RENR8879-04 FLUID POWER SYMBOLS

April 2010
BASIC COMPONENT SYMBOLS
SOS
10 A B C 31 28 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

D (FIXED)

K
LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC ATTACHMENT
E VARIABILITY SPRING LINE RESTRICTION
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

MM J B VALVE ENVELOPES
VALVES
VALVE PORTS

F 49 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

G A C CONTROL VALVES CHECK VALVES

AB AB

H P T P T

NN 24 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
GG MEASUREMENT ROTATING SHAFTS

This photo shows a front view of the implement control valve (36) in the loader frame. The The service center is located on the right side of the machine below the cab. The Following
following components can be seen in this view: components are located in the service center: PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
BOTTOM VIEW
- Pilot accumulator (24) - Case drain filter (31) FLUID STORAGE RESERVOIRS

6
- Pilot supply pressure tap (GG) - Hydraulic oil fluid sampling valve (SOS)
- Hydraulic systems kidney loop filter (28) 950H, 962H and IT62H Wheel Loader
Hydraulic System
The Following components are not referenced on the Hydraulic System Schematic: - Brake system accumulators (49) VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS
- Pressure differential relief valve (A) The Following components are not referenced on the Hydraulic System Schematic:
- Head end solenoid valve (ride control) (B)
- Signal relief valve (C) - Power train oil fluid sampling valve (A) 950H: 962H: IT62H:
- Tilt anti-drift valve (D) - Power train oil filter (B) N1A1-UP N4A1-UP M5G1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

- Rod end solenoid valve (ride control) (E) - Ecology drain for the hydraulic tank (C) M1G1-UP M3G1-UP MANUAL CONTROL SYMBOLS
- Ride control balance solenoid valve (F)
- Pilot pressure reducing valve (G) K5K1-UP K6K1-UP
- Lift cylinder head end pressure tap (H) J5J1-UP J6J1-UP
- Lift cylinder head end pressure sensor for Payload Control System and Autodig (J) PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

- Hydraulic lockout solenoid valve (K)

JAD1-UP MAL1-UP
PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

A B EE G PP
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

F M
N A B D SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
C L HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

KK 12 M FIXED VARIABLE DISPLACEMENT

LL DISPLACEMENT NON-COMPENSATED
FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

RIGHT SIDE MACHINE VIEW L E UNIDIRECTIONAL UNIDIRECTIONAL

D J K
CC C H BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

COMMAND CONTROL STEERING K

E 2010 Caterpillar Printed in U.S.A.
All Rights Reserved
J H F The following remote pressure taps are located inside the panel on the frontside of the
service center:
G
- Steering pump outlet pressure (EE)
Component Locations - Brake system accumulator pressure (PP)
Item Part Schematic
Description This photo shows a left rear view of the implement control valve (36). The following components can
Number Number Location The Following components are not referenced on the Hydraulic System Schematic:
HMU STEERING CIRCUIT
be seen in this view: Electrical Symbols Table
1 Hand Metering Unit 230-4176 A-4 XX YY
- Transmission reverse clutch (A)
- Implement control valve supply pressure tap (GG)
2
3
Connector - Orifice
Cylinder Gp - Steer
122-2340
163-0324
B-3 , B-4
B-1
- Transmission forward clutch (B) 15 Hydraulic Symbols (Electrical)
- Transmission fourth speed clutch (C)
4 Valve Gp - Neutralizer 146-7571 B-3 , B-4 The Following components are not referenced on the Hydraulic System Schematic:
- Transmission third speed clutch (D)
5 Valve Gp - Steer 142-4000 B-2
- Transmission second speed clutch (E)
G
COMMAND CONTROL STEERING - Tilt anti-drift valve (A)
6 Valve Gp - Neutralizer 8J-1553 D-3 - Signal relief valve (B)
- Transmission first speed clutch (F)
- Torque converter inlet pressure (G)
M

