FILL TECHNIC DOLUM VE PAKETLEME SiSTEMLERI FILLING AND PACKAGING SYSTEMS GAZLI DOLUM MAKINESi VAKUMLU DOLUM MAKINESi CARBONATED FILLER MACHINE VACUUM FILLER MACHINE FLOWMETRELI DOLUM MAKINES/ KARISTIRMA VE GAZI IRMA FLOWMETER FILLER MACHINE MIXER AND CARI ATOR MAC. TERAZILi DOLUM MAKINESi LOADCELL FILLER MACHINE SOLO CALKALAMA MAKINESI -A VE TEKNIK DESTEK STAND-ALONE RINSER MACHINE R RVENTIONS ON SITE SOLO KAPAK KAPATMA MAKINES| URUN PASLANMAZ E TANKLARI ; STORAGE TANKS OF KOLILEME / KG OIL/ SYRUP / ACID BANTLAMA j CARTON CASE PASTORIZATOR SEALER ; L PASTEURISER HAVALI KONVEYORLER / SI KONVEYORLERI AIR CONVEYORS / BOTTLE CONVEYORSFILL TECHNIC GAZLI DOLUM MAKINESi CARBONATED FILLER MACHINE TEMEL OZELLIKLER BASIC SPECIFICATIONS Gazoz , kola , madensuyu , bira , enerji isecegi gibi icinde gaz bulunduran Urlinlerin CO2 gaz basinci altinda dolumu igin tasarlanmis bir makinedit. Soda, coke, sparkling water, beer, energy drink and similar products containing CO2 inside can be filled by this machine under gas pressure. PET ve CAM siselerin dolumu ayn ayni makinelerde yapildigi gibi ayni mak- inede galisacak sekilde de dizayn edilebilir. Both PET and GLASS containers can be filled by the same machine or seperate 2 different machines. Istendigi taktirde su ve meyvesuyu gibi gazsiz Uirinlerin de dolumu igin uy- gun bir makinedir Compatible with filling processes of non-carbonated products like still water and fruit juices on request. Uriin ile temas eden bittiin parcalar AISI 316a uygun paslanmaz kalite celik - ten ve gidaya uygun malzemeden imal edilmistir. Every surface contacting with product is made of stainless steel quality AlS 316 which is suitable for food grade. Dolum ventillerinin kumandasi mekanik veya Elektropnomatik olarak da kontrol edilebilir. Filler nozzle valves can be operated mechanically or electropneumatically. Sisedeki dolum seviyesi gaz borusunun uzunlugu ile miisteri istegine gére ayarlanabili Filling level can be adjusted by the length of gas sticks according to customers request. Hijyenik dizayn esastr Hygienic design is standard. Kapali devre CIP (Clean In Place) sistemi sayesinde maximum temizik. Offers maximum hygiene with the help of closed loop CIP (Clean In Place) sys- tem. e Cc S ae Gas needle Product stem Vent tube Control valve Depressurising and iP channel TEKNIK OZELLIKLER, TECHNICAL SPECIFICATIONS Full otomatik ve PLC kontroll Full automatic and PLC controlled. ‘Ana tahrik motorunda istenen hiz_degisimlerine imkan_saglayan frekans invertéri Frequency inverter for speed adjust ment on main drive motor is a stan dard. Misteri talebi dogrultusunda makin- emiz 85-90 °C sicak dolum esaslarini saglayacak bicimde de modifiye edilet We can modify the system to become compatible with hot filling technique CALISMA PRENSIBI VE AKI$ SEMASI up to 85-90 degrees in ers request. Re OPERATING PRINCIPLES AND FLOW CHART CO? Basinc!:6 + 12 bar Sigeler ventil ekseninde merkezlenir piston ile agizlama parcasina bastirlir | 265 pressures 12 bar ve daha sonra dolum ventil agzina dayanur. Béylece gazlt dolum icin gereken kapali hacim olusturulmus olur. CO2 Miktan : 10 gr/ Lt ye Bottles are centered under nozzle valve by guide liners, pushed up to cam spring CO2amount: 10.g1/ Ltup: Con top until it reaches to filler nozzle level. By the way, isolated body is complet Bolum Sieakligi: 15°C ye" ed to keep the internal gas pressure of the