d h a v '
, e
o w v o a t ile
m a tte r T he se a re u d fo co ke
ln t ? T h e ir m m il i is m m o o to 8 , 6 o 0 k c a l/k g
In In d ia b itu in ls lo te d t B ih Ben ga l M a c lh ya P
rn o u s c a re s e rv e s a re
, c a a a r, , ra desh a n el O l is s a

A n th ra c R e is a s s o h ig h e s t r a 1 k co a l, COntal
ighmiercen
age o f c a r b o n (9 2 9 8 '
) n ld tla s
rt : o tu e s t
o n ti n n
er nn d
t o is
t1 h ir e c
1n te n ts Th
" h c \r v t A W s l e s h th e r e fo re , tlt ig n ite tu it l difFiculy lii u itlo tt t o 111 s n o k e a td
g iu e ir tc Jts e
/o c a l lw ttir g T he y po ssess n o ca k in g p o o e r T h e ir ca lo r ific v a lu e is a bo u t 8 , 6 5 o to 8 , 7 o o k l/k g a n el a s h
c a c o n te n t
a ll (a b o u t 3 X :)
'
is v e ry s m

T hey se
a e d fo r s te t17 T a is in g ho
ls e h o tt p ttr p o s e s in m e ttT /i r g ic a p r tc s s e s , he
, , w re n o sm o ke a n d h ig h
lo c a lhe a t is c le s ir e c l In In d ia a n th r a c ite is fo u n d in K a s h m ir a n d in e a s te r n H im a la y a
, s

T a b le 2 C lta n g e s in th e itio n fr a m d fo n tttr a c ite


a e ra ge t p s
c o l w oo

LD s l
r t ( fr e e b (5 is )

4 ,12 5 5 4 00 ,

6 50 0 7 100
, ,

7 000 7 500
, ,

8 0 0 0 8 ,5 0 0
,

8 ,3 5 0 8,5 0 0

8 6 5 0 8 ,7 0 0
,

Scanned by CamScanner
F U E LS A N D C O M BUST
O N
6S
12 S ELEC T o N O F C O A L
F m th e s e le c tio n n f o l
c o fo r c liffe r c n t u see, th e follnwingj
tors a r e ta k e n in to co n s id e tim
ra :\

q ' '" ti '=1 i



: ,
H . ,
X S Xaa=ix ,
o f he a t ca n be o b ta in e d fr n m .

. 4 '"
i ' ,

(2 ) M o is tu r e c o n te n t 5 /o thb e to to b e c a u is ttr e
r e d u c e s th e h e a tin se m o
g v a lu e M o r e o v e r m o is tu r e
,
itw o lv es in lo fm
a ss o
y, b e c a
it is p a id fo r a t th e s a m e r a te a s th e c o a l
o n e u se
,

(3 ) A s h c o n te n t 5 lto ttld b e o iu , b e c a u s e it is n o n c o m b u s tib le a n d


r e d u c e s th e h e a tin
b e s id e s a d d e d c o s t o f s to g v a lu e o f c o a ! )
r a g e , h a n d lin a n d d is p o s a l E a c h e r c e n t o f a s h in c o a l
g p m e a n s h
i} e a t to s o f a b o
1 5 'X , M o r e o v e r th e c o m p t t
p o s itio n a n d m e ltin g p o in t o f a s h a r e im p o r ta n t fa c to r s
,

E ) C o m p o s it io r s o f a s is o f g r e a t im p o r ta n c e in m e ta llu r ic a l o e ti
g p r a o n , b e c a u s e it a iL c ls ttle m r ta a n d

(ii) F u s io
f it s h fu
qe r a tu r e o f a s h is o f g r e a t im p o r ta n c e w h e n c o a l is u s e d in a b o ile r If th e c o n s titu e n ts
n te n t
,
n se a t th e
k in g te m p e r a tu r e th e n th e lu m
p s a f a s h (c a lle d c lin k e r s ) b e g in to fo r m o n th e fir e r a te s
, w o r ' '
,

th r e b y [j /? r im a r l a ir s ll
p p y o j le s r e s tr ic te d M o r e o v e r Th e c o a l p a r tic le s m a y a ls o e t e m b e d d e d in th e
l } i
,
t
Fu s e c i lu m p s o f a s h a n e l th u s c a u s e lo s s o f fu e l T h f g
u s e d p a r tic le s o f a s h m a
y s tic k to b e tu b e o f th e b o ile r
e
th e r e b y r e d u c in h e a t tr a n s fe r L o t u n c ltin ,

g (rs lo r n s m o lte n s la g tu lic h p e n e tr a te s in to tie p o r e s o f th e r e fra c to r


h
/in ittg o f b o ile r S in c e th e c o e ffic ie n t o f e x a n s io n a n d c o t y ,

p n r a c tio n (r f
p e n e tr a te c i a s h is q tite d iw r ? n t fr o m th a t
o f r e fr a c to r y lin in g n a te r ia l s o s u c h a b s o r b e d lo w m e ltin g a s h c a u s e s s o ilin
p,
g a n d r e c lu c tio n in th e life o f
r e fr a c to

a b o u e 1 4 3 0 C ) ,

(4 ) C a \o r ific in te n s it y o fa co a l s c le Ein e d a s th e n ax in t n n te n tp e r a tin e r e a c h e tl, t u lie n tle con f is c o n p lc tc ly


b lr n t in te t o r e tic a ! a llo n t o fa ir It d e p e n c ls u p o n : (i) q ta n tit (i) n tllr e a n d E ii) s e c fic h e n t o t/ a s o
y p f g s ,

p r o d tc ts o fc o tl c o n b u s [io t In m o s t c a s e s th e h e a t lib e r a te d d u e to c o m b u s tio n p r e h e a ts th e a ir a n d th u s a ffe c ts


, , ,

th e c a lo r ific in te n s ity C a l r ific in te n s ity c a n b e c a lc u la te d tte o r e tic a t a s k ) llo w s


y

H e a to fco m b u s tio n + Se n s ib le h e a t o f a ir
F la m e te m p e ra ib r e -

E (C o m b u s tim p ro du c ts x S p H e a t)

N o te Th e fla m e te m p e r a tu re is l
tu r a tta in e d in c tu a l b u s tio n , b v t it r e p r e s e n ts th e th e o r e tic a lly
co m

a tta in e d m a x im t m te m p e r a tu re to w h ic h a m a te r ia l c o u ld b e h e a te d d e r itt n l c o u litio t rs b y b u r n in g th e fil e i u n d e r


u n

c o n s id e r a tio n Thu s, f m e te m p e r a tu re ca n b in cre a se d by u s in g h e a te tt a ir s u p p ly fo r th e c o m b u s tio n o f c o a l In

l l s io u lt h a D e a : c a lo r ific il t te n s ity
ig
ge n e r a ,
coa

In g e n e ra l a fu e lco n ta in
n g z to a ile T?n
tte r b u rn s w ith a fla m e an d th e to ta l h e a t is ib e r a te c l o v e r a la r g e
,

n r r l M o re o v e r, th e e v o lv ed he a t is m u c h le ss co n ce n tr a te d O n th e o th e r h a n c l, if a j e tbu r
t s u it o u t a ity n n e ,
th e h e a t lib e ra te d is m o s tly u se d in h e a tin g u p th e fu e bed a n d th e fu e l is sa id to b u rn w ith tig : c a lo r Iic
in Fe ft s it
S iz f lsh o u ld b e
n lct n n so as to fa c ilita te b o th its h a n d lin g a n d th e re g u la tio n o fco m b u s tio n
e o co a ,

ith th e fr e e m t o f a i a d gases
p ro S t a e r p a r tic le s o f c o a l m ix e d w ith la r g e r lu m p s s o in te r fe r e w
ce ss ,
o v e m e n n

(6 ) c o k in g q u a lity T h e c o a ls ru h ic t o n h e a tig In th e a b s e n c e o f a r
i Becoles s o p la s tic a n tj,s e togtlter . . .

h l a r e d iffic u lt to b e o x ic lis e c l Ftl r e s itltt


[o la r g e c o h e e n t n i a s s e s a r e c a lle d a k ig c o a ls C o n s e q u e n tly s u c c o a s
,
,

tn llli r g ic a l p \t r p o s e tltc o r ig i}t a l c o n t. Is k rto i u t


(i e c o k e ) o b tn in e d n tt r Jt a lin is o r o u s , Jm r d , s tr u n g n rtd tts n b le lo l m e
, f p ,

t7 1 corne c o a
l E lle :c [ Jn ls u lic
T hu s a ll c o k in g ll c a k in g c o a ls a r e n o t e s s e n tia lly c o k in g c o a s
c o a ls a r e ca k in g , b u t a
C o k in g c o a s l
c o a ls (o r n o n c o k in g c o a s )
,

i l
o 17 /(n iTg ?H U g pmc icaty n o js in g e iw c t, a r e c a e d fr e b u r n n g tn tie r ilic u ty 7 o r e x
a r e s u it a b le fo r m e ta llu r g ic a l p u r p s e s b e c a u s e
th e y a r e q ri{e s tr o trg a n tl n o t c r lls ?e
,

J: h {i r 1 n q

r b se s s h o u
ld b e
d p a r tic u la r ly fo r m e ta liu r g ic a p u p

fco lu ,

d ph ph te ts a se
(7 ) s p lp h u r a n o s o ru s co n n o ,

ta l a n e l h e n c e its im p Lr
itie s a r e lik e ly
k e in m in d ir e c t c o n t a c t w ith th e m e
p o s s ib le C
lo o o s tc a se s c o m e s j
as m n s d [c t d M o r t o c r Ga s e s

o b
e transferret to th e r p e ta \ ]t tp u r iic s p a T d s a % cc t b n d th e y Peries
o f tlr n e ta l F, r o l

1 r d Is o p o lt te i a tn o s p h e r c
l a r e c o r r o s iu e o o 11llip m en ts
p r o i lc fr o s llc l c o a

Scanned by CamScanner

66 E N G IN E E R
N G C H E M IS
T Ry

13 A N A LY S
S O F C O A L
o r d e r to
a ssess th e q tta tity o Fc o tl th e fo llo w
,
in g tu o ty p e o f a n a ly s is a re m a de
( )P ro x i n rte a n {ly s is in v o lv es in th e fo llo w in g d e te r m in a tio r s
11 ) M
re ro is tu
A b o u t 1 g o f fin e ly o w e r e d a ir d r ie d c o a l s a m p e js w e ig h e d in a c r u c ib l
p e
T h e lc m c ib e is p la c e d in s id e a n e le c tr ic h o t a ir o v e n m a in ta in e d a t 1 0 5 1 1 0 o c T h e c r u c ib le j
s ,

;r llo w e d to r e m a in in o v e n fo r 1 h o u r a n d th e n ta k e n o u t w ith th e h e l
( p o f a p a ir o f to n g s ) c o o le d ,

4 a d e s ic c a to r a n d w e ig h e d L o s s in w e i h t is r e o r te d a s m o is tu r e (o n p e r c e n ta g e b a s is )
g p
L o ss in w ig h t
e
P e r c e n ta g e o fm o is tu r e - x 10 0
W t o fco a l ta k e n

(2 ) V b la tile m a t te r T h e d r ie d s u n p le o f c o a l le ft in th e c ru c ib le in (1 ) is th e n c o v e re d w ith
a id
a n d p la ce d in an e le c tr ic fu rn a c e (m u ffle fu rn a c e ) m a in ta in e d a t 92 5

20 c o
The c r u c ib le
,

is ta k e n f th e o v e L
o u t o a fte r 7 n i
tu te s o f h e a tin g U e c r L tc ib le is c o o le d fir s t in a ir th e n in s id e a ,

d e s ic c a to r a n d w e i h e d L e ig h t is r e p o r te d a s v o la tile m a t he r o n p e r c e n ta g e b a s is
g a g a in o ss in w
P e r c e n ta e Jo f v o la tile m a tte
r

L o ss in w e ig h t d u e to r e m o v a l o f v o la tile m a tte r
x 10 0
w t o f c o a l s a m p le ta k e n
sh (3 ) A
T h e r e s id u a l c o a l in th e c r u c ib le in (2 ) is th e n h e a te d w ith o u t lid n a m u ffle fu r n a c e
a t 70 0 5 0 C fo r /2 h o w T h e c r u c ib le is th e n ta k e n o u t, c o o le d fir s t in a ir , th e n in d e s ic c a to r a n d
w e ig h e d H e a tin g , c o p lin g a n d w e ig h in g is r e p e a te d , till a c o n s ta n t z u e ig t t is o b t a in e d T h e r e s id u e
is r e p o Tte d a s a s h o n p e r c e n ta g e b a s is T h u s , p e r c e n ta g e o f a s h

W t o f a s h le ft
x 100
w t o fco a l ta k e n
j
(4 ) F ix e d c a rb o n P e rce n ta g e o f fix e d c a rb o n

- 10 0 % , o f (m o is t u r e + v o la tile m a tte r + a s h)
P ro x im a te an a ly s is e s fo llo w in g v a l a b le in fo r

Ln a ti a s h T a s s e s s in g th e q ta lity o f coa i:
/
(n M d s t u r e l e u a p o r a te s d l tT in g th e b t r n in g o c o a l a n el n ta k e s s o )11e o th e
in co a ib e r a te ci }le a t in tJe fo r n o f
la te n t h e n t o f e t )a p o r n io n T h e r e fo r e n o is tt Lr e lo w e r s th e e jFe c tiu e c a lo r ific a k t e o f c o a l M o r e o v e r \t (p te n c Jte s th e
,
,

fir e \n th e fL tT a c e H e n c e , le s s e r th e n o is h r e c o n te n t b e tte r tile q u a lity o f c o a l a s a ft te F Lo w e v e r p r e s e n c e o f


,
,

Ut o 1 0 % p r c d u c e s a 11 o r e n ifo r m ftte b e d a n d le s s o f lly n s


" '

m o is tu r e , ,

(2 ) V o la ile m a tte r A h ig h v o la tile m a tte r c o n te n t m e a n s th a t a h jg h p r n p o r tio n o f fu e l w ill clis till o D e r


a s g a s a r vapau a
la r g e p r c )p o r tio n o f w h ic h e s c a p e s tn b ltm t S o h ig h e r v o la tile c o n te n t in c o a l is u n d e s h a b le
, , ,

tig h u o a ti e n ja te r c o n a
t t in in g c o [l b u m s tu iN t a lo Jtg llcn n e h ig l: s m o k e n n d h ts o T u c a o r ific s a lite H e n c e le s s e r tltc
,
,

la tile m a t te r b e tte r th e r a n o fk t h e c o n t
u o ,

A h ig h v la tile m a tte r c o n te n t m e a n s th a t h ig h p m p o r tio n o f fu e l w ill b e d is tille d


d bu
o an rn e d a s a gas
la tile t te r p r e s e n t in th e a lm b e a s h ig h a s 5 0 'X , T h e v o la til
p u r T he m a co ay
o r v a o v o e m a tte r p re s e n t in th e
tib e g a s e s (s u c h a s m e th a n e ,
b h y d r o g e n c a r b o n m o r o x ic le a n d o th
c o a l n
l a y b e c o m s
t ,
e r h y c ir o c a rb o n s )o r
c o n b u s tib le g a s e s (lik e C 0 2 a n
l N 2) T h e p r e s e n e fn b u s tib le g a s e s is
n o n t o o n co m a lw a ys u n d e s ir a b le ,
as

th n
dh o ta d d to h e a t v a lu e b u t in c r e a s e s th e v o l u m r n a c e r e p ir d M o r o f th e fu
e y ,
q e o v e r tiTe u o h7 tie m a tte r ,

w
c ts j
r

tace u o l}Tt Ofh e a ti?g s p a c e T h u s a fu r n a c e w ith s m a ll
ln / a r r a t e m
g ?t
e
a c o m b u s tio n v o lu m e o r o f ,

s h o r t fla m e tr a t e i is n o t s p ta b le fo r b u r n in g h ig h v Lla tile c o a ls a t i h


r a te s o f c o m b L s tio n s in c e a lar e ,
,

r o n o f v o la tile m a tte r w ill e c a p e u n b u r n t Q n th e o th e r h a n d b


p rop , u r n i J
g o f lo w wlatile c o a ls n e c e s s a i)y
r e q u ir e J fo r c e c l d r a u g h t a n e l th e in tm s jty o f d r a u g h t in c r e a s e s w ith th d
e
p c r a s e in v t a tile m a tte r p e r c e n ta g e
VClatil m a tte r c o n te n t is o f s p e c ia l s ig n ific a n c e in c o it l a s m a n u fa c t
g u r e a n d in c a r b o n iz a tio n i
p la n ts p a r t e
u la r y w h e b y p n d t c t r e c o v e r y is th e m a in o b je c t T
-
* li lt Jo la ti/c m a tte r o
g c n h T iitg c o a ts (ts la /Jv o f l o
to,

r a n k ) d o n o t c a k e t u c l; u ]re r e s m e d i\m u o a tie m q tte r c o n te n t c o (ls (c o n h t in in g 2 6 30'/.. u o e m a tte r ) a r e c a p n b


a ti

' ' " M '"q rent !l th e y (] r e to ta lly \t s lita b le lo ' ' " ,
,
]o t u o la tile . m a tte r c o n ta in in c o t
g s

tx
d o lo t c (k ,

Scanned by CamScanner
F U E LS A N D C O M B U S T
o N
e7

h n d m
c to ttw JTo w o n ir n Jd llc a t, tle r e b y lo u c r it I/le te
g p ra trtr e A ls o it o fte n cau ses
, tr o u b le c lm r in
g fir n g
bu n t T h is in tu n ca u ses o b s tn to to a ir s u p p ly th e r e b y th e
tc n ,
burning o f c o a l b e c o m e s ir n ?g ir
a t H e n ce ,

h a lM iJt n n d s td r a g e c o s ts It a ls o in v o lv e s a c ld itio n a l c n s t in a sh d is p o l T h e p re s e n
sa ce o fa sh a ls o c a u s e s e a r iy
ttx a r o fll t n a c e tm l
s b ttr n
,
in g o f (tp p a r a h ls fee d in g m e c h a n is ln
an d
14 1 F ix e d c a rb o n H ig le r th e p c rc e n tn g e o ffix e d c a r b o n
lo r ific a n d b ttc r tile (t
c ( g re (l te r is its
ity c a n i
,
G
a te r th e p e rce n ta g e o f fix e d c a rb o
lle r is th e p e r c e n ta e f v o la tile m a tt
n sm a
g ,
e r T is a ls o r e tT s e [s
p lt
m n tit!o f c n r b o n (in c o a t) tila t c n t b c b u r n t b l a p r in n r !c lr r n t o F a ir d r a iu n th r
o llg , tJ lo t b c i o (l f
e lc l H en ce ,
h ig h p e r e c ita g c o F Jix e d c a r b o n is d s iv a b
e T h e p c r c t t
tn g e o f ix e i c a r b o
e
p s in d c s ig in g l ftr n [lc e (n d tlc s lia p e
q tlw jtlr b o x , b e c a u s e it is th e fix e d c a r b o n th a t b u ].N s in th e s o lid s la te
(B ) l lt in a te a n a ty s is in v o lv e s in th e fo
o w in g d e te r m in a tio n s

(1 ) C a rb o n a n d hyd ro g e n : A b o u t 1 2 g o f a c c u r a te ly w e ig h e d co a l sa m p le is b u r n t in
c u rre n t o f o x yg e in a co m bu s tio n tu C d H f th e l
pp
a a ra s an o co a a re c o n v e r te d ii to
C 0 d H 0 e c t iv e ly T h e g a
2
a n
2 re s p se o u s p du ro c ts o fco m b u s tio r a re a b s o rb e d re sp e c tiv e ly in K O H
a n d C a c 12 t u b e s o f kn o w n w e ig h ts T h e in c re a se in w e ig h ts o f th e s e a re th e n d e te r m in e d

'
C + O2 t C O 2
, : H 2
+
2
0 2
H 2
. O
12 44 2 18

2 K O H + C 0 2 K 2C O + H 2
0

ac ' + 7 H 2
0 C a c 12 7 H 2
0

In c e a se IL w e ig h t o fK O H tu b e x 1 2 1 0 0
P e r c e n ta ge o fC =

w e ig h t o fco l s a m p le ta k e n
a x 44

In c re a se in w e ig h t o f C a c 1z tu b e x 2 100
an d p e rc e n ta g e o fH =

w e ig h t o f c o a l s a m p le ta k e n x 18

it r o g e n A b t 1 f a c c u ra te ly w e ig h e d p o w d e r e d c o a l is h e a fe d w ith c o n c e n tr a te d
(2 ) N o u g o

a s k (c a lle d K e ld a h t s a s k ) A fte r th e s o lu tio n


'

c a ta ly s t) in lo c k e d f
g w ith K 2 5 0 4(
a n g n e
H SO a lo n
2 +
te d
d th e lib e r a te d a m m o n ia is d is tille d o v e r a n d
ith e x ce ss o fK O H an
beco r L e s c le a r , it is tr e a w
d a c id is th e n d e te r m in e d b y b a c k
a b s o r b e d in a k n o b n u o u
l te o f s ta td n r d a c id s o lu tio t T h e u n u s e
f id u s e d b y a m m o L ia lib e r a te d th e
titr a tio n w ith s t d a r d N a
O H s o lu tio n F r o Jn th e v o lu m e o a c
,

i c o a l is c a c u la te d a s fo 1 o w s
p e r c e n ta g e o f N n
1 4
V o lu m e o f a c id u s e d N o r m a lity
p e r c e n ta g e o f N
W e ig h t o f c o a l ta k e n
=

e cl
f h a s h in g s o b ta in e
d fr o m th e k n o w n 11\ a s s o f c o a l u s ,

d i d t e w
(3 ) S u lp h u r is e t e r m n e r m
S is
i ti o f a c a lo r tfic v a u
l e D u r in g th is d e te r ln in a tjo n ,

ifi a b o m b c a i
o r ln e t e r f o r d e t e r m n a o n
w h e L b a r iu m
ith b a r iu m c h lo r id e s o lu t o n
i
n g s a r e tr e a te d w
,

l h t T h w a s h i
c o n v e r te d in t o s
a e e
u p ta n t w e ig t t
d T h i r e c ip ita te is filte r e
d , w a s h e d a n d h e a te c l to c o n s
s u lp h a te is p r e c ip it a te s p
d 32 100
W e ig h t o f B a s 0 4 o b ta in e
p e r c e n ta g e o f S in b o m b 2 3 3
W e ig h t o f c o a l s a m p le ta k e n
=

d in p r o x im a te a n a ly s is
is c a r r ie o u t a s
(4 ) A s h d e t e i n a o n

Scanned by CamScanner
68 N EER
EN G NG C HEM I
S T RI
Y

n p o r t a n c o f t lt im tt e a n a ly s is (1 ) C a r b o n a n d h y d r o g e n : G r e rT te r th e Te r c e 1 h 7 e o
g F c a r bo r a
tld
tle H o w e v e r H y c lr cr g e
h y d r o w rt b tt , is [ltc c o t it7ta ty a n el c a lo r fic u a n is m o s tly a s s o c ia te d w ith th
e v ol
a tjj
, , .
e
m a tte t a n d h e n c e , it a ffe c ts Th e u s e to w h ic h th e c o a l is
pu t
N o te A ls o h ig h e r p e c e n ta g e o f c a r b o n in co a l tllc e s tlt s iz e o f c o m b t s tio n c ham ber re

Jr o m lig n ite s to dTttthmcit s T h t s p e r c e n ta g e o f c a rb o n fo rm s th e b a s is o f c la s s ific a tio n o fco a l


,

(2 ) N itr o g e n lia s 1o c a lo r f}c u a ltre an d h e tc e , its T r e s e izc e in coa l is in d e s ir a ble T h u s a go o d q u a lit


,
y co a
s ho u ld h a v e u e r !l little n itr o g e n c cm te n t

(3 ) S u
phu r, a lth o u gh co n tr ib u te s to th e h e a tin g v a lu e o f co a l, y e t o n c o m b u s tio n p r o d u c e s a c ids
S O z nn d S O ), m lic ll lla 1e h n r n ilu l e c ts o fc o r r o d in g tlw e q tlip tl c n ts (n d a ls o c a tts e a tm o s p h e r ic p o u tio n S u lp h u T
is ,
L ts u a lly ,
re se n t to th e e x te n t o f 0 5 to 3 0 y , '
an d d e r iv e d fr o m o re s lik e ir n p y r ite s g y p s u ,
m ,
e tc , m in e s
a lo n g w ith th e co a l
P r e s e itc e o f s u lp ltir is lig h ly t n d e s ir a b e in c o a l to b e trs e d fo r m a k in g c o k e fo r ir o n in d rts r y ,
s in c e Lt \s
tr a n fc d to tle ir o e ta l a n d b a d l a ffe c ts th e
q u a lity a n d p r o p e tie s o f s te e l M o r e o v e r , o x id e s f s u lp h u r
s r c n m
y o

(f[ r m e d a s c o m bu s tio n p r o d u c ts ) p o l te th e a tm o s p h e r e a n d le a d s to c o r o s io n
y g e n c o n te n t d c c ease th e c a lo r ific u a lie o f c o a H ig h o x yg e n c o n te n t c o tls a r e c h a r a c te r iz e d b y h igh
4)O x

i z tc r c J t m o is trr e lo t u c a lo r ifrc tta lie a n d lo u c o k it o u e r M o r e o v e r o x


, gp y g e n is in c o m b in e d fo r m w ith h y d r o g e n
, ,

l
in c o a a n d t h u s h y d r o g e n a v a ila b le fo r c o m b u s tio n is le s s e r th a n a c tu a l o n e A n in c r e a s e in 1
, o x y g e n c o n te n t
d c r e a s e s th e c a \o r \f\c v a lu e b y a b o u t \ 7 1 o a n d h e n c e o x
y g e n is u n d e s ir a ble T h u s a g o o d q lltli[y c o a l s h o tld lu m i
, ,

lo w p e r c e n tctg e o f o x y g e n

14 P U L V E R IZ E D C O A L
Th e c o m bu s tio n ra te o f so lid fu e ls , lik e co a l, is g e n e r a lly s lo w b e c a u s e o f th e d iffic u lt o f
, y
th o gh c o L t a c t b e tw th lid fu la n d
ro u e e n e so e o x y g e n T h e c o n t b ts tio T r a te c tzn b e ic r e a s e tb y e ith e r
o f th e fo llo w in g n te th o d s

g th e r a te o f o x y g e n s t p p ly b i tt th is
i) B y in c r e a s n
p r o r tio t
1? te th o d in s o ld e s a w a s ta f la r g e
,
ge o
o h e a t c a r rie d b 3/ a ir its e f H e n c e in o r d e r t o a v o id th e w a s ta fhe t c a r r ie d b y ir it is
,
ge o a a , n e c e ssa q
to L I E lo zu e r p e r c e n ta g e o f e x c e s s a ir fo r c o m b u s t io n

lv p o to d e r itg (o r p lu e r iz
ii) B !l in e

c o n e s in c o n ta c t t u it a ir t?t o r e e a s i y G e n e r a lly , th e
p u lv e r iz a tio n m e th o d is m o re sa tis fa y fo r
c to r
l
v o la t ile c o a s T h e v o la t ile m a tte r p r e s e n t in th e c o a l is lib e t d ra e qu ic k ly a n d bu rn s
,
th e r e b y h e g
th e b Ltming o f fix e d ca rb o n

A dv a n ta g n o f co a
e s o f p u lv e r iz a tio
: (1 ) P u v e r iz e d c o a l e a s il b
y e tr a n s p o r te d b y s c r e w c o n v e o r s o r
b y ft r c in g a s tr e a Ln a f a ir (2 ) T h e
r a te o f c o m b u s tio n c a n y
e a s ily b e c o t tr o tle d b
y contm1ling th e u a n tit (o r
f o w ) c f c { m l p w c le r (3 ) T h e h e a tin g o f p u lv e r iz e d c e la i c a n b e s ta r te d o r s to Te d q y
pl as a n d w h en l d T h is
in t u f 1 a v o ic ls w a s t a g e o fu e l (4 ) T h e fla m e p r o d u c e d is lo n
n e e c e
g a n d te m p e r a h i r e i m o r e ln
c h r g e s fo h a n d in g t a n s p o r ta tio n e tc , a r e to r u (6 ) E v e n b r n ( ) a our
5 L b
, , o w g r a c le c o a l, w ith /ig h a s z c o n te t
,

n , c a n b e u s e cl
Satfnctority T h is is p a r tic u la r ly , im p o r ta n t fr o m In d ia n c o a v s p o in t o f v ie w b
,
e c a u s e m o s t o f a u r co al
L e p n s its h l v e h ig h a s h c o n te n ts (7 ) T h is in v o lv e s th e u s e o f o n ly a s m a ll e r c e t ,

p n a
g a f e x c e s s a i fo r c o m p le te
e
c o m b u s t id n , th e r e b y th e r e is le s s e r tu ts tl
g c o f h e a t c a r r ie d b y e x c e s s a s e s 8 T h
h ig h e r te m p e n t tu r e s a r e o b ta in e d (9 ) N o c lin k e r fo r m a tio n t k
( ) e r m a l e ffic ie n c is t er a n d
y
a e s p la c e ( 1 0 ) F o r m e ta ll
u r g ic a l th e
a tm { s p h e r e in s id e th e fL maee , w h e r e p u lv E r iz e d c o a l is b p u rpo ses,
u r t, c a n e a s il b
a s d e s ir e c
y y c a tg e t to o x id iz in o r r e c lu c in g
g
D is
a n ta g e s o f
a dv p u lv e r iz e d o f c o a l (1 ) It in v o v s a n xtrn C
b y b li r tin g p llt JLT iz L d c o a l is ita n e l d iu id d
j y
ost o f
P U lv e r iz a tio n (2 ) T a s h p r o tllc c d
e s ta te s o th a t a b
o L it 7 5 % , o f it
g o e s a lo n w ith th e flu e a s e s a n d
,
is d is c h a r g e d u n th e s t r r ct u n d in a re a c in
f n f is a n c e H ywever, th is d is a c lv a n ta g e h a s b e e n o v eg r c o m e to
;X X-eX. X
,

s t c a [c /e s (lik e c o g
,
.
t tr e l s ' " ' " ' " o f m o s t o f th e a s
pcipi
h
r) e"yal
Scanned by CamScanner
FU E LS A N D C O M B U S T
o N

6S
15 M ETA LLU R G c A L CO KE
G o o d c o k e fo r m e ta l
u r g y s h o u ld
p o s s e s s th e fo llo w in g r e q u is ite s
(1 ) Prity s To lld a u e
lo is tttr e a s h S U m ? t
f
P a P To s p l? o r u s c o 7te TT s a s lo rt} a s o s s ibl , ,

PC ceLtage o m o i s L ir e h e s in k
t
p i
e e p n g d o w n th e h e a tin
p e A to w

h e a tin g a n d a ls o h e l g ex p e n se s E x c e s s o f a s h h in d e r s th
p s in s la g fo r Ln a tio n w h ic h is n o t d e s ir a b l i f e
Z X, o f e x c e s s c o k e i e n u e l s A c co rd ni t D M
,

s r e u ir e d fo r th e g o r o tt
q r e m o v a l o f 1 ' >. A s h p res e n c e o F s a n d p
,

tJ ld e s ir a b le g iu e s o lz b u n r i
p r o d Lic ts lik e S 0 2 P 0 a n d P 0 \
2 3 2 5 u h ic h a d u , r s e ly y c c t tite u a /ih j o F th e T7te ia l b e in
r ,

d ttc e tl M o r e o v e r q g p ro
/

p r e s e n c e o f s u lp h u r m a k e s th e c o k e b r ittle
,

(2 ) P o r o s ity C o a t s lo u d b e
p o r o u s s o th a t o x y g e n c a n e a s ily c o m e in c o n ta c t w ith th
e c a rbo n
,
o f c o k e th e r e b h
,y e l i i
p g n c o m p le te c o m b u s tio n a t a h i h r a te
n
g
(3 ) S t T e
ns t e p r e s s tr e o f tze b tr d e n
o er (o r e + fu e l + flu x ) in th e furnaces It ld b e u s e le s s
p lo y
w o u to em
w e a k c o k e in b la s t fu rn a c e s a s th e w e ig h t f tc ld
, o o re ,
e ,
w o u c r u sh th e co k e to b r e e z e a n d th u s
p re v e n t th e e sse n tia l p fga
a ssa
ge o se s u p th e fu rn a c e

14 1 S i z e T he s iz e o fm e ta u r g ic a l c o k e
l sh o u ld b e n e ith e y to o b jg n o T to o s
Ta
In c a s e th e i
s z e
s
to o b ig , th e ifo ity fh
u n rm o e a tin g is Li e v e r m a in ta in e d b u t o n th e o th e r h a n d if th e c o k e
, s iz e is
to o s m a ll ,
c h o k in g w ill r e su lt
,

(5 ) C o s t C o ke sh o u ld b e c e a d ily ila b le
p a n e a s a v a n e a r th e s ite o f th e metallurgcal p la n
so th a t th e tr a o r t a tio t is lo
n s p n c o s w

(6 ) C b tib ility
s h o u ld b u r r e a s il C o ke
o m u s
y T h e c o m b u s tib ility o f c o k e d e p e n d s u p o 1 th e
n a tu re o f th e c o a l c a rb
o z a t i o n te m p e r a tu r e a n d r e a c tio n te m
,
p e r a tu r e C o k e s o b ta n e d fr o m
s tr o n g ly c o k in l t b
g c o a s a r e n o a s c o m u s tib l th d e r iv e d fr o m w e a k ly c a k in
g a n d n o n c a k n g
e a s o se
c o a ls A t a
g iv e n te m p e r a t u r e c o k e s o b ta in e d b y h ig h te m p e r a tu r e c a r b o n iz a to n p r o c e s s a r e le s s
,

c o m b u s tib le c o m
p a r e d t o th o s e o b t a in e d b y lo w te m p e r a tu r e c a r b o n iz a tio 1 H o w e v e r a t h g h ,
c o n b u s tio n te m p e r a t u r e s (8 0 0 9 0 0 C ) a ll c o k e s a p p e a r s o b e e u a ll r e a c tiv e A t a b o u t
q y ,

1 0 0 0 C it a

,
p p e a r s th a t th e r a te o f c o m b u s tio n d e p e n d s o n ly o n th e r a te o f o x y g e n / a ir s u p p ly
.

