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Microfluidics Meets MEMS

ELISABETH VERPOORTE AND NICO F. DE ROOIJ, FELLOW, IEEE

Invited Paper

The use of planar fluidic devices for performing small-volume To simplify the job of the analytical chemist, the TAS con-
chemistry was first proposed by analytical chemists, who coined cept proposed the full incorporation of analytical procedures
the term miniaturized total chemical analysis systems (TAS) for into flowing systems. Carrier streams of fluids, rather than
this concept. More recently, the TAS field has begun to encom-
pass other areas of chemistry and biology. To reflect this expanded human hands, take over the role of sample transport between
scope, the broader terms microfluidics and lab-on-a-chip are different sample manipulation steps. Flow paths are defined
now often used in addition to TAS. Most microfluidics researchers by interconnected pieces of tubing, arranged in such a way
rely on micromachining technologies at least to some extent to pro- that the desired analysis can be performed. The TAS is a
duce microflow systems based on interconnected micrometer-di- smaller, faster version of this, with analyses taking place
mensioned channels. As members of the microelectromechanical
systems (MEMS) community know, however, one can do more with
in flow systems having L and even sub- L volumes, to
these techniques. It is possible to impart higher levels of function- achieve times on the order of seconds rather than many min-
ality by making features in different materials and at different levels utes. The devices used are small and monolithic in nature.
within a microfluidic device. Increasingly, researchers have con- Three-dimensional (3-D) tubing-based systems are replaced
sidered how to integrate electrical or electrochemical function into by networks of microchannels integrated into planar sub-
chips for purposes as diverse as heating, temperature sensing, elec-
strate surfaces, with cross-sectional dimensions generally
trochemical detection, and pumping. MEMS processes applied to
new materials have also resulted in new approaches for fabrication on the order of micrometers. Though still in its infancy, the
of microchannels. This review paper explores these and other devel- interest in this technology has grown explosively over the
opments that have emerged from the increasing interaction between last decade, with an increasing number of special symposia
the MEMS and microfluidics worlds. and conferences dedicated to the subject. Researchers from
KeywordsLab-on-a-chip, microfluidics, microfabrication, many disciplines other than analytical chemistry have also
micromachining, miniaturized total chemical analysis systems wholeheartedly embraced the fundamental fluidic principle
(TAS), review . of TAS as a way of developing new research tools for
chemical and biological applications. This has led, among
I. INTRODUCTION other things, to the emergence of TAS-like fluidic struc-
tures in microreactor technology. It has also resulted in the
Though there exist early, pre-1990 examples of microelec- introduction of new terminologies and concepts. Microflu-
tromechanical systems (MEMS)-type microfluidic devices idics, or alternatively, lab-on-a-chip (LOC), are recent
for chemical applications, it was the groundbreaking paper monikers that have entered the TAS jargon, and are in-
of Manz et al. [1] in 1990 that established the field of minia- creasingly used in place of TAS as general terms for the
turized total chemical analysis systems ( TAS). The TAS field. This development is in fact a tacit acknowledgment,
concept is an extension of the total chemical analysis system perhaps, that the use of microflow systems has long since
concept (TAS), which was put forth in the early 1980s to ceased to be the domain of the analytical chemist alone.
address the issue of automation in analytical chemistry [2]. The ability to make networks of interconnecting channels
is what lies at the heart of microfluidics, and makes it so
powerful. The crucial enabling technologies came first from
Manuscript received February 26, 2003; revised April 4, 2003. the world of MEMS, where the use of photolithographic
E. Verpoorte was with the Institute of Microtechnology, University of processes to obtain micrometer features in silicon and other
Neuchtel, CH-2007 Neuchtel, Switzerland. She is now at the Groningen
Research Institute of Pharmacy, University of Groningen, 9713 AV substrates was well established. The first successful demon-
Groningen, The Netherlands (e-mail: S.Verpoorte@farm.rug.nl). stration of chip-based analysis in the early nineties involved
N. F. de Rooij is with the Institute of Microtechnology, Uni- the fast separation of fluorescent dyes [3], [4] and fluores-
versity of Neuchtel, CH-2007 Neuchtel, Switzerland (e-mail:
nico.derooij@unine.ch). cently labeled amino acids [5] by capillary electrophoresis
Digital Object Identifier 10.1109/JPROC.2003.813570 (CE). This technique, based on the separation of charged

0018-9219/03$17.00 2003 IEEE

930 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


Fig. 1. Video imaging of sample loading, injection, and separation
by micellar electrokinetic capillary chromatography (MECC) in a
simple cross injector geometry. Separation is effected by interaction
of the analyte with micelles composed of the surfactant, sodium
dodecyl sulfate (SDS), which was added to the run buffer. With
their hydrophobic interiors and charged surfaces, the micelles
are aggregates which act as a pseudostationary phase transported

electrokinetically in the electric field. Channels are 40 m wide

and 10 m deep, so that the injected plug volume is 20 pL. The

vertical channel is filled with sample containing 2 mM each
of glycine (Gly) and arginine (Arg), both fluorescently labeled
with fluorescein isothiocyanate (FITC). The horizontal channel
contains MECC buffer [75-mM SDS, 10-mM Na HPO , and
6-mM Na B O (pH 9.2)]. Arrows indicate direction and relative
magnitudes of the flows induced by application of voltages at the
ends of these channels. The spot visible in the intersection in images
C and D is due to reflection of laser light from an imperfection in
the microchannel surface. (Reprinted with permission from [7].
Copyright 1996 American Chemical Society.) Fig. 2. (a) Fluorescence microscope image of hydrodynamic
focusing in an intersection of microchannels made in silicon (the
channels are outlined with a dashed line). The side and outlet
species according to their different mobilities in an applied channels are 10 m wide, while the inlet channel terminates in a
electric field, is performed in liquid-filled capillaries. CE 2-m nozzle. All channels are 10 m deep. The sample contained
5-carboxyfluorescein, a fluorescent dye. w is the width of the
is particularly well suited to the chip format for a number channel; w is the width of the focused inlet stream. Inlet pressure
of reasons. For one thing, the electric fields used to sepa- is 5 psi; side pressure is 5.5 psi. (b) Images of the 3-D structure of
rate species electrophoretically also generate a bulk flow of the focused sample stream as a function of side pressure, obtained
by confocal scanning microscopy. Inlet pressure is 5 psi. Side
liquid, known as electroosmosis [6]. Electroosmotic flow pressure of (a) is 2.5 psi; (b), 5.0 psi; (c), 5.5 psi; and (d), 6.0 psi.
(EOF) is thus the mechanism by which liquids are moved (Reprinted with permission from [8]. Copyright 1998 American
from one end of the separation capillary to the other, ob- Physical Society.)
viating the need for mechanical pumps and valves. This
makes this technique very amenable to miniaturization, as be carried out in this fashion. As this example proves, pres-
it is far simpler to make an electrical contact to a chip via sure-driven flow may also be effectively used to carry out
a wire immersed in a reservoir than it is to make a robust the necessary liquid handling required for chemical applica-
connection to a pump. More important, however, is that all tions, though it is somewhat more difficult to implement in
the basic fluidic manipulations that a chemist requires for conjunction with microfluidic devices. The use of capillary
microchip electrophoresis, or any other liquid handling for forces or well-defined surface tension gradients is also at-
that matter, have been adapted to electrokinetic microfluidic tracting more attention, as this is a passive means of moving
chips. This is illustrated in Fig. 1, which shows the forma- liquids in small channels.
tion of a 20pL injection plug containing two fluorescent One of the most evident trends in the microfluidics world
species and the subsequent separation of the two analytes is that of increasing complexity in the microchannel archi-
in just 160 ms [7]. tectures being used. Since the majority of devices do not fea-
Precise liquid pumping and handling may also be accom- ture on-board valves, this requires very precise control in all
plished using applied pressure or centrifugal force. As an branches of the networks, a very challenging aspect of this
illustration, Fig. 2 shows the squeezing or hydrodynamic technology. Some novel valving approaches have been pro-
focusing of a fluorescent sample stream at a channel inter- posed, which may facilitate development of these systems.
section using two buffer flows from side channels [8]. Pres- The true TAS or LOC, however, is still a long way off,
sures were applied at the ends of the inlet and side channels for a number of reasons. First of all, the ability to work with
to generate liquid flows. The width of the resulting focused real samples from start to finish in a microfluidic device,
sample stream is determined by the ratio of pressures applied in a hands-off sort of way, is usually very difficult. This is
to the side channel and to the inlet. Widths as small as 50 nm because many real samples are inherently incompatible
were observed, ensuring fast diffusion of molecules in the with small channels, due to the presence of large particles or
side streams across the sample stream to achieve ultrafast wall-adsorbing molecular species that could lead to clogging.
s mixing. It is also clear that controlled s dilution may The other issue holding back the development of sample pre-

