Академический Документы
Профессиональный Документы
Культура Документы
Workshop Manual
Golf 2004
Golf 2009
General body repairs, interior
Edition 05.2010
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Repair Group
68 - Interior equipment
69 - Passenger protection
70 - Trim, insulation
72 - Seat frames AG. Volkswagen AG d
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
68 - Interior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Automatic anti-dazzle interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Removing and installing interior mirror with rain sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Bonding on retaining plate for interior mirror with rain sensor . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Removing and installing interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Bonding on retaining plate for interior mirror without rain sensor . . . . . . . . . . . . . . . . . . . . 4
2 Compartments, covers and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Removing and installing basic version centre console (Golf 2004 ) . . . . . . . . . . . . . . . . . . 6
2.3 Removing and installing basic version centre console (Golf 2009 ) . . . . . . . . . . . . . . . . . . 10
2.4 Removing and installing Highline centre console (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Removing and installing Highline centre console (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 24
2.6 Removing and installing mounting bracket for centre console (Golf 2004 ) . . . . . . . . . . . . 34
2.7 Removing and installing mounting bracket for centre console and mounting bracket for
footwell trim (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.8 Removing and installing cup holder in centre console, Highline . . . . . . . . . . . . . . . . . . . . 43
2.9 Repairing cup holder in centre console, Highline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.10 Removing and installing storage compartment / ashtray unit (Golf 2004 ) . . . . . . . . . . . . 47
2.11 Removing and installing storage compartment / Gashtray . Volkswaunit
gen A(Golf 2009 ) . . . . . . . . . . . . 48
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2.12 Removing and installing dash panel centre olks vents (vehicles with no
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2004 ) . . . . . . . . . . . . . . . . . . .ed. b.y.V. . . . . . . . . . . . . . . . . . . . . . . .t .gu.a.ra. . . . . . . . . . . . . . . 48
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2.13 Removing and installing dashthpanel or centre vents (vehicles with Climatronic) e o(Golf 2004 )
. . . . . . . . . . . . . . . . . . . . . s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .r a.c . . . . . . . . . .
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2.14 Removing and installing centre compartment in dash panel (Golf 2009 ) . . . . . . . . . . . . 53
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2.16 Removing and installing frame in moulded headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
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2.17 Removing and installing dash panel centre vent (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 56
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2.18 Removing and installing dash panel centre trim (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . 58
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2.19 Removing and installing dash panel centre trim (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 59
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2.20 Removing and installing air conditioner controls unit / heater controls unit (Golf 2009 ) . . spec 59
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2.21 Removing and installing dash panel end trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.22 Removing and installing steering column trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.23 Removing and installing left trim panel on driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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2.30 Removing and installing decorative trim on dash panel (Golf 2004 ) . . . . . . . . . . . . . . . . 75
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2.31 Removing and installing decorative trim on dash panel (Golf 2009 ) . . . . . . . . . . . . . . . . 76
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3 Sill panel trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.1 Removing and installing sill panel mouldings (2-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
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3.2 Removing and installing sill panel mouldings (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
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3.3 Removing and installing wheel housing trim (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
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3.4 Removing and installing wheel housing trim (4-door), without rear side airbag 06/2005
........................................................................ 85
4 Grab handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.1 Removing and installing roof grab handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
69 - Passenger protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Contents i
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
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1 Seat belts . . . . . . . . . . . . . . . . . . .ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . u.a.ra.n . . . . . . . . . . . .
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1.1 General safety regulations when ut
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1.2 Special instructions for belt tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
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1.3 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units
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(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
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1.4 Removing and installing front seat belt (2-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
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1.5 Removing and installing front seat belt (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
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1.6 Removing and installing front belt height adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
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1.7 Removing and installing front seat belt buckle (2-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
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1.8 Removing and installing front seat belt buckle (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
1.9 Removing and installing rear outer seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
1.10 Removing and installing middle rear 3-point seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
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1.11 Removing and installing middle rear seat lap belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
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2.1 Points to check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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3 Checking child seat anchors (ISOFIX) after an accident . . . . . . . . . . . . . . . . . . . . . . . . . . 112
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4 Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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4.1 Overview of locations - airbag systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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4.3 Special instructions for driver and front passenger airbag . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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4.4 Special instructions for curtain airbag modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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4.5 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units
(pyrotechnic components) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.6 Deactivating the airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.7 Renewing airbag units following an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.8 Removing and installing airbag control unit J234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.9 Removing and installing driver side airbag unit (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . . . 120
4.10 Removing and installing driver side airbag unit (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . 123
4.11 Removing and installing airbag coil connector and return spring with slip ring F138 . . . . 127
4.12 Removing and installing key operated switch to deactivate front passenger airbag E224
........................................................................ 127
4.13 Removing and installing knee airbag (Golf 2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.14 Removing and installing knee airbag bracket (Golf 2009 ) LHD models . . . . . . . . . . . . . . 130
4.15 Removing and installing knee airbag bracket (Golf 2009 ) RHD models . . . . . . . . . . . . . . 132
4.16 Removing and installing front passenger airbag unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4.17 Removing and installing driver and front passenger side airbag . . . . . . . . . . . . . . . . . . . . 139
4.18 Removing and installing rear side airbag (4-door) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.19 Removing and installing curtain airbag on driver and passenger side . . . . . . . . . . . . . . . . 142
4.20 Removing and installing curtain airbag on driver and passenger side (Golf 2009 ) . . . . . . 145
4.21 Removing and installing seat occupied sensor, front passenger side G128 . . . . . . . . . . . . 149
4.22 Adapting components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
5 Seat occupied recognition (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
5.1 Safety precautions for when working on seat occupied recognition . . . . . . . . . . . . . . . . . . 154
5.2 Procedure for seat belt tensioner after an accident and /or triggering of airbag . . . . . . . . 154
5.3 Assembly overview - seat occupancy detection (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4 Components of repair kit for seat occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.5 Removing components of seat occupied recognition (vehicles with manually operated
seats) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
5.6 Installing repair kit for seat occupied recognition (vehicles with manually operated seats)
........................................................................ 163
5.7 Removing components of seat occupied recognition (vehicles with electrically operated
seats) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
ii Contents
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
5.8 Installing repair kit for seat occupied recognition (vehicles with electrically operated seats)
........................................................................ 172
5.9 Importers reporting obligation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
6 Crash sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
6.1 Removing and installing front door crash sensors (Golf 2004 ) . . . . . . . . . . . . . . . . . . . . 176
6.2 Removing and installing side airbag crash sensor on driver side G179 (Golf 2009 ) . . . . 177
6.3 Removing and installing side airbag crash sensor on front passenger side G180 (Golf
2009 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
6.4 Removing and installing rear wheel housing crash sensors (2-door) . . . . . . . . . . . . . . . . . . 179
6.5 Removing and installing rear wheel housing crash sensors (4-door) . . . . . . . . . . . . . . . . . . 181
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3.5 Removing and installing trim strip and door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
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4.3 Removing and installing lower A-pillar trim, driver side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
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4.4 Removing and installing lower A-pillar trim, front passenger side . . . . . . . . . . . . . . . . . . . . 227
4.5 Removing and installing upper B-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
4.6 Removing and installing lower B-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
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6.3 Removing and installing window frame trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
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7 Luggage compartment trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
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7.1 Removing and installing luggage compartment cover side cover . . . . . . . . . . . . . . . . . . . . cted
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7.2 Removing and installing luggage compartment side trim panel . . . . . . . . . . . . . . . . . . . . . . 242
7.3 Removing and installing rear lock carrier cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
8 Roof trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
8.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Contents iii
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
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1.10 Removing and installing seat drawer mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
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1.11 Removing and installing front seat bar and operating lever . . . . . . . . . . . . . . . . . . . . . . . . 272
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1.12 Removing and installing front bucket seat bar and operating lever . . . . . . . . . . . . . . . . . . 273
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1.13 Removing and installing bar and operating lever on electrically adjustable seat . . . . . . . . 275
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Removing and installing right side trim on seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
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1.15 Removing and installing right side trim on bucket seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
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1.16 Removing and installing lumbar support adjustment (Golf 2009 ) . . . . . . . . . . . . . . . . . . 278
1.17 Removing head restraint guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
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1.22 Removing and installing Bowden cable of backrest release (seat with through-loading
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1.23 Removing and installing backrest release Bowden cable (2-door) . . . . . . . . . . . . . . . . . . 288
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1.24 Removing and installing manually adjusted lumbar support (Golf 2004 ) . . . . . . . . . . . . 290
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1.25 Removing and installing manually adjusted lumbar support (Golf 2009 ) . . . . . . . . . . . . 291
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1.26 Removing and installing Easy Entry unit Bowden cable . . . . . . . . . . . . . . . . . . . . . . . . . . 293
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1.27 Removing and installing electric longitudinal seat adjustment . . . . . . . . . . . . . . . . . . . . . .
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1.28 Removing and installing seat (electric) base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
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1.29 Removing and installing seat (electric) tilt angle adjustment . . . . . . . . . . . . . . . . . . . . . . . . 298
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1.30 Removing and installing seat (electric) height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 299
AG.
iv Contents
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
2.1 Removing and installing bench seat cover and padding . . . . . . . . . . . . . . . . . . . . . . . . . . 324
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2.2 Removing and sinstalling
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2.3 Removing
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Contents v
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
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pyri by
Vo
co lksw
by
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Prote AG.
vi Contents
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
ce
e
nl
pt
1.1 Tools
du
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ility
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ment, test and measuring devices and
hole
spec
auxiliary items
es, in part or in w
t to the co
Removal wedge -3409-
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1.2 Automatic anti-dazzle interior mirror
t. C rig
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pyri by
Vo
co
The automatic anti-dazzle interior mirror darkens continuously
by lksw
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Prote
when the driver is blinded from behind.
AG.
1.3.1 Removing
If vehicle is equipped with a rain sensor, switch off ignition.
Using removal wedge -3409- , release fastener -1- of right
cover cap -2-.
Release left -3- and right cover caps -2- from mirror base.
Separate connector -4-.
Slide interior mirror along windscreen and then downwards out
of mounting.
1. Interior mirror 1
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
n AG. Volkswagen AG do
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pe
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hole
spec
es, in part or in w
t to the co
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l purpos
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mercia
a
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iva
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1.3.2 Installing
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Install in reverse order of removal. yri
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1.4 Bonding on retaining plate for interior
Prote AG.
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du
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Press mirror base into position on prepared windscreen im
erm
ab
mediately after applying adhesive to base.
ility
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wit
, is n
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secure with adhesive tape.
hole
spec
es, in part or in w
t to the co
hesive
rrectness of i
Carefully remove adhesive tape 30 - 60 minutes after attach
ing mirror base.
l purpos
Carefully remove the excessive but still soft adhesive with aid
of a spatula.
nf
ercia
or
Then remove the excessive adhesive completely using a cloth
m
m
atio
or primer applicator soaked in cleaning solution.
om
n in
or c
sd
iva
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rp
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Mirror can be fitted 2.5 hours after attaching mirror base.
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Interior mirror 3
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
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om
n in
or c
thi
te
sd
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t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
1.5.2 Installing
Install in reverse order of removal.
1.6.1 Materials
Glass-metal adhesive kit D 000 703 A1
1.6.2 Tools
1 - Glass scraper (commercially available)
2 - Blade (commercially available)
Remove retaining plate from mirror base.
Remove PUR adhesive from mirror base using a wire brush.
Grind off the three spacer protrusions on bonding surface. To
do this, use sandpaper (360/400 grain) laid ongeflat
n AGsurface.
. Volkswagen AG
a does
lksw not
Keep sanded surface clean and freedof
by grease.
Vo gu
ara
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ris
Scrape down PUR adhesive material
tho and primer down to ce eo
au glass scraper.
ramic layer on windscreen using
s
ra
c
s
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pt
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d
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rm
ab
pe
ility
ot
Caution
wit
, is n
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hole
spec
manently visible.
es, in part or in w
t to the co
Cut nylon mesh fabric exactly to size of mirror base.
rrectness of i
l purpos
Note
nform
ercia
a
com
tio
Apply adhesive evenly and smoothly to base of mirror.
n in
r
te o
thi
Fit nylon mesh fabric onto base of mirror.
s
iva
do
r
rp
c
Apply further adhesive to nylon mesh fabric by dabbing with
um
fo
en
tube.
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t.
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After adhesive has been applied to nylon mesh fabric, base of
. C rig
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rig
mirror must be pressed onto windscreen within 30 seconds. py by
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Press base of mirror firmly (do not use force) against wind Prote AG.
screen for 15 seconds.
Remove excess adhesive with a cloth.
Note
1. Interior mirror 5
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
2.1 Tools
n AG. Volkswagen AG do
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Release lever -T10039 - ir se tee
tho
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Removal wedge -3409- ss
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spec
urposes, in part or in wh
t to the co
rrectne
2.2 Removing and installing basic version
s
centre console (Golf 2004 )
s o
cial p
f inform
mer
atio
2.2.1 Removing
om
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es, in part or in w
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Release selector insulation -1- from centre console.
rrectness of i
Remove the two bolts -2- (1.5 Nm).
Release storage compartments -3- from centre console and
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orm
Note
m
atio
om
n in
c
An ashtray may be installed instead of a storage compartment -3-, but the removal is identical.
or
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te
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Cop py
t. rig
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pyri by
Vo
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by c lksw
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Prote AG.
AG. Volkswagen AG d
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es, in part or in w
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Cop py
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Using a small screwdriver, unclip cover -1- from trim. by c lksw
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Prote AG.
Remove bolt -2- (1.5 Nm).
Pull left footwell trim -3- out of mountings.
Note
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urposes, in part or in wh
t to the co
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mer
atio
om
n
c
i
or
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sd
a
Remove the two bolts respectively -1- and -2- (1.5 Nm).
iv
o
pr
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Remove the two bolts respectively -3- and -4- (1.5 Nm).
en
ng
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Remove bolt -5- (1.5 Nm).
C py
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Note
Prote AG.
During installation, bolts must be installed in the sequence -1-, -2-, -3-, -4- and -5-.
n AG. Volkswagen AG do
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urposes, in part or in wh
t to the co
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c
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2.2.2 Installing
C py
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Install in reverse order of removal.
c by lksw
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Prote AG.
2.3.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34
All vehicles
Remove handbrake lever trim Rep. Gr. 46 .
Remove centre dash panel trim (Golf 2009 ) page 59
Remove air conditioner/heater control panel trim (Golf 2009 )
page 59
AG. Volkswagen AG d
agen oes
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or eo
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
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sd
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ng
Note
A storage compartment may be installed instead of an ashtray -1-, but the removal is identical.
AG. Volkswagen AG d
agen oes
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or eo
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un
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t to the co
Note
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tion in
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Cop py
t. rig
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pyri by
Vo
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by c lksw
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Prote
12
AG.
Rep. Gr.68 - Interior equipment
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
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un
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an
d
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ab
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wit
is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
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pr
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fo
en
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t.
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Cop py
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rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
When installing, bolts must be installed in sequence -2-, -3- and -4-.
