Академический Документы
Профессиональный Документы
Культура Документы
1
Assembly and user manual
2 Safety....................................................................... 4
2.1 Appropriate use .................................................... 4
2.2 Intended users ..................................................... 4
2.3 General safety rules ............................................. 4
8 Assistance................................................................. 16
10 Spare parts 17
2
1 Information about the manual
This operating and maintenance manual is an integral part of the rewound submersible motor
and describes its safe and appropriate use in all its working stages.
Validity
This operating and maintenance manual is applicable only to the motors described herein.
Forbidden actions
TERM USED
FOR THE Measures to avoid the risk.
To facilitate the reading of this assembly and user manual and to ensure everything is
completely clear, the following signs, symbols and accentuated texts are used:
3
Indications observe (a preliminary condition is given here)
Turn the motor off (here you are urged to take a certain action)
The motor turns off (the resulting consequence is given here)
Turn the motor of immediately (accentuated text is given here)
Note
The information given in this manual is extremely important and must be heeded in
order to use the motor correctly and safely.
2 Safety
Storage The motor must be stored in its original packaging until it is time to
install it.
Do not store it vertically because it could fall or the motor cables in
the crate could be damaged.
Do not store the motor in direct sunlight or near other heat sources.
Comply with the storage temperature (from 15 to +50C, see the
technical data sheet).
For temperatures below -15C the concentration of polypropylene
glycols will have to be increased (e.g. a concentration equivalent to 50%
for a minimum temperature equal to -35C).
5
Handling
Unpacking After having unpacked the motor check for any damages like, for
instance, on the diaphragm cover, outer casing, connections or motor
cable.
If damage is found report it immediately to the supplier.
_________________________________________________________
If the motor cable is damaged there is a risk of death due to electric shock.
_________________________________________________________
Do not leave the motor without liquid inside as it could cause the rotor to
jam.
__________________________________________________________
6
4 Technical data sheet
4.1 Specification of motors F series
Description Value
Power/model number 6: from 2,2 to 45 kW models 6F
8: from 22 to 110 kW models 8F
Winding insulation PVC or PE2 + PA
Range of voltages 110 V 1000 V, 3~50/60 Hz
Voltage tolerance (on motor From -10 to +6% of UN, that is with normal voltage equal to:
terminals) e.g. 400 V
400 V -12% = 352 V
400 V +8% = 432 V
Working speed about 2900 rpm at 50 Hz
Start up variations Direct start up, star/delta start up.
Max start ups/hour See FEATURES OF SUBMERSIBLE MOTORS on page
19.
Protection class IP 68 according to CEI EN 60034-5
Submersion depth Max. 250 metres
Assembly position from vertical (shaft upwards only) to horizontal
For assembly in the horizontal position it is necessary that
the unit guarantees an axial motor load equivalent to a
minimum 100 N
6" 37-45 kW and 8 92-110 kW cannot be used
horizontally.
Motor cooling
Motor dimensions Power Max. water temperature in C Water speed
() (kW) PVC PE2 + PA (m/s) *
2,2 - 30 30 55
6 37 25 45
45 / 45 0,15
22 - 75 30 55
8
92 -110 / 45
*The speed of the water is the speed as it flows along the motor casing during normal
operation.
7
4.1 Specification of motors B series
Description Value
Power/model number 6: from 4 to 37 kW models 6B
8: from 22 to 75 kW models 8B
Winding insulation Standard: PVC
Range of voltages 110 V 690 V, 3~50/60 Hz
Voltage tolerance (on motor From -10 to +6% of UN, that is with normal voltage equal to:
terminals) e.g. 400 V
400 V -10% = 360 V
400 V +6% = 424 V
Working speed about 2900 rpm at 50 Hz
Start up variations Direct start up, star/delta start up.
Max start ups/hour See FEATURES OF SUBMERSIBLE MOTORS on page
20.
Protection class IP 68 according to CEI EN 60034-5
Submersion depth Max. 250 metres
Assembly position from vertical (shaft upwards only) to horizontal
For assembly in the horizontal position it is necessary that
the unit guarantees an axial motor load equivalent to a
minimum 100 N
6" 37 kW and 8 75 kW cannot be used horizontally.
Motor cooling
Motor dimensions Power Max. water temperature in C Water speed
() (kW) (m/s) *
6 4 - 37 25
0,15
8 22 - 75 25
*The speed of the water is the speed as it flows along the motor casing during normal
operation.
