CWI TEST Flashcards PDF

CWI TEST Flashcards
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Created 11/30/2011
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Term Definition
The effective throat of a complete penetration

The thickness of the thinner part joined
groove weld shall be
Term Definition
When welding lengthwise connecting two round

Flare V Groove weld
bars, the proper symbol would be
Term Definition
Fillet welds may be used to connect skewed T

joints provided the plates are set at an angle of 30
not less than
http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

CWI TEST Flashcards
Term Definition
The minimum thickness for a plug weld in material

5/8"
1" thick shall be
Term Definition
When ambient temperature is lower than 0F or

Surfaces are wet or exposed to rain, snow, or
Welding shall not be done when:
high wind or When welders are exposed to in-
clement conditions.
Term Definition
When ambient temperature is lower than 0F or

Surfaces are wet or exposed to rain, snow, or
AWSA5.17 & A5.23
high wind or When welders are exposed to in-
clement conditions.
Term Definition
When welding 5/16" plate in the field, a welder

Structural
must be certified for
Term Definition
Re-entrant copes shall have a minimum radius of: 1"

CWI TEST Flashcards
Term Definition
Where tight fit of intermediate stiffeners is

specified, it shall be defined as allowing a gap of 1/16"
up to
Term Definition
Spatter is caused by Welding current too high or arc length too long
Term Definition
In order to insure sound welds at the ends of a

Extension bars & runoff plates
joint. The following shall be used
Term Definition
In repairing cracks in a weld, remove the crack

and sound weld metal how far beyond each end of 2"
the crack
Term Definition
The removal of slag from a deposited weld bead

Mandatory
is:

CWI TEST Flashcards
Term Definition
What electrodes have low hydrogen coating? Electrodes ending 5, 6, or 8.
Term Definition
With which process would an ER70S-X electrode

GMAW
be used
Term Definition
Oven storage of low hydrogen electrodes is: To avoid damage by atmospheric moisture
Term Definition
Welded joints not pre-qualified shall be: Qualified
Term Definition
Welder certification may be waived by No one

CWI TEST Flashcards
Term Definition
Root and surface layers of welds

Peening is not permitted on
5.27
Term Definition
The suggested minimum nominal thickness of

3/16
backing bars for SMAW process is
Term Definition
Pre-heat and interpass temperatures must be

Prevent crack formation
sufficient to
Term Definition
Low hydrogen electrodes exposed to the

atmosphere for longer periods then that permitted
One time
by codes shall be
redried no more than
Term Definition
The minimum effective length of a fillet weld shall

Overall length of full size fillet including boxing
be:

CWI TEST Flashcards
Term Definition
Caulking of welds is to plastically deform weld or

base metal surfaces to seal or obscure
discontinuities as undercut, piping porosity, pin
Caulking of welds; What is it and is it permitted
holes,
cracks, etc. Caulking is not permitted on most
metals.
Term Definition
In gas metal arc welding the electrode is: Consumable
Term Definition
The effective area of a fillet weld is: The effective weld length X the effective throat.
Term Definition
The minimum length of an intermittent fillet weld

1 1/2"
shall be:
Term Definition
The 'U' in joint designation TC-U9a refers to: Metal thickness, U = Unlimited

CWI TEST Flashcards
Term Definition
Arc strikes outside the area of permanent welds

Avoided
should be:
Term Definition
Base metal specification may be found in: ASTM
Term Definition
Information regarding back gouging of roots in a

single bevel groove weld without backing is found
Note 4
in footnote
section:
Term Definition
What is the required root opening for the SMA

0 to 1/8"
welded CJP single-U-groove weld:
Term Definition
When spacers are used in the double-bevel Spacer removed by gouging to sound metal be-
groove weld, the weld is not to be complete until: fore welding second side.