30 Page, (Dimensions: 39 inches x 28 inches)

7 Valve Gp - Steer 124-8635 D-1 - Signal duplication valve (C)
8 Cylinder Gp - Steer 163-0324 E-1 - Transmission lubrication pressure (H)
- Return to tank port (D) Transducer Transducer Generator Electric Motor
9 Valve Gp - Check 111-7775 D-3 - Transmission pump outlet pressure (J) (Fluid) (Gas / Air)
- Supply port from pump (E)
10 Valve Gp - Pilot 147-1790 D-4 - Torque converter outlet pressure (K)
- Signal line to pump (F)
11 Valve Gp - Shuttle 8J-6875 C-3 - Steering cylinder rod end grease fittings (L)
12 Screen Gp 154-2883 E-2
- Tank line (G)
- Rear axle oscillation bearing grease fittings (M)
MAIN SCHEMATIC - Screen (H)
13 Pump Gp - Steering 241-9299 A-6 - Tilt back pilot solenoid valve (J)
14 Pump Gp - Implement 254-4108 A-7 - Tilt back pilot (K)
SERVICE CENTER

RENR8879-04
Cylinder - Tilt 242-4220 F-8 - Tilt cylinder rod end line relief (L)
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
15
Cylinder - Tilt (Mid Lift) 247-0497 F-8 - Ride control balance solenoid valve (M)
Cylinder - Tilt (High Lift) 245-7491 F-8 - Rod end solenoid valve (ride control) (N) (Adjustable)
Cylinder - Tilt (Logger) 245-7487 F-8
20 Cylinder - Lift (LH) 242-4272 F-7
21 Cylinder - Lift (RH) 242-4271 F-7
22 Valve - Choke Check 276-9072 D-9 Electrical Symbols (Electrical)
23 Valve Gp - Manual Lowering 112-1817 E-9
24 Accumulator - Pilot Oil 245-2975 F-5 CC 48
25 Pump Gp - Fan 254-5146 B-8
26 Motor Gp - Fan 246-6152 D-6
RR
T
27 Valve Gp - Cooler Bypass 244-1426 B-9
28 Filter Gp - Return Oil 244-1031 B-9 DD Pressure Temperature Level Flow
30 Manifold Gp - Fan & Brake Charge 242-1307 C-8 Symbol Symbol Symbol Symbol
31 Filter Gp - Case Drain 249-2334 A-8
FF RIGHT SIDE VIEW
32 Valve Gp - Breaker Relief 220-0814 A-8
33 Tank Gp - Hydraulic Oil 237-2742 A-8
Wire Number Identification Codes
34 Valve Gp - Secondary Steer Diverter 141-2597 B-6
35 Pump Gp - Secondary Steer 275-8544 A-6
Valve Gp - Control
Electrical Schematic Example Hydraulic Schematic Example
(2 Function Standard)
261-4171 D-9 1
QQ XX YY Current Standard
Valve Gp - Control
261-3682 D-9 Current Standard
(2 Function W/RC)
Valve Gp - Control Harness identification code
36 261-4172 D-9 This example indicates
(3 Function)
wire 135 in harness "AG". Wire
Valve Gp - Control Circuit Number Wire Color
261-3683 D-9
(2 Function W/RC)
Valve Gp - Control (Snow Removal)
15 Identification

(3 Function W/RC)
274-8055 D-9 The following components are located under the front of the cab. 325-AG135 PK-14
41 Accumulator - Ride Control (RC) 245-2973 F-6 325-PK
42 Valve Gp - Control & Relief 263-5832 C-7 - Hand metering unit (1) Circuit Identification Wire Color Wire Gauge
43 Motor Gp - Reversing Fan 228-8527 C-6 This drawing shows a right side view of the wheel loader. The following components can be seen - Foot service brake valve (48)
Number

54 Valve Gp - Quick Coupler 180-8585 C-9 in this view: - Steer pump load sense test port (FF)
55 Cylinder Gp - Quick Coupler 237-0946 C-9
- Front sercive brake test port (QQ) Previous Standard
56 Valve Gp - Manual 112-1817 C-9 - Implement pump pressure tap (CC) - Rear service brake test port (RR) Wire Color
BRAKE SYSTEM - Implement pump load Sense pressure tap (DD) Wire
25 Pump Gp - Fan 254-5146 F-2
30 Manifold Gp - Fan & Brake Charge 242-1307 F-2
45 Control Gp - Foot Brake 193-1448 F-3
325-PK-14
46 Switch As - Foot Brake Limit 105-6117 F-3 IMPLEMENT CONTROL VALVE HMU & SERVICE BRAKES VIEW A - A B A
47 Sensor Gp - Foot Brake 214-4863 F-3
Circuit Number Wire Gauge
48 Valve Gp - Foot Brake 215-3687 F-3 Identification (EXAMPLE VALVE)
49 Accumulator - Service Brake 213-8773 F-2
50 Actuator As - Parking Brake 129-8090 F-1
51
52
Valve Gp - Parking Brake
Switch As - Parking Brake Pressure
106-1774
174-4312
F-2
F-1
TILT CYLINDER LINES GROUP
53 Switch As - Brake Pressure 175-3244 F-3 45 46 20
33 32
1 47 48 21 15 15
32 33 1