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 931


treatment on chips is the sheer variety of samples with which A. Microchannels in Silicon
the chemist or biologist is confronted. There will be no one
universal approach to solving this problem on microfluidic Silicon micromachining can be divided into two cate-
devices, just as there has been no universal solution in the gories, depending on what region of the wafer is being
conventional chemistry laboratory. worked. Bulk micromachining refers to those processes
Second, if one defines the LOC to be an entity that should which lead to structures in the single-crystal wafer, whereas
be able to perform all chemical functions and detection in surface micromachining results in structures located on
a monolithic device that fits in the palm of your hand the wafer surface. Bulk micromachining methods fall into
(or smaller), then existing devices are generally still quite four categories, namely wet isotropic, wet anisotropic, dry
underdeveloped. This miniaturization will require increased isotropic, and dry anisotropic [11], [12]. Isotropic methods
integration of not only fluidic elements, but also electrical, are those characterized by etch rates which are more or
optical, or other types of elements into microfluidic devices. less equal in all directions. Anisotropic methods, on the
The MEMS world has amply demonstrated the integration of other hand, have etch rates which are significantly faster
mechanical and electrical functionality into small structures in a particular direction or directions. Wet etching involves
for diverse applications. The aim of this review is to examine dipping the silicon wafer into a solution containing the
more closely the role that MEMS technologies have played etchant. The etchant may etch certain crystal planes faster
to date not only in the fabrication of microchannels in than others (e.g., KOH, tetramethylammonium hydroxide).
different substrate materials, but also in the integration of In this case, the side walls of the resulting structure are
electrical function into microfluidic devices. defined by the slowest etching crystal planes. For wafers
of 100 orientation, for example, channel geometries are
II. PASSIVE MICROFLUIDIC ELEMENTS trapezoidal, with side walls corresponding to the 111
planes. For 110 wafers, the different orientation of the
The most basic elements of a microfluidic device are the
111 planes makes deep, rectangular channels possible.
microchannels and microchambers themselves. These are
The isotropic wet etching solution most commonly used
passive fluidic elements, formed in the planar surface of
is known as HNA, and contains hydrofluoric acid (HF),
the chip substrate, which serve only to physically confine
HNO , and acetic acid. The resulting channels have rounded
liquids to nL- or pL-volume cavities. Interconnection of
side walls, and are wider than they are deep, since etch rates
channels allows the realization of networks along which
are equal for all crystal planes. A discussion of the further
liquids can be transported from one location to another on a
intricacies of silicon micromachining using wet etching
device surface. In this way, small volumes of solution may
techniques is beyond the scope of this review. Ample
be introduced from one channel into another, and controlled
detailed examples are given in [9][12].
interaction of reactants is made possible.
Analytical chemists turned to microfabrication tech- Reactive-ion etching (RIE) processes are dry, relying on
niques to be able to design and construct the microchannel external RF power applied to a pair of plates to accelerate
manifolds required to satisfy the very stringent volume stray electrons in the gas between them. The kinetic energy
demands of TAS. This technology, the foundation on of the electrons is augmented in this way to levels that allow
which the MEMS field has been built, includes basic IC chemical bonds in the reactant gases to be broken, leading
techniques, namely, film formation, doping, lithography, to the formation of reactive ions and radicals. The wafer
and etching, developed four decades ago for the microelec- to be etched is placed between the plates to be exposed to
tronics industry. In addition, special etching and bonding this reactive plasma. Depending on the conditions, etching
processes that permit the sculpting of 3-D microstructures can be achieved chemically, by reaction of fluorine free
with micrometer resolution have been and continue to radicals with the surface, for example, or physically, through
be developed [9][12]. Micromachining technologies are bombardment of the surface with high-energy ions [11],
primarily silicon-based, due both to the traditional role [12]. These processes can be fully or partially isotropic
of this semiconductor in IC technology and its excellent or anisotropic. One type of RIE, termed deep reactive-ion
mechanical properties [13]. Silicon is thus unique, as it etching (DRIE), has gained in popularity in recent years.
makes the combination of mechanical and electrical function DRIE is a very high-aspect-ratio etching method for silicon,
in single devices possible, providing the impetus for the with aspect ratios of up to 30:1 (height:width) possible.
enormous activity over the past almost three decades in the This is because the plasma is highly dense. In addition, the
area of MEMS. In a parallel development, the high precision reactive ions are accelerated by applying a bias voltage to the
obtainable with micromachining processes has led to their wafer, so that they bombard the wafer surface vertically. As
application in the patterning of materials other than silicon. a result, very thin, tall structures and trenches can be formed
Thus, ceramics, plastics, quartz, and glass are gradually with this technique, at typical etch rates of 23 m/min
becoming accepted complementary materials to silicon, [14][16].
widening the potential range of applications of microfab- Microfluidic channels in silicon made by wet or dry
ricated components and systems. This section considers etching processes are generally sealed using a glass cover
some examples of micromachining methods that have been chip, since this facilitates visual interrogation of fluids
used for the formation of micrometer-dimensioned fluidic within the device. Bonding in this case is accomplished by
channels in various substrate materials. field-assisted or anodic bonding [11], [12]. This involves

932 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


applying a voltage of between 200 and 1000 V over the oxynitride, and finally 4 m of undoped silica. Channels
silicon/glass assembly, with the cathode (negative electrode) (12 m deep) were etched into this layer by RIE, leaving a
on the glass side. The components to be bonded are heated at 13- m-thick thermal oxide layer between the channel and
the same time to a temperature between 180 C and 500 C. the silicon substrate.
Under these conditions, the glass becomes more conductive, Pressure-driven flow applications have also been imple-
and Na ions in the glass migrate more rapidly toward the mented in silicon chips, notably liquid chromatography (LC)
cathode (that is, away from the glasssilicon interface). [see Fig. 3(c)3(e)], [26][31], optical detection cells [32],
This results in a large electric field at this interface, which [33], microreactors [34][37], and miniaturized flow injec-
pulls the two surfaces together. Covalent bonds between the tion analysis ( FIA) [38], [39] (see also Section III-B3).
silicon and glass are formed due to the elevated temperature Examples of gas chromatography (GC) chips may also be
and applied electric field, although the mechanism is still found in the literature [17], [40][43]. When high-aspect
not so clearly understood. Pyrex 7740, a borosilicate glass, ratio depth:width 1 channels in silicon are desired,
has been the material of choice for anodic bonding. This DRIE is the method of choice. Daridon et al. used DRIE
is because its thermal expansion coefficient nearly equals to fabricate a microflow system for ammonia analysis in
that of silicon. The use of glues or other adhesive layers glass/silicon/glass devices [44]. Deep, narrow channels
to seal devices is not so common, as these approaches are 30 m wide and 220 m deep made up the first part of the
generally not so clean and can result in contamination or silicon-based network, in which reagents were added to the
even clogging of channels. sample zone. This was done in a side-on fashion, yielding
It is not surprising that some of the first microfluidic chan- two 15- m-wide curtains of solution running side-by-side
nels were made in silicon [17][19], given the role that silicon down the channel. Diffusion distances of sample and reagent
plays in MEMS. (In fact, the 2-in silicon gas chromatograph molecules were reduced in this way, allowing complete
developed by Terry et al. [17] predated the introduction mixing of solutions in less than 1 s by diffusion alone. To
of the TAS concept by 11 years.) In [18], standard etch be able to perform absorbance detection of the chemically
techniques were used to form channels in 100 -oriented converted ammonia compound, a small-volume, long-path-
monocrystalline silicon, involving anisotropic etching using length optical cuvette was required. A small-diameter hole
either KOH or ethylenediamine/pyrocatechol. However, the was etched by DRIE through the silicon wafer to form this
use of silicon is generally incompatible with electroos- element, which as a result had an optical pathlength equiva-
motic pumping (EOP), which quickly became the method lent to the wafer thickness. A recent publication by Juncker
of choice for liquid transport in microfluidic devices in the et al. describes a microfluidic capillary system formed by
1990s (see preceding text). Typical linear flowrates fall in DRIE, designed to autonomously transport liquids from
the range of micrometers per second to several millimeters one end to the other by capillary forces [45]. The principle
per second, with the required electric fields usually quite was demonstrated using a heterogeneous immunoassay
high, corresponding to hundreds of volts per cm. Channel for a cardiac marker, which could be performed within 25
lengths on the order of mm to cm thus necessitate applied min. DRIE has also been used to fabricate surface-area
voltages which often exceed 1000 V. The substrate used enhancing structures in silicon microchannels for extraction
must therefore have excellent electrical insulating qualities. and catalyzed reactions, in the form of arrays of staggered,
Since silicon itself is a semiconductor, its usage is lim- narrow silicon columns (see also Section III-B2). These
ited by the quality of the insulating layers of silicon oxide replace packed-bed designs, in which a channel is packed
and/or nitride that can be deposited on the surface. Generally with particulate material. In one example, the columns were
speaking, even good quality, pinhole-free insulating layers used to extract DNA from solution in a sample pretreatment
with thicknesses up to 1 m suffer dielectric breakdown step [46]. Multiphase microreactor devices have also been
at applied voltages of 720 V or less [18]. Silicon has thus based on this principle [34]. Of course, arrays of small
generally not been applied for electroosmotically controlled holes through a wafer are also possible, as Thibaud et al.
microflow manifolds. demonstrated in a device made for electrophysiological
There are a few notable exceptions in the literature, measurements of slices of rat brain [47]. Diffusion of
however, where silicon-based devices were used success- nutrient medium from a reservoir under the chip to the cells
fully in conjunction with low field strengths ( 100 V/cm) on top of the chip was assured in this way.
for electrokinetic separations. These include demonstra-
tions of free-flow electrophoresis of amino acids [20] and B. Microchannels in Glass and Quartz
proteins [21] [see Fig. 3(a) and 3(b)], and DNA analysis
by synchronized cyclic capillary electrophoresis [22] and Glass is a much better material, electrically speaking,
gel electrophoresis [23], [24]. Recently, Petersen et al. for microfluidic devices utilizing electrokinetic sample
reported microchip electrophoretic separation of caffeine, transport. This, combined with the fact that it is optically
paracetamol, ketoprofen, and ascorbic acid in a silicon transparent, has made it one of the main materials used in
channel sealed with glass, using an electric field strength microfluidics today. Pyrex 7740, a borosilicate glass found
of 550 V/cm over a channel 3.5 cm long [25]. In this case, in many cleanrooms, has been popular for glass microfluidic
the silicon was coated with a waveguiding layer consisting devices. From a fabrication point of view, however, there
of 15 m of thermal oxide, followed by 6 m of silicon has been no limitation noted so far as to the type of glass

