Tata RoofDek D135 - 1.25 0.0

RoofDek
Shotton Works
Deeside
Flintshire CH5 2NH Technical Help: 0845 30 88 330
Tata Steel RoofDek Analysis for imposed loads to Eurocode 3 (steel) and
Eurocode 9 (aluminium)
Tata Steel provide these calculations, on the basis that no responsibility can be accepted for the validity of the input data
such as loads and spans, or for the design of the structure. The default set of input data in the software may not be
appropriate for your project. Please check that the input information for the calculations accords with your design
requirements.
Tata Steel calculation version 1.1.00
mm 6000 6000 5400 5400
Deck and support loads Self weight included
1.000
0.0
-1.000
mm 6000 6000 5400 5400
Load Envelope - Com bination 1
2.642
0.0
mm 6000 6000 5400 5400
Page 1 of 16
RoofDek
Shotton Works
Deeside
2.800
0.0
mm 6000 6000 5400 5400

2.800
0.0
mm 6000 6000 5400 5400
2.800
0.0
mm 6000 6000 5400 5400
3.029
0.0
mm 6000 6000 5400 5400
3.081
0.0
mm 6000 6000 5400 5400
Page 2 of 16
RoofDek
Shotton Works
Deeside
3.081
0.0
mm 6000 6000 5400 5400

2.849
0.0
mm 6000 6000 5400 5400
3.083
0.0
mm 6000 6000 5400 5400
3.083
0.0
mm 6000 6000 5400 5400
Page 3 of 16
RoofDek
Shotton Works
Deeside
0.0
-1.360
mm 6000 6000 5400 5400
Load Com bination 1 (show n in proportion)
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Page 4 of 16
RoofDek
Shotton Works
Deeside
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Page 5 of 16
RoofDek
Shotton Works
Deeside
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Wind
PV
Rain
Imposed line
Imposed UDL
AHU
SW
mm 6000 6000 5400 5400
Bending Mom ent Envelope

kNm/m
-12.7
-12.694 -11.3
-7.1 -7.4 -6.7
-3.8 -3.5
-1.9 -1.6
-0.2 -0.1 -0.1 -0.1 -0.2 -0.3
0.0
0.1 0.2 0.0 0.0 0.1 0.1
3.9 3.3 3.3 3.5 3.1
8.011 5.3 5.9
8.0 7.5
mm 6000 6000 5400 5400
Shear Force Envelope

kN/m
10.9
10.912 9.4 9.1
6.8 7.8
3.7 3.1
0.0 0.0
0.0
-0.0 -0.0
-3.2 -4.3
-6.6
-10.566 -8.0 -7.9
-10.6 -9.7
mm 6000 6000 5400 5400
Page 6 of 16
RoofDek
Shotton Works
Deeside
Deflections under factored loads - Com bination 1

mm
0.0
19.821
mm 6000 6000 5400 5400

mm
0.0
21.117
mm 6000 6000 5400 5400

mm
0.0
21.117
mm 6000 6000 5400 5400

mm
0.0
21.117
mm 6000 6000 5400 5400
Page 7 of 16
RoofDek
Shotton Works
Deeside

mm
0.0
23.386
mm 6000 6000 5400 5400

mm
0.0
23.818
mm 6000 6000 5400 5400

mm
0.0
23.818
mm 6000 6000 5400 5400

mm
0.0
21.904
mm 6000 6000 5400 5400

mm
0.0
23.834
mm 6000 6000 5400 5400
Page 8 of 16
RoofDek
Shotton Works
Deeside

mm
0.0
23.834
mm 6000 6000 5400 5400

mm
-11.189
0.0
mm 6000 6000 5400 5400
Applied loading
Deck loads SW self weight of deck 1
AHU full UDL 0.4 kN/m2
Imposed UDL full UDL 0.75 kN/m2
Rain full UDL 0.75 kN/m2
Wind full UDL 1 kN/m2
Wind uplift full UDL -1 kN/m2
PV full UDL 0.75 kN/m2
Deck profile: D135
Input parameters for the analysis

Page 9 of 16
RoofDek
Shotton Works
Deeside
Deflection limits in span: Positive - Span / 200, Negative - Span / 150

Deflection limits, cantilever: The maximum of Cantilever length / 100, or 5mm
Support type: HRsteel providing bearing width 100 mm
Fixing type: 5.5mm screw with 1 provided per trough of deck
Arrangement
Note that where a left hand cantilever has been specified, the first internal span becomes Span 2, the second internal Span 3 etc. Similarliry the free end of the
cantilvever is considered as (free) Support A, and the first visible support is then Support B.
Span 1 - 6000 mm long, ;

