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STEELMAKING PLANT
CCM PROJECT
1-1
SINOSTEEL MECC Sefid Dasht of Chaharmal Bakhtiari Steelmaking Plant Project
Annex 1
CCM PROCESS
SINOSTEEL MECC Sefid Dasht of Chaharmal Bakhtiari Steelmaking Plant Project
CONTENT
1.1 Pl a n t Con d i ti on s
1.1.1 Meltin g Conditio n
(1) Melting condition
Type EAF
set tonnage 1140
avg. tapping 140 t per heat, Max. 140t/heat
avg. tap to tap cycle 70min (in future 60 min)
(2) Liquid steel refining condition
Type LF
settonnage 1140t
capacity 140 t
treatment cycle 50 min
1.1.2 CCM Confi guration
Sefid Dasht of Chaharmal Bakhtiari Steelmaking Plant (SDSCO)will construct
one set of 6-strand billet caster for 140t EAF plant. It is designed based on the high
quality and high efficiency principle adopting the modern latest but practical and
reliable technology, especially advanced technology and equipment for ensuring
billet quality. The seller may properly adjust the equipment parameters in annex but it
will not influence the operation performance of equipment.
1.1.3 Buildin g Conditions
The new caster is transversely arranged in the steel making building. The
building rail top level, span and crane tonnage and quantity in this bay are as follows.
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SINOSTEEL MECC Sefid Dasht of Chaharmal Bakhtiari Steelmaking Plant Procject
130 130 132.67 3.13 3.03 2.93 3.0 3.4 60.6 53.4
150 150 176.63 2.35 2.27 2.20 2.3 2.9 59.3 47.1
150 150 176.63 2.01 1.95 1.90 2.3 2.8 51.1 41.6
200 200 314.00 1.13 1.10 1.07 1.3 1.7 50.8 38.5
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different steel grade and section, and the conditions of nozzle and roller gap
shall be inspected from time to time.
Internal Quality
The internal quality of billet mainly exists the following factors.
(1) Center crack, inter-crystal crack and straightening crack
Excess secondary cooling, adopting weak cooling system
Secondary cooling temperature restoring, strict control of liquid steel
composition
Reducing straightening stress (related with liquid steel temperature and
casting speed), adopting proper hot billet pressure
Not aligned roller
(2) Corner crack
Non-uniform mold cooling (taper, deformation and water slot wearing, etc.)
Avoiding billet bulging
Avoiding diamond deformation
(3) Center crack
Excess secondary cooling intensity
Too high billet casting speed
Non aligned end roller
Caused by bad shrinkage
Avoiding billet bulging
(4) Diagonal crack
Non-uniform mold cooling (taper, deformation and water slot wearing)
Too high casting temperature
Avoiding diamond deformation
(5) Segregation line near surface
Along with inter-crystal crack or cooling crack, caused by too high or too
low casting temperature, to be improved with EMS.
(6) Center segregation, center porosity and center shrinkage
Too high secondary cooling intensity
Too high casting temperature
Too high casting speed
Content of carbon and chrome at higher limit
To be improved by adopting EMS and increasing equiaxed crystal zone
Reducing impurity element in steel.
1.4.2 Influ en ce o f El emen t in Steel t o Crack S ensitivit y
The content of elements in steel directly influences the crack sensitivity of
billet so as to increase the casting operation difficulty. Therefore measures
shall be taken from the production process and caster design to reduce the
influence.
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- Ladle flow protection shroud and argon sealing device are adopted
- Submerged nozzle is adopted for protection casting
- The surface of liquid steel in tundish and ladle shall be protected with
casting powder for heat insulation and prevention of oxidization and
absorption of inclusions.
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Hydraulic Oscillator
Withdrawal- straightener
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