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Received 10 December 2001; received in revised form 30 May 2002; accepted 11 June 2002
Abstract
This paper is concerned with the behaviour of steelconcrete composite haunch connections. Experiments were carried out to
investigate the moment-rotation characteristics and ultimate moment capacity of these connections. Details of the experiments giving
information on test specimens, instrumentation, test set-up and test procedures are described. Results obtained for connection moment
capacity, rotation capacity and failure modes are presented. It is found that through proper design and detailing, these connections
display the characteristics of a rigid connection. 2002 Elsevier Science Ltd. All rights reserved.
0141-0296/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 1 4 1 - 0 2 9 6 ( 0 2 ) 0 0 0 9 3 - 7
1452 N.E. Shanmugam et al. / Engineering Structures 24 (2002) 14511463
sides of the web. In order to study further the application meters. The slab reinforcement was chosen as 1.34% and
of haunch connections in long-span composite construc- 2.62% relative to the effective concrete area which
tion a study has been undertaken by the authors on the depends upon the effective slab width determined as per
behaviour of haunch connections. Sub-assemblies of Eurocode 4 [14]. Five test specimens of cruciform sec-
composite haunch beams have been tested to examine tion were fabricated with each specimen consisting of
the moment rotation characteristics and the failure two different connections having a different haunch
modes of these connections. The object of this paper is length. The depth of the haunch for all specimens was
to report on the experimental results obtained from the chosen equal to the depth of the universal beam. The
present study of haunch connections. The experimental length was, however, varied from 250 to 968 mm in
program is described in detail and the results for ultimate order to obtain haunch lengths equivalent to 3.12, 5.41,
moment capacity of the tested connections are given. 8.84 and 12.10% of the 8 m beam span, respectively.
One specimen consisting of two connections was tested
as plain steel specimen whilst the remaining four speci-
2. Experimental program mens were tested as composite connections. Shear con-
nection was provided by 19 mm diameter and 100 mm
2.1. Test specimens long studs, placed at 150 mm centres. One or two shear
studs per group were adopted depending upon the per-
Connection specimens were designed with reference centage of reinforcement viz. 1.34 or 2.62%, respect-
to a building plan layout shown in Fig. 1. Based on glo- ively. It is expected that the variation of slab reinforce-
bal elastic analysis for typical design load of an office ment and haunch length selected will provide sufficient
block (Refer to Beam 3/A-E), the point of contraflexure information on the effects of these parameters on the
was found to be at about 2 m from the column centreline behaviour, ultimate capacity and failure mode of the
(Column C3). Joint specimens of cruciform section were joints. The ten connections are identified in the text as
used to simulate the internal joint. A 120 mm thick floor H1H10 and the details are summarised in Table 1.
slab was made from normal weight concrete designed to
30 N/mm2. The cross-sectional area of slab reinforce- 2.2. Fabrication of test specimens
ment was determined based on the span length, 8 m of
the beam to be tested later in the study. Details of a typical test specimen are shown in Fig.
The primary aim of carrying out full-scale joint tests 2. A universal beam section 254x146xUB37 and column
is to study the behaviour of composite haunch connec- section 203x203xUC60 were used to fabricate all test
tion. The behaviour of the haunch connection and its ulti- specimens. The column, 3480 mm long, was first fixed
mate capacity predominantly depend upon haunch to the top and bottom girders of the testing rig.