CWI TEST Flashcards
Term Definition
The size of the spacer for double-V groove weld

using a 30 bevel and welded in the overhead 1/8" X 3/8"
position shall be:
Term Definition
What is the required root opening for a single-V-

groove weld to a back-up strip welded in the
1/2"
vertical position
at 20 angle:
Term Definition
A single J-groove weld preparation in the

horizontal position shall be made with SMAW & 45
groove angle of:
Term Definition
What is the root opening for a partial joint

penetration square groove weld butt joint of 1/8"
material 1/4" thick:
Term Definition
A break in the arrow shaft in the symbol in the

Which plate to chamfer
single bevel groove weld indicates:

CWI TEST Flashcards
Term Definition
What is the maximum base metal thickness in a

U = Unlimited
single bevel groove weld:
Term Definition
What is the included angle of preparation for the

double-V-groove weld. Using a spacer and a 1/2" 20
root
Term Definition
In an E70 1 8 electrode, what does the E designate Electrode
Term Definition
Before welding a joint, the surfaces to be welded

Scale, slag, rust, moisture, grease, etc.
shall be free of what?
Term Definition
If a welder is qualified by testing in 3/8 inch thick

tubular structural steel in the 6-GR position CJP
using a
E701 8 electrode, is the welder qualified to weld a NO
PJP on 1 inch thick Structural Steel plate in the
vertical down
position?

CWI TEST Flashcards
Term Definition
It is usually good practice to oscillate which of the

E6010 & E6011
mild steel SMAW electrodes
Term Definition
The E7024 electrode may be used in what

Flat and horizontal
positions?
Term Definition
Which of the SMAW electrodes has an iron

Electrodes with last digit "4"
powder covering?
Term Definition
Which of the SMAW electrodes has an iron

Electrodes with last digit "8"
powder and low-hydrogen covering?
Term Definition
Which welding process would an E7018 electrode

SMAW
be used with?

CWI TEST Flashcards
Term Definition
Which welding process would an E70T-X

FCAW
electrode be used with?
Term Definition
Single bevel groove, with 45 angle and backing,

1/4"
the root opening must be what?
Term Definition
The maximum size of a fillet weld in the flat

3/8"
position, and in one pass shall be how much?
Term Definition
Continuous solid wire electrode ( E70S-X ) used in

semi-automatic welding would be used in which GMAW
process?
Term Definition
Members distorted by welding may be

straightened by application of limited amounts of
localized heat. The
temperature of heated areas as measured by
Q&T1100F, Other 1200F
approved methods shall not exceed how much for
Quenched and
tempered ( Q. & T.) steel nor how much for other
steels.?

CWI TEST Flashcards
Term Definition
What is the minimum thickness of material to be

0.05"
used for weld washers?
Term Definition
When parts are to be fillet welded, in a lap joint of

material under 3" thick the allowable separation of
3/16" Max
faying
surfaces shall not exceed how much?
Term Definition
The maximum size electrode allowed for the root

5/32"
pass of an overhead fillet weld is what diameter?
Term Definition
What is the maximum permitted carbon equivalent

for reinforcing steel that may be welded without
0.65 %
prior qualification
tests?
Term Definition
The first 7 in the E71T-7 designates what? The tensile strength in 10,000's of psi

CWI TEST Flashcards
Term Definition
Type of flux coating on electrode - Iron powder /

The last digit "7" in E7027 designates what? Iron oxide; & type of current used - AC or
DCEN.
Term Definition
When welding a flat fillet root pass, the largest

3/16"
allowable electrode is what diameter?
Term Definition
The "S" in E70S-3 designates what? GMAW - Solid wire electrode
Term Definition
The digit "1" in E7018 indicates that welding is to

All positions
be in what positions?
Term Definition
Which of the SMAW electrodes has an iron SMAW mild steel electrodes where last digit is
powder and iron oxide covering? "7", ie. E6027

CWI TEST Flashcards
Term Definition
The E6011 electrode will give more penetration

E6010only
than all other SMAW electrodes except what?
Term Definition
The "60" in E6011 indicates what 60,000 psi Tensile strength
Term Definition
The effective throat thickness of a fillet weld is

computed by measuring the shortest distance
between what two The root to the face
points?
{AW
Term Definition
Low hydrogen shielded metal arc electrodes shall

be protected from moisture. The E70XX low
hydrogen electrodes 4 hours
shall be returned to an oven within what period of
time?
Term Definition
In butt weld root pass in the horizontal

position,the thickness of weld metal that may be
5/16"
built up behind the ad-
vancing arc shall be how large?