bottle equal to tank pressure. Filling temperature: 15°C Kazan igindeki CO2 gigenin icine dolar ve kazan i¢ basin ile sise ig basinglari | Basinigli Hava Degert:3—= dengeye gelir dolum fazi baslar. Air pressure value: 3 +6' Plenty of CO2 gas buffered on top of the productin the tank leaks into the bottle | Sica Yikama Su Basing quickly. That balances the internal pressures of product tank and the bottle to yap start the filling phase. Uriin seviyesi gaz borusunun ug noktasina kadar yakselir ve sisenin igindeki gaz daha fazla tabliye olamaz boylece dolum faz1 biter ve ventil kapanir. After the product level in the bottle rises up to the edge of the gas stick, the CO2 remaining inside the bottle can not be exhausted any longer. That means the end of filing phase, as well as switching the valve off. Sonraki agamalari DINLENDIRME( SETTLING } ve TAHLIVE ( SNIF- TING) takip eder. Other stages are SETTLING and SNIFTING as follows. Elektropnématik kumandali_dolum ventilleri sayesinde DOLUM , DINLENDIRME ve TAHLIYE fazian daha stabil gerceklesir. Bu sayede Uriindin képiirmeden dolumuna imkan saglanir. The phases of FILLING, SETTLING and SNIFTING are per- formed in a stability with the advantage of electropneumat- ically controlled filler nozzle valves. Its crucial to avoid bub - bling during filling. Musterinin istegine gére sadece dolum yada yika matdolum+kapatma proseslerinin bir arada oldugu mono- block yapida da tasarlanur Complete monoblock machine design consists of RinserFiller Capper processees. But the design can be modified to be reduced to a single Filler design. Rinsing water pressureFLOWMETRELi DOLUM MAKINESi FILL TECHNIC TEMEL OZELLIKLER Temassiz dolum dolum sayesinde yuksek mikrobiyolojik giivenlik ve maxi mum hijyen. Her bir sise icin ayn bir debidlger (Flowmetre) bulunur , bu sayede dolum hassasiyetleri optimum duzeyde tutulur. Uriin ile temas eden biitiin parcalar AISI 316a uygun paslanmaz kalite celik - ten ve gidaya uygun malzemeden imal edilmistir. Gift kademeli dolum hizt ile koplirme en aza indirilir , dar agizli siselerde bile optimum dolum saglanir. Ventiller Elektropnomatik sistem sayesinde kontrol edil Kapali devre CIP ( Clean In Place) sistemi sayesinde maximum temizlik. Product tank Inductive flow meter Valve for slow filing Vatve for fast flung ClPchanneland vent tube WAWN FB ‘TEKNIK OZELLIKLER Full otomatik ve PLC kontrollii ‘Ana tahrik motorunda _istenen hiz_degisimlerine imkan_saglayan frekans invertéri Anti dripping system. Gravity dolum sayesinde kazan icine steril hava girisi gerekmez. Miisteri talebi_ dogruttusunda mak: oO inemiz 85-90 derecelerdeki_ sicak dolum esaslanini saglayacak bicimde Siseler ventil ekseninde merkezlenir , ayn! zamanda Flowmetreler debi |demodifiye edilebilir: Slgme islemine hazirdir i My GALISMA PRENSIBI VE AKI$ SEMASI Dolum sistemi PLC tarafndan stirekli kontrol edilir ve dlctim toleransian de- vamli optimize edilit. Su, siit , ayran , kefir, meyvesuyu , vb. diriinlerin dolumu icin vazgeeil mez bir dolum teknigidir. Makinede farkli sige ve Uirdin doldurulmak istendiginde PLC programina daha @nceden yuklenmis olan degerler operatériin rahatca kullanacagi bicimde panelde géziikir Dolum makinemiz PET ve CAM ambalajlann dolumu icin uygundur. Misterinin istegine gére sadece dolum ya da yika ma+dolum-+kapatma proseslerinin bir arada oldugu mono, block yapida da tasarlanrFILL TECHNIC TERAZiLi