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Jinbei Yang a,b , Yaoyao Feng a , Ting Zeng a , Xiaoting Guo a , Ling Li a ,
Ruoyu Hong a , Ting Qiu a,
aSchool of Chemical Engineering, Fuzhou University, Fuzhou 350108, Fujian, China
bSchool of Ocean Science and Biochemistry Engineering, Fuqing Branch of Fujian Normal University, Fuzhou
350300, Fujian, China
a r t i c l e i n f o a b s t r a c t
Article history: Two new Brnsted acidic ionic liquids were prepared and characterized by NMR and FTIR.
Received 29 June 2016 Their catalytic activities for the synthesis of biodiesel fuel via transesterication of tung oil
Received in revised form 14 with methanol were evaluated and compared to that of two imidazole-based ionic liquids for
September 2016 the rst time. Among them, [Ps-N-Ch(Me)2 ][p-TSA] exhibited the highest catalytic activity
Accepted 30 September 2016 and was chosen as catalyst for further research. A study on optimizing the reaction con-
Available online 25 November 2016 ditions was performed by orthogonal experiment based on the single factor experiment. It
was found that the ranking of the signicance of factors on the biodiesel yield is as follows:
Keywords: molar ratio of methanol to oil > reaction temperature > reaction time > catalyst dosage. The
Brnsted acidic ionic liquid maximum biodiesel yield reaches 98.98% under the optimal reaction conditions at a molar
Transesterication ratio of methanol to oil of 21:1, a reaction temperature of 120 C, a reaction time of 2 h and a
Catalyst catalyst dosage of 5.0 wt.%. Moreover, the reusability experiment exhibits that the catalyst
Biodiesel can be reused ve times with negligible loss of the activity. The rened biodiesel meets the
Tung oil biodiesel standard ASTM D6751-07, which can be used as fuel in diesel engines.
2016 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1. Introduction hydrocarbons (Wu et al., 2007; Hu et al., 2008). Nevertheless, the major
obstacle to the commercialization of biodiesel is the high cost of edi-
With the rapid growth in fossil fuel consumption and global warming ble vegetable oils and insufcient supply as compared to petroleum
emissions, there is an urgent need to explore for green and renewable diesel (Murugesan et al., 2009; Anuar and Abdullah, 2016), especially
energy resources (Jothiramalingam and Wang, 2009; Teo et al., 2016). in developing countries, such as China, Malaysia, Philippines, while
One way to solve these problems is to increase the use of bio-based fuels the price of biodiesel and demand for vegetable oils can be greatly
(Aghabarari et al., 2014). Biodiesel, mainly derived from triglycerides reduced if non-edible vegetable oils are used instead of edible vegetable
(vegetable oils or animal fats) by transesterication with low molec- oils (Banapurmath et al., 2008; Agarwal, 2007). Tung oil, a non-edible
ular weight alcohols, is an attractive alternative to petroleum diesel woody vegetable oils, is much suitable for biodiesel production in China
fuel because of its well-known advantages, such as nontoxicity, deriva- (Huang et al., 2015). Tung trees grow widely in southern China, and its
tion from renewable feedstocks, and biodegradability (Elsheikh, 2014; seed has oil content as high as 3040% approximately (Liu et al., 2015).
Aarthy et al., 2014; Fauzi and Amin, 2012). In addition, biodiesel, free of Hence, it is of great signicance to explore tung oil as an alternative
sulfur and aromatics compounds, is therefore considered to be much feedstock for biodiesel production.
more renewable and cleaner than petroleum diesel, which could sig- Currently, alkali or acid were used as catalyst to prepare biodiesel,
nicantly reduce the emissions of SOx , carbon monoxide and unburnt which have high catalytic activity under mild conditions (Liu et al.,
Corresponding author.