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 933


Fig. 3. (a) Free-flow electrophoresis device made in silicon and sealed anodically with glass. The
photograph was taken through the glass cover. 1 marks the separation bed (50 mm long, 10 mm wide,
50 m deep); 2, the array of 125 inlet channels; 3, the electrode chambers (50 mm long, 2 mm wide,
50 m deep); 4, the arrays of 2500 channels separating electrode chambers from separation bed; 5,
the array of 125 outlet channels; 6, the sample inlet; 7, the buffer inlets; 8, the buffer outlet; 9,
common waste. (b) Scanning electron micrograph (SEM) of a corner of the separation bed where
both inlet channels (left) and 2500-channel array (right) enter it. The inlet channels are 70 m wide
(across the top) and 50 m deep; the channels to the electrode chamber are 12 m wide (across
the top), 10 m deep, and 1 mm long. (c) Assembled silicon/glass chip for small-volume liquid
chromatography. The separation channel (long horizontal channel) is 20 mm long, 300 m wide, and
100 m deep (490 nL); the injector is the channel element on the right; the detector cell (2.3 nL,
1 mm long, designed for absorbance detection) is at the end of the separation channel on the left.
(d) SEM showing the end of the separation column and entry into the detector cell. Two arrays
of 58 fine channels serve as a frit to retain particles in the separation channel. Note that the dead
volume between the end of the column and the cell is about 140 pL, so that this dead volume is
minimized. (e) SEM of a detail of the frit. These channels were 3.2 m wide, 1.4 m deep, 1.6 m
apart, and 19 m long (volume of each channel: 59 fL). It was possible to retain particles larger
than 3 m in the column with this barrier.

934 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


Fig. 4. (a) Schematic diagram of the process flow used for glass micromachining in the authors
laboratory. This process differs from others in that a polysilicon etch mask is used, rather than a metal
mask. (b) SEM of a double-T intersection etched in glass, used to perform volume-defined injection
in microchip electrophoresis (see Fig. 1). Channels are about 50 m wide across the top and 20 m
deep. The intersection is 200 m long, allowing the definition and injection of 165-pL sample plugs.
(c) SEM showing a channel cross section, again about 20 m deep and 50 m wide at its widest
point. The channel was thermally sealed with a second glass wafer. Note that there is no visible
bonding interface, indicating that the wafers have been hermetically sealed. (d) View of one full
FIA structure and partial views of two others. These devices consisted of three layers of glass,
with interconnecting vias and holes made by spark-assisted etching. Channels were 200 m wide
and 30 m deep. The networks are relatively complex, allowing reagents to be added to a sample
stream, and sufficient time for reaction before passage through an integrated optical cuvette. (Photo:
A. Daridon, IMT, University of Neuchtel, Neuchtel, Switzerland).

that can be used, as long as it is available in the form of developed by Grtillat et al. [48] and has become standard in
smooth, planar substrates. Microfluidic devices made in our work [49][51]. Channels are etched into a 10-cm Pyrex
fused silica (quartz) have also been reported. This material 7740 wafer using HF, using a 200- or 400-nm-thick layer
is attractive because it is UV-transparent, a characteristic of polysilicon as a masking layer over areas where etching
which makes it superior to glass. Photolithographic pro- is not desired. A typical process flow would proceed as
cesses similar to those used for silicon can be employed follows. After deposition of the polysilicon by low-pressure
for the patterning and subsequent transfer of channels into chemical vapor deposition (LPCVD), wafers are dehydrated
planar glass and quartz wafer surfaces. at 200 C for 30 min and exposed to hexamethyldisilazane
The glass micromachining method established in our lab- (HMDS) vapor for 15 min to improve photoresist adhe-
oratory is shown in Fig. 4(a). This is based on a process first sion. A 1.8- m-thin layer of AZ1518 (Clariant, Muttenz,

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 935


Switzerland) positive photoresist is then spin-coated onto [55], [56]. Quartz devices have been fabricated using similar
the wafer at 4000 r/min for 40 s and prebaked on a hotplate techniques as those described previously, though the thermal
for 1 min at 100 C. The resist layer is then patterned bonding must be carried out at higher temperatures, around
photolithographically by illumination through an optical 1000 C or so [57][59].
mask. Laser-plotted transparency films with a dot size of Alternative glass-to-glass bonding methods are available.
7 m (DIP SA Repro, Lausanne, Switzerland), mounted on For instance, anodic bonding of glass to glass via an inter-
blank 5-in glass plates, serve as photolithography masks mediate, 160-nm layer of silicon nitride at a temperature
for rapid prototyping applications. When higher resolution of 400 C and a voltage of 100 V has been reported [60].
or fine structuring are required, Cr masks with 1- to 2- m Low-temperature glass-to-glass bonding is possible, using a
resolution are used. In the case of transparency films, the 1% HF solution, wicked in between the wafers, and pressure
exposure dose is increased to 60 mJ/cm , a value which (1 MPa) at room temperature [61]. Another low-temperature
is 10% above the recommended value for the resist, to approach involves a spin-on layer of sodium silicate solution
compensate for the reduced transparency of the laser-plotted as adhesive layer [62], [63]. Spontaneous bonding of thor-
films. Wafers are then developed for 1 min in AZ351 oughly cleaned and hydroxylated wafers at room tempera-
developer (Clariant), which has been diluted 1:4 with ture has also been described for both quartz and glass [64].
deionized, 18-M (DI-18M) water. This is followed by Generally speaking, channels are formed in one layer and
a rinse in DI water and postbake at 125 C for 30 min. sealed by a second. It is also possible to achieve symmetrical
RIE is used to transfer the pattern into the polysilicon channel cross sections by mating two surfaces containing
layer. After photoresist removal with acetone, the channel channels [51], [65]. The inclusion of special alignment marks
structures are etched into the glass using 49% HF. Finally, on the wafers to be bonded can yield an alignment precision
the polysilicon layer is removed by dipping the wafer for of 5 m, dictated only by the optical resolution of the
5 min in 40% KOH solution at 60 C. The channels are then mask aligner used [65]. Three-layer glass devices for FIA,
thermally sealed with glass cover-plates containing holes incorporating through-holes from one layer to the next, and a
to access the microfluidic network. Once these holes have 200- m-diameter optical cuvette formed through the middle
been aligned with the ends of the corresponding channels wafer, have also been reported [51]. These were made and
in the lower wafer, the two-wafer assembly is placed in bonded in the same way as shown in Fig. 4(a). The challenge
an oven for thermal bonding at 650 C. After an initial in this case was the formation of holes small enough not to
temperature ramp, the wafers are held at 650 C for a couple cause dispersion of the sample zone as it passed from one
of hours. During this time, the wafers are fused together. level to the next. Particularly critical in this regard was the
A slow cooling process is then initiated to prevent thermal fabrication of the optical cuvette. Spark-assisted etching,
stress and the resulting cracking or breaking of wafers. A also known as electrical discharge machining, proved to be
thorough cleaning procedure to remove both organic and a valuable tool for making holes as small as 200 m in
inorganic residues (e.g., micrometer-sized particles from diameter through the 525- m glass wafers. Fig. 4(d) shows
the hole-drilling process) from the wafers is critical for several bonded devices still in wafer format, before dicing
achieving good, void-free bonding. Fig. 4(b) shows a SEM (cutting) of the individual chips. Multilayer glass devices
of a 200- m-long double-T junction made in glass, so with 3-D microchannel networks for chemical synthesis
called because each of the side channels forms a T-shaped applications have also been reported by Kikutani et al.
intersection with the horizontal channel. An example of the [66], [67]. The pile-up glass microreactor described in
hermetic seal between two wafers that is typically achieved [67] contained ten layers of microchannel circuits, which
with thermal bonding is given in Fig. 4(c). Note that there is were thermally bonded all at once in much the same way
no visible interface between the wafer surfaces. as described previously.
Glass etching with HF is isotropic in nature. The resulting RIE of quartz has been employed to produce a liquid
channels have rounded side walls, and widths which are chromatographic chip with an array of 10- m-high,
twice the channel depth plus the width of the initial line on 5- m 5- m rectangular columns to act as support for
the etch mask [see Fig. 4(b) and 4(c)]. Channel depths are the stationary phase in the 4.5-cm-long, 150- m-wide
determined by etch times. Typical dimensions are widths separation channel [68][70]. Fig. 5 is a SEM of this type
and depths of tens of m, with channel lengths on the order of device, taken at the entrance to the separation column.
of a few cm. The etchants used in glass microfabrication It clearly shows how the inlet channel is bifurcated several
may vary in composition [52], [53], with mixtures of HF and times to ensure even solution distribution over the array
HNO [54], NH F-buffered HF [55], or concentrated [56] of diamond-shaped pillars at the top of the photo. Chro-
or dilute HF baths being used. Metal etch masks composed matographic performance was good [68], and peptides
of a thin layer of Cr covered by Au are most common [54], stemming from the tryptic digest of ovalbumin could be
[56]. The Cr layer acts as an adhesion layer to better coat the separated [70]. DRIE of Pyrex has recently been well
Au onto the glass surface. Polysilicon [48] and amorphous characterized, with a 20- m-thick nickel mask being used
silicon [56] may also be used as etch mask layers, as de- to achieve good verticality and aspect ratios greater than
scribed previously. For very shallow structures, photoresist 10 [71]. Ceriotti et al. also used a nickel mask to fabricate
alone may be adequate to protect the glass surface, although 50- m-deep rectangular channels in quartz by inductively
it quickly deteriorates in the more aggressive etch solutions coupled plasma (ICP)-RIE, using the process flow shown

936 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


Fig. 5. SEM of structure designed for microchip chromatography,
showing channel layout at the beginning of the column. All features
have been etched by RIE to a depth of 10 m. (Reprinted in part
with permission from [68]. Copyright 1998 American Chemical
Society).

in Fig. 6(a) [72]. Detection of fluorescently labeled amino


acids separated electrophoretically in a DRIE quartz channel
much like that in Fig. 6(b), sealed with an elastomer chip,
was demonstrated [73].
Photostructurable glasses such as FOTURAN (Schott)
are also interesting materials for TAS, as they allow for
microstructures having aspect ratios of 20:1, and the possi-
bility of transformation to a glass ceramic upon heating [74].
These materials are inherently photosensitive, and hence do
not require a photoresist layer for patterning. Exposure to
UV results in the formation of microcrystallites, which can
subsequently be removed by etching in HF. Tips for atomic
force microscopy have been fabricated in this material [75].
Channels having a minimum depth of 25 m are also pos-
sible [74]. Recently, Becker et al. reported the fabrication
of a microchip electrophoresis device in a new type of
photostructurable glass [76]. A separation of fluorescently
labeled amino acids was demonstrated in channels which
were 500 m deep and 200 m wide.

