UNITED CEMENTS PVT. LTD.

NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST
(FOR RAW MIL SECTION-MONTH: JULY-2017)
DATE: 24TH JULY-2017
SR. TAG.
DESCRIPTION OF ACTIVITY STATUS REMARKS
NO. NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA
Lime Stone Truck Tippler middle plate strengthening work
1 100 TT1 by providing extra angle supports; also maintenance work
for tippler ratchets, holding the rear wheels of tipper.

This work is
Lime Stone Truck Tippler foundation strengthening work required to
2 100 TT1
by dismantling and re-grouting work. accomplish with
civil dept.
The work is
Lime Stone hopper discharge mouth and bottom face RCC
required to
beams have been damaged. Welding of TMT bars &
3 100HP1 execute as per
stiffner plates followed by shuttering and concreting work
instruction of civil
by Civil Dept.
department.
Lime Stone Apron Conveyor, pan bolt tightening and tag
4 100 AC1 welding and jam clearing work for supporting guide rollers
& to provide locking arrangement.
Apron Conveyor grease line & grease point cleaning and
5 100 AC1
necessary maintenance work.
Lime Stone Crusher discharge chute and liner plates
6 100CR1
maintenance work.
L/S Crusher discharge belt conveyor, replacement by new
7 100 BC8 one followed by belt jointing work. Fixing of new type of
scrapers for head & tail pulleys.
Belt conveyor tippler trolley rail aligning & welding work.
8 100 BC2 The existing rail supports strengthening work, by
providing extra supports.
9 Misc. 100TT1 side, handrail damaged; required repairing work.
Temporary fixing of a de-watering pump behind the
10 Misc.
spillage conveyor 100SX1 at L/S crusher floor level.
11 Misc. Fixing of a de-watering at 100BC1 tail end side.
Belt conveyor 100BC2 open platform area, hand rail fixing
12 Misc.
work.
L/S STOCK PILE TO RAW MILL FEED AREA
 Under ground tunnel belt replacement and jointing work
13 100 BC3
after removal of jointed piece of rubber belt.
Fixing of scrappers at head and tail pulleys along with re-
14 100 BC3 setting of side skirts at different feed chutes for belt
100BC3.
Replacement of 100VF1 & discharge chute complete
15 100 BC3
assembly by MS pipe chute, as per process requirement.
As this rubber belt is slightly damaged at several places;
16 100BC4
required patching with solution laying work.
Modification of stepped discharge chute, conveying to
17 100 BC5
hopper nos-3&4, by enhancing its slope.
Fixing of new type scrapers at head & tail pulleys and
18 200 BC3 adjustment of side skirts for all weigh feeders discharge
chutes.
Maintenance work for tertiary crusher side liner plates
19 200 TCR1
and discharge chute.
20 200 TCR1 All V-belt replacement work by new spare V-belts.
Fixing of toe guards at Raw Material Hopper floor level
21 Misc.
along with handrailing.
Fixing of a de-watering at 100BC3 tail end side area, as the
22 Misc. rain water causes movement problem at tunnel belt
conveyor.
Fixing of a de-watering at 100BC4 tail end side area, as the
23 Misc. rain water causes movement problem at tunnel belt
conveyor.
RAW MILL TO BLENDING SILO TOP AREA
Raw Mill inlet mounting flange, drives and G/B's base
24 300 RM1
bolts tightening work.
Raw Mill torsion shaft bolt tightness and coupling greasing
25 300 RM1
work.
Inspection of all bolts of Raw mill diaphragm, shell liner
26 300 RM1
bolts & girth gear followed by required tightening work.
Removal of collected grease from Raw Mill girth gear
27 300 RM1 guard by taping it from the point. Fixing of a 4'' ball valve
for grease removal work.
Internal inspection of raw mill diaphragm liners and
28 300 RM1
required bolt tightening work.
Both the trunion bearings pre-jacking oil line checking and
29 300 LQ1 & 2 required maintenance work. (This is due to unhealthy
pressure comes at sometime)
 Cleaning of all oil filters and strainers alongwith arresting
30 300 LQ1, 2 & 3
oil leakages from oil lines.

Cleaning of all spraying nozzles followed by inspection for

Grease Spray
31 smooth operation with taking spray pattern. Also, cleaning
System
of air filters and FRL fixed in compressed air line.

Bag House inspection for all puppet valve pneumatic

32 Bag House cylinders and fixing of bottom limits for pneumatics
cylinders for hopper no. 6, 8, 12 & 13.
Inspection for alignment of both screw conveyors 300SC1
33 Bag House
& 2 , all the hanging bearing & its greasing point.
Bag House discharge air slide, required to connect to CA
34 Bag House fan suction line for venting the air slide & screw conveyors
300SC1 &2.
Proper sealing arrangement of boot casing; and provision
35 400 BE-1 of bucket safety plate during the failure of BDS, avoiding
any contact to boot casing.
Inspection of condition for belt, belt joint, buckets and
36 400 BE-1 bucket bolts. Also discharge chute tounge plate gap
inspection.
37 Misc. Blending Silo top floor handrail fixing work.
Blending Silo bucket elevator staircase top portion
38 Misc.
handrail fixing work.

Prepared By--- Checked By

Joydeep Das Vinod Kumar Verma
(Engineer) (Section In-Charge)