D135 profile, Plain webs, 1.25 mm thick, Steel 320 N/mm2;
SECTION PROPERTIES: Mc.pos 18.98 kNm/m, Ipos 480.69 cm4/m, Mc.neg 16.96 kNm/m, Ineg 480.69 cm4/m;


Support D has 10 % extended end lap with 2 fixing per web;

Preview of results
Worst bending moment Unity Factor 0.664 PASS;
Combined bending & reaction U F 0.777 PASS;
Worst shear or end reaction U F 0.464 PASS;
Fixing capacity Unity Factor 0.521 PASS;
Worst deflection Unity Factor 0.838 SATISFACTORY;
Structural checks for span 1

Span 1 positive bending
Maximum factored applied bending moment; Mpos.1 = 8.011 kNm/m
Positive ultimate moment capacity of deck; Mc.pos.1 = 18.982 kNm/m
UFm.pos.1 = abs(Mpos.1 / Mc.pos.1); UFm.pos.1 = 0.422
Span 1 negative bending
Maximum factored applied bending moment; Mneg.1 = 11.262 kNm/m
Negative ultimate moment capacity of deck; Mc.neg.1 = 16.956 kNm/m
UFm.neg.1 = abs(Mneg.1 / Mc.neg.1); UFm.neg.1 = 0.664
Page 10 of 16
RoofDek
Shotton Works
Deeside
Span 1 positive deflection (using unfactored loads)

R10;
Worst deflection under downward load; Dpos.1 = 25.145 mm
Allowable deflection; D = Ls1 / DLpos = 30 mm
UFd.pos.1 = abs(Dpos.1 / D); UFd.pos.1 = 0.838
Span 1 negative deflection (using unfactored loads)
R11;
Worst deflection under upward load; Dneg.1 = 6.946 mm
Allowable deflection; D = Ls1 / DLneg = 40 mm
UFd.neg.1 = abs(Dneg.1 / D); UFd.neg.1 = 0.174

R10;
R11;

R10;
Page 11 of 16
RoofDek
Shotton Works
Deeside

R10;

R10;
R11;
Structural checks for support A
Shear check at support A

Max factored applied shear at each side of support; VA.left = 0 kN/m; VA.right = 6.812 kN/m
Ultimate shear resistance of deck; Vb.A = 129.041 kN/m
UFs.A = max(abs(VA.left),abs(VA.right))/Vb.A; UFs.A = 0.053
Resistance of fixings at support A

Maximum factored applied negative reaction; Rneg.A = 3.198 kN/m
Number of fixings per trough; Nft = 1
Pull out resistance of one fixing; POUT = 5602 N
Pull over resistance of one fixing; Pover.A = 6335 N
Reduction factor for pull over; rfPO = if(Nft >1,0.7,0.9) = 0.9
Page 12 of 16
RoofDek
Shotton Works
Deeside
Reduced pull over resistance of one fixing; PoverR.A = Pover.A rfPO = 5702 N
Minimum resistance of fixings per metre; RFIX = min(PoverR.A, POUT) Nft / bR = 18.071 kN/m
UFf.A = abs(Rneg.A / RFIX); UFf.A = 0.177
Fastener specification; SFS intec SX14-5.5 ;

Note: Any alternative fixing must show adequate performance data tested in accordance with ECCS No.124
Support A end reaction downward load

Minimum end bearing is 50mm to allow the end of the sheet to be at least 40mm clear from the assumed bearing length of 10mm.
Maximum factored applied positive reaction; Rpos.A = 6.812 kN/m

Ultimate local transverse resistance of deck, end; Rw.end.A = 16.487 kN/m
UFr.pos.A = abs(Rpos.A/Rw.end.A); UFr.pos.A = 0.413
Structural checks for support B

Support B negative bending - downward load
Maximum factored applied bending moment; Mneg.B = 11.262 kNm/m
Negative ultimate moment capacity of deck; Mc.neg.B = 16.956 kNm/m
UFm.neg.B = abs(Mneg.B / Mc.neg.B); UFm.neg.B = 0.664
Support B combined effect downward load
Maximum factored applied positive reaction; Rpos.B = 19.952 kN/m
Ultimate local transverse resistance, internal; Rw.int.B= 64.95 kN/m
COM = UFm.neg.B + abs(Rpos.B / Rw.int.B ) = 0.971; maximum allowed is1.25; UFcom.B = COM/1.25 = 0.777
Support B positive bending - upward load
Maximum factored applied bending moment; Mpos.B = 5.287 kNm/m
Positive ultimate moment capacity of deck; Mc.pos.B = 18.982 kNm/m
UFm.pos.B = abs(Mpos.B / Mc.pos.B) = 0.279; UFm.pos.B = 0.279
Shear check at support B

Max factored applied shear at each side of support; VB.left = 10.566 kN/m; VB.right = 9.385 kN/m
Ultimate shear resistance of deck; Vb.B = 129.041 kN/m
UFs.B = max(abs(VB.left),abs(VB.right))/Vb.B; UFs.B = 0.082
Resistance of fixings at support B