CWI TEST Flashcards
Term Definition
Between "Structural Welding Code - Steel" Dl.l and

"Structural Welding Code - Sheet Steel" D1.3,
there is M
a metal thickness overlap of the minimum for Dl.l 0.055 = approx. 1/16 inch.
and the maximum for D1.3. How much overlap of
metal
thickness is there?
Term Definition
Even if prior qualification is made, what is the

maximum permitted carbon equivalent for
0.75%
reinforcing steel that
is to be welded?
Term Definition
In which positions is 1/2" the maximum size

Vertical
allowed for a fillet weld made in one pass?
Term Definition
Using DC straight polarity, the electrode is which;

Negative
. . . . positive, negative or neutral
Term Definition
The minimum preheat and interpass temperature

for ASTM A572 grade 60 structural steel 2" thick
225F
welded with
SMAW process is how much?

CWI TEST Flashcards
Term Definition
The minimum preheat and interpass temperature

for structural steel 1/2" welded with the SMAW
process and 32F
an electrode other than Low Hydrogen is how
much?
Term Definition
The largest electrode permitted when welding in

5/16"
the flat position is what diameter
Term Definition
E7018 electrodes are used with what type of

AC & DCEP
welding current
Term Definition
Should back-up strips or bars be removed from all

No; Not mandatory but permissible
welds? Explain
Term Definition
Shielded metal arc electrodes with low hydrogen

covering shall be kept dry in storage ovens. Low
hydrogen 2 hours
electrodes of the E80XX series when taken from
the oven shall be used within what period of time?

CWI TEST Flashcards
Term Definition
Except for root pass, the largest electrode

permitted for out of position welding is what 1/4
diameter
Term Definition
Reverse polarity means that the electrode is

Positive
which; .. . positive, negative or netural ?
Term Definition
What does "CJP" in the tail specifications part of

Complete Joint Penetration
a weld symbol mean?
Term Definition
What kind of metal is classified as 6061-T6? Aluminum
Term Definition
Safety precautions shall conform to the latest

edition of what specification published by the
ANSI/AWSZ49.1
American Welding
Society?

CWI TEST Flashcards
Term Definition
If the tensile strength of a single pass weld made

with an E6010 electrode is 60,000 p.s.i. what would
60,000 psi
the tensile
strength of a six pass weld be?
Term Definition
The amount of lap required for a fillet welded lap

joint shall be at least five times the thickness of
1 inch
the thinner
plate not less than how much?
Term Definition
Backing strips are used to prevent melting

Metal, weld metal, carbon,flux, gas, glass tape,
through roots of grooves welds by using what for
etc.
backing material?
Term Definition
The minimum angle of the plates in a skewed T

joint, to be welded with fillet weld, shall not be
less than how 30
many degrees to be considered as effective in
transmitting applied force?
Term Definition
The minimum thickness of a plug or slot weld in

3/8"
3/8" plate is how much?

CWI TEST Flashcards
Term Definition
The largest size of crater permitted and left at the

No crater of any size is allowed
end of a weld is how much?
Term Definition
A fillet weld when measured for size shall be Leg length of the largest inscribed isosceles rt.
measured how? triangle
Term Definition
CWI: 5 years experience, or 3 years & a technical

what are the education and experience
degree; CAWI: 2 years experience, or 6 months &
requirements for a CWI? CAWI?
a technical degree
Term Definition
1) code or governing body; 2) purchaser's,

customer's, or owner's (QA); 3) fabricator's,
welding inspectors can be categorized how?
manufacturer's, or contractor's (QC); 4) architect's
or engineer's
Term Definition
what document(s) cover(s) safety in welding and

ANSI Z49.1
cutting?

CWI TEST Flashcards
Term Definition
which is most general of the following terms:

standard
code, standard, specification?
Term Definition
B31.1 covers pressure vessels and power piping,

ASME B31.1 & B31.3 cover what subjects?
B31.3 covers chemical process piping
Term Definition
Interpass temperatures are measured what

1"
distance from the joint?
Term Definition
V covers nondestructive examination; VIII covers

What topics are covered by ASME Boiler and
Unfired Pressure Vessels, and IX covers Welding
Pressure Vessel Code sections V, VIII, & IX?
and Brazing Qualifications
Term Definition
In structural applications, when the metal

thickness is less than 1/8", what AWS code AWS D1.3 - sheet metal
applies?