E-mail address: tingqiu@fzu.edu.cn (T. Qiu).
http://dx.doi.org/10.1016/j.cherd.2016.09.038
0263-8762/ 2016 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
chemical engineering research and design 1 1 7 ( 2 0 1 7 ) 584592 585
2016; Zheng et al., 2006; Ahmed et al., 2015; Kumar et al., 2011). However,
the alkali catalysts, either NaOH or KOH, require vigorous anhydrous
conditions and low amount of free fatty acids (FFAs) in the feedstock
oil to avoid saponication reaction (Shahbazi et al., 2012; Cai et al.,
2015; Chung, 2010). The most commonly used acids such as sulfuric and
sulfonic acids are less sensitive to FFAs content but their application
has led to signicant equipment corrosion and environmental related
problems (Xie et al., 2011; Panchal et al., 2016). Therefore, it becomes
increasingly necessary to develop clean and environmentally friendly
catalysts for manufacturing biodiesel.
In recent years, ionic liquids (ILs), a kind of environmentally friendly
Fig. 2 Synthesis route of [Ps-N-Ch(Me)2 ][HSO4 ].
reaction medium and catalyst, have attracted wide attention among
researchers for biodiesel production through transesterication due to
their outstanding properties such as superior thermal stability, non- (Qiu et al., 2015; Wang et al., 2014), and their structures were
volatility and excellent catalytic activity coupled with their excellent outlined in Fig. 1. [Ps-N-Ch(Me)2 ][HSO4 ] was chosen as exam-
tunability and reusability (Li et al., 2014; Ullah et al., 2015; Yang et al., ple for the synthesis presented as follows, and the synthesis
2015; Zhang et al., 2016). The general type imidazole-based salts Brn-
route was shown in Fig. 2.
sted acidic ILs were greatly effective as water-stable catalysts in many
Firstly, 1,3-propanesultone (12.2 g, 0.1 mol) was dissolved
reactions (Aghabarari et al., 2014; Demir et al., 2015; Wu et al., 2015).
in 100 mL ethyl acetate. Then the equimolar amount of N,N-
Unfortunately, the high cost of ILs restricts their large-scale applica-
tion in biodiesel production. Thereby, we focused on developing lower
dimethylcyclohexylamine (12.7 g, 0.1 mol) was added to the
price and more effective functional ILs. solution at cold temperature with vigorous stirring. The solu-
In this paper, two new Brnsted acidic ILs were synthesized based tion was slowly heated up to 40 C and stirred for 8 h. After
on quaternary ammonium salts, which possess many excellent fea- reaction, the solution was ltered and the zwitterion salt
tures relative to the imidazole-based ILs including cheap feedstock and was puried twice with 50 mL ethyl acetate. The zwitterion
simple preparation procedures. The preparation of biodiesel from tung salt was dried in vacuum (0.1 MPa) at 90 C and obtained as
oil using new Brnsted acidic ILs as catalyst was investigated for the rst a white powder (yield 91.0%). Secondly, the zwitterion salt
time, and a study on optimizing the reaction conditions was performed was then dissolved in deionized water and the equimolar
by orthogonal experiment based on the single factor experiment. Fur-
amount of sulfuric acid (98 wt.%) was added slowly at 0 C
thermore, the reuse performance of ILs and the quality of the rened
under vigorous stirring. The solution was slowly heated up
biodiesel were also studied.
to 80 C and stirred for 4 h. After reaction, the water was
removed under vacuum, and the zwitterionic salt ([Ps-N-
2. Experimental
Ch(Me)2 ][HSO4 ]) was puried twice with 50 mL ethyl acetate.