DOLUM MAKiNESi LOADCELL FILLER MACHINE TEMEL OZELLIKLER BASIC OVERVIEW ‘Temassiz dolum sayesinde yiiksek mikrobiyolojik gtivenlik. ‘Maximum microbiological safety by contactless filling. jenin altinda ayn ayn bulunan yiik hiicreleri sayesinde hassas bir imkani saglar. The filling accuracy is always kept sensitive by every individual loadcell which involves a single bottle in every cycle. rin ile temas eden biitin parcalar Alsi 304 'e uygun pastanmaz kalitecelikten ve gidaya uygun malzemeden imal edilmisi. Every surface contacting with product is made of stainless steel as stated in the DIN 1.430 legislation suitable for food grade. Son teknoloji step motorlu aktdatérler sayesinde her ventilde bagimsiz birer oransal vana meveuttur. Akis Kontrold milimetrik hassasiyetle oransal olarak ayarlanir. Hedeflenen dolum miktan hatasiz yakalanir. With the help of latest technology actuators with step motors, every individual valve has its own proportional valve. Flow controls always adjusted proportionally by ‘means of milimetrical sensitivity. Target filling value is always reached correctly Ventillerde pnématik girise thtiyag yoktur.Tamamen elektroniktir. Benzer makinelere kiyasla kompresor tiketiminden ve bakim maliyetlerinden tasarruf saglar. No pneumatic air supply is required on valves. Designed electronically When compared to similar machines, this machine saves money on air compressor energy consumption and maintenance costs. Hijyenik tasanm. Hygienic design, Bo CALISMA PRENSIBi VE AKI$ SEMASI ‘Qt OPERATING PRINCIPLES AND FLOW CHART igeler ventil ekseninde merkezlenir ,ayni zamanda yiik hicreleri tartim islemine hazirdir, When the bottles are centered under the nozzle, at the same time the loadcell gets ready to measure the flow. Dolum sistemi PLC tarafindan stirekli kontrol edilir ve tartim toleranslart devamli optimize edilir. Filling process is controlled by the PLC continuously. The measured filing result tolerances are always optimized. Makinede farkli sige ve tirtin doldurulmak istendiginde PLC programina daha énceden yiiklenmis olan degerler operatdriin rahatca kullanacagi bicimde panelde géztikiir. Incase of changing the type of bottle to a different size the target filing values which are previously recorded into a PLC format, can be easily recalled and used by the operator. Dolum makinemiz PET, CAM ve TENEKE ambalajlann dolumu icin uygundur. Ourfiller machine is compatible with both PET, GLASS and ALUMINUM TIN containersLF FILL TECHNIC Galkalama , dolum ve kapatma makinesinin monoblok bir gévde izerinde bulundugu makinede , su, sirke vb. gazsiz igecek ve sivilarin doldurulmasi saglant. Rinser, filer capper is equipped in a single monoblock body assembled for filling non-carbonated products such as wa- ter, fruit juices, vinegar, etc. Dolum sistemi diisik vakum altinda seviye esaslidir. Filling level depends on mechanical design and lower vacuum level VAKUMLU DOLUM MAKINESi VACUUM FILLER MACHINE 1000 ile 48,000 sige / saat kapasiteleri saglayacak sekilde misteri talebi dogrultusunda, makinelerimiz dizayn edili. Our machines can be designed from 10000 bph up to capaci- ty of 48000 bph according to needs of our customers. Cam ve Pet amblajlara dolum yapabilen makinelerimiz in ayrica 5-10-19 It sigeler igin de dolum yapmasi mim kandi. Supports large variety of bottle sizes from 200 mI bottles to 5 ft, 10 It, 19 It galoons. SOLO KAPAK