CWI TEST Flashcards
Term Definition
Fillet welds may be measured using a tolerance of

-1/32"
:____
Term Definition
is the name of the document that prescribes the

WPS - Welding Procedure Specification
details of how a weld must be performed.
Term Definition
When it is impractical for the welding inspector t

witness all tests and observe all welds during random-partial
production, what kind of inspection results?
Term Definition
the welding inspector is responsible for judging

a written document
acceptability of a product in accord with what?
Term Definition
AWS D1.1; API 1104; AWS D1.2 (structural

which code choices are available for taking AWS aluminum); AWS D1.5 (Bridge); AWS D15.1
QC1 CWI/CAWI exams? (Railroad); ASME VII & IX; ASME IX, B31.1, &
B31.3

CWI TEST Flashcards
Term Definition
AWS D1.1 specifies that nondestructive testing

must be performed by an individual qualified in SNT-TC-1a
accordance with what document?
Term Definition
B31.1 covers pressure vessels and power piping,

ASME B31.1 & B31.3 cover what subjects?
B31.3 covers chemical process piping
Term Definition
Interpass temperatures are measured what

1"
distance from the joint?
Term Definition
welding symbols are defined in what publication? AWS A2.4
Term Definition
V covers nondestructive examination; VIII covers

What topics are covered by ASME Boiler and
Unfired Pressure Vessels, and IX covers Welding
Pressure Vessel Code sections V, VIII, & IX?
and Brazing Qualifications

CWI TEST Flashcards
Term Definition
In structural applications, when the metal

thickness is less than 1/8", what AWS code AWS D1.3 - sheet metal
applies?
Term Definition
AWS D1.1; API 1104; AWS D1.2 (structural

which code choices are available for taking AWS aluminum); AWS D1.5 (Bridge); AWS D15.1
QC1 CWI/CAWI exams? (Railroad); ASME VII & IX; ASME IX, B31.1, &
B31.3
Term Definition
for fillet welds on material greater than 1" thick or

greater, what is the allowable undercut? Are there 1/16", no exceptions
exceptions?
Term Definition
in cases of dispute over welding terms, what

AWS A3.0
document prevails?
Term Definition
the standard describing the requirements for

API 1104
welding cross-country pipeline is:

CWI TEST Flashcards
Term Definition
acetylene becomes unstable above what

15psi
pressure?
Term Definition
safety training is mandated under the provisions

OSHA
of what agency?
Term Definition
Name the ending numbers in the classification E-

70X5, 70X6, 70X8
70XX for low hydrogen SMAW electrodes
Term Definition
Name the position numbers in the classification of 701X is all positions, 702X is flat and horizontal
E-70XX SMAW electrodes only
Term Definition
T or F: according to AWS D1.1, steel backing on

TRUE
groove welds must be continuous.

CWI TEST Flashcards
Term Definition
At what level are currents considered "primary

6mA
shock currents" and hence dangerous?
Term Definition
what is the most common ASTM structural steel?

What is its minimum yield strength? What is its A-36, 36ksi (36,000 psi), and 58ksi
minimum Ultimate Tensile Strength (UTS)?
Term Definition
AWS D1.1 states that all surfaces to be welded thick scale, slag, moisture, rust, grease, and other
and surfaces adjacent must be free from what foreign material. Paint & mill scale (not loose or
elements? thick) are acceptable
Term Definition
what is the numerical designation for the AWS

filler metal specification "Carbon Steel Covered A5.1
Arc Welding Electrodes"?
Term Definition
what is the numerical designation for the AWS

filler metal specification "Low Alloy Steel Covered A5.5
Arc Welding Electrodes"?

CWI TEST Flashcards
Term Definition
The American Welding Society certifies welding

AWS QC1
inspectors according to what document?
Term Definition
1) General Requirements; 2) Design of Welded

Connections; 3) Prequalification of WPSs;
what topics do the sections of AWS D1.1 cover? 4)Qualification; 5) Fabrication; 6) Inspection; 7)
Stud Welding; 8) Strengthening and Repair of
Existing Structures
Term Definition
what are the two kinds of welding inspectors

Fabrication/Erection (QC), and Verification (QA)
defined by the AWS D1.1? What are their roles?
Term Definition
an "Authorized Inspector" is one who has bottom-

"Authorized Inspector" is a term associated with line QC responsibility; they are certified by the
what? By what organization are they certified? National Board of Boiler and Pressure Vessel
Inspectors
Term Definition
How often are new editions of the AWS AD1.1

every 2 years
published?