(7 ) C a lo r ific v a lu e : Th e c a lo r i c v a lu e o f c o ke sh o u ld b e h ig
(8 ) L o w a s h, S a n d P c o n te n t s to a v o id th e in c o rp o ra tio o f th e se in th e m e ta l to b e ex t r a e te d
(9 ) R e a c tv it y to s te a m T he c o ke u sed fo T tu a te r g a s m am a c tt tr e m u st be rea c tiu e to s te a n
R e a c t iv ity t o w a r d s s te a m in cre a se s w ith th e re a c tio n te m t Lr e a n d v a r ie s in ly ith
p e ra v erse w ca r
bo n iz in g te m p e ra t u r e a t w h ic h th e c o k e w d M k e d e r iv d fr o k in g
a s p ro u ce s o re o v e r, c o e m n o Ll c a
c o a ls a r e m o r e re a c tiv e to s t e a rn th a n th o se d e r iv e d fr o m c a k in g co a ls
C lv k in t a llu ic a l p (1 ) C ld h
o a e rsu s co e m e rg ro c e s s e s o a o es n o t p o sse ss a s m u c s tr e n g th a n d p o ro s ity
a s c o ke

(2 ) B y c o k in g ,
m u c h o f u n d e s ir a b le su lp h u r is re m o v e d

(3 )C o ke b u rn s w ith s h o r t fla m e ,
d u e to e x pu ls io n o f m u c h o f its v o la t ile m a t te r d u r in g c a r bo n iz a tio n

B e c a u se o f th e se re a so n s co k e is p r e fe r r e d to c o a l r m e ta h r g ic a l p
r p o s e s p a r tic u la y in b la s t
fu n a c e s O n th e o th e r h a n d ,
c o a lb u rn s w ith a lo n g fla m e w h ic h is s u ita b le o n ly r re v e r b e r a to y f L m a c e s

16 O N O F C O A L
T Y P E S O F C A R B O N IZ A T
Th e se a re tt to ty p e s o f c a rb o n iz a t io n o f co a l
b iz ti o In th is th h tin g f s ie d o L r a t
(1 ) L o w te m p e ra tu r e c a r o n a n p r o c e ss ,
e e a o c o a c a rr

500 f k e is b t 75 8 0% d it ta in b t 5 15 X, v
'
a t le m
t te r t is / to t
y ie ld
a
700 C
re o c o a o u a n c o n s a o u o

Scanned by CamScanner
E N G IN E E R IN G C H E M IS T R
y
70

it b u m s e a s ily g Yv in
m e c h n n ic a ll!l s tro g s o it c a n n o t be lts e d a s a n e a lm g ic a l c o k e H o w e v e r ,
, g
ita b le fo r d o n n e s tic p u r p o s e s T h
p r a c tic a lly a s m o k e le s s , h o t a n d r a d ia n t fir e H e n c e , it is s u e
3
b y p r o d u c t g a s p r o d u c e d (a b o u t 13 0 1 5 0 m / to n n e )b y th is p r o c e s s is r ic h e r in h e a tin g v a lu e (a b o u t

6 5 0 9 5 0 0 k c a ll m ) u d is th e r e fo r e a m o r e v a lu a b le g a s e o u s fu e l
, ,
3
, ,

(2 ) H ig h te m p e r a tu r e c a r b o n iz a tio n is c a r r ie d o u t a t 9 0 0 1 , 2 0 0 C w ith th e o b je c t o f p r o

d u c in g c o k e o f th e r ig h t p o r o s it h a r d n e s s u r ity , s tr e n g th , e tc , s o
th a t it c a n b e u s e d in m e ta l
y, , p

lL tr g y N e a r ly a ll th e v o la tile m a tte r o f c o a l is d r iv e n o ff a n d th e y ie ld o f c o k e is a b o u t 6 5 7 5 96 ,

c o n ta in in
g o n ly 1 3 % : v o ln tile m a tte r T h e b y- p r o d u c t g a s p r o d u c e d is h ig h in v o lu m e (a b o u t
3
3 0 0 3 9 C i n 3 / to n n e ) b u t its c a lo r ific v a lu e is o w
, (a b o u t 5 , 4 0 0 6 , 0 0 0 k c a v m )
T a b le 3 L o to an d }tig h te n p e r a tu re c a b o n iz a tio ns

Lo to te n p e r a t ir e c a r b o iz t io n H ig t t e m p e ra h r e c a r bo n iz tt t io n

1 H ta
'
tig {e i7
7 r a trlr e A b u t 5 0 0 T 0 0
: 9 0 0 1 2 0 0 C ,

2 Y ld o F o k( : 7 5 8 0 4, 65 75%

It co n ta in s a bo u t 1 3% : v u la tile m a tte r
co n ta in s a b o u t 5 15' v o la tile tte
m a r

4 M c ln
ric a t s te n g [/o f c o k e It is
: t e ch a n ic a lly C ke p ro d d is h a r d
s tr o n
n o m o u ce an d o f g o d m e c h an ic a t
g s tr e n g th
5 fs e o f c o fc r G d fo do
: o o r m es tic p u rp o se s S u ita b le fo r m e ta llu r g ic a l p u r po se s
6 Q u a n Fit o f b y r o clllc t a s r o d u
p g p ced 3
3 A bo u t 300 390 m / to n n e
A bo u t 13 0 1 5 0 m / to n n e
7 C f
a [o r i ic t }a le o fg a s A bo u t
3 A bo u t 5 4 0 0 6 , 0 0 0 k c a i/ m 3
6 5 0 0 9 , 5 0 0 k c a 1/ m
,
,

Lo
H ig h e r
w e r

H ig h Lo w e r
e

10 H tr tt e s s o fc o ke p r o tlu ced : S o ft
H a r el
11 Sm o k e p r o d tc e d o n b ttr i}g ke
co Sm o k e le s s Sm o ky
12 P e r c e n ta g e o a ro m a tic i[y d r o c a r bo
s in ta r Sm a

v n u p R u H t i O M E T A L L U R G IC A L C
F
O K E
The c o k e f r n e ta llttr ic a t
,
g p tr p o s e s is o b ta in e d b ith e r
y ,
e o f th e fo llo
w in g p r o c e sse s
co ke The o v en (s e e F ig 5 ) is a d o n e s ta
The p e d s t r u c e o f b r ic k
re a re tTu o ope z iTz s s abo u t 4
g o n e t th e t id
a
fo r th e c h a r i m
,
,
w e an d 2 5
g g o f c o a l a n d th
n m h ig h
e o th e r in o n e s id e fo r a ir
Ln deep so e a ir
m is su
p p lie d in an d th e co a l ig n ite d T
he v o la tile
f a ir M a tte r e s c
o so th a t s lo w a pes bu in
c a rbo n iz a tio n o r rn s s id e
fr o m th e to
,
p a y e r to th e b o tt
d o m ta k e s
a n ra ke d o u t d?
,
p la c e Compleion o f w
o u
g h th e s id e d o h ic h
o r le a v in
g th e o v en ho t en o u
g h to s ta r t th e ca r bo n iz a tio n o f

Scanned by CamScanner
FU E L S A N C O M B U S T
ON
71

n t \ t c h iw wb a tc h Rh t y iu ld '
tt f
C o k l n b o u t 8 0 11 \ (1 l h t ? n n l c h n llt\ L I n n LI
'
il v u r gu R a bo u t 5 to
to n n e s o k
t c t P t r flin g R o \
m k l th u P C S $ (\ c o n tn n lc n l 1tt n n
y su c h o v cn
'
L
, 11 1' w n k [ c l l e r i s
50 t h a t t h w a s h h t d t o f t
\t ' \ '
outnlng o s o s l$ u [lllz t t l lo l hontln \
,

Pt1
POSe

v R e fra c to r
ln
ng
th e
Zone o f c o m b u s tio n

ii'
g 5 B e e h
ve co ke o ve
c Q*

g.

(2 ) O tto o ffm
b y p r o d u c t o v e n : ln o r c le to : E ) ilc r tTs e tlT tl r u l c ie llc { o f th e
H a n s '

e a r b o n iz a tio L p m c e s s a n d (ii) r c c o u tT u n l
, b y p r o tlttc t (lik e c o a l g a s , a m Ln o n ia , b e n z o l o il ta ,
ttT b ,

e tc ) O tto H o ff n u d e v e lo p e d m o c le n b y p o L{ L tc t c o k e o v e n w h ic h , u n lik e b e e h iv e o v e n , is h e tT /tt

x E lly b ) a p o r tio n o f c o a t g a s poL


'
n a cecl d t ir in g th e p l o c e s s its e lf o r b y p r o d u c e r g a s o r b y b l ts t
fu r na c e g a s M L r e o \ e r th e h e a tin g is c lo n e o n th c b a s is o f - r e l t o f
te r n [izte s y s te t n t c o n o e "

,
e y , ,

u tili i
z n g t h t
e 14 a s e fl f
u e ga se s o r h ti
ea n g th h k
c c e c er w o r k o f b i
r c sk
T h e b y p r o d u c t c o k e o v e 1 c o n s is ts o f m tm b e r o f n a r o w s ilic n c lu 7 m lTe r s (e a c h a b o L t 1 0 to 1 2
m lo n g 3 to 4 m h ig h a n d 0 4 0 to 0 4 5 m w ic lc ) e e c te d s ie te b y s ic le w ith u e r tic a tu e s in b e tw e e n
th e in to fo r n a s o r t o f b a tte r y E a c h c h a m b e is p r o v id e d w ith t7 c h a r g ig h a te n t th e to p a g a s o ta k e ,

a n d a w fm to w lit t d d o r a t e a c h e n c ls fo r c lis c h a g in g c o k e
tl c a s t ir o

\ c h a r ge c o n s is tin g o f ly
g h th e c h a r g in g h o le s a t th e to p
ts l
cr l
t c o l7 is in t o du ce d th r o Lr

o f c h a m b e r s w h id a r e th e L c lo s e d tig h tly a t b o th e n d s to p e v e L t u r y a c c e s s o
f a ir T h e c o k e o v e n s
a r e h e a te d to 1 2 0 0 C b y burning g a s e o u s fu e l (lik e p r o d u c e r g a s ) iu d u s L ia lly e m p lo y in g a

,

r e g e n e r a tiv e p r in c ip le to a c h ie v e a s e c o n o m ic a l h e a tin g a s p o s s
ib le T h e flu e g a s e s p r o d u c e d d u r in g

c o m b u s tio n b e fo r e e s c a p in g to c h in n e y p a s s o n th e ir s e is ibte le n t to o n e o f d e tw o s e ts o f c h e c k e r
,
,

b r ic k w o r k u n til th is b r ic k w o r k h a s b e e n r a is e d to a te m p e r a tu r e o f a b o Li t 1 0 0 C T h e flo w o

f ,
,

C h a m b e rs
o a de d w ith


o ve n w ith re ge n e ra

:
.
to c h im n e y s
ga

b y p ro d u c t ke o v e n w ith re ge n e ra to rs
F ig 6 0 tto H o m a n s co

Scanned by CamScanner
72 N E E R IN G
EN G C H E M IS T
Ry

h te d h ke b r ic k
h e a tin g g a s e s i5 d l e n g h th
o rk d th e e a c ec r w
re o e n e d a n d th e in le t g a s e s a r e p a sse ro u
,

M h ic h th u s s e r v e s to d t o p a s s th r o u h
g th e th e n llo w e
p re h e a e g a s e s a re t th e in le t g a s e s T h e flu a

s e c o n d s e t o f c h e c k e r b r ic k s to h a t it T h is c h e c k e r w o r k th e n s e r v e s to p r e h e a t th e in le t g a s e s
e ,

w h e n th e flo w is a g a in r e v e r s e d T h u s th is c c le g e s o n T h e h e a tin g is a c t u a lly c o n tin u e d tilt


y ,
,

th e e v o lu tio n o f v o la tile
m a tte r c e a s e s c o rn p le te ly C a r b o n iz a tio n o
f a c h a r g e o f c o a l ta k e s a b o u t
b e t w e e n 1 1 to 1 8 h o u r s
W h d ho t k e iLt o tr L Ic k It is
c a rb o n
p u s h e s th e r e
iz tio c o a
en a n is c o m p le te d ,
a m a s s iv e r t n t
b se q h in g
tly d r iv c jitg ) h p la c e o f t "
s u Li e n
qu e n c he d by a w a te r sp ra y ( (te t \
'
t n
'
w e qu en c
,

q u n c h it g o ffe r s a d v a n ta g e s b e c a u s e th e c o k e r o d u c e d s m o r e s tr o n g d e n s e g r a p h itiz e d a n d
"

p ,
, ,

n o n r e a c tiv e In th is m e th o d th e r e d h o t c o k e is la c e d in a c h a m b e r a n d c o o le d b y p a s s in g in e r t
p
g tT s s fr o m b o ile r s (lik e nitrogen T h e h e a te d in e r t a s e s a r e th e n c ir c u la te d to b o ile r s , w h e r e th e y
g
g e n e r a te s te a m T h e c o k e p ro d u c e d b d c o n ta in s le s s e r d t s t
y d r y q u e n c h in g is c h e a p e r , d r ie r a n
' '

dia n w e t u e n c h e d c o k
'
'
q e

R e c o v e r
y o fby p d T h e g a s c o m in g "
ke
"
a n e l is m i ly
ro u c ts o u t fr o m th e o v e n is k n o w n a s co o z TE L T g a s a n
a }m p n se d f ia H 2S p h th a le n e b m z e n
o M m o n , ,
n a
, e ,
ta r, m o is tu re ,
e tc

(i) R eco u r
v o ta r T h e g a s is fir s t a s s e d th r o u h a to w e r in h ic h liq u o r
p g w a m m o n ia is s pra ye d H e re
d u s t a n d ta t lle c te d in
r g e co a ta n k b e lo w w h ic h is h e a te d b c o ils to r e c o v b k ia
y s te a m
, e r a c a m m o n s pra yed
T 7e a m ia is d
m o n u se a g a in
(ii) R c o o e r y ( a m n o n T h e g a s e s fr o
ia th e ha ber th e n
is
m c m a e p a s s e d th r o u gh a To w e r in w h ic h w a te r
s F ra y d
e H e re a m m o n ia g o e s in to s o lu tio n N H
a s
40 H
(iil) R e c o u e r [f o f ip h tta T h e ga s e s th p a s s e d th r o
cn e
gh
: a re e n u a n o th e to w e r in w h ic h w a te r a t v e ry
]o te m p tu is y d H
w e ra re s p ra e e re n a p h th a le n ts d en se d
e g e c o n

(i) R t c o zR { o b e n z e e T h e ga se s th ye d
: a re e n sp ra w ith p e tr o le he ben
a re re m d
u m ,
w n z e n e a n d its h o m o lo g u es
o v e

(/) R e c o e r y t FH 2S T he gases th
a re en p a s s e d th r o u gh a p u r ifie r pa cke d w ith is t F e 0
H
, m o H
2 S is r e ta in e d 2 e re

F e 20 3 H
3 + 2S Fe 2S 3 H 20
+
m ' ' " a u ",'. Is h a n g e d in to
c
Fe2S th e P U r ifie r ;s x p o s e c '
""'''".
.
Fe 20 , i .
w h e n

F e 2S3 + 4 0 2 Fe o
2 + 3 50 2
t
4 Fe o + 0 2 Fe 20
2

18 PETR O LEU M

c n s t It is c o m d i ly fv
po se m a n o a r io u s /y d r o c a r b o s lik
( e s tr a ig h t c h a in
pa ra ffin s c yc
o
p a ra ffin
p h th a
,
s o r n a
n n d s u lp h u r T he o il is llj
,
t
s ta
To zn ttto a tin g tp o n la y e r F b r in e
,
a o an d ha s la y e r ,
a o fg a s o n to p o f it T he
C
a s s ific a tio
a v e a ge
n o f P e tr o le n The c h e m ic a l n a tu r e o f th e cru d e p e tr o le
u m v a r ie s w ith th e
(1 ) P pa rt f th e
rainibase ty p e de
cn is m a in
o
ly co m
po s e d o f th e sa tu r a te d hyd ro c a rb o n s fr o m c H c H el
4 to 35 72 a n
3 51 l7 2 a re se m i so lid s ,
c a lle d
c r td e c o
n ta in s m a in ly c y c o P a ra ffin s
n s o r n a
p h th a le n ith t of
es w sm a le r a m o u n

Scanned by CamScanner
F U E LS A N D C O M B U S T IO N

T3

C H

(N i p h th a le n e )
(M e th y l n a p h th a
en e)

(3 ) M ix c tb a s e f u l e c r td e c o t
n a in s b o th p a r a ffin ic a n d a sp h a ltic h y d r o c a rb o n s a n d
e a 1y ,
r ic h in se m i s o itl T [t x es
are , gen

D \g in fp h \e u
t o e o m
o e r l t
A ccu in g l
p e tr o ie lm tla s e s lltc d r o n th e p a r t ia l d e c o n p o s itio n
le o w l m
a r itte ti a ls a td ? JL e tn
,
o
g b le o rx a n is r
lis to r ic jo r e s ts C h a n
s o fF r e
\ s in e a r th (lik e v o lc a n o s e tc ) h a d b u r r ie d
th e s e m a te r ia ls u n d e r r o u n d w h ,
g e e th e
y h a v e b e e n s u b je c te d to in te n s e p r e s s u r e a n d h e a t d u r in
g th e a g e s
,

o f tim e T h e c o n v e s io n o f th e s e m
a te ia ls in to v a r io u s h d r c c b h
y a r o n s a s b e e n g o n g o n e ith e r u n d e r th e
i
in flu e n c e o f r a d io a c tiv e s L b s ta n c e s lik
( e L r a n iu m ) o r b y th e b a c te r ia l d e c o r n p o s itio n u n d e r a n a e r n b ic a n d
Stmngly r e d u c in g c o n d itio n s a n d te m p e r a tu r e u n d e r h ig h p e s s u r e
M in in g o f p e tr o le u m d o n e b d r illit h o le s in th e e th
s c r u s t a n d s in k in
'
y g a r
g p ip e s u p to th e o il b e a r in g
p r u u s r o c k s O il u s u a lly g u s h e s o u t its e lf d u e to h y d r o s n tic p r e s s u r e o f n a tu r a l g a s A lte r n a tiv e l it m a
, ,
y y
b e m e c h a n ic a lly p u m p e d u p b y u s in g e ith e r 1 ft tttt? o r a ir li t 7 1111t T h e la tte r c o n s i ts o f t t
p / f1 p s t o c o a x ia l p
pes ,

lo w e r e d in to th e b a s e o f o il b e c l C o n r e s s e d n ir is fo r c e d th r o u h th e o u te r i e w h e r e b o i c o m e s o u t th r m h
p g p p y g ,

th e in n e r p ip e (s c c g 7 ) T h e o il is c m v e e d to r e n e r b a s s te m o f i e lin e s
y y y y p p

F ig 7 M in in g o f c ru d e o il a n d use
o f a ir lift p u m p

d in to v a r io u s u s e fu l fr a c tio n s bypactional
f in in g o f c r u d e o il T h e c r u d e o il is s e p a r a te
R e
ll d r e liT? in g o f
"

d e s ir e d s p e c ific p r o d u c ts T h e p r o c e s s is c a e
ilTa tio r r a n d fin a lly c o n v e r te d n to
i
lis
r o c e s s s o f r e fin in g
th e p u r p o s e a r e c a lle d th e o il r e fn e r ie s T e p
h
f
c n o iF a n d th e p la n ts s e t u p o r
'
,

in v o
v e s th e o w in g
fo 1 s te ps
il fr o m th e o il w e ll is a n
f w a te r (c o ttr e ll s p r o c e s s i 1 h e c r u d e o
'

S t e p 1 S e p a r a t io n o b z a l!o u itg
o il fr o m w a te r c o n s is ts
s a lt u a ie r T h e p r o c e s s o f fr e e n g
d i
e x t e n e ly s ia b e e ? u
s i o t o f o il a n
te r d r o p le ts c o a le s c
e t o fo r m
h h i h [y c h a r g e d e e c h o d e s T h e c o l o id a l w a
, Rc c r n d e o fm ) b e h o e e n u o s
a r a te o u t r o m
f th e o il
a r g e d r o p s w h ic h s e p,

e r o x itle A
d s in v o lv e s in
tr e n titg o i tt ith c o p p
fh f u l s lp h u r c o m p o u n
f c o p p e r s u lp h id e (a
u
s te p 2 R e m o v a l o th e fo r m a tio n o
d s w h ic h r e s u lts in
e i c t o n o c c u r s w ith s u p
l hu r c o m p u n ,

i n
w h ic h is th e m
re m o v e d b y ltr a t o
fi
w a

Scanned by CamScanner
74 E N G IN E E R
N G C H E M ts T R y

S te p 3 F r a c tio n a l d is tilla tio n T h c r u d e o l is th e n h e a te d to a b o u t 4 0 0 C in a n ir o n r e to r t


o
,

w h e r e b y a u LT o lil tile c o m % titu e n t8 , e x c e p t th e r e s id u e (a lp h a lt o r c o k e ) a r e e v a p o r ette d T h e h o t


v a p m r s a r c th e n p a s s e d u p a Tr a c
'
io n a ti c o lu n m " , w h ic h is a ta ll c y lin d r ic a l to w e r c o n ta in in g a
n tn n bc r o f h o r iz o n ta l s less s te e F ig 8 ) E a c h tr a y is p r o v id e d w ith
l tr a y s a t s h o r t d is ta n ces (s e e
a d u a lly c o o le r a n d
s m a u c liu t y , c o v e r e d w ith a lo o s e c t p A s th e v a p o u r s g o u p th e y b e c o m e g r ,

fr a c tio n a l c o n d e n s a tio n ta k e s p la c e a t d iffe r e n t h e ig h ts o f c o lt m J H W ze r b o ilin ,q jr a c tio n c o n d e n s s


fir s t; t o h ile t l lo t u e r b o ilin s lr a c t io s tu y l b y tttr t v a r \o s princal fr a c tio n a tio n p r o d u c ts u s
o b ta in e d a r e
g iv e n in T a b le 4

T a b le 4 F r a c tio n s b y d is tilla tio n c r rtd e


J

N a t e o I } u t ? g r a \ t e r n s o fh y d ro c a r b o n
/
co n ta irin g C a to m s

U n co n den se d B e lo w 3 0 C C t to C 4 A s do m e s tic in d u s tr ia l fu e l u n d e r
o r

gns th a th e n a m L P G (liq u e fie d p e fr o le u m


(s u c h as e n e , p ro p a n e ,
e

is o b u ta n e ) g as )
P e h le u m 30 7 0 C C5 C A s a so lv e n t
7
e tle r

5 9 A s m o to r fu e l, so lv e n t a n el n r r . .
J
1 1 a o l to

o r m n ]
(c a lo r ific v a lu e -

12 0 1 8 0 C C C A s so lv en ta n d in c tr y c le a n in g
9 1o
so lv e n t s p ir it

K e rd s e n e o il 180 2 5 0 C C C A s a n illu m in a n t
ro 16 , je t e n g in e fu e l an d
fo r p r e p a r in
g la b o ra to r y g a s
k c a l/ k g )
D ie s e l o il o r fu e l 250 3 2 0 C C C
1o t8 D ie s e l e n g in e fu e l
o jj o r g a s o i
(c a lo r ific v a lu e = 1 1,00 0
k c a l/ k g )
H e a vy o il 32 0 4 0 0 C C C 3o Fo
17 r g e tt in lin by
g g a s o e c r a c k in g
pmcess
T h is o n r fm c
tfo n a tio n g iv e s

L u b r c a tin g o il
A s lu b r ic a n t
P e tr o le u m
A s lu b r ic a n t a n d in
je lJy (v a se lin e ) co s m e tic s a n d
m e d ic in e s
G re a s e
A s lu b r ic a n t
Pa ra ffin w ax
In c a n d le s b o o t
p o lis h e s w
,

ta r p o lin c lo th
, a x paper ,

, e
tc
R es id u e m a y be A bo v e 4 0 0 C C ao a n d a bo v e
e ith e r

A s p h a lt
W a te r p ro fin g f
r o o ro o fs an d ro a d
m a k in g
P e tn i le u m co ke
A s a fL te a n d in m o u ld in g arc ig h t

ro ds

Scanned by CamScanner
A N D C O M B U S T O N
76

F
g 8 F ra c tio n a l d ls tila tio n o f
c r u d e p e tro le u m

A b r i f d ip tio f t7 e e t im
e scr n o '
m os p o r ta n t iq u id fu e ls L e r Yv e d fr o m p e tr o k u m Ls g Yv e n o n
b e lo w

sa M n e o r p e t r o l is b ta in e d b e tt u e e n 4 o 1 2 oc d is ix tu r e
a ? x h y c
a o r o c a r b o t s s u c l(
a n (m o s
C ,H g (o c h n e ) I ts a p p r o x im a te c o po 11m : s itio is C = 8 4 '}l, H = 15 % , N + S + 0
" f, Its calore u a lu e is a b o u t 2 5 0 k c a w I i h i h l l l
t g y v o a e , n fla m
ti i b le d
-
, g s m a a n u se d a s fu e l fo r
ite m a l c o m b u s tio
etti7tes o f a u to m o b ile s u d a e r la n e s
T a b le 5 C om p cr is o n o f d ie s e lft te tu itlt g a s o lin e fie
D ie s e fu e l G so lit e iel
1 It is c heape r th a n g a s o 1 n e C o s tlie r
'

2 Its e tr
su m p tio n p e r u n it o f p o w e r p r o d u c e d is le s s M o re c o n s u m p tio n

3 Its th e a l e ffic ie n c y is h ig h e r (a b o u t 3 0 3 5 . ) Lo th e l e ffic ie n c y


'
rm w er rm a

4 I ts e x h a u s t g a s e s c o n t a in le s s e r a m o T n t o f I tse x h a u s t ga se s co n ta in h ig h e r a m o u n t o f
p o llu ta n ts (C 0 2 ,
o x id es o fN h y d m c a rbo n ,
e tc ) p llu ta n t g a s e s
o

5 I ts c o m b u s t o r re q u ir e s a c o m
p le x a n d m o re Its co m b u s tio n re q u ir e s a ra th e r s im p le in te r n a
e x pen s iv e fu e l in je c tio n d e v ic e co m bu s tio n e n g in e

6 ts c o m bu s tio n re q u ir e s h e a v y e q u ip m e n t to N o co m p r e s s e d is n e e ded d u r in g co m b u s tio n o f


p re s s
c t)r r a ir gaso lin e

(i) K e r o s e n e o n is (fr a c tio n o b ta in e d b e tw e e n 1 8 0 2 5 0 C (


n d is a n ix tu r e o h y d r o c a r b o ts s u c ll

d n e ) to C 1 6 H 3 4 uexadecane) Its a p p r o x im a te p o s itio n is C 8 4 }l, ; H 16 X, ; ith


1rH 2 2 ( e c a
'
as C co m : = -
'
w

le s s th an 0 1 S Its s p e c ific g r a o ity is 0 7 5 0 8 5 ts c a lo r ific u a h e is 1 1 , 1 0 0 k c a


0
14 , /k g D u e to h ig h b o ilin g
g e , k e r o s e n e d o e s n o t v a p o r is e e a s ily It is u s e d a s tto n ze s t c Iu
i t in s to v e s , a s je t e n g in e fu e l
p o in t r a n e

a n d fo r m a k in g o il g a s

b ta in e d b e tt o e e n 2 5 0 d is iT i ix h C H C H
iii) D ie se o i\ is a fr a c tio n o 3 2 0C an ir e 15 3 2 to 18 38
lry d r o c a r b o n s ts d e ts ihy is 0 8 6 to 0 9 5 Its f
c a lo r i ic u a lu e is n bo u tn ,
/ k g ts is
0 0 0 kc a u se d a s a de se

Scanned by CamScanner
o F ly

N G
C RAC K
Cin g is delinet
ra ck tlrc d t c o p o s itio r o b ig g e r ly d r o c a r b o n le s in to
"
as m rn o e c t s im
p le r lo to
,

b d ilit s l!fd r o c ttr b o n s


to e r o lc e u la r w
n e ig l t
"
e g , ,

C ra c k in g
C 10
H 22
C 5H 12
+ C 5H 1o

(D e ca n e ) (n p e n ta n e ) (P e n te n e )

B p - 1 7 4 C B p - 36 o c

O f a ll th e fr a c tio b ta in
d b y fr a c tio L a tio n o f p e tr o le u m
n s o e g a s o lin e h a s th e h7 r g e s t tle n t7 td ,

a s a Lr t o to r fu e l b u t th e
y ie ld o f th is fr a c tio n s is o n ly 2 0 % o f th e c l.u d e A ls o th e q u a
,
ity o f s o c a lle d
Stmigl t r u n g a s o lin e is n o t h ig h It h a s to b e p r o p e r ly b le n d e d M o r e o v e r th e r e is a s t p lu s o fl)e a u ie r
' '

p tr o u n t Tr a c tio ll s T o o v e r c o m e th e s e d iffic u ltie s , th e m id c lle a n d h e a v y k a c tio n s a r e c r a c k e d to


g e t p e tr o l T h e p e tr o l m a d e b y c r a c k in g h a s fa r b e tte r c h a r a c te r is tic s (a s fo r a s th e in te r n a l c o m
b t s tio n e n g in e is c o n c e r n e d ) th a n s tr a i h t r u n
p e tr o l M e r e a r e tTu o m e th o d s o f c r a c k in g in u s e
' '
g
n T h e r m a l c r a c k in g T h e h e n u y o ils (w e s t tb je c te d to lig h te J p e r a h ty e a n d p r e s s tY e tuJ]n th e ,

b ig g c r ty d r o c a r b o rr TJo t c lt e s b r e a k d o w l? to ie s n a tle r TTto e c u e s u f tite a r a t n s o t ft n e s lu s s o llte



'

g p q p ,

/m f7 r o g J? T h is p r o c e s s m a y b e c a r r ie d o u t e ith e r in ti tid lts e o r u a o t lr la s e ' ' ' '


q p p p
(17 ) L iq tid p
a se t
e m a l c ra c k ig The hea v y o il o r ga s o il s to c k is cra c ked a t a su ita b le
te f 4 7 5 5 3 0 C a n d u n d e r p r e s s u r e o f 10 0 k / c m 2
p e r a tu r e

m o
g T h e c r a c k e d p r o d u c ts a r e d l e n
s e p a r a te d in a f a c tio n a tiLr g c o l r T h e ) ie ld is 5 0 6 0 '>. A n d o c ta n e r a tin o f th e e tr o l r o d u c e d is
g p p
65 70

(b ) V a p o
p a s e t e n n a l c r a c k in g T h e c r a c k in
tr
g o il is fir s t z}tp o r is e d a n d th e n c r a c k e d a t
2
a b o u t 6 o o 6 5 o C a n d m d e r a lo w p r e s s u r e o f 1 o 2 o k / c m

g T h is p r o c e s s is s u ita b le o n ly fo r th o s e
o ils w h ic h m a y b e r e a d it!/ u n p o r iz e d It r e q u ir e s le s s tim e th a n
, th e liq u id p h a s e m e th o d p e tr o l
o b ta in e d fr o m v a p o u r p h a s e c r a c k in g h a s b e tte r a n ti k tt o c k p r o e r tie s b u t o o r e r s ta b ilit
p p y th a n p e tr o l ,

fr o m liq t id h
p a se cra c n g k i

(2 ) C a ta ly tic c r a c k in g T h e q u a lity a n d y ie ld o f g a s o lin e p r o d u c e d b y c r a c k in g c a n b e g r e a tly


im p r o v e d b y u s in g a s u ita b le c a ta ly s t lik e a lu m in iu m s i ic a te A 12 (S IO l
), o r a u m in a A 12 0 3 , ,

A d v a n ta g e s (1 ) T h e y ie lc l o f p e tr o l is ltig h r (2 ) T h e q u a lity
f p e tr o l p r o d u c e d is b e tte r (3 ) N o e x te r n a l
o

y fo k in g T h e h e a t r e q L ir e d fo c r a c k in g is d e r iv e d fr a m th e c o a l e m b e d c le c l in th e c t l
Jt / is n e c e ss a r r cra c r
a a ys t
,

2
T (a bo t 1 5 kg/ c m ) is
r a c k in g d e d in
(5 ) T h e c r a c k in g p r o c e s s c a n
ta y tic c
(4 ) A m L c h to u e r T r c s s l u n ee ca

h d i d d t b b t i d (6 ) T h l
e a s ily b e contmllecl o f by p ro d u c t ga se s c a n be
s o t e e s r
,
e p r o u c s c a n e o a n e e e v o u tio n

m in im is e d th e r e b y th e y ie ld o f d e s ir e d p e tr o l is ig te r (7 ) T h e p r o d u c t o f c r a c k in g c o n ta in s a h ig h e r a m o u n t
,

o f ) m a tic a n e l h e n c e
a rc
it p )s s e s s e s be tte r a n ti k n o c k c h a r a c te r is tic s (8 ) Is o m e r iz a tio n to b r a n c h e d c h a in c o m
,

a f in s ) o c c u th e r e b y b e tte r p e tr o l is p m d u d (9 ) T h e p r o d u
c t c o n ta in s a v e r
y ittle a m o u n t o f
ce
p u n d s (is (? p n r
r,

j p p Htio S d if it k i t
n g ( ) h e p e r c e n ta g e o f
u n d e s ir a b le S b 10 T
e c a u se a m a o r o r g n
a s u or esca e s o u a s
,
2 n g c r a c ,

fo r m in g c o m p o u n d s is tte ry /o u (1 1 ) C a ta ly s ts a r e s e le c tiv e in th e ir a c tio n a n e l th e r e fo r e th e y


g L tm ( r g u m , ,

ki t il th e h ig h b o ilin g h y d r o c a r b o n s
o f o (1 2 ) In p r e s e n c e o f c a ta ly s t c r a c k in g i5 m o r e o f
p L r m it c J a c n g ,

i ls th a n o f p a r a ffin ic S h
o t e p ro d t
u c s o f c a ta ly tic c r a c k in
g a r e ?o e p a r a n ic (1 3 ) D e c o rn
n a p li th e n ic m a te r a

f o m a tic s r e m o v e s o n y th e s i d e c h a in s b u t n o r it g s lf s r o e n
it e i b k
p s itio n o a r
,

T h e r e a r e t?o m e th o d s o f c a ta ly tic c r a c k in g in u s e

(a ) F ix e f i b e ti c t t a h jtic k in g
c ra c T h e o il v a p o u r s a r e h e a te d in
p r e h e a te r to c r a c k in F
a

4 20 450 C )a n

d th e n fo r c e d th r o u g h a c a ta ly tic c h a m b e r (c o n ta in in g a r tific ia l c la y
te m p e r a tu r e s (
id e ) a in ta in & t 425 4 5 0 C d 1 5 k g/ cm 2
M r n i
g th e r
ix e d w ith z r c o n iu m o x
m e a an
m p re ssu re

Scanned by CamScanner
F U E LS A N D C O M B U S T
O N

p a s s a g e th r o u g h th e to w e r a b o u t 4 0 'X , o f th e c h a r
g e is c o n v e r te d in to g n s o lin e a n i l il b
,

c a r b o n is fo r m e d T e ta t d r o u t 2 4 ,
g e ts a d s o r b e tl o t tl c a ta l s t be d T h
y e v a p o u rs d d
th r o Lg h a Ir a c tio Ta ti?g c o tu n ti? w h e r e h p r o u c e a h
m t e n pa sse d
e a v y o il fa c ti ,
o n s cn n d e n se T h
th r o u g h a c {?o e r w h e r e s o m e o f th e
/ e v a p o u r s a r u th e n le d
,
g a s e s a r e c o n d e n s e d a lo n i h
g a s e s m o v e o n T h e g a s o lin e c o L ta in in g s o m e d is s o lv e d
g w t g a s o lin e a n d u n c o n d e n s e d
g a s e s is th e n s e n t to a s l17 b iliz T w h e r e th
'

lis s o lv e d g a s e s a r e r e
n o v e d an d , c
p u r e g a s o lin e is o b ta in e d (s e e F i 9
g )
T h e c a ta ly s t a fte r 8 to 1 0 h o u r s
s to p s fu n c tio n in
g c lu e to th e c le p o s itio n o f b /t7 c k /17\ r (f
,
,

t fo r m e d d u r in g c r a c k in
,
c a rbo T h is is r e a c tiu a te d b b
, g y u r n in g o ff th e d e p o s ite d c a r b o n D tr it tl
w a c tit la tio n ittettal th e u a o ir s (ir e d iu e r t d h g d

p ,e t r o u g h n n o th e r c n ta s f l
y c rn n b e r

(4 2 5 4 5 0 )
so m e d ls s o
v e d ga s

(b ) M o i}g be d c a t a ly t ic c ra c k itg T he so lid ca ta ly s t is z te r !/ J,Te /iv por(dcrtl .


