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MARTHANDAM COLLEGE OF ENGINEERING AND TECHNOLOGY

DEPARTMENT OF MECHANICAL ENGINEERING


2017-2018 (Even)

Course Plan
Subject Code and Name : ME6402 MANUFACTURING TECHNOLOGY I

Year & Semester : II/IV

Name of the faculty : CIBIN ANTONY S E, ABILASH M S

COURSE OUTCOMES (COs)

1. CO [1] : To understand the concept of metal cutting with their


Mechanical properties and analyzing the life of tool
2. CO [2] : To understand the concept of turning machines and to
Calculate the angles for setting tool.
3. CO [3] : To understand the concept of the shaper, Milling , and Gear
Cutting machines.
4. CO [4] : To understand the concept of the Abrasive process and
Broaching process
5. CO [5] : To understand the concept of the Computer Numerical
Control (CNC) of machine tool and study CNC programming

PROGRAM OUTCOMES (POs)


Engineering Graduates will be able to:

1. Engineering Knowledge: Apply the knowledge of mathematics, science, engineering


fundamentals, and an engineering specialization to the solution of complex engineering
problems. [PO1]

2. Problem Analysis: Identify, formulate, review research literature, and analyze complex
engineering problems reaching substantiated conclusions using first principles of
mathematics, natural sciences, and engineering sciences. [PO2]

3. Design/Development of Solutions: Design solutions for complex engineering problems


and design system components or processes that meet the specified needs with appropriate
consideration for the public health and safety, and the cultural, societal, and environmental
considerations. [PO3]

4. Conduct Investigations of Complex Problems: Use research-based knowledge and


research methods including design of experiments, analysis and interpretation of data, and
synthesis of the information to provide valid conclusions. [PO4]
5. Modern Tool Usage: Create, select, and apply appropriate techniques, resources, and
modern engineering and IT tools including prediction and modeling to complex engineering
activities with an understanding of the limitations. [PO5]

6. The Engineer and Society: Apply reasoning informed by the contextual knowledge to
assess societal, health, safety, legal and cultural issues and the consequent responsibilities
relevant to the professional engineering practice. [PO6]

7. Environment and Sustainability: Understand the impact of the professional engineering


solutions in societal and environmental contexts, and demonstrate the knowledge of, and need
for sustainable development. [PO7]

8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities
and norms of the engineering practice. [PO8]

9. Individual and Team Work: Function effectively as an individual, and as a member or


leader in diverse teams, and in multidisciplinary settings. [PO9]

10. Communication: Communicate effectively on complex engineering activities with the


engineering community and with society at large, such as, being able to comprehend and
write effective reports and design documentation, make effective presentations, and give and
receive clear instructions. [PO10]

11. Project Management and Finance: Demonstrate knowledge and understanding of the
engineering and management principles and apply these to ones own work, as a member and
leader in a team, to manage projects and in multidisciplinary environments. [PO11]

12. Life-Long Learning: Recognize the need for, and have the preparation and ability to
engage in independent and life-long learning in the broadest context of technological change.
[PO12]

3.1.2 CO-PO matrices of courses

Program Outcomes [PO]*


Course Outcomes
PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12
[CO]
M M L L L L
CO [1]
M H
M M L L L L
CO [2]
M H
CO [3] L L L L
M
M L L L L
CO [4]
M M M L L L L
CO [5]
H

*Enter Correlation level: 1. Low (L) 2. Medium (M) 3. High (H)


TEXT BOOKS:
1. Hajra Choudhury, "Elements of Workshop Technology", Vol.II., Media Promoters
2. Rao. P.N Manufacturing Technology - Metal Cutting and Machine Tools", Tata McGraw-
Hill, New Delhi, 2003.

REFERENCES:
1. Dr. Vijayaraghavan G K, Manufacturing Technology II, Lakshmi publications Chennai
2. Richerd R Kibbe, John E. Neely, Roland O. Merges and Warren J.White Machine Tool
Practices, Prentice Hall of India, 1998
3. Geofrey Boothroyd, "Fundamentals of Metal Machining and Machine Tools", Mc Graw
Hill, 1984
4. Roy. A.Lindberg, Process and Materials of Manufacture, Fourth Edition, PHI/Pearson
Education 2006.
5. HMT, "Production Technology", Tata McGraw Hill, 1998.

SL. TOPICS TO BE COVERED BOOKS DATES CUMMUL


NO ATIVE
HOURS
UNIT I THEORY OF METAL CUTTING
1 Introduction T1,T2,R1
2 Mechanics of chip formation, single point T1,T2,R1
cutting tool, forces in machining
3 Types of chip, cutting tools T1,T2,R1
4 nomenclature T1,T2,R1
5 orthogonal metal cutting, thermal aspects T1,T2,R1
6 cutting tool materials
7 tool wear, tool life, T1,T2,R1
8 surface finish, cutting fluids T1,T2,R3
9 cutting fluids and Machinability
UNIT II TURNING MACHINES
10 Centre lathe, constructional features T1,T2,R3
11 specification, operations T1,T2,R3
12 various operations taper turning T1,T2,R3
methods, thread cutting methods
13 special attachments, machining time and T1,T2,R2
power estimation
14 Capstan and turret lathes automats single T1,T2,R1
spindle
15 Swiss type, automats single spindle T1,T2,R3
16 automatic screw type, multi spindle. T1,T2,R3
17 Turret Indexing mechanism,. T1,T2,R1
18 Bar feed mechanism T1,T2,R1
UNITIII SHAPER, MILLING AND GEAR CUTTING MACHINES
19 Reciprocating machine tools, shaper T1,T2,R1
20 Types of operations T1,T2,R1
21 Drilling ,reaming, boring, Tapping T1,T2,R1
22 Milling operations T1,T2,R1
23 Types, milling cutters T1,T2,R1
24 Gear cutting T1,T2,R1
25 forming and generation principle and T1,T2,R1
construction of gear milling
26 hobbing and gear shaping processes T1,T2,R1
27 finishing of gears. T1,T2,R1
UNIT IV ABRASIVE PROCESS AND BROACHING
28 Abrasive processes: grinding wheel T1,T2,R1
29 specifications and selection T1,T2,R1
30 types of grinding process T1,T2,R1
31 cylindrical grinding, surface grinding, T1,T2,R1
32 centreless grinding and internal grinding T1,T2,R1
33 Typical applications T1,T2,R1
34 concepts of surface integrity, broaching T1,T2,R1
machines:
35 broach construction T1,T2,R1
36 push, pull, surface and continuous T1,T2,R1
broaching machines
UNIT V CNC MACHINING
37 Numerical control (NC) machine tools T1,T2,R1
38 CNC: types, T1,T2,R1
39 constructional details, special features T1,T2,R1
40 machining centre, part programming T1,T2,R1
fundamentals CNC
41 machining centre, part programming T1,T2,R1
fundamentals CNC
42 manual part programming T1,T2,R1
43 manual part programming T1,T2,R1
44 micromachining T1,T2,R1
45 wafer machining T1,T2,R1