AG. Volkswagen AG d
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When installing, ensure centre console locks into mountings -arrows- of dash panel.
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
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co lksw
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Prote AG.
n AG. Volkswagen AG do
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ab
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is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
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fo
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
2.3.2 Installing
Install in reverse order of removal.
2.4.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Release selector lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Release selector lever boot from cover Rep. Gr. 34 .
All vehicles
Remove handbrake lever trim Rep. Gr. 46 .
Vehicles with a CD changer
Remove CD changer -1- Rep. Gr. 91 .
AG. Volkswagen AG d
agen oes
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byV gu
ara
ed
ris nte
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aut ra
ss c
ce
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un
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d
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is n
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
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o
pr
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fo
en
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t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
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Prote AG.
AG. Volkswagen AG d
agen oes
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ara
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ce
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d
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ab
pe
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
All vehicles
r
te o
thi
s
Open cup holder -1- and remove the two bolts -2- (1.5 Nm).
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cum
en
ng
t.
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Cop py
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Note
rig ht
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co Vo
by lksw
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Prote
When installing, close cup holder and insert cup holder bottom first into centre console. Then open cup holder
AG.
AG. Volkswagen AG d
agen oes
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urposes, in part or in wh
t to the co
Pull lower section of trim -1- out of mountings -arrow-. rrectne
f inform
mer
atio
om
n
c
i
or
n thi
te
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pr
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Cop py
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rig ht
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co Vo
by lksw
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Prote AG.
AG. Volkswagen AG d
agen oes
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ara
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ris nte
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aut ra
ss c
ce
e
nl
pt
du
an
itte
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ility
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
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f
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Cop py
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co Vo
by lksw
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Prote AG.
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un
pt
an
d
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ab
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
An ashtray may be installed instead of a storage compartment -3-, but the removal is identical.
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
n AG. Volkswagen AG do
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d
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erm
ab
ility
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is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
Remove the two bolts respectively -2- and -3- (1.5 Nm).
o
n
c
i
or
n thi
Remove the two bolts respectively -4- and -5- (1.5 Nm).
te
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pr
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ng
t.
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Cop py
.
Note
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During installation, bolts must be installed in the sequence -2-, -3-, -4-, -5- and -6-.
agen
Prote AG.
AG. Volkswagen AG d
agen oes
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ility
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h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
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Prote AG.
ce
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un
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an
d
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rm
ab
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
o
by c lksw
cted agen
Prote AG.
2.4.2 Installing
Install in reverse order of removal.
2.5.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34 .
All vehicles
Remove handbrake lever trim Rep. Gr. 46 .
Remove dash panel central trim (Golf 2009 ) page 59
Remove air conditioner/heater control panel trim (Golf 2009 )
page 59
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
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ab
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
or
atio
om
thi
te
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f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
25
Prote AG.
2. Compartments, covers and trims
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
All vehicles aut ra
ss c
ce
Open cup holder -1- and remove the two bolts -2- (1.5 Nm).
le
un
pt
an
d
itte
ab
ility
ot p
wit
is n
Note
h re
ole,
spec
urposes, in part or in wh
When installing, close cup holder and insert cup holder bottom first into centre console. Then open the cup
t to the co
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
26
cted agen
Prote
Rep. Gr.68 - Interior equipment
AG.
agen
AG. Volkswagen AG d
oes Golf 2004 , Golf 2009
ksw
y Vol General
not
gua body repairs, interior - Edition 05.2010
db ran
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
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cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
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ara
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du
an
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ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
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ate
do
priv
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for
en
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Cop py
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If fitted, remove AUX IN socket -1- Communication; Rep.
agen
Prote AG.
Gr. 91 ; Removing and installing connection for external audio
sources -R199- .
Remove bolts -2- and -3- (1.5 Nm).
Release lower end of extension -4- from fastenings.
ce
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un
pt
an
d
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rm
ab
pe
ility
ot
wit
, is n
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spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
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Note
A storage compartment may be installed instead of an ashtray -1-, but the removal is identical.
AG. Volkswagen AG d
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c
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t.
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Note
rig
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Removal of right footwell trim is identical.
agen
Prote AG.
When installing, insert footwell trim -2- first into mounting -3-.
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Remove lining mat -4- from storage compartment.
ce
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an
d
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erm
ab
wit
is n
spec
t to the co
Note
rrectne
When installing, bolts must be installed in sequence -2-, -5- and -3-.
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
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pr
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t.
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Cop py
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Prote AG.
AG. Volkswagen AG d
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un
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pe
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
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r
te o
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t.
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Cop py
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Prote AG.
Note
When installing, ensure centre console -1- locks into mountings -arrows- of dash panel.
AG. Volkswagen AG d
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Remove bolts -1-, -2-, -3- and -4- (1.5 Nm). s
ce
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nl
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du
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nf
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Cop py
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Prote
33
AG.
2. Compartments, covers and trims
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
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2.6 Removing and installing mounting ss aut ra
c
bracket for centre console (Golf 2004 )
ce
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-2-.
l purpos
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at
om
ion
c
in t
or
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ate
do
priv
cum
for
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t.
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Cop py
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34
by lksw
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Rep. Gr.68 - Interior equipment Prote AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
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un
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tre console
urposes, in part or in wh
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f in
page 47
atio
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or
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t.
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Detach right footwell trim, removal is identical.
Co
Cop py
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It is not necessary to remove trim -4- on both sides.
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r
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cum
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t.
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Cop py
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Prote AG.
AG. Volkswagen AG d
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urposes, in part or in wh
t to the co
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cial p
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mer
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n
c
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Remove the two nuts -1- (8 Nm) and remove securing bracket
um
r
fo
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-2-.
t.
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Cop py
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AG. Volkswagen AG d
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nf
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Cop py
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Prote AG.
2.6.3 Installing
In each case, install in reverse order of removal.
Note
AG. Volkswagen AG d
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urposes, in part or in wh
f inform
atio
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Remove the two bolts -2- (1.5 Nm). t. Cop py
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wiring harness (dependent on vehicle equipment).
an
d
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Note
wit
is n
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A storage compartment may be installed instead of an ashtray -1-, but the removal is identical.
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
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or
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Cop py
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Prote AG.
Note
AG. Volkswagen AG d
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rrectness of i
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Cop py
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Prote AG.
AG. Volkswagen AG d
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Remove the two nuts -3- (8 Nm) and remove mounting bracket
urposes, in part or in wh
t to the co
Remove nuts -4- (2.5 Nm) and remove mounting bracket -1-
for footwell trim. rrectnes
Note
s o
cial p
f in
atio
om
n
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Cop py
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AG. Volkswagen AG d
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du
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rrectness of i
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Prote AG.
2.7.3 Installing
In each case, install in reverse order of removal.
2.8.1 Removing
All vehicles
Open cup holder -1- and remove the two bolts -2- (1.5 Nm).
Pull cup holder out of centre console.
Note
When installing, close cup holder and insert cup holder bottom first into centre console. Then open cup holder
and install the two bolts -2-.
AG. Volkswagen AG d
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Cop py
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Prote AG.
2.8.2 Installing
Install in reverse order of removal.
Note
The cup holder must also be renewed if other components are damaged which normally ensure that the cup
holder can function as designed.
AG. Volkswagen AG d
agen oes
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d by ara
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or eo
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aut ra
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un
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rm
ab
pe
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, is n
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
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iva
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cum
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t.
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Cop py
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Prote AG.
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Position mounting pin -4- in front of mounting -5-.
un
pt
an
d
itte
Place upper part -6- over pin -7- and mounting pins -8- in cup
y li
rm
ab
holder.
pe
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wit
The mounting -9- is placed in front of pin -10-.
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
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iva
do
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t.
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Cop py
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pyri by
Vo
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by c lksw
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Prote AG.
Close cup holder; mountings -1- and -3- engage with corre
sponding pins -2- and -4-.
Open cup holder and insert cover.
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, is n
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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cum
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en
ng
t.
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Cop py
t. rig
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pyri by
Vo
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by
cted agen
Prote AG.
2.10.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Release selector lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Release selector lever boot from cover Rep. Gr. 34 .
Note
2.10.2 Installing
Install in reverse order of removal.
2.11.1 Removing
Switch off ignition.
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34
All vehicles
Remove the two bolts -1- (1.5 Nm).
Release ashtray unit -2- from centre . console
Volkswageand disconnect
wiring harness (dependentlkon gen AG n AG
swavehicle equipment).does n o ot g
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spec
urposes, in part or in wh
2.11.2 Installing
t to the co
f inform
mer
atio
Note
om
n
c
i
or
n thi
e
sd
va
o
pr
cum
r
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
48
cted agen
Prote AG.
Rep. Gr.68 - Interior equipment
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
2.12.1 Removing
Remove lining mat -1- from storage compartment.
Remove the two bolts -2- (1.5 Nm).
Remove storage compartment -3- from vent -4-.
Vehicles with Climatronic
The positions -5-, -6-, -7-, -8- and -9- are exclusively for vehicles
with Climatronic.
Remove dash panel centre vents (vehicles with Climatronic)
page 50 .
AG. Volkswagen AG d
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d by ara
ise nte
or eo
h
aut ra
ss c
ce
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nl
pt
du
an
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ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
e
Note
at
do
priv
cum
or
Vehicles with no Climatronic, two templates -1- have already been removed at this point.
f
en
ng
t.
yi Co
Cop py
t. rig
Insert two wedges -3409- into lower joint of vent -arrows- and yri
gh by
ht
press vent upwards out of mounting in dash panel.
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Prote AG.
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rm
ab
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ility
ot
wit
, is n
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spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
2.12.2 Installing
r
rp
cum
fo
en
ng
t.
Install in reverse order of removal.
yi Co
Cop py
t. rig
2.13 Removing and installing dash panel
gh ht
pyri by
Vo
co
centre vents (vehicles with Climatronic)
by lksw
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Prote AG.
(Golf 2004 )
2.13.1 Removing
Switch off ignition.
Using wedge -3409- , lever sun light sensor -1- out of mounting
in indirect ventilation system -2-.
Disconnect wiring harness from photo sensor.
Remove bolt -3- (1.5 Nm).
AG. Volkswagen AG d
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ce
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nl
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du
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, is n
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hole
spec
Note
es, in part or in w
t to the co
For greater clarity, the components in the following illustrations are shown removed.
rrectness of i
Insert two wedges -3409- , as shown, into joint between indi
rect ventilation system -1- and vent -2-.
l purpos
Using wedge -3409- press metal clips -3- and -4- to rear and
pull indirect ventilation upwards and out of mountings in vent
nform
ercia
-arrow-.
m
at
om
ion
c
in t
or
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ate
do
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cum
for
en
ng
t.
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Cop py
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rig ht
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co Vo
by lksw
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Prote AG.
AG. Volkswagen AG d
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d by ara
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or eo
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aut ra
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ce
le
un
pt
an
d
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
Remove the two bolts -1- (1.5 Nm).
pr
cum
r
fo
en
ng
ing harnesses for hazard warning lights switch and front pas
senger airbag warning lamp.
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
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or
n thi
te
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pr
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fo
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ng
t.
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Cop py
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pyri by
Vo
co lksw
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Prote AG.
2.13.2 Installing
Install in reverse order of removal.
2.14.1 Removing
Switch off ignition.
Remove dash panel central trim (Golf 2009 ) page 59 .
If fitted, remove radio Communication; Rep. Gr. 91 ; Re
moving and installing radio and radio navigation system .
Remove the four bolts -2- (1.5 Nm).
Pull storage compartment -1- out of dash panel.
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erm
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ility
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is n
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ole,
spec
urposes, in part or in wh
t to the co
2.14.2 Installing
rrectne
atio
om
Removing
n
c
i
or
n thi
te
sd
iva
o
pr
Note
um
r
fo
en
ng
t.
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For reasons of clarity, spectacles holder is shown removed. Cop py
t. rig
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To remove spectacles holder, 4 locking tabs must be unlocked
p by
co Vo
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simultaneously.
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Prote AG.
AG. Volkswagen AG d
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un
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an
d
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ab
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is n
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
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iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
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rig ht
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co Vo
by lksw
cted agen
Prote AG.
Installing
Insert spectacles holder into console and engage.
Note
Removing
Switch off ignition.
Remove front interior light -W1- , Electrical system; Rep.
Gr. 96 ; Lights and switches in roof trim .
Remove spectacles holder in moulded headlining
page 54 .
Remove the two bolts -4- (2 Nm).
It is not necessary to remove sun visor -1-, and grab handles
-2- and -3-.
AG. Volkswagen AG d
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, is n
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es, in part or in w
t to the co
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l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
Installing
r
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fo
t.
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2.17 Removing and installing dash panel
t. C rig
gh ht
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centre vent (Golf 2009 )
cop Vo
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Prote AG.
2.17.1 Removing
Switch off ignition.
Remove dash panel central trim (Golf 2009 ) page 59
Vehicles with storage compartment in centre of dash panel
If fitted, remove radio Communication; Rep. Gr. 91 ; Re
moving and installing radio and radio navigation system .
Remove storage compartment in centre of dash panel (Golf
2009 ) page 53
AG. Volkswagen AG d
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ara
ed
ris nte
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aut ra
ss c
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
2.17.2 Installing
on
c
in t
or
his
e
do
priv
cum
for
en
ng
t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
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Prote AG.
ce
e
nl
pt
du
an
Remove dash panel centre vent.
itte
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erm
ab
Vehicles with no Climatronic (Golf 2004 ) page 48
ility
ot p
wit
, is n
h re
hole
spec
Remove the two bolts -1- (1.5 Nm).
es, in part or in w
t to the co
Using removal wedge -3409- , prise trim out of fasteners in
dash panel (insert wedge close to fastener).
rrectness of i
l purpos
nform
mercia
at
om
ion
c
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or
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ate
do
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for
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Prote AG.
2.18.2 Installing
Install in reverse order of removal.
2.19.1 Removing
Using removal wedge -3409- , prise dash panel centre trim out
of fasteners in dash panel (insert wedge close to fastener).
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urposes, in part or in wh
t to the co
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cial p
f inform
mer
atio
om
n
c
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t.
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Cop py
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by
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Prote AG.
2.19.2 Installing
Install in reverse order of removal.
2.20.1 Removing
Remove dash panel central trim (Golf 2009 ) page 59
AG. Volkswagen AG d
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spec
2.20.2 Installing
es, in part or in w
t to the co
trims
l purpos
nf
ercia
2.21.1 Removing
orm
m
atio
m
Lever right dash panel end trim -1- out of fasteners using re
o
n in
c
thi
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t.
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Prote AG.
Lever left dash panel end trim -2- out of fasteners using re
moval wedge -3409- .
AG. Volkswagen AG d
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spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
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atio
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Cop py
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Prote AG.
2.21.2 Installing
Install in reverse order of removal.
2.22.1 Removing
Note
For greater clarity the steering wheel is not shown in figure, there
is no requirement to remove the steering wheel.
Detach gap cover -1- and upper steering column trim -2- from
mountings.
Remove bolt -3- (1.5 Nm).
AG. Volkswagen AG d
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is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectnes
2.22.2 Installing
s o
cial p
f inform
atio
n
c
i
or
on driver side
thi
te
sd
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pr
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fo
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2.23.1 Removing
t.
