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DOCUMENT REVISIONS
Document No TTA-CP-DOC-001 Rev.0
Owner : NAM CON SON PIPELINE CO. Date
Contractor : TTASIA COMPANY LTD. 25 Oct 2017
: PROVISION OF 3 YEARLY SURVEY SERVICE FOR
Project:
CATHODIC PROTECTION (CP) SYSTEM
Page 1 of 14
Document : METHOD STATEMENT FOR CATHODIC PROTECTION
Title: SURVEY
TABLE OF REVISIONS
TABLE OF CONTENTS
1.0 INTRODUCTION
1.1 Description of NCS Pipeline system
1.2 External Corrosion Mitigation of Steel Piles
LIST OF ATTACHMENTS
Attachment 1 - Pipe to Soil Potential Survey
Attachment 2 - TRU Check
Attachment 3 - Insulating Flange Check
Attachment 4 - DCVG Survey
Attachment 5 - CIPS Survey
Attachment 6 - PCM Survey
Attachment 7 - Project Schedule
Document No TTA-CP-DOC-001 Rev.0
Owner : NAM CON SON PIPELINE CO. Date
Contractor : TTASIA COMPANY LTD. 25 Oct 2017
: PROVISION OF 3 YEARLY SURVEY SERVICE FOR
Project:
CATHODIC PROTECTION (CP) SYSTEM
Page 3 of 14
Document : METHOD STATEMENT FOR CATHODIC PROTECTION
Title: SURVEY
1.0 INTRODUCTION
1.1 Description of NCS Pipeline system
The two condensate storage tanks located within the NCSP Terminal at Dinh Co
Baria-Vungtau, Vietnam.
The approx. 9km, 26 onshore gas/condensate pipeline from the Long hai
landfall, Baria-Vungtau, to the NCSP Terminal.
The approx. 29km, 30 onshore gas pipeline from the NCSP Terminal to the
Gas Distribution Center (GDC), being operated by PetroVietnam Gas
Company (PV Gas), at Phumy Baria-Vungtau.
The approx. 0.8km, 6 NCSP condensate pipeline from the NCSP Terminal
to the Gas Processing Plant (GPP), being operated by PV Gas, at Dinh Co
Baria-Vungtau.
b. CP system description
The cathodic protection systems used to protect the pipelines and tank bottoms
are the impressed current systems.
- The bottoms of the two condensate storage tanks T3005 & T3006 were
protected by the two cathodic protection systems: CP System No. 3 & 4. CP
systems No 3 & 4 are identical with each system rated at 36V / 8A output.
These are located within the Nam Con Son Terminal.
- CP system No.3 & 4 are using to protect two Tanks T3005 and T3006 consist
of:
The pipelines are protected by the two but integrated cathodic protection systems
as follows:
- CP system No. 1 consists of 145V / 48A transformer rectifier unit that energize
a surface anode groundbed consisting of 32 MMO anodes, 2 resistor control
boxes to control the CP current to the 26, 30, 6 NCSP, 2 x 16 and 3 x 6
pipelines. This system is located within the NCSP Terminal.
- The test stations along pipeline consist of the 34 NCSP test stations installed
with coupons at interval of approx. 2km and the 31 PV Gas test stations
installed without coupons.
Therefore, the primary importance is to have design specialist tasks with purpose
built barriers against corrosion to minimize these possibilities: Unscheduled
shutdowns, high maintenance, production interruptions, troubleshooting piping
leaks per say thereby the plant operates on continuous mode over the design life
cycle of the structures.
This first method involves coating or painting of the steel surface to seal out the
aggressive environment. The paint should be of an impermeable type which has
to coat the entire surface area. A dependable 1st Barrier: Immersion Coating
painted onto well prepared steel.
electrolyte. With this technique operating continuously, the submerged steel lasts
indefinitely. The proven 2nd Barrier: Cathodic Protection installed to check against
any pinhole or damaged coated steel. This is also applicable in areas where bare
steel is used.
In the case of buried pipelines installed for operations over its design life, where
protective coatings are the primary barrier against corrosion, periodic inspection
is required to confirm that it has not deteriorated due to mechanical stress and
ageing. This inspection requirement is relaxed if a cathodic protection (CP) system
is installed to prevent localized, general and stray current corrosion at coating
defects or holidays which relates to external corrosion phenomena.
