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Contents
Papers
553 Afrasiab Raisi:
Natural Convection of Non-Newtonian Fluids in a Square Cavity
with a Localized Heat Source
565 Zhenxing Kong, Dawei Pi, Xianhui Wang, Hongliang Wang, Shan Chen:
Design and Evaluation of a Hierarchical Control Algorithm
for an Electric Active Stabilizer Bar System
577 Yongxiang Li, Xifan Yao, Jifeng Zhou:
Multi-objective Optimization of Cloud Manufacturing Service Composition
with Cloud-Entropy Enhanced Genetic Algorithm
591 Rade Vasiljevi, Milomir Gai, Mile Savkovi:
Parameters Influencing the Dynamic Behaviour
of the Carrying Structure of a Type H Portal Crane
603
10
no.
year 2016
volume 62
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Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10
Contents
Contents
Strojniki vestnik - Journal of Mechanical Engineering
volume 62, (2016), number 10
Ljubljana, October 2016
ISSN 0039-2480
Published monthly
Papers
Afrasiab Raisi: Natural Convection of Non-Newtonian Fluids in a Square Cavity with a Localized Heat
Source 553
Zhenxing Kong, Dawei Pi, Xianhui Wang, Hongliang Wang, Shan Chen: Design and Evaluation of a
Hierarchical Control Algorithm for an Electric Active Stabilizer Bar System 565
Yongxiang Li, Xifan Yao, Jifeng Zhou: Multi-objective Optimization of Cloud Manufacturing Service
Composition with Cloud-Entropy Enhanced Genetic Algorithm 577
Rade Vasiljevi, Milomir Gai, Mile Savkovi: Parameters Influencing the Dynamic Behaviour of the
Carrying Structure of a Type H Portal Crane 591
Cuneyt Uysal, Kamil Arslan, Huseyin Kurt: A Numerical Analysis of Fluid Flow and Heat Transfer
Characteristics of ZnO-Ethylene Glycol Nanofluid in Rectangular Microchannels 603
Xiaozhou Li, Manlin Zhu, Jiancang Xie: Numerical Simulation of Transient Pressure Control in a
Pumped Water Supply System Using an Improved Bypass Pipe 614
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564 Received for review: 2015-11-18
2016 Journal of Mechanical Engineering. All rights reserved. Received revised form: 2016-07-04
DOI:10.5545/sv-jme.2015.3218 Original Scientific Paper Accepted for publication: 2016-07-26
This study investigates the natural convection cooling of a heat source placed on the bottom of a cavity filled with non-Newtonian power-law
fluids. The heat source produces a uniform heat flux. The remaining parts of the bottom wall of the cavity are insulated, and the vertical, and
top walls are kept at a low temperature. The governing equations for the power-law fluid flow are solved with the numerical finite difference
method based on the control volume formulation and SIMPLE algorithm. The study investigates the effects of relevant parameters such as
the Rayleigh number, the power-law index and the heat source length and heat source location on the thermal performance of the cavity. The
results show that as the Rayleigh number increases, particularly when n<1, the thermal performance of the cavity is improved. Furthermore,
using non-Newtonian shear thinning fluids, especially at higher Rayleigh numbers, improves the cooling performance of the heat source. The
results also show that, depending on the Rayleigh number and the power-law index, the length and position of the heat source have significant
effects on the thermal performance of the cavity.
Keywords: natural convection, cavity, heat source, non-Newtonian, power-law
Highlights
The numerical simulation of natural convection of non-Newtonian power-law fluids.
The thermal performance of an enclosure filled with a non-Newtonian fluid.
The thermal performance of the enclosure is enhanced as the Rayleigh number increases.
The average Nusselt number increases for shear-thinning and reduces for shear-thickening fluids compared to Newtonian
fluids.
0 INTRODUCTION and Emery and Lee [5]. Aydin [6] assessed natural
convection inside a rectangular enclosure, which
Natural convection is often considered to be the main was heated from the left vertical wall and was cooled
mechanism of heat transfer in cavities. It has a variety from the top wall; the other two walls were adiabatic.
of applications in many engineering systems. The The thermal performance of rectangular enclosures
fluid inside the cavity can occasionally be regarded is dependent on the aspect ratio of the enclosures [7].
as Newtonian; however, in many natural or artificial The conducted studies on the natural convection field
systems, this fluid has a non-Newtonian behaviour. have been reviewed by Ganguli et al. [8]. Arpino et
With their important applications in engineering, al. [9] analysed transient natural convection in tall
fluids such as nanofluids, molten polymers, paints, cavities. They used a dual time-stepping to improve
food stuff, inks, organic matter, and glues may all the transient solution. In another study, Arpino et al.
exhibit strong non-Newtonian behaviours. Examining [10] numerically studied transient natural convection
natural convection in non-Newtonian fluids in cavities in porous and partially porous cavities with an
is, therefore, highly crucial to engineering and has emphasis on the dependence of flow behaviour on Ra,
many applications in it. Food processing, oil drilling, porous layer permeability, and cavity aspect ratio [1]
polymer engineering, geophysical systems, electronic to [10].
cooling systems, and nuclear reactors are examples of Ozoe and Churchill [11] were perhaps the first to
natural convection in non-Newtonian fluids. Natural study forced convection in non-Newtonian fluids in
convection in Newtonian fluids has been extensively cavities. They investigated natural convection in two
studied in cavities under various boundary conditions. non-Newtonian fluids, i.e. Ostwald-de Waele (power-
Catton [1] examined natural convection in vertical, law) and Ellis, in a shallow horizontal cavity heated
horizontal and tilted rectangular enclosures. Davis from the bottom and cooled from above. They found
[2] studied natural convection inside an enclosure that the critical value of Rayleigh number for the onset
with isothermal sidewalls and adiabatic horizontal of natural convection increases with the fluid index.
walls. A comprehensive study of natural convection Cavities with natural convection are divided into two
literature was done by Ostrach [3]. The applications general groups. The first group includes cavities that
of natural convection were presented by Bejan [4] are heated and cooled from the side walls, and the
*Corr. Authors Address: Engineering Faculty, Shahrekord University, Shahrekord, PO Box 115, Iran, raisi@eng.sku.ac.ir 553
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
second group includes cavities that are heated from and vertical walls with constant temperatures. Turan
the bottom. In the second group, natural convection et al. [16] used the FLUENT ANSYS commercial
begins when the Rayleigh number exceeds a critical package to simulate power-law fluids. Ternik and
value. Rudolf [17] investigated the natural convection of
Kaddiry et al. [12] conducted a numerical a non-Newtonian nanofluid in an enclosure with
investigation of a Rayleigh- Benard convection of a isothermal sidewalls and adiabatic horizontal walls.
non-Newtonian power-law fluid in a square cavity. The natural convection of power-law fluids has been
They showed that the critical value of the Rayleigh assessed in a rectangular enclosure [18] and in a square
number for onset natural convection was an increasing enclosure [19] with isothermal vertical walls. The
function of the power-law index. For example, common findings of these studies showed that the heat
the results indicated that Rac600 for n=0.6 and transfer and flow field were affected by the Rayleigh
Rac5000 for n=1.4. number and n (the power-law index). However, for
Kim et al. [13] studied transient natural convection any given n and Ra, the average Nusselt number was
in non-Newtonian power-law fluids in a vertical cavity not affected by the Prandtl number. Moreover, for
by assuming the horizontal walls to be insulated and rectangular cavities with a boundary condition of a
taking the cause of the buoyancy force and natural constant temperature on the vertical walls, the Nusselt
convection inside the cavity to be the simultaneous number did not vary uniformly as the aspect ratio
temperature change at the vertical walls. They found increased; however, when the boundary condition was
that, at a certain value of the Rayleigh number, both a constant heat flux applied to the vertical walls, this
the convection strength and the heat transfer rate variation was uniform.
change for non-Newtonian fluids in comparison to Alloui [20] studied natural convection in a
Newtonian fluids, so that they are both increased at non-Newtonian fluid in a vertical cavity using the
n<1 and reduced at n>1. Lamsaadi et al. [14] studied
Carreau-Yasuda model and showed that compared
transient natural convection in non-Newtonian power-
to Newtonian fluids, the rate of heat transfer and
law fluids in a shallow cavity using numerical and
convection strength increased when n<1 and
analytical methods. Their cavity consisted of long,
decreased when n>1. The changes in the n value did
insulated, horizontal walls and short vertical walls,
not greatly affect the rate of heat transfer when the
with the vertical walls heated and cooled with a
Rayleigh number was small.
constant heat flux. The results of their study showed
Natural convection in non-Newtonian fluids
that heat transfer and flow characteristics were not
in cavities heated from the bottom has received less
sensitive to an increase in the Prandtl number or the
aspect ratio of the cavity, given that the parameters attention in literature than the studies considering
were sufficiently large. They argued that n (the cavities heated from the sides. Lamsaadi et al. [21]
power-law index) and the Rayleigh number were studied natural convection in a horizontal cavity
parameters that affected the rate of heat transfer and heated from the bottom and cooled from above using
flow field in shallow cavities with non-Newtonian numerical and analytical methods. They showed
fluids and large Prandtl numbers. Lamsaadi et al. [15] that fluid flow, temperature distribution and the rate
also investigated steady natural convection in non- of heat transfer were sensitive to n (the power-law
Newtonian power-law fluids in a tilted rectangular index); however, for large Prandtl numbers, they were
slit using the numerical method. A constant heat flux no longer sensitive to the Prandtl number. Compared
was applied to the side walls, and the remaining walls to Newtonian fluids, non-Newtonian fluids were
were insulated. This study was conducted within the associated with the onset of natural convection by
Rayleigh number range of 10Ra105, the power- a single cell flow when n<1 and behaved inversely
law index of 0.6n1.4 and the rotation angle of when n>1.
180180. They found that given a certain Ouertatani et al. [22] conducted a numerical
value of Rayleigh number, the rotation of the cavity assessment of Rayleigh-Bnard convection in a
had a dramatic effect on the rate of heat transfer. The rectangular cavity; they considered a cavity with the
highest rate of heat transfer occurred when the cavity bottom wall at a constant temperature of Th and the
was heated from the bottom, and the effect of the top wall at a constant temperature of Tc. They assumed
cavity rotation increased as the value of n decreased. the vertical walls to be insulated. Their study yielded
Several studies have recently investigated natural streamlines and isotherms for the Rayleigh numbers in
convection in non-Newtonian fluids in square and the range of 104Ra106. They argued that the rate
rectangular cavities with horizontal insulated walls of heat transfer increased with the Rayleigh number.
554 Raisi, A.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
Mahrood Khadangi et al. [23] conducted an of (0.25AR4) and the Rayleigh number in the
experimental study of natural convection of a non- range of 103Ra105 while assuming the Prandtl
Newtonian nanofluid in a cavity heated from the number was constant and equal to 500. They found
bottom with a constant heat flux and cooled from that the convection heat transfer was enhanced with
above. They used the Al2O3 and TiO2 nanoparticles an increased Rayleigh number, but that the average
and a 0.5 weight percent solution of carboxymethyl Nusselt number was lower in Bingham fluids in
cellulose as the base fluid for the nanofluid. The results comparison to in Newtonian fluids due to an increased
of their study showed improvements in the rate of yield stress viscosity.
heat transfer of natural convection in non-Newtonian The natural convection of a non-Newtonian
nanofluids at low concentrations of nanoparticles. power-law fluid was numerically studied by
However, the rate of heat transfer began to decline Vinogradov et al. in an inclined cavity [28]. They
as the volume percent of nanoparticles exceeded a found that for square-shaped cavities (AR=1), the heat
certain amount. transfer rate in the horizontal position is substantially
Khazzar et al. [24] conducted a numerical study lower than the heat transfer rate in the vertical 90
of natural convection in a non-Newtonian power-law position with the vertical walls conducting. They also
fluid in a tilted rectangular cavity heated from the indicated that the thermal behaviour of rectangular
bottom and cooled from above. They conducted this cavities (AR>1) becomes more complicated due to
study for different tilt angles of the cavity (090) the formation of the Banard cells.
and calculated the rate of heat transfer and flow field Despite the valuable studies conducted on
for different aspect ratios, Rayleigh numbers and the natural convection of non-Newtonian fluids in
power-law indices. Their results showed an increasing bottom-heated cavities as shown in the review of
and a decreasing average Nusselt number for non- the literature, no studies were found on cooling a
Newtonian shear-thinning (n<1) and non-Newtonian local heat source placed on the bottom of a cavity by
shear-thickening (n>1) fluids, in respective order. power-law fluids. The heat source in mind can be an
The increase and decrease in the average Nusselt electronic device producing heat while operating in
number depended on the Rayleigh number, the Prandtl
an electronic circuit, which requires cooling so as not
number, the aspect ratio, and the power-law index.
to exceed a certain permitted temperature. As regards
Alloui et al. [25] conducted a numerical and an-
the length of the heat source, as well as the position
alytical investigation on the onset of natural convec-
of its placement on the floor of the cavity, there can
tion in a shallow rectangular cavity filled with pow-
be significant effects on the heat transfer and flow of
er-law fluids. The cavity was heated from the bottom
fields; in this study, the effects of the length of the heat
through a constant heat flux. They calculated the criti-
source and its position are also reviewed. The present
cal value of the Rayleigh number for non-Newtonian
study is, therefore, conducted to examine the effects of
fluids given n>1 and n<1 using the linear stability
parameters such as the Rayleigh number, the power-
theory. Turan et al. [26] conducted a numerical study
law index and the positioning and length of the heat
of a laminar natural convection of power-law fluids
in a square cavity heated from the bottom through a source on the rate of heat transfer and temperature and
constant heat flux. They argued that the average Nus- flow fields.
selt number was significantly affected by the Rayleigh
number and n (the power-law index); however, it was 1 METHODS
not affected significantly by the Prandtl number. They
also compared bottom-heated and side-heated cavi- 1.1 Governing Equations
ties and concluded that for shear-thinning fluids and at
high Rayleigh numbers, the average Nusselt number It is assumed that the enclosure is full of a non-
was higher for side-heated cavities in comparison to Newtonian power-law fluid. The flow is considered
bottom-heated ones. However, for shear-thickening to be steady, two-dimensional and laminar, and the
and Newtonian fluids, the Nusselt number remained radiation effects are negligible. Also, density changes
approximately the same for both side-heated and bot- have been modeled in the momentum equation with
tom-heated cavities. the Boussinesq approximation. Based on the stated
Yigit et al. [27] studied the effects of aspect ratio assumptions, the dimensional governing equations of
on natural convection in non-Newtonian Bingham continuity, momentum, and energy are as follows:
fluids in bottom-heated and top-cooled rectangular u v
+ = 0, (1)
cavities. They varied the aspect ratio in the range x y
Natural Convection of Non-Newtonian Fluids in a Square Cavity with a Localized Heat Source 555
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
u u p 2 2
(u + v ) = + xx + xy , (2) U +V = + , (11)
x y x x y X Y X 2 Y 2 n 1
U 2 V 2 V U 2 2
v v p where a =
*
is the
2 apparent
+ dimensionless
+ viscosity
+ and.
(u + v ) = + xy + yy + g (T Tc ), (3) is defined as: X Y X Y
x y y x y
T T 2T 2T n 1
u +v = 2 + 2 . (4) U 2 V 2 V U 2 2
x y x y = 2
*
a + + + . (12)
X Y X Y
For a non-Newtonian fluid which follows the
power-law model the viscous stress tensor is given by
[29]: 1.2 Problem Description
u u
ij = 2 a Dij = a i + j , (5) A schematic diagram of the problem under
x j xi examination is shown in Fig. 1. The figure illustrates
a two-dimensional cavity containing a non-Newtonian
where Dij is the rate of strain tensor for the two- power-law fluid. A heat source is placed on the bottom
dimensional Cartesian coordinate and a is the wall of the cavity, producing a uniform heat flux. The
apparent viscosity that is derived for the two- remaining parts of the bottom walls are insulated, and
dimensional Cartesian coordinate as: the vertical side walls and the top horizontal walls are
n 1
kept at a relatively low temperature of Tc. The cavity
u 2 v 2 v u 2 2
558 Raisi, A.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
conduction heat transfer mechanism. At higher higher Rayleigh numbers, an increased n leads to a
Rayleigh numbers, isotherm lines imply that weakened natural convection inside the cavity and
convection is the dominant heat transfer mechanism. the fluid takes less heat away from the heat source,
For all Rayleigh numbers, convection is weakened by thereby increasing the maximum temperature of the
an increase in the power-law index, thereby increasing heat source. However, an increased Rayleigh number
the heat source temperature, while an increased reduces the maximum temperature of the heat source.
Rayleigh number reduces the heat source temperature. Fig. 9 presents the variation of average Nusselt
Fig. 7 shows the effect of the power-law index on number (Num) with the Rayleigh number and the
the dimensionless vertical velocity component at the power-law index. At Ra= 103, where convection
cavitys mid-section (Y=0.5) for Ra= 105. With an inside the cavity is weak, and conduction is the
increase in n, the maximum and minimum values of dominant mechanism of heat transfer, the power-law
the dimensionless vertical velocity component reduce index has no effect on the average Nusselt number.
due to an increase in the apparent viscosity of the fluid At Ra= 104, an increased n and weakened convection
and a reduction in the strength of the rotating cells, turn conduction into the dominant mechanism of heat
so that for n=1.8, convection is almost damped inside transfer, so that for n>1, the average Nusselt number
the cavity and fluid velocity tends to zero. is not affected by changes in n. At high Rayleigh
numbers (Ra= 105,106), the average Nusselt number
increases due to an enhanced convection; in these
states, an increase in n reduces the average Nusselt
number significantly.
Fig. 8 shows the effects of the Rayleigh Ra 103 104 105 106
number and the power-law index on the maximum n = 0.6 0.02 57.2 114.3 92.44
dimensionless temperature of the heat source. Since a n = 0.8 0 10.6 45.67 40.03
weak convection is set up inside the cavity at Ra= 103, n = 1.2 0.01 0.96 24.68 27.26
the power-law index has only a negligible effect on n = 1.4 0.01 1.31 35.63 45.41
the maximum temperature of the heat source. At n = 1.8 0.02 1.54 40.67 63.28
Natural Convection of Non-Newtonian Fluids in a Square Cavity with a Localized Heat Source 559
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
560 Raisi, A.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
the enhanced convection. The reduction in the average two asymmetric counter-rotating vortices are formed
Nusselt number reduces the cooling power of the in the cavity. The strength of the left vortex is lower
fluid; as a result, the maximum temperature of the heat than the right one due to the limitations of the space
source increases with the length of the heat source. in which the fluid rotates and because it is less in
The increase in the maximum temperature of the heat contact with the heat source. Through distancing, the
source occurs with greater intensity at Ra= 103, as heat source from the left wall, the strength of the left
at this Rayleigh number, heat is transferred through vortex increases while the strength of the right vortex
conduction, and an increase in the length of the heat decreases following a brief phase of increase. Finally,
source leads to the generation of more heat, which the strength of both vortices becomes equal when the
then has to be let out by conduction. heat source is in the mid-section of the bottom wall of
the cavity.
