Академический Документы
Профессиональный Документы
Культура Документы
1. Introduction 176
1.1. Features 176
1.2. Benefits 176
1.3. Special Cautions 176
2. Designing for Lifting and Handling 177
2.1. Planning is the Key to Cost Control 177
2.2. Total Design Process 177
2.3. Casting Off Site 177
2.4. Casting On Site 177
2.5. Architectural Finishes 177
2.6. Complex Shapes 178
2.7. Erection Times 178
2.8. Propping 179
2.9. Design Service - Lifting and Propping 179
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BACKGROUND
COMPANY
Concrete Lifting
6. Recess Formers 194
6.1. Swiftlift Recess Formers 194
CATALOGUE
PRODUCT
6.2. Edgelift Recess Formers 194
6.3 Facelift Plastic Recess Formers 194
ANCHORS &
FASTENERS
7.5. Load Distribution 195
7.6. Materials and Manufacturing 195
7.7. Anchor Usage 195
REIDBAR &
FITTINGS
8.5. Km - Demoulding Factor 197
8.6. Ksl - Sling Co-efficient 197
8.7. Kd Dynamic Load 198
8.8. Special Caution - Anchor Loads during Lifting. 198
8.9. Reinforcing Steel 198
8.10. Concrete Cracking 198
8.11. Multiple Lifts 198
CONCRETE
9. Tilt-up Solutions for Simple Rectangular Panels 199
SYSTEMS
LIFTING
9.1. Tilt-up Lifting 199
9.2. Flexural Stress 199
9.3. Minimum Cracking Load 199
9.4. Face Lift Design Guide 200
9.5. Edge Lift Design Guide 202
9.6. Anchor Placement and Sling Lengths 203
9.7. Maximum Panel Width 204
NIRVANA
10. Anchor Specifications 205
10.1. Foot Anchor Specification 205
10.2. Reid Eye Anchor Specification 206
10.3. Plate Anchor Specification 207
10.4. 1.25 tonne Edgelift Anchor Specification 208
10.5. Edgelift Anchor with Feet Specification 209
WALL CASTING
175
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Concrete Lifting
1. Introduction
In 1977 Reids revolutionised the safety and speed of lifting cast concrete elements with the introduction of
the Swiftlift lifting system. The Swiftlift system utilised a fully engineered approach, combining cast in lifting
anchors, recess formers, custom fitting lifting clutches, and full engineering backup.
Traditional lift process of casting in bent reinforcing steel or other hook attachment points generally had no
engineering basis and gave poor margins of safety. This meant that lifting points were easily overstressed
with failures and accidents commonly occurring. This resulted in hazardous work sites, costly damage and
construction delays.
The Swiftlift system introduced a new era in lifting heavy concrete elements, eliminating many of the safety
issues and saving time and money in the process.
Reid Construction Systems supports the industry through a team of engineers and field representatives
servicing Reid products with technical expertise, installation guides, design manuals, seminars, and
continuous product development.
1.1. Features
Full engineering support.
Full range of lifting solutions.
Remote release system.
Innovative lifting systems.
Forged steel and hot dipped galvanised components.
Commitment to continued product development.
Skilled, helpful and practical staff.
Easy to install and use.
1.2. Benefits
Experienced support staff.
No special tools required for installation or use.
Free lift design service.
Reduces installation time.
Reduced construction cost.
Increased safety.
Technical backup.
Range of support products.
Avoid risking the safety of staff and
Manuals and support literature available.
reduce time and labour costs.
NO
WELDING Swiftlifts Remote Release is
faster and safer.
176 Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
BACKGROUND
COMPANY
Concrete Lifting
2. Designing for Lifting and Handling
CATALOGUE
2.1. Planning is the Key to Cost Control
PRODUCT
Planning starts at the very early stages of a project with Architects and Engineers having a significant influence
on the final cost of a project. The handling of concrete elements is influenced by their geometry and needs to be
considered at this planning stage. This will help ensure a project runs smoothly and within cost estimates.
When project planning is not undertaken many hours are often spent finding solutions to complex lifts at the
construction stage. The attachment of strong backs, manufacture of custom made lifting devices, or redesign
of the element for lifting or transporting can result in a significant increase in cost and time delays.
ANCHORS &
FASTENERS
Consulting with Reids on lifting solutions at the planning and design stage enables improved project
management, with overall savings in project costs.
REIDBAR &
FITTINGS
as part of the structural design.
CONCRETE
Limitations in the lifting height of a precast yard or height
SYSTEMS
LIFTING
restrictions on route often require a multi-stage lift process to
get a large panel erected on site. Consideration must be given to
casting, transportation and placement when choosing between
off site and on site casting.
NIRVANA
2.4. Casting On Site
Photo 2.3.1
The on-site casting and handling of precast concrete elements
Handling on Site
can be made easier if the designer considers the site conditions
and constraints before finalising the size and shape of the
concrete elements to be lifted. Such conditions can include
crane access, panel size, obstructions on site and overhead
WALL CASTING
powerlines.
MODULAR
SYSTEM
Photo 2.5.1
Architectural Finish
177
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Concrete Lifting
2.7. Complex Shapes
With some complex precast element shapes it is not possible to errect or transport them without providing
some form of external strengthening.
The most common method of strengthening panels is to bolt on external beams or strongbacks.
Pryda Longreach Beam bolted Steel Beam bolted to the Double Steel Channel bolted
to the concrete with Reid concrete with Liebig bolts. to the concrete with Reid
Hex Screw Bolts. Hex Screw Bolts.
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BACKGROUND
COMPANY
Concrete Lifting
2.8. Propping
Props are used to temporarily support the precast elements until the permanent fixings are made. Planning
CATALOGUE
PRODUCT
for the placement of props is important as they take up a significant amount of room and can affect other
site works.