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Cop py
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co
Note
by lksw
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Prote AG.
For greater clarity the steering wheel is not shown in figure, there
is no requirement to remove the steering wheel.
ce
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nl
pt
du
an
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erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
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m
atio
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or c
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t.
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Cop py
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co Vo
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Prote AG.
2.23.2 Installing
Installation is carried out in reverse order of removal.
Note
During installation, bolts must be installed in the sequence -2-, -3- and -4- (1.5 Nm).
AG. Volkswagen AG d
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
tion in
on driver side
r
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s
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rp
cum
fo
2.24.1 Removing
en
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t.
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Cop py
Switch off ignition.
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Remove dash panel end trim on driver side page 60 .
c by lksw
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Prote AG.
Remove left trim on driver side page 62 .
Golf 2004
Remove centre cover (Golf 2004 ) page 68
ce
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nl
pt
Remove centre cover (Golf 2009 ) page 68 du
an
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ab
ility
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Vehicles with manual or direct shift gearbox
hole
spec
es, in part or in w
t to the co
Remove storage compartment or ashtray unit (Golf 2009 )
page 48
rrectness of i
Remove centre console cover (no need to dismantle centre
l purpos
console completely):
Base version page 10
nform
ercia
at
om
i
All vehicles
on
c
in t
or
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ate
do
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for
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t.
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Cop py
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rig ht
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by lksw
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Prote AG.
AG. Volkswagen AG d
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du
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ility
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spec
es, in part or in w
t to the co
rrectness of i
2.24.2 Installing
l purpos
orm
Note
m
atio
om
n in
c
During installation, bolts must be installed in the sequence -1-, -2-, -3- and -4- (1.5 Nm).
or
thi
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t.
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by
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Prote AG.
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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rp
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fo
en
ng
t.
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Cop py
t. rig
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Vo
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Prote AG.
2.25.1 Removing
Lever cover -1- out of mounting using removal wedge -3409- .
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spec
es, in part or in w
t to the co
rrectness of i
l purpos
2.25.2 Installing
nform
ercia
tion in
(Golf 2009 )
r
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2.26.1 Removing
n
t.
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Cop py
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Remove dash panel central trim (Golf 2009 ) page 59 rig ht
py by
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Remove air conditioner controls unit / heater controls unit trim cted agen
Prote AG.
(Golf 2009 ) page 59
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es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
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atio
om
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t.
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Cop py
t. rig
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pyri by
Vo
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by
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Prote AG.
2.26.2 Installing
Install in reverse order of removal.
2.27.1 Removing
Switch off ignition.
Remove dash panel end trim on front passenger side
page 60 .
Remove A-pillar middle trim on front passenger side
page 224
Remove lower A-pillar trim on front passenger side
page 227 .
Golf 2004
Remove centre cover (Golf 2004 ) page 68
Golf 2009
Remove dash panel central trim page 59
Remove air conditioner controls unit / heater controls unit trim
page 59 .
Remove centre cover (Golf 2009 ) page 68
Vehicles with automatic gearbox
Loosen gear lever boot from cover Rep. Gr. 37 .
Vehicles with manual or direct shift gearbox
Loosen gear lever boot from cover Rep. Gr. 34 .
Remove storage compartment or ashtray unit (Golf 2009 )
page 48 wage
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On Golf 2009 , unscrew
ed
by two bolts -2- (1.5 Nm). ara
nte
is
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Pull centre console
au
th cover -1- out in direction of -arrow-. ra
ss c
ce
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un
pt
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
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pr
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Prote AG.
AG. Volkswagen AG d
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All vehicles
pt
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Remove the seven bolts -1-, -2- and -3- (1.5 Nm).
erm
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Detach glove compartment -arrow B- from dash panel.
hole
spec
Disconnect wiring harness from light and contact switch.
es, in part or in w
t to the co
If vehicle is equipped with front passenger airbag disabling,
disconnect wiring harness from key switch.
rrectness of i
If vehicle is equipped with glove compartment cooling, dis
connect air conditioning duct from glove compartment.
l purpos
nform
mercia
at
om
ion
c
in t
or
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ate
do
priv
cum
for
en
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t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
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Prote AG.
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nl
pt
du
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itte
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erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
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t.
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Vo
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Prote AG.
2.27.2 Installing
Install in reverse order of removal.
ce
e
hicle wallet compartment.
nl
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du
an
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ab
ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
om
ion
c
in t
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2.28.1 Removing
o
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ate
do
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for
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t.
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Note
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A separate removal of the lock cylinder -1- is not possible, the release button -2- must be renewed.
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Prote AG.
Remove bolt -3- and pull release button -2- out of glove com
partment lid.
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ab
ility
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
io
2.28.2 Installing n
c
in t
or
his
ate
cum
or
en
ng
t.
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on driver side Cop py
t. rig
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by
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Prote AG.
2.29.1 Removing
Switch off ignition.
Remove the two bolts -1- (1.5 Nm).
Detach cover from mountings and disconnect wiring harness
from footwell light.
Operate the two locking devices -arrows- and pull diagnostic
connector out of cover.
AG. Volkswagen AG d
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ab
ility
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
2.29.2 Installing
nf
ercia
atio
m
n in
or c
sd
iva
o
r
rp
cu
o
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f
en
ng
Note
t.
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Cop py
t. rig
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The trims are only installed in Highline versions.
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Prote AG.
2.30.1 Removing
Using removal wedge -3409- , lever trims -1- and -2- out of
dash panel on driver side.
AG. Volkswagen AG d
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nl
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du
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erm
ab
ility
ot p
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, is n
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hole
spec
es, in part or in w
t to the co
2.30.2 Installing
rrectness of i
atio
om
n in
or c
2.31.1 Removing
thi
te
sd
iva
o
r
Driver side
rp
cu
o
m
f
en
ng
t.
Using removal wedge -3409- , lever trims -1- and -2- out of op
yi Co
dash panel on driver side.
C py
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Passenger side cop Vo
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Prote
Using removal wedge -3409- and starting on outer side of ve
AG.
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nl
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du
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ility
ot p
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hole
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
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Prote AG.
2.31.2 Installing
Install in reverse order of removal.
Note
2.32.1 Removing
Switch off ignition.
Note
If the sun visor only requires removal then bolt -3- and sun visor mounting -6- need not be removed.
Using a small screwdriver, open cover caps -1- and -2-. n AG. Volkswagen A
age G do
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Remove bolts -3- and -4- (2 Nm). by Vol ot g
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rm
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
Caution
Hold sun visor. Allowing the sun visor to hang on the wiring
harness is not permitted!
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.
Caution
Hold onto the roof hand rail with one hand and gently pull on
the wiring harness (towards windscreen) until the connector
slips out of its retaining clip in the moulded headlining.
Carefully pull connector -1- out through opening in moulded
headlining; only pull until connector is just beneath moulded
headlining.
ce
le
Do not pull connector out any further as the flat cable -2-
un
pt
an
only has a limited amount of spare length and could break.
d
itte
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erm
ab
The flat cable may only be pulled out from the opening in
ility
ot p
the moulded headliner to a length of 1 cm.
wit
is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
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o
pr
cum
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fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
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Prote AG.
2.32.2 Installing
Note
ce
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un
pt
an
d
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erm
ab
3.1 Removing and installing sill panel
ility
ot p
wit
mouldings (2-door)
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
Note
rrectne
Follow same instructions for the left side as appropriate.
s
3.1.1 Removing
s o
cial p
f inform
Pull rear bench seat out of front anchor positions
mer
page 304 .
atio
om
n
c
i
or
n thi
e
Note
t
sd
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o
pr
cum
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fo
en
ng
t.
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Cop py
t.
Pull sill panel moulding -1- out of mountings in sill, the side
rig
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panel and beading in door seal. op Vo
by c lksw
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Prote AG.
Note
Before installing, check the seven fasteners for damage and renew if necessary.
AG. Volkswagen AG d
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du
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erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.
3.1.2 Installing
Install in reverse order of removal.
Note
3.2.1 Removing
Pull rear bench seat out of front anchor positions
page 304 .
Note
ce
le
un
pt
Pull sill panel moulding out of rear area of sill and beading of
an
d
itte
door seal.
y li
rm
ab
pe
ility
Detach guide -2- from lower B-pillar trim.
ot
wit
, is n
Open tab -3- and guide seat belt out through.
h re
hole
spec
es, in part or in w
t to the co
Note
Before installing, check 6 securing clips for damage and renew if necessary.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
3.2.2 Installing
Install in reverse order of removal.
ce
le
Note
un
pt
an
d
itte
y li
Removal and installation is described for the left vehicle side.
erm
ab
ility
Follow same instructions for the right side as appropriate.
ot p
wit
is n
h re
ole,
3.3.1 Removing
spec
urposes, in part or in wh
t to the co
Remove side padding (4-door):
rrectne
With rear side airbags page 306
Without rear side airbag, 06/2005 page 307 .
ss o
Remove the two bolts -1- (1.2 Nm).
cial p
f inform
Detach clips -2- from body flange.
mer
atio
m
n
c
i
or
n thi
Pull moulding out of mountings in sill panel moulding -5-.
te
sd
iva
o
pr
c
Pull trim out forwards under C-pillar trim.
um
r
fo
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
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ce
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un
pt
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rm
ab
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
3.3.2 Installing
l purpos
a
com
06/2005
te o
thi
s
iva
do
r
rp
cum
fo
en
g
Note
n
t.
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Cop py
t. rig
gh
Removal and installation is described for the right vehicle side.
ht
pyri by
Vo
Follow same instructions for the left side as appropriate.
co lksw
by
cted agen
Prote AG.
3.4.1 Removing
Remove bench seat page 304 .
Fold backrest forwards.
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du
an
itte
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erm
ab
ility
ot p
wit
Remove nut -1- (3.5 Nm).
, is n
h re
hole
spec
es, in part or in w
t to the co
Pull trim from body flange -2-.
rrectness of i
Release trim from retainers in lower area -arrow C-.
l purpos
nform
mercia
at
om
ion
c
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3.4.2 Installing
Install in reverse order of removal.
4 Grab handles
n AG. Volkswagen A
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4.1.1 Removing
hole
spec
es, in part or in w
Fold down grab handle and open the two cover caps -1- and
t to the co
-2- using a small screwdriver.
Remove the two bolts -3- (2 Nm) and remove grab handle.
rrectness of i
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nform
mercia
a
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Cop py
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Prote AG.
4.1.2 Installing
Install in reverse order of removal.
69 Passenger protection
1 Seat belts
AG. Volkswagen AG d
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spec
urposes, in part or in wh
t to the co
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mer
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Cop py
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Prote AG.
1. Seat belts 89
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
WARNING
pt
du
an
y li
erm
ab
led in a vehicle.
h re
hole
spec
plate.
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atio
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Pyrotechnic components must not be subjected to tem
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ht
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cted
Rep. Gr.69 - Passenger protection
agen
Prote AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
WARNING
WARNING
an
itte
ab
ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
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ate
do
priv
cum
for
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t.
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Cop py
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91
c by lksw
cted agen
Prote AG. 1. Seat belts
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
1 - Bolt
20 Nm
2 - Bolt
40 Nm
3 - Washer
4 - Anchor rail
5 - Bolt
40 Nm
6 - Belt inertia reel, B-pillar
7 - Wiring harness
8 - Bolts
Qty. 2
4.5 Nm AG. Volkswagen AG d
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9 - Belt guide d by V gu
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10 - Bolt utho eo
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40 Nm ss
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12 - Belt buckle
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Removing page 98
wit
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spec
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t to the co
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atio
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1.4.2 Removing
o
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Removal and installation are described for the left vehicle side. C py
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Follow same instructions for the right side as appropriate.
gh ht
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Prote AG.
WARNING
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pt
Remove bolt -5- (40 Nm) and remove belt inertia reel -6- from
du
an
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B-pillar.
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WARNING
wit
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hole
spec
Electrostatic discharges may result in unintentional triggering
es, in part or in w
t to the co
cally discharge him/herself before disconnecting the igniter
and earth wires. This can be done by briefly touching the body
or striker plate of the door.
rrectness of i
l purpos
nform
Remove bolts -8- (4.5 Nm) and remove belt guide -9-.
mercia
Remove bolt -10- (40 Nm) and remove belt guide fitting -11-
at
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ate
do
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t.
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Cop py
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pyri by
Vo
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by
cted agen
Prote AG.
1. Seat belts 93
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
n AG. Volkswagen AG do
lkswage es n
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es, in part or in w
t to the co
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nform
mercia
at
om
io
1.4.3 Installing
n
c
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or
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or
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Cop py
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Vo
co lksw
by
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Prote AG.
1 - Bolt
40 Nm
Micro-encapsulated
2 - Belt end anchor
3 - Bolt
40 Nm
4 - Belt inertia reel, B-pillar
5 - Wiring harness
6 - Bolts
Qty. 2
4.5 Nm
7 - Belt guide
8 - Bolt agen
AG. Volkswagen AG d
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9 - Belt guide fitting ut
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10 - Belt buckle s
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Removing page 100
an
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es, in part or in w
t to the co
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l purpos
nform
mercia
a
com
tio
1.5.2 Removing
n in
r
te o
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Note
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op
Removal and installation are described for the left vehicle side.
C py
ht. rig
Follow same instructions for the right side as appropriate.
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1. Seat belts 95
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
WARNING
Caution
Note
pt
du
WARNING
an
itte
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erm
ab
ility
h re
and earth wires. This can be done by briefly touching the body
spec
t to the co
Remove bolt -8- (40 Nm) and remove belt guide fitting -9- from
belt height adjuster.
nform
mercia
at
om
ion
c
in t
or
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ate
do
priv
cum
for
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Cop py
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Prote AG.
AG. Volkswagen AG d
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
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t.
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Cop py
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rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1.5.3 Installing
Install in reverse order of removal.
Reconnect vehicle battery Rep. Gr. 27 .
Note
1.6.1 Removing
Remove B-pillar upper trim page 228 .
Note
There is no need to remove the belt end anchor or anchor rail from
front seat belt .
1. Seat belts 97
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
Remove bolt -1- (40 Nm) and remove belt guide fitting -2- from
belt height adjuster.
Remove bolt -3- (20 Nm) and remove belt height adjuster -4-
from mountings in support bracket.
AG. Volkswagen AG d
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nf
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Cop py
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Vo
co lksw
by
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Prote AG.
1.6.2 Installing
Install in reverse order of removal.
Note
1.7.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
ce
e
nl
pt
du
Secure seat to seat repair stand -VAS 6136- .
an
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Move seat to forwardmost position.
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spec
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t to the co
rrectness of i
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at
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ion
c
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do
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Cop py
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Vo
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by
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Prote AG.
Note
1.7.2 Installing
Install in reverse order of removal.
1. Seat belts 99
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
Note
. Volkswagen AG
gen AG does
Removal and installation is described for the oleft
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a
not
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Follow same instructions for removal and ed binstallation of the belt gu
ara
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thoris nte
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1.8.1 Removing
ce
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nl
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Attach seat repair stand -VAS 6136- to engine and gearbox
erm
ab
support -VAS 6095- .