5o th a t it
be ha v e s a lm o s t a s a u id ,
w h ic h
la te d in g a s s tr e a m T h e v a p o u r s o f c r a c k ig s to c k (g a s
can be c ir c u

o il h
,
e a v ly o il ,
e tc ) m ix e d w ith u id is e d c a ta ly s t is fo r c e d u p in to a la r e r e a c to r
g b e tr in w h ic h '

cra c k in g o f th e h e a v ie r in to lig h te r r r o le c u le s o c c u r s (s e e F ig 1 0 ) N e a r th e to p o f th e r e a c to r th e r e ,

is a c e n tr ih g a l se p a ra to r (c a lle d c \ to lt e ), w h ic h a llo w s o n ly th e c r a c k e d o il v a p o u r s to p a s s o 11 to
th e JactionatiTTg c o lu m n ,
bu t re ta in s a ll th e ca ta ly s t p o w d e r in th e r e a c to r its e lf T h e c a ta ly s t
hea ie r , d tin ith c a rb o n d ttle th e b o tto
p o w d e r g r a d u a lly b e c o m e s u u e to c o a g w ,
a n se s to m ,

fr o m w h e r e it is fo r c e d b y a n a ir b la s t to ? e r iT to r
rege ( m a in ta in e d a t 600 C

)

F ig 10 M o v in g b e d ty p e c a ta ly tic
k in g
c ra c

B
o w e r

d th te d ta ly s t th e n flo w s th ro u gh Td
a s ln p ip
In e n e ra to r , c a r b o n is burnt an e re ge n e ra c a
re g f th e e ra to r , th e r e is a
in g c r a c k in g il A t th to p o re gen
ith fr e s h b a tc h o f in c o m o e
Ln ix in g w
ta ly s t p tic le s
t, b Lit h ld s back ca a r
a ra to r w h ic h p e n n it s o n ly g a s e s (C O z , e tc ) to p a ss o u o
,

Scanned by CamScanner
E N G IN E E R IN C I C H M IT R y
78

20 C PETR O L
SY NTH ET
p e tr o l is th e s is e d b y a n f th e fo llo w in g th r e e m e th o d s
syn y o

f hea w ils
(1 ) p o ly m e r iz a tio n : T h e g a s e s o b ta in e d a s a b y p r o d u c t fr o m e a c k n g o
i o ,
e tc
,

co n ,
e71u711 e llzn
ta in o l[n s (lik e e tly l n e p r o p e n e a n d b u te n e s ) a n d t7lka n e s (s u c h a $ 1
d
, p fo pa n a n d
h tth i tr ) W h e n th is g a s e o u s m ix tu r e is s u b je c te d to h ig h p r e s s u r e a n d h ig h te m p e r a tu r e , w ith )r
e r is e s to fo r m h ig h e r h y c lr o c a r b o n s , r e s m
w ith o u t th e p r e s e n c e o f c a ta ly s t it p o y n
b M n g g a s o lin i
,
,

ca llc c l p o ly m er g a s o lin e

P re s s u re , he a l
CH C H = CH + CH CH CH - CH
C n = CH C H 2 \ C F F(C H r )2
3 2 a 2 2
ly B t
Methyl he{m]
(P r c p e n e ) (B u te n e 1) an d/o r c a ta

T h e p o ly m e r iz a tio n is o f tzu o ty p e s
(i) T l e r rn a l p o ly n i e r iz a tio t in w h ic h p o ly m e r iz a tio n o cra c ke d g a s e s is c a r r ie d o u t a t
2
5 0 0 0 C a n d 7 0 3 5 0 k g / c m p re ss u r e T h e p r o d u c t is g a s o ljn e an d g a s o il m ix tu r e w h ic lh a r e ,

s e p a r a te d b y fr a c tio n a tio n

(ii) C a t a h jt ic p o h p n e r iz a t io n is c a r r ie d o u p r e s e n c e o f c a ta ly s t lik e p h o s p h o r ic a c id Fn
t n
th is c a s e lo w er te m p e ra tu re o f 1 5 0 2 0 0 C is e m p lo y e d P r o d u c ts a r e g a s o lin e a n d Ltr o l m e r iz e d
,
p y
Th la tte
g a s e r is se p ara te d an d re c y c le d fo r p o ly m e r iz a tio n
(2 ) F is c h e r T ro psch m e th o d W
g a s (C O + H 2 ) p r o d u c e d b y p a s s in g s t e
a te r
, o v e r h e a te d
k e is ix e d ith h y d r o g e n T h e g a s is p u r ifie d b
y p a s s in g th r o u g h F e 2 0 (to r e n r o
co
n w
,
v e H )a n d
th e n h i to a m ix tu re o f F e zo N a 2 C O a (to r e m o v e o r a n ic s u l h u r c o m
a g p po u n ds) T he p u r ifie d g a s
is d to 5 to 2 5 tm d th e n le d th r o
p gh
co m re s s e a an u a c o ?zu e r to r (c o n t a in in g a c a ta ly s c o n s is t in g o f

C a ta ly s t
(C o + T h + M g o
+ K e is e g u h r)

in e

r
w u

w w a s o lin e

F ig 1 1 F is h e T
r ro ps c h m e th o d
a m ix tu re o f 1 0 0 p a r ts co ba lt, 5 P a r ts to r ia 8
p a r ts , n ta gn e s ia a n t2 0 o
,
p a r ts k e is e lg u h a r eart ) m a n i
,

n C O + 2 7 H
2 C iH H
2 +
20

n C O + (2 n + 1)H
2 C H
.. 2 ..4 2 + n 2o
T he re a c tio n is cx o e r m ic . . . Tc .
,

re se m b lin g c r t
o il is o b ta in e d T h
e cru d e il th 11 s
d (ii) h ig h b o i
o o b ta in e d is th e n
a n in g h e a v y o il T h e h T ac tio n te t t to
ea v
y o il is re u se d fo r c ra c k in g to
a
y ie ld (t) g a s o lin e ,

ge t m o re
g a s o lin e
an d th e L a c a ta li/s t (c o m po se d o f tin o r n ic k e l o le a te
) is in c o r Q r
p a te d The h
w h o le is h e a te d w it
Scanned by CamScanner
F U E LS A N D C O M B U S T
O N
79
hyd ro ge n t 4 50
C d tu d e r a
a
p r e s s u r e 2 0 0 2 5 0 a tm fo r a b o u t 1 5 h o u r s d u r in
an

c o m b in e s w co a ith rm l to fo
s a ttr a te d h d r o c a r b o n s t o llic h d
g w h ic h h y d r o g e n ,

y e c o n i o s e a t r e u a i i
p p n g h ig lr te i ,
tp e r a ttr e a n d
p s s l t r e tu y ie ld lo u b o ilin g liq u icl h y d r o c a r b o n s T h e Is s u in g g a s e s (fr o r n th e r
e a c tio n v e s s e ll
a r e \e d
to c o ttle ts e r w h e r e a li u id r e s e m b lin
,
q g c r u d e o il is o b ta in e d w h ic h is th e n Jr a c tio n a te d t ,
o ge t
(i) g a s o lit , (ii) n itld le o il a n d (iii) h e a D y o i T h e la tte r is u s e d a g a in fo r m a k in
g p a s e w ith fr e s h c o a l
,
t
d u s t T h e m id d le o il is h d r o e n tte d i7 u a o ttr 77a s e in
y g p p p r e s e n c e o f a s o lid c a ta ly s t to y ie d s m o re
g a s o lin e T e !lie 1s o f g cts o li e in a b o tt 6 0 o f th e c o a 1 d u s t u s e d

P o w e d e re d
co a l

P a s t F ig 1 2 B e rg iu s p ro c e s s o f
h y d ro g e n a tio n o f c o a l
to g a s o lin e

0 0 2 5 0 a tm

N IN G O F G A S O L
R E F N E

Th e s tr a ig h t ru n ga s o lin e (o b ta in e d e ith e r fr o m fr a c tio n a tio L o f cru d e p e tr o le u m o r b y


sy n th es s i) con ta in s s o rn e t m d e s ir a b le tm sa tr a te d g h t c h a in h y d r o c a r b o n s a n
s ty a el s u lp h t tr c o n
po u n ds
T h e fo rm e r g e ts o x id is e d zu i d p o ly m e r iz e d ,
th e r e b y c a u s in g g z m t a n d s lu tlg e jo r ?Tta tio n o n s t o r in g
S u lp h u r co m p o tu d s le a d to c e i? r o s io t o f in te r n a lco m b u s tio n en g in e

C h a ra c t e r is t ic s o f a n id (1 ) It m u s t b e c h e a p a n d r e a d ily a v a ila b le (2 ) It m u s t b u r n c le a n
e a lga so lin e

a n d p r c )d u c e n o c o r r o s io n e tc o n c o m b u s tio n
, ,
(3 ) It s h o u ld m ix r e a d ily w ith a i a n d a ffo r d u n ifo r m m a n ifo ld
d is tr ib u tio n ie
It h o u ld r u t p r e ig n ite e a s i
it s h o u ld e a s ily v a p o r is e (4 ) It m u s t b e k n a c k r e s is ta n t (5 ) s y (6 ) It
, ,

in e (7 ) It m u s t h a v e a h i h l ifi lu e
t o d e c r e a s e th e v o lu m e tr ic e ffic ie n c y o f t e e n g
h g c a o r c v a
s ho u ld n o t te n d
d b y tr e a tin g g a s o lin e w ith a il
f in in g
r e (l ) t h e s tlp h tt r c o m po u n tls a r e , g e n e r a lly r e m ,
o v e

b ite ith tr o lle d a d d itio n o f S T h is r e fin in g p r o c e s s (c a lle d


a l k a h r e s o lu tio n o f so d iu m p lu m w c o n

p r o c es s)
'

lp h u d s in to d is u lp h id e s (D o c to r s
'
t tt?g
s tu e e e
'
)c o n v e r ts s u r c o m po u n

bO P b (S R )2 + 2 N a O H
2 R SH + N a P

S o d iu m p lu m b ite

S P b s (s ) + R SSR
P b (S R )z +

p h id e
D is u
l o o b je c tio n a b le
d is u lp h id e s in g a s o lin e a r e a s
,

Th
e pbs ( ) is
s re m o v e d b y filtr a t io n S in ce th e

ith a s u ita b le s o lv e n
t
s o th e th e d is u lp h id e s s o fo r m
e d a r e e x tr a c te d w
e m o v e d b y p e rc o
a r g g a s o lin e
r e u s u a lly r
i t te r o f g a s o lin e a
,
1 f
(2 ) 0 e n e s
i d c o lo u r n g m a
le fin s
,

c o lo u r s a n d o
a n

th r o u g h lu tte r s e a r th w c h a d s o r b s p r e
' fe r e L tia lly o n ly th e
'
id a tio 1
d e d T h e s e r e ta r d d e o x
,

i th ib it o rs a re a d
lin e , s e
(3 ) A f te r th e r e fin in g o f g a s o
o l n

d it is g e n e r a lly
b u s tio n q u a litie s a n
,
,

fin in g th e g a s o lin e d o e s n o th a v e go o d c o m
i d
e e t th e r e q u r e
E v e n a fte r re c e s s e s to m
,
t a ly tic c ra c k in g p r o
d by
ith o th e r fr a c tio n s p r o d u ce c a
b le t d d s u ita b ly w

s p e c ific a t io n s

Scanned by CamScanner
H N G
R E FO R M
J it t o a \ c t L u r ) ;n :
R e fo rm in g is
p r o c e s s o b r n g n g R D o Ltt s t r ttc n r a
a Y
.
~
w ." _ rt

d il) it h t h i y D ) t
r ltn g cts o lin e w re p c re b y th e Jr a c tio n a l d is tilla tio 1 o f t te c r i t e o t u e p r m a r o e c m ,

c e o f a c c ta l!ls t
its m rti k 11 o c k c h a y a c te r is tic s t is c a r r ie dl o u t e ith e r th e r n a l y o r in tin e p r e s e n
t 5 0 0 6 0 0 C a n d a p r e s su re

(1 ) T h e r m a r e fo r m in g is c a r r ie d o u t in a r e tc to r (o r h e a te r ) a of
8 5 a tm T h e fe e d to c k is s tr a ig h t r u n g a s o lin e T o a v o id t e h fo r m a t i o n o f g a s (a t t h e e x p m se of
h ittg ( p i d o l in g ) th p d
g a s o lin e ) th e c o n d itio n s a r e c o n tr o lle d c a r e fu y b y q
te n c r a c o e r o u c ts b
, y
f ld il T h f d d th f ti t d to r em o v e r e s id u a l g a s (s t a b i ttz in )
sp r y o
a c o o e r e o rm e p r o u c ts a r e e n r a c o n a e g

R e s is d u a lg a s e s

*a
G a se s
F ig
, a j w ' " f

D u r in g th e r m a l r e fo r m in g , s o m e k in g a ls o o c c u r s to y ie ld a lk a n e s a n d a k e n e s a n d
c ra c
th e se m ig h t u n d e r g o d e h y d r o g e n a tio n fo llo w e d b y c y c liz a tio n (d e itj- r o c y liz tio t) to y ie ld n a h
,
p
th a le n e s (a r o rta tiz a tio n ) C o n v e r s io n o f t a lk a n e s t o b r a n c h e d c h a in a lk a n e s a ls o ta k e s l d in g
p a c e u r
th e rm a l r e fo rm in g

(2 ) C a t a ly tic re fo rm in g T o g e t b e tte r g r a d e an d y ie ld o f g a s o lin e s , c a ta y t ic r e fo r m in [P t


g
(0 7 5 X ) '
su pp o r te d o n a lu m in r a ] is c a r r ie d o u t b y u s in g e ith e r a f ix e d b e d o r i
id z e d b e d a t
4 6 0 5 3 0 C a n d 35 50 a tm o sp h e r ic p r e s s u re Th e m a in r e a c tio n s d u r in g c a ta l t ic r e fo r m in
y g p r o c e ss
a re

E) D e h ydr o g e n a tio n

r1 0 c H ,

0 " ,

C y c lo h e x an e B M
en z en e e th y l
T o
u en e
c y c lo h e x a n e

(ii) D e hyd r o c y c liz a tio n

C H 2
C H ,

H 2

n n e p ta n e
M e th y l c y d o hex a n e
T o
u e n e

iii) H y d r o c y a c k in g
[P t]
C H (C H 2 )k H + H
J 3 2 2 C H 3 C H
n D ecan e
!,
2 ) H a

n pentan

Scanned by CamScanner
FU E LS A N D C O M B U S T
O N
81
tili) Is o te r iz ttio n
C H (C H
3 2 )4 H , C
{a CHH2H 2 cH ,
l H ex n n e
CH
2 M e th y l pen ta n e
T h e h yd ro th u s e v o lv e d d u r in
ge n -
g c a ta ly tic r e fo r m in g is u d to
se ( ) h y d r o g m a te alkenei
: a
(b) p r o o te k in g
c ra c o f la r g e a lk m e m o le c u le s (h d r o c r a c k in ,

fe e d
y g) , an d (c ) r e m o v e s u l h u r in th
p
s to c k a s H 2S g a s e

F ig 1 4 F ix e d b e d c a ta y tic
re fo rm in g p ro c e s s

K N O C K IN G
In a 1 in te r n a c o m b u s tio n e n g in e , tt7ix tu r e o fg a s o lin e u a p o tr a ?d a ir is u s e d a s a fu 1 A ft ,
th e in itia t io n o f th e c o m b u s tio n r e a c tio n b y s p a r k in th e c y in d e r th e jTa i77e s o u ld s p r e td r a p id ly a n d
, ,

s m ( o th ly th r o u g h th e g a s e o u s m ix t u r e , th e r e b y th e e x p a n d in g g a s d r iv e s th e p is to n d o w n th e

c y l n e r T it e r a tio o f th e g a s e o u s u o
t tm e in th e c y n d e y a t th e e n d o f th e s u c tio y L s tr o ke to th e u o lu n e a t
th e e ?d o f c o n p r e s s to n s tr o ? o tze p is to ? is k o zu H th e c o m p r e s s io n r a tio M e e ffic ie n c y o f a n
' '

internal o m b u s t i o n e n g in e in c r e a s e s w ith th e in c r e a s e n c o m p r e s s o n r a o w h ic h is d e p e n d e n t
i i ti ,

o n th e n a tu r e o f th e c o n s titu e n ts p r e s e n t in th e g a s o lin e u s e d In c e r ta in c ir c u m s ta n c e s (d u e t o th e
i t ti n b e c o n te s s o g r e a t th a t te h s t
p r e s e n c e o f s o m e c o n s tit u e n ts in th e g a s o lin e u s e d ) t e r a e o f o x t a o
h t ,

o s iu e io l en c e , k n o t o n a s
p o r tio n o f th e lu e a iT m ix tu y e g e ts ig n it e c[ in s t a n a n e o u y , p
t sl r o d u c in g a n e x p
'
k n o c k in g T h e k n o c k in g r e s u lts in lo s s o f ecie
'
cy
C h ic a l s tr u c tu r e a n d k n o c k in g
e m
T h e te n d e n c y o f 6 1 e l c o n s t tu e n ts to k n o c k is in th e
to llo w in g o r d e r

S tr a ig h t h a in p a r a ffin s > b ra n c hed c h a in p a ra ffin s (i e ,


is o p a ra , s ) > o le fin s > c y c lo
e ?e s ) >
f fn s (i e , n a p h t h a aTo m a tic s
pa ra

s a n te c a r b o n c h a n le n g th p o s s e s s b e tte r an ti k n o ck p y e r tie s th cn th e c o r re
T h ts ,
o [e jh t e s o f th e
d
po d in
g p a ra p n s an so on
It h a s b e e n fo u n d th a t hep kn o c k s z}e y
tin g (i d d u c e d b y E d g e r in 1 8 7 )
2 n an e
O c ta n e ra
il b e n g iv e n z e r o O n th e o th e r han d is o o c ta n e
its a n ti k n o c k v a lu e h a s a r b itr a r y e
,
b a t{ty an d h en ce ,

(2 : 2 4 tr im e th y 1 p en ta n e )
,

C H H CH H
H H H H H H H a ,

H C C - - C C H

H C H H H H
H H H H H H H ,

(O c ta n e N o - 1 C0 )
(O c ta n e N p O)

Scanned by CamScanner
g iv e s + nti ln to c kin g
u r
'
so its m i ti kn o c k h a s b e e n g iv e n a s 10 0 T h u s o c
v a lu e
'

r i n g ) s n s o lili (o r m o lle r
in le lla l c o tn b u s tio n u g in e ite n is 1
e p e r c e lt e
g
u ix tn N Isooclnm id H h e p tn n e l
to ltic t n ia tc lle s tw l u ue r te s t in k
lo c k in
,
g c m r ic te r is trc s
an
"
80 o c tn
w
"
fu e l is o n c w h ic h h a s th e s a m e c o m b u s t i o n c h a r a c te r is tic s a l
w a y , s a 8 0 20
m j
o f is o o c tiu lc an d lh c p ta n
rlr
ro v e m e n t o f a n ti k n o c k c h a r a c te r is tic s o f a fu e l: The o c ta n e n u m be r
f I C fuo
e
be is e d b y th c ir d d itio n fsu ch tr e m e ly o is o n o u s m a te r ia ls a s te tr a e ty l le a d (C 2 H ? b n r
ra o ex p ,
)

nd d i th !ll te llltr id e C
ts)TC Ilo to t s P Ir it (o r
,
o tQ Y lu e l) a bo u t 0 5 m cn d i?t a u ia tio n
tle Is
,

5 n L tfT E L is n d d cl p e r litre o f p t tT o l
,
L O to

Ad \n g to t\\ e n o s t a c c e
cco

p d r tic le s ittlc c y lin lr (m d H e s e p rr tic e s r e n c t T u itla tty y d r o c a r b o n p e r o x id e m o e c n le s jo m te d


ther,
s lo u in g tlo t t11 th c c h a in o x id n tio n r e a c tio 1 a n d th t5 d e c r e a s in g lie c h a n c e s o f a ir e a r d
,

y y e to n a t
,

H o w c v e l , d e p o s it o f / tT d o x id t is ?n r 1ru to th e e n i
f g n e life C o n s e q u e n tly , in o r d e r to h e l t

s im u ltiu e o u s e lim in a tio n o f le a d o x id e fo n p


n e d fr o m th e e n g in e , a s m a ll a m o u n t o f e th l
y e n e d ibi
m itl is a ls o a d d e d to
p e tr o l E th y le n e d ib r o m id e r e m o v e s le a d o x id e a s z ]o ta tile le a d b o m id
e a lo
w ith th e e x h a L Ls t a s e s T e
g p r e s e n c e o f s ttp lttT c o m p o t n t d s in p e tYo l r e d tc e s th e e c tiu e n e s s o th T
f e E
Pb + C H B C H B P b B r2
2 2 + C H 2 CH -
2
E th y lt n e d ib m m id e L d b ro ic le
ea m E th y le n e
U1eaded p e tr o l o c ta n e r a tin g o f p e tr o l is in le a d e d e tr o l is
m c r e a s d b
/e tT cl o t tln tre th l lc ttl H o
p y a d d in g te tra e t
y c o m b u s tio n o f le a d
w e v e r,
p e tr o l le a d s to fo r m f tio n o f lith a r e (p b
g
w h ic h d e p o s itio n th e itu e r w a ll o f
c y lin d e r a n d ja m s th e is to n A ls o le a d e d e tr o l c a n n o t b e
in a u to lrt o b ile s e u i
p p
q p p e c l c o s t c a ta ly tic c o n v e r te r , b e c a u s e le a d r e s e n t in e x h a u t
p s g a s p o is o f D
c a ta ly s t th e r e b , y d e s tr o y in g th e a c tiv e s ite s A lte r n a tiv e m e th o d o f in c r
e a s in g o c ta n e n m o
P e tr o l is to t7t1 h ig lt o c ta Tt e c o t7tp o o n d s lik e is o e ta ?e is o o c t
p a n e , ety b e n z e iT is o r o
t r tin r !l lt ttt l ( h e r (M T B E ) O u t o f th e s e M T B E i
,
p p y l be n z e tte , ,
y
f
s p r e e r r e d b e c a u s e it c o n ta in
s o g e n ?1
tf e th e r g r o [tp n 1 d s u p p lie s u x ! g e n o r th e c o n b u s to o e tr o l i ,

r e d ttc in
fp n in te n c l c o m b u s tio n e n g i e s , th
g H e e x te n t o f p e r o x y c o n p o tm d lo n n n tio n U n le a t "
e il p e t r o is o n e t u h e r e in th e e n lm
"
ce
u f o c tn ie r n tin
g is n c o rtp is h e d t u ith o u t th e (tc d itio o f te n d c o m m n d s
p
It t a y b e cin te d h e r e th t
p a a m a jo r a d v a n ta f l
u n e a d e d
c a tn l ti co lerter a ttn c h e d to th e e x h n ts t in a tto n b i
g e o
p e tr o l is th a t it p e r n tits th e u
y io es A c a ta ly tic c o n e r te r c o n ta in s a c a
(r lo liru t ) w h ic h c o n v e r ts th e to x ic a s e s c O
,
g ( a n d N O ) to h a r m le s s
g a s e s (C 0 2 a n d N 2 r e s p e c tiv e
M o r e o v e r it o x id is e
s ll17 b m 7 h v d r o c tr b o n in to C 0
2 a n d H 20
,

24 D IE S E L E N G N E FU E LS
In a d ie s e l e Lr in e th f
g u e l is e x
D ie s e e t in c te l
e
p lo d e d n o t b y a s p a r k b u t b y th e a p p lic a tio n o flz e a t a n d p r ess
,
,
g s c o n s is o f lo n g tr r c h a in h y d r o c crr b o s th a n in te r
c h a r a c te r \s t\ m con b ts tio r e g in e fu e ls T h e
c o f d ie s e l e n i f
g n e u e l \s th a t it s h o lld e a s ily i n ite b e o u J c o rn r e s s io n te m e ra tu r e
tle w s h o u ld b e g p p
(s s h o r t n i in d
u c tio la ib l T h
g a s p o s s s m e a n s th a t \t is e s s e n t\a th a t th e }ty r o c l
m p le c t tle s in ( li
c e s e l tte l s h o
f llld b e a s o r n s o s s ib th "
t p e q
t a

T he su ita b ilit
y o f a d ie se l fu l is d e te it d n t
h x d eq in
e rm b y its c e n ta n e v a lu e h ic h is th e p e rc e
w
a a n e i
ttr e o f }ie x n tle c a pe
a n x r
c ha
is tic s a s th e d ie s e lj,l} i
a n d 2 n e th m i ltth a
p e n , o h ic l h a s * th e s a n te ig litio ?
q u e s ti T h c e ta n e n u m b o f a d i a dd
b e r a is e d b y th e
o tt e
o fsm a ll e s e l fL ie l c a n
q u a n t ity o f c e r ta in " 7 I e i n itio D (
g p e s lik b th y l n it ite , is o a m y l n itr ite pef
"
o to n e
tc ,
a ce

Scanned by CamScanner
-

T he u s L ta l d ie s e l e n in
g e fu
l is d ie s e l o il o r a s o il a fr a ti
e
Etu r in
c o n o b ta in e d b e tw e e n 2 5 o
3 2 o c
g th e fr a c tio L a l d is tilla tio n o f
,

c ru d e t l
H I ts
p r o e u m T h is o 1 g e n e r a lly c o n ta in s 8 5 '). C a n 12 )b
e
ca lo r ific v a lu e is a bo t 1 1 o o o k c a l/ k
, ,

g Ig n itio n q u a lity o r d e r a m o n g h y d r o c a r b o n c o n iu e n ts
u ,
o f a d ie se fu e is a s fo llo w s

k

p h th a le
n a a n e s > n a n e s > a lk e n e s > b ra n ch e d a lk a n e s > a ro m a tic s
t h t ts h lld r o c a r b o n t u lt ic lt
, s
p o o t g a s o lin
q u ite g o o d d ie s e fe ls
are e flte s a y e
H ig h p s e e d a n d lo
s p e e d d ie s e ls
w In a h ig h s p e e d d ie s e l e n in e th e tim e la in
Hic d ie s e l d
g g g e ttin g ,

r o p le ts h e a te d to i n itio n i
g p o n t is v e r y b r ie f a b o u t 1 / 5 0 0 th o f a s e c o n d S u c h d ie s e l ,
e n g in e s r e q u ir e d ie s e l w ith c e ta n e n u m b e r s in e x c e s s o f 4 5 (u p to 6 0 ) O n th e o th e r h a n d to z u s e e d
p
tiie s e r e q u
,
ir e s c e ta L e n u m b e r o f a b o u t 2 5 C e ta n e n L Im b e r o f ie s e t ls a b o u t 3 5
7n e d iu m s p e e d t

25 K E R O S E N E A S A FU E L
K e ro s e n e (a p e tr o le u m fr a c tio n o b ta in e d b e tw e en 1 8 0 2 5 0 C )is u se d fo r do m es tic pu rp o ses

(s to v e o il a Ld a s illumiLant) ,
an d sp a ce h e a te rs fo r je t en g in e s W hen ke ro sen e is u se d in d o m est c i
a p p lia n c e s it is a lw a y s v a p o r is e
,
d b e fo re c o m bu s tio n By u s it
g a Ja ir ex cess o f a ir ,
it btrr n s zu itlz a

s tt o k e le s s b u e jTa n ie W h e n it is u s e d in je t e n g in e s, it is in je c te d in to th e co m b tgs t io n c ham ber ,


w h e re
it is m ix e d w ith a c o n s id e ra b le e x ce ss o f a ir an d ig n ite d

Fo r m a n y p u r p o s e (lik e je t en g in e fu e l) it is e s s e n tia l th a t th e s u lp h u r c o n te n t OF tile k e r o s e n e


,

is o z u T h e u su a lm e th o d t o r e m o v e s u lp h u r c o m p o u n d s (lik e th io p h e n e ) fr o m k e r o s e n e is u a s itg

ku lis
t u ith a o r b y th e ac tio n o f ( n m to n iLtm p o ly s u lp h d e a n d c o n c e n y a e s t t p u r c a c id
t t d l h i

26 LPG A S A FU EL
a s is o b ta in e d a s a b l p r o d u c t
fie d p e tr o le u m g a s (L P G ) o r b o ttle d g a s o r r e f te y g
i r
L iq
,
u e
il fr o m n a tu r a l g a s L P G is d e h y d r a te d d e s u lp h u r is e d a n d tr a c e s
d u r in g th e c r a c k in g o f h e a v y o s o r
,

li d
i t s a r e a d d e d to g iv e tu a ? n in g o f g a s e a k L P G is s u p p e
u p h it e s (ttt e r c a p a n )
o f o d o r o L ts o r g tn c s
d l ilic v a lu e
a m e lik e In d a n e , B h a r a t g a s , e tc Its c a o r
u n d e r p re s su re
in c o n ta in e r s u n d e r th e tr a e n
3
is a b o u t 2 7 ,8 0 0 k c a l/ m
d a n d th e n a lig h te d m a tc h a p p lie d to t
e
h n d e r v a lv e is fir s t o p e n e
LpG
T o opera te thy e c
T h e g a ig n te s
b u r n e r ) v a v e is o p e n e d s im u lta n e o u s ly
,

h il t h e a p p lia n c e (s to v e /
b u rn e r /s o v
t e w e
m e d i u n h ig h a s d e s ir e d b y h g T p g " " " "

fl b e a d ju s te d lo w o r o r " "
,

in a n in s ta n t a n d th e
e c a n
d o ff W lze n o t i?lis e
a m
ta p (s u c h a s o f s to v e ) is tu r n e
,

a m e , th e a p p l a n c e
h fl i
th e ta p T o e x t n g i u is h t e
s s a le ty
t c lo s e d , s in c e th is e n s r e
th c y iin d e r { u a u e is k e p
b u ta
i tit u e n ts o f L P
G a r e n b u ta n e is o ,
,

T h m a n c o n s
ie d u n d e r p r e s s u r e e
b li t c a Tt b e r e ttd i !/ liq u e f
in c r e a s in g
th e r e is a

t is as do m e s tic ie l a n d in d u s tr ia ljie l H o w e v e r,

a rg e s t L
f Lp G a tp re s e n
U se s : The se o

Scanned by CamScanner
n es s m
" s
" , h a n d lin
s te e l y lin d e r g a n d l is e (5 ) F le x ib il
/ c o n ta in e r s r r k ity a n d e a s c o r t l
h a z a rd p y a e its u s
y r o (6 ) E a s y ' " : u la t
e p o s s ib le i p (7 ) p ta b il
X
e
e n n c a n r e m o te / is o la t d
g e o le a k a la c e s (8 ) c o m itJ
p a r a tiv e ly le s s
,
e p
'

g e s in c e it c o n ta in s n o
c a r b o n m o n o x id
,

e d o w e v e r th
e fir e h a z
a r ds a re
,

A d as R

m a n fo ld d
is tr ib u tio n a
n d m ix e s
e a s il w ith
n a tio n y a ir (3 ) It is h i h l
s s m a ll a
s it b u m s c
ea n l
g y k n o c k r e s is ta n t (4 i R e s id e
y (5 ) C r a n k c a s e o il d ilu tio n i a n d o jj
,
c o n ti
s s m a ll th e r e b
y r e s u ltin g in in c r e a s e c l e n i ,

e a s il d e t
g n e lili
y e c te d (2 H
) a n d lin g h a s to b e d
o n e u n de r
p r e s s u r e (3 ) L p G is a d v a n ta g e o u s o n l in
y e n g in e s w
re s o rk
p o n s e to b le n d in s v e r
g y p o o r D u e to a ll th e r e fa c to r s th
e u s e o f L p G is lim it d
e o n J to c e r ta i
y
,
n c la s s e
c o n s tit u e r t
s
o f d ie s e l
fu e fo r r a ilw a y d ie s e l lo c o m o ti
l
L L v sI
V Ce
27 N O N P ETR LEU
P M F U E LS

bo
a u t 7 0 be n zen e ( .
H 6 ) ,

}f , to lte n e
(C H s c 1j ) 6 % y e n e s [C H C H
bo 4( 3 )2 l a t7 d r e s t tze r y d r o c a
t
It s lo r ific
,
ll s o
ca v a lu e is a bo u t 1 0 2 0 o k c a l/ k
,
g a n d o c ta n e r a g ran es be t g w een 8 7 9 o It is a go o
c litta te s It is tly d
b te n in
m o s u se a s a
g \ n t w ith g a s o lin e
2 P o w e r a lc o h o l W J
e n e th l a c o h o t is ts e a s
' y a teljoy in te r n a l c o n b u s tio n e n g in e it is
p o z u e r a lc o fo l E th y l a lc o h o l is n o t u s e d ca
ll
'
,
as a i fu e l b u t it is o n l
fu e B te n d s c o n ta in in g u p to 2 5 % o f a c o h o t u ith p t
r m e
y u s e d a s o 11 a t d itiu e to ,
m ol
p e y o a r e t ts e d
A d
g e s o f a lc o h o l b le n d e d p e t r o l (1 ) A lc o h o l h
v a n ta
a s a n o c ta n e v a lu e o f b
a o u t 90 w h ile
o c ta n e lu
e o f 6 0 7 0 C o n s e u e n tl
v a p e tr o l h
q y a d d itio n o f a lc o h o l to p e tr o l in c r e a s e s its o c ta
,

b le n d e d p e tr o l o s s e s s e s b e tte n e n u m b e r H e n c e a lc o h
p r a n ti k n o c k
p r o p e r tie s (2 ) A lc o h o l p e tr o l b le n d s h a v e le s s e
,

