User Manual

Operating Instructions and Spare Parts Lists

1.2EN-28008-A08

Lubricant Metering Device

for Two-line Systems
Model VSG-KR-FL

B-VS GFL-000 a08

Subject to modifications

LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
User Manual
Operating Instructions and Spare Parts Lists
1.2EN-28008-A08
Table of Contents
Page P age
General Information ........................................................ 2 Functional Description
Appropriate Use ................................................................ 2 Two-line Metering Device .................................................. 4
General Safety Instr uctions ............................................... 2 Adjustment of the Output Volume ...................................... 5
Regulations for Prev ention of Accidents ............................ 2 KR-NP variant ............................................................... 5
Operation, Maintenance and Repair .................................. 2 Output diagram ............................................................. 5
Installation ......................................................................... 2
Spare Parts List VSG-KR ................................................. 6
Technical Data
VSG-KR ............................................................................. 3

General Information
Appropriate Use Operation, Maintenance and Repair
Use the two-line metering devices of the VSG series only Repairs should be carried out only be qualified persons
for the s upply of lubricant in centralized lubrication sys- who have been charged with the repair work and are fa-
tems. miliar with centralized lubrication systems.
Since the pistons in the metering devic es are fit with the
General Safety Instructions smallest tolerances, the complete metering dev ice must
be replaced when the pistons are worn.
When synthetic lubricants are used, bear in mind that they
must be compatible with the sealing m aterial of the meter-
CAUTION! ing devices (polyurethane or FKM).
Do not install or remove the metering Use only lubric ants which are appropriate for centralized
devices when the system is under pres- lubrication systems. If in doubt, ask the supplier.
sure or the pump in operation. Installation
1013a94

Always protect the centralized lubrication system con-

nected to the pump with a press ure reducing valve. CAUTION!
Incorrec t operation may lead to damage resulting from
For all work at the m etering device,
insufficient or excessive lubrication of bearings or lubrica-
observe extreme cleanliness
tion points.
Your own alterations or modifications of an installed sys-
1013a 94
tem should only be carried out if approved with the manu-
facturer or his appointed dealer.
Use only original Lincoln spare parts or parts authorized - Attach the m etering device to even s urfaces without
by Lincoln. tension.
When base plates are used (see Acc essories), first
weld the bas e plates without the metering devices and
Regulations for Prevention of Accidents then attach the metering devices onto them.
Adhere to the rules valid in the country where the system - Protect the m etering devices from dust and influences
will be in operation. of heat (observe the maximum admissible operating
temperature).
Further Information - The metering devices must be easily access ible for
For the V SG-MR version: check and installation work.
Adjusting device with magnetically operated indication of Before connecting the feed lines to the metering devices,
function for the VSG metering device model fill them with lubricant.
(1.2G-18002-A96) When connecting the m ain lines take c are to always con-
For the V SL-KR version: nect the same line (I or II) to the same metering device
Lubricant metering device for two-line systems m odel inlet. This makes it easier to check the metering device,
VSL-KR because all indicator pins are either in or out after each
For the V SG-KR-N version: cycle.
Data sheet Piston detec tor (9.3A-20016-A00)
Subject to modifications

Page 2 of 6

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 User Manual
Operating Instructions and Spare Parts Lists
1.2EN-28008-A08
Technical Data VSG-KR-FL

B-VSG FL-040b08

Fig. 1 Dimensions VSG-KR-FL

Item Designation Part N
1 - O-ring 12 x 2 ........................................... 219-12223-5
2 - Hexagon head screw M8 x 7 0 ................ 200-13070-2
3 - Washer 8 C ............................................. 209-13077-1
4a - Clos ure scr ew 1) ....................................... 303-16284-1
4b - Outlet ports drilled untrue and ball-sealed 1)
1)
For odd outlet num bers
Output volume, adjustable .............. Q = 0 to 2.2 cm3 /stroke
Operating pressure:
- pmax ........................................................................ 400 bar
- pmin ........................................................................... 35 bar
Connections:
- Main line ..................................................................... G
- Lubrication points ....................................................... G

Part No. Number of O-rings

M etering Device Model A B
Metering Device Assy Metering Device Body (item 1)
V SG 1-KR-FL 90 74 620-36319-5 620-36134-9 3
V SG 2-KR-FL 90 74 620-36319-1 620-36134-8 4
V SG 3-KR-FL 122 106 620-36319-6 620-36134-7 5
V SG 4-KR-FL 122 106 620-36319-2 620-36116-6 6
V SG 5-KR-FL 154 138 620-36319-7 620-26450-1 7
Subject to modifications

V SG 6-KR-FL 154 138 620-36319-3 620-36370-1 8

V SG 7-KR-FL 186 170 620-36319-9 620-26451-1 9
V SG 8-KR-FL 186 170 620-36319-4 620-26369-1 10

Page 3 of 6

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User Manual
Operating Instructions and Spare Parts Lists
1.2EN-28008-A08
Functional Description

Two-line Lubricant Metering Device

Stage 1
Pressurized lubricant is supplied to the metering device
via main line 1. The control piston (1) starts moving in the
direction of arrow (A), displacing the lubricant in front of
the control piston into the relieved m ain line II.