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hole
spec
es, in part or in w
t to the co
Move seat to frontmost position.
Disconnect wiring harness from seat frame, if part of original
equipment.
rrectness of i
Remove bolt -1- (20 Nm).
l purpos
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Note
orm
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atio
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Before a new bolt is installed, the thread of the corresponding nut must be cleaned.
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Cop py
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Prote AG.
AG. Volkswagen AG d
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1.8.2 Installing or eo
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Install in reverse order of removal.
ce
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pt
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
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mer
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om
n
c
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Cop py
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101
op Vo
by c lksw
Prote
cted AG.
agen 1. Seat belts
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
1 - Bolt
40 Nm
2 - Belt end anchor
3 - Wiring harness
n AG. Volkswagen AG do
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5 - Belt inertia reel with belt au ac
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6 - Bolt
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40 Nm
ab
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tensioner
h re
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
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mer
atio
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n
c
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Cop py
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Vo
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by
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Prote AG.
1.9.2 Removing
Note
2-door
Remove B-pillar upper trim page 228 .
Remove bench seat page 304 .
Remove backrest page 305 .
Remove side panel trim page 233 .
ce
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un
pt
an
d
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ab
With rear side airbags page 306
ility
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is n
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spec
Remove wheel housing trim (4-door) page 84
urposes, in part or in wh
t to the co
4-door, vehicles with rear side airbag, 06/2005
Remove side padding (4-door):
rrectne
With rear side airbags page 306
Remove wheel housing trim (4-door) page 84
ss o
cial p
f
4-door, vehicles without rear side airbag, 06/2005
inform
mer
atio
m
page 85 .
o
n
c
i
or
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Remove luggage compartment cover side support
thi
te
sd
a
page 241 .
iv
o
pr
cum
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fo
t.
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Remove C-pillar trim page 232 . C py
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Remove bolt -1- (40 Nm) and remove belt guide fitting -2- from
p by
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body. Prote
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agen
WARNING
WARNING
ce
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nl
pt
du
an
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spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.
1.9.3 Installing
Install in reverse order of removal.
ce
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nl
pt
du
an
40 Nm
itte
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erm
ab
4 - Belt inertia reel
ility
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wit
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5 - Console
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
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orm
m
atio
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Cop py
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
1.10.2 Removing
Remove bench seat page 304 .
Remove backrest page 305 .
Remove cover and padding from seat backrest page 325 .
Remove bolt -1- (40 Nm) and remove belt buckle -2- from
body.
Remove hexagon nut -3- (40 Nm) and remove belt inertia reel
-4- from console -5-.
Guide belt buckle -2- through console -5-.
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
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, is n
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hole
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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cum
fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1.10.3 Installing
Install in reverse order of removal.
1.11.1 Removing
Remove bench seat page 304 .
Remove backrest page 305 .
Remove bolt -1- (40 Nm) and remove lap belt -2- from body.
AG. Volkswagen AG d
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nf
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1.11.2 Installing
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Install in reverse order of removal. C py
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1.12 Removing and installing rear double belt copy Vo
by lksw
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buckle
Prote AG.
1.12.1 Removing
Remove bench seat page 304 .
Remove backrest page 305 .
Remove bolt -1- (40 Nm) and remove double belt buckle -2-
from body.
AG. Volkswagen AG d
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nl
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du
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1.12.2 Installing
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
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orm
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atio
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Cop py
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Vo
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by
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Prote AG.
WARNING
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pt
an
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ab
Checking operation of belt buckle
pe
ility
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hole
spec
Checking securing parts and anchorage points
es, in part or in w
t to the co
2.1 Points to check
rrectness of i
2.1.1 Checking belt webbing
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Inspect belt straps for soiling and, if necessary, wash with mild
m
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com
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en
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t.
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Cop py
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rig ht
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by lksw
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Prote AG.
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is n
Checking
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spec
t to the co
atio
Checking
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ng
t.
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If seat belt is not locked by locking mechanism during braking . Cop py
procedure, renew seat belt complete with buckle.
t rig
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Prote
WARNING
AG.
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Checking buckle:
nl
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du
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Push latch plate into belt buckle until it engages audibly. Check
erm
ab
whether locking mechanism is properly engaged by pulling
ility
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firmly on belt webbing.
wit
, is n
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If latch plate fails even once to engage properly in belt buckle
hole
spec
during at least 5 tests, renew seat belt complete with belt
es, in part or in w
buckle.
t to the co
Checking release mechanism:
Release seat belt by pressing button on belt buckle with finger
rrectness of i
pressure.
l purpos
When belt is slack, latch plate must spring out of belt buckle
on its own.
nf
ercia
o
Carry out test at least 5 times. If latch plate fails even once to
rm
m
atio
spring out of buckle, renew seat belt complete with belt buckle.
om
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or c
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WARNING
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Under no circumstances whatsoever may lubricant be used to
f
en
ng
t.
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eliminate noise or stiffness in belt buckle buttons.
Co
Cop py
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rig ht
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by lksw
2.1.5 Checking belt guide fittings and latch cted agen
Prote AG.
plate
Plastic-coated hardware show fine, parallel scoring after stress
on belt system (when belt was fastened during accident). (On the
other hand, wear caused by frequent belt use can be recognized
by smooth wear, free of lines).
Inspect for deformation, fracturing and cracks in plastic.
If scoring and/or damage is determined, renew seat belt com
plete with belt latch.
Note
ce
le
un
pt
mation after an accident.
an
d
itte
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erm
ab
ility
straightened.
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
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pr
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fo
en
ng
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Cop py
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Vo
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by
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Prote AG.
4 Airbag
pt
Adapting components
an
d
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ab
ility
9 - Diagnosis connector
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
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pr
cum
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fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
4. Airbag 113
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
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ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
pt
du
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ab
ative terminal.
hole
spec
es, in part or in w
atio
om
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sd
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t.
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led in a vehicle.
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Before handling pyrotechnic components of the restraint
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system, for example before separating an electrical con
o Vo
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nection, the mechanic must electrostatically discharge
agen
Prote AG.
himself/herself. Electrostatic discharge is achieved by
touching earthed metallic parts, such as the door striker
plate.
Pyrotechnic components must be installed immediately
after they have been removed from their packaging.
If work is interrupted, the pyrotechnic component must be
stored back in its packaging.
Leaving the pyrotechnic component unattended is pro
hibited.
Pyrotechnic components must not come into contact with
grease, cleaning solution or similar.
Pyrotechnic components must not be subjected to tem
peratures above 100 C even for short periods.
4. Airbag 115
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
WARNING
WARNING
WARNING agen
AG. Volkswagen AG d
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Storage must comply iswith the relevant national legislation.
ed
r nte
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Transportation is
ss asubject to national and international reg c
ulations that govern packaging, marking, labelling and
ce
e
nl
pt
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ab
ility
h re
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t to the co
WARNING
nform
ercia
at
om
ion
c
in t
or
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e
do
riv
cum
for
ElsaWin
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t.
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Technical Service Handbook t. C rig
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co lksw
by
cted agen
116
Prote AG.
Rep. Gr.69 - Passenger protection
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
ce
le
un
pt
Function
an
d
itte
y li
erm
Passenger protection
ab
ility
ot p
wit
is n
h re
ole,
Systems
spec
urposes, in part or in wh
t to the co
number for this procedure is 2000987.
As a matter of rule, the following components will have to be re
rrectne
newed following an accident where the airbag has been triggered:
All triggered airbag units.
ss o
Supports and retainer for front passenger module if front pas
cial p
f in
senger airbag was triggered.
form
mer
Coil connector with slip ring, when driver airbag has triggered.
atio
om
n
c
n thi
te
sd
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t.
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4.7.2 Accident not involving triggering of air
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bag
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If the airbag warning lamp (K 75) does not indicate a fault, it is Prote AG.
not necessary to replace the airbag components. The seat
belts should be checked separately.
4. Airbag 117
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
WARNING
ce
le
un
pt
Base version page 6
an
d
itte
y li
Highline version page 15
erm
ab
ility
ot p
wit
is n
h re
Note
ole,
spec
urposes, in part or in wh
t to the co
Operate release lever of connector -1- and separate wiring
rrectne
harness from control unit -2-.
Remove the three nuts -3- (9 Nm).
ss o
Remove control unit from vehicle.
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
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t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
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m
f
en
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t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
4.8.2 Installing
Installation is carried out in reverse order of removal.
Switch ignition on.
WARNING
4. Airbag 119
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
Note
4.9.1 Removing
AG. Volkswagen AG d
agen oes
olksw not
WARNING d byV gu
ara
ise nte
or eo
th
Observess the general safety regulations when working on r ac
a u
airbag, belt tensioner and battery isolator units (pyrotech
ce
e
nl
pt
du
an
itte
y li
Observe the special instructions for driver and front pas
erm
ab
senger airbags page 116 .
ility
ot p
wit
, is n
h re
hole
orm
atio
m
n in
or c
sd
a
o
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rp
cu
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t.
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Remove airbag unit from steering wheel. C py
ht. rig
rig ht
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by lksw
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Prote AG.
n AG. Volkswagen AG do
lkswage es n
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tho
u or
a ac
ss
ce
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un
pt
an
d
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
WARNING
nform
mercia
tion in
en
ng
t.
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Cop py
. rig
Operate connector locking device and pull connector -1- off.
t
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
4. Airbag 121
Golf 2004 , Golf 2009
General body repairs, interior - Edition
gen AG
. Volkswa05.2010
gen AG
d wa oes
olks not
byV gu
ara
ed nte
ris
tho eo
au ra
c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
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o
r
rp
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f
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ng
t.
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Cop py
t. rig
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Vo
co lksw
by
cted agen
Prote AG.
4.9.2 Installing
Check that wiring harness -3- is routed as shown in figure.
Insert airbag connector -2- into connector coupling. The airbag
connector must audibly engage.
Insert connector -1- into connector coupling.
Press airbag unit into steering wheel.
AG. Volkswagen AG d
agen oes
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aut ra
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un
pt
an
d
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ab
wit
is n
h re
WARNING
ole,
spec
urposes, in part or in wh
f inform
mer
atio
m
Note
o
n
c
i
or
n thi
e
sd
va
o
pr
cum
r
fo
t.
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be about 175 mm long and have a blade width of about 7 mm. ht. Cop py
rig
rig ht
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co Vo
by lksw
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123
Prote AG.
4. Airbag
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
Removing
WARNING
ce
le
pt
an
d
itte
y li
erm
ab
partment.
ility
ot p
wit
Turn steering wheel to position in illustration.
is n
h re
ole,
spec
urposes, in part or in wh
(approx. 8 mm).
t to the co
Turn screwdriver towards driver's door -arrow-. This releases
airbag unit fastener on right side of steering wheel.
rrectne
Note
ss o
cial p
When a multifunction steering wheel is not fitted, once fasteners have been operated pull upper edge of airbag f inform
out of steering wheel.
mer
atio
om
i
or
sd
iva
o
pr
cum
r
fo
en
ng
Note
t.
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Cop py
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When a multifunction steering wheel is not fitted, once fasteners have been operated pull upper edge of airbag
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pyri by
out of steering wheel.
co Vo
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Prote AG.
AG. Volkswagen AG d
agen oes
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V gu
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or eo
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aut ra
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ce
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un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
WARNING
4. Airbag 125
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Installing
Insert airbag connector -2- into connector coupling. The airbag
connector must audibly engage.
Insert connector -1- into connector coupling. This procedure
is only necessary on multifunction steering wheels.
Press airbag unit into steering wheel.
Check that airbag unit is engaged on left and right sides in
steering wheel.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
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au ra
ss c
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le
un
pt
an
d
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
WARNING
l purpos
tion in
r
thi
s
iva
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cum
fo
F138-
en
ng
t.
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Cop py
By virtue of its design, the airbag coil connector and return spring
t. rig
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with slip ring is part of the steering column switch. p by
co Vo
by lksw
cted agen
Electrical system; Rep. Gr. 94 ; Steering column switch . Prote AG.
4. Airbag 127
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
Note
Removing
WARNING
n AG. Volkswagen AG do
wage es n
Observe the general safety regulations when Voworking
lks on air ot g
by ua
bag, belt tensioner and battery isolator units
ris
ed (pyrotechnic com ran
ponents) page 90
tee
tho or
u a ac
ss
ce
le
un
pt
Switch ignition on.
an
d
itte
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rm
ab
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;
pe
ility
Disconnecting and reconnecting battery .
ot
wit
, is n
h re
hole
WARNING
spec
es, in part or in w
t to the co
Electrostatic discharges may result in unintentional triggering
of airbag. Therefore, the mechanic must electrostatically dis
charge him/herself before disconnecting the igniter and earth
rrectness of i
wires. This can be done by briefly touching the body or striker
plate of the door.
l purpos
nform
ercia
a
com
tion in
Note
r
te o
thi
s
iva
do
The connector is located on the tunnel side (in the direction of normal travel).
r
rp
cum
fo
en
ng
t.
yi
Remove two nuts each -1- and -3- (9 Nm).
Co
Cop py
t. rig
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Remove knee airbag -2- from bracket -4-.
ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
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ris nte
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aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Installing
Install in reverse order of removal.
WARNING
WARNING
4. Airbag 129
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
Golf 2004 , Golf 2009 ris
ed
nte
o eo
General body repairs,
aut interior - Edition 05.2010
h
ra
ss c
ce
le
4.14 Removing and installing knee airbag
un
pt
an
d
itte
bracket (Golf 2009 ) LHD models
y li
erm
ab
ility
Removing ot p
wit
is n
h re
ole,
spec
WARNING
urposes, in part or in wh
t to the co
Observe the general safety regulations when working on air
bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90
rrectness
Switch ignition on.
o
cial p
f in
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;
form
mer
atio
om
n
c
i
or
n thi
e
sd
iva
o
pr
cum
Press light switch forwards, turn it to the right (until it is verti
r
fo
en
ng
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
Installing
ce
le
un
pt
an
d
itte
y li
rm
WARNING
ab
pe
ility
ot
wit
, is n
spec
Caution
l purpos
Adhere to bolting sequence -2-, -6-, -1- and -7- to assure cor
rect installation.
nform
mercia
a
com
tio
Secure knee airbag bracket with bolts -2-, -6-, -1- and -7- (9
n in
r
Nm).
te o
thi
s
iva
do
cum
moval.
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Airbag 131
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
t to the co
n in
or c
on driver side .
thi
te
sd
iva
cu
o
m
f
en
t.
yi Co
op py
Unscrew bolts -arrows A- and -arrows B- and remove bracket. t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Installing
nf
ercia
WARNING
orm
m
atio
m
n in
c
thi
sd
a
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
Caution
gh ht
pyri by
Vo
co lksw
by
cted agen
To ensure trouble-free installation, screw in the bolts in the or
Prote AG.
4. Airbag 133
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
4.16 Removing and installing front passenger
ss
airbag unit
o
cial p
f inform
mer
atio
m
4.16.1 Removing
o
n
c
i
or
n thi
te
sd
va
WARNING
i
o
pr
cum
r
fo
en
ng
t.