Maximum factored applied negative reaction; Rneg.B = 9.367 kN/m
Pull over resistance of one fixing; Pover.B = 6335 N
Reduced pull over resistance of one fixing; PoverR.B = Pover.B rfPO = 5702 N
Minimum resistance of fixings per metre; RFIX = min(PoverR.B, POUT) Nft / bR = 18.071 kN/m
UFf.B = abs(Rneg.B / RFIX); UFf.B = 0.518
Page 13 of 16
RoofDek
Shotton Works
Deeside

Structural checks for support C

Support C negative bending - downward load
Maximum factored applied bending moment; Mneg.C = 7.088 kNm/m
Negative ultimate moment capacity of deck; Mc.neg.C = 16.956 kNm/m
UFm.neg.C = abs(Mneg.C / Mc.neg.C); UFm.neg.C = 0.418
Support C combined effect downward load
Maximum factored applied positive reaction; Rpos.C = 15.754 kN/m
Ultimate local transverse resistance, internal; Rw.int.C= 64.95 kN/m
COM = UFm.neg.C + abs(Rpos.C / Rw.int.C ) = 0.661; maximum allowed is1.25; UFcom.C = COM/1.25 = 0.528
Support C positive bending - upward load
Maximum factored applied bending moment; Mpos.C = 3.327 kNm/m
Positive ultimate moment capacity of deck; Mc.pos.C = 18.982 kNm/m
UFm.pos.C = abs(Mpos.C / Mc.pos.C) = 0.175; UFm.pos.C = 0.175
Shear check at support C

Max factored applied shear at each side of support; VC.left = 7.994 kN/m; VC.right = 7.761 kN/m
Ultimate shear resistance of deck; Vb.C = 129.041 kN/m
UFs.C = max(abs(VC.left),abs(VC.right))/Vb.C; UFs.C = 0.062
Resistance of fixings at support C

Maximum factored applied negative reaction; Rneg.C = 7.395 kN/m
Pull over resistance of one fixing; Pover.C = 6335 N
Reduced pull over resistance of one fixing; PoverR.C = Pover.C rfPO = 5702 N
Minimum resistance of fixings per metre; RFIX = min(PoverR.C, POUT) Nft / bR = 18.071 kN/m
UFf.C = abs(Rneg.C / RFIX); UFf.C = 0.409

Structural checks for support D

Support D negative bending - downward load
Maximum factored applied bending moment; Mneg.D = 12.694 kNm/m
Negative ultimate moment capacity of deck; Mc.neg.D = 33.912 kNm/m
UFm.neg.D = abs(Mneg.D / Mc.neg.D); UFm.neg.D = 0.374
Page 14 of 16
RoofDek
Shotton Works
Deeside
Support D combined effect downward load

Maximum factored applied positive reaction; Rpos.D = 20.642 kN/m
Ultimate local transverse resistance, internal; Rw.int.D= 129.901 kN/m
COM = UFm.neg.D + abs(Rpos.D / Rw.int.D ) = 0.533; maximum allowed is1.25; UFcom.D = COM/1.25 = 0.427
Support D positive bending - upward load
Maximum factored applied bending moment; Mpos.D = 5.921 kNm/m
Positive ultimate moment capacity of deck; Mc.pos.D = 37.964 kNm/m
UFm.pos.D = abs(Mpos.D / Mc.pos.D) = 0.156; UFm.pos.D = 0.156
Shear check at support D

Max factored applied shear at each side of support; VD.left = 9.73 kN/m; VD.right = 10.912 kN/m
Ultimate shear resistance of deck; Vb.D = 258.082 kN/m
UFs.D = max(abs(VD.left),abs(VD.right))/Vb.D; UFs.D = 0.042
Resistance of fixings at support D

Maximum factored applied negative reaction; Rneg.D = 9.418 kN/m
Pull over resistance of one fixing; Pover.D = 6335 N
Reduced pull over resistance of one fixing; PoverR.D = Pover.D rfPO = 5702 N
Minimum resistance of fixings per metre; RFIX = min(PoverR.D, POUT) Nft / bR = 18.071 kN/m
UFf.D = abs(Rneg.D / RFIX); UFf.D = 0.521

Extended end lap at support D

Shear on fixings at the ends of the lap
Half the maximum bending moment at support; Ms_max = 0.5max(Mneg.D , Mpos.D ) = 6.347 kNm/m
Minimum span next to extended end lap; Lmin = min(Lprev ,Lnext )= 6.000m;
Minimum lever arm to fixings; Le = _Overlap Lmin -0.03m= 0.570m
Maximum separation force at end of lap at D; Vee.D = Ms_max / Le =11.135 kN/m
Shear resistance of one web to web fixing; Vb.ee.D = 1859 N
Number of fixings per web; Nfw = 2
Shear resistance of web to web fixings per metre; Vb.ee.Dm = Vb.ee.D Nfw 2 / bR = 23.987 kN/m
UFs.ee.D = abs(Vee.D / Vb.ee.Dm); UFs.ee.D = 0.464
Structural checks for support E
Shear check at support E

