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World class pipe fittings & flanges for marine, offshore & sea water systems on Oz www.itlcepz.com World class pipe fittings & flanges for marine, offshore & sea water systems mii! OUR COMPANY Intercontinental Technology Limited (ITL) is a 100% subsidiary of Amari Metals Limited, UK. Amati is a family of companies across three continents and is mainly engaged in manufacturing, stockholding, processing and distributing ferrous and non-ferrous metal alloys including aerospace grades. Amari is one of Europe's largest independent stockholders, processors and distributors of Aluminium, Steel, Titanium, Nickel and Copper Alloys. ITL is @ manufacturer of Copper-Nickel pipe fittings and flanges for marine, offshore and sea water systems. Since its inception in 1996 it has been manufacturing and exporting top quality Copper-Nickel fittings and flanges to marine and offshore industries across the globe with ‘excellent track record, ITL has its manufacturing unit at Chittagong Export Processing Zone, Bangladesh, an exclusive industrial zone specified for foreign and local ‘export based industries. The facilities that the zone provides are second to none in the sub-continent. The zone is about 2 Km away from Chittagong sea port, main export-import hub of the country. MANUFACTURING FACILITIES Manufacturing unit of ITL was started as a Greenfield site in 1996 and has extended into number of buildings to accommodate increasing markets and demands. The factory is well equipped to produce a wide range of formed, forged and machined components. The metal cutting section has plasma cutter, band and circular saws. The forming section has a bank of hydraulic presses with maximum capacity up to 850 Ton with required tooling for both cold and hot forming and forging. The machining section has latest CNC machining centres and other conventional lathes, drills, milling machines and purpose built machines. Heat treatment is done in clean natural gas fired furnace equipped with digital controllers and thermograph. For cleaning and surface finish there are acid pickling bath, surface grinders, polishers and shot blasting cabinets. Options of ink jet, electrolytic etching and vibto-etching are there for marking the products. ‘Awell equipped inspection department ensures high quality of the products. All required non-destructive testing and measuring are done in-house. Third party destructive testing facility is also available through qualified testing laboratory. All master gauges of ITL are being calibrated periodically from NAMAS accredited laboratory in the UK and are being used regularly for in house calibration of the gauges and equipments in use. QUALITY ASSURANCE & APPROVALS . - ‘Quality management system (QMS) of ITL is approved to ISO 9001 by Lloyds as a manufacturer. Each batch of production at ITL is traceable at each stage of production from raw materials supplier up to final inspection of goods at ITL. ‘QMS of ITL is also approved to PED 97/23/EC by Lloyds Register. In addition ITL holds approvals from renowned classification societies ABS and ONV-GL. The workforce at ITL is seen as most valuable asset of the company as they are highly skilled, dedicated and customer focused. They are fully committed to meet customers! requirements as far as, products and services of ITL are concerned. Inspectors at ITL are highly trained and skilled and most of them are qualified to ASNT NOT Level I Following in-house testing facilities are available for ensuring product quality. PMI (XRF Analyser), Hardness Tester, Ultrasonic Tester, Digital Thickness Comparator, Hydrostatic Tester, Dye Penetration, Tensile Tester, Full range of Measuring instruments and Gauges for dimensional checks. ce ea) PRODUCT: Sr DUCTS. TTL mainly produces 90/10 Copper-Nickel butt weld, socket weld, threaded pipe fittings and flanges suitable for any sea water systems. Raw materials of the finest quality sourced from internationally reputed vendors are only used for manufacturing. Major grades of 90/10 Copper-Nickel used for production at ITL are given in the following table with average chemical compositions and mechanical properties. UTS | Yield Elong | % | EEMUA 144 7060 30 ASTWASME BSB 20 30 46671517171 9600 ASTWASME 858 005 | 260 » | 466/151/171 70620 Max ‘inacor9 21572 005 | 230) 90 | 30 Max ss2671 NOD 005 Max | NES779 SEN 1652) 005 | 280 0 cw3524 Max Max “Ti=Total impurities Product Range: Size - NPS '/p to NPS 12/ DN 15 to DN 300 / 16mm OD and up to and including 323.9mm OD. Fitting Types - Butt Welded, Socket Welded, Capillary Brazed and Threaded Flange Type - Weld Neck, Blind, Slip-On, Socket Weld, Threaded Manufacturing Standards: EEMUA 145, DIN 86036 ASME B16.9 EEMUA 146, DIN 86037 ASME B16.11 BS 3799 DIN 86087 ASME B16.5 BS 4504 DIN 86088 MSS SP- 83 Section 3.3 / DIN 86089 MSS SP-95 BS EN 1092 DIN 86090 MSS SP-97 MSS SP-119 NAVSEA 810 NAVSEA 802 More details about our products are given in following pages. we we za > 2 ° a ELBOW Butt Weld Long Dimensions to EEMUA 146 | Etbow | Specified Size Thickness T (mm) (mm) 16bar | 20bar 30 25 25 38 25 25 445 25 25 57 25 25 761 25 25 88.9 25 25 108 30 3.0 159 30 35 219.1 40 45 267 45 55 323.9 55 70 Butt Weld Long Radius Elbows Centre to Face (mm) | Approx. Wt. e S For 90° aa] ee aac Soe 44 95 0.80 ae eee 159 381 20/24.2 eee oe et Radius Elbows Dimensions to DIN 86090 | Elbow | Specified Size Thickness T (mm) (mm) | 10bar | 14 bar 30 15 15 38 15 18 445 15 15 a7 15 15 76 20 20 89 20 25 108 25 25 133 25 30 159 25 3.0 219 30 35 267 30 40 324 40 50 ~ Geni ieFeco Grr) _| Asatox, WH & E For 90° atk) 14 33.5 0.06 19 45 0110 21 51 ova 30 2 026 39 95 061 a mas oa7/44 Ed 125184 75 ier 256/81 89 216 a70/4e 126 305 8.66/10 157 sre 13/175 189 45726732 World class pipe fittings & flanges for marine, offshore & sea water systems Butt Weld Short Radius Elbows Dimensions to DIN 86090 Elbow | Specified | Centre to Face (mm) | Approx. Wt. Size ‘Thickness T (mm) E E For 90" (mm) 10 bar tba | 45° | | (K) 30 15 15 12 30 0.05 38 15 15 4 325 0.09 44.5 15 15 7 40 0.15 57 15 15 22 52.5 0.25 76 2.0 2.0 29 70 0.45 89 20 25 a4 825 065/08 108 25 100 12 133) 25 3.0 52 125 18/22 159 25 3.0 62 150 2.6/3.2 219 3.0 35 87 210 6/7 Butt Weld Short Radius Elbows Dimensions to ASME B 16.9 Nominal Cuiside | Cente-t-End fm) | Approx Wt, | Pipe Diameter ForSch STD [405 as oN atBevel 0 a | (NPS) (mm) € (a) \ 1 5 334 3 012 1a 22 422 2 02 1.12" #0 493 2 03 a 50 603 51 05 2a 65 3 6 1 3 80 889 16 155 aie 0 1016 29 22 4 100 wa | 102 3 e 150 a 73 a 200 2194 203 18 Butt weld elbows of wall thickness Sch 10 to Sch 160 are avaliable, Table above shows weight af Sch STO only World class pipe fittings & flanges for marine, offshore & sea water systems Butt Weld Long Radius Elbows & Returns Dimensions to ASME B 16.9 Noninl ‘Outs Cente e-Ed rm) Fopok Wi Pee Dimer For SchSTD /4ts Sze oN at Bevel 08 100° eo Kk w (NS) ‘n) (nn) a) E E 7 6 213 3 8 a oe Bie 2 27 3 9 51 ot a 3 334 38 2 8 02 ae 3 a2 8 5 70 03 14 4 483 a7 2 8 045 z 50 03 % s ‘06 075 21 6 1 5 4 rr 15 g 8 889 4 st 159 23 312, % “016 133 7 1m 325 4 100 143 182 a 210 45 e 160 883 2 % 1155 & 20 za Xs 127 B “Butt wold elbows of wall thickness Sch 10 to Sch 160 are available, Table above shows woight ot Soh STD only. @ Long radius & short radius elbows as per NAVSEA 810-1385880 Other Butt Weld Elbows Long radius & short radius belled end elbows as per NAVSEA 802-5959353 & MSS SP-119 Please contact our sales office for details World class pipe fittings & flanges for marine, offshore & a water systems BUTT WELD END CAP =o. =.= 7 7 = Butt Weld End Caps Dimension to EEMUA 146 Nominal | Specified 16 bar ‘Approx. Size Size min tmin wt | NPS mm mm mm (Kg) 1 30.0 225 16.0 225 16.0 0.04 iia 38.0 225 175 225 175 0.05 112 44.5 225 196 225 196 0.07 2 57.0 225 22.0 225 22.0 On 212 76.1 225 25.7 2.25 257 o2 3 88.9 225 282 225 28.2 025 4 108.0 270 317 270 317 0.42 6 159.0 263 41.0 312 440 | 09/1.01 8 219.41 354 55.0 429 60.0 2.15/2.50 10 267.0 429 69.0 523 69.0 363/443 12 323.9 5.24 80.0 6.34 850 641/833 Butt Weld End Caps Dimensions to ASME B 16.9 Nominal ‘Outside | Length, E | Limiting Wall | Length, E1 | Approx. Wt Pipe DN Diameter Bevel (hi +h2) Thickness for (hi +h2) For Sch STD /40s (NPs) (eum) (mm) Length E (mm) (ka) 12 15 21.3 25 457 0.04 3/4 20 26.7 25 3a 25 0.07 1 25 33.4 38 457 38 0.12 114 32 422 38 483 38 0.16 1.12 40 483 38 5.08 38 025 2 50 603 38 5.59 4 0.35 212 5 73.0 38 7H 51 06 3 20 88.9 51 762 64 og 312 90 101.6 64 813 78 16 4 +00 1143 64 B64 78 18 5 125 141.0 78 9.65 89 26 6 150 168.3 89 10.92 102 44 8 200 219.1 102 127 127 625 10 250 273 127 127 152 n3 12 300 323.8 152 127 178 215 ‘Note: Length E1 Applies for thickness greater than the Limiting wall thickness, (@End Caps as per DIN 28011, NAVSEA 810 are also available, Please contact our sales office for details World class pipe fittings & flanges for marine, offshore & sea water systems Butt weld Concentric and Eccentric Reducer a Dimension to EEMUA 146 / DIN 86089 Pipe | Length H | Specified Wall Thickness | Approx. Size EEMUA/OIN (mm) ti xt Wt (mm) (mm) 10bar | 14bar | 16bar 20 bar (Kg) 30x25 | 51/95 | 15x18 15x18 25x20 25x20 | 0.08/0.09 36x90 | 51/50 | 15x15 | 15x15 | 25x25 25x25 | 0.08/0.12 38x25 51/50 | 15x15 15x15 | 25x20 25x20 | 0.08/0.12 445x938 64/80 15x15 15x15 | 25x25 25x25 0.13/0.18 45x30 | 64/80 | 15x15 | 15x15 | 25x25 25x25 | 0.19/0.18 445x25 64/80 15x15 15x18 | 25x20 25x20 0.13/0.18 B7x445 | 76/80 | 15x15 | 15x15 | 25x25 25x25 | 016/026 357x980 | 76/80 | 15x15 | 15x15 | 25x25 | 25x25 | 016/026 57x30.0 76/80 | 15x15 15x15 | 25x25 | 25x25 | 0.10/0.26 761x570 89/90 | 20x15 | 20x15 | 25x25 25x25 | 020/04 761x445 89/90 | 20x15 | 20x15 | 25x25 25x25 | 020/04 761x380) 69/90 | 20x15 | 20x15 | 25x25 25x25 | 029/04 889x761 89/90 | 20x20 | 25x20 | 25x25 25x25 | 0.40/0.50 889x570 69/90 20x15 | 25x15 | 25x25 25x25 0.40/0.50 889x445 69/90 20x15 | 25x15 | 25x25 25x25 | 040/050 408x889 | 102/100 | 25x20 | 25x25 | 30x25 30x25 | 0.61/0.77 408x761 | 102/100 25x20 25x20 30x25 30x25 | 0.61/0.77 408x570 102/100 25x15 25x15 30x25 30x25 061/0.77 1338x1080, 140 25x25 | 30x25 1.2/1.5 193x889 140 | 25x20 | 30x25 1.2/1.35 133x761 140 | 25x20 | 30x20 1.2/1.5 183x570 140 | 25x15 | 30x15 1.2/1.35 World class pine fittings & flanges for marine, offshore & sea water systems Butt weld Concentric and Eccentric Reducer Dimension to EEMUA 146 / DIN 86089 Pipe | Length H Specified Wall Thickness Approx. | Size | EEMUA/DIN (mm) tt xt Wt (mm) (mm) 10 bar 14 bar 16 bar 20 bar (Kg) 159x 108.0) 140/150 | 25x25 | 30x25 | 30x30 85x30 | 18/18 159x889 | 140/150 25x20 30x25 | 30x25 35x25 | 18/18 159x761 | 140/150 25x20 30x20 | 30x25 | 35x25 | 18/18 159x57.0| 140/150 25x15 30x15 | 30x25 35x25 | 18/18 2191x159 | 152/155 | 30x25 | 35x30 | 40x30 | 45x35 | 942/355 2191x108 | 152/155 30x25 | 35x25 | 40x30 | 45x30 | 942/355 219.1x88.9/ 152/165 30x20 | 35x25 | 40x25 45x25 | 342/355 210.1x76.1| 182/165 30x20 | 35x20 | 40x25 45x25 | 342/355 267x219.1| 178/210 30x30 | 40x95 | 45x40 | 55x45 | 5/653 267x159 | 178/210 30x25 40x30 | 45x30 | 65x35 | 5/653 267x108 | 178/210 30x25 40x25 | 46x30 65x30 | 5/653 323.9x267 | 203/210 40x30 50x40 | 55x45 | 70x55 | 86/106 323.9% 219.1] 203/210 | 40x30 | 50x35 | 55x40 | 7.0x45 | 86/106 9239x159 | 203/210 40x25 | 50x30 | 55x30 | 7.0x35 | 86/106 World class pipe fittings & flanges for marine, offshore & sea water systems SSS \ |, Butt Weld Concentric and = Eccentric Reducer Size(NPS) DN (om) ‘SI4x12 20x15 287 a3 38 0.08 i 25:20 4 267 31 015 1x12 25x15 a4 213 31 015 Taloxt 40:25 43 334 o 03 Rx 40:20 483 287 6 03 TABKIPE 40x15 83 213 64 03 Bet B00 5 cy 76 05 2.14 50x32 603 422 76 05 oxi 5025 ET 76 05 2ad 5020 603 267 76 05 21D 6550 730 603 30 08 2aaA/2 65x40 730 483 89 09 2.0K 65x32 730 422 80 09 2ilexi 65x25 730 334 a9 09 30.12 8065 389 730 a9 12 32 80x50 38.9 603 80 12 aM12 20x40 389 483 89 12 34.14 80x32 38.9 422 80 12 3.128 9060 1016 389 102 16 B1B212 9065 1016 730 102 16 3.122 90x50 101.6 603 102 16 311.12 90x40 1018 483 102 16 3.1K. 90:32 101.6 422 102 16 a1 0080 1143 1016 102 18 3 00x60 1143 889 102 18 42.12 10085 1143 730 102 18 42 100150 1143 603 102 18 OA.12 100«40 1143 483 102 18 BS TBOxi25 1683 Tai 10 a5 axa 450X100 1683 143 140 45 63.12 15080 168.3 1016 140 45 6x3 +160x80 1683 889 140 45 62.12 15085 168.3 73.0 140 45 meee World class pipe fittings & flanges for Se marine, offshore & sea water systems Butt Weld Concentric and Eccentric Reducer Dimension to ASME B 16.9 ‘Outside Diameter at Bevel End-to-end ‘Approx. Wt. ‘Nominal Pipe Large end ‘Small end 4 For Sch STD/40s. ‘Size (NPS) ON (rm) (mm) (mm) (ka) 8x6 200 x 150 219.1 168.3, 152 74 8x5 200 x 125 219.1 141.3 152 74 ax4 200 x 100 219.1 1143 152 74 Bx312 200 x 90 219.1 101.6 152 74 10x8 250 x 200 273.0 2191 178 12 10x6 250 x 150 273.0 168.3 178 12 10x5 200 x 125 273.0 141.3 178 12 10x4 250 x 100 273.0 1143 178 12 12x10 300 x 250 323.8 273.0 203 185 12x8 300 x 200 323.8 2191 203 185 12x6 300 x 150 323.8 168.3, 203 185 12x5 300 x 125 323.8 141.3, 203 185 Other Butt Weld Reducer ‘© Butt weld reducer as per NAVSEA 810-1385880 ‘© Belled end reducer as per NAVSEA 802-5959353 & MSS SP-119 Please contact our sales office for details World class pipe fittings & flanges for marine, offshore & sea water systems ae ce BUTT WELD TEE Butt Weld Equal Tee Dimensions to DIN 86088 / EEMUA 146 48a) 6 Bar| 20a Fun& 08arFund) Run& | Run& und Branch | Branch” | Branch | Branch | Branch Ouse | Wall | Wat | Wall | Wall un | Branch | Approximate Diameter | Thickness | Thickness | Thickness Thickness | ©. M Weight mm) | trem) | om) tm) | ov) |) |v) 169) 16 10 10 20 20 25 25 004/007 25 15 15 20 20 20 20 0.09/0.12 30 15 15 25 25 38 38 0.18/0.25 38. 15 15 25 25 48 48 0.25/0.40 445. 18 15 25 25 57 57 0.35 /0.55 57 15 15 25 25 64 64 0.477 0.80 76.1 20 20 25 25 76 76 0.96/1.19 a9 | 20 2s 25 25 6 6 111/156 “108 25 25 30 3.0 05 4105 233/275 133 25 30 124 24 3.007350 159 25 30 30 35 143 143 4.60/5:50/6.50 2.1 | 30 a5 40 45 178 qe) 13/18/1719 267 30. 40. 45. 55 216 ig | 17/22/25 190 39_| 40 30. 35 70. 254 ‘254__| 9274044 756. Butt Weld Reducing Tee Dimensions to DIN 86088 / EEMUA 146 sear Punt oper] fine | fina | Aina = Srancn Branch” | Srancn | raran | Branch E oe | wor | wor | “war | “wat | mum | renon | Approsiaia | Darter | Theknwss | Tekness | Thekness | Tetness | "C " Woot |B omy | tom | erm) | em | mm) | em) | em) 15 ax16 45x10 | 15x10 20x20 20x20 | 2928 aar/008 gb gox2s [15x15 [1sxts 25x20 | 25x20 | 38/96 0.5/020 axa 1sx18 | 1sxts esxes | 2sxes | as | a@/a@ 0207030 axa 4sx15 | texts esxes | sxe | as | 480207030 wisxas 15x18 | 15x18 | 26x28 | 25x28 | 87 81/87 020/050 t5x90 5x18 | 18215 26x28 25x25 | 67 48/67 030/050 a4sxs 15x15 | 15x15 25x25 | 25x25 |S? | a7 025/045 Mere txts | tsxi8 | exes | osxas | 67 | 87 | 028/045 srxas_[tsxts | 18x15 |2exo8 | osxas |e | 68/60 0.407080 x38 18x15 | 18x18 25x28 | 25x28 | es | 570407080 S710 15x15 | 18x48 25x25 | 25x28 | es | 81 oas7as8 reins? | 20x18 | 20x18 | 25x25 | 25x28 | 76 73/70 oao/110 To1xsi5 | 20x15 | 20x15 25x28 25x28 | 78 | 7167 —080/1.10 Taixss 20x15 | 20x18 26x25 | 25x25 | 76 | 62/04 075/100 wisx7e1 20x20 | 28x20 | asxe25 exes | os 8 420/190 Wox87 20x15 | 25x15 26x28 25x25 | 66 80/76 140/120 woxes 20x18 | 26x18 25x28 25x25 | es | 76/79—1.10/120 Wosxans 25x20 | 25225 S0x25 30x28 | 105 06/98 200/225 Woex7et 25x20 | 25220 a0x25 80x28 | tos s2/9s 200/228 oaxs? 26x18 | 25x15 a0x28 30x25 | 105 | 90/@o 100/215 29.108 25x25 | 90x30 ttt 8307410 ogxa88 25x25 | 90x25 424) 108 8.3074.10 1932781 25x20 | 30x25 126/105 3074.10 {ex 103 30x25 | 30x30 143/136 8.80/85 Soxi0e | 25xB5 | 80x28 30x80 | SSxSO [14s —130 apo /580/ 650 Woxene [25x20 | 90x25 aoxe5 | S5x28 | vad TN /1a0 a60/S5076=0 Wox7e1 25x20 | 80x20 8x25 95x26 | tad NB/I24 460/5507630 2iotxteo | 80x25 | 38x30 40xa0 48x98 | 178 te 18/987 17710 iatxtaa asxo8 | 40x80 imate i017 aiaixio8 | 20x25 | asx25 | 4oxa0 45x30 | 78 | 1s8 19/35/1779 2iatxess a0x20 | 38x28 «0x28 | 4sx2s | 178162 13/6/7719 Berx2iot | 30x20 | 40x38 45x40 B8xa8 | 218 203 17/22/2570 2arxisi | 30x28 | 40x80 45x30 85x95 | 216 | 10 17 /22/25/30 2e7188 40x28 45430 aie 183 Bis zerxios | 30x25 [40x05 45x30 S5xa0| 216 | tek 17/e0/es/%0 s2a1287 | 40x30 | S0x40 | 88x45 70x58 | 254 aM aa/40/e4756 suaxziei 40x30 | 60x85 | 85x40 70x45 | 258 | —aa0—a27a0 e476 S0x189 | 40x25 | 60¥30 | 88x30 70x38 | 254 | mB Se/adraArs8 World class pipe fittings & flanges for raarine, offshore & sea water systems Dimensions to ASME B16.9 SSS ely Butt Weld Equal Tee << iZ : wa ite i Se ees ia SEES ey |p | state ee eee a Es oS i og eee jSitaler tie imeem Butt Weld Reducing Tee Dimensions to ASME B16.9 Nomina! Pipe ON | atBove! Siz0 un (ns) Aen) 2xlp 20X15 287 Tx | 25x15 | 33.4 1x34 | 25x20 | 33.4 (tinal (32x15 | 422 14x94 | 32x20 | 422 (ta 32x25 | 422 px | 40x20) 48.3 Vhext 40x25) 483 Vigx 1%) 40x92 48.3 2x1 50x25 | 603 2x1; 60x32 60.3 2x1" | 50x40 603 60 Biex 1" | 65x92, 73.08 ot M [2iexii | 65x40 | 73.03 87 Bip x2 65x50 73.03 70 3x1 | 80x40 | 88.9 a ‘ax2 | 80x50 689 76 8x2\, 80x65 88.9 33 ‘4x2 10x50 1143 60.3 105 89 7.00 4x21, 00x65 1437303105 95 7.00 4x3 100x80 | 1143 889 105 98 7.00 2%; 150x865 1687303143; 121 49.00 6x3 150x080 | 168 | a89 149 24 39.00 [exe [450x100/ 168) 4149143 190 49.00 8x4 200x100) 2191 | 1143178 156 38.00 axS 200x125) 21914413178 162 38.00 8x6 200x150/ 2191 168 178 168 38.00 World class pine fittings & fianges for marine, offshore & sea water systems SADDLE Shape for Butt Weld Equal & Unequal Saddle Dimensions to DIN 86087 / EEMUA 146 yoBer | 48a | tesa | 205ar faranch | Branch | Branch | Branch Branch ‘Approximatet | Header | Oxteldo Wall) Wall” | Wall | Wall ‘Average Range | Olamoter Thickness Thickness |Thienese |Thinoes—b L * Weight nm) (vm) | rm) |v) | trum) | frm) | rm) tm) | (re (a) 4572-28 28 a a 35 & 13 omoss 4o72-445 | 45 ig | ata am [Oe 35 1% 15 018/020, 4872-87 sr 15 is | 36 | 28 0 97 2 0257035, 4572-764 764 2020 | 35 | 25. 50 125 25 055/005, 472-889 | 889 20 | 25 | 25 | 25 Fa 49 30 (076/080 4572-108 108 25 | 25 | a0 | a9 | 75. 188 0 4.30/60 4572-133 15 26 | 30 35 23 20 470/210 3572-159 159 5_|_s0_| 3035 95 | 278 60 260/30135 4572-2194 | 2191 30_|_35_|40__| 45 _|—t5_| 79 20 6/7/8195. 4572-257 267 30 | 40 | as) gs ts | ar so) assartasi7 asr2-ao9_| 38 | 40 | 80 | 88 | 70 | tas | 560 1001371678728 * Note: Average weight shown above is for equal saddle — World class pipe fittings & flanges for ‘* se marine, offshore & sea water systems SOCKET WELD & THREADED FITTING Socket Weld & Threaded Fittings ITL offers an extensive range of Socket Weld (SW), Threaded (THD) and Capillary (CAP) Fitt Below is a summary of the SW, THD and CAP fittings manufactured. All CAP fittings are supplied silver brazing ring. Usual thread specifications used are NPT, BSPP and BSPT. Forged SW, THD & Capillary Elbow & Tee : 90° and 45° forged SW Elbow and equal and reducing ‘SW Tee are manufactured as per ASME 816.11 3000# and EEMUA 146. Size range is NPS '/, to NPS 2. 90° and 45° forged Capillary Elbow and equal and reducing Capillary Tee are manufactured as per EEMUA 146. Size range is NPS "/2 to NPS 2. 90° and 45° forged THD Elbow and equal and reducing THD Tee are manufactured as per ASME 816.11 3000. Size range is NPS '/2 to NPS 2. Self Reinforced Branch Connection : Forged Sock-O-Let with maximum branch size of NPS 4 and Thread-O-Let having maximum branch size of NPS 3 are manufactured as per EEMUA 146 and MSS SP-97. Forged Weld-O-Let, although not a SW fitting but for convenience it has been put under this section. Maximum branch size that ITL can manufacture is NPS 10. Welding Bosses as per BS 3799 are also manufactured up to NPS 2. ‘SW, THD and CAP Coupling : Full, half and reducing SW, THD and CAP couplings are manufactured as per EEMUA 146 and ASME B16.11 3000#. Size range is NPS "/2 to NPS 3. ‘SW, CAP Adaptor, Connector and Insert : Male and Female adaptor and connector and reducing inserts are manufactured as per customer's /ITL specifications. Socket size is designed as per EEMUA 146. Size range is NPS "/2 to NPS 2. Threaded Plugs and Bushes : Round, Square and Hexagonal headed plugs are manufactured as per ASME B16.11 3000#. Reducing hex headed and flush bushes are also manufactured as per the same standard. Size range is NPS '/2 to NPS 3. Threaded Swaged Nipples : Both concentric and eccentric THD (TBE, TLE, TSE) as well as plain / bevelled ended swaged nipples are manufactured as per BS 3799 and MSS SP-95, Size range is NPS 3/4 to NPS 3. Threaded Pipe Nipples and Hex Nipples : Threaded (TBE, TOE) and plain pipe nipples are manufactured. Also hex headed THD equal and reducing nipples are manufactured as per BS 3799. Size range is NPS '/2 to NPS 2. * We also offer custom made SW, THD and CAP fittings and CNC machined components / metal parts as per customer's specifications / drawings. Any enquiry in this regard will be promptly responded by our sales team. World class pipe fittings & flanges for ce : marine, offshore & sea water systems SW & THREADED FORGED ELBOW, TEE Socket Weld / Capillary Forged Elbow, Tee Socket Pirenpioe: to EEMUA 146 Contre Fae Pie Orato] — stat Fora Fora Faroe 1 cinta | Dioner ‘cov | Bho | Etow } Demeter | a e . c fmm | gram) _| een) | __ (rom _| denen) _| is 330 20 “to 80 25) 920. 270-23) a0 020/020/0%0 20870. 4027 | aa 05/05/035 33) 480 37028 | 870 080/035/050 ass) 820 420 a2 | a0 0ss/04s/055 ‘7 eso 470 a6) 470 080/075/000, Socket Weld Forged Elbow, Tee Dimensions to ASME B16.11 3000# Nominal | Ouida] Socket” | Socket roe | camer | “Sze | Copin poproximate | 22g aes * ° ‘weit exes) | emmy | rm | mm) oo _ | | 920 | B195 | 100 035/035/035 %—|380 | 2730 | 130 0407030 /045, to} aaos 130 0357040/065, 1% | s80| ae | 130 070/085 095 12 | e290 | 4890 | 130 035/078/13 20} e133 160 1071201208 Threaded Forged Elbow, Tee Dimensions to ASME B16. 11 3000# / EEMUA 146 Sea z comer to Faso = Norinco | Tead | mina | Roraat "Ferd Foxton Ree | Danae | "Se Legh | Eton how Asproximate See |e a > . "welort (8S) rm) |v em ‘om tm (em ) "| 980 | et [185 330 | 04970207045 | 488 140 oo a0 oss /000/088 4 560 175493 ~—aao oro 056 7095, 1 | 620. 190 | $10 | 35) s10_) oss/oreria TA | 780. 