11 22a07

Fig. 2 Stage 1
Stage 2
When the control piston (1) uncovers the connecting pas-
sage (2), lubricant is transferred to the right end of the
dispensing piston (3), thereby displacing it to the left in the
direction of arrow (A). The lubricant volum e ahead of the
dispensing piston is tr ansferred via the connection pas-
sage (4) to the lubrication point. With the dispensing pis-
ton in its terminal position, the pressure in main line I will
continue to rise to reach the preset change-over pressure
of the two-line system. At this stage, the change-over
valve of the sys tem operates to connect m ain line I which
has so far been under press ure to the lubricant reservoir
of the lubrication pum p and the lubricant in main line I is
11 23a07
depressurized.
Fig. 3 Stage 2
Stage 3
At the same time the change-over valve connects main
line II to the lubrication pump, thus pressurizing the lubri-
cant in this main line. The control piston (1) moves in the
direction of arrow (B), displacing the lubricant ahead of
the control piston into the relieved m ain line.

11 24a07

Fig. 4 Stage 3

Stage 4
When the control piston (1) uncovers the connecting pas-
sage (5) lubricant is tr ansferred to the left end of the dis-
pensing piston (3) and displaces it to the right in the direc-
tion of arrow (B). The lubricant ahead of the dispensing
piston (3) is transferred via the connecting passage (6) to
the lubrication point. W ith the dispensing piston (3) in its
terminal position, the pressure in main line II will continue
to rise to reach the preset change-over pressure of the
Subject to modifications

two-line system . At this stage, the change-over valve will

once again cause a pressure changing-over in m ain
lines I and II and the c ycle will be repeated as described
in stage 1.
11 25a07

Fig. 5 Stage 4

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 User Manual
Operating Instructions and Spare Parts Lists
1.2EN-28008-A08
Adjustment of the Output Volume
Variation KR for infinitely variable adjustment and visual
indication
Infinitely variable adjustment of the lubricant output is
achieved by turning the adjusting screw (8-2). Maximum
output is available if the adjusting screw is in its upper-
most position. By turning the screw downward the output
can be continuously reduced. It reaches nearly zero as
soon as the adjusting screw is in the fully closed position
and the indicator pin (8-3) is completely restrained. The
indicator pin, which is attached directly to the dispensing
piston, shows the correct functioning of a pair of outlets ,
as it makes the stroke of the dispensing piston visible
from outside. The movement of the indicator pin shows
that the metering device supplies lubricant. As soon as
the output volume has been adjusted, the adjusting screw
(8-2) is locked with a lock screw (8-1).
1128b0 7

Fig. 6

ATTENTION!
To secure the setting, lock the adjusting
screw only with the indicator pin being
retracted.
1013a9 4

Output Diagram
Output volume
cm/stroke

Revolutions of the adjusting screw

4292a0 7

Fig. 7
Subject to modifications

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User Manual
Operating Instructions and Spare Parts Lists
1.2EN-28008-A08
Spare Parts List VSG-KR-FL

B-VSGFL-040c08

Fig. 8

Item Designation Part No.

1 Closure plug M10 x 1 303-17404-1

2 Copper washer 5 x 9 x 1 209-12158-8
3 Closure plug R1/4 303-17515-1
4 Copper washer 13.5 x 16 x 1 306-17827-1
5 Holding screw M8 x 1 420-22350-1
6 Indicator pin assy. 520-32066-1
7 U-cup sealing AU 4 x 7.5 x 4 x 1.3 (standard) 220-12512-4
U-cup sealing FK M 4 x 7.5 x 3 (high temperature) 220-13735-2
8 Prop washer 420-24127-1
1)
9 Adjusting sleeve with U-cup sealing AU (standard) 520-31488-2
Adjusting sleeve with U-cup sealing FKM 520-31899-2
10 O-ring 12 x 2 219-12223-5
11 Protection cap 420-24818-1
Adjusting device assy. AU (item s 7 + 9) 520-34011-1
Adjusting device assy. FKM (items 7 + 9) 520-34011-2
12 Screw ring M 10 x 1 303-17552-2

1)
Including item 10 (O-ring 12 x 2)
Subject to modifications

Page 6 of 6

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