Observe the general safety regulations when working on
yi Co
op py
airbag, belt tensioner and battery isolator units (pyrotech t. C rig
gh ht
nic components) page 90 yri
p by
o Vo
by c lksw
cted
Observe the special instructions for driver and front pas
agen
Prote AG.
senger airbags page 116 .
WARNING
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4.16.2 Installing
Installation is carried out in reverse order of removal.
4. Airbag 135
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
Note ir se
d ran
tee
tho
u or
a ac
If the airbag housing is made of plastic, the bolts -2- and -3- (9 Nm) must be secured using locking fluid D 197
ss
ce
le
300 A2.
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
Note
The concept is presented using the example of a one-level airbag module. For the two-level airbag module,
the process of determining whether an additional earth cable must be fitted in the vehicle is carried out at the
same time.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
nform
ercia
Note
m
a
com
ti
For the following work use a cable (wire cross section 1 mm, length 600 mm) from the Wiring harness repair
on in
thi
s
iva
do
r
Secure one end of the earth cable with the bolt -1- on the right
rp
cum
fo
t.
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op
Fit the earth cable properly up to the right-hand side of the front
C py
t. rig
gh
passenger footwell.
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Airbag 137
Golf 2004 , Golf 2009
General body repairs, interior
wage
n AG- .Edition
Volkswag05.2010
en AG
doe
ks s no
Vol t gu
d by ara
e nte
ris
tho eo
Note au ra
c
ss
ce
le
un
If needed, extend the earth cable with the appropriate materials from Wiring harness repair set -VAS 1978- or
pt
an
d
y li
rm
ab
pe
ility
Connect the other end of the earth cable to the earth bolt -2-.
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
Note
olkswagen AG
en AG. V
Removal and installation
olks
wag is described for the
does
left
not vehicle side.
Follow sameeinstructions
d byV for the right side as appropriate.
gu
ara
ris nte
ho eo
ut ra
4.17.1 Removing
a c
ss
ce
le
un
pt
an
d
itte
y li
WARNING
erm
ab
ility
ot p
wit
is n
h re
ole,
ponents) page 90
spec
urposes, in part or in wh
t to the co
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
rrectne
Remove front seat page 260 .
s
Secure seat to seat repair stand -VAS 6136- .
s o
cial p
f i
Remove right side trim on seat page 276 .
nform
mer
n
c
n thi
te
sd
a
o
pr
cum
r
fo
t.
page 267 .
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ht. rig
All vehicles rig ht
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Remove front seat backrest page 281 .
Prote
cted AG.
agen
4. Airbag 139
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
4.17.2 Installing
om
n
c
i
or
sd
iva
o
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cum
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fo
en
ng
t.
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WARNING C py
t. rig
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pyri by
Vo
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Ensure that nobody is in the vehicle.
c by lksw
cted agen
Prote AG.
Note
4.18.1 Removing
WARNING
Note
The bolts are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Airbag 141
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
4.18.2 Installing
pt
du
an
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erm
ab
wit
h re
hole
spec
WARNING
es, in part or in w
t to the co
at
om
ion
c
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Note
o
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ate
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t.
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Removal and installation is described for a 4-door vehicle. Re
. C rig
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moval and installation for 2-door vehicle is identical.
rig by
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Prote AG.
4.19.1 Removing
WARNING
WARNING agen
AG. Volkswagen AG d
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Electrostatic discharges may ise result in unintentional triggering
d b ara
r nte
of airbag. Therefore, the uthomechanic must electrostatically dis eo
ra
charge him/herself before
ss a disconnecting the igniter and earth c
wires. This can be done by briefly touching the body or striker
ce
e
nl
pt
plate of the door.
du
an
itte
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erm
ab
ility
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wit
, is n
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Remove the four bolts -1- (4.5 Nm).
hole
spec
es, in part or in w
t to the co
Note
orm
atio
om
thi
te
sd
iva
o
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cu
o
m
f
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
4. Airbag 143
n AG. Volkswagen AG do
lkswage es n
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byV ua
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Golf 2004 , Golf 2009 ho
ir se tee
t or
General body repairs, interior - Edition 05.2010
au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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cu
o
m
f
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ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
4.19.2 Installing
Installation is carried out in reverse order of removal.
After completing work on curtain airbag, check that wiring har
ness -1- is routed as shown in figure.
Wiring harness -1- must be secured by cable guide -2- in area
of C-pillar.
AG. Volkswagen AG d
agen oes
olksw not
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d b ara
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nl
pt
du
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erm
ab
ility
ot p
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, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
Note
4. Airbag 145
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
Removing
WARNING
ce
e
nl
The clips are concealed by tabs. Before removing the clips, fold up the tabs.
pt
du
an
itte
y li
erm
ab
Release clips -2-, -3- and -4- from body as described.
ility
ot p
wit
, is n
h re
WARNING
hole
spec
es, in part or in w
t to the co
bag must be renewed!
rrectness of i
l purpos
WARNING
nf
ercia
o
of airbag. Therefore, the mechanic must electrostatically dis
rm
m
n in
or c
sd
iva
o
r
rp
cu
o
en
ng
t.
yi
curtain airbag
Co
Cop py
t. rig
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pyri by
Vo
o
by c lksw
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Prote AG.
AG. Volkswagen AG d
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d by ara
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or eo
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ce
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nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
4. Airbag 147
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
n AG. Volkswagen AG do
lkswage es n
o ot g
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tho
u or
a ac
ss
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le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
Installing
yi Co
Cop py
t. rig
gh ht
yri by
Caution
cop Vo
by lksw
cted agen
Prote AG.
A visible line is located on the curtain airbag, this line must be
straight once bag is installed. Twisting is not permissible.
WARNING
WARNING
ce
e
nl
pt
du
an
itte
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Remove right front seat trim page 276 .
erm
ab
ility
ot p
wit
, is n
h re
Remove left side trim on seat page 263 .
hole
spec
Remove bar and operating lever for front seat page 272 .
es, in part or in w
t to the co
Vehicles with electrically adjustable seat
Remove left side trim on electrically adjustable seat
rrectness of i
page 267 .
l purpos
Remove bar and operating lever for front seat page 275 .
All vehicles
nform
ercia
at
om
ion
c
in t
or
his
e
Note
at
do
priv
cum
or
en
ng
t.
fold the backrest forwards. It is not necessary to remove the
yi Co
op
backrest.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
Remove front seat backrest page 281 . Prote
cted AG.
agen
WARNING
4. Airbag 149
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
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nl
pt
du
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itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
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ion
c
in t
or
4.21.2 Installing
his
ate
do
priv
In the area of the positioning aids -1-, push the wiring harness
um
for
t.
yi Co
op py
Push the wiring harness in the area of -the arrows A and B- . C rig
ht ht
into the cushion recess.
rig by
copy Vo
by lksw
cted
Set the sensor -3- positioning aid to the positioning aid of the
agen
Prote AG.
cushion -2-.
ce
e
nl
pt
du
an
You must ensure that the distance of the sensor to the posi itte
y li
tioning aids -2- remains constant -arrows-.
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Fix the set sensor -1- with the right hand, pull the adhesive
strip -2- off and attach the sensor to the cushion.
Push the wiring harness, at the rear, into the cushion recess
-arrow-.
Connect the wiring harness to the vehicle electrics.
4. Airbag 151
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
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nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
o
by c lksw
cted agen
Installation of the other components is carried out in reverse order Prote AG.
of removal.
After installation, carry out a function check with ignition
switched on.
AG. Volkswagen AG d
agen oes
olksw not
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d by ara
ise nte
or eo
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aut ra
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ce
le
un
pt
an
d
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
4. Airbag 153
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
ce
e
nl
pt
The mat, the felt and all other covers must have no folds/crea
du
an
itte
ses.
y li
erm
ab
ility
Ensure when installing that the seat padding and cover are
ot p
wit
correctly installed.
, is n
h re
hole
spec
they are positioned correctly on the seat.
es, in part or in w
The basic setting of the system is only possible between tem t to the co
peratures of 0 Celsius and +40 Celsius.
rrectness of i
at
om
in t
or
do
priv
t.
yi Co
airbag and/or seat belt tensioner on front passenger side. Car Cop py
ry out the basic settings using a diagnostic tester using Gui
t. rig
gh ht
yri
ded functions.
p by
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cted agen
When a seat rail and/or seat base require replacing, due to
Prote AG.
ce
le
pt
an
ognition
d
itte
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rm
ab
Must not be separated
pe
ility
from pressure hose and
ot
wit
padding for front seat
, is n
h re
cushion
hole
spec
6 - Insert profile
es, in part or in w
t to the co
Observe installation po
sition.
rrectness of i
7 - Bracket
White
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
WARNING
WARNING
Read and follow the in
structions for use on the
packaging of the repair
kit. Faulty installation/
use may cause the sys
tem to malfunction.
AG. Volkswagen AG d
agen oes
olksw not
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d by ara
ise nte
or eo
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aut ra
ss c
ce
le
un
pt
an
d
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rm
ab
pe
ility
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wit
, is n
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hole
erated seats)
rrectness of i
WARNING
l purpos
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
156
cted agen
Prote
Rep. Gr.69 - Passenger protection
AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
Note
ce
e
nl
pt
Two-door page 98
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
Seat with no through-loading function page 276
hole
spec
es, in part or in w
Remove bar and operating lever for front seat page 272 .
nform
ercia
at
om
ion
c
do
riv
cum
for
en
ng
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c
ce
le
un
pt
an
d
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
Remove front seat backrest page 281 .
es, in part or in w
t to the co
Remove cover from front seat cushion, the front seat padding
is not removed page 309 .
Unclip pressure hose -6- from retainers.
rrectness of i
a
com
tio
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
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erm
Disconnect black connector -5- for seat belt force sensor for
wit
is n
spec
switch -E25- .
t to the co
Slide white retainer -1- to left and release retainer from seat
s o
cial p
frame.
inform
mer
n
c
i
or
Caution
thi
te
sd
iva
o
r
cum
r
fo
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
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nl
pt
du
an
Lift front seat cushion padding -1- slightly, front seat cushion
itte
y li
padding may not be disconnected from seat occupied recog
erm
ab
ility
nition mat -4- when doing this.
ot p
wit
, is n
Remove clips -2- from seat frame -5-, do not remove clip -3-.
h re
hole
spec
es, in part or in w
WARNING t to the co
The seat padding, the mat for the seat occupied recogni
l purpos
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Remove bolts -1- (2.5 Nm) and remove seat occupied recog
nition control unit -J706- retainer.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
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nl
pt
du
an
Remove front seat cushion padding -1- together with mat for
itte
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ab
ility
ot p
Guide pressure hose -6-, the pressure sensor for seat occu
wit
, is n
control unit -J706- -9- and seat wiring harness -8- through
hole
spec
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
ed seats)
m
at
om
ion
c
in t
or
his
e
Note
at
do
priv
cum
or
en
ng
t.
yi
heating system is located between the padding and mat for
Co
op py
seat occupied recognition. t. C rig
gh ht
pyri by
The pressure hose should be routed without kinks.
o Vo
by c lksw
cted agen
Prote AG.
Adhesive labels on connectors should not be damaged.
Once vehicle has been reconnected to onboard electrical sys
tem, check for clearance of components that have been re
newed by moving seat position.
WARNING
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
tainer nearest to pressure sensor for seat occupied recogni
tion -G452- -5- and end by clipping into retainer nearest to the
connector -3-.
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
WARNING
Note
ce
e
nl
pt
du
an
itte
y li
Secure seat to seat repair stand -VAS 6136- .
erm
ab
ility
ot p
wit
, is n
h re
Two-door page 98
hole
spec
Four-door page 100
es, in part or in w
t to the co
Remove right trim on seat page 276 .
Remove left trim on electrically adjustable seat page 267 .
rrectness of i
Remove front seat drawer mounting, if part of original equip
l purpos
nform
ercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Caution
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Disconnect black connector -1- for seat belt force sensor for
seat occupied recognition -G453- .
Disconnect yellow connector -2- for front passenger side belt
switch -E25- .
Remove white retainer -3- from seat frame.
n AG. Volkswagen AG do
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o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Disconnect connector -3- for front seat heating, if fitted.
Disconnect connector -4- for front seat backrest heating, if fit
ted.
Cut open cable ties for wiring harness -2-.
Slide white retainer -1- to left and release retainer from seat
frame.
Remove all connectors from retainer.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
ut ra
Lift front seat
ss acushion padding -1- slightly, front seat cushion c
padding may not be disconnected from seat occupied recog
ce
e
nl
pt
an
itte
y li
Remove clips -2- from seat frame -5-, do not remove clip -3-.
erm
ab
ility
ot p
wit
, is n
WARNING
h re
hole
spec
The seat padding, the mat for the seat occupied recognition,
es, in part or in w
t to the co
the pressure hose, the pressure sensor for seat occupied rec
ognition -G452- and the seat occupied recognition control unit
-J706- may not be disconnected.
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
170
cted agen
Prote AG.
Rep. Gr.69 - Passenger protection
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
Remove front seat cushion padding -1- together with mat for t to the co
seat occupied recognition -4-.
Guide pressure hose -6-, the pressure sensor for seat occu
rrectne
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
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The pressure hose should be routed without kinks.
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Adhesive labels on connectors should not be damaged.
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WARNING
G. Volkswagen
Install pressure hose -6-. The retainers ksmust
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c
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In the Technical service handbook, the Process ID or the TPI
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spec
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6 Crash sensors
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Removal and installation are described for the right vehicle side.
un
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Observe the general safety regulations when working on air
bag, belt tensioner and battery isolator units (pyrotechnic com
ponents) page 90
rrectness
Disconnect vehicle battery Rep. Gr. 27 .
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Remove door outer panel Rep. Gr. 57 .
mer
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Disconnect wiring harness -1- from crash sensor -3-.
om
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Remove the two bolts -2- (2.5 Nm).
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WARNING
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Observe the general safety regulations when working on air hole
bag, belt tensioner and battery isolator units (pyrotechnic com
spec
ponents) page 90
es, in part or in w
t to the co
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;
rrectness of i
Disconnecting and reconnecting battery .
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Vehicles with 4 doors: page 215
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-B-.
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Install in reverse order of .removal.
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6.3 Removing and installing side airbag
es, in part or in w
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G180- (Golf 2009 )
rrectness of i
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Note
nf
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installed on the front door assembly carrier.
rm
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WARNING
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Note
6.4.1 Removing
WARNING
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Remove the two bolts -3- (9 Nm).
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6.4.2 Installing
Install in reverse order of removal.
Switch ignition on.
WARNING
Note
6.5.1 Removing
WARNING
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page 85 .
Press connector securing device -1- to rear -arrow- and pull
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Cop py
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6.5.2 Installing
Install in reverse order of removal.
Switch ignition on.
WARNING
70 Trim, insulation
1 Dash panel
1.1 Tools
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1.2.1 Removing
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Remove upper A-pillar trims page 223 .
Co
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Release sill panel mouldings from body in transition to bottom
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A-pillar trim:
co lksw
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Two-door page 81
Four-door page 82
Remove lower A-pillar trim on front passenger side
page 227 .
Remove bonnet release lever Rep. Gr. 55
Remove lower A-pillar trim on driver side page 225 .