185 | 600 | 48600 1.607 120/200 2 eo 190 | 640 | 45 | e40a5/1507850 World class pipe fittings & flanges for marine, offshore & sea water systems x WZ REINFORCED BRANCH CONNECTION > Thtedded Self AA nforced Branch EA Connection Fi Threadolets Dimension to EEMUA 146 Nominal branch | Header Size Range A | B(bore) | Pipe schedule ] Length of Thread | Approximate Size in NPT min. max. nom. nom. ic amin Weight mm mm mm mm mm (Kg) 12" 25.0 445 254 11.74 160 4.78 13.5 on 57.0 914 23.8 11.75 160 4.78 13.5 3/4" 30.0 445 26.9 15.58 160 5.56 14.0 0.20 57.0 914 25.4 15.58 160 5.56 14.0 s 380 445 33.3 20.70 160 6.35 17.5 0.40 57.0 o14 28.6 20.70 160 6.35 17.5 1.1/4" 57.0 914 33.3 | 29.50 160 6.35 18.0 0.45 1.1/2" 57.0 914 30.2 34.02 160 7.14 18.5 0.50 a" 76.1 914 38.1 | 42.82 160 8.74 19.0 0.85 Note: Also available as per MSS SP-97 Socket Weld Self l \ Reinforced Branch \e ha Connection Fittings : Se 40°25" \ Sockolet Dimensions to EEMUA 146 . Ne Branch specified Header size range a d A Outside diameter min. max. nom. max. min, ‘rom. tm mm om | om | nm | _om 160 250 445 100 16121 T6070 2540 12m T1565. 5109140 100 | 16.121 16070 2380 12445 11.565 20/9010 25.191 | 25.080 25.90 | 21445 20575 | 020 5209140130 | 25431 25080 2800 PI4as 20575 30/880) a4 180 | 0a | 90090 | 9390 | 25555 | 2447S | O55 5209140130 | 90431 30080 2860 25885 24475 WO | 8r0 | e010 | 8146 | 98.005 9990 | 83570 | e2400 OO M5570 940 130 | 44616 44595 9020 40070 98900 OMS e710 —761_—-o40 «160 «S727 98.10 98.10 62700 1.620070 731/889 -ev40 ‘100 | 78876 75505 4804 71a00 70650. 1.00 e91080 9140 «190 99.226 80.175 50.80 e4G50 A350 1.45 1081509140240 | 108526 T0875 57.15 102850 101400 250 Note: Also available as per MSS SP-97 World class pipe fittings & flanges for —~ marine, offshore & sea water systems + Branch Connection Fittings Lz EE) iA *| Weld Olet As ze gas Dimension to EEMUA 146 5, 5 se RAR = a og = | Branch specified | Header size range | A B (bore) t ‘Approximate | Outside diameter | min. | max. nom. max, min. | Specified | min. ‘Weight Serr ra rele frre woo | 1 | 445 | 1905 vaaas| 1565-20 |1e0 009 a7 e100 | 1780) teas | thse 20] 180 20 | as aas | 00 ais | 207s 20 | 1800.6 57 610.0 20.60 21.445 | 20.575 2.0 1.80 soo | 30 was | a700 asses | aaars a8 | pas 080 s7 e100 | 2220 assss | eave as | a8 woo |p 44s | 902090570 | saao0 23 | 22s as s7 6100 | 2840 93570 | Seago es | aes as) as 330 40070 | 3890-28) 2080 a7 | 6i00 | 2360 40070 | sos 28 | as wa | e761] 1082700 | 1.800 | 2s | 295 100 88.9 610.0 33.30 52.700 | 51.620 25 225 | wei met 1080 | #7807800 | 708028 | 225150 iso e100" | aso” 700 | 7088028 | a8 ses | ase 1080 | 4760 e4eso | e300 28 | 205 200 iso 6100 | aso e450 | 6350028 | 228 108.0 108, wi 52.40 102.850 | 101.400 3.0 2.70 3.25 18 S20 102as | 10140030 | 270 piet 6100 | 49.20 102850 | 10140030 | 270 [ Zz 16 BAR — = ae | "Branch specified | Header size range A B (bore) i ‘Approximate | Oulside dameter| min. | max. | nom. | max. | min. | Specified| min. Weight [eared Mr irae wo | ie 44s | 1905 toads | 1158520 | 1800.00 a e100 | 1780 teas | tise 20] 180 20 | 35 aas | 2020 aiass | 20875 20 | 180016 s7 e100 | -a080 ataas | 20578 20] 180 goo} so 448 | 2700 asses | asa7s 2s | 225030 s7|e100 | 2220 | asses | seavs 28 | 08 sao as | 44s | aa0- 90870 | seao0 28 | 225045 57, 610.0 25.40 33.570 | 32.490 25 2.25 445 44.5 “ 33.30 40.070 | 35.990 25 2.25 0.60 sy eid0 | an60ao.ov0 | 800028 | a8 wo | sr ret | aio #2700 | 180028 | 205100 gas 6100 | 8330 s20700 | Stoo 28 | 225 Wei [7811080 | 47607600] 70s) 23 | 225150 igo 6100/4480 71800" | 7088028 | 2.25 ges | ass 1030 | 760” eaeso | e300 2s | 225200 1606100" | 40 | e450 | 63.0028 | 208 108.0 108 PA 52.40 102.850 | 101.400 3.0 2.70 3.25 159 an 49.20 102,850 | 101.400 3.0 2.70 3 pl Par) <2 ADAPTORS, CONNECTORS & INSERTS a + Female Connectors Socket Dimension as per EEMUA 146 | Female Connectors Size a b | Length AF Approximate | mm mm mm mm mm Weight (Ka) 16.0 x 1/2" 160 12°NPT 35.0 27.0 0.12 25.0314" 25.0 3/4°NPT 34.0 32.0 0.14 30.0x1" 30.0 {NPT 40.0 41.0 0.15 38.0x 1.1/4" 38.0 1.A/4'NPT 42.0 50.0 0.22 44.5 x 1.1/2" 445 4.4/2"NPT 46.0 55.0 0.40 57.02" 57.0 2°NPT 50.0 70.0 0.65 b aS : Male Connectors Socket Dimension as per EEMUA 146 Female Connectors | Size a b Length | AF ‘Approximate mm mm mm mm mm Weight (Ka) 16.0 x 1/2" 160 4/2"NPT 35.0 27.0 0.12 25.0 x3/4" 25.0 3/4°NPT 34.0 320 0.20 30.0x1" 300 NPT 400 410 0.30 38.0% 1.114" 38.0 4.A/4°NPT 42.0 50.0 0.40 445x112" 445 1.1/2"NPT 46.0 55.0 055 5TOx2 57.0 NPT 50.0 70.0 0.85 World class pipe fittings & flanges for marine, offshore & sea water systems = \ L = Female Adaptors Socket Dimension as per EEMUA 146 in — _ _Female Adaptors Se ae Size a > Length AF ‘Approximate mm mm mm mm mm ‘Weight (Kg) 16.0x1/2" 160 112" NPT 35.0 27.0 0.08 25.000/4" 25.0 3/4" NPT 40.0 36.0 020 30.011" 30.0 +°NPT 46.0 41.0 025 38.0x1.1/4" 38.0 4.1/8" NPT 48.0 50.0 0.50 44.51.12" 445 41.112" NPT 48.0 55.0 055 57.012" 57.0 2° NPT 55.0 70.0 0.60 b a Male Adaptors = = Socket Dimension as per EEMUA 146 SS a peace Male Adaptors Se eee eee Size a > Length AF ‘Approximate aia aa aa zm _fm_| Weight (Kg) 16.0x1/2" 160 1/2" NPT 410 24.0 0.10 25.0xa/4" 25.0 3/4" NPT 40.0 320 ot 30.0x1" 30.0 J°NPT 47.0 36.0 022 38.0xt.1/4" 38.0 4.414" NPT 50.0 50.0 0.30 445x172" 445 1.112" NPT 555 50.0 0.40 57.012" 57.0 2°NPT 840 65.0 0.70 World class pipe fittings & flanges for marine, offshore & sea water systems capillary socket weld | b = | Type = a capillary socket weld b b —— —— alee >| cj Type'8! ais a Sa) hoe Reducing Insert Socket Dimension as per EEMUA 146 ‘Large tube Small tube | | a ert outside outside ‘Approx. diameter diameter Type a b c | Weight (mm) (mm) (mm) | (mm) | (mm) | _(Ka) | 25.00 x 16.00 B__| 25.00 | 13.00 | 3.00 | 0.054 30.00 x 16.00 A | 30.00 | 26.00 | 16.00 | 0.083 30.00 x 25.00 B | 30.00 | 16.00 | 3.00 | 0.062 38.00 x 16.00 A | 38.00 | 30.00 | 20.00 | 0.136 38.00 x 25.00 A | 38.00 | 30.00 | 17.00 | 0.170 38.00 x 30.00 B_ | 38.00 | 16.00 | 3.00 | 0.115 | 44.50_x 16.00 A__| 4450 | 31.00 | 21.00 | 0.180 44.50_x 25.00 A__| 4450 | 31.00 | 18.00 | 0.223 44.50 x 30.00 A__| 4450 | 31.00 | 18.00 | 0.246 44.50 x 38.00 B | 4450 | 16.00 | 3.00 | 0.262 57.00 x 16.00 A__| 57.00 | 37.00 | 27.00 | 0.305 57.00 x 25.00 A__| 57.00 | 37.00 | 24.00 | 0.366 ‘57.00 x 30.00 A__| 57.00 | 37.00 | 24.00 | 0.398 ‘57.00 _x_38.00 A_| 57.00 | 37.00 | 24.00 | 0.440 57.00 x 44.50 B_ | 57.00 | 19.00 | 6.00 | 0.320 World class pipe fittings & flanges for marine, offshore & sea water systems = BH , Ee g® UNION CONNECTOR Socket Weld Union Socket Dimensions to ASME 16.11 3000 Ib / BS 3799 Nominal Pipe c Approximate, ‘Size A a b AIF AF Weight (NPS) (ov) (mem) | (omm)_|_(rm) (mum) |g) 122170 | 3125 | 38 50 50 | 020 34) 2708 | aa) 48 50 55/030 1/8980 | 4545) 2 55 60 | 040 iia 4255 | 649s 60 70/070 14865 | 6155/56 80 a5 | 085 2 | 60337525 | 68 85 90 [4.25 Threaded Union NPT Threads Dimensions to ASME 16.11 3000 Ib/ BS 3799 Nominal ] . b * Pipe c a vate | oe adn | ty wn | em | | (NPS) | (NPT) | (mm) | (mm) | (mm) | (mm) (kg) | Hoa ve ver | geo st “80 oad a Ce 1 ‘—[—aap-| ea | 681 3| 070 , Tate |e} | es | ato) 11] 640) 980s 8 z [| 780) ees | oe Socket Weld & Capillary Union Socket Dimensions to EEMUA 146 ‘Tube ™ =i F by outs calls peee'| ve. | eo | ae | he eer ey (mm) (mm) (mm) (mm) (mm) (Ka) ft at ie | 23| <4“ —| “601088 25 32 46.5 50 50 0.60 a4 30 | 37 | ~a98 | 60 | 60 | 0s | 38 45 49.5, 55 60 0.85 + us) e2 | ess) eo | | a i} ‘7 —|—es—|—"71 | 60 | 8 —}120 World class pipe fittings & flanges for marine, offshore & sea water systems SW, THREADED COUPLING & CAPS Jy (L, | Socket Weld Full & Half Couplings Aes aie = Dimensions to ASME B 16.11 3000 Ib / BS 3799 sf Nominal ‘Approx. | Pipe ‘Weight i ae CP ee Gincny | (onm)_| (oem) | tram) | (rom) | (mm) | (Kg) wer | 3125 | 2170 205 | 32 | 16 | O.1/0.12 { | ‘aa"_[ e710 | 2705 355 | 965 | 21 | 0.16/017 oe | 1 | 4545 [33.80 390 | 420° 27 | 025/027 | 148" | 5490 | 4255 300 | 430 | 95 | 093/036 1a | 6155 | 4965 300 | 450 | 41 | 040/045 2 | 725 | 61.10 | 51.0 | 670 | 58 | 070/077 Socket Weld / Capillary Full Couplings Dimensions to EEMUA 146 Aepro%. ‘Weight a b c d ‘ (eam) | cm) (rm) (rem) | (mm)_| (KQ) 16 | 230 220 20 | 120 | 004 25 | 820 | 280 20 | 21.0 | 007 30 | s70 | 280 | 20 | 250 | 008 sa | 450 | 280 20 | 330 | on = | 45 | $20 | 25 20 | 305 | 019 ——/ + | 57 | 60 | 340 20 | 520 | 022 Socket Weld / Capillary Reducing Coupling DimensionstoEEMUA146 = Tube Approx. | outside Weight diameter a b c (mm) mm mm mm (Kg) 250x160 320 23.0 265 02 90.0x160 | 37.0 230 265 ona > 300x250 37.0 320 205 0.16 380x160 45.0 23.0 290 020 38.0x250 45.0 320 205 022 380x300 45.0 37.0 205 022 445x160 | 620 23.0 30.0 026 445x250 520 320 32.0 0.29 445x300 520 37.0 205 0.30 444x380 520 45.0 20.5 0.30 870x160 65.0 320 355 037 570x250 65.0 32.0 370 0.42 > 570x300 65.0 37.0 350 042 570x380 65.0 45.0 340 042 S70x445 | 65.0 520 33.0 0.40 y Socket Weld Caps — TZ, Dimensions to ASME B16.11 3000 Ib i ‘Nominal Approx. - Pipe wert Size a A b c (inch) (mm) (mm) (mm) (mm) (Kg), lel el iz 91252170 19065008 aa" a710 27052305 ota | 4545/9980 24085 oe ii st90 4255 250 ive ess aes e700 oa . 2725 | 61.10_| 940 125) 080 . « 4 » So. e Threaded Couplings, Half Couplings & Caps Dimensions to ASME B16.11 3000 Ib Nominal | Tube eprox Pipe | Outside Wight Seo | Diamoter_| a > © 4 ° (inch) (rn) (ram) {rm) (mm) (em) _(mm) (Kg) __ i) 2170280 | 480 240 | 920 | 65 /0.19/007/0.11 wa") 2705350) 510 | 255 | 970 | 65 _|0.19/009/0.7 | 9380 440 | 600 | 900 | 410 | 98 (098/0.17/0.31 aia | 4255 | 570 | 670 | 935 | 440 | 95 _(070/035/057 ‘im | 4865 | 640 | 790 | 905 | 440 | 110 |0.96/080/0.78 2 | e110 | 760 | e60 | 430 | 480 | 125 _|1.90/065/1.04 ‘ World class pipe fittings & flanges for —— marine, offshore & sea water systems x - a [-#* Se a 8 Sockets Dimensions as per DIN 86103 / Form B iF ae tal ae bo ‘Approx. | (mm) (mm) (mm) ne oe aeeco las 36} | 48 || || 90 ccnp el fe | a] 35 tmin ss A MNGT Gas Nipple a, ut L2 3 ‘min Approx. | (MNGT) (mm) (mm) (mm) (mm) Weight (kg) | 5 | a | 5 gue —| a —| 0 —| a0] 8 se | 98 | 38 | 3 || tugs as | 080s Pe os aes [a ae |e aa World class pipe fittings & flanges for marine, offshore & sea water systems + 3 et C WY Ue: SWAGED NIPPLE A Plain Screwed Screwed Plain SWAGED NIPPLES Dimensions to BS 3799 / MSS SP - 95 ‘Approx. Weight ‘Sch STD /408 mom. (ko) Bia x 172 57 0.16 13/4 25x20 102 64 2 0.30 1x12 25x15 102 84 2 0.30 112 x3/ 40x20 | «tt 70 Ey 0.60 1.112 x12 40x15 14 70 25 0.60 2xt42 50x40 165 108 2 0.95 2x1 50x25 165 108 29 0.95 2x34 50x20 165 108 29 0.95 2x1 50x15 165 108 29 0.95 212x2 65x50 178 114 32 175 2ARx1A2 65x40 178 114 22 175 3x21 60x65 203 133 4“ 2.30 3x2 80x50 203 193 “1 2.30 3x142 80x40 203 133 41 2.30 4x3 100 x 80 229 140 48 3.65 4x242 100 x 65 229 140 48 [ 3.65 World class pipe fittings & flanges for marine, offshore & sea water systems 3 Fl Pa <7 PLUGS & BUSHES bee rok PLUGS AND BUSHINGS Dimensions to ASME 16.11 3000 Ib sad Pugs] Round Head Pgs | RSSESRRa World class pipe fittings & flanges for marine, offshore & sea water systems 0.18 0st 0.43 o7t 1.07 Flush Bushing ‘Apewoxe Waitt CB) Pound Headed Po 014 0.22 0.38 0.62 0.81 16 25 Ha 6 NB Flanges ITL manufacturers a wide rage of Copper-Nickel Flanges. Different types of flanges manufactured by ITL are summarised below. Solid Flanges: Types of solid flanges are weld neck, blind, socket weld, threaded, slip on and size range is NPS 1/2 to NPS 12. Major manufacturing