length, haunch depth, amount of reinforcement in the A 20 mm thick endplate was welded by means of a
slab and number of shear studs. Test samples were, 10 mm fillet weld to the beam end that is to be connected
therefore, chosen to reflect the variation in these para- to the column. Beams 2020 mm long were then connec-
ted on either side of the column through endplates, selec-
ted haunch section and high strength bolts of BS 4390
Grade 8.8, 20 mm diameter. The bolts were tightened
with a torque wrench to 200 Nm. Care was taken to
ensure that the column and the beam sections lay in the
same vertical plane. For composite specimens viz H3
H10, shear studs were welded to the top flange of the
beam sections before being connected to the column sec-
tion. Once the fabrication of plain steel connections was
complete, formworks of the required size i.e. slab depth
and width, were built to the beam section; reinforcement
bars to achieve a selected proportion were laid and prep-
aration for casting concrete slabs were made. The depth
and width of concrete slab were kept, respectively, as
120 mm and 1050 mm for all composite beams. Grade
30 concrete, made from locally available materials, was
poured into the formwork in stages ensuring adequate
compaction by means of vibrator. For concrete, 28 day
strength was achieved in 7 days by adding an admixture
trade named Rapidart. Concrete cubes of sufficient num-
Fig. 1. Plan of a building. ber were cast along with the test specimens and they
N.E. Shanmugam et al. / Engineering Structures 24 (2002) 14511463 1453
Table 1
Details of test specimens
Specimen 1 2 3 4 5
Connection H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
Reinforcement % Nil Nil 1.34 1.34 2.62 2.62 1.34 1.34 2.62 2.62
Haunch depth, mm 250 250 250 250 250 250 250 250 250 250
Haunch length, mm 250 433 250 433 250 433 707 968 707 968
Shear studsper group Nil Nil 1 1 2 2 1 1 2 2
Total number of shear studsper beam Nil Nil 13 13 26 26 13 13 26 26
were tested on the same day as that of the specimens. 2.5. Instrumentation
A typical test specimen, ready for concreting, is shown
in Fig. 3. The main objective of the joint tests was to obtain the
full response of the joints in terms of momentrotation
relationship. Moment was calculated using the equilib-
2.3. Material properties
rium of force and rotation was measured by using incli-
nometers and counter checked by the results obtained
All steel members viz. columns and beams used were from displacement transducers. Five inclinometers were
of hot rolled sections, Grade 43 steel and complied with placed along the centreline of the beam section. One
BS4360. Coupons were cut from flanges and webs of inclinometer, to measure the column rotation, was
each beam and column and tested in accordance with located at the intersection of column and beam
the ASTM specifications [21]. Average values of yield centrelines and in addition, two inclinometers were
strength and ultimate strength for beams were found as placed one on each side of the column at a distance of
309 and 414 N/mm2, respectively and the corresponding 100 mm from the haunch toe. Three 50 mm displace-
values for column members were 328 and 498 N/mm2. ment strain gauge type transducers (SGTD) were used
The reinforcement bars used in the test specimens were to measure the displacement of the joint so that the joint
high strength deformed bars. Three samples were tested rotation, qj can be calculated. They were attached to a
in each category and the average values of yield strength rod parallel to the haunch at distances 100, 200 and 300
and ultimate strength are summarised in Table 2. Simi- mm measured from the column flange along the rod.
larly, three concrete cubes were tested for each of the Details of the instrumentation are shown in Fig. 5. A
test specimens and tested after 1014 days and the test 200 mm displacement transducer was used to measure
results are shown in Table 3. the vertical displacement at the loading point.
Electrical resistance strain gauges were used to meas-
ure strain in steel so as to monitor yielding and to deter-
2.4. Test set-up
mine the failure modes. They were placed at points of
high stress intensity, top and bottom of beam flanges
All specimens were tested to failure in a rig, 6 m long near the column flange, at the haunch toe and reinforce-
and of 1000 kN capacity. Two 50 t stroke-controlled ment bars as shown in Fig. 5. In addition, strain gauges
hydraulic actuators (250 mm stroke), attached to an were also placed on some bolts connecting the beams to
overhead reaction beam were used to apply the load at column flange. This was intended to find out the tensile
the free end of the specimen. Each of the two actuators forces in the bolts at each of the load steps.
