JINDAL SAW LIMITED PROPOSED REPAIR WELDING WPS No.

: RWPS/ONGC/61
IPU, PROCEDURE SPECIFICATION DATE : 26.07.2010
MUNDRA, INDIA
(RWPS) REVISION (S) : 02

Client : M/S ONGC Client Spec: 2020D Rev0

Company : M/S SWIBER OFFSHORE CONSTRUCTION PTE LTD
Size : 18" OD x 15.90 mm / 22.2 mm WT
Project : NORTH TAPTI GAS FIELD DEVELOPMENT PROJECT OF ONGCL
P.O. No. : 4500001953 DATED 26.04.2010
Category: Longitudinal Seam Submerged Arc Welded line pipes
Welding Process (es) : MANUAL COMPANY NAME :- JINDAL SAW LIMITED.
Welding Position : 1G
TYPE (S) : SMAW - MANUAL

JOINTS (QW -402)

Details:
Backing (Yes) √ (No)

Backing Material (Type) Weld Metal

0.7 T Max
T
Metal Non Fusing Metal

Non Metallic Other

* BASE METALS (QW-403)

Specification type and grade
To specification type and grade
Thickness Range
Pipe Dia. Range
* FILLER METALS (QW -404)
404)
Spec. No. (SFA)
AWS No. (Class)
Filler Metal F-No.
Weld Metal Analysis A-No. :
Size of Filler Metals
Weld Metal Thickness
Range
Wire
Trade Name
POSITIONS (QW-405)
: API 5L X-60
: API 5L X-60
: UP TO T
: N/A
SMAW
: 5.5
: E8018 G
: 04
01
: 4.0 mm, 3.15 mm
: 0.7 T
: SUPRATHERM -NI SPL
: ELECTRODE :
D&H
PREHEAT (QW-406)

Position (s) of Groove : 1G Pre Heat Temp. (Min.) : NA

Welding Progression : NA Up.______Down _____ Interpass Temp. (Max.) : 200°C 
Position (s) of Fillet : NA Pre Heat Maintenance : NA
POSTWELD HEAT TREATMENT (QW-407) GAS (QW-408)
Gas(es) Flow Rate (Lpm)
Temperature Range : NA Shielding: NA
Time Range : NA Trailing : NA
Backing : NIL
* Each base metal -filler metal combination should be recorded individually.

(VIVEK GAHLOT) (PUNIT DUBEY)

PREPARED BY REVIEWED BY APPROVED BY
JINDAL SAW LIMITED JINDAL SAW LIMITED 02
 JINDAL SAW LIMITED PROPOSED REPAIR WELDING WPS No. : RWPS/ONGC/61
IPU, PROCEDURE SPECIFICATION DATE : 26.07.2010
MUNDRA, INDIA
(RWPS) REVISION (S) : 02

Current : DC
Polarity : DC +

TECHNIQUE (QW-410)
String or Weave : String
Multiple or Single Pass : Mutiple pass
Multiple or Single Electordes : Single Electrode (SMAW)
Other : NIL

HEAT
SR. ELECTRODE CURRENT VOLTAGE SPEED
PASS NO. POLARITY INPUT
NO. SIZE (mm) (Amps) Volts (mm/min.)
KJ/MM

1 1 3.15 80-150 DC(+) 22-32 80-200 1.38

2 2 4.00 100-200 DC(+) 22-32 80-200 1.79

3 3 4.00 100-200 DC(+) 22-32 80-200 1.79

AS PER API 5L ANNEX C AND CS APPENDIX B AS FOLOWS:

• NO REPAIR TO BE DONE ON PIPE BODY.

• NO WELDING REPAIR SHALL BE CARRIED OUT ON PIPE AFTER COLD EXPANSION.

• CUMULATIVE LENGTH OF REPAIR SHALL NOT EXCEED 5% OF PIPE LENGTH.

• WELD DEFECTS SEPARATED BY LESS THAN 100 MM SHALL BE REPAIRED AS A CONTINUOUS SINGLE WELD REPAIR. EACH SINGLE
REPAIR SHALL BE CARRIED OUT WITH MINIMUM TWO LAYER/PASSES OVER A LENGTH OF AT LEAST 50 MM.

• REPAIR WELDING OF CRACKS IS NOT ALLOWED.

• THROUGH THICKNESS REPAIR SHALL NOT BE ALLOWED.

• PIPES REPAIRED SHALL BE ULTRASONICALLY & X- RAY TESTED.

• REPAIR WELDING OF PREVIOUSLY REPAIRED AREA IS NOT ALLOWED.

• REPAIR AT PIPE ENDS UP TO 300 MM IS NOT ALLOWED.

(VIVEK GAHLOT) (PUNIT DUBEY)

PREPARED BY REVIEWED BY APPROVED BY
JINDAL SAW LIMITED JINDAL SAW LIMITED 02

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