C. Miniaturized Transparent Insulating Channels ( TICs)


There are a number of alternative approaches for the fab-
rication of insulated microchannels which still use silicon.
One of these involves the formation of channels with ex-
tremely thin walls ( 1 m) in silicon nitride or oxide, using
a thick ground plate to support these structures [77][80].
The process used to produce the channels is shown in Fig.
Fig. 6. (a) Process flow for ICP-RIE of 50-m-deep rectangular
7(a). To start, channels are patterned and etched in silicon, channels in quartz. (b) SEM showing the cross-sectional profile of a
using either wet or dry, anisotropic or isotropic methods. dry-etched channel in quartz. Width across the top: 50 m. Depth:
The structure on the right in Fig. 7(a) has a geometry which about 50 m. Conditions for etching had not been optimized in this
case. It was possible in later experiments to achieve good wall
is characteristic for an isotropic process. The middle and left verticality and smooth walls [72].
channels, on the other hand, were formed with anistropic
processes. (Note that the combination of all these channel
geometries in one Si wafer is unrealistic. The geometries Once formed, the masking material used to form the
are given to indicate that there is some flexibility in the channels is removed from the silicon surface, and the chan-
choice of profile geometry available when using silicon. nels are coated with an insulating layer. The silicon wafer is
This is in contrast to glass, for which anisotropic processes then anodically bonded via the insulating layer to a Pyrex
are not yet well established.) wafer. After bonding, the silicon is etched away from the

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 937


backside using an isotropic etchant, leaving the freestanding,
thin-walled microchannels. An early publication described
the deposition first of a 50-nm-thick layer of silicon nitride,
followed by an oxide layer of up to 600 nm [78], to facilitate
bonding to the Pyrex. Later work used only silicon nitride
layers of 360 nm [79] or 390 nm [80] to form the channels. In
any case, these channels are electrically insulating, optically
transparent, and demonstrate very efficient heat dissipation,
making them ideal candidates for electrokinetically driven
microfluidic applications. Fig. 7(b) and (c) shows SEMs of
TICs molded in an isotropically etched Si channel, and
a DRIE channel, respectively. As is evident in Fig. 7(c),
TICs do have the disadvantage that they are fragile. This
may be overcome by covering the channels with a glue or
other polymer layer [77][79]. This type of structure has
been used for microchip electrophoresis of small cations in
conjunction with conductivity detection [79], and for the
demonstration of field-effect flow control in microfabricated
structures [80].

D. Microchannels by Replication in Poly(Dimethylsiloxane)


(PDMS)
Poly(dimethylsiloxane) (PDMS) is a polymer which is be-
coming increasingly popular for microfluidic applications,
because structures made in this material are inexpensive,
easy to handle, and rapidly fabricated by replica molding
under noncleanroom conditions. The special properties of
this elastomer, and its use in soft lithography (replication)
and micro contact printing (surface patterning by deposition
of molecules using stamping techniques) to obtain mi-
crometer-sized structures, are described in several reviews
[81][83]. The use of microfluidic devices replicated in
silicone rubber was reported as early as 1989 by Masuda
et al. for a biological application involving cell fusion
[84]. Fig. 8(a) is a schematic diagram of a typical casting
procedure for replication of microchannels in PDMS.
Fabrication of microchannels involves casting a solution
of the PDMS prepolymer onto a master whose surface
has been structured to yield a topography or surface relief
of some kind. When cured, PDMS faithfully replicates,
with nm resolution, the surfaces with which it has been in
contact. Microchannels are thus easily formed in PDMS if
the corresponding master has a raised network of ridges to
serve as microfluidic network mold. PDMS has a number of
intrinsic properties which make it interesting for microflu-
idic applications. It is, for example, optically transparent in
the UV and visible, from 230 to 700 nm [72], [85]. The gas
permeability of PDMS means that bubbles created inside
channels by electrolysis of water or from other sources may
be dissipated through the material [86]. Gases can of course
also penetrate the PDMS to enter microchannel structures, Fig. 7. (a) Basic process used for the fabrication of TICs.
making it a suitable material for applications using live cells Cross-sectional views of TICs made using (b) an isotropically
wet-etched silicon mold and (c) a DRIE silicon mold. [(b) Reprinted
[83], [85]. Structures with flat surfaces made in this material in part with permission from [78]. Copyright 1998 Elsevier Science
seal reversibly with glass, silicon, and PDMS. Alternatively, Ltd.; (c) Reprinted in part with permission from [79]. Copyright
irreversible bonding can be accomplished by treatment of 2001 Wiley-VCH Verlag GmbH].
the surfaces to be bonded with an oxygen plasma [87], [88].
A variety of masters have been used for replication of silicon has been used to produce masters for plastic channel
microchannels in PDMS. Anisotropic wet etching of 100 replication [89][91], but the resulting channels had trape-

938 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


Fig. 8. (a) Schematic diagram of the steps involved in replication of microchannels in PDMS. (b) A
three-layer PDMS device for passive mixing by lamination of solution streams. (Reprinted with
permission from [85]. Copyright 2000 IEEE) (c) A 3-D PDMS network for a cell culture application.
(Reprinted with permission from [100]. Copyright 2002 IEEE.)

zoidal cross sections with aspect ratios 1. There is little the freedom of channel layout afforded by isotropic etching
freedom in channel network design, since possible layout of glass, a nickel master can be prepared directly from a
geometries are dictated by crystalline orientation. To retain structured glass wafer by growing a relatively thick (3-mm)

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 939


nickel layer onto it [92], [93]. Alternatively, resist reliefs on Though this technique has not been applied to microfluidic
silicon wafers made using the negative photoresist, EPON devices yet, it offers a route to nanostructuring, and hence
SU-8, can be used as masters. This approach is an attrac- could be an attractive tool for the microfluidics community.
tive choice in terms of fabrication time and layout flexibility
[85], [87], [94], [95]. Moreover, features 5 to 1200 m high F. Other Techniques for Fabrication of Polymer
are possible with aspect (height-to-width) ratios approaching Microfluidic Devices
20 [96][98]. To date, 1 : 1 aspect-ratio structures [negative
Laser ablation was first introduced by Roberts et al.
channel structures (i.e., ridges) with equal height and width]
for the fabrication of polymer microchannels [109]. This
were used for PDMS molding, and they can be used indefi-
technique involves directing laser pulses at the plastic sur-
nitely [83]. Masters realized by DRIE have the same advan-
face in defined regions, which causes degradation of the
tage as those made in photoresist, namely, freedom to choose
plastic at those spots as a consequence of a combination
channel layout [88], [99]. Curved relief patterns with vertical
of photochemical and photothermal degradation processes.
walls and high aspect ratios are thus possible.
A UV excimer laser was used to produce channels in a
3-D PDMS structures have been reported by several
variety of substrates, which were then subsequently sealed
groups. In one case, many thin ( 100 m thick) patterned
using a low-cost plastic lamination technique. EOF in these
PDMS layers were stacked to form 3-D channel paths [85].
channels was characterized, and shown to be a function of
Each layer contained channels and openings, molded against
ablation conditions [109]. Henry et al. studied this aspect of
an SU-8 master using a sandwich-type molding configu-
laser-ablated channels in more depth, using channels made
ration. Fig. 8(b) shows a photograph of an assembled 3-D
in poly(ethylene terephthalate glycol) [110]. Johnson et al.
passive micromixer made in this way. Anderson et al. used
used laser ablation techniques to modify the surfaces of
a similar approach yielding thin layers with through-holes
channels already hot-embossed into various polymer sub-
and microstructuring on both sides, which were sealed with
strates [111], [112]. In one case, the surface structures
thicker PDMS slabs [95]. A microfluidic device for the cre-
were designed to reduce broadening of sample plugs as
ation of a sheath flow of buffer to hydrodynamically confine
they passed around corners [111], whereas in the other, the
a sample stream close to a sensor surface was realized in
purpose of the modification was to create a rapid mixer
PDMS by Hofmann et al. [99]. This approach required the
[112]. CO -laser machining has also been used to rapidly
ability to introduce a buffer flow onto the sample stream
write structures in PMMA [113], and has proven to be an
from above to compress it, a criterion which this 3-D device
effective tool for rapid protoyping of devices for diagnostic
fulfilled well. Fig. 8(c) shows a close-up SEM image of a
applications [114].
3-D microchannel network formed in PDMS for culturing
A simple method based on plasma etching was recently
of human cancerous liver cells [100]. The 3-D approach
presented for producing both channels and electrodes in
taken here could prove useful for more sophisticated tissue
polymer, starting with three-layer foil composed of 50 m of
engineering applications.
polyimide sandwiched between two 5- m layers of copper
[115]. Photoresist is used to pattern the copper layers, after
E. Microchannels by Replication in Other Polymers which the exposed copper is etched away chemically using
an aqueous solution of CuCl H O . The foil is then placed
Masters made in silicon can be used to imprint or hot-
in a reactive plasma chamber to transfer the desired pattern
emboss channels in hard plastic materials like poly(methyl
into the polyimide. After the plasma etch, the copper is
methacrylate) (PMMA) at temperatures close to the soft-
either removed or further patterned to produce conductive
ening point of the plastic or, alternatively, at elevated pres-
pads, which can be coated with Au by electroplating. The
sures [101], [102]. Martynova et al. used the former approach
process is shown in Fig. 9(a), along with some photos of
to make plastic microchannels [103], whereas Xu et al. were
the finished devices in Fig. 9(b). Implementation of such
able to do much the same but at room temperature and high
devices for microchemical analysis was demonstrated with
applied pressures [104]. McCormick et al. used a microma-
voltammetric detection in a 60-nL microchannel.
chined silicon wafer to fabricate a metal stamp by electro-
plating Ni onto the silicon, and using this electroform to
create a second electroform [105]. The second form is thus III. INTEGRATION OF ELECTRICAL AND ELECTROCHEMICAL
a replica of the original silicon master. These researchers FUNCTION INTO MICROFLUIDIC DEVICES
used forms made using this two-step electroplating process to One of the unique possibilities offered by MEMS tech-
both imprint and injection-mold channels into plastic. Other nology is the direct integration into microfluidic devices of
reports of injection molding for microfluidic chips may be elements not having a fluidic function per se. The fact that
found in [106] and [107]. Excellent discussions generally these technologies were developed for the microelectronics
about the fabrication of polymer microfluidic devices are industry in the first place makes their use for fabrication of
given by Becker and Grtner in [101], and again by Becker features with electrical function rather obvious. The ability
and Locascio in [102]. to deposit and structure thin metal or other conductive films
A more recent report describes the 3-D replication of struc- on wafer or channel surfaces is thus being exploited in mi-
tures in UV-curable acrylates using a finely patterned silicon crofluidics for integrating electrochemical detection (ECD),
master, produced by a series of dry etching processes [108]. resistive heating, and pumping elements into devices. This

