Eni Iran IRAN SOUTH PARS GAS FIELD

PHASES 4 & 5
GROUP
DOC. N.
2017 30 000 Q QP HD 05401 PLANT :
ONSHORE FACILITIES

DOC. N.
INSP 2017 999 8700 301

INSPECTION & TEST PLAN

FOR
A/G PIPING WORK

4 Issued for Approved Final Document Y. J. Kim J. W. Ryoo S. K. An 11/Jan.2004

3 Issued for Approved Final Document Y. J. Kim J. W. Ryoo S. K. An 26/Sep.2003
2 Issued for Approved Final Document Y. J. Kim J. W. Ryoo S. K. An 02/Dec.2002
1 Approved for Construction Y. J. Kim J. W. Ryoo S. K. An 26/Nov./2002
REV. DESCRIPTION BY CHKD APPR DATE

Page 1 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

TABULATION OF REVISED PAGES

PAGE Rev.0 Rev.1 Rev.2 Rev.3 Rev.4 PAGE Rev.0 Rev.1 Rev.2 Rev.3 Rev.4
1 X X X X X
2 X X X X X
3 X
4 X
5 X
6 X X X
7 X X
8 X X
9 X X
10 X X
11 X X X X
12 X X X
13 X X

Page 2 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

CONTENTS

A. TERM AND DEFINITION

B. INSPECTION LEVEL

C. MATERIAL RECEIVING INSPECTION

D. WELDING, WELDER & WELDING OPERATOR QUALIFICATION

E. FABRICATION AND ERECTION

F. NON-DESTRUCTIVE EXAMINATION

G. PWHT

H. SPOOL RELEASE AND STORAGE(ONLY FOR SHOP

FABRICATION)

I. PRESSURE TEST

J. PAINTING

ATTACHMENT REPORT FORM

Page 3 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

A. Term and definition

- Company: AGIP IRAN BV

- Contractor: HYUNDAI ENGINEERING & CONSTRUCTION CO., LTD.

- Hold Point (H): A designated point during or following a specific activity at which inspection

or examination shall not proceed unless the designated parties have witnessed the

inspection and/or test.

- N/A: Not applicable.

- Review Point (R): It is processed through reviewing any results of inspection or test as a

method of ensuring that the inspection or test is performed in accordance with any approved

drawing, procedure, specifications or acceptance criteria.

- Spot Witness Point (SW): A designated point during or following a specific activity at which

spot inspection or spot examination is required in accordance with the relative procedure.

Work may proceed through the designated witness point if the inspector is not present for

the previously established activity.

- Subcontractor: Any company or person, to whom has sub-contracted directly or indirectly at

any level, any part of the project including consortium member.

- Witness Point (W): A designated point during of following an important activity at which

inspection or examination is required in accordance with the relative procedure. Work may

proceed through the designated witness point if the inspector is not present for the previously

established activity.

B. Inspection Level (refer PP 2017 999 0001 0545 Clause 7.5)

1) For Level , Subcontractor/Fields Engineer shall notify Inspection/Test Notification to

QCE, TPA and Company for inspection in one day advance.

2) For Level , Subcontractor/Fields Engineer shall notify Inspection/Test Notification to

QCE and TPA for inspection in one day advance.

3) For Level , Subcontractor/Fields Engineer shall notify Inspection/Test Notification to

Subcontractors QCE for inspection in one day advance.

Generally, Visual Inspection Report will be signed by the inspector who is involved the

Page 4 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

inspection activity only. (In case Level and items, signature column for Company shall
be made N/A.)

Page 5 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

DISCIPLINE : PIPING
INSPECTION & TEST PLAN FOR SITE SUBCON :
DESCRIPTION OF WORK : A/G PIPING

Applicable Spec. REPORTING Inspection PARTICIPATION BY

NO. DESCRIPTION OF INSPECTION / TEST or Procedure FORMAT
REMARK
Level SUBCON HDEC/TPA COMPANY
C MATERIAL RECEIVING INSPECTION PP 2017 999 0001 QP 0550 002
0550
1 Verify the material classification, grade, identified N/A W W
condition, size and quantity.

2 Check physical condition for damage, dent, corrosion, N/A W W

etc..