Golf 2004
Remove centre cover (Golf 2004 ) page 68
Remove centre console:
Basic (Golf 2004 ) page 6
Highline (Golf 2004 ) page 15
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Golf 2009
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ab
ility
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2009 ) page 53
h re
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spec
All vehicles
es, in part or in w
t to the co
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Rep. Gr. 87
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Vehicles with heating Cop py
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Remove heater controls Heater, air conditioning system; p by
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Rep. Gr. 80 ; Repairing heater; Removing and installing reg Prote
cted agen
ulation for hot air and fresh air .
AG.
Golf 2009
Remove vent in middle of dash panel (Golf 2009 )
page 56
All vehicles
Remove steering column trim page 61 .
Remove steering column electronics control unit -J527-
Electrical system; Rep. Gr. 94 ; Steering column switch; Re
moving and installing steering column electronics control unit
-J527- .
Remove airbag coil connector and return ring with slip ring -
F138- Electrical system; Rep. Gr. 94 ; Steering column
ce
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nl
pt
du
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munication; Rep. Gr. 91 ; Telephone systems; Preparation for
erm
ab
telephone system/universal telephone system; Removing and
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All vehicles
hole
spec
Remove lower bolt from fuse holder in dash panel on driver
es, in part or in w
t to the co
side Rep. Gr. 97
If sunlight penetration photosensor -G107- or sunlight pene
tration photosensor 2 -G134- is fitted, remove it Heating, air
rrectness of i
conditioning; Rep. Gr. 87 ; Climatronic - air conditioning with
l purpos
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All vehicles
Remove the two bolts -1- (9 Nm) from front passenger airbag.
Disconnect wiring harness from front passenger airbag.
Remove bolt -2- (3 Nm).
Remove bolts -3- and -4- (3 Nm).
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Prote AG.
Note
When installing dash panel, ensure that dash panel is positioned exactly in mountings -1-.
AG. Volkswagen AG d
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1.2.2 Installing
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1.3.1 Removing
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Golf 2009
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Remove footwell vent on driver side Heater, air conditioning
C py
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system; Rep. Gr. 80 ; Repairing heater, passenger compart
ht
pyri by
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ment; Removing and installing vents; Removing footwell vent by c lksw
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on driver side . Prote AG.
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c
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for
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t.
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Cop py
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rig ht
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Prote AG.
Rep. Gr.70 - Trim, insulation
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
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Note
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When removing cross member, note position of electrical lines
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n
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Cop py
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Disconnect steering column from cross member Running yri
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ht
gear, axles, steering; Rep. Gr. 48 ; Steering column and cop Vo
by lksw
steering wheel; Assembly overview - steering column, left- cted agen
Prote AG.
hand drive vehicles .
Depending on equipment installed in vehicle, loosen electrical
wiring from cross member.
Note
Unscrew 2 bolts each on left and right -1- and -2- (20 Nm).
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Remove bolt -1- (20 Nm) above d brake pedal and remove strut
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Remove bolts -1- and -2- (4.5 Nm).
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c
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co lksw
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Note
In area of nuts -1- and -2-, use a scriber to mark vertical and hor
izontal position of cross member in vehicle.
Note
1.3.2 Installing
Install in reverse order of removal.
Note
1.4.1 Removing
Disconnect vehicle battery Electrical system; Rep. Gr. 27 ;
Disconnecting and reconnecting battery .
Remove dash panel gpage
en AG.183
Volks.wagen AG
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Golf 2009 y Vol gu
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page
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1. Dash panel
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
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Note
Disconnect wiring harness -1- from immobiliser reader coil - gen AG. Volkswagen AG d
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Disconnect steering column from cross member ris Running
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gear, axles, steering; Rep. Gr. 48 ; Steering column
au
t and or
ac
steering wheel; Assembly overview - steeringss column, left-
ce
le
hand drive vehicles .
un
pt
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Release wiring harnesses from cross member -arrows-.
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Separate wiring retainer -1- from cross member on both sides t. C rig
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Unscrew two bolts each on left and right -1- and -2- (20 Nm).
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In area of nuts -1- and -2-, use a scriber to mark vertical and hor spec
es, in part or in w
Unscrew the two nuts -1- and -2- on driver side (20 Nm).
rrectness of i
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Remove support plate -3- from cross member
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When removing cross member, note position of electrical lines
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1.4.2 Installing
Install in reverse order of removal.
ss o
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mer
Note
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Before securing cross member, align member using marks made
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The height of the dash panel is set correctly when no offset exists cop Vo
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between the gap of the door trim -arrow A- and dash panel
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-arrow B-.
The difference in height between the upper edge of the door trim
-1- and the upper edge of the dash panel -2- is 3 mm 1 mm.
There is no requirement to adjust the position of the dash panel
to increase the gap between the door trim and the dash panel
-arrow C-.
Note
AG. Volkswagen AG d
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Loosen bolt -1- in plenum chamber by 2-3 rotations.
Note
Loosen the four bolts -2- in the area of the tunnel 2 to 3 turns
(20 Nm).
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On the right side loosen the nut -1- 2 to 3 turns (18 Nm).
On the left side loosen the fuse holder securing bolt -3- (2 Nm).
Loosen the two nuts -4- 2 to 3 turns (18 Nm).
Aligning height of dash panel
Note
The height of the dash panel is set using eccentric bolts -2- and -5-.
In the default position the longer surface of the eccentric faces the outside of the vehicle.
The eccentric must not be turned further than 90 from the default position.
Set the required height of the dash panel using eccentric bolts
-2- and -5-.
Aligning dash panel horizontally
Slide dash panel to desired position.
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2.2.1 Removing
Switch off ignition.
Using a removal wedge -3409- , lever upper part of door han
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2.2.2 Installing
Install in reverse order of removal.
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2.3.1 Removing
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Switch off ignition.
Using a removal wedge -3409- , lever upper part of handle
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Disconnect wiring harness of door trim from door control unit.
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2.4.1 Removing
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Levering out the trim strip must be started in the front area of the door lining.
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2.4.2 Installing
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2.5.2 Installing
Install in reverse order of removal.
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pull window crank -2- from shaft -3-.
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2.6.2 Installing
Installation is carried out in reverse order of removal.
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After reinstallation, the window crank handle on the right side must be positioned at 5 o'clock when window
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Removing
Switch off ignition.
Prise trim -1- out of door trim using wedge -T10383/1- .
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Note
Removal and installation are described for the right vehicle side.
Follow same instructions for the left side as appropriate.
Removing
Switch off ignition.
Prise trim -1- out of door trim using wedge -T10383/1- .
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Follow same instructions for the left side as appropriate.
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Removing
Switch off ignition.
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3.5 Removing and installing trim strip and
Prote AG.
door trim
Note
Removing
Switch off ignition.
Remove front door trim:
Note
Removal and installation are described for the right vehicle side.
Follow same instructions for the left side as appropriate.
Removing
Switch off ignition.
Remove front door trim:
Vehicles with 2 doors: page 212
Vehicles with 4 doors: page 215
Pull door trim cover -1- out of mountings in door panel.
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Install in reverse order of removal.
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4.1.1 Removing
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Remove dash panel end trim page 60 .
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Release trim from door seal beading.
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Pull trim out of forward mountings -arrow B-.
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When reinstalled, airbag emblem -1- must be renewed.
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4.1.2 Installing
Install in reverse order of removal.
Note
Removing
Remove dash panel end trim page 60 .
Pull upper part of trim -1- out from mountings in body
-arrow A-.
Pull out trim upwards from A-pillar lower trim -arrow B-.
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Release sill panel moulding from body, in area of transition to
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Four-door page 82
Remove dash panel end trim page 60 .
Remove bonnet operating lever -1- Rep. Gr. 55 .
Note
Before installing clip, check clip -2- for damage and renew if necessary.
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4.3.2 Installing
Install in reverse order of removal.
4.4.1 Removing
Release sill panel moulding from body, in area of transition to
lower A-pillar moulding:
Two-door page 81
Four-door page 82
Remove dash panel end trim on front passenger side
page 60 .
Note
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Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
4.4.2 Installing
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Remove airbag emblem -1- and remove bolt -2- (4 Nm).
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Note
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When reinstalled, airbag emblem -1- must be renewed.
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Pull lower section of trim out of mountings in body -arrow A-.
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4.5.2 Installing
Note
When installing, the belt adjuster slide -4- and the button of the trim -3- must be in the same position.
Before installing, check clip for damage and renew if necessary.
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by
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Prote AG.
4.6.1 Removing
If vehicle is equipped with an interior monitor, switch off igni
tion.
Remove upper B-pillar trim. Belt end anchor or anchor rail for
front seat belt need not be removed page 228 .
Remove sill panel moulding (4-door) page 82 .
Remove the two bolts -1- (4 Nm).
Release trim -3- from door seal beading.
Pull trim, in area of guide -2-, out of mountings in body.
If vehicle is equipped with interior monitoring system, discon
nect wiring harness from sensor.
AG. Volkswagen AG d
agen oes
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
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ion
c
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or
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ate
do
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cum
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en
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Cop py
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Prote AG.
4.6.2 Installing
Install in reverse order of removal.
Note
4.7.1 Removing
Switch off ignition.
4-door, vehicles 06/2005
Remove bench seat page 304 .
Remove side padding (4-door):
AG. Volkswagen AG d
agen oes
with rear side airbags page 306 Volksw not
gu
d by ara
e
with no rear side airbags page 307 horis nte
eo
aut ra
Remove wheel housing liner (4-door) page 84 . ss c
ce
le
un
pt
4-door, vehicles with rear side airbag, 06/2005
an
d
itte
y li
Remove side padding (4-door):
rm
ab
pe
ility
with rear side airbags page 306
ot
wit
, is n
h re
Remove wheel housing liner (4-door) page 84 .
hole
spec
es, in part or in w
t to the co
Remove wheel housing trim, 4-door, without rear side airbag
page 85 .
rrectness of i
2-door
l purpos
Remove upper B-pillar trim. Belt end anchor or anchor rail for
front seat belt need not be removed page 228 .
nform
ercia
a
com
t
Remove backrest page 305 .
ion in
r
te o
thi
s
iva
do
All vehicles
r
rp
cum
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g
t.
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op
page 241 . C py
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Remove roof end strip page 246 .
p by
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Remove airbag emblem -1- and remove bolt -2- (4 Nm).
Prote AG.
Note
AG. Volkswagen AG d
agen oes
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du
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erm
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ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
or
4.7.2 Installing
f
en
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t.
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op
Install in reverse order of removal.
C py
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Note
Prote AG.
Note
4.8.1 Removing
Remove upper B-pillar trim. Front seat belt anchor rail need
not be removed page 228 .
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
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r
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t.
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Cop py
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Vo
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Prote AG.
4.8.2 Installing
Install in reverse order of removal.
Note
5.1 Tools
ce
le
un
pt
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d
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erm
ab
ility
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wit
is n
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ole,
spec
urposes, in part or in wh
t to the co
5.2 Removing and installing rear lid trim
rrectne
5.2.1 Removing
ss o
Remove the two bolts -1- from handle recess (2 Nm).
cial p
f inform
Release trim from mountings in rear lid using removal wedge
mer
atio
-3392- . Begin along lower edge of rear lid.
om
n
c
Separate rear lid trim -2- from window frame trim -3- on both
or
n thi
e
sides.
t
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Cop py
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Vo
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cted agen
Prote AG.
Pull trim, in area of centralizing pins -4- and -5-, out of mount
ings in rear lid.
AG. Volkswagen AG d
agen oes
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d
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ot p
wit
is n
h re
ole,
5.2.2 Installing
spec
urposes, in part or in wh
Note
rrectne
necessary.
o
cial p
f inform
mer
trim
o
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
5.3.1 Removing
fo
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ng
t.
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op
Remove rear lid trim page 235 .
C py
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Release trim along sides from mountings in rear lid using cop Vo
by lksw
wedge -3392- .
cted agen
Prote AG.
ce
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un
pt
Pull upper edge of trim out of mountings.
an
d
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ab
Pull trim, in area of centralizing pins -1- and -2-, out of mount
ility
ot p
ings in rear lid.
wit
is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
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pr
cum
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fo
en
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t.
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Cop py
ht. rig
rig ht
py by
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by lksw
cted agen
Prote AG.
5.3.2 Installing
Install in reverse order of removal.
Note
6.1 Tools
ce
e
nl
pt
du
an
itte
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Release both side of rear lid trim from window frame trim -2-.
erm
ab
ility
ot p
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lid.
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
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or c
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t.
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Cop py
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Prote AG.
AG. Volkswagen AG d
agen oes
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du
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ility
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hole
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es, in part or in w
t to the co
rrectness of i
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nf
ercia
orm
m
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om
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or c
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ng
t.
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Cop py
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Prote
Installing
AG.
Note
AG. Volkswagen AG d
agen oes
olksw not
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ara
ed
ris nte
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ce
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un
pt
an
d
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erm
ab
ility
ot p
wit
is n
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ole,
spec
urposes, in part or in wh
t to the co
Installing
Install in reverse order of removal.
rrectnes
Note
s o
cial p
f inform
essary.
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
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t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
7.1.1 Removing
Switch off ignition.
2-door
Remove upper B-pillar trim. Front seat belt anchor rail need
not be removed page 228 .
Remove bench seat pageG304 .
. Volkswage nA n AG d
wage oes
Remove backrest
y V page 305 .
olks not
gu
b ara
ed
Remove side tho
ris panel trim page 233 . nte
eo
au ra
4-door, vehicles
ss 06/2005 c
ce
e
nl
pt
an
itte
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ab
ility
ot p
h re
spec
es, in part or in w
atio
n in
page 85 .
or c
thi
te
All vehicles
sd
iva
o
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cu
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f
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support.
t.
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Cop py
.
Remove bolts -1- and -2- (1.5 Nm).
t rig
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Vo
co
Pull support -3- out of mountings.
by lksw
cted agen
Prote AG.
Depending on vehicle equipment, disconnect wiring harness
from support.
AG. Volkswagen AG d
agen oes
olksw not
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ara
ed
ris nte
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ce
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du
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ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
7.1.2 Installing
Install in reverse order of removal.
Note
Note
7.2.1 Removing
Switch off ignition.
Remove floor covering from vehicle.
2-door
Remove upper B-pillar trim. Belt end anchor or anchor rail for
front seat belt need not be removed page 228 .
Remove bench seat page 304 .
Remove backrest page 305 .
Remove side panel trim page 233 .
4-door, vehicles 06/2005
Remove bench seat page 304 .
Remove side padding (4-door):
with rear side airbags page 306
with no rear side airbags page 307
Remove wheel housing liner (4-door) page 84 .
4-door, vehicles with rear side airbag, 06/2005
Remove side padding (4-door):
with rear side airbags page 306
. Volkswagen AG
a gen AG d
Remove wheel
Vol housing liner (4-door) page
ksw
oes
not 84 .
g
y ua
db r
4-door, vehicles
or
ise without rear side airbag, 06/2005antee
h
ut or
Remove
ss
a
wheel housing trim, 4-door, without rear side
ac
airbag
page 85 .
ce
e
nl
pt
du
an
All vehicles
itte
y li
erm
ab
wit
, is n
page 241 .
hole
spec
es, in part or in w
Remove the two bolts -1- (8 Nm) and remove lashing eye
t to the co
-2-.