3.3 Effects of the Positioning of the Heat Source
the heat source, therefore, increases, until the heat Increasing the Rayleigh number enhances the
source reaches the mid-section of the bottom wall natural convection inside the cavity, resulting in a
of the cavity, where cold fluid is in contact with the higher rate of heat transfer and a reduced temperature
heat source from both sides, thereby reducing the for the heat source. At n<1, the natural convection
maximum temperature of the heat source. Finally, at is further enhanced when the Rayleigh number is
n=1.4, where conduction is the main mechanism of increased.
heat transfer, distancing the heat source from the left Reducing the power-law index (n) reduces
wall increases the maximum temperature of the heat the apparent viscosity of the fluid and enhances
source. natural convection inside the cavity, which then
Table 3 presents the average Nusselt number for leads to an increased rate of heat transfer and a
four different positions of the heat source and three reduced temperature for the heat source. Enhancing
values of the power-law index. At n=0.6, at which a natural convection as a result of reducing n is more
strong convection is generated inside the cavity, the pronounced at higher Rayleigh numbers.
average Nusselt number does not vary significantly The average Nusselt number increases for shear-
with the position of the heat source. At this state, thinning and decreases for shear-thickening fluids
distancing the heat source from the left wall reduces compared to Newtonian fluids. These changes are
the average Nusselt number slightly and then, when more pronounced for shear-thinning fluids (n<1).
two vortices with equal strength are formed inside the Increasing the length of the heat source
cavity (S=0.5), the average Nusselt number increases enhances natural convection inside the cavity, but
slightly. At n=1, where conduction and convection simultaneously increases the temperature of the heat
are equally powerful mechanisms for heat transfer, source and also reduces its average Nusselt number.
distancing the heat source from the left wall slightly When the heat source approaches the mid-section
reduces the average Nusselt number at first due to the of the bottom wall from the left wall of the cavity, the
reduced rate of conduction heat transfer, and when thermal behaviour of the cavity varies depending on
two vortices with equal strength are formed, the whether the value of the power-law index is greater
average Nusselt number increases. At n=1.4, where than, less than or equal to unity.
conduction is the main mechanism of heat transfer,
the average Nusselt number decreases with the heat 5 NOMENCLATURE
source distancing from the left wall and approaching
the mid-section of the bottom wall. Dij rate of strain tensor [s1]
g gravitational acceleration [ms2]
Table 3. Average Nusselt number for different locations of the heat h convection heat transfer coefficient [Wm2K1]
source at three different power-law indexes (Ra = 105, W = 0.4, k thermal conductivity [Wm1K1]
Pr = 100) K consistency coefficient [Nsnm2]
Num L Cavity length [m]
n=0.6 n=1 n=1.4 n power-law index [-]
S=0.2 14.5487 9.3163 7.9428 Nu Nusselt number [-]
S=0.3 14.5450 7.0014 5.0477 Num average Nusselt number [-]
p fluid pressure [Nm2]
S=0.4 14.5148 6.9105 4.6306
p modified pressure [Nm2]
S=0.5 14.9846 7.0234 4.5285
P dimensionless pressure[-]
Pr Prandtl number[-]
4 CONCLUSIONS q heat flux [Wm2]
Ra Rayleigh number[-]
This study examines the natural convection in a cavity s heat source distance from the left wall [m]
filled with a non-Newtonian power-law fluid and S dimensionless distance of heat source from the
partially heated from the bottom through a source of left wall [-]
uniform heat flux. The effects of the Rayleigh number, T temperature [K]
the power-law index for non-Newtonian fluids and the u,v velocity components in x, y directions [ms1]
length and position of the heat source on the thermal U, V dimensionless velocity components [-]
performance of the cavity were investigated. The w length of the heat source [m]
following conclusions are drawn based on the results W dimensionless length of the heat source [-]
obtained. x, y Cartesian coordinates [m]
562 Raisi, A.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
Natural Convection of Non-Newtonian Fluids in a Square Cavity with a Localized Heat Source 563
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 553-564
[22] Ouertatani, N., Ben Cheikh, N., Ben Beya, B., Lili, T. (2008). submitted from below to a uniform heat flux density. Journal
Numerical simulation of two-dimensional RayleighBnard of Non-Newtonian Fluid Mechanics, vol. 199, p. 80-95,
convection in an enclosure. Comptes Rendus Mcanique, vol. DOI:10.1016/j.jnnfm.2013.06.002.
336, no. 5, p. 464-470, DOI:10.1016/j.crme.2008.02.004. [27] Yigit, S., Poole, R.J., Chakraborty, N. (2015). Effects of
[23] Khadangi Mahrood, M.R., Etemad, S. G., Bagheri, R. aspect ratio on natural convection of Bingham fluids in
(2011). Free convection heat transfer of non Newtonian rectangular enclosures with differentially heated horizontal
nanofluids under constant heat flux condition. International walls heated from below. International Journal of Heat
Communications in Heat and Mass Transfer, vol. 38, no. 10, p. and Mass Transfer, vol. 80, p. 727-736, DOI:10.1016/j.
1449-1454, DOI:10.1016/j.icheatmasstransfer.2011.08.012.
ijheatmasstransfer.2014.09.046.
[24] Khezzar, L., Siginer, D., Vinogradov, I. (2012). Natural
[28] Vinogradov, I., Khezzar, L., Siginer, D. (2011). Heat transfer
convection of power law fluids in inclined cavities. International
of non-Newtonian dilatant power law fluids in square and
Journal of Thermal Sciences, vol. 53, p. 8-17, DOI:10.1016/j.
ijthermalsci.2011.10.020. rectangular cavities. Journal of Applied Fluid Mechanics, vol.
[25] Alloui, Z., Ben Khelifa, N., Beji, H., Vasseur, P., Guizani, A. 4, no. 2, p. 37-42.
(2013).The onset of convection of power-law fluids in a [29] Anderson, H.I., Irgens, F. (1990). Film Flow of Power-Law
shallow cavity heated from below by a constant heat flux. Fluids, Cheremisinoff, N.P. (ed.) Encyclopedia of Fluid
Journal of Non-Newtonian Fluid Mechanics, vol. 196, p. 70-82, Mecchanics, Polymer Flow Engineering, vol. 9. Gulf Publishing
DOI:10.1016/j.jnnfm.2013.01.008. Company, Houston.
[26] Turan, O., Lai, J., Poole, R.J., Chakraborty, N. (2013). Laminar [30] Patankar, S. (1990). Numerical Heat Transfer and Fluid Flow.
natural convection of power-law fluids in a square enclosure Mc Graw Hill Book Company, New York.
564 Raisi, A.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 565-576 Received for review: 2016-01-13
2016 Journal of Mechanical Engineering. All rights reserved. Received revised form: 2016-05-09
DOI:10.5545/sv-jme.2016.3381 Original Scientific Paper Accepted for publication: 2016-06-01
This paper describes a novel hierarchical control algorithm for the electric active stabilizer bar (ASB) system, which is applied to a four-wheeled
road vehicle. The proposed control algorithm is designed to improve vehicle roll and yaw dynamics. The upper-level controller calculates the
target active anti-roll torque via sliding mode control, which is aimed at improving the roll stability. The middle-level controller distributes active
anti-roll torque between front and rear axle via fuzzy control, which can improve the handling stability through changing lateral load transfer
of front and rear axles in real time. The lower level controller is employed to control the output torque of ASB actuators via PI control and
improve the output characteristic of actuators with excellent response and stability. The numerical simulation and hardware-in-the-loop (HIL)
experiment are carried out to evaluate the performance of the proposed control algorithm. It is demonstrated that the ASB system based on
proposed control algorithm makes a significant improvement in the vehicle roll stability, ride comfort and handling stability.
Keywords: active stabilizer bar, hierarchical control, electric, sliding mode control, fuzzy control, numerical simulation, hardware-in-the-
loop experiment
Highlights
Electric actuator modelling of an active stabilizer bar system.
Enhanced roll dynamics and yaw dynamics of vehicles.
Designed sliding model controller for roll dynamics control.
Development of fuzzy controller for yaw dynamics control.
rotational motion of four wheels, vertical motion of The relationship between MActuator and MARC is
the vehicle body. The top, front and left view of a denoted by Eqs. (1) and (2).
vehicle system model is presented in Fig. 1. Moreover,
the Dugoff tire model [12] and [13] is adopted, which M ARC M Actuator
Fbar
= = , (1)
can reflect the longitudinal tire force and lateral force t b
variation with the slip ratio, the side slip angle, and t
the tire vertical load. M ARC = M Actuator . (2)
b
f df f Therefore, the output torque of ASB actuators can
fl Fw yfl fr Fwyfr be calculated by Eq. (3) and (4).
z tf
x vx lf M ARC , f = M Actuator , f , (3)
y Fwxfl Fw xfr y bf
r hr
vy
rl rr lr tr
M ARC ,r = M Actuator ,r , (4)
br
Fwyrl Fw yrr Fw yli Fwyri
dr
where MActuator,i is the output torque of ith ASB
Fw x rl Fw x r r Fwzli Fw zri
actuator, MARC,i is the active anti-roll torque of ith ASB
system; t is the length of the stabilizer bar, and b is
z zb length of the lever.
x To calculate and debug easily, the BLDC motor
hp model is replaced by the direction current (DC) motor
zwii model [15] by Eqs. (5) to (8).
zqii dI
U Ue = ( L M ) + IR, (5)
dt
Fig. 1. Vehicle model
U e = K e , (6)
1.2 Road Input Model d
Te Tl = J + B , (7)
The road roughness plays a major role in the motion dt
of the vehicle. Considering the road roughness of four Te = K t I . (8)
wheels, a C-level road model is established based on
the filtered white noise method in MATLAB/Simulink Considering the reduction gear, the output torque
[14]. of front and rear ASB actuators are given by Eqs. (9)
and (10).
1.3 ASB Actuator Model M Actuator , f = iTe , f , (9)
The electric ASB actuator consists of left-half and M Actuator ,r = iTe ,r , (10)
right-half stabilizer bars, a brushless direct current
(BLDC) motor, a reduction gear, a housing and two where Ke is back-emf constant, Kt torque constant,
bushings [6]. The force diagram of an active stabilizer i transmission ratio of the reduction gear, I motor
bar is presented in Fig. 2. current, B motor damping coefficient, J motor inertia,
M electromotive damping, R armature resistance,
Fbar Fbar Te electromagnetic torque, Tl load torque, U supply
voltage of the armature, Ue back electromotive force
M ARC (emf), and motor angular velocity.
M Actuator b
2 HIERARCHICAL CONTROLLER DESIGN
3 s = c1e + c2 e + e =
2 ( )
= c1e + c2 e f , , t f , , t ( )
1
b ( t ) M ARC d ( t ) + t . (15)
The uncertainty of the system is given by Eq.
0
0 1 2 3 4 5 6 7 8 9 10 (16).
Lateral acceleration [m/s2]
Fig. 5. Roll angle reference model
(
f , , t F , ) d ( t ) + t D. (16)
Design and Evaluation of a Hierarchical Control Algorithm for an Electric Active Stabilizer Bar System 567
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 565-576
Choose the reaching condition which guarantees value accurately. All control parameters are listed in
the asymptotic rapidity and stability as follows Eq. Table 1.
(17):
Table 1. Controller parameters
s = sgn( s ) Ks, ( , K > 0 ) . (17)
c1 = 140 K = 10 = 0.1
The gains are determined as (Eq. (18)): c2 = 10 = 0.1
= F + D + , K > 0. (18)
The control law is designed as follows: 2.2 Middle Level Controller
M ARC =
(
1 c1e + c2 e f , , t ) . (19) The middle-level controller is designed to distribute
the anti-roll torque between front and rear active
b ( t ) + sgn( s ) + Ks stabilizer bars. Moreover, the good coordination of
roll stability and yaw stability can be guaranteed [18].
Consider a Lyapunov function candidate in Eq. The diagram is shown in Fig. 6.
(20):
1
V = s 2 . (20) f Yaw Rate rt + Fuzzy M ARC , f
2 Reference
The sliding condition is satisfied according to Eq. Controller
Model
(21): vx
+ M ARC ,r
r
( (
V = ss = s[c1e + c2 e f ( , , t ) + f , , t ))
M ARC
b ( t ) M ARC d ( t ) + t ] =
Fig. 6. Diagram of middle-level controller
( )
= s f , , t d ( t ) + t sgn( s ) Ks
Based on two DOF linear vehicle model [9], the
s [ F + D sgn( s ) Ks ] = steady-state value of target yaw rate rt,ss is achieved as
= ( F + D) s s Ks 2 follows (Eq. (25)):
( F + D) s s Ks 2 = s Ks 2 0. (21) vx / l
rt ,ss = f , (25)
mv l f lr
2
Degree of membership
M Middle B Big 0.8
L Large
0.6
0.4
During the fuzzy decision process, a list of fuzzy
rules is defined on the basis of expert knowledge 0.2
and extent simulation. The Mamdani fuzzy inference
0
system is adopted, and the weights of the rules are
-1 -0.75 -0.5 -0.25 0 0.25 0.5 0.75 1
considered to be 1. The fuzzy rules are shown in r [rad/s]
a)
Table 3. These rules are introduced on the basis of the
following criteria.
1 NB NS ZE PS PB
Degree of membership
Therefore, active anti-roll torques of the front and manoeuvres. The parameters of vehicle and ASB
rear active stabilizer bars are given by Eq. (29) and actuator adopted are listed in Tables 5 and 6.
(30).
Table 5. Parameters of the vehicle
M ARC , f = M ARC , (29)
m 1704.7 kg hr 0.445 m
M ARC ,r = (1 ) M ARC . (30) ms 1526.9 kg K 53015 Nm/rad
Ix 744 kgm C 3534 Nm/(rad/s)
3.1 Numerical Simulation The simulation results of roll angle and roll rate under
J-turn and sine wave manoeuvres are shown in Figs.
The numerical simulation is carried out to evaluate 11 and 12. Compared with without ASB case, roll
the performance of the ASB system under typical angle and roll rate of ASB with dynamic distribution
570 Kong, Z. - Pi, D. - Wang, X. - Wang, H. - Chen, S.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 565-576
0.15
Under sine wave manoeuvre, the roll angle
follows the target value rapidly, even though the
0.1
steering wheel input frequency reaches 0.7 Hz as
shown in Fig. 12a. It is confirmed that the roll angle
0.05 control of ASB system shows excellent frequency
response characteristics.
0
0 1 2 3 4 5 6 7 8 9 10 4
a) Time [s]
Target value
3 Without ASB
0.2
ASB with dynamic distribution
2
0.1
1
0 0
-1
-0.1
-2
-0.2 -3
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
Time [s] Time [s]
b) a)
Fig. 10. Front wheel angle under different manoeuvres; a) J-turn
and b) sine wave 15
Without ASB
ASB with dynamic distribution
10
4
3.5
Roll rate [deg/s]
5
3
Roll angle [deg]
2.5 0
2
1.5 -5
1
0.5 Target value -10
Without ASB
0
ASB with dynamic distribution -15
-0.5 0 1 2 3 4 5 6 7 8 9 10
0 1 2 3 4 5 6 7 8 9 10 Time [s]
a) Time [s] b)
Fig. 12. Roll motion under sine wave manoeuvre; a) roll angle and
10
Without ASB
b) roll rate
ASB with dynamic distribution
Figs. 13a and b show vehicle roll motion under
Roll rate [deg/s]
0 Without ASB
0
-5 ASB without dynamic distribution
ASB with dynamic distribution
-1 -10
0 1 2 3 4 5 6 7 8 9 10
Time [s]
a)
-2
Without ASB 60 Target value
ASB with dynamic distribution Without ASB
-3 ASB without dynamic distribution
0 1 2 3 4 5 6 7 8 9 10 40 ASB with dynamic distribution
Time [s]
b)
Yaw rate [deg/s]
20 20
Without ASB
ASB with dynamic distribution
0 0
PSD of roll rate [dB/Hz]
-20 -20
-40 -40
0 1 2 3 4 5 6 7 8 9 10
b) Time [s]
-60 Fig. 14. Yaw rate under different manoeuvres; a) J-turn and b)
sine wave
-80 0 1
10 10 However, in Fig. 14b, the ASB with dynamic
c) Frenquency [Hz]
distribution case has no significant effect on the
Fig. 13. Roll motion under zero input manoeuvre; a) roll angle, b) yaw rate control in comparison to the ASB without
roll rate and c) PSD of roll rate
dynamic distribution case. Two important reasons are
supposed as follows:
3.1.2 Handling Stability 1. Under extreme steering manoeuvres, the vehicle
is in a serious unstable state. Considering the
The simulation results of yaw rate are shown in Fig. limitation of the coupling relationship between
14. Compared with the without ASB case, the yaw roll and yaw dynamics, it is very difficult to
rate is closer to the target value in the ASB without implement the vehicle yaw rate control.
dynamic distribution and ASB with dynamic 2. The higher response speed of the actuator is put
distribution cases. Moreover, the yaw rate peak forward for the high steering input frequency. The
values of two cases are both reduced. performance of the yaw rate control decreased in
572 Kong, Z. - Pi, D. - Wang, X. - Wang, H. - Chen, S.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 565-576
Rollangle [deg]
2.5
distribution provides a more rapid response and 2
smaller oscillation of the yaw rate, which considerably 1.5
improves vehicle handling stability. 1
0.5 Target value
3.2 Hardware-in-the-loop Experiment 0 Without ASB
ASB with dynamic distribution
-0.5
The experiments are performed based on an HIL 0 1 2 3 4 5 6 7 8 9 10
a) Time [s]
system. The HIL system includes the real-time 10
simulation system (AutoBox), ASB electric control Without ASB
unit (ASB ECU), ASB actuators and force sensors. ASB with dynamic distribution
Fig. 15 shows the block diagram of the HIL system.
ASB ECU
(ASB Control 4 Target value
Algorithm) Without ASB
Target Anti-roll Target Anti-roll ASB with dynamic distribution
Roll angle [deg]
Torque_front Torque_rear 2
Vehicle State
AutoBox
Dugoff 0
Vehicle Front ASB Rear ASB
Tire Model
Dynamics Actuator Actuator
Model Road Input
Model -2
0 1 2 3 4 5 6 7 8 9 10
Actual Anti-roll Actual Anti-roll Time [s]
a)
Torque_front Torque_rear 15
Without ASB
ASB with dynamic distribution
10
Fig. 15. Block diagram of HIL system
5
Roll rate [deg/s]
-15
Figs. 16 and 17 show the vehicle roll motion under 0 1 2 3 4 5 6 7 8 9 10
Time [s]
J-turn and sine wave manoeuvre. The ASB with b)
dynamic distribution case reduces the vehicle roll Fig. 17. Roll motion under sine wave manoeuvre; a) roll angle and
angle and roll rate by 45.5% and 43.8%, respectively, b) roll rate
Design and Evaluation of a Hierarchical Control Algorithm for an Electric Active Stabilizer Bar System 573
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 565-576
in average. Moreover, the roll angle follows the target Fig. 18 shows vehicle roll response under zero
value quickly with small chatter caused by the physical input manoeuvre. From Fig. 18a and 18b, compared
limitation of ASB actuators output characteristic. The with Without ASB case, ASB with dynamic
steady-state error of roll angle is less than 0.2 deg. distribution reduces the roll angle and roll rate,
From Fig. 17a, the amplitude of roll angle is just about which improves vehicle roll stability. From Fig. 18c,
0.15 deg bigger than the target value during the entire the PSD of roll rate decreases by 0 dB to -18 dB in
sine wave maneuver, and the phase of roll angle is the the frequency range of 0.3 Hz to 3 Hz, which means
same as a target value, which means good frequency better vehicle ride comfort.
response characteristic of ASB system. It is verified
that the proposed ASB control algorithm can improve 3.2.2 Handling Stability
the vehicle roll stability.
Fig. 19 shows the vehicle yaw rate under J-turn
0.3 and sine wave manoeuvre. Without ASB and
ASB without dynamic distribution both have poor
0.2
performance in vehicle yaw stability. From Fig. 19a,
0.1 during 1 s to 2.5 s, the vehicle is in an oversteer
Roll angle [deg]
0
state, and the anti-roll torque distribution reduces the
overshot of yaw rate by 21.1%. During 2.5 s to 10 s,
-0.1 the anti-roll torque distribution reduces the oscillation
-0.2 of yaw rate, makes yaw rate follow the target value,
and the steady-state error of yaw rate is less than 3
-0.3 Without ASB
deg/s.
ASB with dynamic distribution
-0.4
0 1 2 3 4 5 6 7 8 9 10 30
a) Time [s]
25
2
20
Yaw rate [deg/s]
1 15
Roll rate [deg/s]
10
0
5 Target value
-1 0 Without ASB
ASB without dynamic distribution
-5
-2 ASB with dynamic distribution
Without ASB -10
ASB with dynamic distribution 0 1 2 3 4 5 6 7 8 9 10
-3 a) Time [s]
0 1 2 3 4 5 6 7 8 9 10
Time [s] 60 Target value
b) Without ASB
20 ASB without dynamic distribution
Without ASB 40 ASB with dynamic distribution
0
Yaw rate [deg/s]
20
-20
0
-40
-60 -20
-80 0 1 -40
10 10 1 2 3 4 5 6 7 8 9 10
0
Frequency [Hz] Time [s]
c) b)
Fig. 18. Roll motion under zero input manoeuvre; a) roll angle, b) Fig. 19. Yaw rate under different manoeuvres; a) J-turn and b)
roll rate and c) PSD of roll rate sine wave
Thus, the vehicle is in a stable state. From Fig. Cf cornering stiffness of front axle [N/rad]
19b, since the limitation coupling relationship between Cr cornering stiffness of rear axle [N/rad]
the vehicle roll and yaw dynamics and physical C total suspension roll damping [N/(rad/s)]
limitation of ASB actuators output performance, the df front tread [m]
anti-roll torque distribution does not achieve desired dr rear tread [m]
control effect, which just slightly reduces the peak Fwxii/Fwyii/Fwzii longitudinal, lateral and vertical
value of yaw rate by about 1deg/s in average. Above force of iith wheel [N]
all, ASB system with dynamic distribution makes the g acceleration of gravity [m/s2]
vehicle yaw rate within a stable region and improves hp distance between pitch axis and centre of gravity
the vehicle handling stability under some extreme [m]
conditions. hr distance between roll axis and centre of gravity
[m]
4 CONCLUSIONS
i transmission ratio of reduction gear [-]
I motor current [A]
A novel hierarchical control algorithm for an electric
Iw moment of inertia of wheel [kgm2]
ASB system is proposed. Numerical simulations and
HIL experiments are implemented to study the roll Ix roll moment of inertia [kgm2]
and handling stability of the vehicle with the proposed Iz yaw moment of inertia [kgm2]
ASB control system under typical manoeuvres. J motor inertia [kgm2]
Conclusions can be drawn as follows. Ke back-emf constant [V]
1. Three level controllers implemented for ASB Kt torque constant [Nm/A]
system are devised based on the hierarchical K total suspension roll stiffness [Nm/rad]
control structure. In the upper level, a sliding lf front share of wheel base [m]
mode controller is designed to generate active lr rear share of wheel base [m]
anti-roll torque, which improves vehicle roll m total mass [kg]
stability. In the middle level, a fuzzy controller is ms sprung mass [kg]
proposed to distribute active torque between front M electromotive damping [H]
and rear active stabilizer bars, which improves MActuator, f output torque of front ASB actuator [Nm]
vehicle handling stability. In the lower level, a MActuator, r output torque of rear ASB actuator [Nm]
PI controller is applied to generate the actuator MARC, f active anti-roll torque of front ASB system
output torque. [Nm]
2. Simulation and experimental results confirmed MARC, r active anti-roll torque of rear ASB system
the reliability and precision of the ASB [Nm]
hierarchical control algorithm. The proposed r yaw rate [rad/s]
control algorithm can reduce vehicle roll angle rt target yaw rate[rad/s]
and roll rate effectively and improve vehicle yaw R armature resistance []
dynamics response. Rw rolling radius of wheel [m]
In summary, the good coordination of the vehicle
Te electromagnetic torque [Nm]
roll stability, ride comfort and handling stability can
Tl load torque [Nm]
be achieved by the proposed ASB control algorithm.
