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Article history: The ORC (organic Rankine cycle) system is one of the most effective approaches for recovering energy
Received 12 September 2013 from low grade heat sources like geothermal water. This paper describes the screen of uids for
Received in revised form geothermal ORC system. This study analyzed the inuence of the working uid properties of HC (hydro
3 December 2013
carbon) and HFC (hydro uorine carbon) working uids on the system performance and relates the
Accepted 12 December 2013
Available online 21 January 2014
properties to the molecular structures. HC and HFC working uids were adopted. A theoretical ORC
model was used to optimize the evaporating temperature to maximize the work output for each working
uid. The optimal working uids are given for heat sources at 383.15 K, 403.15 K and 423.15 K. The results
Keywords:
Organic Rankine cycle
show that for a specic source temperature, the optimized evaporating temperatures for all the working
Working uid screen uids are almost the same. Based on the inuence of working uid property on system performance, two
Geothermal system indicators are given for screening working uids. Fluids like R32, R134a and propylene with GWP (global
Indicator warming potential) value less than 1500 provide better performance than others, by extracting more
energy from the heat source.
2013 Elsevier Ltd. All rights reserved.
1. Introduction with Guzovic, Z., made a more detailed Velika Ciglena medium
temperature (448.15 K) geothermal case study and indicated that
Low temperature heat sources are abundant on the earth. the plant design based on the ORC cycle has a higher thermody-
Turning low temperature energy into work effectively is one of the namic efciency and lower cost of equipment than Kalina cycle.
most promising approaches for relieving the pressure of the energy There are various opinions about the best working uids and
crisis. The ORC (organic Rankine cycle) is an effective way to evaluation criteria for geothermal sources. Borsukiewicz-Gozdur
convert low temperature heat into work and has attracted the et al. [4] hold the view the best method to produce more work
attention of many researchers. Geothermal resources are renew- was to increase the geothermal water ow rate to increase the work
able low temperature heat sources with geothermal water gener- output. Hettiarachchi et al. [5] set the heat transfer area per unit
ally range between 353 K and 623 K [1]. High quality resources work output as the optimum design criteria and recommended
produce dry vapor or a water-vapor mixture at temperatures of PF5050, R123 and n-pentane. T. Guo et al. [6] found that R236ea
more than 450 K. Medium and low quality sources with tempera- was the best working uid for maximizing the work output per unit
tures below 450 K must use binary power plants such as ORC mass heat source ow rate while E170, R600 and R141b were the
systems to improve their efciency. Guzovic, Z., et al. [2] compared best working uids when minimizing the heat transfer area per
the Kalina and ORC system to recover geothermal energy in Re- work output. Besides the working uids, the turbine is also an
public of Croatia. Results show that ORC has better performance important part of ORC systems. When radial-inow turbines in an
both in the thermal efciency and the exergetic efciency and gives ORC system, R134a provides the highest network output while n-
more net power. Raskovic, P [3].,who is in the same research group pentane provides the lowest network output among ve high-
density working uids [7].
Most working uid selection studies have compared all possible
working uids with a given criterion to screen suitable working
* Corresponding author. Tel./fax: 86(0)22 27407617.
E-mail addresses: dihx11@mails.tsinghua.edu.cn (H. Zhai), rnxsl@tsinghua.edu. uids. Ghasemi, H., et al. [8] and Cheng, W.L., et al. [9] have made
cn (L. Shi), anqingsong@tju.edu.cn (Q. An). detailed study on the modeling and optimization for geothermal
0360-5442/$ e see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2013.12.030
H. Zhai et al. / Energy 74 (2014) 2e11 3
Table 1
Simulation parameters and boundary conditions for the geothermal ORC model.
wt wp
h (1)
qe
where:
Table 2
Simulation results comparison.
Working uids Simulation results Theoretical Theoretical Theoretical Simulation results The error (%)
of Ref. [16] (K) calculation 1 (K) calculation 2 (K) calculation 3 (K) of this paper (K)
3. Fluids choice
and
The mass ow rate of working uids, mwf, in the system is Previous studies [17e19] have indicated that good working
determined by the partial heat of the geothermal hot water, Qel, and uids have the following characteristics:
the latent heat of the working uid, DHv:
- Dry or isentropic uids
mwf Qel =DHv (8) - Large latent heat (This is not suitable for the geothermal ORC
working uids used in this study. Even though a large latent
and, heat is good for the heat transfer, it is not good thermody-
namically for the heat source utilization.)
DHv h4 h3 (9)
- High densities in both liquid and gas phase
The energy balance assumes that the heat absorbed by the - Moderate critical parameters
working uid is the same as the heat released by the heat source - High specic heat
which ignores heat losses. - Moderate evaporating and condensing pressures
Table 3
Physical data for the HFC working uids (sorted by carbon number).
Table 4
Physical data for the HC working uids (sorted by carbon number).