ANCHORS &
FASTENERS
REIDBAR &
FITTINGS
CONCRETE
SYSTEMS
LIFTING
Photo 2.8.1 Props
NIRVANA
To ensure that construction goals can be acheived without compromise Reids engineers are available for
consultation through all stages of the design process.
This design service is available for anyone using the Reid lifting system.
WALL CASTING
MODULAR
SYSTEM
CHANNELS
CAST-IN
179
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Concrete Lifting
3. Lifting Solutions
3.1. Panel Face Lifting
Face Lift advantages:
Minimises stresses in the concrete.
Allows larger and heavier lifts.
Anchors are simple to use.
Remote release from the ground is possible
Diagram 3.2.1
Edge Lifting.
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BACKGROUND
COMPANY
Concrete Lifting
3.3. Special Edge Lifting With Rebated
Edges
CATALOGUE
PRODUCT
External wall panels on multi storey buildings often
have a waterproofing detail on the top edge which
makes conventional lifting anchor placement
difficult. A special lifting system for tension loads
only (not shear loads) has been developed utilizing
Reids Reidbar System.
ANCHORS &
FASTENERS
3.4. Combination Lifting 10mm thick with 6mm
PL. folded to suit rebate
Often a combination of Face and Edge lifting is detail min. 400 long.
required to handle a precast element. Drill 28 to clear bolt.
Weld antirotation stops to
The selection of the correct anchors and rigging each side of toggle (BKT.
arrangement is critical. All lifts must be designed supplied by others)
and supervised by a competent person.
ONLY USE COUPLERS
REIDBAR &
FITTINGS
MACHINED FROM MILD
STEEL STOCK
3.5. Load Groups
Ensure bolt is screwed
60 - 80mm
Anchors and Lifting Clutches are classified into into coupler a min.
six main load groups. A load group specifies the 60 - 80mm
maximum lifting capacity or Working Load Limit
(WLL) of the Lifting Clutch.
Ensure bar is screwed
55mm
CONCRETE
into coupler
SYSTEMS
LIFTING
Only Anchors, Recess Formers and Clutches of the 55-60mm
same load group will fit together.
The six main load groups with are 1.3, 2.5, 5.0,
10.0, 20.0, and 32.0 tonnes.
1.25, 7 and 10 tonne Edge Lifting systems are Diagram 3.3.1 Edge Lifter
also available.
NIRVANA
3.6. Working Load Limits
Reid lifting components have Working Load
Limits based of the following capacity reduction
factors from ultimate failure:
WALL CASTING
MODULAR
181
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Concrete Lifting
4. Face Lifting
4.1. Face Lifting Anchors
Face anchors are the predominant anchor type used for lifting. These anchors use a round spread foot to
resist pull out from the concrete.
Two variations of the Face Lift Anchors are available to suit the two main lifting clutches used. The two
anchor types are:
1. Foot Anchors (FA) for Swiftlift clutches as shown in Diagram 4.1.1
2. Plate Anchors (PA) for Hairpin Clutches as shown in Diagram 4.1.2
Clutch Rating /
Anchor Length (mm)
Load Group (tonnes)
The Standard Length Foot Anchors in each load group have been designed to provide the full W.L.L of the
clutch under most conditions:
Foot anchors should not be used where fc <10MPa
Edge distances less than 3 x anchor length can reduce pullout load.
Anchor spacing less than 6 x anchor length can reduce pullout load.
Standard Length Anchors should always be used unless otherwise specified. Where short foot anchors are
used in thin sections the longest possible anchor should always be used.
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BACKGROUND
COMPANY
Concrete Lifting
4.5. Swiftlift Clutches
Swiftlift clutches come in the following load groups to match the anchors
CATALOGUE
PRODUCT
and recess formers they are designed to be used with.
ANCHORS &
FASTENERS
5.0 5LE
10.0 10LE
20.0 20LE
32.0 32LE
Diagram 4.5.1
REIDBAR &
Swiftlift Clutch
FITTINGS
4.6. Swiftlift Clutch Operation
Figure 1. The Lifting Clutch is easily connected to the
anchor head by admitting the anchor head into the slot
of the Lifting Clutch and rotating the tab of the Lifting
Clutch until it rests on the concrete surface.
CONCRETE
SYSTEMS
LIFTING
Figure 2. Once connected the load can be applied in
any direction. 2
NIRVANA
away from the tab, it is normal for the tab to rise
from the concrete surface. The Lifting Clutch has been
designed so that it cannot accidentally disengage while 30
under load. Should the tab rise excessively, (ie. the max
angle between the tab and concrete exceed 30) lower
the unit and reset the tab to the surface.
WALL CASTING
183
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Concrete Lifting
4.7. Swiftlift Foot Anchor Capacity Tables
Table 4.7.1 gives the Working Load Limits of Foot Anchors for the given strength of concrete at time of lifting.
#Standard length anchor - min concrete strength 10MPa will give maximum clutch lift capacity.
*Maximum WLL of lifting clutch
Min edge distance = 3 times anchor length without capacity reduction.
Min anchor spacing = 6 times anchor length without capacity reduction.
Desirable min concrete strength at lift = 15MPa for non standard length anchors, although short foot anchors
are commonly used in concrete with fc of 10MPa with special care.