KAPATMA MAKiNESi STAND-ALONE CAPPER MACHINE FILL TECHNIC Makinemiz rotary (déner tip) olup, 2.000 ~ 36.000 sise/saat arasi kapasitelerde istege gére tasarlanabilmektedir. Our rotary type machine can be designed for capacities from 2.000 bph up to 36.000 bph. Galisabildigimiz kapak tipler Vidal Kapak, Metal Tag Kapak, Plastik Gakma Kapak ‘Our machine can work with: Plastic Screw Cap, Aluminum Screw Cap, ‘Metal Crown Cap, Plastic Press-on Cap lastik Vidali kapak, Aliiminyum, KARISTIRMA VE GAZLANDIRMA MAKINESi MIXER AND CARBONATOR MACHINE TEMEL OZELLIKLER BASIC SPECIFICATIONS ‘Surup ve su karigimi hassas manyetik flowmetreler ile yapilir Syrup and water mixture is prepared via sensitive electromagnetic flowme- ters. Biitiin operasyonlar_dokunmatik panel sayesinde operatér tarafindan kolayca takip edilir. Every operation can be observed by the operator with the help of touch panel. Makinenin tamami AISI 304 e uy- gun paslanmaz kalite celikten imal edilmistr. Every surface contacting with pred uct is made of stainless steel as stated in the AISI 304 legislation suitable for food grade. Yuksek hijyen ve temizlik tasarimin temelini olusturur.Bu aidan boru te- sisatlarinda temizlenemeyen bélge!- erin minimuma indirilmesi esastr. Basics of a perfect design consists of perfect hygiene and cleaning. At this point, the main principle is keeping unclean areas minimum on internal surface of entire pipeline. Uriin akis kontrolit yastiklama tank seviyesi ile yapilmaktad Flow speed control of the product can be adjusted by CO2 gas pressure bal anced in the tank Dikey tank tasarim: sayesinde fabri ka icinde yer tasarrufu saglan. Space saving design with the advan- tage of vertical tank storage posi tion. Diisitk CO2;surup ve diriin sarfiyati sayesinde maliyetleri optimum sevé yelere indirme. Lowers the costs down to optimum level by the low consumption of C02, syrup and product. GALISMA PRENSIBi VE AKI$ SEMASI OPERATING PRINCIPLES AND FLOW CHART Makinedeki CO2 degerlerini kontrol altinda tutabilmek icin IkI ADET ORAN - SAL vana kullanilmaktadi. TWO PIECES OF PROPORTIONAL VALVES are used to keep the internal CO2 pressure level under control. Makineden karisim icin gerekli olan surup miktarint otomatik ayarlayabilen BIR ADET ORANSAL vana kullanilmaktadir. ‘APIECE OF PROPORTIONAL. VALVE is used to adjust syrup ratio automatically which is required for final mixture as product. Makine kapasitesini MIN /MAX araliklarda degistirmek icin BIR ADET ORAN - SAL vana kullanilmaktadi ‘APIECE OF PROPORTIONAL VALVE is used to set the machine capacity varying between MAX/MIN limit values. Final Urlinde istenen gr/ It yi ayarlayabilen BIR ADET CO2 FLOWMETRESI Kullanilmaktadir APIECE OF CO2 FLOWMETER is used to adjust the desired value of gr/Iton final product. Yaksek surup BRIX akisini lcebilen BIR ADET SURUP FLOWMETRESI kul lanilmaktadir ‘A PIECE OF SYRUP FLOWMETER is used to measure the amount of high brix Yeni nesil kapak sevk elevatérii sayesinde kayis yirtilmasi, asinmasi, talas dékiilmesi sorunu olmaz. Modiller zincirden imal edilmektedir. ‘New generation caps elevator design prevents breakage, deformation, litter dust of belt. It's made of modular chain. syrup transferred. Final dirdniin de SU + $URUP gesisini kontrol eden BIR ADET URUN FLOW- METRESI kullanilmaktadir A PIECE OF SYRUP FLOWMETER is used to control WATER + SYRUP mixture on final product.ructecuwtc