(3 ) T h e g r e a t a d v a n ta g e s o a d d in a lc o h o l to r s ttr tin g d icultik


g p e tr o l is th a t a lc o h o l is c a p a b le o f a bs o r b in a n r a
g y c e s nzoistu
p r e s e n t w h ic h m a y o th e r w is e fin d its w a in to th e e tr o l s t
,
y p ys e m
D is a d v a n ta e s o f a lc o h o l b le n d e d
g p e tr o l (1 ) A lc o h o l o zu e r s th e c a lo r w c u a tte o f e tr o l b e c
p a u s e jt$
c a lo r ific v a lu e is o n l tw a th i ,

y r d th a t o f e tr o l (2 ) B e c a u s e o f its c o
p n s id e r a b le s u r fa c e te n s io n a lc h l
o o is t c u t
o a to m iz e
, t

p a r tic u la r ly a t lo w te m p e r a tu r e s H e n c e s p e c ific a r r a n e m e n ts fo r s t a r tin


g a lc o h o l p e tr o l b le n d s id
,
g ,

c a r b u r e to r is to b e
p r o v id e d (3 ) A lc o h o l s e a s ily o x id is e d to a c id s H e n c e a lc o h o l m a c a u s e c o r r o s io n
y ,

M a n u la c t r e fp tc o
o l In In d ia , h o l is
o o zu e y a a lc o m an u fa c tu re d fr o m m o la s s e s , a v is c o u
se m i so lid m a te r ia i le ft fte r th e lliz a tio f
a c r y s ta fr o m tr a te d
ta in s a b o
, n o su ga r co n cen su gar can e ju ic e
co n t 5 0 to 6 0
u s z tc r o s e p lts in u e r t s ztg a r (g lu c o se + T r tc to s e ) The m o la s s e s a r e d ilu te d w i
w a te r to b r in g its s u a r tr a tio n
g co n ce n to a bo u t 1 0 12 % Then ,
so m e n ttr ie n ts (h k e am m o n iu
su lp h te a n d a m m o n iu m
ph
a h a te )
lTe ?tle e n 4 tl 5 Th
o sp e su
d a c id a r e a d d e d to b r in g its p H u a
so m lp h b r ic
lm en , p r o p e r q u a n tity f y e a s t (a n e n z y m e m ix tu r e ) is a d d e d a n d th e te m p e r a tu
is m a in ta in e d a t bo t 3 0 C T h e in z te r ta s e o f th e
a u
( y e a s t)O n v e r t s s u c r o s e in to g lu c o s e a n d fr u c to
In v e r ta s e
C H 0 H 0 C 6H
t2 22 1 + 2 0 + C 6H 0
12 6 12 6
Su c ro s e (in y e a s t) (G lu c o se ) (F r u to s e }
c l l u L 1 le L
y n u b e w r y e a st ) c o n v e r ts
g lu c o se a n d fr u c to se in to e tm l a lc o h o l a n d c a rb o n d io x id e t
la tte r p ro d u ce s a lo t o f fr o th u r in g th is ta tio t t p r o c e s s
so
a lle d je r m en

z ym ase j'
C 6H 0 2 C 2H 0 H 2 C 0
12 6 5 + 2 (g )
(in y e a s t)

Scanned by CamScanner
T h e to ta t im e re
q u ir e d fo r th e c o n p 1e
io n o f th e fe n m ta tio n
p ro c e ss is a b c n t 3 6
o 3 8 8o u m
d is tiu e d to g e t ti ied s ir it
p w h ic h c o n ta in s 9 0 - 9 5 % ,
a lc o ho L Fo
a c o h o l), th e r e c tifie d r g e t rin
g a b s o ltte a
s p ir it i$ d i e s t d c o h o l (i e 1 0 0 16
g e w ith lin e fo 2 d a ys
r a n d th e n d is tille d M ,

e s t a n d la s t

T a
1 "
lw o lg a s o lie s
" ro p e r ty S t r a ig
tt m i C r
zc ke d
M fa c tu By
Peer
p h y s ic a l s e p a r a t io n
a n u re
B y b r e a k itg d o w n o
f lah
X X f lo m
.
t s in
g T?ia c E o n a l dibHa fo ln o l e u m a s s o

Crn de p e tr o l fm yd iocars zF
lie a z y a in to lo w e r m o le l a a b o J rs
a r (c a 4 4) o b t a in e d
m a s is a n d
o w er b o ilin g h y d r w fr o
c a rb o n s
m refinery g is e s
C p o s itio M a in ly
cm n
C s lin m r aines A ip h a fic a lk e e s a r o m ,
a tic s L a rg e p r o p o r t io n s o f
p lu s s o m e su lp h u r co m n a p h tila
e n e s d io ld in s Bm n c he dm in iydr c n rb o ns
po u n ds l l ti o f
p u s s n a p r o p o r o n
M g h b o ilin g h y d m c a r b o n s
Pe r fo rm a n c e P o o r, so b
n e e
m d
d in g to s G oo d F a ir ly g o o d D u e to b m n c l in g ,
(O c ta n e im p r o v e
o c n e r a t in gta Th e y a r e v e r y e ffe c t iv e in
ra t in g ) R e s p o n s e t o t h e a d d itio n o f r a is in g o c ta n e r a tin g o f lo w
T E L is p o o r d u e t o t h e , q u a lity g a s o lin e T h e y h e p
p r e s e n c e o f s u lp h lr c o n in c o ld s ta r tin a d u e to h ig h

p tm d s v o la t ility

S ta b ility G oo d sbility s n ,
ce a lk a n e s P o o r s ta b ility ,
s in c e p re se n c e F a i r ly g o o d s ta b i
y w h ic h c a n
,

fa ir o f a lk e n e s d ie d be e n h a n c e d by m ild
a re y s ta b le ,
n e s a n

n a p h t h a le n e s c a u s e g m h y d r o g e n a t io n
Jb r m a tHo n

28 N A T U R A L G A S
N in lg a s (g e n e ra ith p e tr o le u m d e p o s it s ) h o b ta in e d ir o n t Tu e lls d tg in tile
ly a s s o c ia te d w
a r a
ith p e h o le tm in o it e e w e t ga s T h e
1s , it is c a l
' '

n a tu r a t g a s o c c u r s a lo n g w
o i b e a r in g r e g io ? s W
b u te n e a n d b u t a n e w h ic h a r e u s e a s L P G O n th e
d
w e t g a s is tr e a t e
d to r e m o v e p r o p a n e , p r o p e n e ,
,

ia te d z u itlt c r u d e o it, it is c a lle d d r y g a s B e fo r e u s e th e n a h r a l g a s


' '

tze n tze g a s is a s s o c
,

o th e r h a n d , z
d u s t g r it H 2 S C 0 2 N 2 a n d h e a v ie r
tio n a b le i?g r e d im ts s u c h a s w a e r
t
is p u r ifie d t o r e m o v e o b je c
, , . ,
,

e tc )
a n e , b u ta n e , b u te n e ,
liq u e fia b le h y d r o c a r b o n s (p p
ro

n a tu r a l is C H 4 - 7 0 9 0 % C 2 G
o s i o n o f ga s
T he a p p ro x im a te c o m p
l ili v a lu e v a r ie s fr o m
2 0 0 0 to 14 0 0 0 k c a lTn t
C 0 2 t T h e c a o r c , ,

5 1 0 '% , H 2 - 3 % C O +
= r e s
-
a m jn e
ith m o n o e th a n o
t t r a l ga s is r e m o v e d b y s u b b i n g w
H a r m 1 H 2 s g a s if p r e s m n n a u ,

N o te ,

H )
(N H 2 C H 2 C H 2 O J1 5
C H N H + H 2S (H O C H 2 C H 2 N H 2 )z 2
2 H O C H z 2 2

O n h e a tin g H , 2
S is ib e r a te d

ic a ls b y syn th e tic
f n u n be r o f c
e n
d in th e m an u fa c tu re o a

It h tly b e en u se
(ii) a s re c e n
b b e r )a n d
fille r fo r ru
p ro c e sse s
a n u fa c t tr
e o f c a r b o n b la c k (a
te r ia l fo r th e m
d a s ra w m a
(iii) It is a ls o u se
l fe r m en ta tio n o f
d by ic r o b io lo g ic a
l fe e d ) is o b ta in e m
d im a
s y n th e tic p r o te in s (u se a s a n
(iu )
m e th a n e

Scanned by CamScanner
c HE
C H
o m d U
p re s s e n a tu ra l ga s (C N G ) is l la
u T
g iT s c o tp r t s s e t '
to 17 h ig l p r e s s t r
e o f a b o tt
g a s d t 1 tL\ o s
L o r 20 m 3
L
p h e r ic p r e s s u re C N G is b e in o f rla t
n o w u se d a s a su b s titu te fo r

P t tr o l d ie s e l fo r iu to m o b ile s H o w e v e r in itia l
'

c o s t o f e n
g in e d e s ig n e d to u s e C N G
,
,
eo m
p l a tiv e l!' h ig h e r th a n U a t o f e LT in e d e s i n e d to u s e e t o l/ d ie l I

as a fu e l
g g p r se n D e lh i it i
s , m an d a tq
W h y is C N G
p r e fe r r e d o v e r L P G ? (i) C N G is a rm c h s tle r fLi e l s in c e it i n ite
g & a a hi
tc n p c r a tu r e th a n
g a s o lin e a n d d ie s e l (ii) T h e c o n v e r s io n o f g a s o lin e o p e r a te d a u to g ,

m o b ile s
C N G o p e r a te d v e h ic le is v e r
y a s y (iii) T h e o p e r a tin g c o s t o f C N G fu e l is m u c h lo w e r c o
m pa
to g a s o lin e o e r a tio n
p (izJ) C o m b u s tio n o f C N G le a d s to le s s e r C O e m is s io 1 s th a n g a s o lin e
m ix e s b e tte r w ith a ir th a i\ li u id f
(u )C N
q u e ls (o i) E L is s io n fr o m C N G o p e r a te d v e h ic le c o n ta in
m r e g L tla te d
p o llu ta n ts (e g s Jn o k e 5 0 2 5 0 3 C 6 H 6 H C H O ), , / , /

29 C O A L G A S
C o a l ga is
b ta i e t o n e n c o a l is c a r b o n iz e d o T h e a te d in t th e a b s e n c e o a iy
s o , f (t a b o tit 3 00 c
e itn r c o k e o u e s o r
,

g n s rttT k in g r e to r ts C o a l is fe d in c lo s e d s ilic a r e to r ts w h ic h , a re th e n h e a te d
L t 1 , 3 0 0 C (b y b u r n in g p r o d u c e r

g a s a n d a ir m ix tu r e )
1 , 3 0 0 C
C O A L > C O K E + C O A L G A S
(h d e a b se n ce (R e s id u e in
o f a ir ) r e to r t )

Th e ga s (C O g o u t fr o m th e re to r t) is fir s t sc ru b b e d b y p a s s in g th r o u g h a h y d r a u lic n
m u c h o f th e ta r is th e n
d b y c o o lin g th e g a s in
re m o v e a h u g e w a te r c o o le d h e a t e x c h a n g e r c a .

c o r td c s r A n y r e m a h - in g ta r a n d a m m o n ia , p r e s e n t in th e g a s , a r e re m o v e d b y s c r u b b in g \

w a te r in a s c r u b be r T h e c o o le d g a s is th e n s c r u b b e d w ith c r e o s o te o il ,
w h ic h D is s o lv e s b e n
n a p h th a le L e ,
e tc T h e g a s is th e n fr e e d fr o m h y d r o g e n s u lp h id e b y p a s s in g it o v e r n zo is tje r r zc o x

c o n ta in e d in a p Ll lq ic r A n y h y d r o g e n s u lp h id e g a s if p r e s e n t is r O V e d h e r e (s e e F ig 1 5 )
, ,

2 F e (O H )3 (s ) + 3 H 2 S \ F e S (s ) + 6 H 2 0 ( )

Pow e re d

F ig 15 M a n u fa c tu r e o fco a lg a s

Scanned by CamScanner
U E L S A N D C O M B U S T IO N 87

W h e n th e ir o n o x id e o f th e p u r ifie r is e x lta ts te d , it is ta k e n o u t fr o n th e p u r ifie r an d eJposed


a ir w h e n it g e ts o x i& z e d to fe r r i o x id e
,

2 F e zs 3 (s ) + 0 2 (g ) 2 F e 20 3 (S ) + 6 H 2 S (S )
th e p u r ifie d co a l g a s is fin a lly s to r e d o z)e r t u a te r in g a s h o ld e r s
C o a t g a s i a c o lo
r le s s ga s h a v in g a c la r a c te r is tic o d o u r It is lighter th a n a ir a n d b u m s w ith

?g s n o w a m e Ifs a v e ra c o m p o s itio n is H 2 - 40% C H 4 32% C O = 7% C 2H - - 2%


u ge 2
3
F 2H - 3 % ,; N 2
- 4 % ,; C 0 - 1% an d re s t = 4 6 Its c a lo r ific v a lu e is a bo u t 4 , 9 0 0 k c a l
4 2 ,

U se s t is u se d a s : (i) illu m in an t in c itie s an d to w n s el, a n d (iii) in


(ii) a T m e ta llu rg ic a
p p e r tio n s fo r pro v id in g r e d u c in
g a tn t o s p e r e

Bo L G A S
o

O il g a s is o b ta in e d b y c r a c kin g o Fk e r o s e ?e o it T H la n t u s e d c o n s is ts o f a s tr o n g c a s t ir o n r e to r t,
p
e n c lo s e d in a c o a lr e d Tu r n a c e A b o n n e t is fitte d a t th e m o u th o f r e to r th r o u g h a m o lte n le a d s e a
T h e o th e r e n d o f th e b o n n e t is c o n n e c te d to a h y d r a u lic m a it th r o u g h a w a te r s e a l A p ip e fr o m th e ,

ry d r a u lic m a in le a d s tc i th e g as o ld e r T in e re to r t is h ea te d to yed e a t an d a ttit s te a m o f il is


co n tin u o u s ly a llo w e d to fa ll o n th e re d h o t b o tt o m o f th e re to r t Th e o il o n c o m in g in co n ta c t w th
e d h o tb o tto m ,
im m e d ia te ly g e ts c r a c ke d (o r b r o k e n )im o a n u m ber o f lo w er ga se o u s h ydrm a rb o m

C ra c k in g
C 12
H 26
C H 4
+ C 2H 6
+ C 2H 4
+ C 2H 2
+ C 3H 8
+ C 3H 6
+ C
T
(K e ro sen e o il) (L o w e r h yd ro ca rbo n s m ix tu re ) a r

Th e re su ltin g g a se o u s m ix tu re paes
g h th e b o n n e t c o v e r to a y d r a u h c n a in (a o u t th ro u
,

ta n k c o n t a in in g w a te r ) H e r e t a r g e ts c o n d e n s e d T h e n a t th e te s tin g c a p , th e p r o p e r c r a c k in g o f th e
o il is e s tim a te d fr o m th e c o lo u r o f th e g a s p r o d u c e d A g o o d o il g a s s h o u ld h a v e a g o ld m c o lo u r

d i h
B y p r o p e r a ju s t n g t e s u p p y o a r l f i th e ga s o f i
re qu re d l
co o u r c an b e o b t i
a n e d T,
h e g a s is n a lly

t
s o ye d o t g T u a te r in g a s h o ld e r s (s e e F ig 1 6 ) T h e y ie ld o f g a s is a b o u t 4 0 t o 5 0 %

F ig 1 6 L a b o ra to r y p r e p a ra tio n
o f o ig a s

F u rn a c e H y d ra u lic
m a in

The f il g a s is C H 2 5 30 % H 50 55% C O 1 0 12 %
a v e ra ge c o m p o s itio n o o 4
-
2
- =

C0 = 3 Its c a lo r ific v a lu e is bo t 4 , 5 0 0 5 , 4 0 0 k c a l/
3
It is d a b to ry
2 a u n u se a s o ra ga s

31 PR O D U C ER G A S
Pro du cer ga s is essm tia lly a m ix tu r e o f c o m b 1s tib e ga s es ,
ca rbo n d }ty d r o g m
m on ox id e an ,

(ts s o c ia te c t o itt
a rg e p e r c en t o f n o t c o m b u s tib le g a s e s , N z C O z I
e tc It is p r e p a r e d b y p a s s in g a r m ix e d

U Jith a little (a b o u f c o a l) o e r a in ta in e d a t a b o u t 1 , 1 0 0 C in

s te a m t 0 3 5 ky kg o a red hot coa lor c o k e b e d t r

Scanned by CamScanner
ti p t e in
'
t w cc to r , ttllv cl g l p v f r
le {! r * e "
'
J 17 ) t m k * e f a * ree re $ lw , ab o ] m ;
l
.

4 m In h t lg h t T h p v e sis e l l$ lln & l jd d w llh


, ililw rr e i t * p F v ld e d w ilt a ctp ,
l i * *F f .

T t lt r n t \h tr to p t\n d a ld (\ n ln k lo r prud\ giM > e 9 W JW P a s e , lt ln a in le


$ Orla .


s to o m h
M o r e o v r , th c p r c ld tc c f a t t a # e
f l ?mvid+d w M b +a n M fe r d w a i l o m a re d


D i o n @

R e d u tio n m F ig I T G as p o& w
n L

C o m bu s
lo rz o n e _

;\ L .

a ) A s h z o n e is lh l{ :o u s t u m e (a b o u tOB m U n ie k ) c o n is tin g m a in ly o fa s h T h e z h 1 e tec


W a tc (o f th c p r o d t c c r p la n t) r o m th e in te n $ e h e a t o f c o m b u s tim M o r e o v e r th e te m p e r a tu
su p p lic d a ir a n e l s te a m is in c r e a s e d a 8 th e y p a s s th r o u g h th is z o f le


b) C o m b t ts lin tl z o n e i9 th e z n e n ex t to th e a sh z o n e H is k n o w n as ox id a tio n zone T in e
c a rb o n bu rn s a n d fofm C O an d C0 2 The perature o f th is z o n e is abo u t 1 , 10 0 C

C + 0 2 p C0 2 +
97 kca t

C + 0 2
. CO + 29 5 kc a l
2

(c ) R e d u c t io n z o n e H e re c a rbo n d io x ice an d s te a m c o n w . h th e re d hot co xe


lib e r a te s ff e e hy d ro ge n a n d c a rbo n r n o Jo x id e
C0 2 + C 2 C0 36 kc a l
C + }1 2 ? CO + H 29 kc a l
2

C + 2 H 20 C 0 2 H 19 kc a l
2 + 2
1 1 th e s e re d u c tio n re a c tio n s a re en d o tl e r m ic ,
so th e te m p e r a in tr e in th e re d u c tio n z o LI

bo
p p lie c th e te m p e y a tu r e o f the p r o d u c e r fu r th e r r is e s a n d th is m a y W
a u t L ,0 0 C f n o s te a y ris s u
,

{ls / m t d r (' r tT c to r
f y tiin g T o a v o id th e s e tr o u b le s a n d to p r o d u c e r ic h e r g a b i a ittle s te a i a d

w ith a ir is ts e d In a c tu a l r a ti k so
p c c e a b a la n c e b e tw e e n th e a ir a n d s te a m s u p p
,
y is s tr u c
m a in ta in
p r o p e r te m p e r a tu r e o f a b o u t 1 , 0 0 0 C
D is tilla tio n z o n e In th is in g c o a l is h e a te
z o n e
d by (4 o o 8 o o c ) th e d o w
, n co m
o u l o in
g = g a s e s , s in c e a s th e g a s e s g iv e th e ir s e n s ib le h e a t to th e c o a l T h e h e a t iv e n b y g
g
a n e l h e a t r a d ia te d f
fo m th e r e d u c t io n z o n e h e l s to d is til th f l th
p e u e , e r e b y v o la tile
of irla
is a d d e d to th e u u t o
g h g ga s
c o r ip o s itio n T h c 12
a v e ra ge co m
p o e itio n o f p r o d u c e r g a s is c o = 2 2 3o % H , &
N 2 = 5 2 5 5 'X , a n e l C O 3 9 l I ts c a lo r ific v a lu e i8 a b
o u t 3 0 0 k c a /jm
,
z ,
,

Scanned by CamScanner
F U E LS A N D C O M B U S T IO N

89
U ses It is ch e a
p c le a n d e a s ily
, an
p r e p a r a b le g a s a n d is u s e d (i) fo r /e tti
u rn a c e s (in s te e l an d g la s s m u u fa c tu r e i m u ffle fu r n a c e s r e t g o p e n h e a r th
l
, o r ts (u s e d in c o k
,
e u d c o a l m
g

a llt 1\ v in g y g e n g a s (a n d n o t a ir ) a n d s u e r h t d
o x
p ea e s te a m a t a b o u t 3 0 a tm
l
c o a t ) r p e a t o 1 lig n ite A s th p r e s s u r e to p a s s th r o u g h a b e d o f c o k e o f
e c o k e fa lls to th b
e o tto m , th e u i i s h e a t it u
c o n s is tin g m o s tl p r s n g g a s e
p to a b o u t 1 , o 0 o c A m ix tu r e
y o f c o (g ) a n d H ) is in itia ll d
2 y p r o u c e d u n d e r h ig h
C 0 2 a n d H 2 r e a c t to p r e s s u r e c o n d itio n s , s o m e o f th e c o ,
y ie ld C H 4 (S ) T h u s

CO (g ) + 3 H 2 (g ) CH 4 (g ) + H 2 0 (g )
C0 \ + 4 H ) CH
2 2 4 (g ) + 2 H 2 0f)
T h e ga s co n ta in s v er little N
y 2 (R ) a n d c o n s is ts m a in ly o fC O ( ) H 2 (g ) a n d C H 4 (R ) b e s id e s so m e C 0 2 (g ) T h is
p u r ific a tio
, ,
ga s o n n has a c a lo r ific v a lu e o f a b o u t 4 o 5 o kc a lln s in th e g a s is
th r o
ce a t /tg lt p r e s s tr t?, s o its d is trib u tio n
gh
,
u a s y s te m o f p ip e s is u ite e a s ie r
q

32 W A TER G A S (O R B LU E G A S )
W a t e r g a s is
y a n ix tu r e o f c o n t b t ts t ib
t
e s se ia e g a s e s C O a t td H
Uitlt a lit t le n o n c o m b u s , ,
tib le g a s e s C O z a ? N t i s 1 a
b y p a s s ht g a t e r n a tiu e itte a ir th y o u g l a b e d o f y e d }to t
e
y s ie a n a n
2,

c o a l o r c o k e M a in ta in e (t a b o u t 9 0 0 to 1 0 0 0 c in a r e a c t o r w h i h

c c o n ss ts o f a s te e l v e s s e a b o u t 3
, , ,
m w id e a n d 4 m h ig h It is h n e d in s id e w ith r e fm c to r b r ic k s It h
y a s a c u p a n d c o n e je e d e r a t th e to
p
a n d a n o p e i? t n e a r th e t o f h i f
g p o r t e e x s t o w a t e r g a s A t th e b a s e it is
p r o v id e d w ith i l t f
n e p p
e s o r ,

p a s s in g a ir a n d s te a m M o r e o v e r a t th e b o tto m it is p r o v id e d w ith a n a r r a n e m e n t fo r ta k in
,
g ,
g ou t
a s fo r m e d (s e e F i 1 8 )
g

F ig 1 8 W a te r g a s p ro d u c tio n

R e a c t io t s (i) S u p p lie d s te a m r e a c ts w ith re d ho t co ke (o r co a 1) a t 9 0 0 l , 0 0 0 C to fo rm

c a rb o n id d h yd The tio is m d o tlte r m ic so th e te t?tp e a tz tr e o f b e t


Tia ls
m o n o x e an ro gen re a c n ,

C + H 2
0 C O + H 2
29 k ca l (E } tto th e rn i4

iii) ln o rd e r t o r a s te th e k e b e L to 1 0 0 C , t s te a m s tp p is te n p o r a r i
y cu t o f an d a ir is
co te y
b lo tu n in w h e n th e fo 1
o w in g ex o tt e n ?tic r e a c o n s o c c u r
,

2 C O + 59 kc l (E r o th e m ic )
C + 0 2 + C 0 2 +
97 kcal 2 C + 0 2
+ a

t 1 , 0 0 0 C The c y c le s o f s te a m r z17z a n d a ir b e lo zu
Ti
n e se re a c tio n s a g a in ra is e s th e b e d to a bo u

a re th u s re p e a te d a lte r n a tite ly to m a in ta in pro per te m p e ra tu r e


Scanned by CamScanner
ENG
N E E R IN G C H
E M 8 T
q
C o m p o s itio n T hc a v e ra
ge co m p o s itio n o L w a te r
L L ) = q :; 2 - 4 >. ; C O

4 X , Its
'
"
2 - 3 11
.
z
=
c a lo r ific v a lu e is a bo L t 2 , 8 0 0 k c a l
1

L ts It is d
s u se as : (i) a s o u rc e o f h y d r o g e n a s ; (ii) a n illu
g m in a tin g g a s, a n d (ii) a fu e l
lts fla m e is s h o r t, bu t v e ry ho t ga
N o te s (i) h o rd e r to han
e n ce th e
c a lo r ific v a lu e o f w a e tle d b y a d d in
te r g a s , it is c a r b
(trb ta in e d b y c r a c k in
g cre nd o ils ) T h is stcalled c a r b u r e tte d w
g g a ie o lts
ytrnocn
a te r g a s c o n ta in s a b o u t 3 5 % H 25 % , C 0 3 5%
2 , h yd
c a rb o n s (s a tm te d +
a u n s a tu r a te d )a n d 5 % N co Its c a lo r ific v a lu is bo ) kc a lj a n d it is e m
u t 4 5 o

2 + 2 e a
p
h e a tin g d M
l
o yed
a n \ m in a tio n p u p o ses

Lii) S e m i g a s is o b ta i w a te r

th r o tg h (b e d o f r e d h o t c o k e s o th a t th
e en d o th e r m ic re a c tio t jtts t b a la n c e s tite ex o th e r n ic r e a c tio n s it
a v e r a g e c o m p o s it io n is H 12% C H
2
-
,
4
- 3% ,
C O = 30% ,
C 0 2
- 2% ,
a n d N 2
- 53% Its c a lo r ific v a lu e t
a
is n e a r ly 1 , 7 0 0 k c a 1/ m It is d
u se a s a (i) fu e l (ii) s o u , rc e o fN 2
an d H 2
in th e m an u fa c tu re o f
N H

33 N o lq C O N V E N T Io N A L S O U R C E s O F E N E R G Y
N o n c u n v e n iio n a i s o u r c e s o f e n e r
g y a r e th o s e w h ic h (r e b e in g con tin u o u s ly p r o d tc e d in n a tu re
a d n o ll e x l t s tib le F o r e x a m l l g y tid a l e n e r g y , g e o th e r m
a
p e so a r en e r , , a le n e r gy ,
w in d e n e r g y , w a te r
e n e r g y o c e a n e n e r g y b io g a s e n e r t
, gy e c , ,

S o la r e n e r gy T e
y U e a t, a n d li tt) o b ta in e d T o n t tlze s TT is c a l/e d s o la r e n e r8 y S u n is
e ie r g
,

s o u r c e o f a ll e T? e r g !/ S u n lig h t c o n ta in s in fr a r e d r a d ia tio n s in la r e
g p r o p o r tio n , a n d th e s e i/>a r e d
r a y s h e tts a / o b je c ts o n th ic t tl e y jin T h e s u n lig h t fa llin g o n th e e a r th d u r in d a tt tim e d e liv e r s
g
e n e r g y , w h ic h is 5 0 , 0 0 0 tim e s th e to ta l e n e r g y u s e d a ll o v e r th e w o r ld in y e t r H o w e v e r th is e n e r
gy ,

re a c h e s th e s u r fa c e o fe a r th in a u e ry d t? ts e d j o rm Ev e ry s q u a re m e tr e o fe a r th s u
'
pp e r atmosphere
re ce iv 3 6 k l o f e L e r g y p e r e c o n d H o w
e s e v e r, o f th is o n ly 4 7 '). i e , ,
0 6 4 k J o f s o la r e n e rg y re a ch e s

e v e r y s q u a r e m e t r e o f e a r th s s u r fa c e p e r
'
seco n d.