U supply voltage of the armature [V]
Ue back electromotive force (emf) [V]
5 ACKNOWLEDGEMENTS
vx longitudinal velocity of the vehicle [m/s]
This work was supported by the National Science vy lateral velocity of the vehicle [m/s]
Foundation (Grant No. 51205204, No. 51205209), Zb displacement of vehicle body [m]
the Fundamental Research Funds for the Central Zqii road height of iith wheel [m]
Universities (Grant No. 30915118832), and the Six Zwii displacement of iith wheel [m]
Talent Program of Jiangsu Province (Grant No. f steering angle of the front wheel [rad]
2014003). road friction coefficient[-]
roll angle [rad]
6 NOMENCLATURES t target roll angle [rad]
motor angular velocity [rad/s]
ay lateral acceleration of the vehicle [m/s2]
Design and Evaluation of a Hierarchical Control Algorithm for an Electric Active Stabilizer Bar System 575
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 565-576
To consider the service-matching degree, the composition harmony degree, and the service composition complexity in cloud manufacturing
service composition optimization problems, a new composition optimization approach, called cloud-entropy enhanced genetic algorithm
(CEGA), is put forward to solve such problems with multi-objectives. The definitions of service-matching degree, composition harmony
degree, and cloud-entropy and the corresponding calculation methods are given. A multi-objective optimization mathematical model of cloud
manufacturing service composition is built. The manufacturing task of AGV (automated guided vehicle) is taken as an example to verify the
proposed CEGA algorithm on the established composition model. The studied result shows that CEGA converges faster than a standard
genetic algorithm with shorter time.
Keywords: cloud manufacturing, service composition optimization, cloud-entropy, service-matching degree, composition harmony
degree, genetic algorithm
Highlights
Cloud-entropy enhanced genetic algorithm (CEGA) is proposed.
Service-matching degree, composition harmony degree, and cloud-entropy are defined, and the corresponding calculation
methods are given.
The multi-objective optimization mathematical model of cloud manufacturing service composition is built.
The manufacturing task of AGV is taken as an example to verify the proposed CEGA algorithm on its feasibility and
effectiveness.
The proposed CEGA converges faster than a standard genetic algorithm with shorter time.
et al. [11] proposed multi-objective optimal design composition into three stages: the matching of
procedure applied to a robotic arm for service tasks; adjacent nodes, the cleaning of broken branch nodes
Jovanovic et al. [12] described production cycle and the combination of atomic services, and put
scheduling algorithm on the grounds of investigations forward three steps service composition algorithm
of manufacturing capacity utilization levels and of the combination of atomic services based on
causes of loss for special-purpose products in knowledge. The above documents built service
complex manufacturing environments; Gaaloul et composition models and the corresponding solution
al. [13] proposed a dynamic mining algorithm based algorithms mainly based on the analysis of service
on a statistical technique to discover composite web composition targets, most of which idealized a cloud
service patterns from execution logs; Stegaru and manufacturing service as a kind of rigid body, which
Stanescu [14] presented a methodological modeling was separated from the social relationship, seldom
framework for quality driven web service composition considering the relationships between the cloud
that tackles quality from the user, final product, and manufacturing services and manufacturing tasks,
process views; Omid et al. [15] proposed a framework and between cloud manufacturing services on the
for context-aware web service composition using service composition optimization. However, to meet
planning techniques; Iordache and Moldoveanu [16] the personalized needs in the cloud manufacturing
introduced a QoS-aware end-to-end web service environment, it requires collaborative participation
composition approach that handles all the stages among customers and cloud manufacturing service
from the web service discovery step to the actual providers and others [27]. The matching degree of
binding of the services, using a genetic algorithm cloud manufacturing services and manufacturing
to compute and compare the aggregated QoS of the tasks, the harmony degree of cloud manufacturing
composite services; Berlec et al. [17] proposed basic services in service composition, and the complexity
and extended models that take into account the tied- of service composition have great influence on the
up capital in a production to calculate the optimal completion of customized/personalized product
batch quantity; Avitabile et al. [18] used component manufacturing tasks. Therefore, it is imperative to
modes from unconnected components as projection consider those factors for studying the optimization of
matrices to identify the system level full field cloud manufacturing service composition.
response; Florjanic et al. [19] proposed an artificial This study constructs a cloud manufacturing
neural network model to address the problem of service composition optimization mathematical model
estimating the volume of manufacturing hours in with the consideration of the matching degree of
model manufacturing; Suzic et al. [20] studied mass service and task in the process of cloud manufacturing
customized production by using group technology service composition, the composition harmony
and production flow analysis in a panel furniture degree, and the complexity of service composition,
manufacturing company; Chifu et al. [21] presented an and then proposes a cloud-entropy enhanced genetic
ant-inspired method for selecting the optimal solution algorithm (CEGA) to solve the problem. Finally, the
in semantic web service composition; Xiao et al. [22] model and the algorithm are verified by an example of
proposed an improved shuffled frog leaping algorithm an automatic guided vehicle manufacturing task.
for solving the optimization problems of multi- The remainder of this paper is organized as
objective production transportation scheduling in a follows: Section 1 analyzes the objectives and the
cloud manufacturing environment; Dong and Guo [23] strategies of cloud manufacturing service composition;
proposed a cloud manufacturing service evaluation Section 2 gives the definitions of service-matching
and selection optimization model based on a global degree, composition harmony degree, and cloud-
trust degree and composite template; Jing et al. [24] entropy, as well as the corresponding calculation
presented a cloud manufacturing service composition methods; Section 3 proposes CEGA algorithm;
optimization algorithm based on discrete particle Section 4 analyzes the application case; and Section 5
swarm optimization and execution reliability; Zhao concludes the whole paper and gives future work.
et al. [25] proposed the service capability evaluation
model of small and medium enterprise design 1 CLOUD MANUFACTURING SERVICE COMPOSITION
knowledge resources and the mathematical model of ANALYSIS
design knowledge resource serialization combination
under a cloud manufacturing environment, and a In a cloud manufacturing environment, customers can
quantum harmony search algorithm for solving the organize multiple distributed manufacturing resources
model was given; Bao et al. [26] divided the service to complete manufacturing tasks using cloud
578 Li, Y.X. Yao, X.F. Zhou, J.F.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 577-590
manufacturing service platform service composition the time of trial production and the rework time of
modules. The goal of cloud manufacturing service unqualified products, reduces production costs, and
composition is that various product manufacturing ensures the products quality and delivery time.
tasks are allocated to private cloud services and the In the composition process, first of all,
most appropriate public cloud services, making the determining the service composition strategy based
service composition meet the technical requirements of on the decomposition of customers manufacturing
product, process time constraints and other conditions, requirements should be considered, specifically, the
and to obtain the maximum economic benefit [28]. basic strategies for selecting cloud manufacturing
The matching degree of cloud manufacturing services services according to the manufacturing tasks;
and manufacturing tasks, the harmony degree of secondly, service-matching degree, composition
cloud manufacturing services in service composition, harmony degree, cloud-entropy, and other problems
and the complexity of service composition have should be addressed. Based on the above analysis, the
significant impacts on the service composition, so following cloud manufacturing service composition
cloud service composition should not only consider strategies are given:
the product delivery period, manufacturing cost and 1. All manufacturing tasks must be allocated to one
other traditional factors, but also address service- or more corresponding public cloud services or
matching degree, composition harmony degree and private cloud services to complete.
cloud-entropy. 2. Manufacturing tasks that include core product
In the cloud manufacturing service composition, technologies and need to be kept strictly
matching manufacturing tasks with public cloud confidential must be allocated to enterprise
services and/or enterprise private cloud services is private cloud services to be completed.
necessary. If the cloud manufacturing service provider 3. The comprehensive optimization objective of the
cannot understand its customers manufacturing needs cloud manufacturing service composition scheme
completely, or in the cloud manufacturing service should be as close to the ideal value as possible,
platform it is hard to accurately express customers which is composed of service-matching degree,
requirement, customers and cloud manufacturing composition harmony degree, cloud-entropy, and
service providers need to communicate, coordinate, so on.
and collaboratively participate in product Service composition according to the above
manufacturing processes. If the cloud service strategies could provide support for the construction
customer belongs to a branch of a group company, of a scientific and rational organization structure of
due to the restriction of its equipment manufacturing the cloud manufacturing and the optimization of the
capacity and technical level, it is difficult for the use of distributed manufacturing resources.
customer to complete a manufacturing task alone, so
it needs to be completed with the enterprise private 2 MODELING CLOUD MANUFACTURING
cloud services or public cloud services. The main SERVICE COMPOSITION
effect of customers participation in manufacturing
processes is the verification and feedback of product 2.1 Problem Description
manufacturing requirements. Such a manufacturing
model in which customers are directly involved in Suppose that a customized product manufacturing
the product manufacturing processes is different project can be broken down into l sub-tasks, namely
than traditional closed-door manufacturing and W={w1,,wl}, it is necessary to select the
networked manufacturing based on the knowledge appropriate public cloud services in n public cloud
of the customers description of manufacturing service sets and enterprise private cloud services in m
requirements. Its outstanding advantage is that private cloud service sets from the cloud resource pool
customers can directly inspect and provide feedback to complete. The m private cloud service sets are
on a manufacturing process or even some parts and represented as Q1,,Qm. The number of private
components in the process of product development or cloud services contained in each set is represented as
manufacturing, and without any need to wait for all k1,,km. The ith private cloud service set is
the manufacturing tasks to be completed before the represented as Qi={Qi,1,,Qi,ki}. The n public cloud
product information feedback. To a certain extent, it service sets are represented as Qm+1,,Qm+n. The
can reduce a products defect rate and ensure that the number of public cloud services contained in each set
product meets customers customized manufacturing is represented as km+1,,km+n. The ith public cloud
needs with high standards. Moreover, it also shortens service set is represented as Qi={Qi,1,,Qi,ki}. The l
Multi-objective Optimization of Cloud Manufacturing Service Composition with Cloud-Entropy Enhanced Genetic Algorithm 579
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 577-590
manufacturing tasks are allocated to the most represents the manufacturing capacity of the
m+ n
appropriate public cloud services in k and
i = m +1 i
ith public cloud service for completing the
the most suitable enterprise private cloud services in jth manufacturing task. The value of cij is
represented by a six-dimensional rank vector
m
k to compete for the task collaboratively. The
i =1 i [0, 0.2, 0.4, 0.6, 0.8, 1], measured by technical
allocation relationship is shown in Fig. 1.
level, project execution rate, corporate
performance, the number of completed similar
Q1= Q11 , Q12 , , Q1k
1
manufacturing tasks, and so on.
w1
w 2
Q = Q , Q , , Q
21 22
2 k2
2. Desire factor. Desire factor dij(0dij1) is
2
w3
introduced to describe the desired degree of a
w4
Qm= Qm1 , Qm 2 , , Qmkm cloud manufacturing service to undertake and
w5 Qm= 1
Qm 1,1 , Qm1,2 , , Qm1, km1 complete a manufacturing task. The higher the
w6 idle rate of manufacturing resources mapped by
Q =
m2 Q
m 2,1 , Qm 2,2 , , Qm 2, km 2
cloud manufacturing services, the greater the
w
l demand for manufacturing tasks, the bigger the
Q =
m n
Q
m n ,1 , Qm n ,2 , , Qm n , kmn desire factor. Thus the desire matrix D=(dij)(m+n)l
Fig. 1. Cloud manufacturing service composition mapping can be constructed. dij(1im) represents the
relationship desired degree of the ith private cloud service for
undertaking and completing the jth manufacturing
2.2 Service-Matching Degree Definition and Calculation task. dij(m+1im+n) represents the desired
degree of the ith public cloud service for
In cloud manufacturing, whether manufacturing undertaking and completing the jth manufacturing
services are suitable for manufacturing tasks has a task.
significant influence on the cloud manufacturing 3. Equipment factor. Equipment factor eij is
service composition. The higher the suitability of introduced to describe the equipment level of
cloud manufacturing services for manufacturing tasks, private and public cloud services. Equipment
the greater the ability to control the manufacturing level is divided into international advanced
tasks, the better the completion quality of the equipment level, domestic advanced equipment
manufacturing tasks. Therefore, in the process of level, and general equipment level. The
service composition, considering the suitability of
corresponding equipment factors in turn are
cloud manufacturing services for manufacturing
expressed as eij=[0.8, 0.6, 0.4].
tasks is of great significance, which is defined as the
4. Position factor. Position factor pij is introduced to
service-matching degree.
describe the relative position between customers
Definition 1: Service-matching degree: the
and manufacturing resources mapped by cloud
quantitative level of suitability of cloud manufacturing
manufacturing services. For example, if the cloud
services (including private and public cloud services)
manufacturing resource is in the customers city,
for the manufacturing tasks. Many factors may affect
the suitability of public and private cloud services then pij=1; otherwise, pij=0.6.
for manufacturing tasks, such as the geographic Based on the above analysis, the service-matching
location of manufacturing resources mapped by cloud degree matrix is established as:
manufacturing services, the frequency and experience
v11 ... v1l
of implementation of similar manufacturing tasks,
the software and hardware strength of manufacturing V = vij , (1)
v
resources mapped by cloud manufacturing services, m+ n ,1 ... vm+ n ,l
the interest in undertaking the manufacturing tasks,
and so on. The specific description is as follows: where vij=cij+dij+eij+pij, where , ,
1. Capacity factor. Capacity matrix C=(cij)(m+n)l is and are the corresponding weighted coefficients.
introduced to describe the manufacturing capacity vij(1im) represents the service-matching degree of
of m private cloud services and n public ones. cij the ith private cloud service for the jth manufacturing
(1im) represents the manufacturing capacity task. vij(m+1im+n) represents the service-
of the ith private cloud service for completing matching degree of the ith public cloud service for the
the jth manufacturing task. cij(m+1im+n) jth manufacturing task.
580 Li, Y.X. Yao, X.F. Zhou, J.F.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 577-590
2.3 Composition Harmony Degree Definition and Table 1. Interaction coupling coefficient values and rules
Calculation gij Rules
If the interaction between tasks wi and wj is very
In cloud manufacturing, the harmony degree between 0.1
smooth, or they used to have much cooperation.
cloud manufacturing services in a service composition If the interaction between tasks wi and wj is relatively
0.3
scheme is an easily overlooked but crucial factor. smooth, or they used to have some cooperation.
The higher the harmony degree between cloud If the interaction between tasks wi and wj is smooth, or
0.5
manufacturing services, the agiler the information they used to have a small amount of cooperation.
interaction, the smoother the material transportation, If the interaction between tasks wi and wj is not smooth,
0.7
the more successful the progress of manufacturing or they used to have only a little cooperation.
tasks, the shorter the time to complete the tasks. In If the information interaction between tasks wi and wj is
0.9
blocked, or they never have any cooperation.
contrast, the lower the harmony degree, information
0.2, 0.4, If they are between the above situation, take the middle
interaction and material transportation between 0.6, 0.8 value.
the cloud manufacturing services are hindered,
the delivery time of products is extended, and the
manufacturing cost is increased. Therefore, in the Based on the above analysis, the composition
cloud manufacturing service composition, it is harmony degree matrix is established as below:
necessary to analyse the degree of harmony between w1 wi wl
the cloud manufacturing services, which is defined as w1 h11 h1l
composition harmony degree. H= . (3)
wi hii
Definition 2: Composition harmony degree: the h h
wl l ,1 l ,l
quantitative representation of the harmony degree
between private and public cloud services, which can
be calculated based on execution time. For example, 2.4 Cloud-Entropy Definition and Calculation
the composition harmony degree of the composite
services for manufacturing tasks wi and wj is [29]: Definition 3: Cloud-entropy: the quantitative
ti + t j representation of complexity and order of the cloud
hij = ,
tij manufacturing service composition. The bigger the
cloud-entropy, the more confusing and more complex
where ti and tj are respectively the execution times of
the cloud manufacturing service composition.
the manufacturing tasks wi and wj, and tij is the total
In contrast, the smaller cloud-entropy indicates
execution time of the two tasks.
that the service composition is more orderly and
The calculation of the total execution time
simpler. An ordered and simple composition of
of manufacturing tasks is closely related to the
interaction between them. It is relatively simple when cloud manufacturing services has a greater certainty
the manufacturing tasks are independent of each other, for successfully completing manufacturing tasks.
in serial or parallel. For coupled tasks, the calculation Although the manufacturing time and cost can directly
of the total execution time is relatively complex. reflect the advantages and disadvantages of the
Assuming that the tasks wi and wj are coupled, the service composition, the effectiveness of the service
corresponding execution times are respectively ti and composition scheme, namely the possibility of its
tj, then the total execution time is [29]: successful implementation, could not be evaluated.
The impact of many factors in the manufacturing
tij = ti + t j + 2 gij tit j , (2) processes makes the task execution complicated.
For example, every time a workpiece clamped may
where gij is the coupling coefficient between tasks affect the machining accuracy. Whether information
wi and wj, whose value is mainly on the basis of the interaction and material transportation of cloud
flexibility of information interaction, the patency of manufacturing services in product manufacturing
material transportation, the times of cooperation and processes can be successfully implemented is
the degree of tacit understanding, as shown in Table 1. uncertain. Equipment failure, maintenance, and other
factors may affect the progress of the implementation
of manufacturing tasks. Therefore, it is necessary
to use cloud-entropy to measure the complexity of
cloud manufacturing service composition and the
Multi-objective Optimization of Cloud Manufacturing Service Composition with Cloud-Entropy Enhanced Genetic Algorithm 581
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 577-590
diagram represent the processing time. The cloud- max I1 = (vij xij ), (5)
i =1 j =1
entropy of the equipment manufacturing tasks in
the corresponding cloud manufacturing services is m + n m + n ki kj
s.t. max(t1,t2,...,tl)T0 (8) the maximum value of the execution cost of the
m+n m+ n manufacturing task must be within the allowable cost
c = t y
i i i C0 , (9) C0. Eq. (10) indicates that each manufacturing task
i =1 i =1
must be allocated to one or more public and/or private
m+ n
cloud services to be performed.
x
i =1
ij 1, (10)
3 SERVICE COMPOSITION MULTI-OBJECTIVE
where ci is the execution cost of the ith manufacturing
OPTIMIZATION ALGORITHM
task; yi is the unit time cost; and xij, xpi and xqj are the
switch variables, whose values can be obtained with
Cloud manufacturing service composition is a multi-
the following formula:
objective composition optimization NP-Hard problem
if the j th manufacturing task is [31]. Using the traditional method, it is difficult to
solve such problems and to get the optimal results
1, allocated to the i th cloud quickly. Genetic algorithm (GA) is a kind of search
xij = . (11)
manufacturing service; optimization algorithm which simulates the process of
0, otherwise; biological evolution [32]. It has a strong global search
capability, but the local optimization ability of genetic
Eq. (5) represents the maximum value of the algorithm is poor, easy to fall into local optimum,
total service-matching degree. Eq. (6) represents the and prone to premature convergence [33]. Thus it is
maximum value of the total composition harmony necessary to improve the search quality of traditional
degree. Eq. (7) represents the minimum value of the GA and then apply it. In view of the non-linear multi-
total cloud-entropy of service composition (namely objective composition optimization characteristics of
m+n cloud services). The constraint function formula the cloud manufacturing service composition model,
(Eq. (8)) indicates that the maximum value of the based on the introduction of the normal cloud model
execution time of the manufacturing task must be [34] to improve the traditional GA, CEGA is proposed
within the allowable time T0. Eq. (9) indicates that to solve such service composition, as shown in Fig. 3.
