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Table of Contents

Cover Sheet ....................................................................................................................................................... 2


Title Page.......................................................................................................................................................... 3
Warnings and Errors : ............................................................................................................................... 5
Input Echo : ..................................................................................................................................................... 6
XY Coordinate Calculations : ............................................................................................................ 15
Flg Calc [Int P] : FLANGE ................................................................................................................. 16
Flg Calc [Int P] : FLANGE ................................................................................................................. 22
Internal Pressure Calculations : ................................................................................................... 28
External Pressure Calculations : ................................................................................................... 35
Element and Detail Weights : ............................................................................................................ 40
Nozzle Flange MAWP :................................................................................................................................ 43
Wind Load Calculation : ........................................................................................................................ 44
Earthquake Load Calculation : .......................................................................................................... 47
Center of Gravity Calculation : ..................................................................................................... 49
Lifting Lug Calcs : Left Side .......................................................................................................... 51
Lifting Lug Calcs : Right Side ........................................................................................................ 61
Horizontal Vessel Analysis (Ope.) : ............................................................................................ 71
Horizontal Vessel Analysis (Test) : ............................................................................................ 86
Nozzle Calcs. : Nozzle T1 .................................................................................................................. 101
Nozzle Calcs. : Nozzle T2 .................................................................................................................. 109
Nozzle Calcs. : Nozzle S2 .................................................................................................................. 117
Nozzle Calcs. : Nozzle S1 .................................................................................................................. 125
Nozzle Schedule : ..................................................................................................................................... 133
Nozzle Summary : ....................................................................................................................................... 135
Tubesheet, caso1 ....................................................................................................................................... 136
MDMT Summary : ............................................................................................................................................ 148
Vessel Design Summary : ...................................................................................................................... 150
Cover Page 2

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : SPLM Licensed User


Title Page 3
Title Page 4

Note:

PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions

in the ASME Code formulas. The finalized results are reflected to show

the user's set of selected units.


PV Elite 2016 Licensee: SPLM Licensed User 5
FileName : INTERCAMBIADOR_BTS
Warnings and Errors : Step: 0 5:57am Nov 2,2017

Class From To : Basic Element Checks.

==========================================================================

Class From To: Check of Additional Element Data

==========================================================================

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 6
FileName : INTERCAMBIADOR_BTS
Input Echo : Step: 1 5:57am Nov 2,2017

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 300.00 KPa.

Channel Side Design Pressure 300.00 KPa.

Shell Side Design Temperature 125 C

Channel Side Design Temperature 125 C

Type of Hydrotest 1.43 * MAWP (PED)

Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 mm.

Projection of Nozzle from Vessel Bottom 0.0000 mm.

Type of Construction Welded

Special Service None

Degree of Radiography RT 1

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) N

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding N

Perform a Corroded Hydrotest N

Is this a Heat Exchanger Yes

User Defined Hydro. Press. (Used if > 0) 0.0000 KPa.

User defined MAWP 0.0000 KPa.

User defined MAPnc 0.0000 KPa.

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS

Load Case 5 NP+HW+HI

Load Case 6 NP+HW+HE

Load Case 7 IP+OW+WI+FW+BW

Load Case 8 IP+OW+EQ+FS+BS


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Load Case 9 EP+OW+WI+FW+BW

Load Case 10 EP+OW+EQ+FS+BS

Load Case 11 HP+HW+HI

Load Case 12 HP+HW+HE

Load Case 13 IP+WE+EW

Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW

Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 0.60000002

Basic Wind Speed [V] 70.000 Km/hr

Surface Roughness Category D: Flat, unobstructed

Importance Factor 1.0

Type of Surface Moderately Smooth

Base Elevation 0.0000 mm.

Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N

Height of Hill or Escarpment H or Hh 0.0000 mm.

Distance Upwind of Crest Lh 0.0000 mm.

Distance from Crest to the Vessel x 0.0000 mm.