standards followed for solid flanges are ASME B16.5, EEMUA 145, BS 4504 Sec 3.3 / EN 1092. Composite Flanges: Composite weld neck and slip on flanges are manufactured from NPS 1/2 to NPS 12. Manufacturing standards followed are EEMUA 234, DIN 86036, DIN 86037, BS 4504 sec 3.3 / EN 1092, ASME B16.9 Spectacle Blind Flange, Spacer and Spade: Both solid and composite spectacle blind flange, spacer and spades are manutactured as per ASME B16.48 or as per customer's requirements. All flanges at ITL are either forged from extruded solid rod / seamless pipe or made from rolled plate. World class pipe fittings & flanges for marine, offshore & sea water systems Weld preparation Applicable to $123,0mm, TS E25\ =. + a 6 a Weld Neck Inner Short & Long Stub Ends Dimensions to EEMUA 145 [pe TT] sot a elo mimi wi al ews [6] 0 1 (wo mo 428 || 20) a0 20 | 80 |00r 008 a | ess | Oe ew, ts a 8) | 0 | 80 | 20] 80 [Oz Oe + [o> as |e [ao oss | 4] 8] is | 28 | as | 25 | a5 | O17 | 020 i a Ce ee ie | as as | 465 [m59/ 6 ot 6 | 4 | 8 | 6 | 2s | es | 28 | 85 [02 05 2 [se | os feo) 6 |e | 6 | 6 | a |i | os as | 25 a5 [045 [089 zie| 7a ret | ore |[riza| 6 | 6 | s | 8 | 16 | 25 | 85 | 25 | 85 | 060 O70 3 [eee eo | wo ot [ene eo | e788 | | os | as | 28 | 98 [078 | 088 A [toe 108 [8 | Ho fears) soe 7 8 8 | a | a | BO | AO] 1 @ | ve0 se | 212 15 |t5a75| = | @ | 8s | sao 40 85 | a5 | 200 | BEI a [zien za | 270 200 [otto] 80 | we] 8s | 5 | 15 40 85 45 G0 | 205| 44 10 | 2&7 267 | 20 | 270 | | 0 for 8 | 8 | 5 | 18/48 6085) 70/40 72 1 [sag aesa| a0 ear [ows so ise W778 | 16 5 | 705 | 70/855] 56 120 "Weigh sown above are fora0 Bar WT No Alo avelable asp OV 87 Slip-on Stub Ends : 16 & 20 bar ratings Dimensions to EEMUA 145 | Size |~ > * = +) : ir. | mm | ot | a | o | m | | | te | ‘eer| a1 | | 18 | 6 1 sa] es | esos | st ss es a a or 1 | aa8 | -ageo [ste 48 [sf 4 297 | srzs| er |__| 18 | 6 1 21 [784 _|-7893_|—s7 | 420 | 18 |e | 4 3 | 889 e918. 100 | 100 es 4 | 1s tose 120 | 168) 29) Note: Also avalabie as per DIN 86037 45° Carbon Steel Outer for Composite Weld Neck Flange Dimensions Tube | Outside diameter mm 16.00 25,00 30.00 38,00 44,50 57.00 76.10 88.90 108.00 159.00 219.10 267.00 323.90 to EEMUA 145, a b mm mm 89.00_| 60.30 98,00 | 69.80 108.00 | 78.40 117.00 | 88.90 127.00 | 98.40 152.00 | 120.60 178.00 | 139.70 190.00 | 162.40 229.00 | 190.50 279.00 | 241.30 ‘343.00 | 298.40 406.00 | 362.00 ‘483.00 | 431.00 "Note: Also available as per DIN 26037 mm 159 159 15.9 159 159 190 19.0 19.0 190 22.2 22.2 25.4 254 BB dmin 14.00 14.00 14.00 14.00 14.00 18.00 18.00 19.00 24.00 27.00 31.00 38.00 41.00 World class pipe fittings & flanges for marine, offshore & sea water systems e mm 49.00 33.00 41.00 48.00 62.00 31.00 94.00 113.00 164.00 225.00 273.00 "330.00 re ‘AaproK | wt (ka) 0.565 0.874 0.825, 0.949 1.106 1.977 2.627 3.024 5.442 7.823 12.05 19.34 28.48 j<«c>| e 3mm Carbon Steel Outer for Composite Slip On Flange Dimensions to EEMUA 145 ‘Tube ‘Number | ‘Approx. Oude ameter] a . © | oftet | dmn |e w mm mm om | mm | holes mm =| mm (Ka) 16.00 | 6090 1594 14 | 23 | o.561 25.00 9 | e980 | 159) 4 4) 33 | oda 30.00 108 | 7040/1594 i438 | 0795 38.00 117) 6890 | i594 14) 47/0903 44.50 127 9840) 1894 14 | 68 | 1.062 57.00 152 12060 1904 18) 69 | 1.875 76.10 17 | 19970| 1904 se) 89) Bare 88.00 190 15240 1904 19108) 216 10800 | 229 19050 190 | 4 24 | 423| 5.306 Note: Also avalabo as por DIN 86036 World class pipe fittings & flanges for marine, offshore & sea water systems 1.6 mmi0.8 37.5°4 2.5" L Lap Joint Short & Long Stub Ends Dimensions to ASME B 16.9 £ L | Approniate Wt Sor Seh STD 0s (Short) (Long) (Short) (Long) inne e noe Simm) (Ka) | (Ka) | S176 | 48 | 0.158021 si 102 ed | 0238 site| 73] 082.6 ets | 2 | 08012 e182 | tar | oot 203 e203 ate | sat 700 12208270 | 890 11.90 Note 1. Collar thickness Tis not ess thn spected wal hickness of the he to which I wit be welded, Note 2. Stub Ends as per MSS SP 43 Type A&B are also avaiable, ~ World class pipe fittings & flanges for —~ marine, offshore & sea water systems SOLID FLANGES Bont J XX —/ { E ae i weting Neck 71 Solid Weld Neck Flange Dimensions to EEMUA 145, 16 & 20 Bar | Tube | Outside |Thickness| Diameter |Hub Dia. | Length | Bore |Thickness| Parallel | Diameter’ Number |Diameter| Approx. | Outside | Diameter of of atWeld Through of ofHubat| Length | of Bot of _-—of Bolt Weight ‘Diameter|of Flange Flange Hub |Chamfer Hud © Flange Weld.End on Hub | Circle Bot | Holes 0 c x A Y B s U Fa Holes: Q ‘fommy | fram) em) tommy (rem) | rm) | frum) (rum) | rm) | (mm) (pes) | (mm) (Kg) te | 0 #2946040 1200208609 "# 150 0 25 98 16 32 25.0 52 21.00 20 7 60.8 4 15.9 1.07 so | te 18 @ 90088 os00 28 ea a ta te so [i |? st a8 87303288 eng 4 ts tes us| tara et as 82 gas 287 eas 57 182 25 73 57.0 64 5216) 25 9 120.6 4 19.0 | 3.74 wei |e art tet 0 riasbs Beara ta geo | 10 ar 105 8970 ahs 288 seat tO 10 | 229 a7 195 1080-78 «001-9080 ast 15-213 a7 teats) 60 tsp 90/988 BSB Bet viai| a st 4s iat eB DOT 40/45 8 coed «82D 10 x = Ott key oT | INE z a = ieee Solid Slip On Flange Dimensions to EEMUA 145 Ei Oe es esata Le ga Fed cee Keer [Oe s er Outside Diameter of of =| Through of Radius of Bolt ‘of Bolt | Weight Diameter of Flange Flange Hub | Hub — Flange Circle ae Holes 0 c x ¥ B R P Holes Q {mren) | _(rmem) | (orem) | (rm) | (men) _| (mam) | (mm) _| (mm) | (pcs) _| (men) | _ (Kg) ‘3023 | “20 tgor wes a 4B O70 a er 301081842 | a4 gous 4 eed 189 190 3 77s | 2 eto 6 394 | 180 160 ms ter 061 | 28 ae 6 e844 ts a2 S71s2 e578 | 8 ars 6 aos 81980800 76.1 178 27 ot 32 76.33 6 139.7 4 19.0 5.90 sao 190 ay 108 | ss aa4e 6 