940 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


they would for optical techniques [119]. Electrochemical
techniques are generally attractive for this reason, though
they will never compete with fluorescence in terms of sensi-
tivity. The use of micromachining technologies to integrate
electrochemical sensing elements into microfluidic devices
brings some unique advantages not possible in conventional
systems. For instance, fabrication of electrodes directly in
microfluidic channels means that these are aligned a priori,
eliminating the need for often-difficult alignment proce-
dures. Moreover, devices incorporating detection electrodes
do not require a large amount of peripheral equipment for
acquisition of detector signal. This makes the development
of portable instrumentation based on microfluidic devices
with ECD a realistic possibility.
There have been a number of approaches reported in the
literature for integration of electrodes into chips. In the sim-
plest case, grooves or channels whose purpose it is to simply
hold metal or carbon electrodes in place are formed in one
of the surfaces of the device, and sealed with the second
layer. Electrodes are inserted into these channels before as-
sembly of the devices. This approach has been reported for
chips replicated in PDMS and utilizing 30- m carbon fiber
electrodes [120][122]. Pt wires 127 m in diameter were
inserted in 130- m guide channels for contact conductivity
detection in chips which had been hot-embossed in PMMA
[123], [124]. In [125], the end of an electrophoresis separa-
tion channel in glass was widened by etching in HF, to fa-
cilitate insertion of Pt, Au, or Cu wires for amperometric
detection. Alternatively, electrode channels were formed in
PDMS and filled with carbon paste [126], or laser-ablated in
polyethylene terephthalate (PET) and filled with carbon ink
[127][130].
More sophisticated means of integrating electrodes for
ECD involve deposition and patterning of metal layers
according to established micromachining techniques. The
technique used will depend on the type of metal chosen.
Fig. 9. (a) Process flow for plasma etching microchannels in In the simplest case, glass devices for microchip elec-
polyimide foil. A) Channels are formed first, followed by a second
patterning/etching step to form access holes. It is during this step trophoresis were modified by cutting off the end of the chip
that channels may be etched down to contact the underlying perpendicularly through the separation channel to sever the
Cu layer. B) This copper layer may be further structured to waste reservoir from the chip. In this way, the outlet of the
yield electrodes and electrical contact pads. (b) Photographs
of a four-electrode device made in polyimide foil. (Reprinted separation channel was directly at the flat end of the chip,
with permission from [115]. Copyright 2002 Royal Society of rather than in a solution reservoir. Gold electrodes were then
Chemistry.) formed around this channel outlet [131], [132]. In one case, a
thin gold film was sputtered around the outlet to a thickness
section will consider examples which have an electrical el- of 200 nm. Electrical contact was made using a lead glued
ement somewhere on or in the chip for performing one or with silver epoxy to the gold layer. The gold electrode plus
more of these functions. lead was then coated with an electrically insulating ink,
leaving a gold disk-shaped area of 78 mm exposed for
A. Electrochemical Detection in Microfluidic Chips use in amperometric detection [131]. In the other example,
ECD, which includes amperometric, potentiometric, and electroless deposition of gold was carried out on the end of
conductometric detection, is the subject of an increasing the chip, using formaldehyde as a chemical reducing agent
number of research papers looking at its integration into to plate gold from solution onto the glass surface [132].
microfluidic chips [116], [117]. This is because it scales Again, the actual active electrode surface was defined when
better upon miniaturization than absorbance or fluorescence the wire contact and gold surface were covered with an
detection, since output signal is dependent on electrode insulating layer to leave only a small region bare.
surface area rather than on available detection volume [118]. In the previous examples, patterning using a photolitho-
As a result, limits of detection (in concentration terms) graphic process was not possible, since the electrodes were
do not degrade as rapidly for electrochemical detection as located on the edge of the devices, rather than on a planar

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 941


surface. More precise structuring of electrodes results when An alternative way of structuring electrodes in microflu-
photolithographic patterning is used. The simplest procedure idic devices uses a microfabrication procedure known as
involves deposition of a uniform metal layer onto a planar liftoff. This approach is more involved than that described
surface, followed by standard photolithography and transfer previously, requiring several steps. However, it remains
of the electrode geometry in the metal layer. Generally, a thin popular, particularly when making electrodes in platinum,
layer of one metal is first deposited to enhance the adhesion a metal which does not etch easily (see the previous text).
of a second, thicker metal layer to be used as electrode. Typ- The liftoff process is described in more detail in Hierlemann
ical adhesion layers for different metals include: 1) Cr (for et al. (in this issue). Liftoff processes have been used to
Au); 2) Ta or Ti (for Pt); and 3) Ti (for Cu). This was the ap- form microelectrode arrays in microfluidic devices in gold
proach followed by Martin et al. [133], who coated soda-lime for generation of ECL [138], [139], and platinum, for
glass squares sequentially with chromium (5 nm) and gold amperometric [135], [138] and conductivity [140] detection.
( 200 nm) using an evaporation technique. Chromium was Three images of a microdevice incorporating two arrays
used as an adhesion layer for the gold. The CrAu layer was of Pt microelectrodes for glucose detection are shown in
then patterned using a positive photoresist, and the under- Fig. 11 [138]. A microchip electrophoresis device in glass
lying CrAu layers removed in appropriate etchant solutions incorporating a single platinum electrode for wireless ECL
in areas where the resist had been stripped during develop- detection has also been reported [141].
ment. The result was an array of four parallel electrodes, As mentioned previously, electrodes formed on top of
40 m wide and with a pitch of 80 m. Because these elec- planar surfaces make good sealing with other planar sub-
trodes protrude slightly from the surface, the wafer surface strates in hard materials difficult. A number of researchers
is no longer completely flat. Hence, hermetically sealing this have developed a variation of liftoff processing which
surface by thermal or anodic bonding to a second chip con- circumvents this problem. The procedure starts much the
same, with a layer of photoresist being spin-coated onto a
taining channels would not be possible if the second substrate
wafer surface and electrode geometries defined. However, at
were glass or silicon. Martin et al. used a PDMS substrate in-
this point, shallow cavities ( 500 nm) are formed first in the
stead, since this material conforms well to a surface bearing a
regions where electrodes are to be deposited. Only then are
topography [133]. The PDMS and glass chips were aligned
the metal layers deposited onto the wafer, with thicknesses
in such a way that the electrodes were positioned perpen-
that just fill the cavities in the substrate. The resist is then
dicularly to the separation channel, just beyond the end of
removed as before by dissolution in an organic solvent,
this channel. A similar procedure was used by Liu et al. to
with liftoff of the metal occurring at the same time. In this
produce a single-gold-electrode PDMS/glass device [134].
way, the chip surface containing the electrodes retains its
In a microreactor application, interdigitated arrays of carbon planarity, and may be bonded to another silicon or glass
microelectrodes were integrated into a silicon-based device substrate. This approach was taken to form 160-nm-thick Pt
containing two flow chambers. The upstream chamber was electrodes in a silicon chip for use in coulometric nanoti-
packed with enzyme-modified porous glass beads for glu- tration in stopped-flow [142] and continuous-flow systems
cose oxidation. The second chamber contained the electrode [143]. Pt electrodes were made similarly in 200-nm recesses
arrays for electrochemiluminescence (ECL) detection of the in glass for conductivity detection [79], and 300-nm recesses
hydrogen peroxide produced, each consisting of 125 pairs in glass for amperometric detection in conjunction with
of 1-mm-long, 3.2- m-wide electrodes, with an electrode microchip electrophoresis [144]. The device in Fig. 12 was
spacing of 0.8 m. To obtain these detectors, the electrodes somewhat different, in that 170-nm-thick PtTa electrodes
were defined on a sputtered thin film of carbon with a stan- were formed in 12- m-deep cavities [145]. The application
dard photolithographic procedure, followed by structuring in this case was contactless conductivity detection for
of the carbon layer using an O plasma [135], [136]. The microchip CE. Good capacitive coupling into the detection
flow chambers were defined after electrode fabrication by volume over a thin glass wall was thus required, while at
photolithography in a thick layer (300 m) of Epon-SU 8 the same time ensuring complete isolation of the electrodes
[135]. Woolley et al. presented a glass CE device with inte- from the solution in the analysis channel. Fig. 12 shows a
grated Pt electrodes for indirect ECD of DNA [137]. As the photograph of the finished device, focusing on the detector
SEM image of this device in Fig. 10 shows, photolithography region.
makes possible the positioning of the 10- m-wide, dual-lead,
platinum working electrode just 30 m beyond the end of
B. Integrated Temperature Control
the separation channel in the large reservoir. This is impor-
tant, as this detection electrode finds itself just outside the There are a number of ways to generate heat in MEMS
high electric field used for separation, and is effectively de- devices, which have been developed for a variety of appli-
coupled from this field as a result. In this case, 20 nm of Ti cations (see, e.g., Kovacs [11]). In microfluidics, the most
(adhesion layer) and 260 nm of Pt were sequentially sput- commonly implemented approach involves integration of a
tered onto the substrate. Thick photoresist (ca. 10 m) was simple resistor somewhere on the device. Passage of current
then coated onto the wafer and patterned, and the exposed Pt through a resistive element results in the generation of Joule
removed in hot aqua regia (personal communication with R. heat, , according to , where is electrical resis-
A. Mathies, University of California, Berkeley). tance and is current. Microfluidic devices are attractive for