Multi-objective Optimization of Cloud Manufacturing Service Composition with Cloud-Entropy Enhanced Genetic Algorithm 583
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 577-590
The normal cloud model is a random set that and minimum mutation probabilities of the population;
follows the normal distribution law and has a stable and k1, ..., k4 are constants of [0,1] with k1=k2=0.5,
tendency. It is described by the expected value Ex, and k3=k4=1.
the entropy En, and the hyper entropy He. Based on According to Eqs. (12) and (13), the initial values
the random and stable tendency characteristics of the of pc and pm are larger, but gradually reduced with
cloud particle of the normal cloud model, the crossover the continuous evolution of the population. In the
probability and the mutation probability of the genetic same generation, different individuals have different
algorithm are designed. In the initial stage of the crossover and mutation probabilities. The individuals
algorithm, larger crossover and mutation probabilities with high fitness value should be protected, and their
are set to speed up the generation of excellent crossover and mutation probabilities are reduced. The
individuals. In the later stage of the algorithm, individuals with low fitness value should increase
smaller crossover and mutation probabilities are their crossover and mutation probabilities. Therefore,
set. The excellent individuals with high fitness are each individual in each generation has different
involved in the crossover and mutation with small crossover and mutation probabilities, so as to realize
probabilities of protecting the excellent individuals the adaptive crossover and mutation.
from being damaged so that the global convergence of Entropy En, expected value Ex, hyper entropy
the algorithm is accelerated. Crossover and mutation He and standard deviation Enn are important control
probabilities are produced by the normal cloud model parameters of the normal cloud model. Among them,
formulas. With control parameters of the normal cloud the value of standard deviation Enn is mainly affected
model, the adaptive adjustment is carried out when by the two parameters of entropy En and hyper
the population fitness is changed, to improve the entropy He. Entropy En reflects the steepness of the
algorithm in the search range and precision accuracy. cloud model; expected value Ex reflects the horizontal
The adaptive generation formulas of crossover position of the cloud model; hyper entropy He reflects
and mutation probabilities are as follows [34]: the cloud particle discrete degree [34]. Cloud particles
Crossover probability pc fluctuate near the expected value, and the fluctuation
degree is controlled by He. The stability of the normal
( f Ex )
cloud model is decreased when the hyper entropy He
2
k1e 2 ( Enn ) f f
2
services; whereas the genetic value of 1 indicates where ( I1* , I 2* , I 3* ) is the ideal point, which is composed
that the manufacturing task corresponding to the of the optimal values of three single objective
gene segment is allocated to a public/ private cloud functions. (I1, I2, I3) is the objective function value of
service. Such encoding can also be used to decode the the cloud manufacturing service composition. I is the
chromosome. distance between objective function value of the cloud
An example of such encoding is given in Fig. manufacturing service composition and the ideal
4, which indicates that the manufacturing task w1 point, namely deviation.
is allocated to the first service of the private cloud The quantity level and the important degree of
service set Q1 with a genetic value of 1. In the same the objective functions I1, I2 and I3 are not the same,
segment, the other genetic values corresponding to so they should be dealt with dimensionless correction
the other candidate cloud services are 0. Similarly, the and be distinguished with weight coefficients. Thus
manufacturing task wl is allocated to the third service the evaluation function can be modified as follows:
of the public cloud service set Qm+n.
I1 I1* 2 I 2 I 2* 2 I 3 I 3* 2
min I = 1 ( ) + ( ) + ( ) , (15)
I1* I 2* I 3*
2 3
3.2 Fitness Function
where 1, 2 and 3 are the weight coefficients of the
Cloud manufacturing service composition is a non- objective functions, and 1+2+3=1. Their values
linear and multi-objective optimization problem, and can be determined by the expert evaluation.
there is a certain link among multiple objectives. It is According to the above analysis, the fitness
difficult to directly give the optimal value of such a function of CEGA is constructed as:
multi-objective optimization problem, but the ideal
positive point (i.e. the most desired value) and the I1i I1* 2 I 2i I 2* 2 I 3i I 3* 2
f (i ) = U 1 ( ) + ( ) + ( ) , (16)
ideal negative point (i.e. the least expected value) of I1* I 2* I 3*
2 3
the single objective can be given easily. Therefore, it where f(i) is the fitness function of the ith chromosome;
is more appropriate to choose the ideal point method I1i , I 2i and I 3i are the objective function values
to construct the fitness function in the cloud-entropy corresponding to the ith chromosome; and U is a
genetic algorithm. positive and sufficiently large number.
The ideal point method is based on the distance
between the objective function value and the ideal 3.3 Selection Operation
point to evaluate the advantages and disadvantages
of the composition service scheme. The smaller The roulette method is adopted to perform the selection
the distance, the better the scheme. The ideal point operation. According to its fitness, each generation
is composed of the ideal value of each objective has the corresponding probability to be copied to
function. The ideal value can be specified by the the next generation. Given that the population size
decision maker, and also can be obtained from the is popsize, and the fitness of the individual is f(i),
single objective optimal value. According to the then the selection probability to be copied to the next
above analysis, the evaluation function of the cloud generation can be calculated as follows.
manufacturing service composition problem can be
constructed: f (i )
pi = popsize
, (17)
min I = ( I1 I ) + ( I 2 I ) + ( I 3 I ) , (14)
* 2
1
* 2
2
* 2
3
i =1
f (i )
m1+n1 ml+nl
Private cloud service sets Public cloud service sets Private cloud service sets Public cloud service sets
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Multi-objective Optimization of Cloud Manufacturing Service Composition with Cloud-Entropy Enhanced Genetic Algorithm 585
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 577-590
The crossover probability pc of the population is
calculated by Eq. (12), and the expected value Ex,
entropy En, and hyper entropy He of the crossover
operator are calculated. Produce two parent
individuals by the normal cloud model. The operation
method called double crossover points is adopted;
this is randomly selecting two gene segments as
Fig. 6. Mutation operation
crossover points, exchanging gene encodes of the
crossover points between the first parent individual
and the second parent individual, the unchosen gene 4 APPLICATION EXAMPLE
encodings remaining the same; thus, two offspring
individuals are produced. The crossover operation is A company in Foshan city has built two
shown in Fig. 5. manufacturing workshops. A private cloud service
platform is built inside the enterprise for sharing the
equipment, raw materials and other manufacturing
and three for manufacturing task w2. Other elements MATLAB R2015a is used to realize the CEGA
of the matrix are similar to h12. Their values can be programming. Set population size Popsize=50,
calculated as follows: maximum generation Maxgen=150, and U=100.
0.769 0.667 0.589 The weight coefficients of the objective functions are
h12 = 0.588 0.667 0.770 , given as 1=0.4, 2=0.3, and 3=0.3, respectively.
The ideal point obtained by the single objective
0.667 0.626 0.910
Multi-objective Optimization of Cloud Manufacturing Service Composition with Cloud-Entropy Enhanced Genetic Algorithm 587
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 577-590
optimal function is (4.30, 12.768, 9.135). After 48 individual fitness value evolution curve, Fig. 8b the
iterations of the CEGA, the optimal fitness value service-matching degree evolution curve, Fig. 8c the
of the population is 99.934, the service-matching composition harmony degree evolution curve, Fig.
degree is 4, the composition harmony degree is 8d the cloud-entropy evolution curve, Fig. 8e the
11.799, the cloud-entropy is 8.708, the delivery time execution time evolution curve, Fig. 8f the execution
is 375, the cost is 80490, the chromosome encoding cost evolution curve, Fig. 8g the deviation evolution
of the optimal solution is 1001001000100110, and curve and Fig. 8h the three-dimensional scatter
the distance between the optimal objective function diagram of CEGA solution process. The population
value and the ideal point is 1.101. The chromosome tends to be stable when it evolves to the forty-eighth
encoding of the optimal solution is shown in Fig. 7, generation.
where manufacturing task w1 is allocated to the first
cloud service of the public cloud service set Q1;
task w2 to the first cloud service of the public cloud
service set Q2; task w3 to the first cloud service of the
public cloud service set Q3; task w4 to the first cloud
service of the public cloud service set Q4; task w5 to Fig. 7. The optimal solution of the AGV manufacturing task
the second cloud service of the public cloud service
set Q5; and task w6 to the first cloud service of the Fig. 9 shows the evolution curves of the proposed
private cloud service set Q6. The average running time CEGA and Standard Genetic Algorithm (SGA)
of the algorithm is 11.63 s, and the evolution curves of under the same conditions. As can be seen from the
CEGA are shown in Fig. 8. Fig. 8a) shows the optimal figure, CEGA converges to the optimal solution of
99.95 4.4
4.2 12
99.9
11.5
4
99.85 11
3.8
10.5
99.8 3.6 10
0 50 100 150 0 50 100 150 0 50 100 150
a) Generation b) Generation c) Generation
8.5
7.5
6.5
0 50 100 150
d) Generation e) f)
g) h)
Fig. 8. CEGA evolution curves; a) the optimal individual fitness value evolution curve; b) the service-matching degree evolution curve; c) the
composition harmony degree evolution curve; d) the cloud-entropy evolution curve; e) the execution time evolution curve; f) the execution cost
evolution curve; g) deviation evolution curve; and h) three-dimensional scatter diagram of CEGA solution process
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This paper deals with the problems investigating of parameters that influence the dynamic behaviour of the carrying structure of type H
portal cranes with high carrying capacities excited by the motion of the crane and the load swing. The introduction of the paper presents the
importance of the problem of the dynamics of structures. In accordance with the given problem, dynamic spatial models of the boom and
portal of the crane were formed and solved. The main part of the paper presents a modal analysis and determines dynamic responses of the
space structure with the application of the finite element method and direct integration. The influence of changes in speed and acceleration
on the dynamic response of the structure was analysed. The influence of the change of boom rotation angle on the dynamic response of the
structure was also analysed. The investigation results provide significant bases and conclusions for designing portal cranes and continuation
of research in this field.
Keywords: type H portal crane, rotating boom, excitation, analysis of dynamic behaviour, finite element method, dynamic response
Highlights
Definition of excitation in a portal crane.
Dynamic model of portal crane boom.
Finite element model of the carrying structure of a type H portal crane.
Dynamic response of the carrying structure to excitation.
the portal crane is such that the whole portal crane by the structure is determined based on the profile of
is divided into two subsystems, i.e. the carrying velocities (Fig. 1). The presented profile of velocities
structure and the boom. The relationship between will be used for obtaining the dynamic response of the
the carrying structure and the boom is simplified by carrying structure excited by the motion of the crane
reducing the influence of load and the dead weight of and the load swing.
the boom to the corresponding points of the portal.
The carrying structure of the portal crane is modelled
as a spatial linear beam. In reality, spatial linear beams
are systems with continuously distributed masses,
whereas the spatial model of the carrying structure
is more complex. For these reasons, the continuously
distributed mass is replaced with the consistent mass.
Hence, the consistent mass matrix of the system
is formulated on the basis of the same interpolation
functions that are used for the derivation of stiffness
matrices. The spatial linear beam is modelled by
means of a space girder element, with two node points
and six unknowns in each node.
Fig. 1. Kinematic diagrams of motion of the crane
For the adopted dynamic model of the portal-
rotating crane, modal analysis of oscillation was
The second main problem in the investigation
conducted in the first step, and it forms the basis for a
of the dynamic behaviour of portal-rotating cranes is
good understanding of the dynamic characteristics of
the adoption of the appropriate model. Formation of
the carrying structure. In the second step, the dynamic
the portal crane model is approached in such a way
response of the portal-rotating crane to excitation was
that the influence of loads and the boom is reduced
determined.
to the corresponding points of the carrying structure
1 PROBLEM SETTING of the crane. An analogous approach was applied in
the investigation of the dynamic behaviour of the
Oscillation results from the elasticity of mechanisms reloading bridge. It is shown in [15].
and the carrying structure due to the action of inertial
forces. The shorter the time of action of those forces, 2 DYNAMIC MODEL OF THE BOOM
the more unfavourable the oscillations.
The first main problem in the investigation of the 2.1 Model Description
dynamic behaviour of portal cranes is the definition
of excitation. The structure, i.e. the base of the crane The boom is a constituent part of the portal-rotating
considered, can perform only rectilinear motion from crane. The subsystem of the boom consists of the
point to point. The kinematic values of the motion of carrying structure and the rope system. The carrying
the portal crane are the speed of motion, acceleration structure of the boom is connected to the platform by
and the distance passed. The trapeze velocity profile is joints.
most frequently used for the calculation of mechanisms In the system of the portal crane, the boom
for the motion of cranes. Accordingly, in this paper, it is observed, by idealization, as an independent
is assumed that the crane moves along its track with subsystem. Accordingly, Fig. 2 presents a dynamic
the trapeze velocity profile over the course of one equivalent model of the portal crane boom.
cycle (Fig. 1). From Fig. 1, it is seen that the motion The model was formed for the needs of
of the structure consists of three phases. In phase 0 to determination of dynamic loads. The boom is observed
1 (time ta), the structure accelerates with the constant as an independent subsystem which oscillates. A
acceleration aa so that the velocity linearly increases, dynamic equivalent model is formed in such a way
and at the end of the first phase, it reaches the velocity that it both keeps the main dynamic characteristics
vu. The second phase, 1 to 2, is the phase of uniform of the boom and that the defined problem could be
motion of the structure during the time tu, which is mathematically solved.
characterized by the constant velocity vu. In phases 2 From Fig. 2 it is seen that the subsystem of the
to 3 (time td), the structure constantly decelerates with boom with a load is represented with two lumped
the deceleration ad until it stops. The distance passed masses, two lightweight bars, and a circular disc.
592 Vasiljevi, R. Gai, M. Savkovi, M.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 591-602
Discretization of the carrying structure of the boom where is the angle of oscillation of load in the
was performed on a lightweight bar with a reduced longitudinal direction, is the angle of oscillation
mass on the tip. In other words, the carrying structure of load in the side (lateral) direction, is the angle
of the boom is represented by a lightweight bar with of rotation of the column, i.e. the boom, x is the
the length Lb and the mass m1, which is reduced to rectilinear motion of the boom, and is the circular
the tip of the boom. The rope system of the boom is frequency of load oscillation.
represented by a non-elastic lightweight bar with the
length Lr and the mass m2, which allows load swing. It 2.2.1 Load Oscillation
means that the tip of the boom, i.e. the mass m1 and the
mass m2, are joined by the non-elastic lightweight bar The laws of non-attenuated oscillations of the load as
with the length Lr. The rotating column is represented a function of time along the generalized coordinates
by a circular disc with the axial moment of inertia J and due to the crane acceleration given by the
and the moment of rotation T. The distance between diagram according to Fig. 1 will be determined from
the boom joint and the column axis is r. Eqs. (2a) and (2b).
In the first step, the motion of load, i.e. mass m2
in the longitudinal direction along the generalized
coordinate is observed in such a way that it is taken
out of the system, Fig. 3.
1
( t ) + 2 ( t ) =- a ( t ) cos . (5) 1 cos ( t t2 ) HeavisideTheta ( t t2 )
Lr
1 cos ( t t3 ) HeavisideTheta ( t t3 ) +
Eq. (5) is most suitably solved by the method
of Laplace transformation. In the first step, it is }
1 cos ( t t4 ) HeavisideTheta ( t t4 ) , (9)
determined that:
h
(t ) = sin {(1 cos t )
1 a ( s ) Lu 2
L {( s )} = - L 2 cos . (6)
(
Lr s + 2 ) 1 cos ( t t2 ) HeavisideTheta ( t t2 )
between the third and the fourth ones should be equal relationship between the structure and the boom is
to one half of the oscillation period : simplified in such a way that the influence of load and
t2 t1 = t2 = ( 0.5 + n ) , and t4 t3 = ( 0.5 + n ) , (12)
the dead weight of the boom is reduced to the points
of the upper and lower supports of the boom.
where n = 1,2,3, ... The type carrying structure of the considered
The time delay is necessary because the steps in portal crane is shown in Fig. 5.
sets have different designations. Therefore, the time
delay is equivalent to the excitation of the phase delay
according to the opposite signs of function, which
excludes the possibility of the change of phases (and
brings two functions in phase).
The second condition requires that the time
interval between the second and the third impulses
must contain the time delay of the multiple period :
t3 t2 = n , (13)
where n = 1, 2, 3, ...
In other words, this holds because the second and
the third steps have the same sign so that the change
of phase by 2 requires that the second and the third
steps should be in phase.
(
m2 g + Lr 2 cos ) ( L sin + L cos + r )
r b
Parameters Influencing the Dynamic Behaviour of the Carrying Structure of a Type H Portal Crane 595
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 591-602
The carrying structure is a rigid spatial frame. The dynamic forces Ps(t) and 4Ps(t)/4 make
Its base has dimensions LB. The main structural a combination of forces which opposes the dynamic
parts of the carrying structure are the legs, the slanted moment of overturning in the side direction Mdyn,s of
columns, and the lower and the upper beams. The legs the platform:
are identical (height H) and stand at the same level. M dyn ,s = Ps (t ) H 0 . (17)
The slanted columns are identical (length C) and they
are connected to the legs as well as to the upper and The vertical static force Pm1 of the load mass m1
lower beams. The distance between the upper and is reduced to the central node of the lower beam (the
the lower beams is equal to H0. The upper beam has type H frame). The vertical static force Pm2 of the
the function of the upper support of the boom, and it reduced boom mass m2 is also reduced to the central
is made of a circular ring with the diameter D. The node of the lower beam. The total vertical static force
lower beam has the function of the lower support of Pm that acts in the central node of the lower support of
the boom, and it is made of a type H frame. the boom is equal to the sum of the force of the load
The finite element model of the structure of the mass and the force of the reduced boom mass:
considered portal crane is shown in Fig. 6. Pm = Pm1 + Pm2 . (18)
Taking into account that the boom rotates around
its axis, it can be concluded that the assumed planar The characteristic nodes of the structure model
model is not sufficient for describing the dynamic for obtaining dynamic response of the structure to
behaviour of the considered portal-rotating crane. The excitation are the nodes at the point of elastic supports
spatial model of the portal crane, to which dynamic (points of wheel-rail contact).
load is reduced, is formed in accordance with the
spatial dynamic model of the boom. 3.2 Mathematical Formulation
Discretization of the carrying structure of the
crane was performed on 18 finite beam elements In accordance with the formed mathematical model of
connected by nodes. The whole system has 82 degrees the portal crane, the differential equation of dynamic
of freedom of motion. The legs were modelled as equilibrium, i.e. forced oscillations of the carrying
one finite element with the characteristics A1, Ix1, structure reads:
Iy1, Iz1. The slanted columns were modelled as one
finite element with the characteristics A5, Ix5, Iy5, Iz5. [M ]{U } + [K ]{U} = {P(t)} , (19)
The upper beam (the circular ring with the diameter where [M] is the mass matrix of the system, [K] is
D) was divided into four finite elements with the the stiffness matrix of the system, {} the vector
characteristics A9, Ix9, Iy9, Iz9. The lower beam (the of acceleration of generalized coordinates of the
type H frame) was divided into six finite elements carrying structure, {U} the vector of displacement of
with the characteristics A13, Ix13, Iy13, Iz13. The generalized coordinates of the structure, and {P(t)}
supporting structure rests on four elastic supports with the vector of external load of the structure nodes.
the stiffness k. Eq. (19) is used for studying the dynamic response
The main mechanical characteristics of the
of the structure due to the motion of the crane. It can
carrying structure, i.e. of all finite elements of the
be decomposed to the equilibrium conditions of active
formed spatial model are the module of elasticity E,
and inertial forces in the direction of unknown and
the slipping module G, and the density .
known displacements so that it gains the form:
The dynamic moments, Eqs. (14) and (15), are
reduced to the combination of horizontal dynamic M uu K uu
M uk U K uk U u Pu ( t )
. (20)
u
+ =
forces Pl(t) and Ps(t) in the nodes of finite elements M
ku
M kk U k K ku K kk U k Pk ( t )
of the upper beam and the central node of the lower
beam. The position of these forces relative to the As the displacements and accelerations of the
longitudinal direction (the axis X) is defined by the supports in horizontal directions are equal to zero
angle , which represents the angle of boom rotation. (Uk=0 and k=0), Eq. (20) obtains the form:
The dynamic forces Pl(t) and 4Pl(t)/4 make
a combination of forces that opposes the dynamic [M uu ]{U u } + [K uu ]{Uu } = {Pu ( t )}. (21)
moment of overturning in the longitudinal direction Natural frequencies of the structure are obtained
Mdyn,l of the platform, i.e. the rotating part of the by solving the algebraic equation:
crane:
M dyn ,l = Pl (t ) H 0 . (16) ( )
det K uu st2 M uu = 0. (22)
In the direction of unknown displacements, the E = 2.11011 Nm2; G = 0.81011 Nm2; = 7850 kgm3;
mass submatrix of the whole system is equal to the k = 107 N/m; g = 9.81 m/s2.
matrix of the carrying structure of the portal crane:
4.1 Excitation
M uu = [ M uu ]8282 . (23)
In the direction of unknown displacements, the The motion of the crane along the tracks is described
stiffness submatrix of the whole system includes the by the diagram of velocity vc(t), Fig. 7.
matrix of the structure and the stiffness matrix of
elastic supports:
K uu = [ K uu ]8282 + [k ]1616 . (24)
where:
Px ( t ) = Pl ( t ) cos + Ps ( t ) sin , and
Py ( t ) = Pl ( t ) sin + Ps ( t ) cos . (27)
For determination of numerical values of parameters Fig. 8. Angle of load oscillation in the longitudinal direction
influencing the dynamic behaviour of the carrying
structure of the type H portal crane and the formation of
appropriate conclusions, the initial data were defined
based on the solutions derived and manufacturers
catalogues: vc = 0.6 m/s; mt = 10000kg; ms = 9200kg;
r = 1 m; Lb = 30 m; H = 6 m; H0 = 3.675 m;
An = 31500106 m2, ln = 6 m, Iyn = 3.117103 m4,
Izn = 1.391103 m4, Ixn = 2.776103 m4 (n = 1 to 4);
An = 31500106 m2, ln = 4.243 m, Iyn = 3.117103 m4,
Izn = 1.391103 m4, Ixn = 2.776103 m4 (n = 5 to 8);
An = 26500106 m2, ln = 3 m, Iyn = 1.303103 m4,
Izn = 1.066103 m4, Ixn = 1.630103 m4 (n = 9 to 12);
An = 25200106 m2, ln = 3 m, Iyn = 1.115103 m4, Fig. 9. Angle of load oscillation in the longitudinal direction for
Izn = 1.119103 m4, Ixn = 1.611103 m4 (n = 13 to 18); different speeds of motion of the crane
Parameters Influencing the Dynamic Behaviour of the Carrying Structure of a Type H Portal Crane 597
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 591-602
Fig. 9, based on Eq. (9), presents the angle of dynamic stability of cranes in the first phase of the
load oscillation in the longitudinal direction for two design of new solutions [14]. The crane has good
different speeds of the crane. dynamic behaviour if its first frequency of oscillation
The speed vc1 is the nominal speed of the is high. According to this aspect, the carrying structure
crane, whereas the speed vc2 represents the extreme of the considered portal crane has favourable dynamic
performance of the portal crane. Fig. 9 shows that the stability (f1 = 2.65 Hz).
angle of load oscillation increases with the increase in
the speed of the motion of the portal. Table 1. Frequencies
The change of the angle of load oscillation in the
Mode no. Period Tst [s] Circ. freq. st [rad/s] Frequency fst [Hz]
lateral direction is completely the same.