T ra d it io n a t u ses o f s o la r en e rg y D r y in g c
o th e s , d r y in g fr u its an d v e g e ta b le s ,
re d u c in g
m o is t u re c o n te n t in g r a in s, a n d m a k in g sa lt fr o m se a w a te r

H a rn e s s ig s o la r en e rg y The so la r e n e rgy fa llin g o n th e e a r th is s e r v n u c / tti m ,s e d . iTn d


h av to lle c t d tr a te it
la r fo p r a c tic a p u r p s e s w
SCatteret In co an c o lc e n
o rd e r to u se so e n e rgy r ,
e e

T he la b e harnessed b y u s in g th e fo 1o w in g tzu o w a ys
so r e n e r gy c a n

la r is ith e r d ir e c tly lle c te d as h e tt (in s o la r


(1 ) D ir e c t tl s e o f IaF
tessing The so e n e rgy e co

coo ke r s ,
o r s o la r z u a te r te a tc r s ) o r c o n v e r te d d ir e c tly in to e le c tr ic ity (in s o la r c e lls )
h ic a l e n e r g y
(2 ) I t d ir e c t h a iT t e s s in g is c a r r ie d o L IT by : (i) c o n g s o la r e n e r g y h i to c e m
v e r tin

in d ; (iii) u tiliz in g th e e n e r g y o f s e a w a v e
s
p la n ts (b io n a s s ) ; (ii) h a r n e s s in g th e
is en e r gy o f w
l in
an d (iz t) u tiliz in g th e e n e r g y d u e to th e te m p e ra tu r e d iffe r e n c e o f th e w a te r a t d iffe r e n t le v e s
o ce an s

S o la r p o w e r p la n t is a d e u ic e i p r o tlu c e s e le c tr ic ity by
z o h c z u s in g so

n fr a r e d r a y s
o s u ll
ity p e p ip e s ta in in g t o a te r l , k e p t in s id e d tr k b o x e s , p a in te d bla c k r o m
in s id e f
co (c o n r e

tr a d i i d t h l b a n d th e s e h e a t u p th e w a te r , a n
d c o n v e r t it in to s te a n
ra ys a re p p e n s e e a r g e o x ,
tu
ta te s th e a r m a
h o t s te a m u n d e r p r e s s u r e is th e n m a d e to r o ta te a s te a m tu r b fn e , w h ic h in h m r o
o fw n e ya to r, th e r e b y p ro d u c in g e le c tr ic ity

N o te A 50 kw so la p la n t is b e in g in s ta lle d a t G u rg a o n (H a r y a r a )
r po w e r

Scanned by CamScanner
FU ELS A N D C O M B U S T
O N

S o la r c e ll is a d e o ic e u h ic h c o 91
? zrg r ts s o l

a r en er
w d ir e c tly in to e le c tr i t
c y
Fo r ex am p le ,
s ilic o n
, g a lliu m a r id
,
g e r a n iu m T hu s, sem ic o n d u c to r s
a re n e ith e r co n d u c to
co n du c tiv o f rs n o , in su la
an se m i co n du c to r
m a te r ia ls in c r e a s e s c o n id
s e ra b ly, w h en a c e r ta in im p u r itie s
e s ex c ess i7e le c tr o n m e
co m
(o r N ty p e ) w h ile it b e c o m
e s ex c es s in to te s (o r p Y p e )s e m ic o n d u c to r w hen
ic o du
,
o n a se m n c to r

a s o la r ce ll tw ty p
, o es (N an d p ty e ) o f s e
p m ic o
,
n d u c to d p ie c e s
rs a re u s e
o fs

jo in d t o g e th e r in a d e fin ite
e
pattern to g e t s o la r c e ll
W n e t, w h ic h is
e le c tr ic p o w e r t o lift w a t
e r fr o m d e e p w e ll o r li h t i
ca p a b le o f p ro v id in g s u ffic ie n t
g n a ho u se o r o te d io d T V , e tc F i 1 9
d e p ic ts a s im p le a r r a n e m e n t f p e ra ra an
g
g o a s o la r
p tT tT e

S o la r pa n e l
F ig 1 9 A s o a r c e ll p a n e l fo r
p ro d u c in g e le c tric ity

\
:
B a tt
e
x w a te r

.. l

U s e s o f s o la r ce lls (1 ) F o r p ro du c in g e le c tr ic ity o n a r tific ia l s a te llite s , s p a c e p ro b e s ,


e tc

(2 ) F o r p r o v id in g elecicity fo r s tr e e t lig h tin g w a te r p u m p o p e r a tio n s a n n n n ,


d in g r a d io ,
an d
,

T V s e ts in r e n zo ie a r e a s (3 ) F o r o p e r a tin g e le c tr o n ic / q u a r tz w a tc h e s c a lc u la to r s a n d , ,
o th e r sm a ll

t zo u s e s a n d o ff s h o r e o i d r illin g r ig p la tfo r m
p r o v id e e le c tr ic p o w e r to tg
s
in s tr u m e n t s (4 ) T o ,

34 B IO M A S S
d im a ls ) t o h ic h u s e d e ith e r
B
o n is th e t u a s te o r g a n ic m a tte r (m o s t
y fr o m th e d e a d p
a n ts an a ?
as s
i d s lo c k F o r e x ia n p \e w o o d
b io g a s p y o d u c tio y L ) a n d /o r a s a c h e m c a je e
, ,
a s (t s o ltT c e o
fe n e rg y (b y b
ming o7
a s te p a p e r
c a ttle d u n i i a r t o f s u g a r c a n e )p o u
ltr y w a s te s , v e g e ta b le w a s te s w ,
,

g b a g a s s e (r e m a n n g p
h u m a n e x c r e ta b ir d s e x c r e
ta
s k in s , w e e d s )
,
,

h k l ,

p la n t w a s e (g
t s e a v e s ,
w a s te c o t t o n c lo th e s s r a s s u ..
b u se d a s a so u rc e
,

u n d s w h ic h m a y e
,

d e a d a n im a ls s e w a e e tc B io m a s s c o n s is ts o f c a r b o n c o m p
g , ,

l a s te s , d rr
la n t w a s te s , a g r ic u lm a w
(1 ) B io h o o d ca ttle d u n g, b a g a ss e , p ]o t o f
v e r b y d o in g
m a ss su c a s w so a
..
H ow e
lh a s lo r g e ttin g e n e r g y
,

Is d d ir e c tly in c h u
v e
g e ta b le w a s te s . .
E tc u se

d le a v e s a sh a s re s
id u e
id e a n
o r o u s ga s c a rb o n m o n o x
ho u se s M o re o v e r, it lib e ra te s p o s
Scanned by CamScanner
02 E N G IN E E R
NQ CH
EM

(2 ) 1] lo J in to b io g ts , w h ic h i8 u s e d fo r h e a tin g a n d l g h tin
m n ss is c o n v c lu
g pW os
e
b u r n in g b io g a m l It h In f g t r il m o u n t o f h c a t is lib c t a te d F o r e x a m p le 1 k g o f
f ff ti h t n d ir e c t b u r n in
c a ttle ,
d d
) lib c r n te s o n ly 10 0 J o e e c v e e a o
4 2 5 k g o f Fr e s h d u n k
g o u t w h en 1
l i t b i i t l 1 6 0 lit f b i i
,

t lr y c a ttle t l\
n g H c o n v c r le c y
n o o g , pp
a s a r o x m a e r e s o o g a s s p ro d u c e d
w h ic
M o r e o v e r , o n b u r n in g b io g a s d o e s n o t r o d h
s \l p p ly n h o u l 8 o 0 k J o f h e n t o 11 b u r n in g p u ce
p o js o l
g i\ s , C O
B a s s r e f r s to
''
ll m a te r ia
s t m t tr e p r o d tc e d b y p h o to s y n th e s is a n d p o te n tia ll I+s e u
N o \t t o m n
y f as e lle r
gy
tio t(f d r g [r ric c le n ic a ls B io a s s is p la n ts o r th e ir p r in c ip a l c o m p o n e n ts (c e llu lo s
"
trn tt)I f tilt p m tttu m
e s ta r c h
,
,
So m L b io m a ss ( g ) m a y b e u s e d d ir e c tly a s a fL ie l ; w h ile o th e r s (e g fo s s il fu e ls ) m a y b e c o n v e r te d i
,
w o ) d ,
n t
g a s e ( )u s (( g p t o c lu c e r g a s ) liq u id (e g g a s o lin e d ie s e l k e r o s e n e e tc ) o r s o lid (e g c o k e ) m a te r ia ls fo r u s e
, , , , , , ,
a
t I i\ w m a te r ia ls fo r p o d u c in g c h e m ic a ls (e g s u g a r s to p r o d u c e e th a n o l e th a n o ic a c id e tc A n d w o o d
to N e
th
, , ,

It m a y b c p in tc d th a t ? /{t lts tzr e n o o n g e r b e in g c o n u e r te tl itr s ig n ijic a n t q


a n ti i
t e s to jo s s itjh e l (c o a
, p e tr o l

tml g n s ) by g p o lo g ic pmcess , s o th to ta l a n t o u l t o f b io m a s s a u a ila ble to ts is d w in d lin g d a y by a y


ttni

A d v a n ta g e s o f co n v e r tin g b io m in to b io g a s
a ss (i) B io g a s p r o d u c tio n is u e r y e c o n o m ic a l It h a s
fo u nd th a t 1 k g L f c ll y c a ttle d u n g g iv e s a b o u t 1 6 0 litr e s o f g o b a r g a s , w h ic h c a n s u p p ly 8 0 0 k J o f h e a t Q
o th e r h a n d 1 k g o f d r y d u n g o n
,
d ir e c t b u r n in g g iv e s o n ly 1 0 0 k J o f e ffe c tiv e h e a t

(ii) T h e g a s h a s a la d v a n ta ges o f ga seo u s fu e l lik e c le a n tin e s s tb s e n c e o f s n o k e e x ib ility


, ,
e tc

(iii) It d o e s Jto t c o n ta in p o is o n o ts g a s , C O ,
as an in g r e d ie n t

(iu ) It p r o v ic le s s im u lta n eo u s ly ex ce lle n t y ie ld o f g o o tl tTta n lr e

35 B IO G A S
B io g a s is p r o d tc e d b 11 th e t e g r a d a tio n o f b io lo g ic a t m a tte r by tite b tc te r ia l ac tio n (o F a n a
r ia ) in th e a b s e n c e o ffr e e o x y g e n
Ex a m p le s (i) N a ttr a l g a s is b io g a s , w h ic h
a re s u lts a fte r ag p e r io d d e c a y o f a n im a l a n d v e g
lo n

M n tte rs ,
bu r ie d in s id e th e e a r th (ii) G o b a r g a s (o r d u n g ga s) w ,
h ic h is p r o d u c e d b y th e a n a e r o b ic fe r m e n
o f c a ttle d u n g (iil) B io g tTs ca n a ls o b e p r o d u ce d fr o m th e s e w a g e w a s te a n d o th e r o r g a n ic w a s te s
,

C o n s titu en ts : Th e g e c o m p o s i o n o f b io g a s is : (i) C H 4 (m e th a n e ) 5 0 60 % (a
a v e ra

bu s tib le g a s ) (ii) C 0 2 3 0 4 0 % (a n o n c o m b u s tib le g a s ) (iii) H 2 5 1 0 % (a c o m b u s tib le


(iz]) N 2
2 6 % (a n o n c o m b u s tib le g a s ) (z l) H 2 S tr a c e s (a c o m b u s tib le g a s ) O u t o f th e s

co n s tit u e n t m e tTa n e (a n e x tr e m e ly g o o d fu e l) m a ke s b io g a s a n e x c e lle n tte l


R d
r ia ls fo b io g a s A n im a l d u n g , p o u ltr y w g e ta b le w
te a s te s , v e a s te s , w a s te an c
a w m a r paper
c lo th e s, p la n ts w a s te s (g r a s s h u s k e a v e s , s k in s , w e e d s ), h u
, ,
m a n ex c r e ta , b ir d
'
s e x c re ta ,
e tc

M a n u fa c tu re o fdu n g (o r g o b a r ) g a s d b y th e a n a e r o b ic d e g r a d a tto n o fc a ttle t


It is p ro du ce
It is k (c
c a r r ie d o u t in g o ba r g a s
a p la n t w h ic h c o n s is ts o f a w e ll s h a p e d u n d e r g r o tn d ta n
i
t g e s te r )c o v e re d w ith tzo m e s ta p e d roof b o th m a d e o f b r ic k s a n d c e m e n t T h e d o m e o f th e
d ige
is fix e d t th e to p
so
g a s t o ltle r (o r g a s s tr o n g ta n k ) fo r th e b io g a s p r o d u c e d A
th a t it a c ts a s
d o m e th e r e is a ts o u tle t i e a n d a a s u a lz e O n th e le ft s id e o f th e d i e s te r th e r e is a s lo pin g
, g p p g g ,

c a t?tb e r a n d o n th e r i h t s id e th a n d ce
g e r e is a r e c ta n g u la r o u tle t c h a m b e r b o th m a d e o f b r ic k s
d u r lg s lu
, ,

F r e s h c a ttle d u n
g + w a te r s lu r r y is in tr o d u c e d fr o m th e in le t c h a m b e r w h ile s p e n t
h it
g e ts c o lle c te d in th e o u tle t c h a m b e r T h e in le t c h a m b e r is c o n n e c te d to th e m ix in g ta tk ; w
o u tle t h a m b e r is te d t o th e
c co n n e c ou er R o zu ta n k
i t
W o rk
in g S lu r r (m a d e b m ix in i n in m ix g
y y g c a ttle d u n g a n d w a te r in e q u a l p r o p o r t o
u a
to
is fe d in to th e d i e s t e a r ly e q
e r ta n k v ia th e in le t c h a m b e r till th e s lu r r
g y le v e l b e c o m e s n
in th i
s ,

c y lin d r ic a l to
p le v e l In a b o u t 5 o to 6 o d a y s , th e b io g a s p la n t s ta r ts fL n c t io n in g D u r g r
th g
p e r io d th e c a ttle d m g u n d e r o e s Je r ?n e n ta tio n in th e b c te r ia w i
g p r e s e n c e o f a a e r o b ic a
,

e v o lu tio n o f b i ti o
o g a s w h ic h s t a r ts c o lle c tin a sse s
g in d o m e s h a p e d s p a c e A s th e tim e p
,

Scanned by CamScanner
F U E L S A N I C O M B U
B T to N

l th is In h
am
tm S th e s t t
ta n k th e s x x \ t s p s tr r to t
y he
u r r y ls o v c flo w ta n k v la o u tl
F ro
withdmwn p o r lo ca lly
e t ch a m be r p
ro m th e
\ tim e to tim e f an d u se d ae a
o v e r flo w
s h 5 lL tr r go o d n ra n 1M
y i8 fe d to th e d i e e te
,
T h b io g e s m l l e c in do m e ls ta k m g r s o a e to
\ o u t th r o g e t r e g u la r s u p p ly f b io g a s
u g h th e b tt o
u et i e b
p p y o p e n in g th e g o s v a lv e a n d
N t t
x o n \ e ty p e b io
g a s p la n t 18 a ls o kn
bang + w a to r
o w n a8
fa tta R o ba r B a s p la n t

O v e rflo w

B
o ga s

g 2 0 F ix e d d o m e ty p e
bo ga s p
a nt

A do ta g lM d b io g
hw p la n t (i) S u c h a p la n t is q tite c h e a p
a n es o o in e e a s
,
s in c e o n ly b r ic k s a n d ce m e n t
a re u se d fo r its co n s t r u c tio n (il) T h e r e is n o d a n g e r o f c o r r o s io n o f s u c h a la n t
p
U s e s o f b io g a s k in g fo o (i) F o r co o d (ii) A s a fu e l to r u n e n g in e s (iii) A
s a n iliu m in a n t in v illa e s
g
R e a s o n s f o r th e
u s E o a n a l d i
u n g n b i f im
o g a s p la n ts (1 ) B io g a s (p r o d u c e d k o m a n im a l d u n g } b u n s
a ilto u m r d tc i
g a y r e s id , s m o k e , e tc (2 ) T h e g a s , o n b u r n in g , lib e r a te s a la rg e r a m o tn t o f le a t th a n th a t

o b ta in e d b y burning a n im a l d u n g d ir e c tly (3 ) T h e w a s te le ft in th e b io g a s p la n ts c a n b e u s e d a s a belier

m a n u re th a n g its e lf (4 ) BUrning o f b io g a s p r o d u c e s n o a r m fu g a s e s
a n im a ld u n

R e a s o n s fo p c o n s id e r in g b io g a s a n id e a l d o m e s tic fu e l B io g a s is a n id e a l fu e l fo r d o m e s tic u s E ,
b e c a u s e (1 ) It b u m s u ito u t s m o k e th e r e b y c a u s in g n o p o llttio n (2 ) Its c a lo r ific v a lu e is h ig h (3 )It is th e c h e a p e s t
,

g a s e o u s fu e l (4 ) It is v e r y c le a n a n d c o n u e n ie n t fu e l in u s e (5 ) It in v o lv e s n o s to r a g e p r o ble m s in c e b io g a s c a n
, ,

be su p f th e b io g a s p a n t
p ie d th r o u g h p ip e s d ir e c tly r o m
f b io g a s (i) B i\ s p r o d u c tio n is u e ry e o n o n ic a t It h a s b e e n fo u n d th a t 1 k g o f d r y c a tt e
l
A d v a n ta g e s o
du n g g iv e s a b o u t 1 6 0 titr e s o f g o b a r g a s , w h ic
h c a n s u p p ly 8 0 0 k J o f h e a t O n th e o th e r h a n d 1 k g o f d r y d u n g ,

o n d ir e c t burning g iv e s o n ly 1 0 0 k o f e ffe c tiv e h e a t


l li b n c e o fs m o ke e x ib ility , e tc
(ii) T h e g a s h a s a l a d v a n ta g e s o f g a s e o u s fu e l lik e c e a n n e s s , a s e ,

C O , a s a n in g r e d ie r tt
(ifi) It d o e s o
t c o ta in p o is o n o tts g a s ,
f t an
lta n e o u s ly e x c e lle n t y ie ld o g o o t m
zl r e
(in ) It p r o v id e s s im u
bu r ne r z u itltin 10 m e tr e s
It is n e c e s s a r y to hav e th e g a s la m p o r s to v e o r
L im it a t io n o f b io g a s

l
t m e p la n t

d o u t sem i so id
lh i (o k h la s o u th D e lh i), sc re e n e
fa e c e l), u r in e tc In D e
s ch l m an e x c re ta s to o ,
e
f b a c te ia T h e p r o
du c ts a r e

fo f te d in th b sm ce o f a ir u n d e r th e a c fo n o
g e is fe
rm o se w a rm en e a

hm i B a gh , e tc
y, M
an
Is h e r c o lo n a
v ih w
y, su khd
a r,
M i lia Is la m ia u n iv e r s ity F r ie n d s c o lo n ev
,
Scanned by CamScanner
94
EN Q
N EER
NG CH
MI

p u r p t s e s (iii) It h c lp s in c o n tlx ) llin g w a te r p t llu litm s in c e il r c m o v c L m tr l n f th p llu tn n t


in w h ic h s e w a g e inllows
,
mum w a b r b
ni
A d ta g e s f tin ttle d
g in to b io 8 a s o v e r u s in g c a tt
v a n o co n v e r
g ca
e U u n
u n
t/o t s lo k e w h e r e n s c g c ik e n d ir e c t
(i) B it ) g a s h u rn s w c lu n g p r ( \ d tlc o s s m o k (1 t l n b
u r n in g U ii B io
l ttlc y il
g a s h f
s lliR
l
t n rie
t h a n t h c c a ttle d u n f
g m o m w h ic h it is p r o d u c e d (iii) l}in g n s s \ zt r / c h tiri i . le r 4
! l tt , n n c l e o n v u n te n t

w h e r e a s c a ttle d u n g o n b u r n in g p r o d u c e s s m o k e
(i) B io g a s c lo e s n o t c il u s c n n y n lr o lllllo lt : w h
1
d u n g c a u s e s p o llu tio n n n b u n in g , s in c e it e v o lv e s C O o n b u r n in p e r e
g (u ) t c n n b c is u s e c l rlirr c ll f
/ ro m th e ill
( )
u l B io g a s c a n b e b u r h t o r p u T n ff '
a t lrlo llr l t s llo tic e w h c T e a s it ta k e s lim to s ta r t g
d u n g (u ii) T h e e ffic ie n c y o f b u r n in g o f b io g a s is llllc ll / lw r th th
o r s t
p b u r n in g o F (
, i n i t o f c n ttlu d u n ,
g
T a b le 7 C n ttle d m g tle r s lls b io g a s o b tn ln r rljr o m il

B i t t Ni
l c a tte d tn R d ir e c tly Bt r io_ ns obtaincrlonc a ttle d u n
1 L o tu e r a m o u n t c if h e a t is lib e r a te d F o r e x a m
p le , 1 H ig h e r a m o u n t o f h e a t ts llb c r n te c l b
k g o f d y d t m g (o r 4 2 5 k g o f fr e s h d u n ) lib e r a te s y bt I
g b io g a s o b ta in e d fr { m lh c s a m e
m n s8 n f
o n ly 1 0 0 k j o f e ffe c tiv e h e a t o n d ir e c t b
u r n in g D u n g 1 k g o f c lr y d u n (o 4 2 5 k o f
g g
g iv e s a p p r o x im a te ly 16 0 L o f g o b n r g its , w h
s u p p ly 8 0 0 k J o f h e n t
2 C a ttle d u n g o n b u r n in g lib e r a te s s m o k e d u s t d ir t G o b a r g ils h a s a ll th c a c lv a n tn e s o f n
e tc an d ca u se s
, ,

b la c k e n in g o f u te n s ils a n d h n u s e s
,
g g se o u
, Iik e c le a n lin e s s o f u te n s ils fle x ib ilit
,
, y , a b e n
s m o k e d u s t c lir t e tc
, ,
,

3 C a ttle d u n g fla m e ca n p ro v id e te m p e ra tu ly F la f b io g a s
re o n m e o ca n p ro v id e te m p e r a tu
p to 3 0 0 C

u
5 4 0 C
4 C a ttle d u n g lib e r a te c a rb o n G o ba r ga s d o
s p
: o ts o n o u s ga s , es n o t p r o c lu c e n n
y po rs o n o u s
m o n o x ic le o n b u n in
I
g , b u n in g
5 C ttle d bu in g le a v Ts / a s r e s id u e iir g le a v
a g G
n
L o n n es ba r gas
o o n bu rn e s 11o trs
a s r e s id u
6 C a ttle d u n g o n bu rn in g d o e s t te n u e a G o ba r ga
n o n y m a n u re s a ls o g iv e s s im u lta n e o u s ly I
E n tity o f n tn ? rr e

P r o 11 1 o tin g b io g a s p la n ts Beca f th e ltip e dv


u se o m u a an ta g e s o f b io g a s a s a fu e l, as w ep ll a s su
m a n tr e th e K h a d i, tT n d itla e Id u s tr ie s C o m is s io n a n L o th e
, g , r g o v e n m en t g e n c ie s a r e e n g a g e d in p ro !
th e in s ta lla tio f b io g a s p la ts in tr y o la r g e s c a le T hey a s s is tin g th e fa r m e r s in th e fo ilo
n o n o L1 c o u n n a e
w a ys
E) P m
id in g g o u e n t n te n t lo a n s to th e fa r m e s fo r th e in s ta lla tio n
v
o v id
o f b io g a s p la n ts (ii) P r
n ecessa
rr m tte r ia ls a t th e s u b s id is e d 7 a te s to th e fa r m e r s fo r th e c o n s tr u c tio n o f b io a s la n ts (iii) P r o \
g p
a d e q u a te s c ie
t t c k n o zu le d e e a r d in
g g g th e c o n s tr u c tio n o f b io g q s p la n ts (iu ) p r o v id in g tmini gjree q
th e fa r m e r s r e a r d in
g g th e o p e r a tio n s o f b io g a s p la n ts
36 PO LLUT o N D U E T O B U R N IN G O F F O S S IL F U E L S
C o a l p e tr o le u m a n d n a tu r a l a s a r e e x u n
,
g p le s o f fo s s il fu e ls C o m b u s tio n o f fo s s il fu
,

s L Iffic ie n t a m o u n t
o f o x y en
p r o d u c e c a r b o n d io x id e g a s , a n d a lo t o f s m o k e is r e le a s e d in t
o
g
a tm o s

tle c lim a te If th e o x y g e n s u p p ly is in s u ic ie l t, fo s s il fu e l b u r n s to p r o d u c e p o is o n o u s g R s l c t
id bu O
id s , a lc o h o ls , N
Ln o n o x e u n t c a r b o n s u l h u r d io x id e h d r o c a r b o n s lik C H
, rn
p , , y ( e 4 ), a c
an d th e s e te th e
en r a tm o sp he re ,
a n d p o llu te th e la tte r
E )H y d r o c a r bo n s p r o d u ce a n u m ber o f p e tr o c h e m ic a l o x id an ts , a n d s to g (d u e to ph o t
ot
ic a l r e tio ith a eglin g
ac t
n w o x d itr o g e n id e ) h ic h p l ud aa LnH
yge n p hn y s 1io lloo g 1ic
an n o x s w al
hu
, , Po sse sse s
On m an b e in g s

(ii) C tr b o n id e r e a c ts w ith h q g to b
itt e
g lo b in c a r b o x / /
n
th
o to x aem o (o f b lo o d ) fo r m in g aem
e n o rm a le x c h fo d e a th
an ge o x y ge n c a rb o n d io x id e is ch ec ke d w h ic h ean le a d ev en to
,

Scanned by CamScanner
F U E ? H
U U U M B U S T IO N

M o re o v e r
P e tr o l u 95
, su a lly co n ta in
is o n s a d d itiv lik e le id
du ces p o
o tr s le a d c o m con t o u n d t
es
p o tn d s in a ir T h e
l
p ( e tr a e th y l le a d ) w h ic h r o
s d
b d b
(e m itte d b y m o v in v e h ic l p
e
a bso r e y th e s o il a n d th e la n t e a ,
co m d
p o t u s
p s Fro m th e la n ts th g e s im
p e y e n te r th e f
o o d c h a in a n d ,
u ltim a te l c a u s
y e
P o llu t io n c a u s e d b
y ( )c o a l o n
i
v a p o l l r a n d S o m e a c id ie o x i
burning p r o d u c e s c o 2 c o u n b u m t c a r b
d e s (lik e S 0 o n p ? tic le s w te r / ,

2 N 0 2 P 2 0 ) O u t o f th
,

e s e th e e x te n t o f C O
/

g a s ) th e e x h a u s t g a s c a n b e c o n h o lle d b
5
, (a p o js o n o u s ,

y u s in g p r
L u b ? n t c a r b o n p a r tic le s c a
n be e l a t e d
b y u s in
g e le c b o s ta tic p r e c ip ta to r H e n c e zu e a n
"

to s o n te e x te n t th e a ir p o llu ta n ts '
c o n tr o l
"

r d
p o t tc e d b y burnin c oe a t ,

g
((ii)) P e tr o l ((a m ix tu r e o f
hy d ro c a rb o n s o n b
d C 0
) m in g in v e h ic le s ( ik e s c o o te r c a r tr u c k e tc
pro u c e s
2 w a te r v a p o u r C O ,
u n bu m t h d ro
) , , ,

y c a rb o n s ead co m
,
d s (fr o m te tr a e th l le a d
,

u s e d a s a n tik n o c k
p om
y ,

c o m p o n d ) e tc M o s t o f th e s e r o d u c ts f
p c o m b u s fio n a r e
,

a n d n o m e th o d is a v a ila b le b
o i
p o s o n o u s in n a tu r e
y w h ic h w e c a n c o n tr o l (o r a v o id a ir o ll ti
v e h ic le s H e h c e w e c a n s a
) p u o n c a u s e d b y m o v in
g
y th a t it is ijic u
,
t to c o n tr o a ir o ltu ta n ts r o d
p p u c e d b y b u r n in
g o i ik e \ tT o
37 C O M B U ST O N
C o m b u s t io n is a n e x o t e r m ic c h e m ic a r e a c ti
ligh t a t a Y a p ic[ r a te so th a t te m p e r a tu r e r is e s c o n s id e r a b l o
y r
\ p k c o m b u s tio n
e f c a b o n in
,
, o o x yge n
C (S ) + 0 2 (g ) C 0 2 (g ) + g T k c a l
fo r p p bu tio
s u b s ta n c e t ie b e b ro g h t to its k in d lin g o r
ro e r co m s n u st
, m u ig n itio n tempej
tu re w h ic h m ya b e d e fin e d t a s t h e m in im u "
m te rtp e r a tu r e a t t ttlt ic h th e s tb s
an ce ig n is an d b u rn
,
s
w it]t o Ltt ILtr th e r a d d itio n o f h e a t fr o n t o u ts id e
'

N o te A ga se o u s fu e t u n dergo
b u s tio n o n ig n itio n o n ly if its v o lu m e c o n c e n tr a tio n in th e fu e l a ir
es co m

m i x h e is n b e tw pp
e en b u s tio n lim its T lte r a n g e c o u e r e d by tk e lo t u e r a n d u p p e r liTn ts is k n o u n
th e lo w e r a n d u e r co m ,

as ex p o s iv e r a n g e o f th e f u e l H fu e l a ir c o m p o s itio n is o u ts id e th e e x p lo s iv e r a n g e , th e n th e fu e l d o e s n o t b u r n o n

c o m b u s tio n F o r e x a m p le , e x p lo s iv e r a n g e o f h y d r o g e n - 6 to 7 1 . M e th a n e = 6 to 13 , p e tr o l v a p o u r - 2 to 4 5 T h e .

e x p lo s iv e r a n e th u s lim its th e c o m p o s ifio n o f th e g a s e o u s fu e l a ir m ix tu r e to b e u s e d fo r c o m b u s tio n p u r p o s e


g
C o s itio n f th e g a s a ir m ix tu is ith in its p lo s iv g e th e n fir e a c c id e n ts m a y b e
q u e n tly , w h e n th e c o m
o n se o re w ex e ra n
p ,

cau se d

C lc u la t io f ir q u a litie s T o fin d th e am o u n t o f o x y ge n an d hen ce th e am o u n t o f a ir


a n o a ,

re q u ir e d fo r th e c bm b u s tio n o f a u n it q u an tity o f a fu e l, it is n e ce ssa ry to a p p ly th e fo llo w in g

e e i e t a

1
"
s u b s ta n ces a
w a y s c o t n b in e iv t definte i i e b y th e
p r o r tio n s a 1 th e e p r o p o r t o ? s a r e e e r m n
t
F o r e x a m p le w h e n c a r b o n
O ecu aT m l d a n d th e p r o d u c ts Jo r m e
"

f th e s u b s ta n c e s in u o u e
,
a sses o

to forni c a r b o n d io x
id e th e e q u a tiw
co m b in e s w ith o x ygen
,

C (s ) + 0 2 (g ) c o 2 (g ) .

32 44
12
M a ss p r o p o r tio n s
d 12 32 44
d c a rb o n d io x id e fo rm e a re : :
c a rb o n
an
in d ic a te th r tio n s o f o x yge n
s at m a ss p ro p ,

re s e c tiv e ly
p fo sea th e jn v o lv e d
s w ith
b in o x y ge n to iu l ,

In th w hen h yd ro gen co m
e sa m e w a y ,

e
qu a tio n ,

2 H (g ) + O z (g ) 2 H 2
0 (g )
z

32 36
in d ic te s t h a t ro p o r tio n s o f h yd ro ge n ,
a x yg.d s te a m (H 2
o ) fo m le d a re 4

a m a s s p
re s
p e c tiy e ly
Scanned by CamScanner
W n lW
\
4 Yc t
2 2 4 (f p 2 2 m
.
,
tL )a ny g a ! a $ 5 7 V (lH O q c a +*1 76 0 w w p m th i) ltn s a m a
M c T hm 2 2 4 L o f c r a t m llh a v e a nacio o f 4 l 8 a u g e } 44
r q ru
j
.
,
w gs ls n o ar
4

by d
e a p e r c r rrl q Ro H W w f 2 3 T h is m ea n* a\ ]
o f x y g e n ls su p p He D by

W = 43 5 k g o f a ir

'
S im lla r l]t m ,
o fo x y g e n ls su p p lie d b y

l x 10 0 3
= 4 76 m o f a ir
21

1
4 M o Te c u la ta s s o
r a ir is ta fc e n a s 28 94 g m o l
S M m tn u m O t re q u r ed
i
= The o r e tic a 0 2 re q u ir e d 0 p r e s e n t in th e fu e l
2

p ro d u c ts c o n ta in C O an d 0 2, th en e x ce ss 0 2
is fo u n d by su bu a c tin g th e a m o u n to fO re q
bu m C O to C 0 2

7 T le 1 a s s o d r y lte ga sesrned sho u ld b e c a lc u la te d b y b a ttc in g th c c a r bo n m th


G a r b o 11 1 tlte llu e g a se s
8 T l e n a s s o r a l t sta s c a n b e c o n e r t e d to its u o lu m e a t c e r tt in tenperatnre m l& u
F ga s e qu a t io n

PV = n RT

w h e re P = P re s s u re o fga s in a h n o sp he re s

V - V o lu m e o f ga s in litr e s

II - N o o fm o l o f th e g a s - N o o f g o f th e g a s / m o ta r m ass o f th e g a s
an d T - T e m pe ra tu r e o n K e lv in s c a le

9 It m y b e p o in te d h e r e th a t o f th e to ta l a m o u n t o f h y d r o g e n , s o m e o f it is p r e s
a

co m b b e d fo r m (i e a s H 2 0 ) A s th is c o m b in e d h y d r o g e n is a n o n c o m b u s tible s u bs ta n c e 1
, ,

n o t ta k e p a r t in c o m b u s tio n T h e r e s t o f h y d r o g e n (c a lle d a o a ita ble h y d r o g m ) o n ly ta k e s I


co m b u s tio n re a c tio n

4 H + 0 2 2 H 2
0 + H e a t
M a ss p r o p o r tio n s 4 32

N o w 1 p a rt o f h yd ro ge n co m b in e s c h e m ic a lly w ith 8 p a r ts b y m a ss o f o x y ge n
a v a ila b
e h yd ro gen
M fh yd ro ge n (M fo
a ss o
ygen / 8)
-
a ss o x
T h e o r e tic a l a m zt o F o x yg e n f 1 kg
om re q u ir e d fo r th e c o m p le te co m bu s tio n o
so lid o r
iq u id fu e l

-
I " "
( )
. " kg

w h e re C ,H ,S. a n d 0r e p r e s e n ts th e m i
sse s o f c a rb o n h y d ro ge n su lp h u r an d ox yge n
1
, ,

p e r k g o f th e fu e l
Scanned by CamScanner
F U E L S A N D C O M B U S T IO
N

-
' 0o 2 l
23 L c + 8
. s kg ,

38 M A S S A N A L tY S S FR O M VO
LU M E A N A L
S u p p o s e th e a s e s G YS S AND v c E VERsA
g 1 G 2 a n d G 3 m e re s ,

zl n l 2 a n d n z r e s e t
p en ta s a
i g a2 g an d a
3 g a n d th e ir
a re n 3 p c iv e ly T h e ir r o ,
m o le c u la r m a s se s
p p o r tio n a l u o lu m e s a r
e
a A
l 2 a3

n tl m 2
3
l2
an d th e ir t o ta l v o lu m e
a3
=
+ + M
1
.
(s a y )
2 3
P e rc e ta g e (b y lu
n v o m e )o f g a s
a l 17
1 a 2/
?
G 1
=
100 G 2
'
M 2
=
100 an d G = 10 0
M 3
M
r u l n tn e v o lu m th e m a s s a n a l s is h a s to b e
e a n a ly s is
, y o b ta in ed , te u o tu m e s o Fg a s e s
sh o u d b e 1n u lt ip ie d b y th e ir r e s e c tiu e m o
p a r m a s s e s a n dt e L T
pro p o r tio n a \ m a s s d e te r m in e d an d
th en fr o m th a t th e p e r c e n ta e b f h
g y m a s s o e ac g a s is d e te r m in e d
39 A N A LY S
S O F FLU E G A S
ht or d e r to h a D
p y o p e r c o tt r o o n c o m b 1s tio n p r o c e s s a n id e a (b o u t th e c o m p le te o r in c o m p le te
e ,

c o n b t ts tio n o f fu e is m a d e b y th e a n a ly s is o f flu e g a s T h u s , (i) if th e l u e g c s e s c o n ta in c o n s id e r a b e

(m o n t of c a r o n m o n o x
b id e it in d i t
ca es th a t i c o
,
m p e t e c o m b 1s ti o n is o c c u y r i
g (i e c o n s id e r a bl e

t u a s ta g e o fTu e l s ta k in g p za c e ) a n d it a ls o in d ic a te s s o r t s u p p ly o f o x y g e n jo r c o m b u s tio tt O n th e o tlie r


h a td , (ii) if t e l t e g a s e s c o y ta in a c o y L s i e r cb le a m o u n t o f o x y g e n , it in d ic a te s th e o x y g e n s u p p y is in
e x c e s s , th o t t h th e c o m b t t s tio n m a y b e c o m p le te
g
It c o n s is ts o f a
T h e a n a ly s is o f flu e g a s e s in m a d e w ith th e h e lp o f r s a s a p p
O t' a r a tu s

b tb h th T o u g h a
t in s e r ie s to a s e t o f th r e e a b s o r p tio n u s e a c
tu a te r ja c k e te d n e a s u r iv L
g b u r e tte , c o n n e c e L
,

f d o f w h ic h is fu r th e r
d d w ith a ttr e e w a y s to p c o c k th e r e e e n
s to
p c o c k T h e o th e r e n d is p r o v i e
,

id in g th e in c o m in g o f a n y s m o k e p ? tic le s e c )
t
b e p a c k e d z ttitlg la s s u o o l (fo r a v o

c o n n e c te d to a L t
k e t to k e e p th e te im p e r a h r e o f g a s c o n s ta n
t
m e g r a d q a te d b u r e tte is s u r r o m d e d b y a zu a te r ja c f
z o a te r r e s e r u o r b y m e a n s o
e tte in c o n n e c te d to a
d u r in g th e e x e r im e n t T h e lo w e r e n d o f th e b u r h f
ith g la s tu b e s s o th a t t
p e s u r a c e

a o Yt T h e a b s o r p tio n
b u lb s a r e u s u a lly fille d w ,

g r t b b e r tu b ipg d
a r e a o f c n ta c t b e tw e e n th e g a s a n
d th e s o lu tio n is in c r e a s e

d ditilled w a te r ), an d it a b s o rb s
5 0 K O H in 5 0 0 m o f b o ile
b u lb h id e
'
s o lu tio n (2 g 2 5 p y r o g a llic a c id + 2 0 0 $
p o ta s s tu Tt ty ttr o x r o a M c a c id (
' '
a s
lu tio n o f a tka lite p y g
'

T h e s e c o n tt b tb h a
l s a s o
o r
y co 2
L f w a te r )an d it ca n
rn o n ia + 3 7 5 m o
12 5 L liq u o r am
h lo r id e + m
u s c
c tt r o u s c t to r t
p e
'
i (1 o o g c u p ro
ly 0 zo itl be a b s o r be d
b u tb z u lle n on
a c id
2
lfca tin r o g a tic ,

ttroug a e py
b u lb zu te r e c o is a b s o r b e d , t h e r
, 2

e d
. 1' ' "
d s to pP e r s g r e a s
co
a r a h i.
I th ' gh l
.
to i '"
h Ie a pp
ith . Th , w .