Remove the five press studs -3- and remove trim panel from
rrectness of i
vehicle.
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
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ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
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fo
en
ng
t.
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Cop py
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pyri by
Vo
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by
cted agen
Prote AG.
7.3.1 Removing
Remove floor covering from vehicle.
Release lower section of cover -arrow A- from body.
Pull cover out of side fasteners -1- and -2- in body.
Pull off cover upwards from lock carrier -arrows B-.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
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ce
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un
pt
an
d
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
7.3.2 Installing
ss o
cial p
atio
om
Note
n
c
i
or
n thi
te
sd
a
o
pr
necessary.
um
r
fo
en
ng
t.
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Cop py
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Vo
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by
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Prote AG.
8 Roof trims
8.1 Tools
n AG. Volkswagen AG do
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o ot g
byV ua
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a ac
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un
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ab
pe
ility
ot
wit
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h re
hole
spec
es, in part or in w
t to the co
rrectness of i
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a
com
tio
thi
do
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cum
fo
en
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t.
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8.2.1 Removing Cop py
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Open rear lid. cop Vo
by lksw
cted agen
Prote
Pull off roof frame trim -1- downwards out of mountings in roof
AG.
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
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un
pt
an
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itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
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pyri by
Vo
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by c lksw
cted agen
Prote AG.
8.2.2 Installing
Install in reverse order of removal.
8.3.1 Removing
Open sliding/tilting sunroof, if fitted.
Switch off ignition.
Remove front interior light -W1- . Rep. Gr. 96. .
Remove roof frame trim page 246 .
Remove right dash panel end trim page 60 .
ce
e
nl
pt
du
an
itte
y li
erm
ab
Remove side panel trim page 233 .
ility
ot p
wit
Remove luggage compartment cover side support
, is n
h re
page 241 .
hole
spec
Remove C-pillar trims page 232 .
es, in part or in w
t to the co
Only 4-door.
Remove airbag emblems -1- and unscrew bolts -2- (4 Nm)
rrectness of i
from both C-pillar trims.
l purpos
Note
nf
ercia
orm
On reinstallation, airbag emblems -1- must be renewed.
m
atio
om
n in
or c
sd
iva
cu
o
m
f
en
ng
Removing C-pillar trims completely is not necessary in vehicles with four doors.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
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ir se tee
Vehicles with
uth sliding/tilting sunroof
o
or
a ac
ss
Push wedge -T10039/1- between frame -1- and moulded
ce
le
headlining -2-.
un
pt
an
d
itte
y li
ab
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
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t.
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Cop py
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249
co Vo
by lksw
cted 8. Roof trims
agen
Prote AG.
Golf 2004 , Golf 2009
General body repairs, interior - Edition 05.2010
AG. Volkswagen AG d
agen oes
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d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
spec
Remove left and right roof grab handles -2- and -3-
es, in part or in w
page 88 .
t to the co
er.
Remove moulded headliner from vehicle through rear lid.
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
o
by c lksw
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
8.3.2 Installing
hole
spec
es, in part or in w
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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cu
o
m
f
en
ng
t.
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Cop py
t. rig
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Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
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ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
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cum
fo
en
ng
t.
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Cop py
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rig ht
Note
py by
co Vo
by lksw
cted agen
Prote AG.
4 door models: When fitting, the moulded headliner must be guided into the correct installation position, above
the C pillars, by 2 additional fitters!
8.4.1 Removing
Remove moulded headliner page 247 .
Note
Note
If paint structure has been damaged on removal of the roof insulation/reinforcement, repair paint damage ac
cording to guidelines of Paint workshop manual .
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
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un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co
8.4.2 Installing
by lksw
cted agen
Prote AG.
Note
Dimension a = 58 2 mm
Dimension b = 25 5 mm
Transport roof insulation/reinforcement into vehicle via rear lid
aperture and press fully onto roof.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
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erm
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ility
ot p
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h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
ht. rig
rig ht
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by lksw
cted agen
Prote AG.
9 Floor covering
9.1 Tools
Special tools and workshop equipment required
Airbag adapter -VAS 6229-
AG. Volkswagen AG d
agen oes
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V gu
d by ara
ise nte
r
Airbag adapter -VAS ut 6281-
ho eo
ra
s a c
s
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
f inform
mer
9.2.1 Removing
atio
om
n
c
n thi
te
sd
va
o
pr
cum
r
fo
t.
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op
Base version page 6
C py
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Highline version page 15
op Vo
by c lksw
cted agen
Prote AG.
Remove dash panel end trim page 60 .
Remove bonnet operating lever Rep. Gr. 55 .
Remove sill mouldings:
Two-door page 81
Four-door page 82
Remove lower A-pillar trims:
Driver's side page 225
Passenger side page 227
Unscrew bolt -1- (1.5 Nm) and pull footrest cover -2- upwards
out of mountings in floor panel.
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
All vehicles
Cut floor covering at both -dot-dash lines- in area of handbrake
rrectne
console.
Remove floor covering from vehicle.
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
9.2.2 Installing
Install in reverse order of removal.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
72 Seat frames
1 Front seats
1.1 Tools
Special tools and workshop equipment required
Airbag adapter -VAS 6229-
n AG. Volkswagen AG do
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o ot g
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d ran
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ce
le
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pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
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Assembly tool -3399-
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Seat repair stand s-VASed b 6136- ara
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Pop-rivet pliers -VAS 5072-
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Removal wedge -3409- Prote AG.
Note
1.2.1 Removing
WARNING
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Move seat to rearmost position using longitudinal adjustment.
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Remove cover cap -5- from coupling station.
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es, in part or in w
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WARNING
rrectness of i
of airbag. Therefore, the mechanic must electrostatically dis
charge him/herself before disconnecting the igniter and earth
l purpos
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mercia
at
Depending on vehicle equipment, disconnect seat wiring har
om
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ness from coupling station.
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Release wiring harness from mountings in floor.
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Caution
Prote AG.
Insert right hand between backrest and seat cushion, grip front
end of seat cushion with left hand and lift seat out of vehicle.
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Cop py
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Prote AG.
1.2.2 Installing
Lift seat through front door opening.
Locate seat on centralizing pins, mounted on sides of tunnel,
and into respective openings in floor.
Tighten bolt -1- (40 Nm).
Tighten bolt -2- (40 Nm).
WARNING
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Depending on vehicle equipment, reconnect all other wiring
itte
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harnesses into coupling station.
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Reinstall seat drawer, if fitted.
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Switch ignition on.
rrectness of i
WARNING
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Move seat to foremost position using longitudinal adjustment.
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Tighten bolt -4- (40 Nm).
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If a thread in seat cross member mounting plate is damaged Prote
cted AG.
agen
on seat installation, reworking damaged threads is prohibited!
In this case, the seat cross member mounting plate must be
replaced.
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Cop py
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Prote AG.
Note
1.3.1 Removing
Remove front seat page 260 .
Remove bolt -1- (2.5 Nm).
Using a small screwdriver, press metal tab of fastener -2- in
wards and pull handle off -3- from adjustment lever -4-.
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For greater clarity, fastener is shown removed in figure.
rm
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Remove fastener -2- from adjustment lever -4-.
, is n
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ment knob -5-.
es, in part or in w
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Lever assembly tool -3399- outwards -arrow A- and release
backrest adjustment knob from seat.
rrectness of i
Remove bolt -6- (2.5 Nm).
l purpos
nform
mercia
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com
tion in
r
te o
thi
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t.
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Cop py
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Prote AG.
1.3.2 Installing
Install in reverse order of removal.
Note agen
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Removal and installation is described for the left vehicle ris side.
ed
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Follow same instructions for the right side as appropriate.
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1.4.1 Removing
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Remove front seat page 260 .
ab
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Remove bolt -1- (2.5 Nm).
wit
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Pull handle -3- upwards and press metal tab of securing clip
hole
spec
-2- inwards using a small screwdriver. Pull handle off adjuster
es, in part or in w
lever -4-.
t to the co
Note
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Press clamping pin -7- inwards and remove securing clip -6-.
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Release trim -8- from mountings on seat.
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com
tion in
r
te o
thi
s
iva
do
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t.
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Cop py
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Vo
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by c lksw
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Prote AG.
1.4.2 Installing
Install in reverse order of removal.
Note
1.5.1 Removing
Lever out backrest trim -1- from backrest in area of retainers
-arrows- using removal wedge -3409- .
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nf
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Cop py
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Prote AG.
1.5.2 Installing
Install in reverse order of removal.
Note
1.6.1 Removing
Switch off ignition.
Press clamping pin -1- inwards and remove securing clip -2-.
Pull rear section of trim -3- outwards, then swing trim down
wards -arrow A-.
ce
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nl
pt
du
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ab
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Prote AG.
1.6.2 Installing
Install in reverse order of removal.
1.7.1 Removing
Remove front seat page 260 .
Remove front belt buckle:
Two-door page 98
AG. Volkswagen AG d
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urposes, in part or in wh
t to the co
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cial p
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mer
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Cop py
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Prote AG.
1.7.2 Installing
Install in reverse order of removal.
1.8.1 Removing
Remove front seat page 260 .
Using a small screwdriver, press metal tab of fastener -2- in
wards and pull off handle -3- from adjustment lever -1-.
Note
ce
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un
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an
d
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erm
ab
ility
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is n
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
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Cop py
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Prote AG.
1.8.2 Installing
Install in reverse order of removal.
AG. Volkswagen AG d
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Installing
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Note
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Prote AG.
1.10.1 Removing
Remove drawer -1- from mountings.
Remove front seat page 260 .
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t to the co
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l purpos
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a
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tion in
r
te o
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do
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en
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t.
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Cop py
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Prote AG.
1.10.2 Installing
Install in reverse order of removal.
Note
1.11.1 Removing
Remove front seat page 260 .
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nl
pt
Remove the two bolts -1- (3.5 Nm) and remove operating lever du
an
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-2-.
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Remove the two bolts -3- (3.5 Nm) and remove bar -4-.
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
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ate
do
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t.
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Cop py
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Vo
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Prote AG.
1.11.2 Installing
Install in reverse order of removal.
Note
1.12.1 Removing
Remove front seat page 260 .
Remove front left bucket seat trim page 265 .
Note
As of model year 2010, bar -4- is riveted to seat pan in addition to bolts -1- and -3-. Drill out blind rivet when
removing bar.
Remove the two bolts -1- (3.5 Nm) and remove operating lever
-2-.
Remove the two bolts -3- (3.5 Nm) and remove bar -4-.
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urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
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or
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fo
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t.
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Cop py
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pyri by
Vo
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Prote AG.
1.12.2 Installing
Install in reverse order of removal.
Note
Note
1.13.1 Removing
Switch off ignition.
Remove left side trim of electric adjustable seat page 267 .
Remove the two bolts -1- (3.5 Nm) and remove bar -2- from
seat frame.
Remove the two bolts -3- (3.5 Nm) and remove bar -4- and
spacer -5- from seat frame.
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es, in part or in w
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rrectness of i
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nf
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Prote AG.
1.13.2 Installing
Install in reverse order of removal.
Note
olksw
Removal and installation is describedsfor agethe
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.V
vehicle side.
agen AG
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Follow same instructions for the bright
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1.14.1 Removing
t or
au ac
ss
ce
e
nl
pt
du
an
itte
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Remove front belt buckle:
erm
ab
ility
ot p
Two-door page 98
wit
, is n
h re
Four-door page 100
hole
spec
Remove bolt -1- (2 Nm).
es, in part or in w
t to the co
Pull belt buckle outwards.
Press locking hook -2- upwards and detach trim -3- from seat.
rrectness of i
l purpos
nf
ercia
orm
m
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om
n in
or c
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ab
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es, in part or in w
t to the co
1.14.2 Installing
rrectness of i
on bucket seat
m
at
om
ion
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Note
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t.
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1.15.1 Removing
t
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Remove front seat page 260 .
agen
Prote AG.
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es, in part or in w
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1.15.2 Installing
t.
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Install in reverse order of removal.
gh ht
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1.16 Removing and installing lumbar support
cted agen
Prote AG.
Note
Removal and installation are described for the left vehicle side.
Follow same instructions for the right side as appropriate.
1.16.1 Removing
Pull lumbar adjustment lever from shaft.
AG. Volkswagen AG d
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1.16.2 Installing ss c
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Note
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spec
Ensure that teeth on lumbar adjustment lever -1- align with teeth
urposes, in part or in wh
on shaft -2-.
t to the co
rrectness o
cial p
f inform
mer
atio
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1.17 Removing head restraint guides
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Prote AG.
Note
ce
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Pull head restraint out of backrest.
pe
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-arrow B- of head restraint guide -2-.
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
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iva
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t.
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Prote AG.
rest
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ab
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Note
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Removal and installation is described for the left vehicle side.
ole,
spec
Follow same instructions for the right side as appropriate.
urposes, in part or in wh
t to the co
1.18.1 Removing
rrectne
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
ss
Remove front seat page 260 .
o
cial p
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Secure seat to seat repair stand -VAS 6136- .
form
mer
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n
c
i
Vehicles with manually adjustable seat
or
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t.
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Remove left side trim on electrically adjustable seat
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page 267 . rig ht
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All vehicles
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Prote AG.
Note
The bolts are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.
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urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
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pr
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fo
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ng
t.
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Cop py
t. rig
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pyri by
Vo
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Prote AG.
1.18.2 Installing
Install in reverse order of removal.
Note
1.19.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:
Two-door page 98
Four-door page 100
Remove front right bucket seat trim page 277 .
If fitted, disconnect electric connectors for heating backrest on
underside of seat pan.
Remove two bolts each on left and right -1- and -2- (34.5 Nm).
Note
The bolts are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.
AG. Volkswagen AG d
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es, in part or in w
t to the co
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nf
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rig ht
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Prote AG.
1.19.2 Installing
Install in reverse order of removal.
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nl
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1.20.1 Removing
du
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ab
Attach seat repair stand -VAS 6136- to engine and gearbox
ility
ot p
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Remove front seat page 260 .
hole
spec
Secure seat to seat repair stand -VAS 6136- .
es, in part or in w
t to the co
Remove front left bucket seat trim page 265 .
Remove front belt buckle:
rrectness of i
Two-door page 98
l purpos
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ercia
at
om
io
page 312 .
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In rear left area of seat frame, remove bolt -2- (24 Nm). cum
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In rear right area of seat frame, remove bolt -3- (24 Nm).
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The bolts -1- to -3- are microencapsulated and must be renewed each time they are loosened.
Before new bolts are installed, the threads of the corresponding holes must be cleaned.
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Prote AG.
1.20.2 Installing
Install in reverse order of removal.
Note
Removal and installation are described for the left vehicle side.
Follow same instructions for the right side as appropriate.
1.21.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:
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urposes, in part or in wh
t to the co
rrectne
Unclip Bowden cable -2- from locking device -arrow A-.
Remove Bowden cable -2- from locking device -arrow B-.
ss o
cial p
Note f inform
mer
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om
i
or
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Cop py
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Prote AG.