PALETLEME VE PALET BOZMA MAKINESi PALLETIZER AND DEPALLETIZER MACHINE PALETLEME PALLETIZER Naylon film kapli sirink paketlerini ya da karton koliler tist ste diz cerek palet iistiine siralayan tam otomatik makinedir. Servo stiricild asansér sistemi, karton separatér dagitim sistemi ve paket siralama konveydrii ola caktir1sin bariyerli yiksek emniyet tedbirleri vardir. PLC kontrollii dokunma tik ekrandan paket dizilim formati otomatik segilebili. Full automatic machine performs the formation of carton cases or wrap-around shrink filmed packages one by one upto top. Lifter system, pad lift - cer system and pack formation conveyor are all controlled by servo drives. High security safety is provided by light barriers. Layer formation layout can easily be selected via touch screen controlled by PLC system. Qo PALET BOZMA a DEPALLETIZER Cam ya da aluminyum kutu fabrikasindan gelen paletlenmis bos siseler, bu makine sayesinde konveyére aktarilir.Paletlerin her bir katindaki sigeler topluca bir masa izerine sirilerek tek isinli bir konveydre ulasana ka~ dar ilerletilir. Bu makinede ihtiyaca gre karton alim sistemi veya bos palet toplama sistem imal edilebilir.Talebe gore cukur icine ya da diiz zemine ku- rulumu yapilabilir. Empty bottles or aluminum tin cans palletised in their factories are transferred to a bottle conveyor by this machine. Every layer in the pallet is pushed onto a table which forwards the bottles to a single lane conveyor. Auto- ‘matic pad collection system and empty pallet collection system can be adapted to this machine on request. This machine can be installed underground oron the floor on request. KOLi TARTIM SISTEMI CHECKWEIGHER Koli Konveyérinde giden karton kutular, aldminyum tenekeler ya da sirinklenmis paketlertartilarak iglerinde eksik Grin oldugu tespit edilr. Tartim sonucu hatalt olan koliteneke/paketler gigi bir piston yardimiyla itlerek kenara ayrilir. Dogru tartim sonucu olanlar yoluna devam eder. Missing product can be inspected by weighing the carton cases, aluminium tin jars or shrink wrapped. packages on the conveyor. Ifthe weighing result of the case/tin/package is beyond the limits, itis rejected Via strong piston arm. If'it has the correct weight result, it Keeps going as expected.aye YEDEK PARGA VE TEKNIK DESTEK SPARE PARTS AND TECHNICAL INTERVENTIONS ON SITE FILL TECHNIC Fill Technic Makine sivi gida Uretimi yapan firma lara periyodik bakim hizmeti vermektedir , beklenmeyen arzalarin énlenmesi ve dretim hattimin devambiiginin saglanmasinda yedek parca énemii bir rol oynamaktadi Uzman kadromuz ile makineleriniz yerinde incelendikten sonra yapilan teknik calismalar bir rapor halinde muisteriye sunulur, Bunun yant sira makine revizyonu ve hatlarin verimliliginin artinlmast konulannda da hizmet veren Fill Technic Machine 10 yili askin tecriibesi ile siz misterile— rimize géztimler sunmaktadir. Fill Technic can supply spare parts for similar machines on beverage industry both from mechanical and electronical market, Specially designed machine parts can also be sketched on AutoCad file format for serial production on demand. FILL TECHNIC MAKINE SAN.TIC.LTD.STI. DOLUM VE PAKETLEME SiSTEMLERI FILLING AND PACKAGING SYSTEMS A: Egemenlik Mah. 6016/8 Sk. No:12 Bornova / IZMIR M: +90 541 556 52 93 / +90 532 2577935 —T. +90 232 436 40 36 W. www.filltechnic.com M. ozgurturunc@filltechnic.com / ilkaycelik@filltechnic.com