8
5 Commissioning the motor
5.1 Checking the motor prior to assembly
If there are visible leaks or if the motor is more than one year old (e.g. if
you are using it again or if it has been stored for a long time):
Tools For assembly and checks you will need the following tools:
Insulation measuring instrument: 500 V DC with test.
Top the motor up with enough liquid (see figure) and as indicated on the
sticker on the motor.
When filling up and draining the motor, wear protective glasses and
gloves.
9
5.2 Assembling the motor and pump
Note
This assembly and user manual describes actions that refer only to the motor.
In all cases it is also necessary to read and follow the instructions given in the
manual of the unit manufacturer.
Preparation
Before assembly, turn the drive shaft by hand: once it has gone
beyond the point of static friction it will turn freely.
Surfaces of the pieces to connect are free from dust and dirt.
Coupling joint fixed to the pump shaft, sliding on the drive shaft.
Assembly
Apply water resistant, acid free grease on the inside of the units
coupling (e.g. Cassida Grease EPS2 SHELL for drinking water, Alvania
Grease EP2 SHELL for general purposes or other similar greases).
Align the unit shaft and the drive shaft, join the unit and the motor.
10
Note
Use only the setscrews supplied with the motor.
Screw the motor onto the pump, cross tighten the screws complying
with the standards.
6": M12 8": M16
Protect the coupling area from contact.
Make sure the motor cable does not touch any sharp edges.
Protect the cable with a cable protection bar.
_____________________________________________________________________________________
Pay attention to the data on the rating plate and size the electrical
equipment accordingly. The connection examples given in this chapter
refer to the motor itself and are not a suggestion concerning the control
elements installed upstream.
All the actions in the previous chapter have been done correctly.
L1 L2 L3 L1 L2 L3
Electrical Electrical
U1 V1 W1 U1 V1 W1 U2 V2 W2
panel panel
Power leads Power leads
Connection Connection
Motor leads Motor leads
U1 V1 W1 U1 V1 W1 U2 V2 W2
12
Fuses and thermal cutouts
3
U1 V1 W1 PE
M
3~
In all cases, the thermal relay must be of the 10 or 10A tripping class:
Tripping time <8s at 5 times In
Sensitivity to phase failure
Set the motor protector at the service current value measured but
without exceeding the value indicated on the motors rating plate.
13
6 Motor operation
________________________________________________________
Make certain that the speed of the coolant along the motor is sufficient.
Make certain that the length of cable connected to the motor is always
surrounded by the liquid which ensures cooling.
14
Check absorption on each phase. Any unbalance must not exceed 5%.
If values are higher, which could be caused by the motor and/or supply
line, check absorption under the other two motor-mains connection
conditions being careful not to reverse rotation direction. The optimum
connection is when the difference in absorption between the phases is
less. Note that if you find that highest absorption is always on the same
line phase then the main cause for the unbalance is the mains.
Nota
If the motor is used with an FC follow the instructions in the relative manual.
15
Set the starting voltage of the soft starter at 55% of the rated voltage; set
starting and stopping time at maximum three seconds.
After start up, exclude the soft starter via a contactor.
8 Assistance
Only specialized workshops are allowed to do repair work (use original
F.B. parts only).
If you have any queries or problems please contact your dealer or F.B.
directly.