Max factored applied shear at each side of support; VE.left = 6.579 kN/m; VE.right = 0 kN/m
Page 15 of 16
RoofDek
Shotton Works
Deeside
Ultimate shear resistance of deck; Vb.E = 129.041 kN/m

UFs.E = max(abs(VE.left),abs(VE.right))/Vb.E; UFs.E = 0.051
Resistance of fixings at support E

Maximum factored applied negative reaction; Rneg.E = 3.088 kN/m
Pull over resistance of one fixing; Pover.E = 6335 N
Reduced pull over resistance of one fixing; PoverR.E = Pover.E rfPO = 5702 N
Minimum resistance of fixings per metre; RFIX = min(PoverR.E, POUT) Nft / bR = 18.071 kN/m
UFf.E = abs(Rneg.E / RFIX); UFf.E = 0.171

Support E end reaction downward load

Minimum end bearing is 50mm to allow the end of the sheet to be at least 40mm clear from the assumed bearing length of 10mm.
Maximum factored applied positive reaction; Rpos.E = 6.579 kN/m

Ultimate local transverse resistance of deck, end; Rw.end.E = 16.487 kN/m
UFr.pos.E = abs(Rpos.E/Rw.end.E); UFr.pos.E = 0.399
Summary of results
Calculation of maximum Unity Factors
Bending moment; UFm = max(UFm.pos.1, UFm.neg.1, UFm.pos.2, UFm.neg.2, UFm.pos.3, UFm.neg.3, 0.664 ;
UFm.pos.4, UFm.neg.4, UFm.pos.B, UFm.neg.B, UFm.pos.C, UFm.neg.C, UFm.pos.D,
UFm.neg.D) =
Combined bending & reaction; UFcom = max(UFcom.B, UFcom.C, UFcom.D) = 0.777 ;
Shear or end reaction; UFr = max(UFr.pos.A, UFs.A, UFs.B, UFs.C, UFs.D, UFr.pos.E, UFs.E, UFs.ee.D) = 0.464 ;
Deflection; UFd = max(UFd.pos.1, UFd.neg.1, UFd.pos.2, UFd.neg.2, UFd.pos.3, UFd.neg.3, 0.838 ;
UFd.pos.4, UFd.neg.4) =
Fixing capacity; UFf = max(UFf.A, UFf.B, UFf.C, UFf.D, UFf.E) = 0.521 ;
Page 16 of 16

Tata RoofDek D135 - 1.25 0.0

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Tata RoofDek D135 - 1.25 0.0

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RoofDek

mm 6000 6000 5400 5400

Deck and support loads Self weight included

Load Envelope - Com bination 1

Load Envelope - Com bination 2

Load Envelope - Com bination 3

Load Envelope - Com bination 4

Load Envelope - Com bination 5

Load Envelope - Com bination 6

Load Envelope - Com bination 7

Load Envelope - Com bination 8

Load Envelope - Com bination 9

Load Envelope - Com bination 10

Load Envelope - Com bination 11

Load Com bination 1 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 2 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 3 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 4 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 5 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 6 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 7 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 8 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 9 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 10 (show n in proportion)

mm 6000 6000 5400 5400

Load Com bination 11 (show n in proportion)

mm 6000 6000 5400 5400

Bending Mom ent Envelope

Shear Force Envelope

Deflections under factored loads - Com bination 1

Deflections under factored loads - Com bination 2

Deflections under factored loads - Com bination 3

Deflections under factored loads - Com bination 4

Deflections under factored loads - Com bination 5

Deflections under factored loads - Com bination 6

Deflections under factored loads - Com bination 7

Deflections under factored loads - Com bination 8

Deflections under factored loads - Com bination 9

Deflections under factored loads - Com bination 10

Deflections under factored loads - Com bination 11

mm 6000 6000 5400 5400

Deck profile: D135

Input parameters for the analysis

Deflection limits in span: Positive - Span / 200, Negative - Span / 150

Span 1 - 6000 mm long, ;

Span 2 - 6000 mm long, ;

Span 3 - 6000 mm long, ;

Support D has 10 % extended end lap with 2 fixing per web;

Span 4 - 6000 mm long, ;

Structural checks for span 1

Span 1 positive deflection (using unfactored loads)

Structural checks for span 2

Structural checks for span 3

Worst deflection under downward load; Dpos.3 = 4.137 mm