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BACKGROUND
COMPANY
Concrete Lifting
4.9 Standard Length Foot Anchors With Reduced Edge Distances
Where the edge distances or anchor Table 4.9.1 Working Load Limit (tonnes)
CATALOGUE
PRODUCT
spacings in Table 4.9.1 are not able With a safety factor of 3 on ultimate load capacity
to be met, it is likely that the working Standard Edge Concrete Compressive Strength When Lifting (MPa)
load of the anchor will be reduced to Anchor Distance
Length X (mm) 10 MPa 15 MPa 20 MPa 25 MPa 30 MPa
reflect the minimum concrete rupture
1.3t x 30 0.85 1.12 1.30 1.30 1.30
strength and maintain a safety factor
120mm 35 0.92 1.21 1.30 1.30 1.30
of 3. Use 240mm
40 0.99 1.30 1.30 1.30 1.30
Anchor for
1.3t WLL 50 1.10 1.30 1.30 1.30 1.30
One Reduced Edge Distance: 30 1.44 1.89 2.29 2.50 2.50
ANCHORS &
FASTENERS
Table of Working Load Limits for 2.5t x 35 1.56 2.04 2.48 2.50 2.50
Standard Swiftlift Foot Anchors where 170mm 45 1.77 2.32 2.50 2.50 2.50
Use 340mm
the edge distance to one edge is less Anchor for
50 1.86 2.44 2.50 2.50 2.50
2.5t WLL 60 2.03 2.50 2.50 2.50 2.50
than 3 x anchor length.
70 2.20 2.50 2.50 2.50 2.50
Table 4.9.1
50 3.13 4.10 4.97 5.00 5.00
X = Concrete cover to nearest edge 5.0t x
60 3.42 4.49 5.00 5.00 5.00
240mm
L = Length of Normal Swiftlift anchors Use 480mm 70 3.69 4.85 5.00 5.00 5.00
for given Working Load Limits (WLL). Anchor for 80 3.95 5.00 5.00 5.00 5.00
REIDBAR &
FITTINGS
5t WLL
90 4.18 5.00 5.00 5.00 5.00
60 5.67 7.44 9.02 10.00 10.00
70 6.13 8.04 9.75 10.00 10.00
10.0t x 80 6.55 8.59 10.00 10.00 10.00
340mm 100 7.31 9.60 10.00 10.00 10.00
3L 120 8.01 10.00 10.00 10.00 10.00
X
6L
140 8.64 10.00 10.00 10.00 10.00
3L
80 11.52 15.11 18.32 20.00 20.00
CONCRETE
100 12.88 16.88 20.00 20.00 20.00
SYSTEMS
LIFTING
X
120 14.10 18.49 20.00 20.00 20.00
20.0t x
L 140 15.22 19.96 20.00 20.00 20.00
500mm
160 16.27 20.00 20.00 20.00 20.00
200 18.16 20.00 20.00 20.00 20.00
220 19.03 20.00 20.00 20.00 20.00
4.10 Standard Length Foot Anchors Table 4.10.1 Working Load Limit (tonnes)
In Thin Panels With a safety factor of 3 on ultimate load capacity
Standard Panel
NIRVANA
Concrete Compressive Strength When Lifting (MPa)
Table of Working Load Limits for Anchor Thickness
Standard length Swiftlift Foot Anchors Length D (mm) 10 MPa 15 MPa 20 MPa 25 MPa 30 MPa
in thin unreinforced panels. 100 0.50 0.66 0.80 0.93 1.05
1.3t x
Table 4.10.1 120 0.60 0.79 0.96 1.11 1.25
120mm
Note: Although these working load 150 0.75 0.98 1.19 1.30 1.30
100 0.71 0.94 1.14 1.32 1.49
limits have been calculated for 2.5t x
150 1.07 1.40 1.70 1.97 2.23
unreinforced panels the use of normal 170mm
WALL CASTING
Note: The working loads in the above table can be doubled (up to
D
WLL max) if extra long anchors are used for these load groups. ie.
1.3t x 240mm, 2.5t x 340mm, 5.0t x 480mm.
185
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Concrete Lifting
5. Edge Lifting
5.1. Reid Eye Anchor (REA) Identification
Reid Logo
Clutch Rating: This is the W.L.L of the lifting
Clutch Rating (tonnes)
clutch that fits this anchor. Refer to Section 4.5
Clutch Rating
Reid Eye Anchors use additional reinforcing
Hanger Bars to achieve full rated lift capacities
Product Code
in thin sections or low strength concrete. Refer to
Section 5.4.
Diagram 5.1.1
Reid Eye Anchor
5.2. Edgelift Anchor Lengths and Pullout Capacity
Reids Eye Anchors should not be used without hanger bars. Hanger Bars must be used with all Edgelift
Anchors with the exception of the 1ELA and Reids Hairpin anchors in high strength concrete.
The Hanger Bars increase the effective depth of Edgelift Anchors in thin sections or low strength concrete,
efficiently transmitting the applied load deeper to the concrete resulting in an increased lifting capacity.
186 Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
BACKGROUND
COMPANY
Concrete Lifting
5.4. Hanger Bar Pullout Capacity
Hanger bar lengths are calculated using the bond length for bar capacity and factoring for actual load.
CATALOGUE
PRODUCT
Forming a hook at the end of each leg will increase the capacity of the Hanger Bar. Hanger Bar lengths
on the following tables have been calculated assuming the use of Grade 500E deformed bar however
prestressing strand of the same length can also be used.
ANCHORS &
FASTENERS
strength concrete.
REIDBAR &
FITTINGS
1.3 8 1560 1130 980 890 790 690 600 24
2.5 12 2340 1700 1470 1330 1180 1040 900 36
5.0 16 3120 1960 1960 1770 1580 1380 1200 48 35 45
10.0 20 4300 2700 2700 2440 2160 1900 1650 66
20.0 32 6710 5300 4750 4300 3875 3350 2740 105
CONCRETE
SYSTEMS
Edge distance greater than E (refer to Diagram 5.5.3)
LIFTING
Hanger Bar
NIRVANA
holding
10.0 20 3440 2160 2160 1952 1728 1520 1320 110 Deformed bar strength.
20.0 32 5366 4242 3800 3464 3100 2680 2190 200
or prestressing
strand.