. Rk i. g s te p T o t a r t w
Scanned by CamScanner
98 EN G
N E E R IN G C
H E M IS

r t b tio n s T h c lr s to p c o c k s a r e th e n c lo s e d T h e a k
be
lel ju s t b e /o {7 th e ir r co n n ec
J c e t an d
,
evgj
w se r v u tr a r c fi lle d w ith w il te T h c th r e e w a y s t o p c o c k is o p e n e d t o th e itm o sp h e re m d
re ge
l l fille d w ith w a te r a n d a ir is e x c lu d F d fr o m t n
is r a is e d till th c b u r e tte is c o m p e te y
, h e b tr e tt
e
t h w w a y s to p c o c k is n o w c o n n e c te d to th e flu e g a s s u p p ly a n d th e r e s e r v o ir is lo w e r e d to
dr
n th e g a s , to b e a n a ly s e d in th e b u r e tte H o u e u e r , th e s a n tp le g a s m ix e d u i
, h s o llte tir is r
p e n t In
e s
ap w ctu s S o tt e th r e e w

r e s e n to ir T tis p r o c e s s o fs t tc k i t g a n d e x h a ts tin g o f g a s is r e e a te d 3 , 4 tim e s s q a s to e


p x p e l th e (
, l
ll ti t b t F i ll y, g i k d i th b tt d h l
p i a ry c o e s e c n a a s s s u c t v o u n r e o f th e fl
c t n n e c n g u ,
e n e u r e e a n e
ue a
h i g
a d ju s te d to 1 0 m0 a t a t m o s p e r c p r e s s u r e F o r a d j u s ti n g fi n a l v o lu m e , th e th r e e w a
y s to p e o
is o p e n e d a tm o s p h e r e a n d th e r e s e r v o ir is c m e fu lly r a is e d , till th e le v e l o f w a te r in it is th
e sa l
a s in th e b b r e tte w h ia h s ta n d s a t 1 0 0 m L m a r k T h e th r e e w a y s to p c o c k is th e n c lo s e d
,

w a te r r e s e rv o ir
F ilte r

F ig 2 1 0 rs a s ga s ana ly s is a p p a ra tw

S te p 2 p p e r o f th e a b s o r p tio n b u lb c o n ta in in g c a u s tic p o tts s o ltio n , is o p e n e d


The s to ,

a ll tiTe g a s is fo r c e d in to th is b u lb b y r a is in g th e w a te r r e s e r v o ir T h e g a s is a g a in s e n t to th e b

T h is lp r o c e s s is r e p e a te d s e v e r a l tim e s to e n s u r e c o m p le te a b s o r p tio n o f C 0 2 b y K O H so l
T h e u n a b s o r b e d g a s is fin a lly ta k e n b a c k to th e b u r e tte till th e le v e l o f s o lu tio n in th ,

a b s o r p tio n b u lb s ta n d s a t th e c o n s ta n t m a r k a n d th e n its s to p c o c k is c lo s e d T h e le v e ls o f \ ,

in th e b u r e t te a n d r e s e r v o ir a r e e q u a lis e d a n d th e v o lu m e o f r e s id u a l g a s is n o te d T h e d e c rea
z]o lu n te g iz ) s tite u o lu m e o C 0 2 in 1 0 0 m L o f th e flu e g a s s a m p le

S t e p 3 T h e v o lu m e s o f 0 2 a n d C O a r e s im ila r ly d e te r m in e d b y p a s s in g th e r e m a in in
th r o u g h a ka in e p y r o g a
ic a c id b u b a n d a m m o n ia c a l c u p r o u s c h o r id e b u lb r e s p e c tiu e ly T h e g ? r e
in g in b u r e tte a fte r a d s o rp tio n o f C 0 / 0 , a n d C O is ta k e n a s n itr o g e n
2 2
b b ro u g
P re c a u tio n s (1 ) T o s ta r t w ith th e
,
re a g e n ts in th e a b s o r p tio n b u lb 1 , 2 a n d 3 s h o u ld e
e lc lie d 11tr k le u e ls o n e b yL by h ir r e
r e s e r v o ir b o ttle a n d th e v a lv e o f e a c h b u lb T h e n , t e
a n e o p e r a tin g th e
vv ad ll vv e bs
e a rr e
p ln
cr 10 rl
sq ep a

b o td e
(2 ) A ll th e a ir fr o m th e re s e rv o h e r e b y liftin g th e r e s e r v o ir
ir b o ttle is ex p e lle d to a tm o sp
o p e n in
g th e th r e e w a y to a tm o s p h e r e T h e th r e e w a y is th e n c o n n e c te d to th e f u e g a s s u p p ly a n
d th e re s
b o ttle is b r o u h t d o w n u n til th e le e l in th e b u r e tte b e c o m e s z e r o e 1 o o m L o f a s is ta k e n in th e b \
g v , ( g ,

T h e g a s in th e b t be s, e
w e tte is e x p e lle d to th e a tm o s p h e r e to r e m o v e a n y a ir le ft in th e jo in ts u ,

Pmceclure is r e p e a te d 2 3 tim e s to e n s u r e a r ig h t s a m p le o f th e g a s ta k e n fo r a n a ly s is

(3 ) It is q u ite n e c e s s a r y to folloth e o ld e r o f a bs o r b in g te g a s e s : C O r s t, o 2 s e c o n d , a n C O ,
p e fc
lk a lin e p y r o g a ltic a c id i c a n a ls o l b o r b s o m e c o 2 a n d th e p
is b e c a l s e th e a b s o r b e n t
u s e d fo r o 2 (i e t
T h e a bs
, c
u f C 0
2 le ft w o r ld b e le s s ; w h ile th e p e r c e n ta e o f o t h d t t d ld b r te d m o r e
g 2 u s e e c e w a u e r e p
u s e d fo r C 0
2 h o w e v e r d o e s n o t a b s o rb 0 2 o r C O
, ,

tl
(4 ) T h e p e r c e n ta g e ite c a r eftt y
c o in te u e \ s is u e w
n ?a l(a n d t is s o u ld b e Scanned m e a s u r e dby q u CamScanner
E L S A N D C O M B U S T IO N

n
n m - 8% su ph u
r . 1% n itq c n
.
, g . 2% a s il - 4% tm it lrc a l oslm - 5 8 ? m
, n
,
vs
S o lu tio n G r o e s c a \o r ilic v (R a v is h a n k e f 9 8 K u M a y 99 )
a lu e (G C V ) ,

8 08 0

-
x c + 3 4 0 0 H
,
+ 0 40 5 k c a Li k g

-
808085+3400 '
. 4 24 o 1 k c a v k g

-
8 [a 6 , 8 00 + 27 6 000 , + 2 , 24 0 k c a v kg

1
-
[9 6 5 0 4 0 ] k c a v k g - 9 , 6 5 k c a l/ k
,
g
N t lo fic lu (N C V )
e ca v a e =
(G C V 0 09 H 5 8 7) k c a
/k g
-
(9 6 5 0 4
, 0 09 8 5 8 7 ) k c a l/ k g - 9,22 7 8 k ca l/ k g
Ex a m p le 2 A
h a s th e fo c o ll
lo D in g c o ?n p o s itio n b w e i h t : C
y 90% : 0 3 0% ; S - 0 5% N - 0 5% a n d
g = =

s l 2 5 % N e t catorlic alte o f th e c o a l t u a s o t m d to b e 8 4 9 0 5 k l
=
f c a /k g c a lc u la te th e
p e r c e n ta g e o f h y d r o g e n a n d ,

qele r c a lo n fic u a lte o F c o a l (G G S I P M a r c h 0 1 B o m b a y M a y 9 7 )

S o lu tio n H C V (* c v + 0 0 9 H 5 8 7 ) k c a l/ k g
-

(8 4 9 0 5 + 0 0 9 H 5 8 7 ) k c a l/ k g
-
,

-
(8 4 9 0 5
,
+ 5 2 8 H ) k c a l/ k g (i)

A ls o H C V = 8, 0 8 0 90 + 3 4 ,50 0 " + 2,24 0 0 5 k c a l/ k g

-
[7 ,
272 + 345 H 12 9 4 + 1 1 2 ] k c a l/ k g
-
[1 754 8 + 34 5 H ] k c a l/ k g (it)
Fro m (i) a n d (ii) ,
w e ge t
7 754 8
,
+ 3 45 H = 8 ,4 9 0 5 + 52 8 H

292 2 H = 8 ,4 9 0 5 7,154 8 = 1,3 3 5 7

ta g e o f H 1,3 3 5 7/ 2 92 2 = 4 575% (ii)


pe rc e n =

52 8 4 5 7 5 ) k c a l/ k g [F r o m (i) a d (ii)]
H C V = (8 4 9 0 5
,
+

- (8 4 9 0 5 2 4 1 3 )k c a v k g - 8 ,7 3 1 8 k c a
+
/kg
crea sed t
,

l b u r n t in bo m b c a lo r im e te r , in e
lh e c o n ta in in g 8 0 % c a r b o n t u le n
a
Ex a m p le 3 0 7 2 gra n t o fa ,

in k /k g (M an g a lo re A u g 97)
50 gra m s c a lc ttla Ee th e H C V o tte lte t G i e y o u r a n s tl)e r
,

150 g , tl 2 7 3 C t2 - 2 9 1 C
S o lu tio n H e re x - 0 T2 g, W = 250 g , zu -
- ,

(W + z u ) (t2 ll )
H V o f f u (L ) =
n b
x

( + 1 0 J< (2 9 :1 2 k c a l/ k g - 1 ,0 U U X 4 k / g - 4,2 C E n J
i 6

t r e o f3 5 o o g
e r a t u a te r in c r a s e d
bo m b c a o r im e te r th e te m p
s o lia [ te l in
,

0nburning83gofa a
d 5 8 7 0 IM /g r e s p e c tiu e
,

E p e 4
x a m
te a n t a r e 3 8 5 0 g a n
y
a n d la te n t h e ft o fs
t
r o ll 2 6 5 c
to 2 9 2 c w ctte r e q \u a le n i t o f c a \q in e te r N v 97 (K e r a la ,
o )
f c a lo r im e te r (u )
fw te r (w ) 3 5 o o g = w aq u iv a le n t o
te r e
t o
( ) o 8 g
a
H e r e w t f ue
w h e a t o f s t ea
,
m
s H) = 0 . t}, l at n e
o u t io n
x =
t
h '" e^ (
3 85 g
( t2- ) = 79. C -
(
6. q ) = . o p
c 2
C
e rc n
e tg e o f
d
= 5 87 ca l2 ' g
Scanned by CamScanner
10 0

E N Q IN E E R IN Q
CHCM
T N
G r o s s a lo r ific (W + TU ) (l ll )
v a lu e .
2
.
13 5 0 0 + 3\ 2 ,7

FJ . a l0 r ific V a lu e . [G C V ' 09 H 587 ] (1 2 . 6 81 o o 9 x o 7 5 8 7 ) c ti/


,

= (12 , 6 3 8 3 7 ) e n 1/
g 12 , 6 0 1 ca l/ g
a Ln p \e S C n lc tt
n te t c n lo r i ic u n ttc n
lt '
f f n l lc l s m tp lt'
tl tm tu lllt th l
M f th e c o til .
J cs s o O g
W a te r c n tit m lc n t o f c ttlo r im e te r - 2 2 00 g ,

S P e c ific tre a t o T u a te r
f . 187 k k
8
\ .
C
\

R is e in te tp e r n tn re = 5 2 C
S o lu t io H
(V T M a rc h
n e a t lib e ra te d b y b u in g 0 6
,
rn
g co n l
3 3 kg 4 18 7 kj k 1 '
g
.
C x 6 52 0
C = 6 0 0 6 kJ
C a lo r ic v a lu e o f co a l . 6 0 0 6 k J/ 0 6
g - 10 0 1 k J g
Ex am

lie n
r tlw a bo e c o 17 l w a s te s te d in b o m b c n lo r im e r


i) W t o f coa l bu m i
- (} 9 2 S
ii) W t o f i u n te r ta k e n

iii) W a te r e q u iu a le n E o f b o m b an d c n lo r im e te r / 2 ()0
/

! (iu ) R is e in te n p e r a tr tr e / 420
U ) F u se u ir e c o n e c tio n l() un ca

V F C W u r L c n u rl = 5@ @ Ca
C n ic ttla te g r o s s (t n d n e t c a lo r i ic u a h ie o f ft ie l g th e te a t o fc o
\t td c
co a ,
n s s m {l te s n tio 1 o fs Fe a n t a s 5 80 ca lg

(U P T , M a y 04 Bo m ba y, N o v 951
S o lu t io n W t o c o a l s a m p le (x ) 0 9 2 g = w t o f w a te (W ) = 5 5 0 g ; w a te l' " q Liv a le n t o f c a l)r im e te r
(u ) = 2 200 g
,
te m p e ra tu r e r is e (t2 t1 ) 2 4 2 C = ac id c o r re c tio n - 5 0 0 c a l fu s e w ir e c o H e c tio n 10 0 ca l
la te n t h e a t o f s te a m - 580 ca l/ g p e r c e n ta ge o f H 6%
(W + u ) (t2 tl ) [A c id + fu s e c o rre c tio n s ]
GC V =

(5 5 0 + 2 2 00 ) 2 42
, 60 + 10 cal
7,1 6 8 5 l/ g
- Ca
0 92 g
N C V -
[G C V 0 09 H L a te n t h e a t o f s te a m ] (7 = 16 8 5 0 09 6 580 )c a l/ g - 6, 85 5 3 ca l/ g
,

Ex a m p le 7 T h e fo lo w in 9 d tta iu e r e o b tttin e d in a B oy s ga s c n o r irrie te r e x p e r im en t


3
v o lu n
e o fga s t ts e d - o 1 n t at ST p
W o f u a :e r tie n Te d - 2 5 kg
1
e m pe ra h ir e o n e t to a te r - 20C
T e m e ra h o f o l l t
e t co n te r 3 3 C
p tr e -

W t o f s t e a n c o n d e n s e d 0 0 2 5 kg
-

th e i ig le r a n d
3
t S T p T a k e th e e a t lib e r a te d in d e n s in g w a te r a
C c
q !
t cte ouer c a lo r ip c u a lu e p e r m a co n

a n d co q lig t t e c o n d e n s a te a s 5 8 o k c a lM (p T , D e c 9 9 , D e c
1,
3
. 1u tio n H e r V = 0 1 m W = 25 kg T - 2 0 C T2 - 3 3 C n - 0 02 5 k g

W (T T 1) 2 5 6 13 2 0 ) 3
. 3,
y kc a
/m

a n d LC V = H C V (m / 1/ ) 5 8 0
a s
- 3 ,2 5 0 k ca l/ m [(0 0 2 5 k g / 0 II m ) 5 8 q k c a l/ k g )]
s 3 3
= 3 , 2 5 0 k c a l/ m 1 4 5 k c a l/ m . 3 ,1 0 5 kcvm
Scanned by CamScanner
10 1
Bx nm p le 8 0 5 R u le
n a r e o n w # a u t
In a
r
bo m b c a o r lm e lw fo r th

tlr r t d , tlr l d tl tu u l
m y ie 7 he
'

tueilo fp r e c lp lla te

?u a jo u n d Io b e ll o 5 g C a lc tla te tfe e r c e n ta e o s zf Jiu r in


p g p
P e a e n tn g e o f s u l h
(B o t tb a y , N o v 9 7 )
u tio
So n .
p u r ln th e c o a l a m p le
W t o f B a SO
= E p t o b ta in e d 3 2 1 0 0 0 0 5 8 x 3 2 10 0
2 3 3 x W t o f e o n l e a m l . 734 %
p e t a k m -
23 3 0 5 g
1

E x a m p le 9 1 0 8 o fn p lc o
oa n fc o a l w
.
a $ u e d o r n f ltr o g e n e tlm a tio n by K je
M a h t m e th o d T h e e u o
u e d a m m o n ia
o lle c te cirt 2 5 n
l N 1 0 8 u lp lt
ir lc a c itl To n e itlr a
iz e e x c e s s ttc id , 15 n tL o f 1 N so c u m
o
i h d id
y r o x e i a s r e q u ir e
un i
t tl e
pei c e n in g e f tltr o g e n
in th e M o e n g a m
o
pr e o / c o a l (B o m b a y M
,
a y 9 )
S o lu tio n 1 5 m L o f 0 1 N N a O ll s o l ti
u o n - 15 m o f 0 1 N H 50
2 4
: V o l N f I l2 S 0 4 u s e d to n e u tr a liz e th e a m m o i
n a e v o lv e d

= m L o 0 I m o tU J N e 10 m o f 0 1 N
lity 1 4 V o t o
10 0 1 1 4 fH 2S 0 4 u s e d N o rm
Pe rc e n ta g e N - 1 4% -
f
o c o a l s a m p le ta k e n 1 0 W t
E x a m p le 1 0 A s a n tp le o fc o a l w a e a ta ly s e d a s fo llo w s : E x a c tly 2 5 0 0 g w a s w e ih e d i to a s ilic a c r u c ible A fte r
n R o r o n e r n t 1 1 0 C , th e r e s id u e w e g h e d 2 4 1 5 g T h e e y u c ib ie n e x t w a s c o u e r e d w i h a e n te lid a n d s tr o n g ly

lo \

o r c

tia c o n s ta n t w e ig h t w a s o a in e d T h e la s t
b r e s id te w a s fo tn d to to e ig
t t 0 24 5 8 C a lc tla te th e \ r c e n ta g e
,
rin
'
Is ( tire a b o D e ana ly s is (G G S IP , D e c 2 K )
S o lu t io n

fm is tu in l e a m p le 2 500 2 4 15 = 0 0 85 g
M a ss o o re co a -

fv la tile tte 2 4 15 1 528 = 0 887 g


M a ss o o m a r -

M a ss o f a sh

P e rc e n t o fm o is tt u .e

P e rce n t o fv o la tile m a tte r

0 24 5 ( 10 0 . 9 8 0 %
=
Pe ce n t o f a sh 2 50 0
0 51 3 2 %
(3 4 0 + 3 5 4 8 9 8 )
=
100
p e r c e n t o f fix e d c a r b o n
-
r bo n
th e c o m b u s tio n o f 3 k g o Fc a
i i h t d u o ttm e o fa ir r e q zti e d jo r
y 97)
l a t
IP D e c 0 3 B o m b a y , M
E x a m p le 1 1 C a lc u a te t t e u e g a
(U p T D e c 0 3 G G S ,
,

3 kg C
f r c o m b u s tio n o f
S o lu tio n W t q u ir e d o
o f a ir re
10 0 / 2 3 )
W t o f C (3 2 / 1 2 ) (
o r 3 4 ,7 8 3 g )
=

1 0 0 / 2 3 )= 3 4 7 8 3 g (
k
= 3 k g (3 2 / 1 2 ) (
tio n o f 3 k g
c
m b u s ti
Vv o o f a ir r e q u ir e d fo r c o (m o 1/ m o l w t ) 3
4
2 x 10 L o r 26 92 m
l) (m o l/ 2 8 9 4 g ) = 2 6 9
3 4 ,7 8 3 g (2 2 4 L / m o
=
3 ,00 0 g m o
( /1 2 g ) = 2 5 0 m o 1
3 kg fC = 3 ,0 0 0 g -

A lte tiv th o d o
(S )
rn a e m e C0 2
C ($ ) + 0 2 (S )
1 n o l 1 m o (= 2 2 4 L )
(1 0 0 / 2 1 ) O f a
ir
f0 22 4 L
22 4 L
-
o 2
1 m o lo f C re qu ir e s =

250 f a ir
(1 0 0 / 2 1 )
0
ir e s 22 4 L
lo fC
-
2 50 m o re qu 3
f a ir
10
4
L o r 26 7 m o
= 2 67

Scanned by CamScanner
10 2
EN G
N EER
NG C H EM I
$ TN
Ex a m p le 1 2 A g n s ls tl i
t n n in te r m l c o b rs
io te n
n
in e ln cl tl e jo lo tu in g o s itimm
c o n by u o lu n i e .

S lu tio 3 (R G T Ju n
o n 1 m o f th e g a s co n ta in s H 0 45 3 3 g 04 ,

2 - m C H 4
- 0 36 m C O 0 15 3
.
m N 2 - 0 04 m
3

C o t? t b s ti o n re a c t io n V lu fO 3
z r eqd
o m e o
(m )
14 2 0 5 0
2 H 0
+
2 0 45 0 5 = 0 22 5
C tl 4 + 2 0 C 0 2 H 20
2 2 + 0 36 2 . 0 720
CO + 0 5 0 2 C 0 0 15
2 0 5 = 0 075

T o ta l - 1 0 2 0

V n l o F n i r e q u ir e d e r m
f th e g a s 1 020
3
p o - m x (1 0 0 / 2 1 ) = 4 8 57 m
Ex p le C n lc t in te th e
am 13 n ta s s o f (rir n e eded Jb r co m p le te c o n tb u s tio n o f
5 k 8 o f c tx rl c o n t
a ir
C - 8 {1'X , , H = 1 5 '% O t
,
- res
(W e s t B e n g a l Ju r e oe ,

S o lu tio n 5 kg f lco ta in s C 4 kg H 0 75 kg 0 4 0 75 )k g
u co a n : = = -
(5 0 25 kg
-

A t f a ir q L ir e c i fo
m
p le te c o bu f 5 kg l
o m o re r co m tio
m s n a co a

- [5 (3 2 / 1 2 ) + 0 7 5 (1 6 / 2 ) 0 2 5 ]k g (1 0 0 / 2 3 )
= [1 3 333 + 6 000 0 2 5 ]k g (10 0 / 2 3 ) = 82 97 kg
Ex a m p le 1 4 A sn m p e o c o a u a s fo lt n d to c o n ta in C = 80% H 5% 0 = 1% N - 2% -
r e n a m in g be
C n lc tln tc lc n m o lm to n r in in n m n ir r e q tir e d o r co m l
p te
e co m b u s tio n o f 1 k g o c o a l s a m p
e (R a i M a y ,

S o lu tio n 1 kg o fco a l c tm ta in s : C = 800 g H - 50 g O = 10 g N = 2 0 g

C o n b f a iy
s t io n r e a c t io n W t o re q ttir e d
C + O 2
, CO 2 8 0 0 g 52 / 1 2 ) = 2 , 14 6 g

12 32

2 1l + 0 5 0-
2
2 0 50 g x (1 6 / 2 ) = 400 8

2 16 T o ta l _ 2 ,5 4 6 g

L e ss O in fu e l _ in g
N e t 0 2 re qd = 2 536 g
,

W t N f a ir re q cl - 2 ,5 3 6 g (10 0 / 2 3 ) = 1 1, 0 2 6 g - 11 026 kg

ex a np e 1 5 a gn sco ls ftie lu is th e jo
to t o in g c o m p o s itio n b y u o h tm e m e th cn e 5 % h d r o e n _ 201o ca
y g =

m }1u x itle
io x icle = G % , a n d r e s t n itr o g e n 11 2 0 % e x s s a ir is 1 s e d fo ' " m b u s t i o n T
2 5 11,, c a r b o n r te n c a
ctla te lx
.

3
? j n ir s tp } lic }E r m o ffl lc l n n d co m p o s itio n o f d r y Jlu e ga s e s W , )m
3 3 3 3 00
S o lu tio n 1 m o fgaseo u s fu e lco n ta in s : C H 4 - 0 05 m ; H 2 - 0 20 m C O = 0 25 m C0 2
-

Scanned by CamScanner
AN D C O M B U ST
O N
FU E L S 103

V o l N f n lr re q u lr e c t (u e in g 2 0 % e a<c e 8 & )pe r 3


f g a ae o
m o u s fu e l
3
r 0 32 5 m X (1 0 0 / 2 1 ) (12 0 / 1 0 0 )a l 8 5 7 3
m

C n lc ttln tio rt o d r y p ro d
te ts o f c o n \b trB tio n
3
C 0 = 0 36 cm 0 20% f 0 325 3 3 '
2 2 = o m .
(2 0 / 1 0 0 ) 0 3 2 5 m . 0 06 5 m
3
N = 0 46 m (n f laseous fu e l) + 1 857
3 3
2 m (7 7 / 1 0 0 ) o f a ir - 1 92 7 m

T ta lv o l o f d r y p r o d u c ts = (0 3 6 + 0 0 6 5 + 1 9 2 7 m 3 . 2 3 5 2 3
o
) m
0 3 6 10 0 1 9 2 7 10 0 065 10 0
C 0 2 = . 1 5 306% N 2=
2 352 2 3 52

Ex am p le 1 6 T h e p e r c e n ta g e an a ly s is b y u o lu m e o fp r o du c e r g a s is
H 2 = 19 4 C O ,
= 20 5, N 2 = 5 0 1, C H 4 = 4 2 C 0 2 ,
- 60

fd r y f p le te c o n b u s tio n
C a lc u la te p e rc e n tttg e o p r o d tc t o b ttin e d if 3 0 % ,
e x c e s s a ir is p p le d o r c o m
s

(A m r a v a t i, M a y 0 1)
3
3 3
CO 0 205
3
N 0 501 CH = 0 0 42 m
S o lu tio n 1 m o f ga s co n ta in s H 2
- 0 19 4 m ,
= m , 2
- m , 4

3
C0 2
= 0 06 m
3
f1 fga s
v o 1 o f a ir (w ith 3 o % e x ce ss ) r e q u ir e d fo r co m b u s tio n o m o
3
3
- [0 19 5 0 5 + 0 205 0 5 + 0 042 2]m x (1 0 0 / 2 1 ) (1 3 0 / 10 0 ) = l 7 55 m

3 3
fu l )+ 0 2 05 1 + 0 0 42 1 ]m = 0 30 7 m
V o o f p r o d u c ts C 0 2
- [0 0 6 (fr o m e

3 3
fu e l) + 1 7 5 5 (7 9 / 1 0 0 )] m . 1 8875 m
N 2
- [0 5 0 1 (fr o m

3 3
1 7 55
3
(2 1 7 1 0 0 ) m . 0 3 6 8 6 m
0 2
- m x
3

T ta l v l o f d y p ro du c ts = (0 30 + 1 8 875 + 0 3686)m
3
. 2 563 1 m
o o
0 36 86 100
1 8 8 75 10 0 O 14 3 6 %
73 64 %
=
0 30 7 10 0 .
, z
=

C 0 =
- 7 u / / Z
2 563 1 -

2 2 563 1

tio T t, if1 k8 f c o a l is bu p rt
fd r y p r o d tc ts o fc o n bu s
o
a te th e ta ?ti y
c a lc u t o
d ash 9 5 /o b y '
w e ig h t (G G S IP , M a rch 2K )
i
m o s h ir e = q 7% an =

97 g
o x
U ith 25 i N 14 g S 29 g m o is ttr e -

H 42 8 0 61 g =
=

662 g
=

f l co n ta in s : C =
=
,

kg o co a

an d a sh 95 g b u s tio n f 1 kg co a l
o
p le te
=
co m
d fo r co m
t fo x y ge n re q u ir e
M i n i m w o
6 1 g - 2 ,0 6 9 3 g
1 6 / 2 ) + 2 9 g (3 2 / 3 )
2
662 g (3 2 / 1 2 ) + 4 2 g (
8 997 g
-
3
2 0 6 9 3 8 (10 0 / 2 )
=

u ir e d
,
=

M in im u m w t o f a ir re q ,

ith 2 5 % e x c e s s a ir
fco m b s tio n to
p r o d u c ts
o
C a lc tla tio n o fd r y
2 ,4 2 7 3 g
W t o fC 0 2
- 662 g (4 4 / 1 2 ) =

l
7 7 / 10 0 ) + In co a
t o f a ir x (1 2 5 / 1 0 0 ) (
W t o f N 2
- M in im u m a

7 3 g
069 3 (2 5 / 1 0 0 ) = 5 1
w t o f0 2
X (2 5 / 1 0 0 ) # 2 ,

W t o fex c e ss 0 2
- M in im u m

By u e ig lt
To tlo zu in g yo co m p o s itio n
d to h a u e th e
f c o a l zu a s j
bu n
e 1 8 A s a n p
te o
E x a m p
'
,

(in o e ig
t o fa ir r e q t ir e d . 1 f4 o %
lp p . ie d
ir is s
e x es s
(iiD X - F ,

Scanned by CamScanner
M in im m w t Tr f 0 3 r e q u ir e d fn r C t\ m
p l tC )m b \s tk rn tt f 1 k co a l
M in im u m w t o f ir rw
lu in r d = 2 2 9 5 1w (1 0 0 / 2 3 ) -
(h ) W t o f a ir
9 q 78 k g
pequ ir N w ith 4 0 x , t
e ]ce e s s - 9 978 kg (14 0 / 10 0 ) - 1 3 9 6 9 k g
[8 080 75 + 3 4 , 5 0 0 (5 2
10 0 )] k c a l/ k g
,
- 7 p 33 2 k c n
/k
a n dd
N C V (7 , 3 3 2 0 09 5 2 587 ) k c a
/ k8 7 , 0 5 7 k c a l/ k
,
Ex g
am p le 1 9 ATel is i,m d in
m it C g o yn H , 6 0
o ,
.
'
5 2 5 'n ,
o : 1 0%

61w a to t n o f d
n td ttc ts l)\ th c Jh e g a s
S O lu tio n (i) 1 k g o f c o a l c o n ta in
w Y U L I w l

s : C - 900 g ,
H - 60 g S ,
- 25 g ,
0 - 10 g
A m o u n t f a ir
o
q u ir e d fo r c o m p le te c o m b u s tio n o f 1 k g c o a l
re

-
[ 0 0 (3 2 / 1 2 ) + 6 0 (1 6 / 2 ) + 2 5 (3 2 / 3 2 ) 1 0 (10 0 / 2 3 ) = 1 2 5 8 7
9
1 2 5 87 k
g , g o r
g

ii) C a lc tn tio n o f r y p r o d tc ts t o
e n 25 % e x c e s s f
ir is u s e 1
,

Wt o fC 0 900 g (4 4 / 1 2 ) = 3 3 0 0 g
2 -
,
50 2 = 25 g (6 4 / 3 2 ) = 5 0 g
N 2
- 12 , 5 8 7 g
(7 7 / 1 0 0 ) (1 2 5 / 1 0 0 ) = 1 2 1 15 g
,

0 2 10 g (a f fu e l) + 1 2 5 8 7 2 3 / 1 0 0 2 /
-
g ( ) (1 5 10 0 ) = 3 , 6 2 6 g ,

T o ta w t o f flu e g a s (3 3 0 0 + 5 0 + 12 1 1 5 + 3 6 2 8 ) g 1 9 0 9 3 -
, , ,
-
, g
Pe r c e n ta ge o f C 0 2
-
'

19 ,0 93
- 17 28 % 50 2 -
\ - 0 26%

19 ,0 9 3 19 0 93
Ex a m p le 2 0 A p r o d tc e r g a s }a s tlie ji
o to in g p e r c e n ttg e c o n p o s iti
H 10 % C O ) - 10 8% N 2 5 0 7 % C a lc in te ) t}le o r e tic a l q u a n tity o a ir r e q u ir e d o f th e
B a s ; (ii) pt
- -
2 pe r n

p o s itio ll o
c e ta g c c o 1 f pro d rc ts o f co m b u s tio n in c ltd in g u a p o u r jo r n e
o a te r d ; E ii) if 2 5 % e x c e s s a ir is u s e d lin ,

p r c e n Fa ge c o m p o s itio 11 o f t e d T y p r o d \tc ts o fc o m b l(s tio n (iu ) to e ig h t o fd l lltle g a s fo n [e d b y b tr n in g 1 n t3 o fp r o dtta


g iT S (N a g p u r 9 7 W in te ,

3 3 3 3
S o lu tio n 1 m 3 o f ga s c o n ta in s CH 4
- 0 035 m CO = 0 25 m H 2
= 0 10 m C0 2
= 0 10 8 m

3
2 - 0 52 7 m

3 3'
C o m bu s io n re a c tio n V o l o f0 2 n ee d e d ( n ) V o o flm d u c t s (m )

C H + 2 0 > C 0 + 2 H 0 0 035 2 = 0 0 70
2 2 2
- 0 035 2 = 0 070

0 25 0 5 0 125 C0 0 25 l = 0 25
CO + 0 5 0 2
> C 0 2
=
2
-

0 10 0 5 0 050 H 20 0 10 1 = 0 10
92 H 0 =
H 2
+ 0 5 4 2
=

T o ta l = 0 2 45
3 3
3
(i) T h e o re tic a l q u an tity o f a ir re q u ir e d p e r m o fga s - 0 2 45 m x (1 0 0 / 2 1 ) 1 16 = m

(ii) C a lc t a tio n o fo l i m e o p r o d 1 tc ts o f c o n b t ts tio n


3 3 3
C 0 -
(0 0 3 5 + 0 2 5) m + 0 10 8 m (fu e l) = 0 3 93 m
2
3 3
(0 0 7 0 0 10 ) m 0 17 0 m
H 20
= + .