1 0.378 16.63 2.65
The change of the dynamic bending moment in 2 0.344 18.78 2.99
the longitudinal and side directions (, ) according
to Eqs. (14) and (15) is presented in Figs. 10 and 11. The verification of the mathematical model of
the carrying structure (Fig. 6) was done by creating
an FE model in the programme package SAP2000
[17]. Using the modal analysis in SAP2000, the
assumed first 12 frequencies of the carrying structure
were determined. The first two frequencies are
f = (2.66; 3.01) Hz. By comparing the values of
frequencies obtained through the mathematical model
with the finite element approach and in a purely
numerical way (FEM software SAP2000), coinciding
well between the results of the first two frequencies
and the relative deviations = (0.38; 0.66) % is
Fig. 10. Dynamic bending moment in the longitudinal direction observed. Other frequencies also coincide well. Thus,
for example, for the following four frequencies the
relative deviation is up to 2.5 %, which is very good
for the spatial model.
Fig. 12. Dynamic displacements of nodes 1 to 4; = 0 Fig. 16. Dynamic displacements of nodes 1 to 4; = 180
5 CONCLUSIONS
A combined approach, which combines equations [K] structural stiffness matrix [N/m]
of analytical mechanics and the finite element method, {P(t)} external force vector [N]
was developed. In accordance with that, dynamic {U} displacement vector [m]
spatial models of the boom and the structure of the {} acceleration vector [m/s2]
portal crane were formed and solved. It was established [Muu] mass submatrix of the structure in the direction of
that the influence of load swing is critical in portal unknown displacements [kg]
cranes. It was shown that speed and acceleration/ [Kuu] stiffness submatrix of the structure in the direction
deceleration of the crane influence the dynamic of unknown displacements [kg]
response of the structure. For the nominal value of the [k] stiffness matrix of elastic supports [N/m]
crane speed of 0.6 m/s, the obtained maximum angle k stiffness of elastic supports [N/m]
of oscillation of load is 0.0815 rad/s. The stability of {Pu(t)} external subvector of forces in the direction of
the portal crane excited by the motion of the crane unknown displacements [N]
and the load swing was investigated. The dynamic {Uu} displacement vector in the direction of unknown
response of the structure to excitation is presented displacements [m]
through dynamic displacements of elastic supports. {u} acceleration vector in the direction of unknown
The boom position at which maximum displacements displacements [m/s2]
of elastic supports occur was established. The critical L length of the portal base [m]
elastic support, i.e. the leg that may be lifted, was B width of the portal base [m]
defined for this position of the boom. The maximum H height of the leg [m]
dynamic displacement of the critical elastic support of H0 distance between the upper and the lower supports of
78.93 mm was obtained. the boom [m]
This paper leaves some space for the continuation ln length of the finite element [m]
of the investigation of parameters influencing the An cross-sectional area[m2]
dynamic behaviour of the carrying structure in portal- Ixn moment of inertia of cross section the x axis [m4]
rotating cranes and the optimization of such types of Iyn moment of inertia of cross-section the y axis [m4]
structures. Further work on the problems considered Izn moment of inertia of cross-section the z axis [m4]
should lead to the improvement of the created models, mass density of material [kg/m3]
which will include a larger number of parameters. E Youngs modulus [N/m2]
Furthermore, this paper presents a quality basis for G slipping module [N/m2]
research into the dynamic behaviour of other types of st circular frequency of structure [rad/s]
portal rotating cranes (e.g. type X). fst frequency of structure [Hz]
t time interval of integration [s]
6 NOMENCLATURE p total number of time steps [-]
Drive of an Off-Shore Crane. Nonlinear Dynamics, vol. 17, no. Eq. (A1) is projected onto the axes t and n of the
4, p. 369-388, DOI:10.1023/A:1008333417693. natural trihedron:
[7] Jovanovi, M., Radoii, G., Mili, P. (2009). Selection of Finite
Elements Considering Loadcases and Geometry. Proceedings m2 Lr( t ) = G2 sin ( t ) m2
x ( t ) cos cos ( t ) +
of the XIXth International Conference MHCL, p. 61-66. z ( t ) sin ( t ) ,
+ m2 (A4)
[8] Sun, Y., Li, D. (2012). Dynamic analysis and design method
study on the combined-boom system of portal crane. Applied m2 Lr( t ) = G2 cos ( t ) m2
x ( t ) cos sin ( t ) +
Mechanics and Materials, vol. 152-154, p. 1645-1649,
DOI:10.4028/www.scientific.net/AMM.152-154.1645. z ( t ) cos ( t ) .
+ m2 (A5)
[9] Marinovi, I., Sprei, D., Jerman, B. (2012). A slewing crane For
z = 0 Eqs. (A4) and (A5) obtain the form:
payload dynamics. Tehniki vjesnik - Technical Gazette, vol.
19, no. 4, p. 907-916. m2 Lr( t ) = G2 sin ( t ) m2
x ( t ) cos cos ( t ) , (A6)
[10] Maczyski, A., Szczotka, M. (2002). Comparison of Models
for Dynamic Analysis of a Mobile Telescopic Crane. Journal of m2 Lr( t ) = G2 cos ( t ) m2
x ( t ) cos sin ( t ) . (A7)
Theoretical and Applied Mechanics, vol. 40, no. 4, p. 1051-
From Eq. (A6) is determined by the law of oscillation
1074.
of cargo in the longitudinal direction:
[11] Fujioka, D., Rauch, A., Singhose, W. (2009). Selection of
finite elements considering loadcases and geometry double- g 1
( t ) + sin ( t ) = x ( t ) cos cos ( t ) . (A8)
pendulum payloads. American Control Conference, p. 3136- Lr Lr
3014.
The approximation sin and cos 1 is introduced:
[12] Gustafsson, T. (1996). On the design and implementation of a
g 1
rotary crane controller. European Journal of Control, vol. 2, no. ( t ) + ( t ) = x ( t ) cos , (A9)
3, p. 166-175, DOI:10.1016/S0947-3580(96)70042-0. Lr Lr
[13] Huimin, O., Naoki, U., Shigenori, S. (2010). Anti-Sway where g/Lr represents the quadrant circular frequency of the
control of rotary crane only by horizontal boom motion. IEEE load 2.
International Conference on Control Applications, p. 591-595. The replacement a = x(t ) is introduced:
[14] Vasiljevi, R.; Savkovi, M.; Bulatovi, R. (2013). The 1
Approaches to the Mathematical-mechanical Modeling ( t ) + 2 ( t ) = a ( t ) cos . (A10)
Lr
Supporting Construction. IMK-14 Research & Development
Laplace transformation:
in Heavy Machinery, vol. 19, no. 1, p. EN29-38.
[15] Gai, V. (2004). Dynamic behaviour identification of bridge
type stacker - reclaimer with bucket chain booms in power
( 1
Lr
)
L { ( s )} s 2 + 2 = - L {a ( s )} cos , (A11)
in
Fpz = m2 z ( t ) . (A3) }
+ 1 cos ( t t4 ) HeavisideTheta ( t t4 ) . (A15)
Parameters Influencing the Dynamic Behaviour of the Carrying Structure of a Type H Portal Crane 601
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 591-602
The differential equation of relative motion of the mass m2 Eq. (24) reads:
in the side (lateral) direction reads: K uu = K uu 8282 + k 1616. (A20)
m2 ar = Fpyin + Fpzin + G2 + S . (A16)
In order to execute Eq. (24), the stiffness matrix of
elastic supports [k]1616 is, by adding zero rows and zero
Intensity of inertial
forces: columns, extended to the matrix with dimensions 8282,
x ( t ) sin , (A17)
Fpyin = m2
except for 16 degrees of freedom of four nodes:
z ( t ) . (A18)
Fpzin = m2
K1,1 + k1,1 K1,16 + k1,16 K1,17 K1,82
Further, the Eq. (A16) solved by analogue Eq. (A1). K16,1 + k16,1 K16,16 + k16,16 K16,17 K16,82
The law of load oscillation in the side direction reads: K17,1 K17,16 K17,17 K17,82
K uu = (A21)
h
(t ) =
Lu 2
{
sin (1 cos t )
K82,1 K82,16 K82,17
K82,82
8282
1 cos ( t t2 ) HeavisideTheta ( t t2 )
1 cos ( t t3 ) HeavisideTheta ( t t3 ) +
}
+ 1 cos ( t t4 ) HeavisideTheta ( t t4 ) . (A19)
The FE model of the structure of the portal crane is shown in Fig. A1. Model is created in FE package SAP2000. The first 2
mode shapes of the structure are shown in Figs. A1 and A2.
Fig. A1. FE model of the structure of type Fig. A2. 1st mode, f1=2.66 Hz Fig. A3. 2nd mode, f2= 3.01 Hz
The fluid flow and heat transfer characteristics of ZnO-Ethylene glycol (EG) nanofluid through rectangular microchannels having different
aspect ratios ( is 1 to 2) are numerically investigated. The different nanoparticle volume percentages ( is 1 % to 4 %) of ZnO-EG nanofluid
are used. The flow is considered under single-phase, three-dimensional, steady-state, incompressible, thermally developing, laminar flow
conditions. As a result, the microchannel with an aspect ratio value of 1 has the highest convection heat transfer coefficient and the lowest
pressure drop. It is also observed that the convection heat transfer coefficient and pressure drop increases with an increase in nanoparticle
volume fraction value of nanofluid. However, the Nusselt number decreases with increasing nanoparticle volume fraction, while the Darcy
friction factor is not affected.
Keywords: convection heat transfer, pressure drop, rectangular microchannel, ZnO-EG nanofluid
Highlights
ZnO-EG nanofluid flow and convective heat transfer characteristics through rectangular microchannels are numerically
investigated.
Thermal and hydrodynamic performances of rectangular microchannels are performed for different aspect ratios.
Results showed that the thermal and hydrodynamic performances decrease with an increase in the aspect ratio of the
rectangular microchannel.
The Nusselt number decreases with increase in nanoparticle volume fraction of ZnO-EG nanofluid, while the Darcy friction
factor is not affected.
CuO, diamond, SiO2 and TiO2 to water. The highest EG and EG/water mixtures are used in
and the lowest heat transfer coefficients were obtained car engines, heating systems, and solar heating
for the diamond-water and the Al2O3-water nanofluids, installations as heat transfer fluids in cold regions.
respectively. Moreover, the highest and the lowest Nanofluid-based EG and EG/water mixtures can
pressure drops were obtained for SiO2-water and be used as alternative heat transfer fluids in these
Ag-water nanofluids, respectively. Salman et al. [10] fields. Therefore, the fluid flow and heat transfer
compared the thermal performances of Al2O3-water characteristics of nanofluid-based EG should clearly
and SiO2-water nanofluid flows through microtubes, be investigated. From the above literature survey,
numerically and experimentally. They found that it was clearly seen that the studies performed on the
SiO2-water nanofluid has the highest Nusselt number fluid flow and heat transfer characteristics of ZnO-EG
value and followed by Al2O3-water nanofluid and pure nanofluid in microchannels are limited. In this study,
water, respectively. Mohammed et al. [11] numerically the fluid flow and heat transfer characteristics of
compared the thermal performances of Al2O3-water, ZnO-EG nanofluid for different nanoparticle volume
Ag-water, SiO2-water and TiO2-water nanofluids fractions through rectangular microchannels having
through a square microchannel heat exchanger. The different aspect ratios were numerically investigated
highest heat transfer coefficient was obtained for under laminar flow conditions to investigate the
Al2O3-water nanofluid. Moreover, the lowest pressure use of ZnO-EG nanofluid as a heat transfer fluid
drop was obtained for Ag-water nanofluid. in electronic device cooling and the importance
The thermophysical properties of working fluid of geometric configuration. The dimensionless
are critical parameters of the thermal performance temperatures, convective heat transfer coefficient,
of working fluid, because the thermal performance the Nusselt number, pressure drop, the Darcy friction
parameters such as heat transfer rate, thermal diffusion, factor values for ZnO-EG nanofluid were determined.
the Prandtl number, and the Reynolds number are
related to thermophysical properties of working fluid. 1 NUMERICAL PROCEDURE
Therefore, the definition of thermophysical properties
of nanofluids is a critical topic in the investigation 1.1 Model Description
of the thermal performance of nanofluids. Vajjha
and Das [12] proposed a correlation to calculate the The system is considered to be a microchannel
specific heat of nanofluids. In their study, Al2O3-EG/ attached over a hot surface to dissipate heat generated
water (60:40), ZnO-EG/water (60:40), SiO2-EG/water by any electronic device (e.g. computer chips). The
(60:40) nanofluids were used. They reported that bottom wall of the microchannel is exposed to heat
the nanoparticle addition to base fluid decreased the generated by the electronic device. The schematic
specific heat of base fluid. Satti et al. [13] measured diagram of the rectangular microchannel is illustrated
the specific heat of five different nanofluids containing in Fig. 1. Six different aspect ratios between is 1
Al2O3, ZnO, CuO, TiO2, and SiO2 nanoparticles and 2 are defined. The hydraulic diameter and length
dispersed in a base fluid of 60 % propylene glycol of the microchannel for each aspect ratio values of
and 40% water by mass. It was found that the specific the microchannel are assumed 150 m and 5 cm,
heat decreases with increase in nanoparticle volume respectively. The other geometric parameters are
fraction. At 243 K, specific heats of ZnO-PG/water defined by using the following equation,
(60:40) nanofluids for 0.5 % and 4.0 % nanoparticle
4A 2 HW
addition reduce by about 28 % and 32 %, respectively. Dh = = , (1)
Esfe and Saedodin [14] and [15] proposed correlations P (H +W )
to determine the thermal conductivity and viscosity where Dh, H and W are the hydraulic diameter, height
of ZnO-EG nanofluids. Yu et al. [16] found that in and weight of microchannel, respectively.
low volume concentrations of ZnO-EG nanofluid
showed Newtonian behavior, while at higher volume
concentrations it showed shear-thinning behavior.
Prajapati et al. [17] reported that the heat transfer
coefficient increases with an increase in nanoparticle
volume fraction of the ZnO-water nanofluid. Salman
et al. [18] found that the highest Nusselt number was
obtained for SiO2-EG nanofluid, followed by ZnO-
EG, CuO-EG, Al2O3-EG and pure EG. Fig. 1. The schematic diagram of microchannel
(
knf = 0.24859T 2.504
0.7974
)
+ 0.7492 kbf , (15)
Fig. 2. The mesh distribution of rectangular microchannel
where T is the temperature and in units of C. The
The grid independence test is realized for each
validity of this correlation is in =0.0625% to 5%
microchannel with different aspect ratios to invalidate
and T=25 C to 50 C intervals.
the effect of grid number on a solution. Six different
The viscosity of ZnO-EG nanofluid can be
grid numbers ranging from 40,000 to 1,400,000 are
calculated by using following correlation proposed by
used to model each microchannel. Optimum grid
Esfe and Saedodin [15] which is based on experimental
numbers are defined considering the change of result
data obtained for ZnO-EG nanofluid; obtained by the solution. The numerical computations
are realized for defined optimum models.
0.9118 Exp ( 5.49 0.00001359T 2 ) +
nf = bf , (16) To validate the accuracy of code, the results
+0.0303Ln (T ) obtained by the present study are compared with
the results of Lee et al. [21], which are based on
where T is the temperature and in units of C. This experimental data for rectangular microchannels in
correlation is valid for =0.25% to 5% and T=25 C thermally developing laminar flow under constant
to 50 C. heat flux conditions. The comparison of the results
obtained by the present study with that of Lee et al.
606 Uysal, C. Arslan, K. Kurt, H.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 603-613
Fig. 8. The variation of local convective heat transfer coefficient Fig. 9. The variation of local convective heat transfer coefficient
along with axial dimensionless distance for different aspect ratios along with axial dimensionless distance for different nanoparticle
(working fluid is pure EG) at a) Re = 10 and b) Re = 100 volume fractions ( = 1) at a) Re = 10 and b) Re = 100
in the use of pure EG at Re = 10 and Re = 100 are 2.3 The Nusselt Number
illustrated in Figs. 8a and b, respectively.
As can be seen from Figs 8a and b, the local The Nusselt number is expressed as follows:
convective heat transfer values are much higher in the
hDh
inlet region of the microchannel. It is also observed Nu = . (18)
k
that the reduction in local convective heat transfer
coefficient after the inlet region of the microchannel The variation of the Nusselt number with
at Re = 100 is higher compared to that of at Re = 10. the Reynolds number for each aspect ratio of the
The variation of local convective heat transfer rectangular microchannel in the use of pure EG is
coefficient along with the axial dimensionless distance illustrated in Fig. 10.
for different nanoparticle volume fractions in = 1 at The Nusselt number decreases with increases in
Re = 10 and Re = 100 are illustrated in Figs. 9a and b, the aspect ratio of the rectangular microchannel. It is
respectively. found that the Nusselt number obtained for =1 at
As expected, the local convective heat transfer Re=10 and Re=100 is higher by 19.69 % and 7.18 %
coefficients for 4 % ZnO-EG nanofluid take higher compared to that of =2, respectively.
values in comparison to other nanoparticle volume The variation of the Nusselt number with the
fractions of ZnO-EG nanofluid and pure EG. It is also Reynolds number for different nanoparticle volume
observed that the ZnO-EG nanofluid flow is thermally fractions in =1 is illustrated in Fig. 11.
developing a flow for this study. As can be seen from Fig. 11, the Nusselt number
surprisingly decreases with increases in nanoparticle
A Numerical Analysis of Fluid Flow and Heat Transfer Characteristics of ZnO-Ethylene Glycol Nanofluid in Rectangular Microchannels 609
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 603-613
volume fraction of ZnO-EG nanofluid. The Nusselt rectangular microchannel in the use of pure EG is
number values for 4.0 % ZnO-EG nanofluid at illustrated in Fig. 12.