(1) Refer to Diagrams 5.5.1 & 5.5.2
(2) Minimum Edge Distance to face, Refer to Diagram 5.5.3 Diagram 5.5.1
Hanger Bar Installation
WALL CASTING
bend length
Hanger Bar
5d d
E
CHANNELS
187
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Concrete Lifting
5.6. Reid Eye Anchor (REA) Assemblies
2EREA090 A 90mm Eye Anchor with reduced plastic recess former and
wire-reinforcing cage to prevent edge break out in thin sections. 95
5EREA120 A 120mm Eye Anchor with reduced plastic recess former and
Shear Bar attached. Refer to Shear Bar Tables 5.9.1 for shear
lift capacity. 150
Diagram 5.7.1
Shear Bar
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BACKGROUND
COMPANY
Concrete Lifting
5.8. Shear Bar Installation Shear Bar
Care must be taken to ensure the feet placed against
CATALOGUE
recess former
PRODUCT
of the Shear Bar are positioned as Lift
shown in Diagram 5.8.1 to ensure the
load is properly transferred as deep as
possible into the concrete.
ANCHORS &
FASTENERS
NB: Shear bars will only work in the
Diagram 5.8.1 Shear Bar Installation
direction shown. Care must be taken
not to invert panels on site. Clutch bears against Shear
Bar preventing the edge from
Use two shear bars facing opposite breaking
ways if the panel is to be lifted from
both directions during transportation or
REIDBAR &
FITTINGS
installation. A better solution is to use
Reids ELAWF anchors which dont
require shear bars.
Diagram 5.8.2 Clutch and Shear Bar Operation
CONCRETE
Table 5.9.1 Shear Lift Capacity Uncracked Concrete WLL (tonnes)
SYSTEMS
LIFTING
Shear Lifter Panel Thickness (mm) 15 20 25 30
NIRVANA
175 1.96 2.38 2.78 3.14
200 2.20 2.68 3.10 3.50
250 2.58 3.14 3.64 4.12
7ELAWF 120 2.10 2.50 3.00 3.39
150 2.90 3.50 4.10 4.63
175 3.30 4.00 4.70 5.00
200 3.80 4.60 5.00 5.00
WALL CASTING
189
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Concrete Lifting
5.10. 1.25t Edgelift Anchor (1ELA) Identification
shear bar
Lift
Lift
hanger bar
Table 5.11.1 1ELA Vertical Lift Capacity(2)
Working Load Limits (tonnes) No Hanger Bars
Panel Concrete Strength at time of lift
Thickness
(mm) 15MPa 20MPa 25MPa 45
L
35
100 0.63 0.77 0.89
120 0.76 0.92 1.06
150 0.94 1.14 1.25*
* Maximum permissible clutch load Diagram 5.11.1
1ELA Installation
5.12. 2.5t, 7t and 10t Edgelift Anchor with Feet (ELAWF) Identification
Shape variations exist between the 2.5 tonne anchor
and the 7 and 10 tonnes anchors due to different
manufacturing processes.
Product Code
Clutch Rating: This is the first number of the
product code. Refer to Section 5.16
Diagram 5.12.1
Edgelift Anchor with Feet
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BACKGROUND
COMPANY
Concrete Lifting
5.13. ELAWF Installation Hanger bars
Panel
Edgelift Anchors with feet
CATALOGUE
PRODUCT
are designed for edge lift
shear load applications. The
anchors require hanger bars
for tension loads.
Edge Lifter Recess former
Diagram 5.13.1
Edge Lifter installed in panel
ANCHORS &
FASTENERS
The anchor must be orientated at right angles
to the face of the panel, refer to Diagram
5.13.1, and have the appropriate two
reinforcing bars or pre-stressing strands fitted
through the pair of eyes at the base of the
anchors. Refer to Diagram 5.13.2.
REIDBAR &
FITTINGS
at an included angle of 35 to 45 and with a
bend diameter of 5 bars diameters.
Refer to Section 5.14, 5.15 and 5.16 for
Hanger Bar lengths. The specially designed feet
provide superior anchorage in shear in both
directions.
CONCRETE
SYSTEMS
LIFTING
For Installation refer to Section 5.13
Diagram 5.13.2
Edge Lifter & Hanger Bars
Lift
NIRVANA
Panel Concrete Strength at time of lift Table 5.14.2 2ELAWF
Thickness Tension Lift with Hanger Bars Lengths
(mm) 15MPa 20MPa 25MPa
Working Load Limits unreinforced concrete(1)
100* 2.20 2.50 2.50 15MPa 25MPa
120 2.40 2.50 2.50 Bar Length (2)
Bar Length(2)
W.L.L. tonnes
150 2.50 2.50 2.50 (mm) (mm)
2.5 635 490
WALL CASTING
35 45
Diagram 5.14.1
Hanger Bar Length
191
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Concrete Lifting
5.15. 7ELAWF Capacity Tables
For Installation Information refer to Section 5.13.
Lift Lift
Lift Lift
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BACKGROUND
COMPANY
Concrete Lifting
5.17. Ring Clutches
CATALOGUE
PRODUCT
ANCHORS &
FASTENERS
2, 7 & 10 HPLE Clutch 1ELALE Clutch
Diagram 5.17.1
Ring or Flat Anchor Clutch
1ELALE 1.25t
2HPLE 2.5t
REIDBAR &
7HPLE 7t
FITTINGS
10HPLE 10t
CONCRETE
SYSTEMS
LIFTING
NIRVANA
Diagram 5.18.1 Diagram 5.18.2
Recessed former is levered out of concrete The Lifting Eye is attached to the Edgelift Anchor
by lowering the clutch slot over the anchor.
90
WALL CASTING
MODULAR
SYSTEM
surface, with the tab on the side which will be Bars need to be installed for the correct load
CAST-IN
uppermost when lifting. direction, unless the anchor has a lateral foot. ie.
2ELAWF, 7ELAWF and 10ELAWF
193
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Concrete Lifting
6. Recess Formers
Recess formers have three purposes:
To form the recess around the anchor head into which the clutch is placed to engage the anchor.
To hold the anchor in position when casting the concrete.
To prevent the wrong series Lifting Eye being attached to the anchor.