- Excellent heat transfer properties (low viscosity and high freedom energy equation to calculate the working uid properties.
thermal conductivity) The accuracy of the calculated density for pure uids is 0.1% in the
- Chemical stability regulated calculation range. GWP values are from Refs. [21] and
- Material capability and no corrosion [22]. The critical temperatures of the working uids are all higher
- High efciency than 303.15 K with ODP of 0 and GWP lower than 1500 [21,22]. The
- Safety (no toxicity, low ammability) physical data is listed in Tables 3 and 4.
- Environmentally beings (zero ODP (ozone depletion poten-
tial), low GWP (global warming potential))
- Market availability and cost
4. Results and discussion
Fig. 3. Wt varies with Te for R32, R134a and propylene. Fig. 4. Efciency and Qe variations with Te for R32, R134a and propylene.
6 H. Zhai et al. / Energy 74 (2014) 2e11
inuences the cycle performance are described. Wt is determined 383.15 K 403.15 K 423.15 K
by the efciency and Qe according to Eq. (11). In sections 4.4 and 4.5, Substances Wt, kJ Substances Wt, kJ Substances Wt, kJ
how the molecular structures inuence the cycle efciency and
R32 10.983 R32 24.049 R1234yf 46.4
how the physical properties inuence the heat absorption are
R1234yf 10.967 R1234yf 23.44 propane 42.788
described. propylene 10.644 propylene 23.035 R134a 42.607
propane 10.609 propane 20.803 propylene 41.86
R134a 10.578 R134a 20.143 R1234ze (e) 39.057
Fig. 8. Efciency and Qe variations with Tcon for R32, R134a and propylene.
Fig. 7. Wt for various working uids with heat source temperatures: a) 383.15 K, b)
403.15 K, c) 423.15 K. Fig. 9. Molecular structures of typical working uids.
8 H. Zhai et al. / Energy 74 (2014) 2e11
4.4.1. HFCs
Among HFCs, R1234ze (Z) with a double-bond structure has a
higher efciency than the other working uids. Consider the 3C-
molecular substances as an example. In Fig. 11, the efciencies for
both double-bond and single-bond working uids increase with
the critical temperature at an evaporating temperature of 343.15 K.
The double-bond working uid efciencies are all higher than the
single-bond working uid efciencies.
4.4.2. HCs
The HC structure can be divided into ve classes: cyclic structure
substances marked as cyclo (benzene is also a cyclic structure with
three double bonds), alkenes marked as double bonds, alkanes
with branch chains marked as iso and neo and other alkanes
marked as n. Calculations were also done for the 345 K evapo-
rating temperature.
The efciencies in Fig. 12 increase with the critical temperature.
Fig. 11. Efciencies for three carbon-atom HFCs at Te 345 K. The results show that double bonds/cyclo>n>iso>neo. Thus,
the cyclic and double bond structures are better for higher ef-
Te, the presence of uorine and the molecular structure. Several ciency while the branch chain structure has adverse impact.
molecular structures are illustrated in Fig. 9. Among the ve substances with double-bonds, propylene has
For a given condensing temperature, the efciency increases the highest efciency. Among the substances with cyclic structures,
with the evaporating temperature for all the working uids. The benzene and toluene have relatively high efciencies. Because they
Fig. 13. Ratio of sensible heat to latent heat variation with Te for R32, R134a and
Fig. 12. Efciencies of HCs at Te 345 K. propylene.
H. Zhai et al. / Energy 74 (2014) 2e11 9
Table 6
Wt and dmwf/dT for the substances that provide the largest Wt with a 403.15 K heat
source (sorted by Wt).
Z T6
4.5.1. Inuence of CP;wf dT=DHv variation with Te on Qe
T7
For the same evaporating temperature, Eq. (6) shows that the
energy absorbed by the latent heat, Qel, is the same for different
working uids. Thus, more energy absorbed by the sensible heat,
Qes, more heat absorbed into Qe.
On the heat source side:
Fig. 14. mwf variation with Te for R32, R134a and propylene.
ZT6 ZT6 ZT3
have three more double bonds than the other cyclo substances. Qe Qel Qes CP;wa dT CP;wa dT=DHv $ Cp;wf dT
Benzene is better than toluene and cyclohexane is better than T7 T7 T2
C1CC6 followed by C3CC6 because the branch chains reduce the 0 1
ZT6 ZT3
efciency. B C
HCs can be thought of as HFCs without F atoms. HCs have high CP;wa dT$@1 Cp;wf dT=DHv A
critical temperatures and relatively low molecular masses. HCs T7 T2
result in very low output work according to the simulations, even (15)
though they have higher efciencies and specic works than HFCs.
On contrary, some of the HFCs with the lowest efciencies and Z T6
specic work outputs have quite good work outputs because HFCs thus, since CP;wa dT is xed, for a specic heat source temper-
T7
make good use of the heat source with more heat absorbed from Z T3
the heat source. ature, a larger Cp;wf dT=DHv means that more heat is absorbed
T2
from the heat source. Therefore, larger Cp and lower DHv are
4.5. Physical properties inuence on the heat absorption Z T3
preferred. Fig. 13 shows how Cp;wf dT=DHv varies with the
The heat absorbed from the heat source, Qe, consists of Qel and T2
Qes, as dened in Eq. (14). Qe is determined by the mass ow rate of evaporating temperature. This quantity is higher for R32 than for
the working uid, mwf, and its latent heat, DHv, and its specic heat R134a and propylene at the same evaporating temperature, so R32
at constant pressure, Cp,wf. will absorb more from the heat source.
