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Camiones Grandes de Obras Material Para

Versin Julio 2001 el Estudiante


Large Off-Highway Trucks

Module III Preparation for skill check

Objetivo 1: Power Train Hydraulic Circuits

785/789C

6A

4A

3A

1A
2A

5A

1) Media number for 785C Power Train Systems Operation _______________________________

2) Fill the blank with the correct number from TC lockup clutch control schematic:
_____ oil from parking brake release system
_____ oil to transmission lube
_____ oil from transmission charging pump
_____ oil to lockup clutch
_____ oil to station D
_____ pilot pressure to the lockup modulation valve

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Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits

785/789C

5A

4A 12A

7A
9A 1A
11A
8A

3A

10A 2A
6A

3) Fill the blank with the correct number from TC and transmission hydraulic system
_____ TC charging oil filter _____ Rear brake oil coolers
_____ Front brake oil cooler _____ TC charging section
_____ Converter scavenge section _____ Parking brake filter
_____ Parking brake retraction valve _____ Diverter valve
_____ Converter outlet screen _____ Rear brake cooling pump (789)
_____ Parking brake release pump _____ Oil to transmission lube

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Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits

4) On the schematic above, use arrows () to trace the correct oil flow to the following circuits:
_____ Transmission charging circuit
_____ Transmission oil cooling and lube circuit
_____ TC lockup relay and modulation valve

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Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits

793C

1
2

5) Media number for 793C Power Train Systems Operation _______________________________

6) Fill the blank with the correct number from TC lockup clutch control schematic:
_____ oil from transmission charging pump
_____ oil to transmission lube pump
_____ oil from transmission charging pump
_____ oil to lockup clutch
_____ oil to station D
_____ pilot pressure to the lockup modulation valve

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Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits

793C

13
16 12
17
14 11

15

7
9
8 10

7) Fill the blank with the correct number from TC and transmission hydraulic system
_____ TC charging oil filter
_____ TC outlet orifice and screen
_____ Transmission lubrication section
_____ TC/transmission cooler
_____ Transmission charging section
_____ TC charging section
_____ Up shift solenoid
_____ Downshift solenoid
_____ Lockup solenoid
_____ Transmission scavenge section
_____ TC lockup valve

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Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits

793C

8) On the schematic above, use arrows () to trace the correct oil flow to the following circuits:
_____ Transmission charging circuit
_____ TC charging circuit
_____ Transmission oil cooling circuit
_____ Transmission oil lube circuit

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Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits

9) Fill the blank with the correct number from Transmission ICM Hydraulic System (785/789C)

785/789
31A 30A

27A 29A 28A

23A
24A 19A
____ Selector valve group
21A
26A 34A
20A ____ Charging pump
25A ____ Lube pump
____ Pump pressure tap
____ Pilot oil pressure tap
35A
____ Lockup solenoid
____ Downshift solenoid

22A
18A ____ Upshift solenoid
____ Upshift pressure tap
32A
____ Downshift pressure tap
33A ____ Priority reduction valve
____ Neutralizer valve
____ Rotary selector spool
____ Dual stage relief valve
____ Lubrication relief valve
____ Filters
____ Pressure control group
____ Cooler bypass valve

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Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits

10) Fill the blank with the correct number from Transmission ICM Hydraulic System
793C

31 30

27 29 28

23
21 19
24
20
26 ____ Selector valve group
25 ____ Charging pump
____ Lube pump
____ Pump pressure tap
____ Pilot oil pressure tap
____ Lockup solenoid
18
22 ____ Downshift solenoid
32 ____ Upshift solenoid
34
33
____ Upshift pressure tap
____ Downshift pressure tap
____ Priority reduction valve
____ Neutralizer valve
____ Rotary selector spool
____ Dual stage relief valve
____ Lubrication relief valve
____ Clutch supply pressure
____ Pressure control group

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Large Off-Highway Trucks
Camiones Grandes de Obras Material Para
Module III Preparation for skill check
Versin Julio 2001 el Estudiante
Description: Power Train Hydraulic Circuits

45 44

39

36 40 42

37 41 43 38

11) Fill the blank with the correct number from Valve Station
_____ Drain
_____ Clutch supply rail (pressure)
_____ Oil pressure to clutch
_____ Clutch pressure tap
_____ Decay orifice
_____ Load piston orifice
_____ Load piston plug
_____ Selector piston
_____ Load piston
_____ Modulation reduction valve

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Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits

REAR AXLE FILTER SYSTEM

6
5

2
3

13) Fill the blank with the correct number from rear axle filtering system schematic:
_____ Flow control valve
_____ Oil filter
_____ Differential oil pump
_____ Rear axle
_____ Suction screen
_____ Temperature / pressure control valve

14) On the schematic above, use arrows () to trace the correct oil flow on rear axle filtering system at
temperatures below 43 C (110 F). Done

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Camiones Grandes de Obras Large Off-Highway Trucks Material Para
Versin Julio 2001 Module III Preparation for skill check el Estudiante
Description: Power Train Hydraulic Circuits

15) The Transmission Chassis ECM controls the following functions:


hoist system rear axle cooling automatic lubrication grease neutral start function
back up alarm throttle back up.
16) Fill with x all characteristics related to each component.
Note: each component can have more than one characteristic
ANALOG DIGITAL FREQUENCY SOLENOID
COMPONENT INPUT OUTPUT SIGNAL SIGNAL SIGNAL ON / OFF

Transmission output speed sensor


Body position sensor
Engine output speed sensor
Transmission oil temperature sensor
Torque converter oil temp sensor
Hoist raise solenoid
Downshift solenoid
Auto lube solenoid
Starter relay

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