CWI TEST Flashcards
Term Definition
what does the "Code of Ethics" of the AWS QC1

consider to be the most important obligation of a public safety
welding inspector
Term Definition
what is a MTR? Material Test Report
Term Definition
For material less than 1" thick what is the

1/32" exception: up to 1/16" for any accumulated
maximum allowable undercut in a fillet weld? Are
length up to 2" in 12"
there exceptions?
Term Definition
1) all applicable codes; 2) the (structural) plans; 3)

the term "Contract Documents" refers to what?
the specifications
Term Definition
a document that describes the requirements for a

what is a specification?
particular object or component

CWI TEST Flashcards
Term Definition
an interruption in the typical structure of the

what is a weld discontinuity?
material
Term Definition
a discontinuity or discontinuities that render a

what is a weld defect?
product unacceptable
Term Definition
what is an RFI? Request For Information
Term Definition
the maximum atmospheric exposure time allowed

4 hours
by AWS D1.1 for E-7018 electrodes is what?
Term Definition
According to AWS D1.1, the separation between

faying surfaces of butt joints landing on a backing 1/16"
bar cannot exceed what amount?

CWI TEST Flashcards
Term Definition
what is the national organization for concrete and

ASCET
soils technicians?
Term Definition
under the provisions of AWS D1.1, who is

ultimately and legally responsible for assuring that the contractor
the welders are certified?
Term Definition
most often, preheat and interpass temperatures temperature-indicating crayons (also contact
are measured using what? pyrometer)
Term Definition
when the base metal must be preheated prior to

welding, AWS D1.1 specifies that the arts must be
3" (or thickness of material, whichever is greater))
heated to the required minimum for at least how
far in all directions prior to welding?
Term Definition
ASTM is an abbreviation for what? American Society for Testing and Materials

CWI TEST Flashcards
Term Definition
once removed from their original containers, AWS

D1.1 requires that low-hydrogen electrodes be
250F
maintained in electrode ovens at what minimum
temperature?
Term Definition
What is an ITL? Independent Testing Laboratory
Term Definition
20/40 with or without correction and Jaeger J-2 at

A CWI or CAWI must have passed what eye
12" near vision acuity (color test may be required
test(s)?
by employer, but is not required by AWS)
Irizar Welding Positioner

welding positioners, weld positione tool positioner, used positioner
www.jirizar.com
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Details Like Confirm 6.1k 6

Total Flash Cards 146

Additional Other Flashcards

The effective throat of a complete penetration

When welding lengthwise connecting two round

Fillet welds may be used to connect skewed T

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

The minimum thickness for a plug weld in material

When ambient temperature is lower than 0F or

When ambient temperature is lower than 0F or

When welding 5/16" plate in the field, a welder

Re-entrant copes shall have a minimum radius of: 1"

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

Where tight fit of intermediate stiffeners is

In order to insure sound welds at the ends of a

In repairing cracks in a weld, remove the crack

The removal of slag from a deposited weld bead

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

What electrodes have low hydrogen coating? Electrodes ending 5, 6, or 8.

With which process would an ER70S-X electrode

Welded joints not pre-qualified shall be: Qualified

Welder certification may be waived by No one

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

Root and surface layers of welds

The suggested minimum nominal thickness of

Pre-heat and interpass temperatures must be

Low hydrogen electrodes exposed to the

The minimum effective length of a fillet weld shall

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

Caulking of welds is to plastically deform weld or

In gas metal arc welding the electrode is: Consumable

The minimum length of an intermittent fillet weld

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

Arc strikes outside the area of permanent welds

Base metal specification may be found in: ASTM

Information regarding back gouging of roots in a

What is the required root opening for the SMA

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

The size of the spacer for double-V groove weld

What is the required root opening for a single-V-

A single J-groove weld preparation in the

What is the root opening for a partial joint

A break in the arrow shaft in the symbol in the

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

What is the maximum base metal thickness in a

What is the included angle of preparation for the

In an E70 1 8 electrode, what does the E designate Electrode

Before welding a joint, the surfaces to be welded

If a welder is qualified by testing in 3/8 inch thick

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

It is usually good practice to oscillate which of the

The E7024 electrode may be used in what

Which of the SMAW electrodes has an iron

Which of the SMAW electrodes has an iron

Which welding process would an E7018 electrode

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]

Which welding process would an E70T-X

Single bevel groove, with 45 angle and backing,