ts24 4 180s 0820027135} a0 108407 8 18088 480005 World class pipe fittings & flanges for marine, offshore & sea water systems da ‘Yas Pipe Flanges Dimension to ASME B 16.5 150 Ib Class ‘aner aust toro it “a1 34 | Sage | 05 | 15 | 105 | 062 | 062 | 208 | oe | too) tom | 012 1 | 425 | 086 | ee | 132 | og | 069 | 210 | 069 | 196138 | 105 | 012 im [42 | ose | 2m | tes | os | oat | 225 | om | 17 | 172 | 138 | 018 ‘| § | 09 | 258 | 19 | oes | ose | 24 | om | 195 197 | 161 | oms 2 | 6 | om | 300 | 259) 1 | 1 | 25 | 4 | 248 | 206 | 207 | oat | 069 | 200 | 250 | 260 | 250 | 205 | 05 im | 7 | 0g | 356 | 208 | 442 | 112 | 275 | 112 | 200 | 207 | 247 | os | O78 | 420 | 407 | 420 | 407 | 465 | 500 3 [75 | Om | 4a | a5) sae | tae | 276 | 19 | ser | 36 | ao7 | Oa | O81 | 475 | 405 | 475 | 405 | 605 | 690 Bim [a5 | oo | aat 4 | 125 | 125 | er | 125 | 4o7 | at | 355 | 058 600 590 | 600 500 | 725 | 725 4 [9 [oo | sar | 4s [am [1s | 3 [1 | 45 | 46 | aos | om 6 | 635 | 67 695 | 805 AsO Note : Dimensions are in inch. Other size & class ranges are available on request. 5t | a SS <<] LZ aa SS [Note 8 -<——— 9 | jp 9 | Dre po a ' YE loa : Line Blanks Dimensions to ASME B16.48 150# [ Nominal | inside | Outside | Centerine | Thickness | WebWidth | Approx. Pipesize | oiameter | Diameter | Dimension Alt w Weight (NPS) B (mm) 0 (mm) (mm) (mm) (mm) (Kg) v3 16 i “65 64 38 030 roy a | 80 64 38 0.40 z 7 70 90 64 or 0.80 j M%, 37 | 79 100 97 57 1.00 WW 43 92 5 97 57 1,20 | 2 ss 108 125 97 67 1.90 22 67 127 150 127 67 3.30 P23 83 146 170 127 7 450 a 108 191 215 15.7 76 6.25 | 6 162 264 290 224 86 11.25 8 212 318, 350 284 95 17.00 _° 265 | 397 430 35.1 105 28.00 12 315, 454 490 4a 105 45.00 Note 1: Hole size (where required due to bolt spacing) shal be the same as the flange bot hole and located such that twill rat interfere with boing between two flanges. Note 2: The thickness of he web (rte bar) cimension, Wt, shal be capable of supporting the weight o the blank or spacer in al orientations without permanent deformation, Note 3: Raised Face Joint Blanks. The gasket seating surface fish and dimensions for raised face line blanks shall be in accordance with ASME B16 5, A.alsod face may be speciied atthe option ofthe purchaser. The height ofthe raised faces shal bein alin to the thicknesses, sted in Dimensions World class pipe fittings & flanges for marine, offshore & sea water systems Ring or Paddle blank Spade or Paddle blank ] wo Ye Spacer & Spade Dimensions to ASME B16.48 150# Nominal | Outside Inside | Centerto | Thickness |Web Width| Approx. PipeSize Diameter Diameter End C t w Weight (Ps) | A(mm) BB (mm) | (mm) (mm) (mm) ss) ‘a 45 16 126 3 32 020/030 3a 54 21 31 a 32 025/035 1 64 7 136 3 32 045/056 Wa B a2 145, 64 32 050/060 Va 83 48 145 64 32 056/085 2 102 61 155 64 32 090/135 | 2 107 3 170 64 32 150/230 3 133 89 170 64 32 200/330 4 172 114 202 97 38 72657435 6 219 168 225 127 38 440/860 8 276 219 267 127 38 | 52571300 10 337 273 322 157 44 950/225 2 406 324 357 19.1 44 | 1335/3500 World class pipe fittings & flanges for marine, offshore & sea water systems Special Items Availble on Request Elbowlet Threaded & Plain Ends Pipe Nipple Nipolet fe World class pipe fittings & flanges for —— marine, offshore & sea water systems 70/30 COPPER-NICKEL FITTINGS & FLANGES ey 70/30 Copper-Nickel Fittings & Flanges ITL also produces 70/30 Copper-Nickel butt weld, socket weld, threaded pipe fittings and flanges. Major grades of 70/30 Copper-Nickel used for production at ITL are given in the following table with average chemical compositions and mechanical properties. Grades Cu) Pb Fe | Ni | ‘Mn | s | P | Zn | Ti | © | UTS | Yield [Elong. % | % 1% 1% | % 1% | | % | % | % [Nim | Nims ASTMASMES/S8| Rom. 0.05 04~ | 29 | 10 1.0 \4e0n5irt71 c71500 Max 1.0 | 33_| Max ASTMASWES/S8| 65 | 0.02 04~| 29- | 1.0 002 | 002 005 |460/51/171 C71520| Min | Max 1.0 | 33_| Max | Max | Max Max BS2871CN 107 |Rem 0.03 O4~| 30~ 05-002 0.02 0.05 Mex 1.0 | 32 | 1.5 | Max | Max Max NESTBO CWA5HH | Rem. 0.02 04~| 30- | 05~ 0.05 | 0.02 0.05 Max 1.0 | 32 | 1.5 | Max | Max Max *Ti= Total Impurities Product Range: Size - NPS 1/2 to NPS 12/ DN 15 to DN 300/ 16mm OD and up to and including 323.9mm OD. Fitting Types — Butt Welded, Socket Welded, Capillary Brazed and Threaded Flange Type - Weld Neck, Blind, Slip-On, Socket Weld, Threaded Manufacturing Standards: EEMUA 145 EEMUA 146 BS 3799 BS 4504 Section 3.3 / BS EN 1092 Please contact our sales office for further details. DIN 86036 DIN 86037 DIN 86087 DIN 86088 DIN 86089 DIN 86090 ASME B16.9 ASME B16.11 ASME B16.5 MSS SP- 83 MSS SP-95 MSS SP-97 World class pipe fittings & flanges for marine, offshore & sea water systems COPPER FITTINGS FOR HVAC & FRESH WATER SYSTEM Copper Fittings for HVAC, Drinking Water & DWV Systems ITL produces wrought copper fittings for HVAC, Drinking Water, Drainage, Wastage and Vent systems. Major grades of materials used for these fittings are as follows : ASTM B42 / B68 / B75 / B88 / B124 / B280 / B306 C12200 / BS 2871 C106 Manufacturing standards used for these fittings are as follows : ‘ASME B16.22, ASME B16.23, ASME B16.24, ASME B16.29 MSS SP-104 Common types of copper fittings produced in ITL are as follows : oF frexe Froxe AE ieee! exc oxe STSKED STOP Nostor World class pipe fittings & flanges for marine, offshore & sea water systems Plot # 37-39, Sector #4 Chittagong Export Processing Zone (CEPZ) South Halishahar, Chittagong-4223, Bangladesh. Tel : 880-31-740079, 741134, Fax : 880-31-740183 sales@itlcepz.com, info@itlcepz.com wwwitlcepz.com

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