Re=10 and Re=100 are lower by 2.02 % and 4.02 % The normalized pressure drop increases
compared to that of pure EG, respectively. with increases in aspect ratio of the rectangular
microchannel. It is found that the normalized pressure
drop for =2 at Re = 10 and Re = 100 is 9.05% and
8.91% higher compared to that of =1, respectively.
The variation of normalized pressure drop with
the Reynolds number for different nanoparticle
volume fractions in =1 is illustrated in Fig. 13,
respectively.
It is found that the normalized pressure drop
increases with increases in nanoparticle volume
fraction of ZnO-EG nanofluid in that ZnO nanoparticle
addition to pure EG increases the viscosity of the
nanofluid. The normalized pressure drop values for
4% ZnO-EG nanofluid at Re = 10 and Re = 100 are
28.96% and 29.23% higher compared to that of pure
Fig. 10. The variation of the Nusselt number with the Reynolds EG, respectively.
number for different aspect ratios (working fluid is pure EG)
Fig. 11. The variation of the Nusselt number with the Reynolds Fig. 12. The variation of normalized pressure drop
number for different nanoparticle volume fractions (for =1) with the Reynolds number for different aspect ratios
(working fluid is pure EG)
The reason for the decrease in the Nusselt
number is a higher increment in conductive heat
transfer coefficient when ZnO nanoparticle is added
to pure EG. The increment in convective heat transfer
coefficient is obtained to be 19.33 % for 4 % ZnO-EG
nanofluid at Re=10, while the increment in conductive
heat transfer coefficient is 21.78 % for 4 % ZnO-EG
nanofluid. This higher increment in conductive heat
transfer coefficient compared to convective heat
transfer coefficient reduces the Nusselt number of the
flow.
2.5 The Darcy Friction Factor It is observed that the ZnO nanoparticle addition
to pure EG does not affect the Darcy friction factor.
The Darcy friction factor is determined as follows: The same finding is reported for Al2O3-water and
Al2O3-EG/water nanofluids by Jung et al. [23].
Dh P
f =2 , (19) The local Darcy friction factor can be calculated
L U in2 as follows
where L is the length of the microchannel, P is the
8 x
pressure drop. fx = , (20)
The variation of the Darcy friction factor with U in2
the Reynolds number for each aspect ratio of the
where x is local shear stress.
rectangular microchannel in the use of pure EG is
The variation of the local Darcy friction factor
illustrated in Fig. 14.
along with axial dimensionless distance for each
aspect ratio of the rectangular microchannel in the use
of pure EG at Re = 10 and Re = 100 are illustrated in
Figs. 16a and b, respectively.
Fig. 14. The variation of the Darcy friction factor with the Reynolds
number for different aspect ratios (working fluid is pure EG)
Fig. 16. The variation of the local Darcy friction factor along with
axial dimensionless distance for different aspect ratios (working
fluid is pure EG) at a) Re=10 and b) Re=100
stress. Therefore, the local Darcy friction values for The variation of the thermal resistance with
Re = 10 are higher than that of Re = 100. The highest pumping power required for each aspect ratios of the
local Darcy friction factor values along with the axial rectangular microchannel in the use of pure EG is
dimensionless distance are obtained for =2, while illustrated in Fig. 17.
the lowest values are obtained for =1. The surface In a given pumping power required, the highest
area of a microchannel increases with increases in thermal resistance values are obtained for =2, while
aspect ratio of the microchannel. A larger surface area the lowest values are obtained for =1.
leads to increases in local shear stress. The variation of thermal resistance with pumping
power required for different nanoparticle volume
2.6 Thermal Resistance and Pumping Power fractions of ZnO-EG nanofluid in = 1 is illustrated
in Fig. 18.
Thermal resistance can be defined as follows:
Tw Tin
Rth = , (21)
Qin
where Qin is the amount of heat transferred to
nanofluid.
Another important parameter is the pumping
power required to drive the nanofluid through the
microchannel. The pumping power required can be
written as:
W = U in Ac P, (22)
4 CONCLUSIONS
however, it simultaneously increased the pressure Communications in Heat and Mass Transfer, vol. 59, p. 88-
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A Numerical Analysis of Fluid Flow and Heat Transfer Characteristics of ZnO-Ethylene Glycol Nanofluid in Rectangular Microchannels 613
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 614-622 Received for review: 2016-02-29
2016 Journal of Mechanical Engineering. All rights reserved. Received revised form: 2016-06-28
DOI:10.5545/sv-jme.2016.3535 Original Scientific Paper Accepted for publication: 2016-07-04
The use of a bypass pipe in a pump system is an economical and simple method of preventing water hammer surges to control the extreme
transient pressures induced by pump failure. Currently, conventional bypass pipes (CBPs) have certain limitations in engineering applications.
To overcome these limitations, in this study, a CBP is modified to create an improved bypass pipe (IBP). Unlike that of a CBP, the control valve
in an IBP system is a hydraulic control valve that uses a controller on an uninterruptible power source (UPS) to turn the valve on or off. This
modification enables the hydraulic control valve to be precisely controlled and facilitates the prevention of water hammer surges. To study the
transient control effect of the IBP using the method of characteristics (MOC), a mathematical model of a complex system that includes an IBP,
a check valve, and a water pump is established. Using MATLAB software, a water supply system in an industrial zone is used as an example for
numerical simulations of the transient process experienced by this pump after it fails. The extreme pressure variations and the envelope of the
pipe pressure in a typical section of the pumped water supply system are analysed and compared. The results show that an IBP can effectively
reduce the maximum extreme pressure in a pumped water supply system.
Keywords: improved bypass pipe, hydraulic transient, pumped water supply system, UPS controller, numerical simulation
Highlights
Based on a conventional bypass pipe, a new, economical, and effective water hammer prevention measure, i.e., an improved
bypass pipe, is proposed.
A hydraulic control valve with an on/off status determined by an uninterruptible power source controller is installed in the
bypass pipe to control the transient pressure.
The on/off time for the newly developed improved bypass pipe is accurately controlled to facilitate transient pressure control.
Based on the method of characteristics, a mathematical model for a complex system containing an improved bypass pipe is
established.
prevention valve may have inaccurate hydraulic surges in a pumped water supply system. However,
control that causes its opening to be delayed, or that this type of CBP has limitations. Therefore, this study
causes it to close excessively fast, which results in has three purposes:
water hammer damage. Wylie [12] proposed two types 1) To overcome the limitations of CBPs, an
of conventional bypass pipes (CBPs) for preventing improved bypass pipe (IBP)-based water
water hammer surges in pumping stations. One was hammer prevention measure is proposed, and the
to install a check valve in the water pumps outlet operational principle of an IBP is explained.
and a control valve in the bypass pipe to prevent the 2) Based on previous studies and the method of
pump from rotating in reverse due to water backflow. characteristics (MOC), a mathematical model of
After pump failure, the bypass pipe control valve the boundary conditions of an IBP is established,
opens instantly and then closes gradually to release and a solution for this mathematical model is
the high pressure inside the system and eliminate described.
water hammer surges. The other type was designed 3) A water supply system in an industrial zone is
to prevent low pressure and water column separation used as an example in a numerical simulation of
in the water pumps outlet from being caused by the water hammer prevention effect of a pump
pump failure. A control valve was installed at the with an IBP-based protective device on a water
water pumps outlet, and a check valve was installed supply system and to provide evidence for the
in the bypass pipe; therefore, the water flowing into use of an IBP-based water hammer prevention
the reservoir could be directed to the water pumps measure in a system.
outlet through the bypass pipe. Both types of CBPs
have certain drawbacks. The first type of bypass pipe 1 THE STRUCTURE AND OPERATIONAL PRINCIPLE
cannot accurately control the valves on/off timing; OF THE IMPROVED BYPASS PIPE
therefore, it may not be able to prevent water hammer
surges as well as is desired. The second type of bypass Fig. 1 shows a diagram of the IBP. It is based on a
pipe cannot release the high pressure in the system CBP, but the control valve in the CBP is replaced
and is only applicable to pumping station water supply by a hydraulic control valve. The hydraulic control
systems that ignore the effect of backflow and have valve consists of a valve body, a hydraulic pressure
water pump inlets with positive water head pressures. system, an oil cylinder, an energy storage tank, and
Compared with experimental studies, numerical an electromagnetic valve. The IBPs hydraulic control
simulations take less time and are more economical. valve leverages an uninterruptible power source
With advances in computer technology, numerical (UPS), which provides power to the electromagnetic
simulations have become widely employed in water valve, which controls when and for how long the
hammer analyses [13] to [15]. To predict pressure main valve is open. This improvement can prevent the
variations in a water supply system and to choose valve from turning on or off in response to man-made
appropriate water hammer preventive measures, or hydraulic interference and provide more accurate
numerical simulations of water hammer surges are control over the valves status than a conventional
indispensable, simple, and effective [16]. Methods of manually or hydraulically controlled valve can.
numerically analysing water hammer surges include
arithmetic, graphical, algebraic and linear analysis
methods as well as the method of characteristics
(MOC). At present, the MOC is the simplest and most
popular method for numerically solving transient flow
problems. Izquierdo proposed mathematical models
for simulating transient boundary conditions in
simple and complex hydraulic systems [17] and [18]. Fig. 1. Schematic of the IBP
Because the results of hydraulic transient numerical
simulations are in good agreement with those of test After the pump fails, the UPS-powered
measurements [19] and [20], the results of numerical controller can predefine a delayed opening time,
simulations of water hammer surges are widely t1 (the interval between when the pump fails and
accepted. when the electromagnetic valve powers on), for the
A composite bypass pipe and check valve is electromagnetic valve according to the requirements.
installed in a pumping station to reduce the extremely After the electromagnetic valve powers on and
high water pressure associated with water hammer opens, oil from the energy storage tank enters the
Numerical Simulation of Transient Pressure Control in a Pumped Water Supply System Using an Improved Bypass Pipe 615
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 614-622
rod-less chamber of the oil cylinder and rotates the equations comprise a pair of non-linear hyperbolic
valve board to open the main valve. The main valves partial differential equations, which is very difficult
opening time, t2 (the time it takes the main valve to to solve using conventional methods. Therefore, the
make the transition from being completely closed to MOC is used to convert the two partial differential
being completely open), is regulated via the pressure equations that take pipeline hydraulic friction into
at the valve that controls the oils flow rate according account into ordinary differential equations of a
to actual requirements. After the time allotted for the specific form. These are called characteristic equations
electromagnetic valve to be open expires, the UPS- and are given in Eqs. (3) and (4) for C+ and in Eqs. (5)
powered controller closes the electromagnetic valve, and (6) for C:
and the oil in the energy storage tank enters the rod g dh dv fv v
chamber of the oil cylinder and pushes the piston back + + = 0, (3)
a dt dt 2 D
to close the main valve. The main valves closing
time, t4 (the time it takes for the main valve to make dx
= a, (4)
the transition from completely open to completely dt
closed), is regulated by a valve closure regulation g dh dv fv v
valve according to actual requirements. The difference + + = 0, (5)
a dt dt 2 D
between the time for which the electromagnetic valve
is open and the time required for the main valve to dx
= a, (6)
open is defined as the main valves opening duration, dt
t3 (the time the main valve is completely open). Fig. 2
shows the IBP in operation. where, because sin is typically much smaller
compared with any other item in the equation for the
transient process and because wave speed a is far
larger than the flow velocity , sin is ignored in Eq.
(3) and Eq. (5), and the flow velocity, , is ignored in
Eq. (4) and Eq. (6).
Next, the characteristic equations are integrated
to generate a set of simplified finite-difference
equations, Eqs. (7) to (10).
C + : hi , jt = C p BQi , jt , (7)
Fig. 2. Flowchart of the IBPs operation
C : hi , jt = CM + BQi , jt , (8)
2 CHARACTERISTIC EQUATIONS FOR CALCULATING
WATER HAMMER SURGES AND THEIR SOLUTION CP = hi 1,( j 1) t + BQi 1,( j 1) t RQi 1,( j 1) t Qi 1,( j 1) t , (9)
2.1 Basic Differential Equations for Water Hammer Surges CM = hi +1,( j 1) t BQi +1,( j 1) t RQi +1,( j 1) t Qi +1,( j 1) t . (10)
The basic differential equations for water hammer In Eqs. (7) to (10) B=a/(gA), R= fx/(2gDA2),
surges consist of an equation of motion Eq. (1), and a hi1,(j1)t, hi+1,(j1)t, Qi1,(j1)t and Qi+1,(j1)t, and
continuity equation, Eq. (2). are known from the previous step; only hi,jt and Qi,jt
are unknown.
h 1 v v v f v v
+ + + = 0, (1)
x g t g x D 2 g 2.3 Procedure for Solving the Water Hammer Equations
h h a v 2
+ v( sin ) + = 0. (2) Fig. 3 shows the grid diagram used in the MOC. The
t x g x
solution process normally starts with a stable flow at
t=0. Therefore, the initial values of h and Q in each
2.2 Simplified Finite-Difference Equations calculation section are known. Based on their values
at t=0 in all the sections of a layer, the values of h and
The numerical calculation of water hammer surges Q at t= t in all the sections of the layer are calculated.
is based on comprehensive and complete basic The boundary section is determined by the boundary
differential equations, Eqs. (1) and (2). These two condition. Next, the values at t= 2t in all the sections
616 Li, X. Zhu, M. Xie, J.
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 614-622
of the layer are calculated. The same procedure is When a power failure occurs, the water pump in
followed until values at the required time, t=jt, are the water supply system suddenly loses power, the
calculated. pumps outlet pressure drops, and water flows back.
When the flow rate at the water pumps outlet is less
than or equal to zero (Q6,(j1)t= 0), the check valve
closes instantly (Q6,jt= 0). When the pump fails at
time Tt1, the IBP closes (Q4,jt= Q5,jt= 0). When the
pump fails at time t1<T<t1+t2+t3+t4, the IBP opens
quickly and stays open. At this point, the backflow
water column is discharged from the IBP to the
reservoir. When the pump fails at time Tt1+t2+t3+t4,
the IBP closes slowly (Q4,jt= Q5,jt= 0).
3 BOUNDARY CONDITIONS
AND A MATHEMATICAL MODEL FOR THE IBP
Fig. 4 shows that the check valve and the controllable Fig. 4. A boundary model of the IBP
bypass pipe composite are installed at the pumps
outlet to prevent water hammer surges. The check Continuity equation:
valve is installed at the water pumps outlet to prevent
backflow in the water delivery pipe due to accidental Q2, jt = Q3, jt + Q4, jt , Q7 , jt = Q5, jt + Q6, jt ,
power failure and to facilitate maintenance and Q3, jt = Q6, jt = QR , Q4, jt = Q5, jt , (11)
repairs. However, a check valve by itself may close
suddenly and cause damage if there is a water hammer water balance equation:
surge resulting from a pump failure or if there is a
h3, jt + H R ( 2 + 2 ) a0 ( + tan 1 ) + b0
severe engineering accident. Therefore, installing a
controllable bypass pipe can prevent an increase in Q3, jt Q3, jt
pressure resulting from a sudden closure of the check kc1 = h6, jt ,
valve. To study the water hammer prevention effect 2 gA12
of a controllable bypass pipe, the MOC is employed Q4, jt Q4, jt
to perform a numerical analysis and calculations. h4, jt kc2 = h5, jt
2 gA2 2
The MOC is a widely used numerical method that is
h2, jt = h3, jt =h4, jt , h5, jt = h6, jt =h7 , jt , (12)
verified in reference [12].
Before establishing a mathematical model, the characteristic equation:
following assumptions are made:
1. From when the pump fails to when the flow rate h2, jt = CP B12Q2, jt , h7 , jt = CM + B78Q7 , jt , (13)
at the water pumps outlet drops to zero, the check water pumps unit inertia equation:
valve local coefficient of resistant is a constant,
kc1, and when the flow rate at the water pumps ( 2 + 2 ) a1 ( + tan 1 ) + b1 + 0
outlet is Q60, the check valve closes instantly.
2. The local water head losses at T-type nodes WR 2 N R
( 0 ) = 0. (14)
upstream and downstream of the water pump are g TR 15t
ignored. Eqs. (11) to (14) are consolidated into
3. The T-type nodes connecting the pipe and the
bypass pipe upstream and downstream of the
water pump (the dashed box in Fig. 4) are very
short, and loss during the flow is ignored; they are
analysed as an integral unit.
Numerical Simulation of Transient Pressure Control in a Pumped Water Supply System Using an Improved Bypass Pipe 617
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, 614-622
1
= ( F1 F 2 F 3
Q Q4 , jt + F1 F 2Q4 , jt F 3
4, jt
+ F1Q4 , jt F 2 F 3 F1Q4 , jt F 2 F 3
F1 F 2Q4 , jt F 3 F1 F 2 F 3Q4 , jt )
F 2 F 3Q4 , jt F 2Q4 , jt F 3 F1Q4 , jt F 3 F1 F 3Q4 , jt F1 F 2Q4 , jt F1Q4 , jt F 2 F1
F 2Q4 , jt F 3 F 2 F 3Q4 , jt F1 F 3Q4 , jt F1Q4 , jt F 3 F1Q4 , jt F 2 F1 F 2Q4 , jt F 2 . (28)
F 2 F 3 F 2 F 3 F1 F 3 F1 F 3 F1 F 2 F1 F 2 F 3
Initial values are assigned to and as follows: = + , = + , Q4, jt = Q4, jt + Q4, jt . (30)
= 2( j 1) t ( j 2 ) t , = 2 ( j 1) t ( j 2 ) t ,
The above procedure is repeated until ,
Q4, jt = 2Q4,( j 1) t Q4,( j 2 ) t . (29) and Q4,jt are within the allowable deviation range:
||+||+|Q4,jt|<.
Eqs. (15) to (26) are substituted into Eq. (28) The allowable deviation is set to approximately
and solved for , and Q4,jt. Then, Eq. (29) is 0.0002 [12].
rewritten as:
4 USE OF AN IBP IN A PUMPED WATER SUPPLY SYSTEM coefficientCd, and its local resistance coefficient, kc,
is shown in Eq. (31).
4.1 System Overview kc = 1 Cd 2 . (31)
from being completely closed to being completely calculations of a transient process in a pumped water
open; it remains completely open for 5 s (t3=5 s), and supply system. The typical variations in the section
then it takes 15 s (t4=15 s) to make the transition from pressure determined by the simulations are shown in
being completely open to being completely closed. Fig. 10. In the graph, the red dashed line represents
typical variations in the section pressure when there
is no IBP, and the solid blue line represents typical
variations in the section pressure when there is an IBP.
The simulation results show that without an IBP, the
water head of the maximum transient pressure in a
typical section reaches 223.2 m, which is 1.51 times
the initial pressure water head (147.5 m). With an IBP,
the water head of the maximum transient pressure in a
typical section drops to 171.8 m, which is 1.16 times
the initial pressure water head (147.5 m). These results
show that the presence of an IBP can significantly
Fig. 8. Operation of the hydraulic valve reduce the water head of a typical sections maximum
transient pressure.
Fig. 9 shows the flow rate at the outlet of a water
pump with an IBP and typical variations in the section
pressure. Fig. 9 shows that when the three parallel
water pumps fail simultaneously, the flow rate at
each water pumps outlet (Q6) also drops rapidly until
T=1.99 s, when it becomes negative (i.e., reaches its
minimum value), and the typical section pressure at
the water head drops to its minimum value as well. At
this point, the check valve closes instantly to prevent
a high volume of backflow, and the flow rate at each
water pumps outlet stabilizes at zero. Because the
Fig. 10. Pressure variations in a typical section
IBP opens at a predefined time, the returned transient
high-pressure wave is not blocked by the closed check
valve. Instead, it is discharged by the IBP, eliminating
the extremely high-pressure water hammer surge from
the system. During this period, the maximum flow rate
in the IBP reaches Q5=1.062 m/s. In addition, the
IBP gradually closes at a predefined time to prevent
valve closure-induced water hammer surges.
This graph shows that an IBP significantly reduces the water supply systems transient process shows that an
maximum extreme pressure in a pumped water supply IBP can protect the water supply system from damage
system, which ensures that the water supply system due to water hammer surges; however, the sensitivity
operates safely and reliably. of key parameters affecting the IBPs water hammer
prevention effect (the bypass pipes length, l, and
5 CONCLUSIONS AND FUTURE WORK diameter, d, and the bypass pipe hydraulic control
valves delayed opening time, t1, opening time, t2,
In a pumped water supply system, pump failure opening duration, t3 and closing time, t4) will analyzed
reduces the pressure in the water supply pipe and to provide reference parameters for engineering
results in subsequent liquid backflow in the pipe. An applications.
enormous backflow not only results in water column
separation but also impacts the water pumps impeller 6 ACKNOWLEDGMENTS
and makes it rotate in reverse. In severe cases, it
threatens the pumped water supply systems safe This research program is sponsored by the National
operation. Check valves are widely used in pumped Natural Science Foundation of China (Grant Nos.
water supply systems to prevent pump failure-induced 41471451 and 51479160).
water backflow and reverse rotation of the water
pump. However, rapid check valve closure also results 7 NOMENCLATURE
in extremely high-pressure water hammer surges.