ZT3
4.5.2. Inuence of mwf variation with Te on Qe
Qe Qel Qes mwf $DHv mwf $ Cp;wf dT (14) Qe is largely decided by mwf according to Eq. (14). Comparison of
T2 Figs. 4 and 14 shows that the changes in Qe are the same as those of
mwf. Therefore, Qe and mwf increasing with Te is more preferable
since the cycle efciency increases with the evaporating
temperature.
From Eq. (8):
dQel dDHv
dmwf =dT $DHv $Qel DHv2 (16)
dT dT
On the heat source side:
ZT6 ZT6
Qel CPwa dT CPwa dTzCPwa T6 T 20 (17)
T7 T20
dQel
CPwa (18)
dT
On the working uid side:
The latent heat can be approximated by the Pitzer correspond-
Fig. 15. dmwf/dT for all the working uids at the optimized Te with a 403.15 K heat ing states correlation [24].
source. If 0.6 < Tr 1.0 (where Tr T/Tc),
10 H. Zhai et al. / Energy 74 (2014) 2e11
Fig. 16. dmwf/dT for all the working uids at the optimized Te with the 423.15 K heat Fig. 17. dmwf/dT for all the working uids at the optimized Te with the 383.15 K heat
source. source.
5. Conclusion
DHv
0:7081Tr 0:354 10:95u1Tr 0:456 where Rg R=M Geothermal water is pumped from deep in the earth to the
Rg Tc
ground to produce power in organic Rankine cycles which requires
(19) work input. The cycle optimization objective is to maximize the
work output Wt of the subcritical organic Rankine cycle per unit
thus, mass ow rate of the geothermal water. Wt is determined by the
cycle efciency and the heat absorption from the heat source. For a
dDHv h specied source temperature, the results show that the optimized
Rg 0:708 0:354 1 T=Tc 0:646 10:95 evaporating temperatures are almost the same for all the selected
dT
i working uids including HCs and HFCs.
0:456u1 T=Tc 0:544 (20) The efciency is related to the molecular structure for a given
evaporating temperature. The results show that working uids
Equations (18) and (20) can be substituted into Eq. (16) to get a
with double bonds or cyclic structures provide higher efciencies.
general equation dmwf/dT for all for all the working uids. With a
At relatively low evaporating temperatures, the efciencies are
403.15 K heat source, the uids giving the maximum work output
all similar for the various uids. Thus, Qe, the energy absorption
are those working uids whose mwf increases with Te (dmwf/
from the heat source is the most important factor. Two key in-
dT > 0). Detail results are shown in Fig. 15 and Table 6. Thus, a
dicators are the ratio of the specic heat capacity to the latent heat
positive dmwf/dT reects greater use of the heat source which in-
of evaporation (Cpwf/DHv) and the mass variation with the system
uences the work output.
evaporating temperature (dmwf/dT). Working uids like R32 with
The working uids that provide the largest Wt for the 432.15 K
higher Cpwf/DHv and positive dmwf/dT make better use of the heat
heat source are shown in Fig. 16 and Table 7. For the 383.15 K heat
source to provide higher work output than the other uids.
source, the results in Fig. 17 show that only the value for R32 is
positive; thus, R32 is the best working uid as shown in Table 4
because the latent heat of vaporization is larger for lower temper- Acknowledgments
atures and its change with temperature is larger than Qel; So dmwf/
dT is negative for most working uids. The magnitudes of the This work was supported by the State Key Program of the Na-
negative dmwf/dT are very similar for all working uids. However, tional Natural Science Foundation of China (Grant No. 51236004,
working uids with a positive dmwf/dT provide much larger Wt No. 50976060), and the Science Fund for Creative Research Group
than the other uids. (No. 51321002).
Nomenclature
GWP global warming potential
Table 7
h enthalpy, kJ/kg
Wt and dmwf/dT for the substances that provide the largest Wt with the 423.15 K heat
source (sorted by Wt). m mass, kg
M molar mass, kg/kmol
Substances Wt, kJ dmwf/Dt, kg/K
ODP ozone depletion potential
R1234yf 46.4 0.1496 P pressure, MPa
propane 42.788 0.040
Q heat, kJ
R134a 42.607 0.101
propylene 41.86 0.050 q heat absorbed per unit mass of working uid, kJ/kg
R1234ze(e) 39.057 0.062 R molar gas constant, J/(mol K)
R161 37.89 0.044 Rg mass gas constant, J/(g K)
R32 37.238 0.123 T temperature, K
R152a 31.981 0.023
W work output (kW)
H. Zhai et al. / Energy 74 (2014) 2e11 11
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