942 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


Fig. 10. Microchip electrophoresis device with integrated Pt counter and working electrodes
for amperometric detection. (A) Overall layout of the device. (B) Detailed schematic diagram of
the arrangement of electrodes at the end of the separation channel. A small Ag/AgCl reference
electrode was immersed in the detection reservoir to complete the three-electrode setup. (C) Close-up
SEM image of the photolithographically patterned Pt working electrode positioned just after the
end of the separation channel. (Reprinted with permission from [137]. Copyright 1998 American
Chemical Society.)

performing chemical reactions or processes requiring tem- Several of these use integrated heaters to achieve denatu-
perature control, since the high heat transfer rates in these ration of double-stranded DNA [150], [151]. An in-depth
systems lead to easier implementation of uniform tempera- review of the general topic of nucleic acid analysis with
ture conditions [146]. This section will examine microfluidic micromachined devices is presented by Mastrangelo (in this
devices incorporating resistive heating in one form or another issue).
for both chemical and biochemical applications. Yamamoto et al. contacted a PDMS chip containing a mi-
1) Biochemical Applications: There have been many croreactor array with a glass temperature control chip for
publications describing the application of MEMS tech- cell-free protein synthesis [152]. The glass chip had heaters
nologies to the development of devices for DNA analysis. and sensors structured in a 500-nm-thick layer of indium tin
A significant number have focused on the integration of oxide (ITO) by etching in a 1:1 HNO :HCl solution at 50 C
the polymerase chain reaction (PCR), used to increase the for about 20 min using a patterned resist layer as etch mask.
amount of DNA from a sample for analysis, into micro- Contact electrodes were then formed by liftoff, and the en-
machined chambers. Microchip PCR provides an attractive tire surface passivated by a 500-nm layer of SiO . Because
alternative because the low thermal mass of these devices the ITO layer is optically transparent, optical detection was
allows the reduction of cycle times from several minutes to possible through both chip surfaces. Thermal time constants
30 s or less. Another DNA-related topic that has received a for heating and cooling were 170 ms and 3 s, respectively,
lot of attention in recent years is the use of microchip gel and uniform temperature gradients could be achieved across
electrophoresis for DNA analysis (see, e.g., [147][149]). each reactor. The cell-free synthesis of green and blue fluo-

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 943


devices typically contained a crystal growth cell, reservoir
cell, and, for certain studies, heaters. The lower surface of
the growth cell was patterned with fine features in either n-
or p-type silicon layers, which serve as spatially selective
nucleation sites by electrostatically attracting dissolved
protein molecules. The integrated heaters were used to
control the degree of supersaturation of protein in solution.
Lysozyme crystals grown on n-type Si features are shown
in Fig. 13. In Fig. 13(a), the features are narrow ridges, as
shown in the inset, whereas in Fig. 13(b), they are trenches.
Crystallization is well-defined and clearly selective for the
n-type Si.
2) Microreactors for Chemical Engineering: Miniaturi-
zation, and hence MEMS technology, is attractive to the
chemical engineering community for the realization of mi-
crofluidic platforms for chemical process optimization. Of
particular interest is the capability MEMS offers to integrate
control, sensing, and reactor functions into the same device.
It has also been proposed that reactions, once optimized,
could be scaled out in arrays of microreactors rather than
scaled up to larger volumes in a single reactor. This would
certainly reduce the risks associated with handling partic-
ularly explosive or exothermic reactions, making chemical
production safer. It also becomes conceivable to think of
on-site generation of hazardous chemicals, thereby forgoing
the need for special storage and transport conditions [146],
[155].
Improved temperature control is ultimately one of the
main advantages to be gained from downscaling. Microfabri-
cated microreactors for chemical engineering purposes thus
have often included elements for heating and temperature
sensing. A very simple example by McCreedy et al. saw the
insertion of a NiCr wire, twisted into a serpentine shape,
into a PDMS solution before it was cured, to serve as a heater
in the resulting polymer chip [156]. This chip was sealed to
a glass base-plate that contained the microreactor channels.
Sulfated zirconia was used as catalyst, and was immobilized
in the inner surface of the PDMS cover. The PDMS was
Fig. 11. Three images of a microfluidic device designed to stable up to 180 C, and it was possible to dehydrate hexanol
function as an enzymatic microreactor. The devices incorporate two
arrays of Pt microelectrodes formed by liftoff. (a) Optical image and ethanol to hexene and ethene, respectively.
of empty devices before wafer dicing. The microreactor geometry Srinivasan et al. described a more sophisticated, Si-based
was defined in a 300-m-thick layer of EPON SU-8, and contains microreactor [37]. PtTi heaters and sensors for temper-
two chambers separated by 11 posts. The chamber with the zigzag
shape was packed with glass beads that had glucose oxidase ature and flow were formed by liftoff on a 1- m silicon
immobilized on them. These were retained in this chamber behind nitride layer deposited on silicon. The T-shaped reactor
the posts. The H O produced when a glucose-containing sample chamber was then etched from the other side down to the
was reacted with the beads could pass the posts, to be detected
amperometrically at the electrode arrays, visible as light-reflecting nitride membrane, and a thin Pt catalyst film deposited by
squares in this image. (b) SEM of a single microreactor after dicing. shadow-mask evaporation on the inside surface of the mem-
The two electrodes arrays are more visible in this image (upper left). brane. The highly exothermic, Pt-catalyzed partial oxidation
(c) Close-up view of the posts and an electrode array, obtained by
scanning electron microscopy. The Pt electrodes are 3.2 m wide, of ammonia was considered, and the safe investigation of
0.8 m apart, and about 1 mm long. [Fig. 11(a) and (b) reprinted ignition-extinction behavior demonstrated. PtTi heaters
with permission from [138]. Copyright 2000 Kluwer Academic and resistance temperature detectors (RTDs) were incorpo-
Publishers; photographs courtesy of G.-C. Fiaccabrino, IMT.]
rated by the same group into a Pd membrane reactor, for
purification of hydrogen, or alternatively, for hydrogenation
rescent proteins from their DNA templates was successfully and dehydrogenation reactions [146]. The gasliquidsolid
demonstrated. reaction of cyclohexene with H in the presence of a Pt
Controlled protein crystal growth was the objective catalyst was chosen as the model reaction in another set
of studies carried out by Sanjoh et al. with the help of of three-layer microfluidic devices [34]. Two structured
microfluidic silicon devices [153], [154]. The microfluidic layers of silicon were topped off by a glass cover-plate, onto

944 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


Fig. 12. Layout of a microchip electrophoresis device designed for small-ion analysis using
contactless conductivity detection. The inset on the right shows a photograph of the detector region.
Electrical connections to the electrodes were made via round contact pads at the end of the metal
lines. All metal structures were placed in 12-m-deep recesses to prevent problems during thermal
bonding due to uneven surface topography. (Reprinted with permission from [145]. Copyright
2002 Wiley-VCH Verlag GmbH.)