Previous researchers combined a CBP with a check t time [s]
valve to release the high pressure in the system and T time [s]
eliminate water hammer surges. However, because h pressure head [m]
the timing of the CBP valves on/off setting cannot flow velocity [m/s]
be accurately controlled, it may not be possible to g acceleration of gravity [m/s2]
achieve the desired water hammer prevention effect. a wave speed of water hammer surge [m/s]
To overcome this limitation of CBPs, this study x distance along pipe [m]
improved the CBP and proposed a new water hammer pipe slope
prevention measure, the IBP. An IBP is a bypass pipe f Darcy-Weisbach friction factor
with a hydraulic control valve controller whose on/ D pipe inner diameter [m]
off procedure is predefined by a UPS. Therefore, the A area of pipe section [m2]
valves setting can be accurately controlled. Using the C name for forward characteristic line
+
MOC, a mathematical model of the IBP is established, C name for reverse characteristic line
and calculations are performed. This mathematical CP known constant in MOC
model simulates and calculates typical variations in the CM known constant in MOC
transient section pressure and the distribution of the B known constant in MOC
pressure in the water supply pipe for a pumped water R known constant in MOC
supply system in an industrial zone. A comparison x spatial step size [m]
of the simulation results shows that the IBP (whose t time step size [s]
hydraulic control valves setting is changed at i subscript denoting the position of the section
t1=2.5s, t2=3.0 s, t3=5 s and t4=15 s) water hammer j number of time segments
prevention measure in a pumped water supply system N number of pipe segments
can significantly reduce the maximum extreme A1 area of check valve section [m2]
pressure of water hammer surges in the pumped A2 area of hydraulic valve section [m2]
water supply system. However, some of the problems kc1 minor loss coefficient of check valve
encountered in this study require further research: 1) kc2 minor loss coefficient of hydraulic valve
The mathematical model of the IBP does not take into QR rated discharge of pump [m3/s]
account the bypass pipes length and diameter; it only HR rated head of pump [m]
considers the bypass pipe valves local coefficient of dimensionless pump discharge
resistance, so the next step is to incorporate the bypass dimensionless pump speed ratio
pipes length, l, and diameter, d, into the mathematical a0, b0 parameters for pump head characteristics
model to study the effect of the bypass pipes length a1, b1 parameters for pump torque characteristics
and diameter on water hammer prevention. 2) The dimensionless torque ratio
numerical simulation and calculation of the pumped WR2 combined polar moment of inertia of pump
Numerical Simulation of Transient Pressure Control in a Pumped Water Supply System Using an Improved Bypass Pipe 621
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Vsebina
Strojniki vestnik - Journal of Mechanical Engineering
letnik 62, (2016), tevilka 10
Ljubljana, oktober 2016
ISSN 0039-2480
Izhaja meseno
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toplote v pravokotnih mikrokanalih za nanofluid ZnO-etilenglikol SI 101
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Naravna konvekcija pogosto teje za glavni mehanizem prenosa toplote v votlinah in ima mnoico aplikacij
v razlinih tehninih sistemih. Fluidi v votlinah so lahko newtonski, pri mnogih naravnih in umetnih sistemih
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Cilj predstavljene tudije je preuitev vpliva parametrov, kot so Rayleighovo tevilo, eksponent potennega
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robni pogoji. Privzeto je konstantno Prandtlovo tevilo 100. Tok skozi votlino je stacionaren, dvodimenzionalen
in laminaren, uinki sevanja pa so zanemarljivi. Zato so uvedene brezdimenzijske vodilne enabe. Na podlagi
vodilnih enab je izraunano lokalno in povpreno Nusseltovo tevilo na povrini toplotnega vira. Vodilne
enabe z ustreznimi robnimi pogoji so razreene v formulaciji kontrolnih volumnov s Patankarjevim algoritmom
SIMPLE. Konvekcijsko-difuzijski leni so diskretizirani po potennem zakonu in sistem je numerino modeliran
v FORTRAN-u. Domena za reevanje je dvodimenzijska enakomerna zamaknjena mrea.
Razdelan je vpliv Rayleighovega tevila in eksponenta potennega zakona. S poveevanjem Rayleighovega
tevila se izboljuje naravna konvekcija v votlini, s tem pa se poveuje prenos toplote in zmanjuje temperatura vira
toplote. Pri n<1 se naravna konvekcija e dodatno izbolja z veanjem Rayleighovega tevila. Z zmanjevanjem
eksponenta potennega zakona (n) se zmanjuje navidezna viskoznost fluida in se izboljuje naravna konvekcija
v votlini, to pa privede do poveanega prenosa toplote in zmanjanja temperature vira toplote. Izboljanje naravne
konvekcije zaradi zmanjanja vrednosti n je izraziteje pri vejih vrednostih Rayleighovega tevila.
S poveevanjem doline vira toplote se izboljuje naravna konvekcija v votlini, obenem pa se tudi poveuje
temperatura vira toplote in se zmanjuje povpreno Nusseltovo tevilo. Ko se toplotni vir od leve stene votline
pribliuje sredini spodnje stene, se toplotne razmere v votlini spreminjajo odvisno od tega, ali je eksponent
potennega zakona veji, manji ali enak 1.
Kljune besede: naravna konvekcija, votlina, vir toplote, nenewtonski, potenni zakon
*Naslov avtorja za dopisovanje: Univerza Shahrekord, Tehnika fakulteta, Shahrekord, PO Box 115, Iran, raisi@eng.sku.ac.ir SI 97
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 98 Prejeto v recenzijo: 2016-01-13
2016 Strojniki vestnik. Vse pravice pridrane. Prejeto popravljeno: 2016-05-09
Odobreno za objavo: 2016-06-01
lanek predstavlja nov hierarhini algoritem za krmiljenje sistema sprednjega in zadnjega elektrinega aktivnega
stabilizatorja (ASB) na tirikolesnem cestnem vozilu. Njegova naloga je aktivno krmiljenje dinamike stranskega
nagibanja in vrtenja okrog navpine osi. Predlagani hierarhini krmilni algoritem vkljuuje regulatorje na treh
ravneh. Na podlagi stabilnosti stranskega nagibanja in udobja pri vonji je bil izbran referenni model kota
stranskega kota nagibanja, iz katerega izhaja ciljni kot nagiba.
Regulator na zgornji ravni izraunava ciljni aktivni protinagibni moment za nadzor nad kotom stranskega
nagibanja vozila po metodi drseega krmiljenja, namenjen pa je izboljanju stabilnosti stranskega nagibanja
vozila. Dinamiki stranskega nagibanja in vrtenja okrog navpine osi sta sklopljeni zaradi nelinearne karakteristike
pnevmatik, poleg tega pa se lahko zaradi lateralnega prenaanja obremenitve na sprednji in zadnji osi spreminjajo
lastnosti krmiljenja vozila. Regulator na srednji ravni zato skrbi za dinamino porazdeljevanje ciljnega aktivnega
protinagibnega momenta med sprednjo in zadnjo osjo in s tem nadzor nad vrtenjem vozila okrog navpine
osi. Uporabljen je mehki regulator, ki lahko izbolja stabilnost vrtenja vozila okrog navpine osi s sprotnim
spreminjanjem lateralnega prenaanja obremenitve na sprednji in zadnji osi. Na podlagi ciljnega aktivnega
protinagibnega momenta na sprednji in zadnji osi se izraunava ciljni tok sprednjih in zadnjih izvrnih lenov
sistema ASB. Naloga PI-regulatorja na spodnji ravni je krmiljenje toka za izvrne lene ASB, izboljanje izhodne
karakteristike izvrnih lenov ASB (izhodni moment in stopnja momenta) ter zagotavljanje tonega aktivnega
protinagibnega momenta vozila. Za izvedbo numerinih simulacij in eksperimentov s strojno opremo v zanki (HIL)
so bili v programu MATLAB/Simulink postavljeni model dinamike vozila s 14 prostostnimi stopnjami (DOF),
vhodni model ceste, model sprednjih in zadnjih izvrnih lenov sistema ASB in model krmilnega sistema ASB.
Postavljen je bil eksperimentalni sistem HIL za elektrini sistem ASB na podlagi realnoasovnega simulacijskega
sistema (AutoBox), elektrine krmilne enote sistema ASB (ASB ECU), elektrinih izvrnih lenov ASB in
zaznaval za silo. Opravljene so bile numerine simulacije in eksperimenti HIL za znailne manevre (nielni vhodi,
J-obrat in sinusni val) z namenom vrednotenja uinkovitosti predlaganega krmilnega algoritma.
Numerine simulacije in eksperimenti HIL demonstrirajo zanesljivost in natannost hierarhinega krmiljenja
elektrinega sistema ABS, ki izpolnjuje zahtevana merila prenega nagibanja in vrtenja okrog navpine osi.
Predlagani krmilni algoritem lahko zmanja preni nagibni kot, hitrost ter spekter gostote moi (PSD) vrtenja
vozila okrog navpine osi, izboljuje pa tudi frekvenni odgovor izvrnih lenov sistema ASB za dobro
dinamiko prenega nagibanja vozila. Dinamina porazdelitev protinagibnega navora sistema ABS poleg tega
zmanjuje nihanja hitrosti vrtenja okrog navpine osi ter ohranja stabilnost vozila za dober dinamini odziv
vozila. Porazdelitev protinagibnega navora pri manevru s sinusnim valom pa zaradi sklopitve dinamike prenega
nagibanja vozila in vrtenja okrog navpine osi ter zaradi fizinih omejitev izvrnih lenov ASB ne zagotavlja
elenih rezultatov krmiljenja.
Elektrini sistem ASB na podlagi predlaganega krmilnega algoritma izboljuje stabilnost prenega nagibanja
vozila, udobje med vonjo in splono stabilnost vodenja.
Kljune besede: aktivni stabilizator, hierarhino krmiljenje, drsee krmiljenje, mehko vodenje, numerina
simulacija, eksperiment s strojno opremo v zanki
SI 98 *Naslov avtorja za dopisovanje: Znanstveno-tehnika univerza v Nanjingu, Oddelek za strojnitvo, Nanjing, Jiangsu 210094, Kitajska, pidawei@mail.njust.edu.cn
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 99 Prejeto v recenzijo: 2016-03-01
2016 Strojniki vestnik. Vse pravice pridrane. Prejeto popravljeno: 2016-07-05
Odobreno za objavo: 2016-07-06
Za optimizacijo razporejanja proizvodnih virov v oblaku in izboljanje uinkovitosti sestave storitev proizvodnje
v oblaku je bil raziskan problem optimizacije sestave storitev proizvodnje v oblaku. V ta namen je predlagan
nov pristop: genetski algoritem, izboljan z entropijo oblaka (CEGA), ki pri optimizaciji upoteva ve ciljev:
stopnjo primernosti storitev, stopnjo harmonije sestave in kompleksnost sestave storitev. Podane so definicije
stopnje primernosti storitev, stopnje harmonije sestave in entropije oblaka s pripadajoimi raunskimi metodami.
Postavljen je matematini model veciljne optimizacije sestave proizvodnih storitev v oblaku. Oblikovana je
matrika stopnje primernosti storitev na podlagi tirih meril: kapacitete, elje, opreme in lokacije.
Za popis povezav med storitvami v sestavi so uporabljena orodja mehke matematike, za izraun stopnje
harmonije pri zapleteni sestavi storitev je vpeljan kolinik interakcije. Uveden je normalen model oblaka za
izboljanje izraunov verjetnosti krianja in verjetnosti mutacij algoritma. Zasnovani so strategija ifriranja,
funkcija uspenosti ter operaciji krianja in mutacije algoritma CEGA. Za verifikacijo predlaganega algoritma
CEGA na postavljenem modelu sestave je bila uporabljena naloga izdelave avtomatskega vodenega vozila (AGV).
Le-ta je bila razdeljena na est podnalog: nalogo karoserije w1, nalogo voznega sistema w2, nalogo pomone
opreme w3, nalogo napajalnega sistema w4, nalogo pomonega krmilnega sistema w5 in nalogo glavnega
krmilnega sistema w6. Naloge so bile razporejene v 14 javnih in dve zasebni oblani storitvi. Vsi parametri so
bili nastavljeni in izraunani po predlaganem algoritmu CEGA. Po 48 iteracijah CEGA je bila doseena optimalna
vrednost uspenosti populacije 99,934, stopnja primernosti storitev 4, stopnja harmonije sestave 11,799, entropija
oblaka 8,708, dobavni rok 375 ur, stroek 80.490 evrov, kromosom optimalne reitve 1001001000100110 ter
razdalja med optimalno vrednostjo ciljne funkcije in idealno toko 1,101.
Glede na kodirni kromosom optimalne reitve je naloga w1 razporejena v prvo oblano storitev mnoice
storitev javnega oblaka Q1, naloga w2 v prvo oblano storitev mnoice storitev javnega oblaka Q2, naloga w3
v prvo oblano storitev mnoice storitev javnega oblaka Q3, naloga w4 v prvo oblano storitev mnoice storitev
javnega oblaka Q4, naloga w5 v drugo oblano storitev mnoice storitev javnega oblaka Q5, in naloga w6 v prvo
oblano storitev mnoice storitev zasebnega oblaka Q6. Na istem raunalniku s procesorjem Intel core i3-3110
z 2,4 GHz in 4 GB pomnilnika traja reevanje problema po algoritmu CEGA 11,63 s, reevanje standardnega
genetskega algoritma (SGA) pa 19,34 s.
Rezultati kaejo, da konvergira algoritem CEGA hitreje kot SGA. Glavni prispevki in novosti: (1) Definirani
so stopnja primernosti storitev, stopnja harmonije sestave in entropija oblaka, podane so tudi pripadajoe raunske
metode. S tem je razirjen nabor vplivnih dejavnikov za optimizacijo sestave proizvodnih storitev v oblaku.
(2) Postavljen je matematini model za optimizacijo sestave proizvodnih storitev v oblaku, ki upoteva stopnjo
primernosti storitev, stopnjo harmonije sestave in entropijo oblaka kot veciljne funkcije z omejitvami asa
izvajanja, strokov izvajanja itn. (3) Z uvedbo teorije modela normalnega oblaka za izboljanje tradicionalnega
genetskega algoritma je predlagan algoritem CEGA za reevanje matematinega modela sestave proizvodnih
storitev v oblaku z ve cilji, ki je bil dodatno preverjen glede primernosti in uinkovitosti na primeru izdelave
vozila AGV.
Optimizacija sestave proizvodnih storitev v oblaku je kompleksen problem s tevilnimi vplivnimi dejavniki
kot so stopnja primernosti storitev, stopnja harmonije sestave in entropija oblaka, ki so preueni v tem lanku.
Nadaljnje raziskave se lahko posvetijo ostalim vplivnim dejavnikom in algoritmom.
Kljune besede: proizvodnja v oblaku, optimizacija sestave storitev, entropija oblaka, stopnja primernosti
storitev, stopnja harmonije sestave, genetski algoritem
*Naslov avtorja za dopisovanje: Fakulteta za strojnitvo in avtomobilsko tehniko, Tehnika univerza June Kitajske, Guangzhou 510640, Kitajska, mexfyao@scut.edu.cn SI 99
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 100 Prejeto v recenzijo: 2016-03-04
2016 Strojniki vestnik. Vse pravice pridrane. Prejeto popravljeno: 2016-06-20
Odobreno za objavo: 2016-07-15
lanek obravnava preiskavo parametrov, ki vplivajo na dinamino vedenje nosilne konstrukcije portalnih erjavov
tipa H z veliko nosilnostjo v pogojih premikanja erjava in nihanja tovora. Uvodoma je predstavljen pomen
dinamike konstrukcij. V nadaljevanju so oblikovani in razreeni prostorski dinamini modeli roice in portala
erjava. Jedro lanka predstavlja modalno analizo ter doloitev dinaminega odziva prostorske konstrukcije po
metodi konnih elementov in neposredne integracije.
Podan je nov kombinirani pristop k analizi dinaminega vedenja portalnih vrtljivih erjavov. Sistem je bil
razdeljen na dva podsistema in na podlagi tega sta bila oblikovana novi dinamini model roice in novi model
nosilne konstrukcije (portala) po metodi konnih elementov.
Analiziran je vpliv spreminjanja parametrov na dinamini odziv konstrukcije. Izkae se, da se kot nihanja
tovora poveuje s poveevanjem hitrosti gibanja portala. Pri imenski hitrosti erjava 0,6 m/s je najveji
kot nihanj tovora 0,0815 rad/s. erjav ima dobre dinamine lastnosti, e je njegova prva lastna frekvenca
visoka in konstrukcija obravnavanega portalnega erjava ima v tem smislu ugodno dinamino stabilnost
(f1 = 2,65 [Hz]). Matematini model konstrukcije je bil preverjen na modelu po MKE v programski opremi
SAP2000. Analiziran je bil tudi vpliv spreminjanja vrtilnega kota roice na dinamini odziv konstrukcije. Analiza
odmikov elastinih podpor je pokazala, da ima elastina podpora najveji pozitivni odmik pri vrednosti zasuka
roice 45 in v praksi se pri tem najpogosteje privzdigne noga portalnega erjava. Najveji dinamini odmik
kritine elastine podpore je znaal 78,93 mm. Po parametrih matematinega modela konstrukcije portalnega
erjava je bila pridobljena priakovana vrednost najvejega dinaminega odmika. Konstrukcija obravnavanega
portalnega erjava je torej najbolj obutljiva na poloaj roice 45 in ta poloaj je zato najustrezneji za popis
dinaminega stanja konstrukcije. Rezultati raziskave zagotavljajo dobro osnovo in zakljuke za konstruiranje
portalnih erjavov in nadaljnje raziskave na tem podroju.
Pomembne so iroke monosti za praktino uporabo rezultatov iz lanka. Vrednosti vplivnih parametrov,
ki so opredeljene v tem lanku, lahko pomagajo pri omejevanju vse pogostejega pojava pokodb na portalnih
erjavih. Ker konstrukcijske reitve erjavov pogosto niso optimalne, lahko vrednosti teh parametrov prispevajo
k optimizaciji nosilne konstrukcije portalnih erjavov. Rezultate dinamine analize iz tega lanka bodo lahko
uporabili tako obstojei kot tudi potencialni proizvajalci tovrstnih erjavov in si tako izboljali svoj konkurenni
poloaj na trgu. Konstruktorji erjavov bodo lahko uporabili vrednosti vplivnih parametrov za oblikovanje
doloenih domnev v zaetni fazi snovanja portalnih erjavov za zanesljivost konstrukcije.
Kljune besede: portalni erjav tipa H, vrtljiva roica, vzbujanje, analiza dinaminega vedenja, metoda
konnih elementov, dinamini odziv
SI 100 *Naslov avtorja za dopisovanje: Visoka strokovna tehnina ola, Zorana inia 152A, 11000 Beograd, Srbia, rade.vasiljevic@visokatehnicka.edu.rs
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 101 Prejeto v recenzijo: 2015-11-02
2016 Strojniki vestnik. Vse pravice pridrane. Prejeto popravljeno: 2016-04-28
Odobreno za objavo: 2016-05-19
lanek predstavlja numerino preiskavo lastnosti toka fluida in prenosa toplote v pravokotnih mikrokanalih z
razlinimi razmerji stranic ( = 1 to 2) za nanofluid ZnO-etilenglikol (EG). Uporabljeni so bili razlini volumski
delei nanodelcev ( = 1 % to 4 %) v nanofluidu ZnO-EG. Tok je obravnavan kot enofazen, trirazsenosten,
stacionaren, nestisljiv, toplotno razvijajoi se laminarni tok.
Uporabnost nanofluida ZnO-EG kot medija za prenos toplote pri hlajenju elektronskih naprav in vpliv
geometrijske konfiguracije kanala sta bila preiskana z numerino analizo. Sistem je oblikovan kot mikrokanal,
pritrjen na vroo povrino za odvajanje toplote, ki nastaja v poljubni elektronski napravi (npr. v raunalnikih
ipih). Toploti, ki jo ustvarja elektronska naprava, je tako izpostavljena spodnja stena mikrokanala.
Za numerine izraune je bila uporabljena metoda konnih volumnov. Vodilne enabe so razreene skupaj
z robnimi pogoji. Konvektivni leni v vodilnih enabah so diskretizirani z gorvodno shemo drugega reda,
za diskretizacijo tlaka pa je bila uporabljena standardna shema. Za razreitev sklopitve hitrosti in tlaka je bil
uporabljen algoritem SIMPLE. Momentne in energijske enabe so bile diskretizirane po Green-Gaussovi celini
metodi. Pri izraunih niso bile opaene nikakrne teave s konvergenco. Tonost kode je bila validirana s
primerjavo rezultatov predstavljene tudije in podatkov iz literature, ki bazirajo na eksperimentalnih podatkih za
pravokotne mikrokanale v toplotno razvijajoem se laminarnem toku v razmerah konstantnega toplotnega toka.