The assessment method utilized for the buried pipelines for NCSP comprises of
non destructive, non intrusive inspection method using the latest technology in
Direct
This shall be in-line with the NACE Standard SP0502-2010: Pipeline External
Corrosion Direct Assessment Methodology and Benchmarking of operating
pipelines.
CIPS and DCVG shall be performed concurrently with Pipeline route mapping to
identify and quantify coating defect location and severity along the pipeline route.
To confirm that the protection criteria is attained, pipe to soil potentials are
measured at every test point along the pipeline using a high input impedance
voltmeter in conjunction with a copper-copper sulphate reference electrode (CSE).
The yardstick is that the pipe potential shall be - 0.850 volt or more as measured
with respect to a saturated copper/copper sulfate (CSE) reference electrode. This
is measured when the CP system is operating. Pipe potentials can be measured
using test facility such as pipe risers, flanges and test points.
Pipe to soil potential survey shall be performed at all designated Test Point
and pipe riser at each plant / metering station. Prior to check the structure
potential, current interrupter shall be installed at all respective TRU to obtain
the TRU OFF potential. When and where available, coupon OFF
potential shall be measured at all related Test Point.
Document No TTA-CP-DOC-001 Rev.0
Owner : NAM CON SON PIPELINE CO. Date
Contractor : TTASIA COMPANY LTD. 25 Oct 2017
: PROVISION OF 3 YEARLY SURVEY SERVICE FOR
Project:
CATHODIC PROTECTION (CP) SYSTEM
Page 8 of 14
Document : METHOD STATEMENT FOR CATHODIC PROTECTION
Title: SURVEY
Survey Equipment;
Cu/CuSO4 Reference Electrode
High impedance Digital Multimeter
Current Interrupter
Existing Transformer Rectifier Unit for pipelines and tank as stated in RFQ
No. 22016 are located at a few stations.
Survey Equipment;
High impedance Digital Multimeter
Current Clamp Meter
Current Interrupter c/w cable and GPS satellite
Hand tools
Survey Equipment;
DCVG machine
Current Interrupter
Survey probes
Document No TTA-CP-DOC-001 Rev.0
Owner : NAM CON SON PIPELINE CO. Date
Contractor : TTASIA COMPANY LTD. 25 Oct 2017
: PROVISION OF 3 YEARLY SURVEY SERVICE FOR
Project:
CATHODIC PROTECTION (CP) SYSTEM
Page 10 of 14
Document : METHOD STATEMENT FOR CATHODIC PROTECTION
Title: SURVEY
Survey Equipment;
CIPS machine
Current Interrupter
Survey Probes
High impedance Digital Multimeter
Document No TTA-CP-DOC-001 Rev.0
Owner : NAM CON SON PIPELINE CO. Date
Contractor : TTASIA COMPANY LTD. 25 Oct 2017
: PROVISION OF 3 YEARLY SURVEY SERVICE FOR
Project:
CATHODIC PROTECTION (CP) SYSTEM
Page 11 of 14
Document : METHOD STATEMENT FOR CATHODIC PROTECTION
Title: SURVEY
The importance of a reliable and durable working ICCP and SCP system must be
based on experience gained from successful designs in place. Our resident NACE
Cathodic Protection Specialist and engineering team are enriched with completion
of these types of CP system:
Design Engineer
NACE CP Draughtmen
Surveyors
Technician (4 men)
NACE CP
Technician
NACE CP
Our sound judgement and authority in this field of Corrosion Management, the
Cathodic Protection Systems design will be provided by our resident Professional
Engineer and Certified NACE Cathodic Protection Specialist and installation
supervision shall be by our NACE certified engineers.
ECDA (CP, ACVG, DCVG, CIPS, PCM) Survey for Thai Binh Ham Rong
pipelines, Vietnam 2017
DCVG, CIPS, PCM Survey For Gas Pipielines of Pv Gas D, Vietnam 2009,
2013
DCVG, CIPS, Survey For Pipelines Pv Gas S/ PV GAS SE, Vietnam, 2015,
2017
DCVG, CIPS, PCM Survey for Nitrogen pipelines belong Air Liquid Vietnam
2017
6.0 CONDITIONS