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KLEEN DIESEL :
TOYOTA HILUX ENGINE OVERHAUL COMPARISON
REPORT
REPORT BY-
MNFS
6,KomplekKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
ENGINEOVERHAULREPORT
SUBJECT:ENGINEOVERHAULCOMPARISONBETWEENDIESEL&KLEENDIESEL
APPLICATION
INTRODUCTION:
Thevehiclewassenttothe3rdpartyworkshopinSriDamansara(PusatTayar&Servis;PTSD)
tocarryouttheoverhaul.Reasonfortheoverhaulistoinspectandtocomparetheeffectof
KleenDieselusageoverdieseltothevehicleengine.
BelowaretheToyotaHiluxdetails:
Vehicle: ToyotaHiluxSurf
Capacity: 2.982litre
EngineNo: IKZO2971471
ChassisNo: LN1300032110
Make: 1990
Dieseltestingdetails;
DateofInspection: 29th October2015
ApplicationPeriod: 23rd April2015~29th October2015
Duration: 189 Days
Odometer: 431,667~442,652
Mileage: 10,985km
KleenDieseltestingdetails;
DateofInspection: 1st June 2016
ApplicationPeriod: 21st November2015~1st June 2016
Duration: 193 Days
Odometer: 444,496~455,564
Mileage: 11,068km
ACTIONTAKEN:
1) The Engine head was dismantled to inspect the injector seats, camshaft and valve
assembly.
2) Inspectiononthemainengineparts(cylinderhead,cylinderliningandpistoncrown).
3) Inspectionontheenginefuellinesystem.
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
FINDING:
1) Theenginevehiclebehavesandrunssimilarforbothfuel.
2) Nosignofcorrosionatfuelinjectionport,valveseats,mainenginepartsandfuelline
system.
3) Thickcarbondepositlayerobservedonpistoncrown,pistonheadandvalvesfordiesel
whileforKleenDieselonlythincarbondepositwereobserved.
4) Nosignofabnormalwearonthepistonwallforbothfuel.
CONCLUSIONS&RECOMMENDATIONS:
1) Nosignofcorrosioninenginepartsindicatethatnofreewaterarepresenceinthe
combustionchamber.
2) Thincarbondepositslayeronpistoncrown,pistonheadandvalvesmayindicatethe
bettercombustionofKleenDiesel.
3) TheusageofKleenDieseldoesnotharmtheenginevehicle.
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
PHOTOATTACHMENT
A.Photooftheworkshop.
Figure1:PusatTayar&Service(PTSD)
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
B.Photoofenginepartswithdieselusage.
Figure2:Thickcarbondepositonpistoncrownandlining
Figure3:Thickcarbondepositonpistoncrown
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
Figure4:Camshaftshowsnodamage
Figure5:Nosignofcorrosionordamageonthefuelpump
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
Figure6:Nosignofcorrosionordamageonthefuelinjector
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
C.PhotoofenginepartswithKleenDieselusage.
Figure7:Nosignofcorrosiononcylinderheadandcylinderlining
Figure8:Camshaftshowsnowear
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
Figure9:Thincarbondepositonpistoncrown
Figure10:Thincarbondepositoncylinderhead
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
Outletfuel
pump
Inletfuel
pump
Figure10:Nosignofcorrosiononthefuelpump
Figure11:Nosignofcorrosionontheinjectors
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com
Figure12:90minjectornozzleshowsnosignofcorrosion
6,KompleksKilangSMEBank,JalanPJU3/39,SunwayDamansaraTechnologyPark,47810PetalingJaya,Selangor,Malaysia.
Tel:+60378858663Fax:+60378859663Email:info@sitmalaysia.comWebsite:www.sitmalaysia.com