3 3 3
N = 79% o f 1 16 m + 0 527 m (o f fu e l) = 1 072 m
2

T ta l v o lu m e o f pmcl u c ts - 2 003 m
o

Scanned by CamScanner
F U E LS A N D C O M B U S T io
N

C a lc tla tio n o f pe rc e t
10 5

C O , = 10 0
2 003 20

2 0 03
= 8 48 % N

C0 2 (a s c a lc u la te d a bo v e )
0 3 93 3
N 2
- 79 % o f m in im

m (o r 3 9 3 L )
u m a ir u s e d (12 5 / 10 0 ) + 0 5 2 7 1
3 m
- 1 16 m X (7 9 / 1 0 0 ) (12 5 / 1
00 )+ 0 52 7 2 3
m . 1 15 m (o r 1 , 15 0 L )

- 0 245 3
m x (2 5 / 1 0 0 )
0 06 a
T o ta l v o lu m e o f d ry
-
m (o r 6 0 L )
p ro d u c ts
3
Ca a ti0 n
c l l
f p e r c e n ta 8 e o f d r ' 60 3 (o , 0 3 L )
o

0
y
00
p r o d tc ts o f c o n t b l [s tio n m r

C 0 -
1 15
2 . 24 5% N 10 0
1 603 2 -
71 7% 0 06 10 0
.
0 .

t0 ) W gh
e t o Fd ? 1 603 -

y p r o tltc ts o f c o m b ,Is Ti. . . b ta i. E d '


b '" in ,"
g o fg a s :

-
(7 7 1 9 6 g + 1 43 7 5
g + 85 7 1) 2 ,2 9 5 g
,
g -
- 2 295 k g

=7' , C a lc ta e (i) g r o s s d
: a n n e t ca
o r i tc f a u e o f1 kg o f c o a l (
a te n t h e a t o s te a n t
f = 5 8 7 kc a l/ k ) (ii) m in i
g , m t
n
ga s ,
i 2 5 " 4o e x c e s s a ir is u sed

S lu tio (N a g p u r, M a y 0 1)
o n (i) G C V - 1/ 1 0 0 8 , 0 8 0 75 + 3 4,5 0 90 [9 (4 / 8 )] + 2 , 2 4 0 2 k c a l/ k g - 9 , 0 3 7 2 k c a l/ k
N C V g
-
[9 ,
037 2 0 09 9 5 8 7 ] k c a l/ k
g - 8 , 5 6 1 7 k c a l/ k
g
(ii) M in im t f ar ir e d fo
p le te
u m w o re qu r co m co m b u s tio n f 1 kg
o co a l
-
[0 T 5 (3 2 / 12 ) + 0 0 9 (1 6 / 2 ) + 0 0 2 (3 2 / 3 2 ) 0 0 4 ] (10 0 / 2 3 ) = 1 1 7 3 9 k
g
M in im lu f a ir
u m v o m e o fe q u ir e d
' 3
-
& 5 22 4 L m o . 9,0 86 L o r 9 086 m
2 8 94 g m o

iii) C a lc t la tio n o f d r
y \ o d c ts (w ith 2 5 % e x c e s s a ir )
C 0 2
- 750 g (4 4 / 1 2 ) = 2 750 g

N 0 2
- 4 0 g (o f c o a l) + 1 1 , 7 3 9 g (T 7 / 1 0 0 ) (6 2 5 / 1 0 0 ) = 1 1, 3 3 9 g

0 2
- 1 1, T 3 9 g (2 3 / 1 0 0 ) (2 5 / 10 0 ) = 675 g

T o ta l = 14 , 7 6 4 g

2 1 1,
C 0 -
,
- 18 2
- - 76 80% 0 2 = - 4 57%
2 14 , T 6 4 14, 76 4
14 ,7 6 4
Ex p le 2 2 A c o a t c o n
a m in g 6 2 4 % C ; 4 1 % H ; 6 9 % 0 ; 1 2 % N ; 0 8 % S : 1 5 1% m o is tu r e a n d 9 7 %
a i?
a s h to n s
b tT tt iY t s t [c l a u a y th a t d r y lh e g a s c o n ta in e d 1 2 9 % C 0 2 , 0 2 % C 0 , 6 1 % 0 2 a n d 8 0 8 % N 2 C a cu a te

) }e t u e ig lt t o f a ir th e o r e tic a
i t
y n q ir e d p e r kg o c
oa , ( )
ii th i
e w e g h t o f y g
d r iu e a s o b ta in e d p e r k g ( ) th e
e i iii ,

Ueigt o f a ir a c ttia lly ts e d ( m


A r a v a ti, 9 6 W in te r )

S o lu tio n (l) 1 k g o f c o a l c o n t a in s C = 6 H = 41 g O = 69 g N = 12 g S = 8 g
g
T h e o r e tic a l w e ig h t o f a ir r e q u ir e d fo r c o m b u s tio n o f 1 k g c o a l
6 9 1 g (1 0 0 / 2 3 )
[6 2 4 (3 2 / 1 2 ) + 4 1 (1 6 / 2 ) + 8 (3 2 / 3 )
-
2

- 8 ,3 9 6 g (o r 8 396 kg )

Scanned by CamScanner
N o w 0 d e d to
2 n ee co n v e rt 2 g o f c O (p e s e n t in 1 k fl
'g
u e g a s ) to C 0 2
- 2 g (1 6 / 2 8 ) 1 4 g =

: Ex ce ss w e ig h t o f 0 2 / k o f flu e
g gas
- W t o f 0 2 / k flu
g e ga s W t o fo 2 n ee d e d to co n v er t c o to c o
2
= 61 g 1 4 g
5 9 6 g (o r 0 0 5 9 k
g)
-

W e ig h t o f C pe r k o f u e a
g g s
- W t o f C 0 X (12 / 4 4 + W
2 ) t o fC O (1 2 / 2 8 )
- 129 g (1 2 / 4 4 ) + 2 g (12 / 2 8 ) 3 6 0 4 (o r 0 0 3 6 0 4 k )

g g =

(ii) W e ig h t o f flu e g a s / kg o f c o a l b u rn t
- W t o f C in c o a
/w t o f C p e r k g flu e a s = 6 2 4 / 3 6 0 4 = 1 7 3 1 4 k
g g
(iii) W e ig h t o fe x ce ss 0 in flu o b ta in e d b b i 1 k l
2 e ga s y u r n n g g c o a
= W t o f flu e g a s/ kg c o a l W t o f 0 / k fl
2 g u e g a s 17 3 1 4 k g 0 0 5 9 6 = = 1 0 3 19 k g
E x c e ss a ir / k g lb u t 1 0 3 19 k g
co a rn =
(1 0 0 / 2 3 ) 4 4 8 7 k g =

H ig h t f a ir lly p p lie d p e r k g c o a l b u r n t
e n c e w e o a c tu a
, su

g 12 885 k g
-
[8 3 9 6 (th e o r e tic a l) + 4 4 8 9 (e x c e s s )] k -

Ex p le 23 A
a m l t u a s lo i m d to h a e th esa m p le o f
lo llo iu in g p e r c e n ta g e c o m p o s itio n
coa
C - 54 ;H = 6 5 ; 0 - 6 0 ;N
- 1 8 S - 3 2 m o is tt tr e 17 3 a n d r e m in d e r is a s h T h is c o a l o n c o m b u s tio n w itJe x c e =
,

flir g a m 2 0 0 0 f" g o ftlq p r o t


u c t (fi n e g a s e s ) e r k o f c o a l b
p g imt C a lc u la te th e p e r c e n ta e e x c e s s a ir u s e d jo r c o m b ts tio l
g
tJ r c o a l (A m a v a ti, M a y 0 1
S o lu tio n 1 k g o f c o a c o n ta in s : C 5 40 g , H - 65 g O = 60
g N 18 ; S 32 g =
= =

C o n b t io t io W t f0
s n re a c n o 2 re q u ir e d W t o f d r y u e ga s

C + 0 C 0 540 (3 2 / 1 6 ) 1,4 4 0 g C0 540


2 2 =
2
- (4 4 / 1 2 ) = 1,9 8 0 g

H 2
+ 0 5 0
2
+ H 2
0 65 (16 / 2 ) = 52 0 g

S + O ,
+ S0 ,
32 (3 2 / 3 2 ) = 32 g 50 - 32 (6 4 / 3 2 ) = 64 g
2

N 2 (in co a l) = 18 g

T o ta l - 1, 9 9 2 g T o ta l _ 2 ,0 6 2 g

Less 0 2
in fu e l = 60 g

N e t 0 2 re q u ir e d = 1 , 93 7 g

C o r re s p o n d in g w t o f a ir - 1, 9 3 2 g (10 0 / 2 3 ) = 8 ,4 00 g o r 8 40 kg

T o ta l w t o f d ry p r o d u c ts -
[2 ,
0 62 + 8 400,
(7 7 / 10 0 )]8 - 8,530 g o r 8 53 0 k g
N o w w t o f u e ga s p e r kg co a lbu rn t = 20 kg
W t o fex c e s s a ir u s e d =
(2 0 8 530 )k g - 11 47 k g
1 1 47 10 0
H e n ce ,
e x c e ss a ir u se d = = 13 6 5 %
8 40
Ex a m

p le te b tts tio n F in d t th e p e r ta g e c o n p o s itio n b t s tio n b y if H is b t


co m co n ou ce n o f dTy p r o tc ts o f co m m ass ,

T !e te t a n ti n o c a r b o n is le ft be k in d ti, 9 8 S u m m e
c o n t y (A m ra v a

S o lu tio T he tic l a ir l (C d H 6 g)
n o re a re q u ir e d fo r co m bu s tio n o f 1 k g fu e = 900 g a n =

-
[9 0 0 g (3 2 / 1 2 ) + 6 g (16 / 2 )] (1 0 0 / 2 3 )
= 10 , 6 4 3 g
W t o f a ir a c tu a lly u se d = 1 0 6 4 3 k g (9 0 / 1 0 0 ) 9 5 7 9 g =
,

S in d a 1l
ce in s
j g c ie n t a ir
is u se d ,
a n d a ll H is id is e d to H 2 0 s o p a r t o f C is o x id is e d to C 0 2
o x ,
an ren

C is ox id is e d to C O Let g o f C is o x id is e d to C O a n d (9 0 0 x ) g o f C is o x id is e d to C 0 2

Scanned by CamScanner
F U E LS A N D C O M B U S T IO N

A 107
lr r e q l ir e m e n t =
[6 g (1 6 / 2 ) + x
g (1 6 / 1 2 ) + (9 0 0 X

=
[4 8 g + (4 / 3 ) + ) g (3 2 / 1 2 )] (10 0 / 2 1 )
g 2 400 ,
g (8 x / 3 ) g ] (1 0 0 / 2 3 )
= [2 4 4 8 g (4 / 3
B L it w t f a ir
,
) g (1 0 0 / 2 3
) ]0 6 43
o i
c tu a lly u s e d 5 797 =
, g g
. 9 ,5 7 9
g
9,5 7 9 10 , 6 4 3
g -
g 5 7 97
\v t o fC o x id is e d C O g
O t
() x -
(1 0 6 4 3 9 ,5 7 9 5 7 9 7
W t o fC o x id is e d to C 0
,
. 183 5 g
2 -
(9 0 0 183 5) 716 5
A lte rn a tiv e e th o d
g -
g
m W hen 1 g a f c bu rn s to C o , in s te a d fco
o
2 , th e r e du c tio n in q u a n tity o f a ir
B L t a c tu a l r e d tio n in
t
c a ir s u
p p ie d p e r k g o f fu e l
(1 0U U6 4* 3O y9 , 35 /7 y9 ) - 1 0 6 4
?
-

g g
,
,
W t o f C o ut t oo f 9 0 n0n c r 8b u r n i
,

g n g to C 0 . 1 0 6 4 /
1
5 9 7 9 18 3 5
g , _

C a lc ltla tio n o tu t o f d r
y p r o d t tc ts o f c o m b u s tio n / k lie l
W t ofC 0 s l
. 1 8 3 5 g (2 8 / 1 2 =
) 428 g
W t (f C 0 2 = 7 1 6 5 g (4 4 / 1 2 = 2 6 2 7
) g ,
W t o f N 2 (f o m a ir u s e d ) = 9 5 7 9 7 7
, g ( / 10 0 )= 7 3 7 6 g ,
T L ta l w t o f d r y p r o d u c ts o f c o m b u s tio
n 1 0 43 1 g -
,

C t c tla tio 1 o f in a s s \ r c e n a g e c o m p o s itio n o ctr


f y p r o d u c ts
4 2 8 10 0 2 62 7 10 0
C O 4 10 % C O - 7 3 T6 10 0 ,
25 19 % N 2 -
. _ ,

10 4 3 1 70 71 % -
-
, 10 43 1 10 4 3 1 ,
,

E x a m p le 2 5 A p e tr o l s a m p le c o n ta in s 8 4 % c a r b o n a n d 1 6 % h d r o e n b t u e i h t ts
y g y g l t e g a s c o m p o s itio n a l
la ta b y u o lu n e is a s l in d e r
C (r b o n d io x id e 1 2 1 % , c a r b o n n t o n o x id e - 1 1 % , o x y g e n - 1 3 % a n n ity o g e n
-
8 5 5 % C a c u a te (i) n i in -

n m m t ir fo r c o n tp le te c o m b s tio n o f 1 0 k g o fp e t r o l (ii) a c tu a l a ir s u p p lie d p e r k g o fp e


y o a n d (iii) tite c a o r ific u a l e s
, ,

l
f t e / e r o s a n /?
T t te ( T M a y 0 1)
R G ,

S o iu tio (i) 1 k g o f p e tr o l c o n ta in s : C = 84 0 g H = 16 0 g

0
" ? d W t o f ry n o d 1c t s (g )

C " > C O '" - 2 240


,
C0 2
- 840 (4 4 / 1 2 ) 3 0 8 0 =
,
, .

f 1 kg
p le te c o m b u s t o n o
i
M in im u m w t o f a ir re q u ir e d fo r co m

- 3 520 g
,
(1 0 0 / 2 3 ) 1 5 , 3 0 4 g o r 1 5 3 0 4 k g
=

3 ta in
(ii) 1 m o fH u e ga s co n s
3
3
3 3
0 0 0 13 m N - 0 855 m
C 0 - 0 12 1 m C O = 0 011 m 2
- 2
2
ly s is to m o ss a n a ty s is
Con u e r s io n o fu o ltm e tr ic a n a

On ) u x m
M a s s /fg o itegas
G M o l n a s s
a s
5 324 5 3 2 4 / 2 9 98 8 = 0 1776 k g
3 44
C 0 0 0 03 k g
0 3 08 / 2 9 98 8
-
2
0 30 8
=

28
C O = 0 0 1 1/ m n A 1 L 0 4 16 / 2 9 9 8 8 = 0 0 13 9 k g
U r u
3 32
0 2
- 0 0 1 3 // m n o n n 2 3 94 / 2 9 9 8 8 = 0 798 3 k g

2 - u D ? m
2 9 988 T o ta l = 1 uUUU 4 8
T o ta E =

0 0 1 0 8 k g C O to C
0 2 )
d to c o n v e rt
fo (in flu e g as re q u ir e
M a ss o 2 0 00 60 k g
0 0 0 7 9 ]k g
-
-

[0 0139
0 13 9 0 0 103 (16 / 2 8 )] k F
- [0
Scanned by CamScanner
10 8
EN G
N EER
N G C HEM I
s
M a ss o f C /k g o f flu M f [C O
e gas - ass o x (1 2 / 4 4 ) + C O (1 2 / 2 8 )]
0 17 7 6 12 / 4 4 k g 0 0 10 3 0 0044 k g
(1 2 / 2 8 ) k g 0 048 4 0 0440 k g
-
- -

M ass o f flu e g a s fc r m e d by bu rn in g 1 k g p e tr o l

Ex c e ss 0 2/ k g o f p e tr o l b u r n t

-
(M ass o fe x ce ss 0 2 / k g f
u e g a s ) (M ass o f flu e ga s/kg o f p e tr o l b u rn t)

= 0 006 19 09 k g - 0 1 15 4 k g
E x c e ss a ir p e r k g o f p e tr o l b u rn t = 0 115 4 (1 0 0 / 2 3 ) k g - 0 498 k g
H l a ir
e n ce ,
a c tu a su p p lie d p e r k g o f p e tr o l b u rn t
- M a ss o f a ir (fo r co m b u s tio n + e x cess in flu e gas)
-
(1 5 3 0 4 + 0 4 9 8 )k g - 15 802 k g
H C V = 1 / 10 0 [8 ,
080 84 + 3 4 5 00 1 6 ] k c a l/ k g - 1 2 ,3 0 7 k ca l/ k g
,

[N o te S in ce th e fu e ldo es n o t co n t a in h yd ro ge n ,
so its H C V . N C V ]
am p e 2 6 T h e p e r c e Y t ta g e c o m o s it io n o f a s a m
Ex p p le o f a n th r a c ite c o a t is C = 9 0 , H = 3 5 , 0 3 0 N .
=
,

S = 0 5d tite r e n ta in d e r b e in g (s Jt (b y tu e ig h t) E s tim a te : (i) th e m in in n n n w e ig h t o f a ir r e q u r e d fo r th e c o n t b u s


a n

is f[e ; (ii) th e c o n p o s iio n o f d r y p r o c t tc ts o f c o m b u s tio ? b y u o h tm e if 5 0 % e x c e s s a ir is s ttp p lie d


o f 1 k g o f tJ ,

(R G T , Ju n e
S o lu t io n 1 kg o fco a lc o n ta in s : C = 900 g H = 35 9 0 - 30 g N = 10 g s = 5 g an d a s h (b y d iffe re n

- 20 g

C o m b t ts t io t r e a c t io n W t o fO z reg
d (g ) W t o fdry p r o d u c t (g )
C + 0 2
> C 0 2
900 (3 2 / 1 2 ) = 2 ,4 0 0 C0 2
- 900 (4 4 / 1 2 ) = 3 30 0
,

2 H + 0 5 0 H 0 35 (1 6 / 2 ) 2 8 0 =
2 2

(i) M in im u m w t o f 0 2 re q u ir e d fo r 1 kg co a l

-
[9 0 0 (3 2 / 1 2 ) + 3 5 (1 6 / 2 ) + 5 (6 4 / 3 2 ) 3 0 ] g (1 0 0 / 2 3 )
-
[2 ,
400 + 280 + 10 3 0 ]g (1 0 0 / 2 3 ) 1 1 5 6 5 g
=
,
- 11 565 k g

C a lc u
a tio n o u t o d r y p r o d ttc ts o fc o m b t ts tio n w ith 5 0 % e x c e s s a ir

C 0 2
- 900 (4 4 / 1 2 ) g - 3 30 0 g
,

50 2 - 5 (6 4 / 3 2 ) g - 10 g

N - 1 0 g (o f fu e l) + 1 1 5 6 5 (1 5 0 / 1 0 0 ) (7 7 / 1 0 0 ) g (o f a ir ) 10 g = + 1 3 ,3 57 g - 1 3 , 3 67 g
2 ,

0 2
- 1 1,5 65 g (5 0 / 1 0 0 ) 5 7 8 3 g =
,

a tio n
C a lc t u o lu m e tr ic c o m p o s itio n o fd r y p r o d c ts o fc o m b l ts tio ?

W t o f dn lp ro du c t \ M o l M a ss R e
a t ir t e u o h m e o fo d u c t
C 0 - 3,3 0 0 9 44 3 ,3 0 0 / 4 4 = 75 0 0 0
2

50 - 10 9 64 10 / 64 = 00 15 6
2

N - 13 , 3 6 7 9 28 13, 367/ 2 8 = 477 393


2

0 - 5,783 9 32 5 7 8 3/ 32 = 180 7 19
2 ,

T o ta = 733 2 6 8

T5 0 00 10 0 0 156 10 0
0 U 2 = . 1U Z ZB % 5U 2 = = U U Z 1 To
733 2 68 733 268
4 77 39 3 10 0 18 0 7 1 9 10 0
11
2
- = 65 1U5% U 2 = = z * B a o
73 3 2 6 8 733 2 68
Scanned by CamScanner
F U E L S A N D C O M B U S T IO N

r r is es o r h a e ic e 10 9

2 C lc l la te th e gro ss an d n e t c a lo r ifi
C 80% H 7% c v a lu e f
=
,
. 0 . 3% S 3 5%
o a sam
p
e o f co a l h a v in g fo llo in g
,
,
.
N . 2 1% d
w co m p o s itio n
a sh
,
, an . 4 4%
(P T D e e 28 )
,

}Liquid fu e l w e ig h in
g o 98 g an d co n ta in in
g 9 o 1% c 8% H ha v th e fo
lo in g
, e w re s u lte in b o m b
A m o u n t o fw a te r ta ke in
n c a lo r im e te r = 1,4 5o g
W a te r e q u iv a le n t o f c a lo r im e te r = 450 g
R is e n te m pe r a tu r e o fw a te r = 11 8
L
IT f l1a t+ eo n1 t+ hh e a t o f

s te a m is 5 8 7 ca l/ g , c a lc u
a te g r o ss a n d n e t c a lo r ific v a lu e o f fu e l (D e l
i, M ay 99)

4 0 945 g f fu l
p le te c o m b u s tio n in e x c e s s o f o x
o e co m o n

c a lo r im e te r fr o 1 3 2 5 to 1 9 2 C T h e
m
y g e n in c r e a s e d th e te m p e r a tu r e o f w a te r in a
m a s s o f w a te r in c a l
o r im e te r w a s fo u n d to b e 1 4 5 8
th e g r o ss c a lo r ific v a lu e o f th e fu e l if th , g C a lc u la te
e w a te r e u iv a le n t o f
,
q c a lo r im e te r is 1 4 4 (V T , A p r il 2K )
&
lA n s 1 0 , 0 87 ca l/ g ]
5 A sa m p le o fc o a lh a s th e fo llo in g a n a ly s is : C - 8 3 %
w
,
S - 1 5% N - 0 6% H - 7 5% an d 0 - 8 4% F in d
, ,
th e g r o s s lo r ific u s in g D u lo n
g F o r m u la
ca v a e u
(M K A p r il 0 1) ,

lA n e 8 885 k c a
, /k g]
6 C a lc u la te th e d t c a lo r ific v a lu e f l
g ro ss a n n e o co a sam p le h a v in g th e fo llo w in g co m p o s itio n
C = 80% ,
H = 7% ,
O = 3% ,
S - 3 5% ,
N = 2 1% an d a sh = 4 4% (A n d h r a tly 9 7)
,

lA n s G CV = 8 , 8 2 8 k c a l/ k g N V C = 8 , 4 5 8 k c a 1/k g ]
7 T h e te m p e r a tu r e f 9 5 0 0 g o f w a te r in c r e a s e d fr o m 2 5 5 C to 2 8 5 C o n burning 0 7 5 g o f a
o

so lid fu e l
in a bo m b c a lo r im e te r W a te r e q u iv a le n t o f c a lo r im e te r a n d la te n t h e a t o f s te a m a re 400 0 g an d 5 87 0
ca l/ g re sp e c tiv e ly If th e fu e l c o n ta in s 0 6 5 % o f h y d r o g e n , c a lc u la te its n e t c a lo r ific v a lu e

(M an g a lo r e A , g 9 6)
u lA n s 5 366,
cal /g ]
by lu H 20% ; CH 4 6% CO 22% C0 4% )
fo llo p o s itio
-
s ha s th e w in g co m n v o m e : 2
- - =
2
3
is d F in d th e ig h t f a ir tu lly p p lie d p e r m o f th is
e x c e s s a ir o a c a su
4% a n d N - 44 % 20% u se w e
2
(B o m ba y N o 9 6 ) lA n s 2 , 14 3 g ]
t o f ir 28 97 ,

gas M a -
o w

t a in in g 9 2 % C 5% H 3 % a s h W h e n th is c o a l w a s te s te d in th e la b o r a to ry fo r its
H A sa m p le o fco a lco n
\
e te r , th e fo llo w in g
d a ta w e r e o b ta in e d
lu in th e b o b c a lo r im
c a lo i fic v a e m
- 0 95 g
W e ig h t o fco a lb u rn t
- 700 g
W e ig h t o fw a te r ta k e n
d c a lo r im e te r - 2,000 g
a le n t fbo m b an
W a te r e q u iv o

R is e in te m p e r a t u re

C o o lin g c o rre c tio n

Fu se w ir e c o r re c tio n
. 60 0 ca l
A c id c o r re c tio n
97 D e tli, tu n e 9 8 )
U o d w u tu n e
/g L C V
6 7 7 0 6 c a 1/ g ]
lg ) 703 1 6
=

o f s te a m a s 5 80 ca
lA n s G CV =
ca

%
' "
a ir 2 1) re q u '
f o x y g e n in
-

lu % o
la te th e v lu m e o f a ir (v o m e
1u c a lc u o

o n e litr e o f C O

Scanned by CamScanner
e n @ n e e r in g

l .
W J
L n lc u ln tt th l +
m l m m \ m w c l* h t n n {r m q Liw c l ro r c o

C W )K , , I I 3 5
m p l te cu m b u t+ tio n o f 1 kg n f fu e C
h * 3 0% S 0 s ryn , 1 l2 , 1 0 'H J, N - 0 5% a n d n eh - re gt
L1 n t
ai
,
( o d lp F
, M *

12 C n
cu ln tt th t v o lu 3

m t o f n lr r e q u lr e c l lo c tn n p le tc co m b Lre ti n o f 1 m a f gaseo u s fu e h
v
Co m
p itin n C 0
u s 46% C I I 10 1X 1 12 , 4 0 21, C 2 H 2 0 ). , N '
2
- 10T n n d re m in in g b e i
l
,
,
,
, 2 a
n g c

IB o n bq
y N ,

lA n s 34
13 A n 8 th e fo l? w in g ] 4 'yo
co m p o slilio n by v o lu m e : H 2
- 3 2 C I l4 - N 2
- 40% 0 2 - 14 % If 2 5 %
i i
n r s u s e c l fin c l th c 3
w iR h t o f a ir a c tu a
ly su p p lie d p e r m o f th is g a s (A n a M
,
, ay % ht
IA tu

P o c lu cc r g n s h a s th c fo l]o w jn R c o m p L s itio n b y v o lu m e : C O - 30% H 2 - 12 % ; CO z


C t4 4 ' 2 )n'
n n c N 2 , 5 2 X , W h a t w ill b e th e c o m p o s itio
{
n o f d r y flu e g a s , if 5 0 % e x c e s s a ir w a
s tls e
3
bu rn in g 1o o m o f th t g a s ? (N a g p u r 97 S
,

lA n s C0 2
- 14 1 X,
N 2
- 79 8 0
R a se o u s u e l h a s th c fo llo w in g co m p o s itio n by v o lu m e H 2
- 25% ,
m e th a n e - 3 0 X} '
e th a n

; e th e n L 4 5 'X ; b u te n e 2 5% c a rb o n m o n o x id e 6 0 'X , C0 8% 0 2% d N
- ,, -
2
-
2
- an
2 12 %
C a lc u la te th e a iT fu e l r a tio a n d v o lu m e tr ic a n a ly s is f c lr y p r o d u c ts o fco bu s tio u s in
g 4 0% e
o m n
a i
LR a ja s th a n 95 S
,

lA n s (i) 9 3 3 3 :1 , (ii) C 0 2
- 9 49% N 2
- 86 7 1 0 2
A ga seo u s fu e lco n ta in in g ; H = 10 % C H 30% C 2H 15 % ; C 4H d C 2H 20% by
1o a n
-
2 l
-
4 2 6
-
vo
bu t in 10 % f th e o tic a l a ir b y m a s s r e ir e d fo p le te
w n s rn e x ce ss o bu
, re
q u r co m co m s tio n F in d o u
an a ly s is f c lr y p r o d u c ts o fco bu s tio n
o m (A n r a u a ti, 9 8 S
lA n s C 0 2
- 4 0 1 6 'X , N 2 - 5 8 4 3 '% 0 2
sa m p le o f co a l w a s fo u n e d to co n ta in th e fo ik w in g co n s titu e n ts C - 8 1% 0 - 8% ; S
H 5 1X , N 1% as h 4% C a lc u la te th e in im o u n to f a ir ir e d fo th e
= =
,
= , m u m a m re q u r co m l
p e e co m bu
t
f 1 kg fc o l A ls o c a lc u
la te th e p e by
o o a r c e n ta ge co m p o s itio n w e ig h t o f th e d r y p r o d u c ts a f c o m b
O x y g e n in a ir is 2 3 % b y w e ig h t
(R a u is ia n
lA n s (i) A ir - 11 086 kg (ii) C 0 2
- 27 57% ,
50 2
- 0 18 % ,
N 2
- T4 088
18 A p le o f c o a l w
sa m a s fo u n d to co n ta in th e fo llo w in g : C = 80% H = 5% ;0 - 1% N = 2% ,
re m a
b e in g a s h \
E ) C a lc u la te th e a m o u n t o f m in im u m a ir re q u ir e d fo r co m p le te co m bu s tio n o f 1 k g o f c o a l s a m ple ,

(i) If 4 5 e x c e s s a ir is su p p lie d ,
e s tim a te th e p e rc e n ta ge c o m p o s itio n o f th e d r y p r o d u c ts o f c o m b t
tio n
(R a ja s th a n . 1
lA n s (i) A ir - 10 9 7 k g (ii) C 0 2
- 17 9 5 % N 2
- T5 10 % ;0 2
- 5 9510
19 A n a ly s is o f c o a l u se d in a b o ile r is : C 82 % H 4 2% O 4 8% h d
t W ne th is c o a l w a s u se
= = _
,
a s - re s n
in a b o ile r , th e a n a ly s is o f flu e g a s w a s : C0 10 % CO 1 5% 0 D e te r m in
2
- -
2
- 8 0% ,
N 2
- 80 5 %
() th e a m o u n t o f e x c e s s a ir
p e r k g o f c o a l b u r n t (ii) to ta l m f a ir f c o a lb u m
, a ss o su p p lie d p e r k g o
p e r c e i r ta fex ir p p lie d fo r c o m b u s tio n
g (A m a u a ti,
e o ce ss a su a lL

lA n s (i) 5 970 k g (ii) 1 6 731 kg (ii) 55 5


20 A sa m p le o f th e G dw
l o f Jh a r ia w a s a n a l s e d a s fo llo w s : E
o n
y x a c tly 2 5 o 0 g w a s w e ig
an a co a hed
O a s ilic a r h e a tin
cru c ib le A fte
g fo r 1 h o u r a t 1 1 0 C th e r e s id u e w e ig h e d 2 4 1 5 g T h e c r u c ib le w a s t

,

c o v e r d w ith a v e n te d lid a n d s tr o
n g ly h e a te d fo r e x a c tl 7 m in u t
e s a t 9 5 0 2 0 C T h e r e s id u e
w e ig
y
1 5 2 8 g T h e c r u c ib le w a s th e n h e a te d w ith
o u t th e c o v e r u n til a c o n s ta n t
w e ig h t w a s o b ta in e
d T h e l
r e s id u e w a s fo u n d to w e i h t o 24 5
g g (i) c a lc u la te th e p e r c e n ta e r e s lts f th e b o v e a n a ly s is (hj
,

Toll
ty p e ) f a n a ly s is d o e s th e a b o v e d e s i i
c r p tio n b e lo n
g ? w h y is th e a n a ly s is s o n a m e d ? (]a ba lp rfq
lA n s M O is tu r e - 3 4 % ; v o la tile m a tte r 3 5 4 8 % a s h = 9 8 0 % ; fix e d C = 5 1 322 -

Scanned by CamScanner
F U E L S A N D C O M B U S T IO N


T7 ( % i ll = S 2W \ : 0
, J 12 8 % \ : N ) 2 7o " ;S ,
= 1 2 9. . Th e
a in n
r rr
W n t\ g be n g a sh C a lc u
P uw \
o T n p o s jtio n by a te th e m in im tm
w e ig h t o f d ry
p r o d u c te If 5 0 ')lJ e

.
, x c e s e a lr 18
su p p lie d (A lg a r h S e p l 9 6)
o f t\Q 1n W K e lc l
,

j a l\ llz e i L an d N
H la g a s th u
s e v o a b s o rb e d in 5 0 0 m L o f0 1 N

X " X , X X'B

. an tita ti' "
,
l '"ysis g a v e o 1755 g o f B a s o
l 4 c a
c tla te th e
(K lt 9 7) [A n 8 N . 3 9 2 6 % S
,

7%
S o r t n s t u e r Q p es tio n s

1 D e fin e a c h e m ic a l fu e l
A n s A co m b t s tib le s u b s ta
n c e c o n ta in in
g c a rb o n th e m a in
Iw r a te s la r g e am n t o
o t f h e a t,
as c o n s titu e n w h ic h o n p ro p e r
burning
w h ic h can be u sed e co n o m ic a lly fo r do m es tic as w e ll in d u s tr ia l p u r p o s e s
2 W h a t is L\ e a n
t b y c a lo r ific
v a lu e o f a fu e l ?
AIt is th e to ta l u a n tit o h
(D ib m g a r l In n e 9 4 Jw n g a lo r e A l\ ts t 9 7 )
,
n s
q y f e a t lib e r a te d w h e n a u n it m ass (o r v o lu m e )o f th e fu e l is bur nt c o m p
in p r e s e n c e o f s u ffic ie n t u a n tit e te ly
q y o f a ir / o x y g e n
3 Ditinguish b e tw e e n
g r o s s a n d n e t c a lo r ifi c v a lu e o f a fu e l (R a u is fa n flce r Iu fy 9 4 ) ,
A n s G r o s s c a lo r qic a lu e is th e to ta l q u a n tity o f h e a t lib e r a te d , w h e n o n e u n it o f th e fu e l h a s b e e n b u m t
co m p le te ly a n d th e p r o d u c ts o f c o m b u s tio n h a v e b e e n c o o le d to r n o m te m p e r a tt r e o n th e o th e r h a n d n et
c a lo r fic u a lte is th e n
.
e t h e a t e v o lv e d w h e n a n e u n it o f th e fu e l is b tm t c o m le te l a n d th e h o t r o d u c ts ll p y p a o w e d
to esca pe as su c h
4 W hat a re th e d iffe r e n t v a r ie tie s o f c o a l fo rm e d in s id e th e e a r th ? (D ib r tg a r lt in e 9 4 ) ,

A n s Pe a t, lig n ite ,
b itu m in o u s co a la n d a n th r a c ite

5 W h a t is m e a n t b y ig n itio n te m p e r a ttr e ? (M K ,
N ou 9 7)

A T he
n s o zu e s t te m p e r a tu r e a t w h ic h th e fu e l m u st b e p r e h e a te d so th a t it s ta r ts burning s m o o th ly

6 W h y s h o u ld a n id e a l fu e l h a v e m o d e r a te ig n itio n te m p e ra h r e ?

fir e h a z a r d s an d in v o lv e s d a n g e r in fu e l s to r a g e a n d tr a n s p o r t
A n s L o to ig n itio n te m p e r a tu re c a n c a u se
d iffic u lty in s ta r tin g ig n itio n o f fu e l H e n c e , a n id e a l fu e l s h o u ld h a v e
;w h ile lrig h ig n itio n te m p e r a tu re c a u se s

o d e r a te i n itio n te m
m
g p e r a tt r e
l d th r a c ite in d e c r e a s in g o ld e r f th e ir c a lo r ific
d , p e a t lig n ite , b ittm in o u s co a an a n o
7 A rra n ge w o o ,

hv iclt1 UP es
d
b it u in o u s co a l < lig n ite < peat< w o o
A n s A n th ra c ite < m
l d an th r a c ite in in c r e a s in g o rde r o f th e ir m o is h r e
i o u s co a an
8 A o o d p e a t, lig n ite , b itu m n
rra n ge w ,

co n te n ts
o o d
b itu in o u s co a l < lig n ite < p e a t < w
A A th ra c ite < m
lific a tio fw d N it
h fir s t s ta g e in th e
n s n co a n o o o am e
is re ga rd e d a s t e
9 A je lly lik e su b s ta n ce

A n s P e a t

i th e th e o r e tic a l a m t
p le te ly bur nt n
o u n
h e n th e co a l is co m
a che d, w
A n s The m a x in m te t?p e a trr e r e
a ir a lu e
im a te c a lo r ific v
k in g co a l G iv e its a p p ro x
11 1 N a m e ig
th e ze s t ra n

s e le c tin g co a l fo r d iffe r e n t u ses


tio n w h ile
c o n s id e r c a o r ific
a
fa c to r s ta k e n in a sh te n t, a n d (iu ) M g h
12 M en tio n tr e e co n te n t, (iii) lo w c o n
m o is tt r e
c a lo r ific v a

u e , (ii) lo w
A n s (i) H ig h
in te n s ity
Scanned by CamScanner
112 E N Q IN E E R
N G C H M
81

1 3 W h a t is th e m t7 itp t
p o sc o f p r o x im a te a n a ly s is o f c {m ?
i / lil/i!/ fco n
A It p r o g n r c lin g th e p lT r l c n
o
n s v id e s v a lu a b le in fo rm a tio n re

14 N a m e th e v a r ie ty o fco al ,
u se d in m e ta llu r g y

A n s A n th a c ite
1 5 G iv e th r e e e x a m p le s o f a r tific ia l fu e l
A n s C o ke , c ha rc o a l d ie s e l o il, a n d o il g a s
,

16 W h a t is th e d iffe r e n ce b e tw een ca k in g c o a ls n n c l c o k in g c o a ls ? (R tT u is m n k e r lu n e !
,

A s C tk i g c o tT ls a r e th o s e w h ic h o n h e a tin g in th e n b s c n e c o f n lr
b e c o m e s s o ft p la s tic a n e l fu , se ta gt
k ) la r g e co h e e n t m a sse s w h ile c o k ittg c m /s a r e th o s e w h i c h o n h c i tin g y ic lc l r e s ic lu e , w h ic h is p o ro u s , h
s tr o n g a n d u s a b le fo m e ta llu r g ic a l p u r p o ses

1 7 W h a t is th e im p o r ta n ce o f c le te r m in in g j t d c n r b o lin c o n l?
A n s H ig h e r th e p e r c e n ta g e o f fix e d c a r b o n , h ig h e r is th e c n lo t ific v a lu e a n d b e tte r th e q u a lity o f c (
M o re o v e r, th e p e r c e n ta g e o f fix e d c a r b o n h e lp s in d e s ig n in g th e fu n a c e a n d th e s h a p e o f th e fir e b o x

18 W h a t a re th e c h a r a c te r is tic s o f a g o o cl q u a lity co a l?
A n s A o o d qu a lity co a lp o ss e s s e s : (i) lo w m o is tL u e , (ii) lo w v o la tile m a tte r , (iii) lo w as h ,
an d (iu )h i
l
fix e d c a rb o n co n te n t

1 9 W h y is k e p r e fe r r e d to c o a l in
co m llu r g ic a l p r o c e s s e s ?
e ta

A n s C o ke p o sse sse s (i) h ig h e r s tr e n g th , (ii) h ig h e r p o r o s ity , (iii) le s s e r su lp h u r co n te n t, (iu ) s h o r t fl m


bu Ln in g c h a r a c te r is tic s S o it is p r e fe r r e d to co a l fo r m e ta llu r g ic a l p u r p o s e s
20 W a t is m ean t b y th e te r m c r a c k in g ?
A T he deco p o s itio f h ig h e r c h a in h y d ro c a rb o n le c u le s in to s im p le , lo b o ilin g h y d
n s m n o m o w r o c a rb o
lo w er m o le c u la r n ia s s e s

21 W h a t is s tr a ig Jtt ru n g a s o lin e ?
A n s T h e g a s o lin e o b ta in e d d ir e c tly fr o m th e fr a c t io n a tio n o f c ru d e o il
22 W h a t \s syn th e tic p e tr o l ?

