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OPERATION MANUAL

033-3000
RUSTIBUS 33 AIR
Genuine Rustibus parts only! Machine may vary from pictures

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS


Bekkjarviksundet 1
N-5397 BEKKJARVIK
NORWAY

The authorised representative


In the EEA: Rustibus N.V.
Noordersingel 7
B-2140 ANTWERP
BELGIUM

Hereby declares that the


Products specified: Rustibus
specified: Rustibus de-scaling
de-scalingmachines
machinesseries:
series:
033-3000

Are produced in accordance to the requirements in and regulations on machinery


Best. No. 522, which transpose the community legislation on machinery amended by
Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

ISO 8662, ISO 15744, EN 792

Year of CE marking: 1998

Place Date

Signed by: Tore Dalseide ..


Title: Director
Genuine Rustibus parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!

* fig.1

* fig.1

* fig.1
GENUINE SPARE PARTS are marked with either RUSTIBUS PATENTED (* fig.1)
Genuine spares parts are marked with a genuine RUSTIBUS logo, so look for the logo
or GENUINE RUSTIBUS PARTS (* fig.2)
either on the item or on the label.

* fig.2

If they are not there, theyre not GENUINE PARTS. Use only the best, dont settle for less. RUSTIBUS
If they are not there, theyre not genuine spares. Use only the best, dont settle for less.
Genuine Rustibus parts only! Machine may vary from pictures

HELPFUL IDENTIFIERS

In addition to information on installation and operation, this instruction manual may contain WARNINGS
and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or
serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or
major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Definitions

IMPORTANT

The safeguards and instructions in this manual cannot cover all possible conditions and situations, which
may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not
be responsible or liable for any injuries, damages, losses or costs, which result from using our products in
any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and
instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your companys fire and safety procedures while operating this tool.
Genuine Rustibus parts only! Machine may vary from pictures

WARNING


Rotating equipment may cause serious injury protect hands, feet, eyes and hearing.

Debris from scraping action may be scattered.

Rustibus de-scaling Tool may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus de-scaling Tool, ensure that all fixing screws, bolts, clamps,
fittings, chain drum and locking devices are mounted correctly and securely tensioned.
For more information, check the maintenance section of this manual.

Never attempt to de-scale areas when its mechanical integrity


is in doubt, according to ASME/API specifications or other applicable codes and standards.

CAUTION


Never install, remove or perform any maintenance on the Rustibus de-scaling Tool when
the air supply is connected.

Always keep both hands on handles when operating the Rustibus de-scaling Tool.

Never use non Ex/Atex certified machines in potentially explosive atmospheres.

Never operate the Rustibus de-scaling tool while wearing loose hanging chains, hanging
ID/security badges or garments that may be caught in the rotating parts.

On vertical sections, work with the Rustibus de-scaling tool between knee and shoulder
height to avoid strain. If used over prolonged periods for vertical work, lifting assistance
should be considered to prevent accidents, fatigue etc.

Rustibus de-scaling Tool should be properly maintained and stored when not in use to
avoid damage to parts.
Genuine Rustibus parts only! Machine may vary from pictures

PLEASE READ THE WARNINGS BEFORE OPERATION

WARNINGS:

When connecting, changing, or repairing the Rustibus angle de-scaler,


the power supply MUST ALWAYS be disconnected.

IMPORTANT:

1) Do not push down on your machine.


This only damages the tool, it does not improve results.

2) It is recommended to connect the Rustibus 33


to a filtered air- lubricator and regulator system.

3) Lubricate the air motor several times per day by pouring a few drops
of airtool oil in the air inlet of the motor while turning the chain drum
manually 2-3 times. When the machine is due for storage, repeat the
same procedure.

If the chain link system is damaged, some vibration may occur.

Ear & face protection should be used for your own safety.

It is recommended to use safety screen


when operating the Rustibus 33.

Wear protective gloves and sturdy shoes.

WORKING SAFELY WITH THIS MACHINE IS POSSIBLE ONLY WHEN THE OPERATING AND SAFETY
INFORMATION ARE READ COMPLETELY AND THE INSTRUCTIONS CONTAINED THEREIN ARE STRICTLY
FOLLOWED. IN ADDITION, THE GENERAL SAFETY INSTRUCTIONS IN THE ENCLOSED BOOKLET MUST
BE FOLLOWED. BEFORE USING THE FIRST TIME, TAKE A LOOK AT THE MACHINE FOR UNDERSTANDING
THE PRACTICAL WORKINGS OF IT.
Genuine Rustibus parts only! Machine may vary from pictures

INSTALLATION AND SETUP


RUSTIBUS 33 AIR
Before you begin.

Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS 33.


Check that all components are attached properly and in a proper / safe working order.
(Check that there are no loose guards or parts on the machine)

Step 2: ASSOCIATED EQUIPMENT.


Ensure that you have the required Air Pressure & volume. (625L/min (22 CFM) / 6 Bar (87 psi))
Ensure that you have Air tool oil available to lubricate the machine.
It is recommended that you connect the Rustibus 33 to a filtered & lubricated air.

Step 3: BEFORE COMMENCING THE OPERATION.


Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive
grease, dirt and other hazardous material should be cleaned from the surface area before
operation of the Rustibus machine.
Ensure Chain Drum is properly connected to motor
Confirm the correct air pressure before connecting hose supply.
The Chain drum rotates at high RPM, show utmost care when connecting power lead and when
operating machine. ALWAYS THINK SAFETY FIRST!
Connect your machine to its power source.
Make sure the power lead is properly connected and safely located for your operation.
Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS MACHINE.


For the best results from your Rustibus machine you should run the machine forward and backward
over the area until the appropriate result is achieved
Do not run the machine over sharp edges, but along them. Your machine will last longer if operated
with care.
DO NOT FORCE YOUR MACHINE DOWNWARDS! This does not improve the result, it only damages the
machine.
To maintain your Rustibus 33 in a good working order, the air-motor should be lubricated 3-4 times a
day during operation

Step 5: MAINTENANCE OF RUSTIBUS MACHINE.


ALWAYS stop the machine and disconnect it from its power source before carrying out any maintenance
on the machine.
To maintain your Rustibus 33 in a good working order the machine and motor should be
cleaned after use. The ventilation slots of the motor must be kept clear at all times. When the machine is
due for storage, please clean and check the machine for damage or wear and tear.
Genuine Rustibus parts only! Machine may vary from pictures

AIR QUALITY, LUBRICTION AND FILTRATION

THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS.

PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO.

Ensure that your machine is always run with air that is properly filtered for moisture and particles and to
a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be
kept lubricated.

For non-incorporated air filtration systems, ensure the machine is connected to a system comprising the
following points:

1. Air /moisture filter/separation unit


2. Air pressure regulation unit
3. Air lubrication unit
4. Shut off valve.
5. Use of the correct hose dimension.
6. Regular check and refilling of air tool oil for correct lubrication.
7. Correctly dimensioned connections, and safety features.

WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/ADD-
ED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS
Genuine Rustibus parts only! Machine may vary from pictures

OPERATING THE RUSTIBUS 33

The Rustibus 33 is air driven and requires


625 Liters (22 CFM) of air per minute at a
pressure of 6 Bar (87 psi). It is easy to operate
and leaves the surface clean to
St3 +++ (SP11 +++).

The machine is adjusted to a proper RPM


when it leaves the Rustibus factory.

x
The Rustibus 33 uses a Disposable Chain
Drum. This Chain Drum is designed for
one-time-use only and does not require any
spares replacement. Simply use the Chain

x
Drum until it is completely destroyed and then
replace it with a new one.
This makes the Rustibus 33 fast and efficient!

In the de-scaling process it is quite normal that


chain links are lost. Should this create an
unbalance in the rotation, simply remove the
chain or rivet on the opposite side of the
broken one to restore the balance.

RECOGNIZE A 033 (033-3156) CHAIN DRUM.

The Rustibus 33 Chain Drum (033-3156) is the main spare component for your Rustibus 33 machine.
The chain drum is a disposable spare; intended for use until it is entirely worn out and then disposed of in a
responsible manner. IT MUST BE NOTED, that the Rustibus 33 chain drum has a BLACK PLUG fitted into
one side of its spindle. This plug ensures that you cannot mount the chain drum incorrectly. Should the BLACK
PLUG be missing for any reason it should be noted that for the Rustibus 33 the correct direction to mount
the chain drum is with the longer length of the spindle OUT towards the SCREEN; otherwise the screen of your
machine can be severely damaged by the rotation of the chain drum.

Genuine Rustibus parts only! Machine may vary from pictures

REPLACING THE CHAIN DRUM



To replace the Chain Drum on the machine,
open the protective cover by unlocking the
locking nut on the side.