The [Ps-N-Ch(Me)2 ][HSO4 ] was dried in vacuum (0.1 MPa) at
2.1. Materials
90 C and obtained as a light yellow viscous liquid (yield 97.0%).
Tung oil were obtained from Jiangsu, China. The
chemicals including sulfuric acid, ethyl acetate, 1,3- 2.3. Catalysts characterization
propanesulfonate, p-toluenesulfonic acid, methanol,
N,N-dimethylcyclohexylamine, N-methyl-imidazole were The 1 H NMR and 13 C NMR spectral data were recorded
bought from Aladdin and used without further purication. on a Bruker AV500 M spectrometer (Bruker Corporation,
Switzerland) in DMSO-d6 and calibrated with tetramethyl-
2.2. Catalysts preparation silane (TMS) as the internal reference. FT-IR measurements
were carried out using a Nicolet 510P spectrometer within
The two new types of Brnsted acidic ionic liquids used for the frequency range of 4000400 cm1 , using KBr pellets. The
the experiment were prepared by way of a two-step method thermal decomposition temperature was measured by TG
586 chemical engineering research and design 1 1 7 ( 2 0 1 7 ) 584592
a
Data are means standard deviation.
2.4.1. Properties of tung oil Upon completing the reaction, the product mixture was
The saponication and acidic value of tung oil was deter- distilled to remove excess methanol. The leftover liquid is
mined according to the methods of GB/T 5530-2005 and GB/T poured into a separating funnel where it quickly formed two
5534-2008 (China National Standard). Before transesterica- phases completely within 20 min, which was shown in Fig. 3.
tion reaction, the properties of tung oil such as acidity, density The upper phase, which was mainly composed of biodiesel,
and viscosity were also measured and listed in Table 1. was analyzed by GC. The lower phase containing the glycer-
Moreover, the fatty acid prole of tung oil was analyzed by ine and ILs, was washed with hexane and ethyl acetate and
gas chromatography (GC2014, Shimadzu Corporation, Japan) then dried in vacuum for 3 h. The mixture was cooled and
equipped with a ame ionization detector and a TM-5 capil- then centrifuged for 30 min after which the ILs was separated
lary column (0.32 mm 50 m) with 0.5 m lm thickness. The from the glycerine for reuse.
oven was operated with programmed temperature, the initial
temperature of 150 C held for 1 min, heat rate of 30 C/min 2.4.3. Determination of yield
to 240 C maintained for 2 min, then heat rate of 5 C/min During the course of the experiment, the catalyst used in our
to 280 C, held for 2 min, and nally with a further rate of work is acidic, not alkaline, thus we found that there is no
40 C/min to 310 C, kept for 8 min. The temperatures of injec- side reaction, such as saponication, in synthesis biodiesel via
tion and FID detector were both 310 C. The composition of transesterication of tung oil with methanol. In other words,
the tung biodiesel was listed in Table 2. The highest peak is the conversion of triglyceride is equal to the biodiesel yield.
methyl eleostearate, with content of 76.32%. The biodiesel yield was determined by indirectly measuring
the weight of the glycerine by-product using a method known
2.4.2. Transesterication reaction for biodiesel as periodic acid oxidation titrate (Pisarello et al., 2010). The
Solubility test was conducted on the ILs against the other pro- developed method is simple and accurate with high repeata-
cess chemicals namely methanol, fatty acid methyl ester, tung bility. Firstly, free glycerine is oxidized to formaldehyde and
oil and glycerine prior to the experiment. The results show that formic acid by excess potassium periodate. Secondly, the con-
the ILs are only soluble with methanol. The transesterication tent of iodine, which was generated during the oxidation
reaction was performed in a 50 mL cylindrical 316L-stainless of potassium iodide with potassium iodate and periodate,
steel reactor, equipped with a thermostat and magnetic stir- was titrated with standard sodium thiosulfate solution under
rer to ensure thorough mixing of reactants. A xed amount acidic conditions. The related reaction was listed as follows:
of freshly prepared methanol solution containing the respec-
tive ILs was added into the tung oil. The mixture was heated
rapidly to the desired temperature under 1.0 MPa pressure.