Rezultati se dobro ujemajo s podatki iz literature.
Izkazalo se je, da je pri odvajanju toplote s konvektivnim prenosom najuinkoviteji mikrokanal z razmerjem
stranic = 1. Ugotovljeno je bilo tudi to, da se z dodatkom nanodelcev ZnO v isti EG zmanja temperaturna
razlika med steno in maso nanofluida. S poveevanjem volumskega delea nanodelcev v nanofluidu ZnO-EG
se zato poveuje koeficient konvektivnega prenosa toplote, Nusseltovo tevilo pa nasprotno s poveevanjem
volumskega delea nanodelcev v nanofluidu ZnO-EG pada. Vzrok za zmanjanje Nusseltovega tevila lei v
vejem porastu koeficienta prenosa toplote s prevajanjem v primerjavi s porastom koeficienta konvektivnega
prenosa toplote, ko se v isti EG dodajajo nanodelci ZnO.
Pri dani potrebni rpalni moi je bila najveja vrednost toplotnega upora doseena pri = 2, najmanja pa
pri = 1. Toplotni upor se zmanjuje z rastjo volumskega delea nanodelcev v nanofluidu ZnO-EG. Najmanje
vrednosti toplotnega upora pri dani potrebni rpalni moi so bile izraunane pri 4 % deleu ZnO v nanofluidu.
Iz rezultatov sledi sklep, da je mogoe z geometrijsko konfiguracijo mikrokanala zelo uinkovito vplivati na
lastnosti toka fluida in prenosa toplote. Hidrodinamino in toplotno zmogljivost mikrokanalov je tako mogoe
izboljati le z geometrijsko konfiguracijo sistema. Mikrokanali z vrednostjo = 1 dajejo bolje rezultate tako
glede toka fluida kot glede prenosa toplote. Z uporabo nanofluida ZnO-EG se je izboljal konvektivni prenos
toplote, obenem pa se je tudi poveal tlani padec. V tem primeru nam vrednost toplotnega upora pri dani rpalni
moi omogoa vpogled v prednosti in slabosti uporabe nanofluida. Nanofluid ZnO-EG je v prednosti pred istim
EG zaradi nije vrednosti toplotnega upora pri dani rpalni moi.
Kljune besede: pravokoten mikrokanal, nanofluid ZnO-EG, razmerje stranic, konvektivni prenos toplote,
tlani padec, toplotni upor, rpalna mo
*Naslov avtorja za dopisovanje: Univerza Karabuk, Oddelek za strojnitvo, 78050, Karabuk, Turija, cuneytuysal@karabuk.edu.tr SI 101
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 102 Prejeto v recenzijo: 2016-02-29
2016 Strojniki vestnik. Vse pravice pridrane. Prejeto popravljeno: 2016-06-28
Odobreno za objavo: 2016-07-04
tudija ima tri cilje: 1) Predlagan je ukrep za prepreevanje vodnih udarov z izboljano obvodno cevjo (IBP),
ki odpravlja omejitve konvencionalnih obvodnih cevi (CBP). Pojasnjen je tudi nain delovanja IBP; 2) Na
podlagi predhodnih tudij in metode karakteristik (MOC) je postavljen matematini model robnih pogojev IBP in
opisana je reitev tega matematinega modela; in 3) Kot primer uporabe zaitnega ukrepa IBP in za numerino
simulacijo uinka prepreevanja vodnega udara na rpalki z zaitno napravo IBP je uporabljen vodovodni sistem
v industrijski coni.
Uporaba obvodne cevi v sistemu rpalke je ekonomina in preprosta metoda za prepreevanje vodnih udarov
pri regulaciji ekstremnih prehodnih tlakov, ki lahko nastopijo v primeru odpovedi rpalke. Pri tehnini uporabi
konvencionalnih obvodnih cevi (CBP) trenutno obstajajo doloene omejitve in za njihovo odpravo je bila cev
CBP v tej tudiji modificirana v izboljano obvodno cev (IBP). Za razliko od CBP je krmilni ventil v sistemu IBP
hidravlini krmilni ventil, ki uporablja krmilnik in brezprekinitveni vir napajanja (UPS) za odpiranje in zapiranje
ventila. Modifikacija omogoa natanno upravljanje hidravlinega krmilnega ventila in prepreuje vodne udare.
Za preuitev uinkovitosti regulacije prehodnega tlaka v sistemu IBP z uporabo metode karakteristik (MOC)
je bil postavljen matematini model kompleksnega sistema, ki vsebuje IBP, nepovratni ventil in vodno rpalko.
Matematini model je bil postavljen na naslednjih domnevah: (1) Od trenutka odpovedi rpalke do trenutka, ko
pretok na izhodu vodne rpalke pade na ni, je lokalni koeficient upora nepovratnega ventila konstanten. Ko je
pretok na izhodu vodne rpalke Q6 0, se nepovratni ventil v trenutku zapre. (2) Lokalne tlane izgube v vozliih
tipa T nad in pod vodno rpalko so zanemarjene. (3) Vozlia tipa T, ki povezujejo cev z obvodno cevjo nad in
pod vodno rpalko, so zelo kratka. Pretone izgube so zanemarjene in vozlia so analizirana kot integralna enota.
Za primer numerine simulacije prehodnih pojavov po odpovedi rpalke s programsko opremo MATLAB je bil
uporabljen vodovodni sistem v industrijski coni. Podana je analiza in primerjava ekstremnih tlanih sprememb in
ovojnice tlaka v cevi v znailnem prerezu vodovodnega sistema s rpalko.
Primerjava rezultatov simulacij je pokazala, da lahko ukrep za zaito pred vodnim udarom z IBP (s
spremembo nastavitve hidravlinega krmilnega ventila v trenutkih t1=2,5 s, t2=3 s, t3=5 s in t4=15 s) uinkovito
zmanja najveji tlak pri vodnem udaru v vodovodnem sistemu s rpalko. Nekateri problemi, ki so bili razkriti
v tej raziskavi, pa zahtevajo e dodatno pozornost: 1) Matematini model IBP ne upoteva doline in premera
obvodne cevi, vanj pa je vgrajen le lokalni kolinik upora ventila obvodne cevi. V naslednjem koraku bi bilo zato
treba vkljuiti tudi dolino l in premer d obvodne cevi za preuitev vpliva doline in premera obvodne cevi na
sposobnost prepreevanja vodnih udarov. 2) Numerina simulacija in preraun prehodnega pojava v vodovodu s
rpalko sta pokazala, da je reitev IBP sposobna zaititi vodovod pred kodo zaradi vodnih udarov.
Za doloitev okvirnih vrednosti za tehnine aplikacije pa bi bilo treba doloiti e obutljivost kljunih
parametrov, ki vplivajo na uinek prepreevanja vodnega udara z IBP (dolina l in premer d obvodne cevi,
zakasnitev odpiranja hidravlinega krmilnega ventila obvodne cevi t1, trenutek odpiranja t2, trajanje odpiranja t3 in
trenutek zapiranja t4).
Kljune besede: izboljana obvodna cev, hidravlini prehodni pojav, vodovod s rpalko, krmilnik z
brezprekinitvenim napajanjem, numerina simulacija
*Naslov avtorja za dopisovanje: Tehnika univerza Xian, Dravni laboratorij za ekoloko hidrotehniko na sunih obmojih,
SI 102 NO.5 South Jinhua Road, Xian 710048, Shaanxi ,Kitajska, zhuml@xaut.edu.cn
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 103-108
Osebne objave
primeru izpeljano s konvencionalnim uenjem robota. control of an annular laser beam droplet generation
Nadalje je bila razvita laserska celica za lasersko process from a metal wire (Optimizacija in
daljinsko varjenje z mojo 6 kW iz razdalje 600 mm krmiljenje procesa tvorjenja kapljic iz kovinske ice
od obdelovanca. Nartovanje obdelovalne trajektorije s kolobarjastim laserskim arkom) (mentor: prof. dr.
poteka v tem primeru vizualno z dvema pilotnima Edvard Govekar);
snopoma. Kot sinteza sistemov laserske triangulacije, V delu so predstavljeni rezultati raziskave
robotskega adaptivnega vodenja in daljinske obdelave laserskega tvorjenja kapljic (LTK) iz kovinske ice
je bil postavljen sistem za adaptivno robotsko z uporabo kolobarjastega laserskega arka soosnega
daljinsko obdelavo s sprotnim merjenjem oblike z ico. Obravnavano je lasersko tvorjenje kapljic
povrine obdelovanca. Za kalibracijo sistema je na zahtevo (LTKnZ) in proces laserskega tvorjenja
bila razvita izvirna metoda na osnovi primerjave zaporedja kapljic z vnaprej doloeno frekvenco.
z meritvami oblike referenne povrine. Delovna Predlagana je bila nova strategija procesa LTKnZ, kjer
trajektorija laserskega snopa se v tem primeru doloi so vrednosti glavnih parametrov procesa doloene
z multikriterijsko detekcijo roba oziroma spoja na glede na zahtevane lastnosti kapljice (premer,
osnovi sprotne meritve oblike povrine. Natannost temperatura). Za namen optimizacije in krmiljenja
nastavitve poloaja goria laserskega snopa znaa 70 procesa je bila izvedena analiza in karakterizacija
m v ravnini obdelave in 120 m v smeri pravokotno negotovosti sistema in procesa LTK. Da bi zagotovili
na to ravnino. Izvirni algoritmi za avtomatsko ponovljivo LTKnZ, je bila izvedena optimizacija
doloanje obdelovalne trajektorije omogoajo do procesnih parametrov z ozirom na dinamiko procesa
30-kratno skrajanje asa uenja sistema v primerjavi tvorjenja kapljic in pripadajoo temperaturo kapljice.
z vizualno metodo. Sistemi laserske triangulacije Pri tem so bili v odvisnosti od lege vratu kapljice glede
in daljinske obdelave, ki so bili razviti v okviru na gorie kolobarjastega arka opaeni dinamsko
disertacije, predstavljajo pomembno obogatitev razlini reimi loevanja visee kapljice vkljuujo;
prodajnega programa slovenskega sistemskega loitev visee kapljice s prisotnostjo izbrizgov taline,
integratorja robotskih sistemov; uspena loitev, ponovna zdruitev loene kapljice s
dne 23. septembra 2016 Vili PEPEL z naslovom: koncem ice in neuspena loitev visee kapljice. Na
Nastanek in rast pokodbe duktilnega materiala pri primeru Ni ice je bilo pokazano, da iz ice premera
malociklinem utrujanju (mentor: prof. dr. Ivan 0,6mm lahko tvorimo kapljice s premerom v obmoju
Prebil, somentor: izr. prof. dr. Robert Kunc); od 0,85 mm do 1,25 mm z loljivostjo 50 m in
Doloitev dobe trajanja izdelka je pomembna negotovostjo 15m. Temperatura tvorjenih kapljic je
naloga razvojnih inenirjev. Napovedovanje natanne odvisna od premera kapljice in se nahaja v intervalu
dobe trajanja privede do nijih strokov proizvodnje, od 1650C do 1850C. Za tvorjenje zaporedja kapljic
lajih konstrukcij, prepreevanja dolgotrajnih in dragih je bil zasnovan krmilni sistem, ki ob upotevanju
zastojev in lahko preprei tudi potencialno ivljenjsko negotovosti sistema in procesa LTK, za vsako tvorjeno
nevarne situacije v fazi obratovanja. Poleg znanih kapljico v zaporedju izbere optimizirane vrednosti
metod merjenja in doloanja nastanka in razvoja procesnih parametrov glede na zaetne pogoje konca
makro razpok pri malociklinem obremenjevanju ice. S predlaganim krmilnim sistemom smo v naem
je uporabljena tudi metoda akustine emisije. primeru dosegli stabilno tvorjenje zaporedja kapljic z
Za analizo vhodnih podatkov akustine emisije vnaprej doloenimi lastnostmi in z izbrano frekvenco
smo uporabili Metodo empirine dekompozicije tvorjenja kapljic do 3Hz;
(EMD), Metodo valne transformacije (WT) in dne 26. septembra 2016 Janez UREVC z
Kalmanov filter (KF). Metodo akustine emisije pri naslovom: Karakterizacija mehanskega odziva
malociklinem obremenjevanju smo za doloanje humane karotidne arterije v fiziolokem stanju
nastanka pokodbe preverili s pomojo preizkusov. (mentor: prof. dr. Boris tok, somentor: prof. dr.
Eksperimentalna preverjanja smo izvedli na materialu Milan Brumen);
nijo natezno trdnostjo EN 42CrMo4 in materialu z V prvem delu disertacije je numerino obravnavan
vijo natezno trdnostjo Armox500T. Predstavljeni so mehanski odziv loveke karotidne arterije in vivo z
rezultati izvedenih meritev ter prednosti in omejitve upotevanjem zaostalih napetosti. Zaostalo napetostno
uporabljenih neporuitvenih metod za doloanje dobe stanje arterije je doloeno na osnovi termomehanskega
trajanja strojnih delov. S pomojo akustine emisije (TMA) postopka, ki smo ga razvili in ga predlagamo
se dosee zgodneja doloitev nastanka pokodbe kot v tem delu. Metodologija omogoa doloiti mehanski
pri metodah modula elastinosti, napetosti in plastine odziv arterije na osnovi njenih geometrijskih podatkov
deformacijske energije; in vivo; torej brez poznavanja zaetne breznapetostne
dne 26. septembra 2016 Alexander oblike arterije. Podatki arterije, na osnovi katerih
KUZNETSOV z naslovom: Optimisation and je metodologija prikazana, so pridobljeni in vivo z
SI 104
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 103-108
uporabo neinvazivnih metod na 28-letnem zdravem dne 28. septembra 2016 Franc RAVNIK z
mokem osebku. Mehanski odziv ile je obravnavan naslovom: Akustina emisija pri gaenju jekel
kot nelinearno elastien in izotropen, pristop TMA (mentor: prof. dr. Janez Grum);
pa je prikazan na obravnavi eno- in dvo-slojne Toplotna obdelava pogosto predstavlja zadnjo
strukture ile. Rezultati izraunov napetostnega stanja stopnjo v proizvodnji strojnih delov. Namen nadzora
kvantitativno sovpadajo s sorodnimi tudijami iz procesa gaenja z izbiro najprimernejih parametrov
literature. Prikazan in analiziran je tudi vpliv zaostalih gaenja je zagotoviti zahtevano trdoto in zaostale
napetosti na mehanski odziv karotidne arterije napetosti, zlasti na povrini strojnega dela. Predvsem
pri vstavitvi ilne opornice. Drugi del disertacije v masovni proizvodnji, kjer se stremi po im
se naa na doloitev hemodinamskih razmer v boljih mehanskih lastnostih in kakovosti ter tako
predelu razvejia karotidne arterije. Prikazan je k zmanjanju tee in strokov, je ta e bolj izrazita.
vpliv spremenjene viskoznosti krvi, kot posledica Konne mehanske lastnosti so tako odvisne od
spremenjene deformabilnosti rdeih krvnih celic, na optimalne izbire parametrov gaenja in nadzora nad
odziv ilne stene oz. na parametre, ki so v povezavi z samim procesom gaenja.
patogenezo ateroskleroze; Program doktorskega dela je obsegal poglobljeno
dne 28. septembra 2016 Marko raziskavo zvonih pojavov pri gaenju jekel. V
JOVANOVI z naslovom: Optimizacija modularnih okviru doktorskega dela je bila raziskana monost
proizvodnih strojev za izdelavo gumarskih izdelkov povezave zvonih pojavov s kinematiko omoenja
(mentor: prof. dr. Ivan Prebil, somentor: prof. dr. gasilnega sredstva in vroega predmeta z drugimi
Marko Starbek); pojavi, ki potekajo med procesom gaenja. Rezultate
Proizvajalci pnevmatik, ki elijo v kompleksnem poteka procesa gaenja smo povezali z mehanskimi
proizvodnem okolju sodobnega tria ostati lastnostmi jekel po gaenju. Nakazana je monost, da
konkurenni, se morajo hitro prilagajati spremembam, iz zajetih zvonih signalov identificiramo primernost
ki nastanejo v proizvodnih procesih. Osnovna oziroma kakovost procesa gaenja, kar bi omogoilo
problema, ki jih v taknih razmerah izkaejo bolji nadzor kakovosti procesa gaenja jekel. V
tradicionalni proizvodni sistemi, sta poasen odziv v ta namen je bil izdelan eksperimentalni sistem s
procesu optimizacije proizvodnega procesa in nizka hidrofonom, ki je omogoil izvedbo procesa in zajem
stopnja prilagodljivosti na motnje v sistemu. Cilj nae nastalih zvonih signalov ter napoved pojavov iz
raziskave je razvoj distribuiranega in adaptivnega nadaljnje obdelave zajetih signalov. Obdelanih je
krmilnega pristopa, ki temelji na konceptu holonskega bilo ve jeklenih vzorcev razlinih oblik, ki so bili
krmiljenja. Predstavljeni pristop distribuiranega gaeni v gasilnih sredstvih razline sposobnosti
holonskega krmiljenja proizvodnega sistema za hitrosti ohlajanja. Primerjava rezultatov je pokazala,
proizvodnjo pnevmatik omogoa: dinamini odziv v da uporabljeni sistem za zajem signalov omogoa
primeru pojava optimizacijskih zahtev, zmanjanje ustrezne rezultate. Raziskana je bila tudi monost
vpliva motenj na produktivnost sistema, dobro identifikacije zvonih pojavov, ki nastanejo kot
izkorianje delovnih sredstev in v prihodnosti manja posledica deformacije predmeta/vzorca in nastajanja
investicijska vlaganja v delovna sredstva in opremo. razpok zaradi previsokih notranjih napetosti. Rezultati
Razvili smo okolje za izvedbo distribuiranega kaejo, da ta monost nakazuje k pristopu najveje
holonskega pristopa krmiljenja proizvodnega sistema aplikativne vrednosti.
za proizvodnjo pnevmatik z uporabo funkcijskih Pridobljeni eksperimentalni rezultati, dobljeni po
blokov, ki so v soglasju s standardom IEC 61499. razlinih metodah procesiranja, so kriteriji na podlagi
Razvito virtualno proizvodno okolje omogoa analizo katerih se odloamo o uspenosti posamezne metode
proizvodnega procesa, ponazoritev proizvodnih za nadzor procesa gaenja in spremljanje kakovosti
operacij, krmiljenje virtualnega proizvodnega sistema, izdelkov;
upravljanje s parametri proizvodnih operacij in dne 29. septembra 2016 Senad OMEROVI z
analizo naina delovanja krmilnega sistema e preden naslovom: Vpliv poloaja prsnega koa na gibanje
bo vgrajen v realni proizvodni sistem. Vrednotenje in obremenitev vratne hrbtenice v fazi trka (mentor:
distribuiranega holonskega pristopa krmiljenja v prof. dr. Ivan Prebil, somentor: izr. prof. dr. Robert
virtualnem proizvodnem okolju je bilo izvedeno s Kunc);
pomojo simulacij za razline proizvodne scenarije, Nihajne pokodbe vratne hrbtenice predstavljajo
ki upotevajo obratovanje sistema v stabilnem in izjemno ekonomsko breme za drubo s simptomi
nestabilnem stanju. Priakujemo, da bo realna izvedba pokodbe, ki lahko v dolonih primerih trajajo ve
predstavljene tehnologije v prihodnosti zviala kot eno leto. tevilne raziskave nihajne pokodbe
produktivnost, izkorienost delovnih sredstev in so bile narejene za normalen poloaj sedenja, kar
robustnost proizvodnega sistema; ima za posledico slabo raziskan vpliv razlinih leg
SI 105
Strojniki vestnik - Journal of Mechanical Engineering 62(2016)10, SI 103-108
SI 108
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Strojniki vestnik
62 (2016) 10
http://www.sv-jme.eu Since 1955 Journal of Mechanical
Engineering
Contents
Papers
553 Afrasiab Raisi:
Natural Convection of Non-Newtonian Fluids in a Square Cavity
with a Localized Heat Source
565 Zhenxing Kong, Dawei Pi, Xianhui Wang, Hongliang Wang, Shan Chen:
Design and Evaluation of a Hierarchical Control Algorithm
for an Electric Active Stabilizer Bar System
577 Yongxiang Li, Xifan Yao, Jifeng Zhou:
Multi-objective Optimization of Cloud Manufacturing Service Composition
with Cloud-Entropy Enhanced Genetic Algorithm
591 Rade Vasiljevi, Milomir Gai, Mile Savkovi:
Parameters Influencing the Dynamic Behaviour
of the Carrying Structure of a Type H Portal Crane
603
10
no.
year 2016
volume 62