3 Review Receiving Inspection Report & Mill Certificate N/A W W

D WELDING, WELDER & WELDING OPERATOR

QUALIFICATION

1 WPS/PQR PP 2017 999 0001 PP 0555 001

1.1 Preparation of preliminary WPS 0555 ~005 R R R
1.2 Confirm the preparation condition of PQ test H H SW
1.3 Monitoring welding parameters H H SW
1.4 Visual inspection H H W
1.5 NDT/PWHT report W W SW
1.6 Laboratory test SW H W
1.7 Qualification documents (WPS/PQR) R R R

LEGEND : R : Review SW : Spot Witness W : Witness H : Hold N/A : Not Applicable

FORM NO. QP 545 002 2
Page 6 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

DISCIPLINE : PIPING
INSPECTION & TEST PLAN FOR SITE SUBCON :
DESCRIPTION OF WORK : A/G PIPING

Applicable Spec. REPORTING Inspection PARTICIPATION BY

NO. DESCRIPTION OF INSPECTION / TEST or Procedure FORMAT
REMARK
Level SUBCON HDEC/TPA COMPANY
2 Welder/welding operator qualification PP 2017 999 0001 PP 0559 001
2.1 Confirm the preparation condition of test 0559 H H W
2.2 Welding test H W W
2.3 Visual Inspection H H W
2.4 NDT or Bend test H H W
2.5 Qualification document R R R

E FABRICATION AND ERECTION PP 2017 999 8130 PP 0558 001

001 / 002 / 005 / PP
1 Material verification 2017 999 0001
1.1 Material classification and grade 0558 W W W
1.2 Size, thickness and color coding W W W
1.3 Physical condition W W SW

2 Identification
2.1 Material classification and heat number traceability W W W
2.2 Spool identification (DWG No./spool No.) W SW SW

3 Fit-up control
3.1 Applicable WPS/welder/welding consumable/WPS W SW SW
and Welder ID

LEGEND : R : Review SW : Spot Witness W : Witness H : Hold N/A : Not Applicable

FORM NO. QP 545 002 2
Page 7 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

DISCIPLINE : PIPING
INSPECTION & TEST PLAN FOR SITE SUBCON :
DESCRIPTION OF WORK : A/G PIPING

Applicable Spec. REPORTING Inspection PARTICIPATION BY

NO. DESCRIPTION OF INSPECTION / TEST or Procedure FORMAT
REMARK
Level SUBCON HDEC/TPA COMPANY
3.2 Fit-up condition (alignment, root gap, cleaning, etc..) W SW SW
3.3 Spool configuration and dimension W SW SW
3.4 Pipe inside cleaning W W W

4 Preheating (if required) W SW SW

5 Welding W SW SW

6 Final visual inspection for welded joints H W W

F NON-DESTRUCTIVE EXAMINATION

1 Radiographic examination PP 2017 999 0001 PP 0556 001 W R SW/R

0556
2 Ultrasonic examination PP 2017 999 0001 PP 0562 002 W W SW/R
0561
3 Liquid penetration examination PP 2017 999 0001 PP 0563 001 W W SW/R
0563
4 Magnetic particle examination PP 2017 999 0001 PP 0562 001 W W SW/R
0562

LEGEND : R : Review SW : Spot Witness W : Witness H : Hold N/A : Not Applicable

FORM NO. QP 545 002 02

Page 8 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

DISCIPLINE : PIPING
INSPECTION & TEST PLAN FOR SITE SUBCON :
DESCRIPTION OF WORK : A/G PIPING

Applicable Spec. REPORTING Inspection PARTICIPATION BY

NO. DESCRIPTION OF INSPECTION / TEST or Procedure FORMAT
REMARK
Level SUBCON HDEC/TPA COMPANY
G PWHT PP 2017 999 0001 PP 0557 001,
0557 002, 003
1 Preparation condition of heat treatment W SW SW