Attempt is then made to optimized the variables known to
(1)
affect the transesterication reaction such as the ILs type,
catalyst dosage (1.05.0 wt.%), molar ratio of methanol to oil
(9:1, 12:1, 15:1, 18:1, 21:1), reaction temperature (90, 100, 110, KIO4 + 7KI + 4H2 SO4 4I2 + 4K2 SO4 + 4H2 O (2)
120, 130 C), reaction time (0, 30, 60, 90, 120, 150, 180 min) and
stirring speed (0, 50, 100, 200, 300, 400, 500, 600 rpm). KIO3 + 5KI + 3H2 SO4 3I2 + 3K2 SO4 + 3H2 O (3)
chemical engineering research and design 1 1 7 ( 2 0 1 7 ) 584592 587
100 70
90
65
80
60
70
Yield (%)
Yield (%)
60 55
50
50
40
30 45
20 40
0 100 200 300 400 500 600 9 12 15 18 21
Stirring speed (rpm) Molar ratio of methanol to oil
Fig. 4 Effect of stirring speed on the biodiesel yield. Fig. 5 Effect of molar ratio of methanol to oil on the
Reaction conditions: catalyst dosage, 4.0 wt.%; molar ratio biodiesel yield. Reaction conditions: catalyst dosage,
of methanol to oil, 18:1; temperature, 110 C; reaction time, 3.0 wt.%; reaction temperature, 100 C; stirring speed,
2 h. The error bars indicate the standard deviation of the 400 rpm; reaction time, 2 h. The error bars indicate the
mean. standard deviation of the mean.
100
on the transesterication reaciton were further investigated
using [Ps-N-Ch(Me)2 ][p-TSA] as catalyst.
80
3.3. Optimization study of the experimental conditions Yield (%)
100 100
90 80
80
60
Yield (%)
Yield (%)
70
40
60
20
50
40 0
1 2 3 4 5 0 30 60 90 120 150 180
Catalyst dosage (wt.%) Reaction time (min)
Fig. 7 Effect of catalyst dosage on the biodiesel yield. Fig. 8 Effect of reaction time on the biodiesel yield.
Reaction conditions: molar ratio of methanol to oil, 18:1; Reaction conditions: catalyst dosage, 4.0 wt.%; molar ratio
reaction temperature, 110 C; stirring speed, 400 rpm; of methanol to oil, 18:1; reaction temperature, 110 C;
reaction time, 2 h. The error bars indicate the standard stirring speed, 400 rpm. The error bars indicate the
deviation of the mean. standard deviation of the mean.
A B C D Yielda (%)
a
Data are means standard deviation.
100 was observed beyond the 5th cycle. The recovered ILs after
With Gly cerin Without Gly cerin
seven reuses has no obvious change in structure, referring to
90 the FTIR spectrum in comparison with fresh catalyst listed in
Fig. 10. Therefore, it can be concluded that the decrease of
80
catalytic activity could be attributed to the weight loss of ILs
during its recovery, not to the change in molecular structure,
Yield (%)
70
which exhibits its excellent reusability.
60
B
Ch(Me)2 ][p-TSA], a recycling experiment was carried out under 1230 1030
575
1460
optimum conditions determined above (Table 5). The catalyst 2870
3430 2940
1450
was recovered as described in Section 2.4.2. The reusability 1720
A 565
results obtained are summarised in Fig. 9 where the biodiesel 1230
yield was used to reect the changes in the catalyst activity. 2940
2870
3440 681
As shown in the gure, when the glycerine was not sepa- 1030
rated from the catalyst, the catalytic activity decreases rapidly
through the seven application cycles. This is due to the pres-
ence and accumulation of the glycerine by-product within the 4000 3600 3200 2800 2400 2000 1600 1200 800 400
ILs during each cycle. However, when the glycerine was sepa- Wavenumbers(cm )
-1
rated from the ILs, the catalyst reusability was found to better
where only slight drop in the activity was observed between Fig. 10 FT-IR spectra of ILs. (A) [Ps-N-Ch(Me)2 ][p-TSA]; (B)
each cycle. Nevertheless, larger drop in the catalyst activity [Ps-N-Ch(Me)2 ][HSO4 ]; (C) recovered [Ps-N-Ch(Me)2 ][p-TSA].
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