27
Tap Locations 21 20 FAN AND BRAKE HYDRAULIC SYSTEM
28
Pressure, Sampling, and Sensor
31
27 25 AA
Tap Schematic 26 The fan and brake pump (25) is located on the front gear train of the engine, on the right side of the
Description 45 46
Number Location 43 26 43 machine. The fan and brake pump provides oil flow for the electronic demand fan systemand the
49 47 48
AA Fan Pump Discharge Pressure B-8 brake hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump.
CC Implement Pump Charge Pressure E-9
DD Implement Pump Load Sense Pressure B-7
42 HH Also located on the engine on the right side of the machine is the fan control and brake accumulator
EE Steer Pump Pressure B-7
3 3 charging valve (30). The fan pump load sense pressure tap (HH) is located above the brake charging
FF Steer Pump Load Sense Pressure A-4 or C-4
GG Pilot Supply Pressure E-5
8 8 valve.
HH Fan Pump Load Sense Pressure B-8 23
KK Command Control Right Steer Pilot Pressure D-2 34 25 30 13 50 51 34 25 13 3 50 5 7 2 9 10 22 24 2 5 7 10 9 2
LL Command Control Left Steer Pilot Pressure D-2 35 53 14 52 35 30 14 8 51 12 23 4 11 36 41 4 11 12 22 4
MM Command Control Steering Neutral Pilot Press D-3
42 53 49 52 28 31 6 6 24 36 41 6 30
NN Command Control Steering Supply Pressure D-3 REAR VIEW
PP Service Brake Pressure F-3 FRONT VIEW
QQ Front Service Brake Pressure F-4
RR Rear Service Brake Pressure F-4
XX Tilt Cylinder Rod End Pressure F-8
YY Tilt Cylinder Head End Pressure F-8
SOS Hydraulic Oil Sampling Port B-9
Machine Component Locations FAN & BRAKE PUMP
 9 8 7 6 5 4 3 2 1

(49) Accumulator - Service Brake:

(41) Accumulator - Ride Control (RC): 213-8773 (51) Valve Gp - Parking Brake:
(46) Switch As. - Foot Brake Limit: 106-1774
(15) Cylinder Gp - 245-2973
105-6117 (50) Actuator As. -
(20) Cylinder - Lift (LH): (21) Cylinder - Lift (RH)
XX
Tilt: 242-4220 (45) Control Gp - Foot Brake: RELEASE
Parking Brake:
Tilt (Mid Lift): 247-0497
Tilt (High Lift): 245-7491
TILT 242-4272 242-4271 (47) Sensor Gp - Foot Brake:
214-4863
193-1448 APPLY
129-8090
Tilt (Logger): 245-7487 LIFT Port B Lever Rearward
Right Hand Line on Boom
(53) Switch As. - Brake Pressure:
175-3244
(When Viewed From Cab)
FRONT AXLE

(23) Valve Gp - Manual Lowering:

YY 3RD FUNCTION Port A Lever Forward
Left Hand Line on Boom (24) Accumulator - Pilot Oil:
F 112-1817 (ATTACHMENT) (When Viewed From Cab) 245-2975 TO BRAKE F
LIGHTS
A2 A1
PS
R H NO

(52) Switch As -
Relief: NC
Parking Brake Pressure:
QQ
TO TRANSMISSION
272-2334 CONTROL
C C
174-4312
Relief:
272-7003
256-2866 Relief:
Relief:
272-2334 PP (25) Pump Gp - Fan:
272-7003
254-5146

RAISE
F
RACK HEAD
BACK
END
RR To Fan Motor
P T
LS

(48) Valve Gp - Foot Brake:

215-3687
(30) Manifold Gp -
Fan and Brake Charge: 242-1307
To
Relief:
4T-7581
GG Case Drain
Manifold

