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UNITED CEMENTS PVT. LTD.

NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST


(FOR RAW MIL SECTION-MONTH: APRIL-2017)
SR.
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES USED EXPECTED TIME
JOB
DESCRIPTION OF ACTIVITY REMARKS
PRIORITY F W R KH DETAIL AVAILABILITY DETAIL AVAILABILITY DAYS HOURS
NO.
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA

Lime Stone Truck Trippler middle plate strengthening work by Welding Electrode, ISA-65X65X6 = 02
1 100 TT1 providing extra angle supports. A 1 1 1 1 E6013, 3.15 MM Available Mtr. at scrap yard 1 0.00

Lime Stone Truck Trippler hydraulic line required proper Welding Electrode, ISA-50x50X6 = 03
2 100 TR1 supporting along with entire inspection of foundation bolts B 1 1 1 1 E6013, 3.15 MM Available Mtr. at scrap yard 0 4.00
tightness and area cleaning work.

Lime stone hopper discharge mouth has been damaged. The work will be jointly done by
Welding Electrode, MS plate 12 mm
3 100HP1 Welding of TMT bars & stiffner plates followed by shuttering A 1 1 1 1 E6013, 3.15 MM Available thk at scrap yard 2 0.00 Mech. & Civil depts. ( minimum 4-
and concreting work by Civil Dept. days left for hardening of RCC)

Lime Stone Apron Conveyor, pan bolt tightening and tag Countersunk
Welding Electrode,
4 100 AC1 welding work. Necessary replacement of Hex-bolt by the new A 1 1 1 1 E6013, 3.15 MM Available Socket bolt, Not-Available -- 6.00
counter shunk bolts. Since hex-bolts are provided temporarily. M16X75 = 04 pcs.

Apron Conveyor grease line & grease point cleaning and


5 100 AC1 physical check for operation. B 1 0 0 2 -- -- -- -- -- 4.00

Lime Stone crusher 01-no. grinding bar has been damaged due
6 100CR1 to feed of excavator teeth. Replacement of the same to be A 1 1 1 1 -- -- Grind bar = 01 No. Available 0 5.00
done.

Lime Stone Crusher discharge chute interior inspection work Welding Electrode,
7 100CR1 for hard plate & civil beam conditions. And inspection door A 1 1 1 1 E6013, 3.15 MM Available -- -- 0 6.00
area damaged part repairing work.

Inspection and required tightening of all pulley bearing check


8 100 BC1 nuts. A 1 1 1 1 -- -- -- -- 1 0.00

Welding Electrode,
Inspection and required tightening of all pulley bearing check
9 100 BC2 nuts. A 1 1 1 1 E6013, 3.15 MM Available -- -- 1 0.00
and Cutting Set
Telescopic Chute dismantling and repairing of damaged buckets Welding Electrode, Spider Coupling L-
10 100 BC2 and drive coupling re-alignment work with replacement of A 1 1 1 2 E6013, 3.15 MM Available 225 Available 2 0.00
spider coupling L-225. And repairing of telescopic chute. and Cutting Set

L/S STOCK PILE TO RAW MILL FEED AREA

Inspection and required tightening of all pulley bearing check


11 100 BC4 nuts. A 1 1 1 1 -- -- -- -- 1 0.00

As the belt joint is getting damage day by day; and the belt is M24/3ply/650
punctured in the center of belt for a length of 450 mm. So it is Belt jointing mm belt = 8 Mtr. Belt jointing solution is not
12 100BC4 required to joint another piece of belt of length 7 to 8 meter. B 1 0 1 2 solution & hardner Available And solution & Available 1 0.00 available at store.
(two position joint) hardner

Welding Electrode,
Erection of a fabricated platform at bend pulleys ND side area Fabrication of maintenance
13 100 BC5 for maintenance & greasing work. B -- -- -- -- E6013, 3.15 MM Available -- -- -- 4.00 platform is already done.
and Cutting Set

Inspection and required tightening of all pulley bearing check


14 100 BC5 nuts. A 1 1 1 1 -- -- -- -- 1 0.00

MS-plate 6 mm, This is the needed during any jam


Welding Electrode,
Provision of inspection door & approach platform to belt ISA-25x25x3, TMT clearing at the discharge chute.
15 100 BC5 conveyor discharge stepped chute feeding to hopper no.1 &2. C 1 1 1 1 E6013, 3.15 MM Available bars and M8x50 Available 2 0.00 ( this arrangement has been
and Cutting Set bolt = 08 nos. already done for hopper no. 3 & 4)

Discharge chute modification to avoid fall of material due to MS-plate 12 mm, This modifiction need shifting of
back pressure of the tertiary crusher. There is excess fall of Welding Electrode, ISA- drive pulley by 500 mm back side.
16 200 BC3 material at the discharge point of the belt; due to which there B 1 1 1 1 E6013, 3.15 MM Available 50x50x6,M12x65 Available 3 0.00 Also dismantling of RCC floor &
one person is always engaged during the running of the raw and Cutting Set bolts = 40 nos. civil work.
mill.