16
10 Spare parts
Spare parts
6F - 6B
Pos. Qt. Denomination
1 1 1 Sand guard
2 1 Cover
2 23 3 1 Gland
4 1 Mech. seal
3 4 4A 2 Seal ring
5 2 Plung
4A 22 6 2 Washer
7 1/2 Ring nut
5 21 8 2/4 Cable-press
24
9 1 Gland
6 20 10 1 Suport
25
11 1 Screw
7 19
12 12 2 Gland
8 18 13 2/3/4 Seal bushing
13 14 1 Stator
9 17 15 3/6 Unipolar round cable
26 16 4 Stud
10 17 8 Gland
18 8 Washer
12
11 19 8 Nut
27 20 4 Stud
12 21 4 Washer
23 22 4 Nut
13 16 23 7 Screw
28 24 1 Rotor
43 25 1 Key
15 29 26 1 Support
27 1 Striker disk
30 28 1 Thrust disk
29 1 Seeger ring
14 42 30 6 Thrust slinder
31 4 Stud
31
32 4 Screw
41 33 1 Cover
40 34 1 Membrane
35 1 Cover
39 36 1 Nut
17 37 1 Screw
38 38 1 Botton
18 39 1 Ball
37 40 1 Thrust box
19 41 1 O.R. ring
36 42 6 Ball
34 43 1 Complete thrust bearing
35
33
32
17
Spare parts
8F - 8B
Pos. Qt. Denomination
1 1 1 Sand guard
2 1/2 Ring nut
2 3 2/4 Cable-press
21 4 1/2 Gland
3 5 4 Nut
20 6 4 Washer
4 7 1 Upper flange
19 8 4 Screw
5 22 9 1 Screw
18 10 1 Mech. seal
6 10A 2 Seal ring
17
11 4 Gland
7 23 Support
16 12 1
8 13 2/3/4 Seal bushing
13
14 1 Stator
9 24 15 3/6 Unipolar round cable
16 8 Stud
10A 25 17 16 Gland
10 18 16 Washer
11 19 16 Nut
26 20 2 Washer
12 42 21 2 Plung
27 22 1 Rotor
13 23 1 Key
28 24 1 Support
11 25 1 Striker disk
29
26 4 Screw
41 27 1 Thrust disk
15 28 1 Seeger ring
30 29 6 Thrust sliding
30 1 O.R. ring
31 40 31 1 Thrust box
14 32 1 Ball
32 33 1 Botton
34 1 Screw
11 35 1 Nut
36 1 Cover
33 17 37 1 Membrane
11 38 1 Cover
34 18 39 4 Screw
35 40 8 Stud
19
41 6 Ball
36 42 1 Complete thrust bearing
- - -
37 39 - - -
- - -
38 - - -
18
SPECIFICATIONS OF THE SUBMERSIBLE MOTORS
6F - 8F
Water
temp.
Rated current A
Efficiency in %
Power factor
Rated power
A
Starts/Hour max
A MAX
Weight
Nominal
Motor type
cos A B L
C
(1)
PE2+PA
PVC
CV-HP kW 4/4 4/4 230V 400V mm mm mm Kg.
L
6F 7 7,5 5,5 78 86,5 21,5 12,5 700 46
6F 10 10 7,5 78,5 86 29,5 17 740 50
6F 12 12,5 9,2 78 86,5 36 21 770 54
6F 15 15 11 79 87 42,5 24,5 840 61
6F 17 17,5 13 80 86 51 29 10 30 55 840 62
6" 6F 20 20 15 81 86 60 34 900 68
73 148
6F 25 25 18,5 82 85,5 69,5 40 970 75
6F 30 30 22 83 86 83 48 1040 82
6F 35 35 26 82,5 87 95 55 1100 89
B
6F 40 40 30 83 84,5 113,5 65,5 1240 103
6F 50 50 37 83 84,9 138,5 80 25 1370 116
6F 60 60 45 83 84,7 167 96,5
8
/
45 6" 1400 121
8F 30 30 22 83,4 84,7 81,5 47 1080 132
8F 40 40 30 84 87 110 63,5 10 1150 138
8F 50 50 37 85 88,5 130 75 8" 1220 153
8F 60 60 45 86 88,6 155 89,5 1330 171
8F 70 70 51 86 88,1 183,5 106 1330 172
89,8 197,5 114
30 55 Section
8F 75 75 55 87 d 101,5 192 1450 184
8" 8F 80 80 59 87 86,4 205 118 8 (mm 2 ) (mm) 1450 184
8F 85 85 62 86,5 86,9 222 128 1x4 7,5 1450 184
8F 90 90 66 86,7 87,3 230 133 1x6 8 1520 205
8F 100 100 75 87 86,9 268,5 155 1x10 9 1710 236
8F 125 125 92 86 87 / 190 1x16 10,5 1780 238
6 / 45
8F 150 150 110 84 87,5 / 220 1x25 12,5 1890 265
(1)
Minimum circulation speed of the water around the motor: 0.15m/s
19
SPECIFICATIONS OF THE SUBMERSIBLE MOTORS
6B - 8B
Water
temp.
Rated current A
Efficiency in %
Power factor
Rated power
A
Starts/Hour max
A MAX
Weight
Nominal
Motor type
A B L
cos
C
(1)
PVC
CV-HP kW 4/4 4/4 230V 400V mm mm mm Kg.