was positioned at a distance of 1.8 m from the face of
the column thus giving a moment arm of 1.8 m for the 2.6. Testing procedure
cantilever beam. These actuators were operated by com-
puter controlled pumps in order to ensure that the load After the specimen was positioned in place, loading
application is gradual and the increment properly con- and instrumentation devices were connected to the data
trolled. The two ends of the column in the sub-assembly processing unit. All the readings, inclinometers, trans-
being tested were connected to the longitudinal beams ducers and strain gauges were initialised. Ten percent of
at the top and bottom of the testing rig by means of pins. the estimated failure load was first applied to the speci-
The testing frame is illustrated in Fig. 4(a) and a typical men and all readings were checked for continuity and
assembly in which a specimen is mounted is shown in proper recording by the data processing units. The load
Fig. 4(b). was then released and reapplied in order to remove any
1454 N.E. Shanmugam et al. / Engineering Structures 24 (2002) 14511463
Table 2
Properties of reinforcement bars obtained from tensile tests
Table 3
Summary of concrete cube test results
Fig. 8. (a) Force diagram in a steel haunch connection. (b) Force dia-
Fig. 7. Typical momentrotation curve of a joint. gram in a composite haunch connection.
N.E. Shanmugam et al. / Engineering Structures 24 (2002) 14511463 1457
this joint can be determined by assuming that the bolts predicted results. Extensive measurements were made
in upper bolt row will fail in tension as per the guideline for strain and displacement at various locations in the
by the SCI/BCSA [22]. test specimens. However, only typical results at selected
If only one row of bolts is used, the full tension locations are presented for discussion. Detailed dis-
capacity of the bolts is T Rb when Rb Rhf. Taking cussion is presented in the following sections for each
moment about the haunch flange, of the connections tested.
Mhu Rb (DDb DhThf / 2).
4.1. Connections H1 and H2
3.2. Haunch connection with slab reinforcement
Views after failure of connections H1 and H2
A typical cross-section of a composite haunch connec- (specimen 1) are shown in Fig. 9(a) and the correspond-
tion is shown in Fig. 8(b). The Plastic Neutral Axis
(PNA) lies in the haunch web for specimens with 1.34
and 2.62% slab reinforcement when
Rhf Rr Rb Rhf Rhw.
The moment capacity can be determined as follows:
Rr RbRhf
yc
1.2pythw
Rhw 1.2ycpythw
Mu Rr Dr D Dh
Thf
2
Rb DDb Dh
Thf
2
Rhw yc Thf
2
2
.
Where Mu is moment capacity of composite haunch con-
nection, py design strength for steel, Rb bolt capacity in
tension, Rhf haunch flange capacity, Rhwcompressive
force in the haunch web, Rr tensile force in reinforce-
ment, thw thickness of the haunch web, Thf thickness of
haunch flange and yc distance from the top of haunch
flange. Haunch toe moment capacity was obtained based
on the method given in Eurocode 4 [16].
Table 4
Summary of test results
Specimen 1 2 3 4 5
Connection H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
Test (1) Ultimate load (kN) 138 117 162 181 222 241 258 312 306
(2) Haunch toe section capacity, kNm 251 248 344 330 282 334
(3) Haunch heel conn. capacity, kNm 247 211 562
Prediction (4) Ultimate load (kN) 130 130 165 187 206 233 233 296 292
(5) Haunch toe section capacity, kNm 255 255 319 319 255 319 319
(6) Haunch heel conn. capacity, kNm 234 234 533
Failure mode Con Con Toe Toe Toe Toe Toe Con Toe Na
Ratio (1)/(4) 1.06 0.90 0.98 0.97 1.08 1.03 1.10 1.05 1.05 Na
1458 N.E. Shanmugam et al. / Engineering Structures 24 (2002) 14511463
ing moment rotation curves in Fig. 9(b). This specimen Moment rotation curves in Fig. 9(b) show that H2
was a plain steel haunch joint with haunch depth 250 with longer haunch length is less stiff compared to H1
mm and lengths 250 and 433 mm, respectively, for con- with shorter haunch length. This may be due to the fact
nections H1 and H2. that initial slackness on H2 side compared to H1 resulted
The moment at failure for the connection H1 was 247 in larger deflection on H2 side and thus showed larger
kNm at the connection and the corresponding value at rotation. Also, no meaningful results could be obtained
the toe was 214 kNm. The connection lost the capacity for ultimate loads since failure occurred on both connec-
to carry further load due to the failure of bolts in tension. tions due to excessive tension in the bolts. The ultimate
The recorded strain in the bolt was 2800 at failure. moment for H1 and H2, therefore, do not compare
Yielding was also observed at several locations in the favourably with the corresponding predicted values.