2 Hardness test W W SW/R

3 PWHT report and chart W W/R W/R

H SPOOL RELEASE AND STORAGE (ONLY FOR PP 2017 999 8130 INSP 301 01
SHOP FABRICATION) 001

1 Spool release H H SW

2 Inside cleaning and end capping W W W

3 Spool identification W W SW

4 Storage W SW SW

LEGEND : R : Review SW : Spot Witness W : Witness H : Hold N/A : Not Applicable

FORM NO. QP 545 002 2

Page 9 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

DISCIPLINE : PIPING
INSPECTION & TEST PLAN FOR SITE SUBCON :
DESCRIPTION OF WORK : A/G PIPING

Applicable Spec. REPORTING Inspection PARTICIPATION BY

NO. DESCRIPTION OF INSPECTION / TEST or Procedure FORMAT
REMARK
Level SUBCON HDEC/TPA COMPANY
I PRESSURE TEST PP 2017 999 8130
004
1 Test package INSP 301 04 W R R

2 Walk down INSP 301 02/03 H H W

3 Punch clear INSP 301 02/03 H H W

4 Cleaning before test H H W

5 Pressure gauge calibration report INSP 301 04 R W W

6 Test and visual inspection INSP 301 04 H H W

7 Drain and/or drying INSP 301 04 H W W

J PAINTING PP 2017 999 8900

002
Refer to Painting ITP(INSP 2017 999 8700 330) INSP 330 01 - - -

LEGEND : R : Review SW : Spot Witness W : Witness H : Hold N/A : Not Applicable

FORM NO. QP 545 002 2

Page 10 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

HYUNDAI CONSORTIUM
Released Spools List
Condition :
Order by :

IRAN SOUTH PARS GAS FIELD PHASES 4&5 Page : of

No ISO No Spool Shop JNT Released No Released Date PKG No Area Subcon. Remarks

Prepared By : Date : Reviewed By : Date : Received By : Date : .

Accepted By : Date :
Hyundai Engineering & Construction Co., Ltd.

Form No. INSP 301 01

Page 11 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

HYUNDAI CONSORTIUM
IRAN SOUTH PARS GAS FIELD PHASES 4 & 5
PUNCH LIST (FOR PRESSURE TEST)
Unit : Sub-Sys : Walk Down Date : Page : /

Test Package No : Test Type : Hydro Test Pneumatic Test Visual Test Issued by :

Cate
Punch Issued Issued Cleared Approved Approved
No. Description - Action by Remarks
Type date by date HDEC ENI
gory

Note Important : Punch Description shall be described in detail

Type : Support, NDT, PWHT, Valve, FDN.. Category : A Before Pressure Test
Action By : Each Discipline Category : B Before Pre-commissioning
Data No.: for DB control only Category : C Before Commissioning QC ENGINEER COMPANY
Form No.: INSP 301 02

Page 12 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

HYUNDAI CONSORTIUM
IRAN SOUTH PARS GAS FIELD PHASES 4 & 5
PUNCH LIST (FOR PRESSURE TEST)
Test Package No : Page : /

Punch Cate- Action Issued Issued Cleared Approved Approved

No. Description Remarks
Type gory by date by date HDEC ENI

Form No.: INSP 301 03

Page 13 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IRAN - South Pars Gas Field - Phases 4 & 5
Doc. N. INSP 2017 999 8700 301 Rev. 4

HYUNDAI CONSORTIUM
IRAN-South Pars Gas Field-Phases 4 & 5
PRESSURE TEST REPORT
TEST PKG NO : DISCIPLINE :
SUBCON/PARTY : UNIT NO. :
TEST SYSTEM :

1. FABRICATION AND INSTALLATION

No Description Verified By Piping Remarks
1.1 Piping Materials
1.2 In-line items/Valves/Supports
1.3 Punch clear before pressure test (Cat. A only)
1.4 Documents completed
Note

PREPARED BY PIPING INSPECTED BY Q/C APPROVED BY COMPANY

2. PRESSURE TEST
2.1 Cleaning Method 2.2 Cleaning Date
2.3 Type of Test 2.4 Test Date
2.5 Design Pressure 2.6 Test Media
2.7 Test Pressure(requirement) 2.8 Holding Time Min.
2.9 Examined Pressure 2.10 Gauge No. Cal. Date
2.11 Test Result 1
2.13 Draining & Drying 2
Note

PREPARED BY PIPING INSPECTED BY Q/C APPROVED BY COMPANY

FORM NO. : INSP 301 04

Page 14 of 14
This document is the property of N.I.O.C. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.