which a PtTi thin-film heater and RTD had been made idic systems. One early example using a stacked system of
[see Fig. 14(a) and (b)]. These contained either a packed silicon chips focused on the analysis of phosphate using the
bed of catalytic particles or structured microchannels with Molybdenum Blue method to form a blue-colored phosphate
staggered arrays of columns, 50 m in diameter, 300 m complex which could easily be detected by absorbance [38],
tall, with nearly 20 000 columns in all, to act as catalyst [157]. This example was interesting in that it was the first to
support [see Fig. 14(c)]. It was pointed out that while the use silicon-based micro pumps for controlling liquids within
high thermal conductivity of silicon allowed excellent heat the valveless system. However, a smaller flow system did not
dissipation and hence good thermal control by the heaters, mean enhanced reaction, since the kinetics of the reaction
large amounts of heat were lost to the environment. In used for phosphate analysis are slow and proved to be the
addition, heater performance was very dependent on how limiting factor for analysis. A more recent example of FIA,
the chip was packaged. using much smaller chips, was developed for analysis of am-
3) Other Microchemical Reaction Applica- monia in waste and drinking waters. It used the Berthelot re-
tions: Classical wet chemical analytical methods are action to convert ammonia through reaction with phenol to
generally based on the chemical conversion of the analyte a blue indophenol dye. Again, the kinetics of this reaction
of interest through derivatization, complexation, or other are slow, with maximum absorbance achieved only after 15
means to make it more visible to a detector. Many of minutes or so at 25 C. Since a sensitive measurement was
these methods lend themselves well to automation by desired in 5 min or less, and because reaction rates increased
flow injection analysis (FIA). In this technique, sample is significantly at 35 C and 45 C, the three-layer microflu-
injected into a flowing carrier stream and subjected to idic device used had a 50-nm-thick ITO layer sputtered on
various sample handling steps, such as dilution, reagent one surface for resistive heating [44]. An all-glass version of
addition, mixing, and finally, detection. Reaction times are the three-layer chips for this application, complete with ITO
defined by the residence time of the reacting sample zone in layer, has also been reported [51].
the flow system, and hence can be adjusted to some extent Fast derivatization is especially important when analytes
by flow-rate variation. Precise flow control is crucial to are to be labeled on-line just before or after a separation.
obtaining reproducibility in FIA, since measurements are Eijkel et al. micromachined a heated chemical reactor for
done under nonequilibrium conditions. precolumn chemical derivatization of amino acids with the
A number of publications have described the integration fluorescent agent, 4-fluoro-7-nitrobenzofurazan (NBD-F)
of classical wet chemical methods into micromachined flu- before separation in a conventional high-performance

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 945


Fig. 13. Photographs show lysozyme crystals that have been
grown in a growth cell with n-Si features patterned in the bottom.
(a) The n-Si nucleation sites take the form of ridges, whereas in (b),
they are narrow trenches. In both cases, crystals clearly prefer to
form on these sites. Solution pH: 4.7. (Reprinted with permission
from [153]. Copyright 1999 Elsevier Science Ltd.)

liquid chromatography system (HPLC) [158]. The device


contained on-chip PtCr thin-film metal resistors as heaters,
which were recessed into the silicon chip by sputtering the
metals into a 1.5- m-deep groove. These elements could
heat a 50- L volume to a maximum of about 90 C at a
rate of 2 C/s, using 2 W of power. In addition, there were
Fig. 14. (a) Schematic overview of a three-layer siliconglass
two temperature-sensitive resistors on board for temperature device for multiphase mixing and reaction. The thin-film metal
measurement. heater and temperature sensor pattern is superimposed onto the
4) Other Examples Using Integrated Temperature Con- channel layout. (b) Photograph of the device, corresponding to the
schematic in (a). (c) SEM of a small portion of the 20 000-column
trol: Analysis of gaseous analytes often requires their pre- array in the reactor bed, each of which is 300 m high and 50 m
concentration by adsorption onto a solid surface, followed by in diameter. These structures serve as catalyst supports within the
a thermal desorption step once enough sample has been col- microreactor. (Reprinted with permission from [34]. Copyright
2002 IEEE.)
lected for further detection. Microfluidic devices designed
for this purpose and incorporating thin-film resistive heaters
have been reported. In one case, airborne benzene, toluene, used this device for measurements of mixtures containing
ethylbenzene, and xylenes were of interest [159]. A Pt heater benzene, toluene, and o-xylene at the 10-ppm level [160].
was formed by sputter deposition and liftoff on the bottom Manginell et al. reported a microfabricated planar precon-
of a Pyrex wafer, which then had a trench machined into it centrator for integration with a silicon-based gas chromato-
and was sealed by anodic bonding to a second Pyrex wafer. graphic column [161]. This silicon-based device consisted
The trench was packed with adsorbent particles, and gaseous of a flow-through chamber formed by through-wafer etching
samples passed through the packed bed. Gases preconcen- down to a silicon nitride membrane, onto which a thin-film
trated in this device were desorbed by ramping the tempera- Pt heater had been previously patterned. The heater served
ture at about 2 C/s, and collected in a second micromachined as the hotplate, and was covered by a porous sol-gel adsor-
detection cell. A preconcentration factor of 100 could be ob- bent layer. Preconcentration factors of between 100 and 500
tained this way, and parts-per-million (ppm) levels of toluene were achieved for the analyte of interest, dimethyl methyl
could be determined. The same researchers (Ueno et al.) later phosphonate (DMMP), a nerve gas simulant. Heating rates

946 PROCEEDINGS OF THE IEEE, VOL. 91, NO. 6, JUNE 2003


of 10 C/s were possible, which represented a thousandfold
improvement over conventional systems. At the same time,
power consumption, which was 100 mW for a typical des-
orption temperature of 200 C, was a thousandfold lower.
Increased temperatures are also beneficial in GC for
separating less volatile compounds (i.e., compounds that are
strongly retained on the stationary phase). Noh et al. recently
presented a gas chromatographic column micromachined in
parylene, a polymer exhibiting a low heat capacity and good
chemical inertness [162]. Parylene was deposited from the
gas phase onto a DRIE mold, followed by an intermediate
layer of Pt, and finally a second layer of parylene. A Pyrex
wafer was then coated with parylene, and bonded to the
coated Si wafer under high pressure and temperature. The
Si was then etched away, leaving a freestanding parylene
column attached to the Pyrex wafer. Gold was evaporated
onto the tops of the column to serve as a heater. The purpose
of the intermediate layer of Pt in the parylene walls was
twofold: namely, it reduced gas permeation through the walls
of the column, in addition to diffusing the heat uniformly
throughout the column. Simulation and experiment showed
that this polymer material showed much faster heating and
cooling than chip-based silicon-glass columns.
A unique micro liquid handling method was reported by
Handique et al., who used an integrated heater and RTD to
thermally generate air pressure inside a microfluidic channel
for pumping discrete droplets [163]. The hybrid device con-
tained a lower Si chip with Pt electrodes formed by liftoff and
coated by oxide, and an upper glass chip with the microflu-
idic channels and air trapping chambers (see Fig. 15). The
chamber containing the heater and trapped air is connected
to the microfluidic channel via a small channel. It is through
this channel that heated, expanding air pushes its way from
the chamber into the liquid-containing channel, displacing a
plug of liquid before it. Droplets of nL volume could be pre-
cisely defined using this system at flow rates of 20 nL/s using Fig. 15. (a) Schematic of the discrete drop pumping device.
(b)(e) How the pump operates: (b) Liquid is introduced at the inlet,
air heating rates of 6 C/s. and drawn into the device by capillary forces up to the hydrophobic
patch (channel surface is not conducive to capillary flow). Air is
C. Pumping trapped in the chamber during this process. (c) The heater is turned
on, and the air inside the chamber is heated to the point that it
As mentioned previously, EOF has been a popular means exceeds a threshold pressure and enters the liquid channel to push a
of pumping liquids in microfluidic devices. In most cases, well-defined liquid droplet past the hydrophobic patch. (d) Further
this is still achieved by immersing wire electrodes into heating leads to continued expansion of air, and further motion of
the liquid droplet as a result. (e) The air pressure is vented as the
open reservoirs at the ends of the channels. The resulting droplet passes the vent channel. (Reprinted with permission from
electrolytically generated gas bubbles are easily removed, as [163]. Copyright 2001 American Chemical Society.)
they simply drift to the surface of the liquids in the reservoir
and vanish into the air. Smaller, more compact devices could electrodes into their Siglass device for synchronized cyclic
be realized by integration of the pumping electrodes into the CE [22]. McKnight et al. photolithographically patterned
microchannels themselves. However, this would result in and etched a AuTi layer on glass to form electrodes
the formation and trapping of gas bubbles in the channels, [86]. A channel in PDMS was positioned perpendicular
which would interrupt the applied electric field and halt the to these electrodes, which extended across the channel. In
EOF unless gas dissipation was facilitated in some way. To this case, gas dissipation through the gas-permeable PDMS
avoid this problem, electrodes integrated into the reservoirs layer ensured that the electric field was not interrupted. It
themselves have been described by Figeys et al. [164]. was possible to generate EOF in just a short segment of a
After 30- m-deep channels and reservoirs had been etched microchannel in this way, causing solution to be hydraulically
into the glass wafer, Au electrodes were vacuum-deposited displaced on either side of the pair of electrodes.
in the reservoirs. The electrode pads were connected by In fact, bubbles generated by electrolysis may be used
an 80- m-wide metal line to contact pads, at which the beneficially in a microfluidic device for pumping purposes.
high voltage was applied. Jeong et al. also integrated Au Bhm et al. described a microfluidic device comprising a