Recess formers can be made from plastic, rubber or steel depending on their application and the anchor
type or pre-assembled kit. Rubber and steel recess formers are reusable.
Under no circumstance should a lifting eye or clutch be used with a different series anchor. ie 2LE with a 1FA120.
Table 6.1.1 Recess Formers for Swiftlift Foot and Eye Anchors
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BACKGROUND
COMPANY
Concrete Lifting
7. Designing with Swiftlift
CATALOGUE
7.1. Concrete Strength
PRODUCT
Recommended minimum concrete strength is 10MPa at time of lifting.
Standard length foot anchors are designed to be used in 10MPa but shorter foot anchors should only be
used with special care in concrete less than 15MPa.
ANCHORS &
FASTENERS
Always use the longest foot anchor possible.
The use of shorter anchors will reduce the lift capacity.
REIDBAR &
FITTINGS
Reducing these spacings may reduce the capacity of the anchor and an analysis of the lift should be done.
6D 3D
CONCRETE
SYSTEMS
Diagram 7.3.1
LIFTING
Edge Distance
NIRVANA
7.5. Load Distribution
Rolling blocks and spreader beams should be used to evenly spread loads where appropriate.
Fixed length slings may not spread loads evenly.
manufacturing processes employed ensure that anchors are not susceptible to strain age embrittlement.
MODULAR
SYSTEM
AISI 316 titanium stabilised austenitic stainless steel anchors are available on special order for use in
marine or other high corrosion environments.
Use lifting anchors only for lifting. Using anchors as tie points or for any other use other than lifting may
result in damage and render the system hazardous.
195
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Concrete Lifting
8. Calculation of Applied Stresses at Lifting Points
8.3. H - Adhesion
Adhesion is function of the interaction between the concrete and the casting bed.
H=Axh
h (kPa)
Mould Surface
Side Forms Removed Side Forms In Place
Prestressed Panel 0 0
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BACKGROUND
COMPANY
Concrete Lifting
8.4. N Number of lifting points.
N equals the number of lifting anchors except in the care of a four points flat lift with fixed length slings
CATALOGUE
PRODUCT
from a single hook. In this case the total weight is taken by 2 diagonal anchor alone.
Rolling block and slings should not be used when flat lifting 4 points.
ANCHORS &
FASTENERS
N=2 N=4 N=4
The load will always be shared The load is evenly shared between all four points
between 2 diagonal points by using spreader beams
only.
REIDBAR &
FITTINGS
Diagram 8.4.1 Lifting beam/spreader beam?
Sling Load Equalisation fixed chains, no rolling block.
CONCRETE
SYSTEMS
shared by other supports independent of the lifting anchor this figure can be adjusted to account for the load
LIFTING
sharing.
NIRVANA
The angle between the slings must never exceed
120 unless specifically designed.
30
_ 0 60 90 120
Diagram 8.6.1
Ksl 1.0 1.16 1.42 2.0 Sling Angle
CHANNELS
CAST-IN
197
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Concrete Lifting
Effect of Sling Angle
The longer the
slings the lower
the load on the
anchors.
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BACKGROUND
COMPANY
Concrete Lifting
9. Tilt-up Solutions for Simple Rectangular Panels
CATALOGUE
9.1. Tilt-up Lifting
PRODUCT
Tilt-up lifting usually involves moving a concrete element from horizontal to vertical orientation for
installation.
During this operation stresses in the element and around the anchors change with the tilt angle.
Complex shapes require special lifting design however simple rectangular shapes can easily be calculated
using the following design guides.
ANCHORS &
FASTENERS
9.2. Flexural Stress
When lifting a panel the lift design is done using the strength of the uncracked concrete without considering
the reinforcing steel. Table 9.2.1 gives the allowable stress levels for various concrete strengths at time of
lift.
Any flexural stress induced in the panel when lifting must not exceed these allowable flexural stress levels
for the given concrete strength at the time of lift to avoid inducing cracks.
To avoid cracking panels when lifting the stresses shown in table contained in Section 9.4 and 9.5 should
REIDBAR &
FITTINGS
be less than the allowable stress shown in Table 9.2.1
CONCRETE
SYSTEMS
LIFTING
11 1.36 22 1.92
12 1.42 23 1.97 Lift
13 1.48 24 2.01
14 1.53 25 2.05
15 1.59 26 2.09
16 1.64 27 2.13
17 1.69 28 2.17
NIRVANA
18 1.74 29 2.21
19 1.79 30 2.25
Diagram 9.2.1
20 1.83 40 2.59 Panel Flex
199
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Concrete Lifting
9.4. Face Lift Design Guide
Calculate the
weight (W) of the Formula 9.4.1
panel using the
Formula 9.4.1 Weight of Panel Calculation
W=HxBxTxMxS
Decide YES
the Foot Anchor Where:
to be used W = Weight of panel in tonnes
H = Height of panel (m)
NO Change anchor B = Width of panel (m)
load class? T = Thickness of panel (m)
Obtain WLL for
the anchor from M = Mass of concrete per cubic
Table 4.7.1 for metre (tonnes). Nom = 2.5 t/m3
the strength of
the concrete at S = Demoulding factor for suction for
time of lift casting on steel or smooth concrete.
= 1.1
Increase number of
Calculate the anchors to increase
minimum number number of rows
of anchors
Formula 9.4.2
required using
Formula 9.4.2 NO Number of Anchors
W
N=
Can the WLL of Anchor
rigging be
Decide YES altered to increase Where:
the number of rows
a rigging
with present number N = Number of Anchors
arrangement
for the number
of anchors? W = Weight of panel in tonnes
of anchors WLL of Anchor = Working Load Limit
of anchor from Table 4.7.1 for concrete
Increase
number of strength at time of lift. (tonnes).