To remove the Drum from the shaft, block the


gearbox by placing the 19mm spanner on the
motor shaft. Leave the spanner resting on the
screen. Use both hands to turn the Drum anti
clockwise release it from the shaft.

Install a new Chain Drum (033-3156) by


reversing these procedures. Make sure to refit
the protective cover afterwards before
restarting the Rustibus 33.

When replacing the Chain Drum or Wire Brush


it is important that it is replaced with the
correct side outwards. This is clearly marked on
the Chain Drum, in that it can only be attached
from one side because of the BLACK PLUG.


Always disconnect the air supply before
dismantling the Rustibus machine.

WARNING
When connecting, changing, or repairing the
Rustibus angle de-scaler, the air supply
must always be disconnected.
Genuine Rustibus parts only! Machine may vary from pictures

PARTS AND SPARES

WHEN CONNECTING, CHANGING, OR REPAIRING THE RUSTIBUS 33,


THE AIR SUPPLY MUST ALWAYS BE DISCONNECTED.

RUSTIBUS 33 AIR

CONSUMABLES

033-3156: R33 Chain Drum 033-3202: R33 Wire Brush

GENERAL OVERVIEW

033-3000 Rustibus 33 AIR


Incl. Chain Drum (installed on machine)

033-3003

033-3001

033-3010

033-3156
033-3011

033-3001 R33 Air Motor


033-3002 R33 Female Hose Connector
033-3003 R33 Male Air Connector
033-3010 R33 Screen incl. cover
033-3011 R33 Cover only
Genuine Rustibus parts only! Machine may vary from pictures

MOTOR PARTS - RUSTIBUS 33 AIR

PARTS TO RUSTIBUS 33
033-301A R33 Throttle handle
033-301B R33 Inlet Bushing
033-301C R33 Throttle Gasket
033-301D R33 Cap Screw
033-301E R33 Lock Washer
033-302A R33 Throttle Lever
033-302B R33 Throttle Lever Pin
033-303A R33 Throttle Valve Seal
033-303B R33 Throttle Valve
033-303C R33 Throttle Valve Spring
033-303D R33 Speed Regulator
033-303E R33 Regulator Seal
033-303F R33 Valve Cap Seal
033-303G R33 Throttle Valve Cap
033-304A R33 Rear End Plate
033-304B R33 Rotor Bearing
033-304C R33 Bearing Rubber Cap
033-304D R33 Rotor Bearing Retainer
033-305A R33 Rotor
033-305B R33 Vane (4 pcs)
033-306A R33 Cylinder
033-306B R33 Cylinder Alignment Pin
033-307A R33 Front End Plate
033-307B R33 Rotor Bearing
033-307C R33 Pinion Bearing
033-308A R33 Pinion Gear
SET
033-308B R33 Pinion
033-308C R33 Arbor Key
033-310A R33 Exhaust Deflector
033-310B R33 Exhaust Gasket
033-310C R33 Deflector Screw
033-311A R33 Bearing Housing
033-311B R33 Bearing Housing Gasket
033-311C R33 Cap Screw
033-311D R33 Lock Washer
033-312A R33 Arbor
033-312B R33 Arbor Lower Bearing
033-312C R33 Bearing retaining Ring
033-312D R33 Bearing Cover
033-312E R33 Rotor Bearing
033-312F R33 Gear Retaining Ring
033-312G R33 Gear Thrust washer
033-315 R33 Handle
033-316 R33 Spanner
033-3006 R33 BOD Grease
SCENARIOS POTENTIAL SOLUTIONS
REASONS
Rustibus machine / - Dirt, foreign materials 1)Check that there are no restrictions on
tool does not run. - Internal corrosion / rust the hose.
- Misalignment 2) Check the PSI meter on the Air Lubriction
- Poor lubrication System for adequate pressure.
- Jammed machine 3) Check air supply.
Rustibus machine / - Dirt, foreign materials 4) Disconnect air power supply from
tool runs at reduced - Internal corrosion / rust machine / tool, remove the screen and
speed. - Misalignment chain Drum unit from Machine / tool and
- Insufficient air pressure / flow check if main drive shaft rotates freely.
- Air hose or compressor is to small 5) Too much dust may have accumulated in
- Restricted exhaust the tool. Clean the tool.
- Poor lubrication 6) Check the bearings to make sure they are
- Air hose between machine and spinning freely in their track.
compressor is to long Air motor failure (handle part) such as
Rustibus machine - Dirt, foreign materials main gear not engaging. Contact
/ tool runs with low - Internal corrosion / rust supplier for service.
torque. - Misalignment 7) Lubricate the machine and rotate the
- Insufficient air pressure / flow chain head or drive shaft in both
- Poor lubrication directions a few times.
- Jammed machine
Machine / tool re- - Misalignment
duces speed during - Restricted exhaust 1)Disconnect machine from air power
operation - Jammed machine supply and check that exhaust is not
- Compressor is to small restricted.
- Air hose between machine and 2) Check air supply is not restricted and
compressor is to long that it is adequate.

Machine / tool runs - Misalignment


warm - Poor lubrication 1) Disconnect the air supply from the
machine / tool.
2) Check oil in the lubricator oil system.
3) Check that there are no restrictions on
the hose.
4) Check that bearings are spinning freely.
Not getting good - Machine running to slow 1) Check that air supply is free of
enough de-scaling - Chain drum is worn out restrictions and that it has the adequate
performance PSI.

2) Disconnect the air supply and check if


the chain drum is worn and replace if
necessary.
Excessive vribration - Chain drum is worn out During the de-scaling process, it is quite
normal to loose Chain Links. This causes
vibration because the Chain Drum is unbal-
anced. Remove the opposite Chain Link or
Pin of the broken one to restore balance
and to continue using the Chain Drum until
it is totally destroyed.
The screen (033- - Machine used with excessive Always try to use the Rustibus in a strait
3010) downward pressure, used side angle towards the surface. Avoid using
and protective cover ways and/or in an improper the unit sideways or in an excessive angle
(033-3011) are being angle. towards the surface.
heavily damaged.
Genuine Rustibus parts only! Machine may vary from pictures

ADDITIONAL FEATURES

RUSTIBUS 33 MAGNO ROLLER


The Rustibus Magno Rollers are a magnetised wheelbase for the Rustibus 30 Series.
They use a powerful magnet to support the entire Rustibus hand tool which makes them perfect
for use on angled steel surfaces.The Rustibus Magno Roller will enhance safety and operator comfort.

Perfect for use in Ballast tanks!

Because of the strong magnetic field it


can not be operated by persons fitted
with cardiac pacemakers.

Item : 033-6300
R33 Magno Roller
Weight: 0,90 kg / 2 lbs
IMPA: 59.03.24
Genuine Rustibus parts only! Machine may vary from pictures

RUSTIBUS 30 MODELS AVAILABLE

032-2000 Rustibus 32 Electric 220V, Complete



033-3000 Rustibus 33 Air, Complete



033-X3000 Rustibus X33 Air (EX), Complete



035-5000 Rustibus 35 Electric 110V, Complete




Genuine Rustibus parts only! Machine may vary from pictures

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN

DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO
DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE
OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF
DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES
DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF
MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus


We deliver GENUINE Rustibus PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus machines or
personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts
or Rustibus machinery unless it can be proven that genuine parts only have been used on Rustibus
machines.

Dalseide Shipping Services will always seek to improve the Rustibus machines design, specifications and
production. Therefore, alterations may take place at any time. While every effort is made to produce up-to-
date literature, the descriptions, specifications, illustrations and photographs in this manual should not be
regarded as the definitive guide to current specifications; though all manuals are considered concise at the
time of their production.
Genuine Rustibus parts only! Machine may vary from pictures

CONTACT INFORMATION

NORWAY: Dalseide Shipping Services AS


Bekkjarviksundet 1
NO - 5397 Bekkjarvik
Norway
Tel: + 47 5618 1200
Fax: + 47 5618 1201
E-mail: bergen@rustibus.com

ANTWERP: Rustibus N.V.


Noordersingel 7
2140 Antwerpen
Belgium
Tel: + 32 3227 2096
Fax: + 32 3227 2097
E-mail: antwerp@rustibus.com

SINGAPORE: Rustibus PTE LTD


18 Boon Lay Way
#08-145 TradeHub 21
Singapore 609966
Phone: +65 62 62 52 26
Fax: +65 62 66 69 55
E-mail: singapore@rustibus.com

HOUSTON TX: Rustibus INC.


2901 West Sam Houston Pkwy
North Suite E-325
Houston, TX 77043
USA
Tel: + 1 832 203 7170
Fax: + 1 832 203 7171
E-mail: houston@rustibus.com

sales@rustibus.com
w w w.rustibus.com

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