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 947


channel/reservoir structure in silicon, capped by a Pyrex was fabricated on a 20-mm-diameter glass wafer, and had
glass cover onto which a set of Pt electrodes had been 384 sample reservoirs and 96 common buffer reservoirs.
fabricated [165], [166]. The interdigitated electrodes served Fabrication of such a system represents a challenge, as all
a dual purpose, since the bubbles were generated and their 384 lanes need to be exactly the same. Moreover, getting
volume simultaneously measured by impedance at these solutions onto the device requires some form of automated
electrodes. The bubbles displaced liquid in reservoir chan- sample addition step. Improving the interface between the
nels connected to the gas generation chamber as they grew, microfluidic device and the macroscopic world for this
which in turn dispensed the liquids into a third channel for and many other applications is an area in which MEMS
further use upstream. Flow rates in the order of nL/s were technologies could provide some advances in the future.
possible with this system [165], [166]. Last but not least, the trend toward the integration of
more sample pretreatment onto microfluidic devices is now
established, particularly in the area of genetic analysis.
IV. CONCLUSION A number of researchers have reported the (almost) total
integration of nucleic acid analysis, including sample
Clearly, micromachining technologies have played a cru- pretreatment, onto polymer-based [191][193], glass-based
cial role in the development of microfluidics from the very [194], and silicon-based [23], [24] devices. Of these, the
beginning. The realization of sub- L flow systems with fea- devices emerging from the Burns group [23], [24] are the
tures precise enough to achieve the desired performance for most sophisticated from a MEMS point of view, incorpo-
most applications is difficult if not impossible without a pho- rating micromachined elements for micro liquid handling,
tolithographic process involved somewhere in device fab- thermal reaction, electrophoretic separation, and detection
rication. Hence, micromachined channel devices have be- onto a single device. With batch-type processing, it may be
come inherent to the microfluidics field. The association of possible to scale out these types to large arrays for highly
microfluidics with MEMS has extended beyond the fabri- parallel analysis. However, control of liquids in multibranch
cation of simple microchannels, however, as has been dis- systems will ultimately require the development of new
cussed. The MEMS field has utilized the ability to work with valving concepts. This is because present valveless concepts
different materials to construct devices with an increasing based on electroosmotic flow or hydrophobic patches, while
number of functions. The microfluidics world is learning to appropriate for many simpler applications, are somewhat
do the same. limited due to their tendency toward leakiness. Microfab-
One area of increasing interest is the integration of optical ricated valves based on pneumatically actuated elastomer
elements into microfluidic devices, a subject which was membranes have recently been proposed for array appli-
not dealt with in this paper. Both early and more recent cations in biochemistry [195], [196]. Thorsen et al. have
papers have focused on small-volume, long-pathlength extended this concept to realize high-density microfluidic
detector cells for application to absorbance detection [27], chips with thousands of valves and hundreds of individually
[32], [33], [44], [51], [167]. Other groups have investigated addressable microchambers [197]. These truly impressive
the direct microfabrication into microfluidic devices of devices, designed to be analogous to electronic ICs, prove
microlenses [168][171], integrated waveguides [25], [172], the feasibility of very large-scale valving in complex mi-
and photodiodes [139], [173][176]. A dc microplasma on a crofluidic systems. Here too, MEMS technologies will play
chip has also been reported as an optical emission detector an important role in the future development of microfluidics.
for GC [177][179]. Besides the possibility of smaller,
more portable devices, the integrated approach also has the
potential to alleviate problems associated with the alignment ACKNOWLEDGMENT
of external detection elements with the microfluidic chip.
Increased sensitivity may also result if the number of optical The authors would like to thank all the members, past
interfaces can be minimized through integration. and present, of the TAS team in the Sensors, Actuators,
The advantages of microchip electrophoresis especially and Microsystems Laboratory (SAMLAB), at the Institute
for nucleic acid analysis have been widely touted. Gen- of Microtechnology, University of Neuchtel, Neuchtel,
erally, the increase in speed reported is on the order of Switzerland, for their valuable efforts. Their contributions to
tenfold to a hundredfold relative to capillaries and slab-gel this paper in the form of photos and figures are of particular
formats, respectively (see, e.g., [180], [181]). Resolution note. The authors would also like to thank G. C. Fiaccabrino
of peaks in the electropherogram obtained on the chip, (SAMLAB), R. Guijt-van Duijn (Technical University of
though sometimes lower than that observed in fused-silica Delft), T. Fujii (University of Tokyo), H. Minhas (RSC
capillaries [181], [182], is comparable in all cases to the Journals), and J. Rossier (Diagnoswiss S.A., Monthey,
equivalent experiments done in conventional CE systems. Switzerland) for photos and figures.
Throughput can be increased even further by resorting
to multicapillary arrays in glass, as has been put forth
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Elisabeth Verpoorte received the Ph.D. in analytical chemistry from the
[179] , A dc microplasma on a chip employed as an optical emis-
University of Alberta, Edmonton, AB, Canada, in 1990. Her dissertation
sion detector for gas chromatography, Anal. Chem., vol. 72, pp.
focused on the use of AC impedance analysis for studying the permeability
25472552, 2000.
and behavior of dissociable species in PVC-based ion selective membranes.
[180] D. Schmalzing, L. Koutny, D. Chisholm, A. Adourian, P. Matsu-
She was in the Corporate Analytical Research department of Ciba Ltd.,
daira, and D. Ehrlich, Two-color multiplexed analysis of eight
Basel, Switzerland, first in a postdoctoral position, and later in a permanent
short tandem repeat loci with an electrophoretic microdevice,
position as Research Scientist. There, she worked on the development of
Anal. Biochem., vol. 270, pp. 148152, 1999.
miniaturized total analysis systems (TAS). In July 1996, she assumed a
[181] N. J. Munro, K. Snow, J. A. Kant, and J. P. Landers, Molecular di-
position as Team Leader in the group of Prof. N. F. de Rooij at the Institute
agnostics on microfabricated electrophoretic devices: From slab gel-
of Microtechnology (IMT), University of Neuchtel, Switzerland, where her
to capillary- to microchip-based assays for T- and B-cell lymphopro-
research interests concentrated in the area of TAS (Lab-on-a-Chip) for bio-
liferative disorders, Clin. Chem., vol. 45, pp. 19061917, 1999.
analytical and environmental applications. She led a research team of about
[182] H. Tian, A. Jaquins-Gerstl, N. Munro, M. Trucco, L. C. Brody, and J.
eight Ph.D. students and researchers while at IMT. Recently, she accepted
P. Landers, Single-strand conformation polymorphism analysis by
a Chair of Pharmaceutical Analysis at the Groningen Research Institute of
capillary and microchip electrophoresis: A fast, simple method for
Pharmacy, University of Groningen, Groningen, The Netherlands. She holds
detection of common mutations in BRCA1 and BRCA2, Genomics,
three patents and has published over 40 peer-reviewed papers.
vol. 63, pp. 2534, 2000.
[183] P. C. Simpson, D. Roach, A. T. Woolley, T. Thorsen, R. Johnston, G.
F. Sensabaugh, and R. A. Mathies, High-throughput genetic anal-
ysis using microfabricated 96-sample capillary array electrophoresis
microplates, Proc. Nat. Acad. Sci., vol. 95, pp. 22562261, 1998. Nico F. de Rooij (Fellow, IEEE) received the M.Sc. degree in physical
[184] Y. N. Shi, P. C. Simpson, J. R. Scherer, D. Wexler, C. Skibola, M. chemistry from the State University of Utrecht, Utrecht, The Netherlands,
T. Smith, and R. A. Mathies, Radial capillary array electrophoresis in 1975, and the Ph.D. degree from Twente University of Technology,
microplate and scanner for high-performance nucleic acid analysis, Enschede, The Netherlands, in 1978.
Anal. Chem., vol. 71, pp. 53545361, 1999. From 1978 to 1982, he worked at the Research and Development De-
[185] I. Medintz, W. W. Wong, G. Sensabaugh, and R. A. Mathies, partment of Cordis Europa NV, Roden, The Netherlands. In 1982, he joined
High speed single nucleotide polymorphism typing of a hereditary the Institute of Microtechnology of the University of Neuchtel, Neuchtel,
haemochromatosis mutation with capillary array electrophoresis Switzerland (IMT UNI-NE), as Professor and Head of the Sensors, Actua-
microplates, Electrophoresis, vol. 21, pp. 23522358, 2000. tors and Microsystems Laboratory. From 1990 to 1996 and since October
[186] I. L. Medintz, L. Berti, C. A. Emrich, J. Tom, J. R. Scherer, and 2002, he is Director of the IMT UNI-NE. He has lectured at the Swiss Fed-
R. A. Mathies, Genotyping energy-transfer-cassette-labeled short- eral Institute of Technology, Zurich (ETHZ), and since 1989, he has been a
tandem-repeat amplicons with capillary array electrophoresis mi- part-time professor at the Swiss Federal Institute of Technology, Lausanne
crochannel plates, Clin. Chem., vol. 47, pp. 161421, 2001. (EPFL). He is a Member of the editorial boards for the journals Sensors and
[187] B. M. Paegel, C. A. Emrich, G. J. Weyemayer, J. R. Scherer, and Actuators and Sensors and Materials. His research activities include micro-
R. A. Mathies, High throughput DNA sequencing with a microfab- fabricated sensors, actuators, and microsystems.
ricated 96-lane capillary array electrophoresis bioprocessor, Proc. Dr. de Rooij was a Member of the steering committee of the Interna-
Nat. Acad. Sci., vol. 99, pp. 574579, 2002. tional Conference on Solid-State Sensors and Actuators and of Eurosensors.
[188] A. P. Sassi, A. Paulus, I. D. Cruzado, T. Bjornson, and H. H. He acted as European Program Chairman of Transducers 87 and General
Hooper, Rapid, parallel separations of D1S80 alleles in a plastic Chairman of Transducers 89. He is a Member of the editorial board of the
microchannel chip, J. Chromatogr. A, vol. 894, pp. 203217, 2000. IEEE JOURNAL OF MICROELECTROMECHANICAL SYSTEMS.

VERPOORTE AND DE ROOIJ: MICROFLUIDICS MEETS MEMS 953

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