NO
columns
Obtain the Actual
NO
Flexural Stress
from the Compare Actual Determine anchor
Is Allowable YES Is panel width YES
corresponding table Stress with location and sling
Stress greater than within limits of Design OK
for the rigging, Allowable Stress lengths from table
Actual Stress? Table 9.7.1?
panel height and from Table 9.2.1 9.6.1
thickness
Refer page 29
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BACKGROUND
COMPANY
Concrete Lifting
SINGLE ROW 4 WIDE
CATALOGUE
Panel
PRODUCT
Panel Height (m) Allowable
Thickness fc Stress
(mm) 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 (0.413fc)
100 1.10 1.38 1.72 2.06 2.47 - - - 10 1.30
120 0.91 1.15 1.43 1.72 2.06 2.40 - - SINGLE ROW 15 1.59
150 0.73 0.92 1.14 1.38 1.65 1.92 2.24 2.56 20 1.83
175 0.63 0.79 0.98 1.18 1.41 1.65 1.92 2.20 25 2.05
200 0.55 0.69 0.86 1.03 1.24 1.44 1.68 1.92 30 2.25
ANCHORS &
FASTENERS
250 0.44 0.55 0.69 0.83 0.99 1.15 1.34 1.54 40 2.59
REIDBAR &
100 1.38 1.62 1.87 2.15 2.44 - - - - - - - -
FITTINGS
120 1.15 1.35 1.56 1.79 2.03 2.29 2.57 - - - - - - 2 HIGH 4 WIDE
150 0.92 1.08 1.25 1.43 1.63 1.83 2.05 2.29 2.53 - - - -
175 0.79 0.92 1.07 1.23 1.39 1.57 1.76 1.96 2.17 2.39 2.62 - -
200 0.69 0.81 0.94 1.07 1.22 1.38 1.54 1.71 1.90 2.09 2.29 2.51 -
250 0.55 0.65 0.75 0.86 0.98 1.10 1.23 1.37 1.52 1.67 1.84 2.01 2.18
CONCRETE
SYSTEMS
LIFTING
Table 9.4.4 Actual Stress fb (MPa) Face Lift - 3 High x 2 Wide Equal Load
Panel Panel Height (m)
Thickness
(mm) 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 130 13.5
3 HIGH 2 WIDE
100 1.91 2.24 2.42 - - - - - - - - -
120 1.59 1.87 2.01 2.24 2.49 - - - - - - -
150 1.27 1.50 1.61 1.80 1.98 2.19 2.41 2.63 - - - -
NIRVANA
175 1.09 1.23 1.38 1.54 1.69 1.88 2.06 2.26 2.46 - - -
200 0.95 1.08 1.35 1.48 1.65 1.81 1.97 2.15 2.33 2.52 -
250 0.76 0.86 0.97 1.08 1.19 1.32 1.44 1.58 1.72 1.87 2.02 2.34
Table 9.4.5 Actual Stress fb (MPa) Face Lift - 4 High x 2 Wide Equal Load
WALL CASTING
Thickness
SYSTEM
(mm) 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 4 HIGH 2 WIDE
EQUAL LOAD TOP
ANCHORS
120 1.75 1.93 2.16 2.37 2.50 - - - - - - - - -
150 1.40 1.55 1.73 1.90 2.00 2.18 2.39 2.59 - - - - - -
175 1.20 1.33 1.48 1.63 1.71 1.87 2.05 2.22 2.40 2.60 - - - -
200 1.05 1.16 1.30 1.42 1.50 1.63 1.79 1.94 2.10 2.27 2.44 2.62 - -
250 0.84 0.93 1.04 1.14 1.20 1.31 1.43 1.56 1.68 1.82 1.95 2.09 2.24 2.40
CHANNELS
CAST-IN
201
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Concrete Lifting
9.5 Edge Lift Design Guide
YES H
Calculate the
number of anchors
Table 9.5.1 Maximum Panel Height (H)-meters. Tilt-up Edge Lift
required for shear (Limit of Flexural Strength of Panel)
lifting using
P a n e l Compressive Strength of Concrete at lift (MPa)
Formula 9.5.2
Thickness
(mm) 10 15 20 25 30 35
80 2.3 2.5 2.7 2.9 3.0 3.1
Obtain the Hanger
Bar length for the 100 2.6 2.8 3.0 3.2 3.4 3.5
anchor and load for
tension lift 120 2.8 3.1 3.3 3.5 3.7 3.8
150 3.1 3.5 3.7 3.9 4.1 4.3
Determine anchor
175 3.4 3.7 4.0 4.3 4.5 4.6
locations and sling 200 3.6 4.0 4.3 4.6 4.8 4.9
lengths from
Table 9.6.1 250 4.0 4.5 4.8 5.1 5.3 5.5
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BACKGROUND
COMPANY
Concrete Lifting
9.6 Anchor Placement and Sling Lengths
CATALOGUE
PRODUCT
Lifting Points Minimum Lifting Points Minimum
Rigging Sling Rigging Sling
High Wide Points Lengths High Wide Points Lengths
2 HIGH 2 WIDE
EDGE LIFT
ANCHORS &
FASTENERS
H
D
W W
.18H
.40H .21W
H .21W
.58W .42H .58W
.21W .21W
- 2 2 - 2 2 4 2D
4 HIGH 2 WIDE
EQUAL LOAD TOP
EDGE LIFT ANCHORS Bottom Top
REIDBAR &
FITTINGS
H E H
.11H
.22H D
D .22H
W
.22H
.26W .10W W 2D 2E
.28W .23H .21W
.26W .58W
.10W .21W
- 4 4 2D 2 4 8
CONCRETE
SYSTEMS
LIFTING
SINGLE ROW
2 HIGH 4 WIDE
D H
E
D H
.29H W
.18H
.71H .21W .40H W
.58W
.42H .26W .10W
.21W .28W
.26W
.10W
NIRVANA
1 2 2 D+ 4 2 8 2D 2E
300mm
3 HIGH 2 WIDE
E H
H .14H D
MODULAR
.28H
SYSTEM
W .28H
.29H D W
.26W .10W
.71H .28W .30H .21W
.58W
.26W .21W
.10W
1 4 4 2D 3 2 6 2D E+2(E-D)
CHANNELS
The sling lengths referred to in Table 10.2.1 are the minimum lengths required to conform to Lifting
CAST-IN
203
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Concrete Lifting
9.7. Maximum Panel Width
Maximum panel width can be controlled by two factors:
Anchor Pullout Capacity
Horizontal Flexural Stress.