steel beam prior to bolt failure. The first yielding was
detected at the compression flange near the haunch toe 4.2. Connections H3 and H4
followed by tensile yielding of the web at the haunch
heel. High stress concentration was found to occur in the Views after failure for connections H3 and H4 are
beam flange at the intersection of the haunch toe with shown in Fig. 10 and the corresponding moment rotation
the beam. The steel beam section at the haunch toe relationships presented in Fig. 11(a,b), respectively.
reached the calculated plastic capacity (150 kNm) prior Specimen 2 is a steelconcrete composite haunch joint.
to the bolt failure. All strain gauges in the beam at the The concrete slab was 120 mm thick, 1050 mm wide
haunch toe section yielded at an applied moment equal and, 1.34% slab reinforcement consisting of eight num-
to 180 kNm. The connection continued to resist bers of T16 deformed bars were used in the slab. The
additional load until the failure occurred due to tensile haunch depth was 250 mm.
fracture of the bolts. The increase in moment capacity The ultimate moment capacity for connection H3 was
beyond the beam plastic moment capacity may be attri- found as 251 kNm. Failure occurred at the haunch toe
buted to strain hardening. Negligible rotation was meas- where a plastic hinge was found to have formed. It can
ured at the beam-to-column connection. The calculation be seen from Fig. 10 that the compression beam flange
of rotation based on transducer readings showed that the at the point of intersection with the haunch toe has
rotation of the haunch connection was less than 2 milir- buckled. All the strain readings at the section, both in
adian. Based on experimental values of strength and steel beam and reinforcement bars, showed extensive
rotation, it is concluded that this steel haunch joint is a yielding thus confirming the formation of plastic hinge.
rigid full-strength connection. Despite the formation of this hinge, the stress at haunch
The maximum moment at failure in the case of con- sections away from the toe was generally found to be
nection H2 was 211 kNm at the connection. Failure was less than yield. No rotation was measured in the haunch
triggered by tensile fracture at the bolt thread as in the connection and it is, therefore, concluded that this steel
case of the connection H1. The recorded strain at the concrete haunch connection is a rigid full-strength con-
time of failure was 2900 . The first yield occurred in nection. Test results showed that the ultimate moment
tension region at the haunch heel and was followed by capacity of the composite section (251 kNm) at haunch
compressive yielding at the intersection of haunch toe toe section was close to the plastic capacity (255 kNm)
with the beam flange. The distribution of stress at the determined as per Eurocode 4 thus establishing the good
intersection of haunch toe with the beam flange was dif- correlation between the experimental and codal predic-
ferent from that of H1. With longer haunch length, it
was observed that web stiffener and inner beam flange
were subjected to large stress concentration compared to
H1. Test results show that when yielding occurred at
compression beam flange, the stiffener and inner beam
flange at haunch toe intersection also yielded exten-
sively. Corresponding applied moment on the beam sec-
tion at the haunch toe before the bolt failure was found
as 160 kNm. This is in excess of plastic capacity (150
kNm) of the beam and it may be due to strain hardening.
Before the haunch toe section reached its ultimate
capacity, the haunch connection failed. As in the case
of connection H1, there was negligible rotation measured
for this connection. The calculated connection rotation
for this steel haunch connection was less than 2 milirad-
ian. This joint is also a rigid full-strength connection as
per Eurocode 3 connection classification. Fig. 10. View after failure of connections H3 and H4.
N.E. Shanmugam et al. / Engineering Structures 24 (2002) 14511463 1459
Fig. 14. (a) View after failure of connection H7. (b) Moment
Fig. 13. (a) View after failure of connection H6. (b) Momentrotation rotation curves at the toe for connection H7.
curves at the toe for Connections H6.
Fig. 16. (a) View after failure of connection H9. (b) Moment
Fig. 15. (a) View after failure of connection H8. (b) Moment rotation curve of connection H9.
rotation curves for connection H8.
Failure of the connection H9 occurred at the haunch
toe and the maximum moment at collapse was 334 kNm.
a section at the haunch toe and that the inelastic rotation Fig. 16(a) shows inelastic buckling in the beam flange
at ultimate moment (282 kNm) is 21 miliradian. near haunch toe. The first yield was detected at the com-
Connection H8 is the same as H4 except that the pression beam flange followed by yielding in the beam
haunch length in this case was 968 mm or 12.10% of web. Yielding in the reinforcements was also noticed
an 8 m span beam. The view after failure of the specimen from strain gauge readings corresponding to ultimate
is shown in Fig. 15(a) in which it can be seen that failure load. The whole section at the haunch toe was thus found
occurred at the haunch heel. The failure moment for this to have yielded and plastic hinge formed. Yielding was
connection was found as 562 kNm close to the predicted also observed at the inner beam flange at the haunch toe
capacity of 533 kNm. The first yield was detected at the intersection. The experimental value (334 kNm) of the
compression beam flange near the haunch toe and it was ultimate capacity for the composite section at the haunch
followed by yielding at the beam web. Compression toe is close to the calculated plastic capacity of 319 kNm
yielding of beam web continued towards the neutral axis. using Eurocode 4. Fig. 16(b) shows the moment-rotation
No further yielding was detected at the haunch toe sec- curve for the section at haunch toe. The inelastic rotation
tion. Yielding was found to occur next at the haunch corresponding to ultimate moment (334 kNm) is 43 mili-
flange near the end-plate. Reinforcement rods in the slab radian.
were also found to have yielded. The connection H10 was the same as H9 except that
the haunch was longer i.e. 968 mm in H10. First yield
4.5. Connections H9 and H10 was detected in the compression flange at the haunch toe
followed by yielding in the beam web. Strain gauges
Fig. 16(a,b) show the view after failure and the placed on the slab reinforcements showed no yielding.
moment rotation curve for the connection H9. The speci- The concrete cover for tensile reinforcement on the H9
men 5 was the same as specimen 4 except that the side started to give way due to excessive load, the resist-
reinforcement in this case was 2.62% consisting of T20 ance to load dropped rapidly and the excess load shed
deformed bars. The difference between the connections on to the H10 side. The progressive failure on H10 side
H9 and H10 lies in the haunch length, 707 mm in H9 soon after the collapse of H9 was so rapid that no mean-
and 968 mm in H10. ingful readings could be made.
1462 N.E. Shanmugam et al. / Engineering Structures 24 (2002) 14511463
the failure to the haunch heel of the connection. Hence [8] Coughman G. A new design method for continuous composite
rotation capacity of the connection becomes critical if beams. Structural Engineering International 1996;2(96):96101.
[9] Liew JYR, Looi KL, Lly B. Practical design guidelines for semi-
plastic analysis is required. continuous composite braced frames. International Journal of
Steel and Composite Structures 2001;1(2):21330.
[10] Li TQ, Choo BS, Nethercot DA. Determination of rotation
capacity requirements for steel and composite beams. Journal of
Acknowledgements Constructional Steel Research 1995;32(3):30332.
[11] Aribert JM, Raoul J. Two full-scale tests of Class 3 composite
The investigation presented in this paper is part of the beams. In: Proceedings of Engineering Foundation Conference
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[12] Hope-Gill MS, Johnson RP. Tests on three three-span continuous
span structures being carried out in the Department of composite beams. Proceedings Institution of Civil Engineering
Civil Engineering, National University of Singapore. 1976;61:36781.
The work is funded by a research grant (RP 930648) [13] Tehami M. Local Buckling in Class 2 continuous composite
made available by National University of Singapore. The beams. Journal of Construction in Steel Research 1997;43(1-
support from Yongnam Engineering & Construction 3):14159.
[14] Climenhaga JJ, Johnson RP. Local buckling in continuous com-
(Pte) Ltd, Singapore who supplied the test specimens is posite beams. The Structural Engineer 1972;50(9):36774.
gratefully acknowledged. [15] Johnson RP, Chen S. Local buckling and moment redistribution
in Class 2 composite beams. Structural Engineering International
1991;April:2734.
[16] Eurocode 4, DD ENV 1994-1-1: 1992 design of composite steel
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