This will be done along with drive


This belt containing belt fasteners, which required to replaced M24/3ply/600 shifting & modification of discharge
by joining a piece of belt of 600 mm width followed by two Belt jointing mm belt = 6 Mtr.,
17 200 BC3 position joining work. Also fixing of head & tail pulley side A 1 0 1 2 solution & hardner Available solution & Available 1 0.00 chute by employing a separate
group. ( Belt jointing solution is
scrapers; as it was removed during fixing the belt fastners. hardener not available)

Replacement of tertiary crusher existing hammers by hard


18 200 CR1 faced hammer sets. A 1 0 1 2 -- -- -- -- 1 0.00
Countersunk bolt,
Welding Electrode, M16X140 = 05
19 200 CR1 Fabrication & fixing of liner plates at both sides of the rotor. A 1 1 1 1 E6013, 3.15 MM Available pcs. And Hardox Not-Available 2 0.00 Both the materials are indented.
and Cutting Set plate

Belt jointing
Belt conveyor feeding to raw mill, joint getting open day by day; Belt jointing As the belt is gravity take-up type,
20 200BC4 which required to cut the joint piece and make another joint. A 1 0 1 1 solution & hardner Available solution & Not-Available 1 0.00 so no need of belt spares.
hardener

Welding Electrode,
Erection of a fabricated platform at bend pulleys ND side area Fabrication of maintenance
21 200BC4 for maintenance & greasing work. B -- -- -- -- E6013, 3.15 MM Available -- -- -- 4.00 platform is already done.
and Cutting Set

RAW MILL TO BLENDING SILO TOP AREA

300 RM1 Raw Mill inlet mounting flange inspection followed by required
22 bolt tightening work. A 1 0 1 1 -- -- -- -- 0 3.00

300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts & This task may be carried out by
23 girth gear followed by required tightening work. A 1 0 2 2 -- -- Torque Spanner Not-Available 1 4.00 available spanners

Removal of collected grease from Raw Mill girth gear guard by


24 300 RM1 taping it from the point. Fixing & tightening of sealing felt at B 0 0 1 2 -- -- -- -- 0 5.00
raw mill inlet & outlet.

Raw mill outlet duct containing inspection door, required to re- Welding Electrode,
300 RM1 aligned at proper position ; as some times it creates unpleasant Chain Block (Cap.
25
sound when nibs come between inner face of trunion & outlet C 1 1 2 2 E6013, 3.15 MM, Available
1 MT) = 01 No.
Available 1 0.00
Cutting Set
piece.

300 RM1 Inspection of tooth contact & wear out pattern of raw mill
26 girth gear and pinion assembly. A 1 0 0 2 -- -- -- -- 0 4.00

Welding Electrode, This work is required for process


300 RM1 Fixing of Nut and bolt (size-M20 ) at the inlet of cyclone near
27 expansion joint; as per the need of process department. A 1 1 1 1 E6013, 3.15 MM, Available M20X65 =1 No. Available 0 2.00 department for draft
Cutting Set measurement purpose.

Welding Electrode, This work is required for process


300 RM1 Fixing of Nut and bolt (size-M20 ) at the outlet duct of cyclone;
28 as per the need of process department. A 1 1 1 1 E6013, 3.15 MM, Available M20X65 =1 No. Available 0 2.00 department for draft
Cutting Set measurement purpose.
Fixing of a 50 mm socket and dummy arrangement at the inelt Welding Electrode, Socket & hand This work is required for process
300 RM1 ducting to CA fan near raw mill discharge air slide at 1st floor of
29 R/M building and apporach platform as per the need of process A 1 1 1 1 E6013, 3.15 MM, Available railing pipes ans Available 0 6.00 department for draft
Cutting Set scrap TMT bars. measurement purpose.
department.

Fixing of a 50 mm socket and dummy arrangement at the inelt Welding Electrode, Socket & hand This work is required for process
30 300 RM1 ducting to Raw Mill near reject belt drive area at 1st floor of A 1 1 1 1 E6013, 3.15 MM, Available railing pipes ans Available 0 3.00 department for draft
R/M building. Cutting Set scrap TMT bars. measurement purpose.

Fixing of a 50 mm socket and dummy & approach platform Welding Electrode, Socket & hand This work is required for process
31 300 RM1 arrangement at the hot air recirculation duct near damper of A 1 1 1 1 E6013, 3.15 MM, Available railing pipes ans Available 0 5.00 department for draft
raw mill hot air duct. Cutting Set scrap TMT bars. measurement purpose.