Generally the controlling factor for simple rectangular panels is the pullout capacity of the anchor and not
the horizontal flexural stress. The number of anchors is normally dictated by the weight and thickness of
the panel.
The following table shows max panel widths for simple rectangular panels. Note it does not apply to panels
with openings.
Panels with cut outs for windows and doors, or panels with large rebates, have reduced flexural strength and
must be analysed to ensure a safe lift design.
0.29H
H
0.2L 0.2L 0.1L 0.1L
L
0.36L 0.36L
2 Anchors 4 Anchors
In some cases
Reids can design
special rigging to
decrease loads on
0.29H certain anchors.
= = = = = = =
0.05L 0.05L
L
8 Anchors
Diagram 9.7.1 Horizontal Flexural Stress
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BACKGROUND
COMPANY
Concrete Lifting
10. Anchor Specifications
CATALOGUE
PRODUCT
10.1. Foot Anchor Specification
D1 D D2
ANCHORS &
FASTENERS
L1
L
REIDBAR &
Diagram 10.1.1 Foot Anchor Dimensions
FITTINGS
Table 10.1.1 Foot Anchor Dimensions
CONCRETE
SYSTEMS
2.5 14 26 35 7 170 55, 65, 75, 90, 120 340
LIFTING
5.0 20 36 50 9 240 75, 95, 120, 150, 170 480
10.0 28 47 70 11 340 150, 170
20.0 39 70 98 15 500 340
32.0 50 88 135 27 700 1200
NIRVANA
10.1.1. Materials
205
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Concrete Lifting
10.2. Reid Eye Anchor Specification
5.0
D1 D 5REA120 H D2
L1
L
Diagram 10.2.1
Reid Eye Anchor Dimensions
10.2.1. Materials
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BACKGROUND
COMPANY
Concrete Lifting
10.3. Facelift Anchor Specification
CATALOGUE
PRODUCT
A1 25
L1 D D1
5P
ANCHORS &
FASTENERS
L
L2
REIDBAR &
FITTINGS
Diagram 10.3.1
Facelift Anchor Dimensions
CONCRETE
SYSTEMS
LIFTING
Load Dimensions (mm)
Group (t) D D1 L L1 L2
5.0 20 50 95/ 125 40 16
NIRVANA
10.3.1. Materials
207
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Concrete Lifting
10.4. 1.25 tonne Edgelift Anchor Specification
1ELA
L
R
L1
Diagram 10.4.1
Edgelift Anchor Dimensions
10.4.1. Materials
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BACKGROUND
COMPANY
Concrete Lifting
10.5. Edgelift Anchor with Feet Specification
CATALOGUE
PRODUCT
L4
ANCHORS &
FASTENERS
7ELAWF
REIDBAR &
FITTINGS
L3
L2
L1
CONCRETE
SYSTEMS
LIFTING
Diagram 10.5.1
ELAWF
NIRVANA
2.5 100 90 48 22 60 7.5 Orange
7.0 114 110 56 20 72 8 Silver
10.0 161 140 72 22 78 12 Silver
Shape variations exist between the 2.5t, 7.0t and 10.0t Edgelift Anchors. Diagram 10.5.1 is
representative of all three anchors.
WALL CASTING
MODULAR
SYSTEM
10.5.1. Materials
All Edgelift Anchors with lateral feet are manufactured from forged high strength steel with zinc corrosion
protection.
CHANNELS
CAST-IN
209
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Concrete Lifting
11. Clutch Specifications
11.1. Swiftlift Clutch Specification
Universal Lifting Eyes
Swiftlift Lifting Clutches (sometimes referred to as Universal Lifting Eyes) have been exclusively designed
and approved for use with Reid Swiftlift Anchors and Recess Formers. They should not be used with
any other components. Such unapproved use could be extremely dangerous. The Swiftlift Lifting Eye is
designed so that it cannot accidently disengage whilst the system is under load at any orientation. This is
provided it has been correctly connected to the head of the correct anchor in the recess. When the lift is
completed and the load released, the Lifting Clutch can be quickly and simply disengaged.
A special remote release Lifting Clutch is available.
All Swiftlift Lifting Clutches are stamped with the relevant Working Load Limit (WLL). This aids
identification in matching components of the system on site and in the casting yard (anchor recess
Lifting Clutch).
Components of the different load capacity systems cannot be interchanged as their dimensions have been
carefully differentiated to ensure they will not mismatch across ranges.
The Lifting Clutch is attached to the head of the anchor by placing the mouth of the clutch over the head
of the anchor and rotating until the tab of the clutch rests on the concrete. Once connected the load can be
safely applied in any direction.
When the load is being applied in a forward direction, ie. away from the tab, it is normal for the tab to rise
from the concrete surface. This is quite safe as the Lifting Clutch has been designed so it cannot accidentally
disengage while under load.