Note
AG. Volkswagen AG d
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Remove Bowden cable -1- through openings in backrest shell
ility
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-2-.
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es, in part or in w
t to the co
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1.21.2 Installing Cop py
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Install in reverse order of removal.
op Vo
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Prote AG.
Note
1.22.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right trim on seat page 269 .
Remove left trim on seat page 268 .
Release backrest and fold it down onto seat cushion.
Release backrest cover from frame in lower area. Cover will
not be removed from backrest of front seat.
AG. Volkswagen AG d
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1.22.2 Installing
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Installation is carried out in reverse order of removal.
thor eo
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1.23 Removing and installing backrest re ss
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lease Bowden cable (2-door)
du
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Note
wit
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hole
spec
Removal and installation is described for the left vehicle side.
es, in part or in w
1.23.1 Removing
rrectness of i
atio
m
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Vehicles with electrically adjustable seat
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Cop py
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Remove left side trim on electrically adjustable seat
gh ht
pyri by
page 267 .
co Vo
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Prote AG.
All vehicles
Remove front seat backrest page 281 .
Secure backrest to seat repair stand -VAS 6136- .
Remove cover and padding from front seat backrest
page 315 .
Drill out rivet -1- on both sides of backrest and remove bracket
-2- from backrest frame.
Release Bowden cable -4- eye -3- from pin -5-.
Unhook spring -6-.
Unhook upper eye -7- from lever -8-.
Operate mounting catches -9- and pull Bowden cable -10- out
of backrest frame.
AG. Volkswagen AG d
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1.23.2 Installing
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Cop py
Installation is carried out in reverse order of removal.
t. rig
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Note
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Note
rm
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Removal and installation are described for the left vehicle side.
wit
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Follow same instructions for the right side as appropriate.
h re
hole
spec
es, in part or in w
1.24.1 Removing
t to the co
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
rrectness of i
Remove front seat page 260 . l purpos
Secure seat to seat repair stand -VAS 6136- .
nform
ercia
a
Remove left side trim on seat page 263 .
com
tion in
r
thi
s
iva
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Secure backrest to seat repair stand -VAS 6136- .
r
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page 315 . t. Cop py
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Remove the two bolts -1- and remove adjustment knob -2- yri
p by
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from backrest frame.
lksw
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Prote AG.
Drill out rivet -3-.
Unhook both lumbar support frame upper wires -4- from back
rest frame.
Remove lumbar support frame from backrest frame -5-.
ce
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ab
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is n
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spec
urposes, in part or in wh
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cial p
f inform
mer
atio
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n
c
i
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ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1.24.2 Installing
Install in reverse order of removal.
Note
Removal and installation are described for the left vehicle side.
Follow same instructions for the right side as appropriate.
Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right side trim on seat page 276 .
Remove left side trim on seat page 263 .
Remove front seat backrest page 281 .
AG. Volkswagen AG d
agen oes
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es, in part or in w
t to the co
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l purpos
nform
mercia
at
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c
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Installing
at
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priv
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t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
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Prote AG.
Note
1.26.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right side trim on seat page 276 .
Remove left side trim on seat page 263 .
Remove front seat backrest page 281 .
Unhook Bowden cable -1- from bracket -2-.
Unhook eye -3- from pin -4-.
Unhook Bowden cable -1- from bracket -5-.
Guide eye of Bowden cable -7- out of bracket -6-.
AG. Volkswagen AG d
agen oes
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nl
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du
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es, in part or in w
t to the co
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ercia
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Cop py
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Vo
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Prote AG.
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1.26.2 Installing
is n
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spec
t to the co
propriate.
inform
mer
1.27.1 Removing
atio
om
n
c
n thi
sd
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pr
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t.
Secure seat to seat repair stand -VAS 6136- .
yi Co
Cop py
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Remove right side trim on seat page 276 .
gh ht
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Remove left side trim on electrically adjustable seat Prote
cted AG.
agen
page 267 .
Remove bar and operating lever for front seat page 275 .
Note
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es, in part or in w
t to the co
rrectness of i
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nform
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c
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ate
do
priv
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Cop py
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1.27.2 Installing
agen
Prote AG.
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Remove right side trim on seat page 276 .
erm
ab
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page 267 .
is n
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Remove bar and operating lever for front seat page 275 .
spec
urposes, in part or in wh
t to the co
Remove front seat backrest page 281 .
rrectne
Remove cover and padding, front seat cushion page 309 .
Unscrew bolts -1- and -2- on right.
ss o
Remove bolt -3- in rear area.
cial p
f inform
mer
atio
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Note
o
n
c
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fo
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Release seat pan -5- from longitudinal seat adjustment -6-.
C py
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Prote AG.
AG. Volkswagen AG d
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es, in part or in w
t to the co
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1.28.2 Installing
nform
ercia
at
om
cum
for
en
ng
t.
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Cop py
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pyri by
Vo
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Prote AG.
AG. Volkswagen AG d
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urposes, in part or in wh
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mer
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n
c
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pr
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fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1.29.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove right side trim on seat page 276 .
Remove left side trim on electrically adjustable seat
page 267 .
Remove bar and operating lever for front seat page 275 .
Remove front seat drawer mounting page 271 .
n AG. Volkswagen AG do
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
1.29.2 Installing
nform
ercia
tion in
height adjustment
r
te o
thi
s
iva
do
cum
bed for the front left seat frame. Apply the same instructions for
fo
en
ng
ce
e
nl
Secure seat to seat repair stand -VAS 6136- .
pt
du
an
itte
y li
Remove right side trim on seat page 276 .
erm
ab
ility
ot p
Remove left side trim on electrically adjustable seat
wit
, is n
page 267 .
h re
hole
spec
Remove bar and operating lever for front seat page 275 .
es, in part or in w
t to the co
Remove front seat drawer mounting page 271 .
Remove front seat backrest page 281 .
rrectness of i
Remove cover and padding, front seat cushion page 309 .
l purpos
nf
ercia
o
Note
rm
m
atio
om
n in
Bolt -1- points from inside out when installed.
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spec
urposes, in part or in wh
t to the co
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1.30.2 Installing
cial p
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mer
i
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bar support
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pr
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rrectness of i
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tion in
r
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t.
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Cop py
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pyri by
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1.31.1 Installing cted agen
Prote AG.
To install rivets -3-, -4- and -5-, use pop rivet pliers -VAS 5072- .
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ility
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spec
urposes, in part or in wh
t to the co
rrectnes
f i
atio
must be renewed.
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c
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t.
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Cop py
t. rig
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pyri by
Vo
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Prote AG.
2 Rear seats
2.1.1 Removing
Unclip the four guides -1- from child seat anchorages -2-.
Pull front section of bench seat -3- upwards out of the two
mountings -4- -arrows A-.
Push bench seat to rear -arrow B-.
Pull rear section of bench seat upwards. AG. Volkswagen AG d
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Remove bench seat from vehicle. d by Vo gu
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es, in part or in w
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Cop py
t. rig
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pyri by
Vo
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by
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Prote AG.
2.1.2 Installing
Install in reverse order of removal.
2.2.1 Removing
Remove bench seat page 304 .
Fold back floor covering in area of backrest centre mounting
-4-.
Remove trim -1- from backrest centre mounting.
Remove bolt -2- (9 Nm).
Release clamp -3- from backrest centre mounting.
Lift right backrest -5- out of backrest centre mounting and pull
backrest off pin -6-.
Remove bolt -8- (40 Nm) and remove belt buckle -9- from floor.
Remove right-hand backrest from vehicle.
Lift left-hand backrest -7- out of backrest centre mounting and
pull backrest off pin.
AG. Volkswagen AG d
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es, in part or in w
t to the co
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en
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t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
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Prote AG.
2.2.2 Installing
Install in reverse order of removal.
Note
2.3.1 Removing
WARNING
ce
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-2- (8 Nm).
nl
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du
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Cover cap and bolt -2- were discontinued following production start-up and are not therefore installed in all
hole
vehicles. spec
es, in part or in w
t to the co
Pull side padding -5- upwards out of mountings -3- and -4- in
body.
rrectness of i
WARNING
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t.
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Cop py
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2.3.2 Installing
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WARNING
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at
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(4-door)
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um
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Removal and installation is described for the right vehicle side. C py
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Removal and installation of left side is similar. rig ht
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Pull side padding -4- upwards out of mountings -2- and -3- in
h re
hole
body.
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
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t.
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Cop py
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Prote AG.
2.4.2 Installing
Install in reverse order of removal.
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ab
ility
1 Front seat covers and padding
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urposes, in part or in wh
1.1 Tools
t to the co
Special tools and workshop equipment required
Removal pliers -3392-
rrectness o
cial p
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mer
atio
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Cop py
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Engine and gearbox support -VAS 6095-
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Note
ce
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un
pt
seat occupied sensor, front passenger side -G128- must also
an
d
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always be renewed page 149 . erm
ab
ility
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h re
1.2.1 Removing
ole,
spec
urposes, in part or in wh
t to the co
support -VAS 6095- .
Remove front seat page 260 .
rrectne
Secure seat to seat repair stand -VAS 6136- .
Remove front belt buckle:
ss o
cial p
f
Two-door page 98
inform
mer
atio
om
n
Remove right front seat trim page 276 .
c
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or
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pr
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en
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t.
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Remove bar and operating lever for front seat page 272 . t. Cop py
rig
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Vehicles with electrically adjustable seat pyri by
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Remove left side trim on electrically adjustable seat Prote AG.
page 267 .
Remove bar and operating lever for front seat page 275 .
All vehicles
Remove front seat drawer mounting page 271 .
Remove front seat backrest page 281 .
Detach retaining bar -1- from mounting.
Unhook retaining straps -2- on both sides of seat.
Unhook retaining bars -3- from mountings on both sides of
seat.
Unhook retaining bar -4- from mounting on front of seat.
Roll up cover on outer sides working around perimeter.
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If vehicle is equipped with seat heating, disconnect wiring har
Co
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ness -3- from seat frame.
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Remove cover -4- and padding -5- from seat frame -6-.
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Prote AG.
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es, in part or in w
t to the co
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1.2.2 Installing
nform
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at
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Removal and installation is described for the left seat. Follow py by
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same instructions for removal and installation of components of
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Prote
the right seat as appropriate.
AG.
1.3.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:
Two-door page 98
Four-door page 100
Remove front right bucket seat trim page 277 .
Remove front bucket seat backrest page 282 .
Detach profiled piece -1- from mounting -2- in rear area of seat
frame.
AG. Volkswagen AG d
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spec
Note
urposes, in part or in wh
t to the co
As of chassis number 2615638 (calendar week 25/2006), seat cover is secured to seat with 11 additional
clips (N.107.297.01) -arrows-.
rrectne
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
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pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
n AG. Volkswagen AG do
lkswage es n
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ir se tee
tho
u or
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pt
an
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itte
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rm
ab
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
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cum
fo
en
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t.
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Cop py
t. rig
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pyri by
Vo
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by
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AG. Volkswagen AG d
1.3.2 Installing Volksw
agen oes
not
by gu
d ara
Install in reverse orderorisof removal.
e nte
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1.4 Removing and installing front seat back s a c
s
ce
e
pt
du
an
itte
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erm
ab
ility
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Note
wit
, is n
h re
hole
spec
same instructions for removal and installation of components of
es, in part or in w
t to the co
the right seat as appropriate.
1.4.1 Removing
rrectness of i
Attach seat repair stand -VAS 6136- to engine and gearbox
l purpos
at
om
ion
in t
or
his
te
do
priv
cum
or
en
ng
t.
yi Co
Vehicles with electrically adjustable seat Cop py
t. rig
gh ht
yri
Remove left side trim on electrically adjustable seat p by
o Vo
by c lksw
page 267 . Prote
cted AG.
agen
All vehicles
Remove front seat backrest page 281 .
Secure backrest to seat repair stand -VAS 6136- .
Operate respective button in head restraint guide and pull
head restraint -1- out of backrest.
Only 2-door.
Pull off operating knob -2-.
Insert a screwdriver -direction of arrow- and lever trim -3- out
of mounting.
Note
When installing, remove securing spring -4- from lever -5- and renew it..
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
Remove side retaining bars -1- and -2- from mountings and
fo
en
ng
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
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ss
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nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri
Fold cover -5- upwards. p by
co Vo
by lksw
cted agen
Using a small screwdriver, unclip retaining bar -1- of cover out Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
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nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1.4.2 Installing
Installation is carried out in reverse order of removal.
Only 2-door.
To prevent seat cover from being damaged when folding front
seat backrest forwards, ensure the four tensioning straps are
positioned correctly.
1- long tensioning strap, on tunnel side
2- short tensioning strap, on tunnel side
3- long tensioning strap, on sill side
4- short tensioning strap, on sill side
ce
e
nl
pt
du
an
itte
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erm
ab
ility
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wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Long tensioning strap on sill side -1- must be guided past seat
cover and hooked into front area of trim panel bow -2- -arrow-.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
Short tensioning strap on sill side -1- must be guided between
op
yi Co
padding and side panel, and must be clipped to side of seat base
C py
ht. rig
beneath seat -arrow-. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
1.5.1 Removing
Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
Remove front seat page 260 .
Secure seat to seat repair stand -VAS 6136- .
Remove front left bucket seat trim page 265 .
Remove front belt buckle:
Two-door page 98
Four-door page 100
Remove front right bucket seat trim page 277 .
Remove front bucket seat backrestge
n Apage
G. Volk282
swag.en AG
d a oes
ksw not
y Vol gu
b ara
ed nte
Note oris eo
th
au ra
c
ss
As of chassis number 2615638 (calendar week 25/2006), backrest cover is secured to backrest with addi
ce
le
un
pt
y li
ab
ility
ot p
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
1.5.2 Installing
es, in part or in w
t to the co
Install in reverse order of removal.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
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underside of bench seat.
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
2.1.2 Installing
t to the co
Install in reverse order of removal.
and padding
ss o
cial p
f inform
Note
mer
atio
m
n
c
n thi
e
is similar.
t
sd
iva
o
pr
cum
r
fo
2.2.1 Removing
en
ng
t.
yi Co
Cop py
.
Only vehicles with through loading unit
ht rig
rig ht
py by
co Vo
Remove through loading unit with centre armrest
by lksw
cted agen
Prote
page 327 .
AG.
All vehicles
Remove bench seat page 304 .
Remove backrest page 305 .
Note
. Volkswage
Seat belt trim -2- has a once-only locking device and must therefore be renewed
lksw
agen
AG
when installing.
n AG d
oes
n
Vo ot g
by ua
ed ran
Press side locking devices inwards and pull cover -3- outthof
or
is tee
backrest. au or
ac
ss
ce
Using a screwdriver, lever all profiled pieces -4- out of mount
e
nl
pt
du
ings -5- all-round back of backrest.
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
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ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
2.2.2 Installing
l purpos
a
com
tion in
r
te o
thi
s
iva
2.3.1 Removing
do
r
rp
cum
fo
en
g
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Open through loading unit -2- and remove the two bolts -3-
(9 Nm).
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
2.3.2 Installing
ot
wit
, is n
h re
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.