Fixing of a 50 mm socket and dummy & approach platform Welding Electrode, Socket & hand This work is required for process
32 300 RM1 arrangement at bag house inlet duct before the entry of CA fan A 1 1 1 1 E6013, 3.15 MM, Available railing pipes ans Available 0 5.00 department for draft
duct. Cutting Set scrap TMT bars. measurement purpose.

Both the trunion bearings pre-jacking oil line checking and


33 300 LQ1 & 2 required maintenance work. (This is due to unhealthy pressure C 1 0 2 2 -- -- -- -- 2 0.00
comes at sometime)

Welding Electrode,
300 LQ1, 2 Dismantling of heat exchanger, cleaning and fixing work.
34 &3 A 1 0 1 1 E6013, 3.15 MM, Available -- -- 1 0.00
Cutting Set

Welding Electrode,
300 LQ1, 2 Arresting all leakage from pipe lines along with cleaning of
35 &3 filters and strainers. A 1 0 0 2 E6013, 3.15 MM, Available -- -- 1 0.00
Cutting Set

Bag House puppet valve pneumatic cylinders for hopper nos. 8, Welding Electrode, This activity will be done in co-
36 Bag House 11 & 13; there is no limit. Fixing of limit with inspection of B 1 1 1 1 E6013, 3.15 MM, Available -- -- 0 4.00 operation with E&I Dept.
smooth operation. Cutting Set

Welding Electrode,
Bag House Fabrication & fixing of water extraction arrangement in
37 compressed air at bag house building. B 1 1 1 1 E6013, 3.15 MM, Available -- -- 1 0.00
Cutting Set

Fixing of a 50 mm socket and dummy & approach platform Welding Electrode, Socket & hand This work is required for process
Bag House arrangement at the oulet duct of bag house (ie. Inlet to bag
38 house fan) just above the expansion joint, as per need of A 1 1 1 1 E6013, 3.15 MM, Available railing pipes ans Available 2 0.00 department for draft
Cutting Set scrap TMT bars. measurement purpose.
process department.
Bag House discharge air slide, required to connect to CA fan Welding Electrode, Although the existing vent line is
39 Bag House suction line for venting the air slide & screw conveyors 300SC1 C 1 1 1 1 E6013, 3.15 MM, Available -- -- 2 0.00 connected to bag house incoming
&2. Cutting Set duct which doesn't work efficiently.

Bag House Inspection for alignment of both screw conveyors 300SC1 & 2 ,
40 all the hanging bearing & its greasing point. B 1 0 1 2 -- -- -- -- 1 0.00

Proper sealing arrangement of boot casing; and provision of Welding Electrode,


41 400 BE-1 bucket safety plate during the failure of BDS, avoiding any A 1 1 1 1 E6013, 3.15 MM Available MS-Plate 8 mm Available 1 0.00
contact to boot casing. and Cutting Set

400 BE-1 Inspection of condition for belt, belt joint, buckets and bucket
42 bolts. Also discharge chute tounge plate gap inspection. A 1 0 1 2 -- -- -- -- 1 0.00

Welding Electrode, MS pipe 40 NB, 32


43 400 BE-1 Blending Silo top floor handrail fixing work. C 1 1 1 1 E6013, 3.15 MM Available NB and 25 NM Available 2 0.00
and Cutting Set

Welding Electrode,
400 BE-1 Blending Silo bucket elevator staircase top portion handrail MS pipe 40 NB, 32
44 fixing work. C 1 1 1 1 E6013, 3.15 MM Available NB and 25 NM Available 1 0.00
and Cutting Set

RAW MILL COMPRESSORS AND DUST COLLECTORS

300CP1-2 Sorting out the problems of dryer during the visit of Service To be follow as per instruction of
45 Engineer. Although the refrigerant (R410A) level is Ok. B 1 -- -- 1 -- -- -- -- -- -- Service Enginner of Atlas Copco.

Provision of fixing a duct line from compressor heat exchanger


300 CP1-2 to out side of the building, in order to avoid overheating of the This activity needs clearance from
46 compressor room alongwith fixing a exhaust fan (Electrical C -- -- -- -- -- -- -- -- -- -- HOD-Mech.
scope)

Provision of valves at the bending points of compressed air line Welding Electrode, Ball Valve (3/4'') = This activity needs clearance from
47 300 CP1-2 at Raw mill 1st floor and bag house 2nd floor level, to drain C 1 1 1 1 E6013, 3.15 MM Available 02 nos. Available 0 6.00 HOD-Mech.
moistures as and when desired. and Cutting Set

TOTAL MEN POWER = 43 29 43 57 37 82