In many rigging applications the load may be applied in the direction of the tab of the Lifting Clutch (ie.
tab up in tilt-up practice). Lifting Clutches should be checked regularly to make sure they have not been
damaged or that jaw opening H is not greater than H max shown in Table 11.1.1
B Table 11.1.1
A J
Size H max M min
Working Load Limit K
(in tonnes) CHECK FOR WEAR
1.3 1.3 13 5.5
2.5 18 5.5
C
I 5.0 25 8.0
10.0 32 12.0
20.0 46 Colour
18.0
M
32.0 58 24.0
F Diagram 11.1.1
Table 11.1.2
Safe Working Load A B C D E F I J K
1.3 47.5 75 71 56 55 33 164 12 21
2.5 64 98 95 68 70 42 205 14 25
5.0 70 118 90 88 86 57 237 17 38
10.0 95 160 121 112 117.5 73 348 25 51
20.0 118 186 150 152 155 110 441 33 74
32.0 175 269 189 195 214 153 584 40 100
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BACKGROUND
COMPANY
Concrete Lifting
11.2. Ring Clutch Specification
CATALOGUE
PRODUCT
ANCHORS &
FASTENERS
L F
REIDBAR &
FITTINGS
D
E B
CONCRETE
SYSTEMS
LIFTING
Diagram 11.2.1
Ring Clutch
Load E F
L D B
NIRVANA
Group (t) Nom Max Nom Min
1.25 405 (1)
52 7 8 20 8 7
2.5 265 80 12 13.5 27 13 12
5.0/7.0 330 105 18 19.5 36 16.5 15.5
10.0 425 150 22 23.5 50 23.5 22.5
WALL CASTING
211
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Concrete Lifting
12. Recess Former Specifications
R
R
R = Radius of Sphere.
B = Recess Depth to top of Anchor Head.
W = Width across flats of Reduced Recess Former.
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BACKGROUND
COMPANY
Concrete Lifting
12.2. Rubber Swiftlift Recess Former Specification
Manufactured from form oil resistant, synthetic
CATALOGUE
PRODUCT
rubber and supplied with bolt and wing nut for fixing
to formwork. The recess former is split into two D M
hinged halves which are clamped around the head of
the anchor as the wing nut is tightened against the
B
outside of the formwork.
R
ANCHORS &
FASTENERS
Diagram 12.2.1
Round Rubber Former
REIDBAR &
FITTINGS
Load Round and Reduced Reduced Former
Colour
Group (t) R M B D W (Max Width)
1.3 30 8 5 7 42 Blue
2.5 37 12 7 7 52 Yellow
5.0 47 12 10 10 69 Blue
10.0 59 12 10 10 85 Yellow
CONCRETE
SYSTEMS
20.0 80 12 10 10 124 Black
LIFTING
32.0 109 16 12 10 - Black
R = Radius of Sphere.
M = Setting Bolt Size.
B = Recess Depth to top of Anchor Head.
D = Removing Lever Hole Diameter.
W = Width across flats of Reduced Recess Former.
NIRVANA
WALL CASTING
MODULAR
SYSTEM
Fixing screw
CHANNELS
CAST-IN
Diagram 12.2.2
213
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Concrete Lifting
12.3.Steel Swiftlift Recess Former Specification
Steel formers are used predominantly in precast
M
factories. Steel formers are held in place using a
central bolt through the formwork.
Magnetic recess formers for attachment to steel B
casting beds or forms are available for 1.3t and
2.5t Swiftlift Anchors. R
Diagram 12.3.1
Round Steel Former
R = Radius of Sphere.
M = Thread Tapped for Setting Bolt.
B = Recess Depth to top of Anchor Head.
D = Rubber Ring Diameter.
W = Width across flats of Reduced Recess Former.
Swiftlift Anchor
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BACKGROUND
COMPANY
Concrete Lifting
12.4. Articulated Swiftlift Steel Recess Former Specification
Very similar to Rubber Recess Formers they are split
CATALOGUE
PRODUCT
and hinged and do not use rubber rings. They are
D M
used in an identical way to Rubber Formers.
ANCHORS &
FASTENERS
Diagram 12.4.1
Articulated Steel Former
REIDBAR &
FITTINGS
Load Round and Reduced Reduced Former
Group (t) R M B D W
1.3 30 8 5 7 42
2.5 37 12 7 7 52
5.0 49 12 10 10 69
CONCRETE
SYSTEMS
Holding Bar LIFTING
NIRVANA
Closing Plate
Spacer Plate
All thread Fixing Screw
rod fixing
WALL CASTING
MODULAR
SYSTEM
Diagram 12.4.2
Articulated Steel Former Components
CHANNELS
CAST-IN
215
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Concrete Lifting
12.5.Colleted Swiftlift Steel Recess Former Specification
This recess former holds the anchor head very
securely and rigid. Specifically designed for holding M
of anchors in high impact manufacturing processes
such as centrifugally spun pipes.
B
The tapered collets that hold the anchor into the
recess former are attached to the mounting bolt.
R
The bolt tightens the collets around the anchor head
when the recess former is secured to the form.
Diagram 12.51
Colleted Steel Former
R = Radius of Sphere.
M = Thread Tapped for Setting Bolt.
B = Recess Depth to top of Anchor Head.
D = Rubber Ring Diameter.
W = Width across flats of Reduced Recess Former.
Swiftlift Lifting
Anchor
Diagram 12.5.2
Colleted Steel Former Components
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BACKGROUND
COMPANY
Concrete Lifting
12.6. Edgelift Recess Former Specification
Shape variations exist between the 2.5t, 5.0t and 9.0t Edgelift Recess Formers.
CATALOGUE
PRODUCT
Diagram 12.6.1 is representative of all three formers.
W
M D M
ANCHORS &
FASTENERS
B
REIDBAR &
FITTINGS
Diagram 12.6.1
Edgelift Rubber Former
CONCRETE
Load Group (t) R M B D W Colour
SYSTEMS
LIFTING
1.25 30 - 5 9 26 Orange
2.5 44 8 7 10 40 Orange
5.0/7.0 58 10 8 10 65 Black
10.0 75 10 10 10 68 Blue
R = Radius of Sphere.
M = Setting Bolt Size.
NIRVANA
B = Recess Depth to top of Anchor Head.
D = Removing Lever Hole Diameter.
W = Width across flats of Reduced Recess Former.
WALL CASTING
MODULAR
SYSTEM
CHANNELS
CAST-IN
217
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