132 KV GRID STATION

Block Diagram of 132 KV Grid Station

VOLTAGE
132 KV LINE FROM SURGE ARRESTOR
TRANSFORMER
DHABEJI GRID 120KV
132KV/110V

CURRENT ISALOTOR WITH

SF6 CIRCUIT BREAKER
TRANFORMER EARTHING SWITCH
145KV, 3150 A
600A/1A 1600 A , 40 KV

POWER
SURGE ARRESTOR TRANSFORMER
MAIN INCOMING
120 KV 50/63 MVA
132KV/11KV
 Power Distribution from Grid

IF 1 Melting

IF 1 Sintering

Scrap Yard

Vezzani Shear

Logistics

Trafo 1
132 KV from Amreli Grid
Dhabeji Grid Station PDB
Station 132/11KV
Trafo 2

IF 2 Melting

IF 2 Sintering

IF 3 Melting

IF 3 Sintering
Block Diagram of EOT Cranes

C
D
MELTING BAY A
B
K
E
L

F
SCRAP BAY

G
H
I
J
 EOT CRANE

1 CRANE IN TOTAL 12
STORE CRANES IN
SHADE AREA

7 CRANES IN
5 CRANES IN
METLTING
SCRAP BAY
BAY

(D, E & L CRNAES)

(C-CRANE) FOR (A, B & K (F, I & J CRANES) (G & H CRANES)
FOR SCRAP
SLAG POT CRANES) FOR FOR SCRAP FOR BILLET
CHARGING IN
LIFTING LIFTING LADDLE CHARGING IN TT LIFTING
FURNACE
 Mechanical Department
Mechanical department deals with Crucible maintenance or crucible prepration furnace problem arises
during furnace operation beside solving these problem .This department also deals with fabrication and
welding of structures required in the SMS plant .

Crucible preparation:

First of all Cu coils leakage is checked by passing air at pressure 7.5 bar . If leakage occurs then
brazing is done on that point.
Cu turns are than coated with the help of Flexo coating.
Cynadium spacing is than placed between the Cu turns to avoid contact between Cu turns.
The base of the cradle is than prepared .
Cu turns are than placed inside the cradle with the help of crane.
After that top ring is than placed on the top portion of the cradle.
In the end yokes are tightened and crucible is ready.

Beside crucible preperation maintance of RO plant, Fume Exhaust System plant (FES) and slag plant also
comes under this department.
Process Flow Chart of RO Plant
RO PLANT PROCESS

SUB MERSIBLE PUMP

COLD WELL NO:09 (RAW

WATER)

MULTIMEDIA FILTER (REMOVE

20 MICRON & ABOVE
PARTICLE)

CARTIAGE FILTER (REMOVE 5

MICRON & ABOVE PARTICLE)

HIGH PRESSURE PUMP

TRANSFERED TO VESSEL (FILTER
0.03 MICRON PARTICLES)

PRODUCT WATER
PROCESS FLOW CHART OF
FUME EXHAUST SYSTEM
 Slag Plant
Conveyer Belt Vibratory Feeder Jaw Crusher

con

Magnetic Drum Rooler Crusher Magnetic Band

Scrap Yard:

Logistic department purchases scrap from different international firms like MGK, Quality metals, Al-
Zaruni, Stam Corporation, pol Copper, Al-mukran, Midas Global, truffer etc. and brough t to Amreli
Steels through shipment. The scrap is then transferred to the scrap bay thorough trucks . three types of
scrap being used by Amreli Steels these are:

1. Shredded Scrap
2. Bundle Scrap
3. Heavy Metal Scrap (HMS)

Shredded Scrap:

It is a smallest type of scrap consisting of small pieces of sheets of steel. Beside steels it also consist of
small pieces of polymer, casted auto parts small pieces of copper and brass material and pellet size steel
ball etc. it is a light density steel scrap having yield around 90%.

Bundle Scrap:

These are galvanized sheets of mild steel highly compressed in the form, of bundles. Beside mild steel
sheets these type of scrap also contains tin canes and aluminium strips. It is easy to melt as it requires less
energy to melt.

Heavy Metal Scrap (HMS):

This type of scrap is larger in size than other type of scrap . It contains steel bars, heavy auto parts, heavy
casted parts, large size of mild steel sheets, galvanized and blackened steel. HMS is divided into two
categories i.e.

1. HMS-1
2. HMS-2
3.
HMS-1:

Scrap having thickness greater than 6mm are categorized as HMS-1

HMS-2:

Scrap having thickness less than 6mm are categorized as HMS-2.

Shredded Bundles HMS
Tundish Prepration:

Tundish preparation is done in the ladle operation area. Steps involved in tundish preparation are as
follows: