Rockwell Hardness Testing System

Versitron

The Industry Workhorse

- Accurate for the Lab, Tough for the Shop
Tough & Reliable
Intuitive Touch Screen Operation
The Versitron features an industrial grade touch screen
that provides easy navigation and a quick overview of
primary and secondary results and stats
Protected Diamonds
The removable clamping shield
protects the recessed diamond
indenter from being struck by the
test specimen during handling.
Furthermore the indenter is
protected from damage resulting
from test samples shifting under
load.
Test Surface Referencing
Immediately surrounding the
indenter is an indenter shroud. The
purpose of the shroud is to sense
the position of the indenter rela-
tive to the test surface when the
preload has been applied. Should
the test specimen deflect under
major load, the shroud travels with
the test surface to compensate by
maintaining that precise reference
position with the test surface, so
the test result will remain accurate.
The error resulting from deflection
can be eliminated or substantially
reduced as the test results are not
sensitive to dirt. A hair under a test
block will completely ruin most
testers results but the Versitron
remains accurate. And situated in
good environments it requires less
cleaning and maintenance.
Fast top-loading configuration
Top-loading testers apply both the preload and full
load through the test head. The preload load is not
applied through the elevating screw. The entire
load system is a modular and self-contained unit
with many advantages over traditional systems. A
single pull of a lever by the operator will perform
the entire test cycle, applying both the preload
and full load and providing a test result in as few as
two seconds without operator influence. Versitron
systems with a motor drive are started either with a
pushbutton or pedal. Versitron has the fastest test
cycle of any tester - as fast as four seconds even on
a manual tester. Operators require little training
since it is so easy to operate. Heavy-Duty Clamping
The ability to clamp test parts in
the test cycle reduces the time
spent on using jack screws or
cutting specimens. Clamping is
accomplished independent of
any applied test loads. The
capacity is about 240 foot-
pounds (325 Nm) so operators
can clamp nearly anything they
can lift. Even tapered parts can
be clamped using ball anvils.
The clamping shield pops
in and out without tools so
operators can perform small
sample testing easily without
the clamp.
Intuitive Operation
The rugged industrial grade touch screen provides easy navigation and a comprehensive overview of
measurements, settings or statistics. The left hand pane enables quick navigation between the four main
screens: test, statistics, file management and test setting.

Time-at-Load settings File name and

from 0-99 seconds measurement counts

Navigate easily
between functions:

Test

Statistics

File management Readings are shown

Test settings
Automatic Hardness Conversion
Automatically convert a test result to
another hardness scale, per ASTM E140.
relative to the tolerance. The Versitron has the capacity
Readings turn red if they to amaze first time users. Most
are out of tolerance. experienced testing personnel
are quite familiar with tedious
requirements like using jack
rests on large parts, constantly
cleaning testers and test parts,
slow test cycles and cutting
parts so they can be tested.
The Versitron changes all of
Roundness correction that. Large and small compa-
Shown next to the reading if nies all over the world now
selected. find they can get fast, accurate,
and repeatable test results
even in bad operating condi-
tions using relatively unskilled
operators without significant
service requirements.
Easy Setup
Statistical Analysis

The Versitron features an on-board SPC Software

Program. Store 1000s of test results and get an
immediate overview of statistics and results.

Test Setup

Select all test settings from one screen. Test settings

can be viewed at any time, but modifications can be
blocked pending user access level.

Useful Functions
User access levels to
File Management prevent unauthorized
tampering of presets
Review, select or export measurement files. Enable USB output for transfer to
automatic export to advanced SPC programs such as DataView and other data
DataView. collection devices
Load Lock feature to ensure
the correct test load is
applied
Minimum thickness
calculation
DataView Software
Seamless Integration Customizable
Results are transmitted from the hardness tester to PC for Up to ten user definable fields can be created to save data
data analysis and documentation. with measured results.

Comprehensive Documentation Powerful Analysis

Direct export of test data to Microsoft Excel or other Average, Min/Max, Range, Std Dev, CpK, LcL, UcL.
OLE-2-compatible files.

Security Easy Reporting and Analysis

Secure access using USB key. DataView allows various graphical printouts to be selected
including Xbar R charts, results lists and histograms.
Flexibility
Upload test data from any digital tester upon request or
automatically.

DataView software is an easy-

to-use data acquisition utility
that is compatible with all
Newage or competitive hard-
ness testers having an RS232
serial data output and capable
of ASCII transmission.
DataView is designed to
enhance the capabilities of
hardness testers by allowing
you to transfer test results
directly to a PC for real time,
on-screen data management.
Specifications
Test Heads BT130R BT130S
Standards Compliance Exceeds ASTM E18, DIN, EN, ISO and other applicable national and international standards
Rockwell Method Regular Superficial
Major Loads 60, 100 & 150 kgf 15, 30 & 45 kgf Versitron Rockwell Tester
(230VAC version) conforms to
Preload 10 kgf 3 kgf
relevant EU standards
Test Scales A, B, C, D, E, F, G, H, K, L, M, P, R, S, V 15N, 30N, 45N, 15T, 30T, 45T, 15W, 30W, and is CE marked
45W, 15X, 30X, 45X
Test Blocks (incl.) C&B 30N & 30T
Test results in memory 9999
Time @ load setting user selectable 0-99 sec
Data Output USB via an RS-232 to USB Converter
Power requirement 115/230VAC, 50-60Hz
Included in delivery Certified diamond indenter, 1/16 Tungsten carbide certified ball indenter and two
certified test blocks
* The interchangable regular and superficial test heads can be ordered as using part no. BT1302RS, which includes both BT130R
and BT130S

Test Frames AT130N AT130T

AT130N frame Vertical Capacity 208 mm/8.2 in 246 mm/9.7 in
and manual lever
Vertical Capacity without anvil stage N/A 406 mm/16 in
Optional Vertical Capacity* N/A Up to 914 mm/36 in
Throat depth 198 mm/7.8 in 224 mm/8.8 in
Clamping Capacity 325 Nm/240 lbf.ft 325 Nm/240 lbf.ft
Dimension See drawing See drawing
Weight 63.5 kg/140 lb 120 kg/266 lb
Drive Options for Frames
Manual lever Standard Standard
Electric drive AT130MT2-N AT130MT2-T
Included in delivery 2 flat anvil, spot anvil, two vee anvils, vinyl dust cover and set of Allen wrenches
AT130T frame * AT130T-28 (28 inch capacity) and AT130T-36 (36 inch capacity)
and manual lever
Anvils & Accessories
AT/5309 Diamond Spot Anvil
AT/5310 2 Diameter Flat Anvil
AT/5311 Spot Anvil
AT/5312 Shallow Vee Anvil
AT/5313 Wide Vee Anvil
AT/5318 Set of 3 Small Anvils
AT/5319 Flattened Vee Ball Anvil
AT5319V Flattened Ball Anvil
AT/5322 Anvil Adapter to fit 3/4 post
diameter anvils
AT/5510 Flexible Arm Electric Light
AT/5535 Audible Alarm
9011 8 Anvil Table
9012 Jominy Test Fixture
AT5312
AT5310
AT/5620 Vinyl Protective Cover
AT/5324 Adjustable Cylinder Vee Anvil With two positions.
AT5311
AT130B Floor Cabinet
AT5313
AT5309 AT5322
AT5318 We have a complete range of test blocks available - see more here
Provides controlled deformation for testing soft or thin metals where the
anvil effect is assumed.
For testing of parallel face specimens.
For testing against small areas or confined spaces.
For testing small cylindrical specimens.
For testing cylindrical specimens.
For small parts testing. Includes flat, spot, and round anvils and anvil adapter.
Test parts with tapered or non-parallel faces can be tested quickly and
accurately with this anvil. The flat face is rotated to take up the taper on the
underside of the test piece, while the test surface is clamped perpendicu-
lar to the indenter.
with vee for testing tapered rounds.
Standard or special anvils built for conventional hardness testers can be adapt-
ed to the Versitron by reducing the spindle hole diameter.
With on-off switch, holding fixture, 115V transformer, and a power cord.
A loud signal for out-of-tolerance conditions. For DSmodel test heads only.
(Must be ordered at time of test head purchase.)
Circular 8 dia. work surface to support large test pieces
Enables end quench testing at specified intervals along the axis of a Jominy
test piece. The test specimen is securely held in proper alignment. The hand
wheel controls test positioning. The base is graduated at 1/16 or 1 mm inter-
vals, specify with order.
To mount any bench model. A hole is drilled for the elevating screw.
Includes an area for test blocks, anvils, etc.
Indenters
Indenter and standard shroud
(in false color) shown in normal
operating position with the standard
clamping shield
Diamond Indenters are used on
higher hardness metals in the stan-
dard and/or superficial hardness
ranges, depending on their calibra-
tion certificates. C scale is the most
common diamond scale
Ball Indenters are used on soft-
er metals in the standard and/
or superficial hardness ranges,
depending on their calibration
certificates. Larger balls are used on
softer materials.
Certified Diamond Indenters
AT/5110-07 - C scale
AT/5103-07 - C and A scales
AT/5109-07 - All superficial N scale
AT/5107-07 - Tapered C, A, or D scales, use with shroud AT/5404
AT/5106-07 - Tapered N scale, use with shroud AT/5404
Ball Indenters
AT/5111W-07 - 1/16 Tungsten carbide ball; B, F, G, and T scales
AT/5112W-07 - 1/8 Tungsten carbide ball; E, H, K, and W scales
AT/5113W-07 - 1/4 Tungsten carbide ball; L, M, P, and X scales
Diamond Indenters are
carefully checked and
double-checked to verify
compliance with ASTMand
international specifications.
These diamond indenters are
marked with Newage name,
part and serial numbers. The
supplied certificate lists the
scales and test results from
calibration.
Indenter Shrouds
Indenter and standard shroud
(in false color) shown in normal
operating position with the standard
clamping shield
Standard shrouds are used in AT/5401 Standard use with clamping shields 5416,
most applications. They are cut 5320, 5321 and all indenters except 5106 & 5107
away on one side to provide visi- (Included with all test heads)
.396
bility of the indenter contact point,
and apply a 3/8 contact area on .200
the workpiece. .430
Enclosed Indenter Shrouds are AT/5406 Double Taper* use with any indenter
used in automatic testing applica- except 5106 & 5107
tions or manual applications where .396
standard shrouds prove inade-
quate.
AT/5415, 1 Extended Double Taper* use with any
1.0 indenter except 5106 & 5107
Double Taper Shrouds are used
in applications requiring a narrow
contact area with the workpiece AT/5414, 1.7 Extended Double Taper* use with any
(.085 minimum) or requiring full 1.7 indenter except 5106 & 5107
visibility of the indenter contact
point. Double Taper Shrouds are .430
not normally used with a clamping
shield.
AT/5402 Enclosed AT/5404 Enclosed Tapered*
use with clamping shields 5416, use with indenter 5106 or
.396 5320, 5321 and all indenters except .396 5107on small parts or confined
5106 & 5107 areas
AT/5413, 1 Extended Enclosed** AT/5417, 1 Enclosed Tapered*
1.0 1.0 use with indenter 5106 or 5107
use with any indenter except
5106 & 5107
AT/5412, 1.7 Extended AT/5405, 1.7 Enclosed Tapered*
1.7 1.7 use with indenter 5106 or 5107
Enclosed** use with any indenter
Indenter Shrouds are an inte-
except 5106 & 5107
gral part of the Test-Surface
.430 .430 Reference feature and must
.200 .080 always be used in all testing.
The standard shroud has a
* Not normally used with a clamping shield. cutaway for a better view of
** Part of a package that also includes an indenter extension and an extended enclosed clamping shield. the test location.
Clamping Shields
Standard Clamping Shields are
cut away on one side to provide
AT/5320
visibility of the indenter contact Standard
AT/5416
point while providing some pro- .238 .238 Enclosed
tection of the diamond from possi-
ble damage.
.673
Enclosed Clamping Shields pro- .500 AT/5413
vide total indenter protection. They 1.0 1 Extended
Enclosed**
are used in circumstances where
standard shields are inadequate.
Indenter and standard shroud
(in false color) shown in normal AT/5321 AT/5412
Shortened Enclosed Clamping .190 Shortened 1.7 Extended
operating position with the standard
clamping shield Shields provide total indenter pro- Enclosed 1.7 Enclosed**
tection in automatic applications.
** Part of a package that also includes an indenter extension and an extended en-
closed shroud.

4.0

4.5

Clamping Shields are used in

many applications but are not
required for testing and are
not part of the test cycle. They
AT/5411 4 Extension Package includes extended clamping shield with extensions for
attach to the test frame - not
shroud and indenter. Used with any standard length shroud. the test head. All clamping
shields can be easily snapped
in or out without tools.
Customization
Newage Testing Instruments has been providing its customers with the benefit of its vast experience
in the area of design and construction of Rockwell, Brinell and Microhardness testing systems for over
Safe & Reliable
60 years. We have produced standard and custom systems for major manufacturers and government
agencies covering virtually every type of industry base imaginable. Many of these systems, in continous Newage bench-style Rockwell scale hardness testers meet ASTM E18
use and operation, are a true testament of the reliability and longevity that are design features of every for Rockwell hardness testing.
Newage Custom and Automatic Test System. The photos illustrate some of our capabilities and acheive- Newage Testing Instruments also offers calibration service which is
ments in these areas. accredited to A2LA.

2015AMETEK Inc. Pub code: SS-Versitron Issue: 1505

Information in this documents is subject to change without notice. No part of this document may be reproduced or
modified in any form or by any means, electronic or mechanical, without express written permission from AMETEK Test &
Calibration Instruments.

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