P e tr o l s y n th e s is e d e ith e r b y p o l m e r iz a tio n o f lo
A n s le c u la r le fin
y w m o m a ss o s a n d a lk a n es o r fr c
fin e ly p o w d e r e d c o a l a n d h e a v y o il is c a lle d s n tlze tic e tr o l
y p
2 3 W h a t is r e fo r m in g ?

A p r o c e s s o f b r in g in g a b o u t s tn tc tu r a l n o d zp c a tio n s in th e c o m p o n e n t o f s tr a i h t r u
n s A
g n g a s o li
w ith th e o b je c t
o f im p r o v in g its a n tik n o c k c h a r a c te r is tic s

2 4 W n a t is m e a n t b y c o n tp r e s s io n r a tio o f a n I C e n in e ?
g
A n s T h e r a tio o f th e g a s e o u s v o lu m e in th e c i d r a t th e e n d o f th e s u c tio n
y n e
s tr o k e to th e v o lu m e
th e e n d o f c o m p r e s s io n s tr o k e o f th e p is to n
2 5 W h a t is m ea n t b y fm o c k tTtg ?

A n s Prem a tu re in s ta n ta n e o u s ig n itio n o f fu e l a ir ix tu in IC
m re an en g in e le a d in g to r o d u tio n
,
p c
an ex p lo s iv e V io le n ce ,
is k n o w n a s kn o c kin g
26 A rra n ge n o c ta n c e , n a p h th a le n e ,
is o o c ta n ce in in c r e a s in
g o rde r o f th e ir k n o c k in g te n d e n c
y
A n s N a p h th a le n e < is o o c ta n e < n o c ta n e

27 W h t is t b y o c ta n e n u m b e r o f a
a m e a n
g a s o lin e ?
(B h a r a tlid a s a n N ou 9
,
A T h e p e r c e n ta g e o f i o o c ta n
n s e in ix tu f is o o c ta n
a m re o e a n d n h e p ta n e w h ic h m a tc h e s th e g a s o l
d te s t in k n o c k in
,
u n e r
g c h a r a c te r is tic s
28 W h a t is c e ta n e u a lu e o f a d ie s e l fu e l?
A n s T h e p e r c e n ta e o f h e x a d e c a n e in a m i t
g x u re o f h e x a d e c a n d 2 th y l h
p h th a le n e, w
e a n m e n a
po ss e sse s th e s a m e ig n itio n c h a r a c te r is tic s a s th
e d ie s e l fu e l in u e s tio n q
29 A r ra n ge L P G w a te r g a s p ro du ce r g as an d b io g a s in in c r e a s in o rde r o f th e ir c a lo r ific v a lu e s
, ,
g
A n s P ro d u ce r te b io g a s
g as < w a r ga s < < LPG

Scanned by CamScanner
S AN D C O M B U S T IO N
FU E L

n hex adeca /lg 1 a


h e p ta n n e
e o c ta

, , n e \n d is o o c tn e e l o c ta n e
r
H ig h e s t n e ba p n n
n m
d /tlg lu w t
A n s o e a r
e m be r : c 1a t
tJ Is o o c ta n o m m ib e r
H ig le s t c e ta n e n
e p u t o f
tm be r n h ex a d e ca
n e
31 W h a t \s p o tu e r a lc o h o l ?
A s w h e n e th y l a lc o h o l is
u se d ae a fu e l (a lo
o
a lc o t n g w ith p e tr o l) fo r i
'tu e T
p n te r n a l c o m b
w tio n e n iA e it ie c a
32 C o m p a re th e o c ta n e r g , le d
a tin
g o f a lc o h o w ith
A O ta n e r a tin th a t o f a
n s c
g o f a lc o h o l is a b o g s o lin e
u t 90
33 M en tio n t
)o a d v a n t
a ges o f u i
s n
g a lc o h o l g a s o lin
e b le n d s in in te n l
a c o m b u s tio n en g in e

34 M e n tio n to o d is a d v a n t
age o f u s in
g a lc o h o l g a s o lin e b le n d s in I c e
A n s B le n d : (i) lo w e rs th e c a lo r if c v l
n g in e
a u e o f p e tr o l (ii m
, ) a y c a u s e c o r r o s io n , s in c e a lc o h o l is e a s ily
35 W h a t is l u e t a s ?
g
A n s W e n n a ttr a l g a s o c c u r s a lo n
g w ith p e h o le u m in il w
o e lls its is ca lle d tu e t g a s
36 W h t is s zu e e te n in ,
a
g o f p e tr o l ?
(B
a r a th id a s a n N ,
ou 9 7)
A n s R e fin in g o f p e tr o l (o r a s o lin e b
g ) y tr e a tin g it w ith lk a lin e s o lu tio n f s o d iu p lu b ite ith
an a o m m w
co n tr o lle d a d d itio n o f S . is c a le d s u te e te n in o f e tr o l B d i
g p y o ng so h a r m fu l s u
phu po ds d
as le a d su lp h id e
, r co m u n a re re
r v e

+ S
2 R SH + N a pb0 2 P b (S R )2 + Pbs + R SSR
2 N a O H D is u lp h id e (o il s o lu b le )

37 G aso lin e co n ta in in g te tr a e th y l le a d is u se d in in te r n a l c o m b u s tio n en g in es G iv e re a so n


'

(M a n g a lo r e A tg 9 7 ) ,

A n s D u e to o f s o m e c o n s titu e n ts in g a s o lin e , its u s e in


th e in h e re n t p re se n ce internal c o m b u s tio n

e n g in e c a u s e s k n o c k in g th e r e b y r e s u lt in g n lo s s o f e ffic ie n c y In o r d e r to im p r o v e e ffic ie n c y o f p e tr o l u s e d
i,

e th y l le a d T h is s o c a lle d le a d e d
in in te r n a l c o m b u s tio n e n g in e , its o c ta n e n u m b e r is r a is e d b y a d d n g e r a
i t t

d a n d im p r o v e d e ffic ie n c y a s
internal c o m b u s tio n fu e l H e n c e , le a d e d
g a s o lin e p o s s e s s e s le s s k n o c k in g te n e n y
c

b tio n e n g in e s
g a s o lin e is u s e d in internal c o m u s
(B h a r ct th id a s a n N o u 9 7 )
3 8 w n a t is m e a n t b y c a t c r a c k e r ?
,

f it b l ta ly s t
h e a v y o il fr a c tio n s o f p e tr o le u m in p r e s e n c e o s u a e c a
A n s C a t c r a c k e r is u s e d fo r c r a c k n g
i
lit a n d in h ig h y ie ld
T h is m e th o d p r o d u c e s g a s o lin e o f h ig h q u a y
? (iv a d r a s , A p r il 9 7 )
ro d u c e r g a s
3 9 H o w is w a te r g a s s u p e r io r t p
o
in w a te r g a s C O = 4 1 % a n d
ta g e o f c o m b u s tib le g a s e , g ,
s e
A n s (i) w a te r g a s c o n t a in s igt ' per
T
3 th a t f pro d u g a s (= bo u t
tig e r th a n
a
bo t 2 , 8 o o k c a l/ m ) is o ce r
t r ga s ( a u
(ii) c a lo r ific v a lu e o f w a
=

? (K e r a la A 9 6)
h ig h e r th a n th a t o f n h e p ta n e ,
tg

f 2 , 3 d im e th y lp e n ta n e ,

4 o w h y is o c ta n e n u m
ber o

A n s S tr u c tu r e o f
C H CH a
3
th y p e n ta n e

12H
2 , 3 d im
c
e
CH
H CH CH 2 3
C H 3 1 Il
ttr e p a ra f
fin ) h e p ta n e
(B r a n c h e d s tr u
c n

c H 3 c H J cH 2
cH 2H2 CH2Ha r

in a r a ffin )
(s tr a ig h t c h a p

Scanned by CamScanner
Scanned by CamScanner
A N D C O M B U ST
O N
FU E LS

47 W h y is g a s o lin e c o n t
a in in
g te tr a e th 11 5
A s p le a s e e fe r to y l le a d d in
n Q 46 n bo v e u se
n te r n n l
co m b tt # tk )n en g lh e s 7 (K u m /n ,
u$ db )
c l /
'
A n s o a
gas c o n ta in
'

s lliy re r
+ H CO C 2H 2 + C H ,


2 + + p e r c e n ta g e
(C + 2 4 ) s o its . c a lo r ific (a b o u t 9 0 % ) o r
v a lu e is u ite i j
q z g , (itb
{w t 4 9 o
00 ]
kc n
/m a
o
T b u s tib e
t 1,3 0 0 k c a l/ m 3
)
, :
) O
/o n ) (a b o u
a u c i8

A n s D u r in g ca ta ly s tic cra c k in g r o
tiu it / C
p ce ss th e ly s t in u s e
c a ta
ti
c r?t,7 /v s c iT c o n se
qu e n tly , ta l s t is
,
ca
y re g e ts c o lle tl u ilc tr bo , th e r e b it to s ils
ge n e l a te d p e r io d ic a ll y
y b y b u r n in g th e c a r b o n d e o s ite d o n it
p
c lir e c tly ?

A n s (i) 1 kg o f d r ie d ttle d
g (4 2 5 k g o f fr e s h c a ttle d
ca u n
u n g ) o n c o n v e r s io n in to
kc a l o f h e a t ; w h e r e a s th e g a s c a n s u p p ly 1 8 8
sam d ir e c t b u r n in
e o n
g lib e r a le s o n ly 2 3 4 k c a l o f e ffe c tiv e h e a t ii G o b
s s e s s e s a ll a d v a n ta g e s o f g a s e o u s fu e () a r ga s
p s (iii) G o b a r
g a s d o e s n o t c o n ta in p o is o n o u s c o ; w h e r a s d r ie d o b a r
o n l i e c t b u rn in g e v o lv es p o llu tin g C O g a s (iu ) G o b a r a s g
g p r o d u c tio n y ie ld s s im u lta n e o u s ly v a lu a b le g o o d
q u lity lla ll r !
t

X . '" d ' " l fo r c a rs n o tev a po r a te to o e a s il ?


y
A n. s Iw o u ld b e tll?g e I o lts o a h o t d t y M o r e o v e r if th e e tr o l
p v a p o r is e s in th e fu e l lin
, e s a b u b b le o f
v a po u r w ( u ld p re v e n t th e p e t r o l fr o m flo w in g p r l
,

e r y
52 Is cittalytic r e fo rm in g a n e x o th e r m ic o r e n d o th e r m ic r o c e s s ?
p
A n s E d o e r m ic
t s in ceth e s tr o n g C H b a n d s r e u ir e s u ffic ie n t a m ts o f e n to r e a k th e m T h is
,
q o u n e rgy
e n e rgy is n o t r e tr ie v e d by m a k in g th e b o n d s in d o u b le b o n c is c r e a te d d u
, r in g r e fo r m in g
53 h o w ig h t t p r c) d ts o f th e k in g b e s e p a r a te d ?
m
e l tc c ra c

stillation
'
A n s B y fr a c tio n a

54 W hy c lo e s c o a l e u o lu e h e a t o n bu rn in g ?
m d u c e d b y m a k in g th e b o n d s in th e pmducts o f
g c o m b u s tio n o f c o a l m o r e e n e r g y s p
A n s D u r in
i ,

r e a c tio n th a n is n e e d e d to b e a k th e b o n
d s in c o a l a n d o x y g e n m o le c u le s
f d ?
5 5 W h a t a r e fo s s il fu e ls a n d h a w a r e th e y o r m e
l d n a tu r a l \ s T h e y a r e fo r m e e l fr o m
d e a d p la n ts a n d
A n s T h e jils s i jlte ls in c u d e c o a l p e tr o e u m
a n
,

e c te d to h e a t a n
d h ig h p r e s s u r e s
a n i T a ls w h o s e r e m a in s a r e s u b j
,
d e r c o n d itiq n s o f c o n s ta n t p r e s s u r e o r
o r im e te r d o e s
th e r e a c tio n ta k e p la c e u n
5 6 In a b o m b c a ,

c o n s ta n t v o lu m e ?
A n s C o n s ta n t v o lu m e
fu e
fe w u a n ta g e s o f d ie s e l o v er p e tr o l a s a
57 M e n tio n a a d p ro d u ce o n ly a bo u to n e te n th o f
ffic ie n t g iv e b e tte r fu e l e c o n o m y a n

len g in e s a r e m o re e ,
A n s D ie se
in d iffe r e n t fr a c tio ns f
ber o f c a rb o n a to m s
ith in c r e a s in g n u m
58 w hy do e s v o la tility tte c r e a s e w

le c a ss o fh yd ro c a rb o n s
p e tr o le u m ? r e a s e w it
h de cr g e a s in m o ar m

f rce s o f a ttr a c tio n d e c fr a c tim ?


A T h e in te m o le c u la r o a se s o r gas
o lin e s
n d in th e g
n s
o u n d s fo u
59 w h y a re n o a ro m a tic co m p a t th e s e t
e m p e r a tu r e
o la tile t
d is til w e r
A s T h e y a t s u ffic ie n t y v
n e m
e tr c t a ir
mix tu r e
d is g r e a te r th a n th e p
,

T h v o lu m e p ro d u ce
n d w a
te r
A n s It p r o d u ce s c o 2 w a

i ?
h y d r o c y c lis a t o
n
fr o c le
tio n d iffe r m en rto g iv e a
e f z a l l
) e c L a r
e a rra n ge m
61 H do e s d e h yd ro is o m fo 1o w in g b y a m o le c u la r
d e h y d r a tio
o w n a m
,

in
yF s
iz lT tio n
i
v o
A n s D ly d r o s o n e r
a c y c lic
h a in ompdund to
re e r r a n n t h ic h c o n v e r ts
a n o pe n c
1
ge m w

Scanned by CamScanner
116

harm a ce u tic a ls , a g r o c h e m ic a ls p o ly m
b a s ic b u ild in g b lo c k s fo p r o d u c in g p
,
r
A n e T h e y s eu v e a s
y t tu ffs i
ntseptt e te
h e y in c lu d e lig h t h y d r o c a r
bo ns (e th e n e t
il n a tu r a l g a s T
,

A T h o s e d e r iv e l fr o m th e c r u d e o o r
n s
c k in g
d p f c tio n a l d is tillis a tio n o r c a ta ly tic c r a
r e n e ) o b ta in e d b y r a
nn p
6 4 N a m e im p o r ta n t c o m p Lr u n d s o
b ta in e d fr o m e th e n e
n e e tc
A n s E th y le a lc o h o l a c e tic a c id , p o ly th e n e p
V C , P V A , e p o x y e th a n e , p o ly s te r e ,
th e n e
,

th i
u e n c e o f r e a c tio n s fo r o b ta in n g
p V C a n d p o ly s ty r e n e fr o m e
6 5 G iv ee e s q
E th e n Dicoroethane > V in y l c h lo r id e > PV C
A n s e
:E th e n e
'

> E th y l b e n zen e 4 S ty r e n e 4 P o ly s ty r e n e

f a fu l s a m p e
d H 2 0 p r o d u c e d d u r in g c o m b u s t o
i n o e
66 H o w ca n yo u an a y s e th e
m asse s o fC 0 2 a n
l k K O H ) W a te r be a b s o rb e d b
e ig h e d s a m p le o f a n a l l i ( i e
can
A n s c0 can be a b s o r b e d in a p re w 3
2
n p re w e ig h e d sa m p le o f a h y d r o u s C a c 12
67 W r ite th e e qu a tio n fo r d e h y d r o c y lis a tio n o f h e p ta n e

A n s C 7H 16
C H 3 + 3 H 2

'
lf s u s ta in in g p r o c e s s ?
"
6 8 W h y is th e o x id a tio n o f a fu e l a "
se

A n s O n c e th e r e a c tio n s ta r ts s u ffic ie n t e n e r g y is p r o d u c e d to k e e p it g o in g , u n til co m b u s tio n


,

co m p le te p r o v id e d s u p p ly o f o x y g e n is a d e q u a te
,

6 9 W h a t e n e r g y c o n v e r s io n ta k e s p la c e w h e n a ft e l is b u r n t ?

A n s C h e m c a e n e r g y is c o n v e r te d in to h e a t a n d lig h t
7 0 W h y is it n e c e ss a ry to re m o v e su lp h u r co m p o u n d s fr o m o il a n d n a tu r a l g a s ?

A n s S u lp h u r co m po tn ds e a s ily p o is o n th e c a ta ly s ts u se d in m an y in d u s tr ia l p ro ce sse s

Te st
I
To w '
U n e r s ta n d n B

(a ) W hat he ic a l fu e ls ? G iv p le te c la s s ific a tio f c h e m ic a l fu e ls w ith


1 a re c m e co m n o e x a m p le s
(V T ,
A t tg 9 9 ; T r ip u ra ,
2K ;PT ,
D ec 2K ; U P T , [m 0 11
(b ) W h a t a re d iffe r e n t ty p e s o f fu e ls ? W h a t a r e th e cha r a c te r is tic s o f a go o d fu e l?
(S V A tg 01 G G S IP ,
D ec 2 19
(c ) M tio n th e cr ite r ia fo r s e le c tin g g o d fu l
e n o e
(T r ip tr a ,
2 10
(D ib r g a r h , D ec 2 10
2 ()
a D is tin g u is h b e tw een gro s s nd n e t c a lo r i c v a lu e s o f fu e l
(M K A P r i0 1 M G O ct 98 ; P T D ec 2 K : U P T a n 0 1 ; K t M at 99
, , ,
, y ,

G G S IP , M a r c h Z K ; A n n a Ju l 2 K )
, y
(b ) W h a t is m ea n t by c a lo r ific v a lu es o f a fu e l ?

P T a n 01 ;V T A
, , u g 2K ,
M a rch 01 A , u g 01 ; R G T M ,
a y 01
(c ) D e s c r ib e ho w th e c a lo r ific v a lu e o fa so lid fu l is d e te r m in d
e e u s in g a bo m b c a lo r im e te

(V T A P r il 2 K M a r e ll 01 , A
g 01 : T rip \tr a ,
, , 01 ; SV A u
ttg 2
M K A f r it 0 1 ; P T D
,
'
, ec 2K K u u h e 2 K ; U P T M a 0 1 ; G G S IP , D e c
W h a t T e th e fu
,
,
y ,
e s u s e d fo r th e d e te r m i
n a tio n fw te r iv h
o a e q u a
e n to fbo m b c a lo r im e te r an d w

3 E x p la in p r o x im W G S I u ec
a te a n a ly s is o f co a l? H o w is IF c q r r ie d
,

o u t ? W ra t is s ig n ific a n ce ?
j
(S a m b a
p tr u Jy 61 ; R a j:/ M
, a y 91 S in d r i M , a y 01 ; T r ip lEr a ,
2 K ; R G T M a ,

1 tt '
I A
Y '"" M 99 D e
v T _ ' " l tu .
r
A D ib r g a r
a n n a .
N ou 2K
Scanned by CamScanner
.
EL S A N D C O M B U S T
O N

(b ) D iffe r e n tia te p r o x im a te d
an u
tim a te a n 117
(c ) D is c L s s th e im p o r ta n c e a ly s is o fco al
o f u ltim a te ly s is o f
an a
(d ) E x p la in th e d e te r m in a tio n o fn
co a l (K u M a y 9 9 ) ,
e t c a lo i
r fic v
a u e of
c o a lf

(b ) H o w is n itr o g e n d e te rm in d in
e a so lid fu e l ? K u M a y 9 9
, ; A n d
tr a Jm on
(C ) W h a t is th e s ig n ific a n , e
ce o fv o la tile
H is
m a tte r in
co al?
LT r ip tr a 2 K )
o w k in g o f c o a lra n
,

m a ke b a s
e d o n l (P T , D e c 9 9 )
u ti n a te a r a l
i (a ) W h a t a r e th e a d v a n ta e s o f
y s is ?
g iq u id e l
s o v e r
(D ib m g a r h D e c 2 K )
()
b D iffe r e n tia te b e tw s o lid f u e ls ?
e e n co a l
an dW cL ou k
e LT r ip tr a 2 ,

(c ) E x p la in c a r b o n is a tio n o f c o a l (K u ,
M ay 99 A n n a N o u 2K ) ,

W h y is c o k e
p r e fe r r e d to c o a l in m (P D e c 2 K )
e ta llu r ic l
g a p u rp o se s ?
(e ) W h y a r e g a s e o u s fu e ls m o r e d (K lim e 2 K )
a v a n ta e o rJ ,
g s th a n s o lid f
u e ls ?
(a ) W r ite s h o r t n o te o n B e e h iv e c o k (U P T ]a n O ) ,
e o v e n
(b ) w n y is p e a t n o t c o n s id e r e d a s (K t, M a y 99)
an e co n o m ic a l r e l ?
(a ) D e sc r ib e in b r ie th e m an u fa c h f
M a y o )
r e o m e tu u u r g ic a l c o k e b y o tto H o ffm an
'
' ' "
(b ) M e n tio n th e n a m e s o f th e im
n
p o r ta n t p r o d u c ts r e c o v e re d d u r in g th e m a n u fa c h r e o f m e ta llu r ic a l
co ke g
(R G T M a y 01 ; A n n a N ou 2 K R a M a 00
,
j y
(c ) H o w is m e ta llu g ic a l c o k e p r e p a
r re d ?
, ,

(A td h r a fu n e o )
W h a t is c ru d e o il ? W r ite s h o r t n o te o n fin in g o f c r u d e p e tr o le im W a t a r e th e
,

re
v a r io u s fr a c tio n s
o b ta in e d fr o m p e tr o le u m ? M e n t io n th e in d u s tr ia l u s e s to w h ic h th e a r e u t
y p
(T n tr a ,
2K M D ,
D ec 99
fa n 0 1 K U fu n e 2 K ,

A m ra u a ti, M y 0 1 ; D ib n tg a r h , D e c 2 14
a

D e fin e o c ta n e n u m ber a n d ce ta n e n u m b e r W a t a re th e s tr u m a l fe a t u r e s o f h y d r o c a r b o n s in
u n le a d p e tr o la n d d ie s e l ? W h a t a r e th e s tr u c tu r a l fa c to rs th a t p ro m o te its M g h v a lu e ?

LA n n a , t t
y 2K N ou 2 K ; R G T , M a y 0 1 ; G G S IP , D e c 2 K ; D ib r u
W (, A p r i0 1 K u , t m e 2 K ; M D M a y 2 K , a n 0 1 M , ,
a y 01 S V A ,
tlg 0 11

th e se ca n b e im p ro v e d ? (K u , fa n O )
T E L is d t ik n o c k ?
(c ) W h y is C 2 H 4
B r2 a dded ,
w he n u se a s an an
(R G T ,
M ay O )

ds d a ys a re b e in g a d d e d to p e tr o l to im p r o v e o c ta n e ra t in g ?
W h a t ty p e s o fco m po u n ,
n o w a ,

(M D M ,
a y 0 1)
? h x p r a n H u id iz e d b e d c a ta ly tic m e th o d o f o b ta in in g
(a ) W h a t is m e a n k in g o f p e tr o
t b y cra c
e u m

g a s o lin e G iv e its m e c h a n is m
il 2 K ; M D M a y 2 K N
h D d i M a y 01 ; V T M a T c h 99 A P r
e c 2 K ; S i? r
a y 01
, , , ,

D ib n g a r
0 1 A N 2 K A
,
ti M a y 0 11
,
G T M
p T D ec 2K R
n n a o ti ; m r a o a
a y ;
,
, , ,

? D e s c r ib e w ith a n e a t d ia g r a m th e
f ta ly tic c ra c k in g p ro c e ss , ,

ca
(b ) w a t a r e th e a d v a n ta g e s o
(A n ita , 2 K )
k in g p r o c e ss
fix e d b e d c a ta ly tic c ra c
(K
t, M ay 99)
ly tic c r a c k in g
th e r m lan d c a ta
(c ) D iffe r e n tia te b e tw e e n a
g ?
r m a l c r a c k ir th e (D ib r u g a r li D ec 2K )
tic c r a g o
v er ,

o f c a ta ly
(d ) W h a t a r e th e a d v a n ta g e s
i c r e a s e o c ta n e n u m b e r ? G iv e an y to o
d o e s r e fo r m i g n
ro l ? H o
w
(a ) W h a t is r e fo f t M a y 2K ]a n 01 K Im 2K )
(V T A u g 0 1 M D
i o p e
t, e
rm n g ,
,

fo in g t io n s is m fkn o in g in h e m ic a l te rm s
e chan
re rm re a c o w c
? E x p la in th e m
c k in g in
IC e n g in e
vT M a r ch 0 , A 01)
r a u a ti M y o1 tg

(b ) w h a t is m e a n tb y
a o (A m ,
a ,

? D e s c r ib e th ftn tio o f
h e m ic a l c o n s t itu t io n e c n

is it re la te d to c
G S IP , D 2K )
(c ) W h a t is e a n t by
a o c k in g ? H o w (G ec
m
d c e ta n e n u m ber ,

TEL o c ta n e u m be r an
E p la in
x n
Scanned by CamScanner

18 E N IN N Q I C

12 k ) Descri m u th t r d s p lo y t L I tt t p th t w lln ln g
t m \ ' o nollnu (P T ,
D cc

(b ) S C r i b th t
s tle s d n t l a p p lic n tlu n s
c h a r n c te (1 6 k t\ I n Bc n c (P T ,
D ec 21
(c ) H tl w ca n po w e t n lo o h u l L t h e lp f\ tl in fu u l c t ls u s ? 99) (K u , M ay

13 (a ) D t s c r ib e n v
'
Itm m t th o ds s t d fo
L '
r th ( s y n th c s ls
\ (M D D d c 9 8 D ilr /g a r ll D e c 21
o f g a s o lin e , ,

D e s c r ib e th e m a m l f n c t u 1 u f g n s o lin e b y F is h t r T r o p s c h m u th o c l
\ (G G S P Mtrc/ 2 K D e 2 0 , ,

14 (a ) \ h a t is L P G ? \ v h n t n r e th e l
n dv nn tn g c s o f L P I o v c R g n s e o u s fu e
s ? (A l//n T h re O ,

() W r ite th e x in \a d c ir lo ific v a lu e s o fw it te r gas a n el p ro d u c e r g a s



p p o tc co m p s ititm s a n

P T , D e c 9 9 , D ec ZK )
(a ) W h a t is ? G iv its H is it p r c p a d la i g e s c a le ? W hat ?
p s itio
w n te g a s e co m n o w re o n a re u se s

M G ,
D ec 98 ; K la n 0 1) tt,

(b ) D e s c r ib e th e physichcmical p r in c ip le s in v o lv e d in th e m an u fa c tL tr e o fw a te r gas (A n n a lu ly 2 8 ) ,

(c ) B io g a s p ro d u c tio n s h o u ld b e c n c o m tlg e c l E x p la in (P T D e c 9 7) ,

(a ) D e fin e flu e g a s F lo w th e im ly s is o f flu e g a s i5 c lcm e b y O r s a t a p p a r a tu s ? W h a t


a c o n c lu s io n can
b e tl r a w n fr o m th e e x p e r im e n t ? W h a t is th e s ig n ific a n c e o f th is a n a ly s is ?

R nj M
,
n y 01 ; S in clr i, 2 K ; S V ,
A t tg 0 1 ; T r ip ri r a , 2 K )
H d is tin c tio be a c le b e tw d in
o w n ca n m een co m p le te a n co m p le te co m b u s ticm o f fu e l? (K tt, Ja n O)
(c ) W h a t is le a d e d p e tr o l ? (M K ,
A p r il 0 )
(a ) W h a t is th e s ig n ific a n c e o f u ltim a te a n a ly s is o f co a l? H o w is th is a n a ly s is is c a r r ie d o u t in th e
la b o ra to r i' ?

(b ) A ll c o k in g
"
c o a ls k in g c o a ls b t a ll c a k in g c o a ls a r e n o k in g l
a re c a t Ju tify th is
"
u co co a s s ta te m t
e n

(
vagp u r, M a y o )
H o w g ro ss c a lo r ific v a lu e o fa so lid fu l d e te r m in d b y B o m b c a lo r im
e e e te r ?
W r it e D u
o n g s fo rm la fo r c a lc u la tin g lo r ific lu e o f fu e l f o m its
u c a v a u ltim a te c o m p o s itio n d a ta
D is c u ss in b r ie f th e p r o x im a te a n a ly s is o fco a l
E s ta b lis h th e re la tio h ip b e tw kn k in g in I C g in d th e
n s e e n o c e n e s a n n a tu re a n d m o le c u la r s tr u c tu r e
o f th e co n s t it u e n ts in g a s o lin e
(d ) D is c u ss B ee h iv e s o v e n m e th o d fo r m a n u fa c tt r e o f c o ke
(e ) W r ite s ho rt n o te o n c ra c k in g
(R G T , m te o4)
(a ) D e s c r ib e th e d e te r m in a tio n o f c a lo r ific v a lu e o f s o lid fu e l u s in g b o b lo r im
m c a e te r
(b ) W r ite sh o r t n o te o n c ra c k in g an d o c ta n e n u m ber
(R a M a y 04 )
(a ) W
,
r ite sh o rt n o te s o n E) c h a r a c te r is tic s f d fu
o a go o e l (ii) r e la tiv its f
e m e o so lid liq u id a n d
gaseo u s fu e ls (iii) n o n c o n v en tio n a len e rg
,

y so u rc e s
(U p T D ec 03)
D is c u ss th e c la s s ific a tio f fu e ls W h a t is
,

n o m e a n tb y c a lo r ific v a lu fa
b e tw d lo r ific
e o s a r
p le o fc o a l ? D is tin g u is h
e en gra ss a n n e tca v a lu e s
LU P T M a y O
(a ) W hat a re th e c o n s titu e n ts o fco a ta s d e te r m in e d b y p ro im
,

x a te an a y s is ?
(b ) W r ite a te c h n ic a n o te o n "
o c ta n e n u m ber "

fo r ? (ii) W h t is th
a syn tic p e tr o l ? (W 04)
W h t is th e
e B ltn e
a
p r in c ip le o f b o m b c a
,
o r im e te r ?
(a ) D escr ib e th e fr a c tio n a l d is tilla tio (G G S IP M a y 0 4 ) ,
n o f petmleum
(b ) W h a t c lo y o u m d e r s ta n d ith th e k n k in g
w o c o f a fu e l ? R e o r t th e
c h a r a c te r is tic s f a fu p w a y s to im p o v e th e an tik n o c
a n g
o e l
(c ) W r ite a bo u t th e p ro d u tio d
c n a n a p p lic a tio n s o fw a te r gas 113
(a ) D e fin e th e g m s s a n d n e t
c a o r ific v a
(G G S IP D ,
ec
lu e s o f fu e ls
(b ) D
t t4 is c u ss th e m e th o d o f c a lo r ific v a lu e d e te in tio n b
y bo m b
rm a '

W s ca lo r im e te
r it e s ho rtn o te o n m e ta llu i lc o ke
r
rg c a
(G G S IP D ,
I

Scanned by CamScanner

Вам также может понравиться