L
6B 7 7,5 5,5 78 86,5 21,5 12,5 670 44
6B 10 10 7,5 78,5 86 29,5 17 700 46
6B 12 12,5 9,2 78 86,5 36 21 740 50
6B 15 15 11 79 87 42,5 24,5 770 54
6B 17 17,5 13 80 86 51 29 770 61
6" 6B 20 20 15 81 86 60 34
10 25 73 148
840 62
6B 25 25 18,5 82 85,5 69,5 40 900 68
6B 30 30 22 83 86 83 48 970 75
6B 35 35 26 82,5 87 95 55 1040 82
B
6B 40 40 30 83 84,5 113,5 65,5 1100 89
6B 50 50 37 83 84,9 138,5 80 8 1240 103
8B 30 30 22 83,4 84,7 81,5 47
6" 1080 132
8B 40 40 30 84 87 110 63,5 10 1080 132
8B 50 50 37 85 88,5 130 75 1150 138
(1)
Minimum circulation speed of the water around the motor: 0.15m/s
20
ELECTRIC FEEDING CABLES
6/8F - 6/8B
VOLTAGE
MAX. LENGHT
3 2,2 201 322 483
5,5 4 127 203 305 508
7,5 5,5 97 154 232 386
10 7,5 71 114 170 284 450
12,5 9,2 57 92 138 230 368 479
15 11 49 79 118 197 315 493 410 539
17 13 65 99 166 267 418 364 478
20 15 57 85 142 227 355 497 296 388 507
25 18,5 72 121 193 302 422 251 330 431 542
30 22 60 101 161 251 352 503 210 275 359 451 543
35 26 88 140 219 307 439 183 240 313 394 474 537
40 30 74 119 186 260 371 520 155 203 265 333 401 455 506
50 37 97 151 211 302 422 126 165 216 271 326 369 411
60 45 86 134 188 268 375 112 147 192 241 290 328 366
70 51 114 159 228 319 95 125 163 204 246 279 311
75 55 106 148 212 296 88 116 151 190 229 259 289
80 59 101 142 203 284 85 111 145 182 219 248 277
85 62 96 134 192 268 80 105 137 172 207 235 261
90 66 127 181 254 76 99 130 163 196 222 247
100 75 109 156 218 85 111 140 168 191 212
125 92 129 181 92 116 139 158 176
150 110 150 96 116 131 146
6/8F - 6/8B
VOLTAGE
MAX. LENGHT
3 2,2
5,5 4
7,5 5,5
10 7,5 105 168 252 419
12,5 9,2 85 136 204 339
15 11 73 116 175 291 465
17 13 62 100 150 250 401
20 15 52 84 126 210 335 524 437
25 18,5 45 71 107 178 285 445 371 487
30 22 37 59 89 148 238 371 520 309 406
35 26 52 78 130 207 324 453 270 354 463
40 30 44 66 110 175 274 384 228 300 392 492
50 37 53 89 143 223 312 445 186 244 318 400 481
60 45 48 79 127 198 277 396 554 165 217 283 355 427 485 540
70 51 67 108 168 235 336 471 140 184 240 302 363 412 458
75 55 63 100 156 219 313 438 130 171 223 281 337 383 426
80 59 60 96 150 210 299 419 125 164 214 269 323 367 408
85 62 90 141 198 283 396 118 155 202 254 305 346 386
90 66 86 134 188 268 375 112 147 191 240 289 328 365
100 75 69 115 161 230 322 96 126 164 206 248 281 313
125 92 95 133 191 267 79 104 136 171 206 233 260
150 110 111 158 222 66 87 113 142 171 194 216
F.B s.r.l.
Via 1 Strada 26, Z.I.
36071 ARZIGNANO (VI)
hereby declares that all the 6 e 8, submerged motors for wells belonging to the series:
- 6F-6B 6 inch submerged motors for wells
- 8F-8B 8 inch submerged motors for wells
In particular the requirements concerning protection from mechanical hazards and technical documentation in
respect of the partially completed machinery has been compiled in compliance with annex VII B of directive
2006-42-CE.
The company undertakes to forward the technical documentation requested in hard copy at the reasoned
request of the authority concerned.
The to motor that is the subject of this declaration must not be put into operation before the machinery
into which it will be incorporated has been declared complaint with the provisions of directive 98/37/CE.
Faccio Domenico
Arzignano,____________
23
Date Model
Retailers stamp
24