CC RACK HYDRAULIC
RAISE TANK
REAR AXLE
BRAKE SYSTEM
BACK PORT
A
E
E
HOLD HOLD HOLD
(8) Cylinder Gp - Steer:
163-0324
DUMP Relief:
PORT 282-4349 (12) Screen Gp:
LOWER B 154-2883

FLOAT
a1 (10) Valve Gp - Pilot:
147-1790
LL KK (7) Valve Gp - Steer:
124-8635

CROSSOVER
RELIEF

CYL PORT "B" CYL PORT "A"

SHUTTLE VLV
LOWER/
DUMP PORT Relief:
FLOAT
Relief: B 254-5789
LOAD SENSING
247-8632
PUMP PORT
LS DR
DIRECTIONAL SPOOL
(36) Valve Gp - Control:
PILOT PORT"A"
D 2 Function Standard: 261-4171 D
2 Function W/RC: 261-3682
2 Function W/RC: 261-3683 (6) Valve Gp -
3 Function Standard: 261-4172 Neutralizer: 8J-1553 MAKE UP
3 Function W/RC: 274-8055 CHECK
PILOT PORT"B"

(55) Cylinder Gp - Quick Coupler:

LINE PATTERNS TANK PORT

237-0946
Pressure Line
(9) Valve Gp - Check:
QUICK COUPLER (ATTACHMENT) BACK UP
111-7775
Pilot / Load Sensing Pressure RELIEF
PRESSURE
REDUCING
Drain / Return Lines
NN MM
(30) Manifold Gp - VALVE
Fan and Brake Charge:
242-1307 TO FRONT TO REAR
Component Group
30 Page, (Dimensions: 39 inches x 28 inches)

BRAKES BRAKES
b1 (11) Valve Gp - Shuttle:
A1 A2 Attachment 8J-6875

Air Line
a1 REGULATED
PRESS. PORT
TO PILOT VALVE
PS
CALLOUTS e1
d1
RENR8879-04

YY Taps (Pressure, Sampling,Sensor) by letter

Components by number
FF C
C 52
c1
(54) Valve Gp -

COMMAND CONTROL STEERING ATTACHMENT

Quick Coupler: HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
180-8585
IMPLEMENT PUMP OUTPUT
IMPLEMENT PILOT SUPPLY OIL
PRIMARY STEERING PUMP CIRCUIT
STEERING CIRCUIT
SECONDARY STEERING CIRCUIT
(56) Valve Gp - IMPLEMENT PUMP LOAD SENSING CIRCUIT (4) Valve Gp - Meutralizer: (5) Valve Gp - Steer:
Manual: 112-1817 146-7571 PILOT CONTROL SPOOL 142-4000
MAIN RELIEF VALVE LOAD SENSING CIRCUIT
SUPPLY LINE
F
DRAIN / RETURN LINE
LIFT CYLINDER CIRCUIT
TILT CYLINDER CIRCUIT CYL PORT "B"
AUXILIARY CIRCUIT

P BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT

LS T
BRAKE CONTROL CIRCUIT

(26) Motor Gp -
HH PILOT PORT "B"

Fan: 246-6152
(2) Connector -
(27) Valve Gp - Connection b1 only for Command Control Steering Orifice: 122-2340

B
Cooler Bypass:
244-1426
b1 PILOT PORT "A" B
(14) Pump Gp - Implement:
254-4108
EE (34) Valve Gp - Secondary Steer Diverter:
141-2597 e1 CROSSOVER RELIEF

AA
SOS d1
CYL PORT "A" (3) Cylinder Gp -
Steer: 230-4176

(13) Pump Gp - Steering:

e1
DIRECTIONAL SPOOL
241-9299

(1) Hand Metering Unit:

(35) Pump Gp - Secondary Steer: 230-4176
DD 275-8544

(25) Pump Gp - Fan: PUMP PORT

(28) Filter Gp - Return Oil:
254-5146
BACK-UP RELIEF
244-1031

(31) Filter Gp - MAKE-UP CHECKS

c1
Case Drain:

c1
249-2334
(32) Valve Gp - HMU SUPPLY PORT
Breaker Relief:
A 220-0814 FF A

HMU STEER AND 3PC IMPLEMENT

(33) Tank Gp - Hydraulic Oil:
237-2742
950H AND 962H WHEEL LOADER HYDRAULIC SYSTEM SCHEMATIC
d1 PART #: 241-0475 CHG 09 and BRAKE SYSTEM PART # 244-1398 CHG 00
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1