Type of Terrain ( Hill, Escarpment ) Flat

Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code ASCE 7-2010

Seismic Load Reduction Scale Factor 0.69999999

Importance Factor 1.000

Table Value Fa 1.000

Table Value Fv 1.400

Short Period Acceleration value Ss 1.000

Long Period Acceleration Value Sl 0.400

Moment Reduction Factor Tau 1.000

Force Modification Factor R 3.000


PV Elite 2016 Licensee: SPLM Licensed User 8
FileName : INTERCAMBIADOR_BTS
Input Echo : Step: 1 5:57am Nov 2,2017

Site Class D

Component Elevation Ratio z/h 0.000

Amplification Factor Ap 0.000

Force Factor 0.000

Consider Vertical Acceleration No

Minimum Acceleration Multiplier 0.000

User Value of Sds (used if > 0 ) 0.000

Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N

Consider External Loads for Nozzle Des. Y

Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes

Shell Head Joints are Tapered Yes

Compute "K" in corroded condition Yes

Use Code Case 2286 No

Use the MAWP to compute the MDMT Yes

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20

Element Type Elliptical

Description Left Head

Distance "FROM" to "TO" 50.800 mm.

Inside Diameter 650.00 mm.

Element Thickness 6.0000 mm.

Internal Corrosion Allowance 0.0000 mm.

Nominal Thickness 6.0000 mm.

External Corrosion Allowance 0.0000 mm.

Design Internal Pressure 300.00 KPa.


PV Elite 2016 Licensee: SPLM Licensed User 9
FileName : INTERCAMBIADOR_BTS
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Design Temperature Internal Pressure 125 C

Design External Pressure 0.0000 KPa.

Design Temperature External Pressure 0 C

Effective Diameter Multiplier 1.2

Material Name SA-240 304L

Allowable Stress, Ambient 115.15 N./mm

Allowable Stress, Operating 92.705 N./mm

Allowable Stress, Hydrotest 149.69 N./mm

Material Density 0.008027 kg./cm

P Number Thickness 0.0000 mm.

Yield Stress, Operating 138.32 N./mm

External Pressure Chart Name HA-3

UNS Number S30403

Product Form Plate

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Elliptical Head Factor 2.0

--------------------------------------------------------------------

Element From Node 20

Element To Node 30

Element Type Cylinder

Description Left channel shell

Distance "FROM" to "TO" 325.00 mm.

Inside Diameter 650.00 mm.

Element Thickness 6.0000 mm.

Internal Corrosion Allowance 0.0000 mm.

Nominal Thickness 6.0000 mm.

External Corrosion Allowance 0.0000 mm.

Design Internal Pressure 300.00 KPa.

Design Temperature Internal Pressure 125 C

Design External Pressure 0.0000 KPa.

Design Temperature External Pressure 0 C

Effective Diameter Multiplier 1.2

Material Name SA-240 304L

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0


PV Elite 2016 Licensee: SPLM Licensed User 10
FileName : INTERCAMBIADOR_BTS
Input Echo : Step: 1 5:57am Nov 2,2017

Element From Node 20

Detail Type Nozzle

Detail ID Nozzle T1

Dist. from "FROM" Node / Offset dist 96.000 mm.

Nozzle Diameter 3.0 in.

Nozzle Schedule 40S

Nozzle Class 150

Layout Angle 90.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 7.5188 Kgf

Grade of Attached Flange GR 2.3

Nozzle Matl SA-312 TP304L

Element From Node 20

Detail Type Nozzle

Detail ID Nozzle T2

Dist. from "FROM" Node / Offset dist 96.000 mm.

Nozzle Diameter 3.0 in.

Nozzle Schedule 40S

Nozzle Class 150

Layout Angle 270.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 2.9546 Kgf

Grade of Attached Flange GR 2.3

Nozzle Matl SA-312 TP304L

--------------------------------------------------------------------

Element From Node 30

Element To Node 50

Element Type Flange

Description Left channel Flange

Distance "FROM" to "TO" 44.000 mm.

Flange Outside Diameter 650.00 mm.

Element Thickness 44.000 mm.

Internal Corrosion Allowance 0.0000 mm.

Nominal Thickness 50.000 mm.


PV Elite 2016 Licensee: SPLM Licensed User 11
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Input Echo : Step: 1 5:57am Nov 2,2017

External Corrosion Allowance 0.0000 mm.

Design Internal Pressure 300.00 KPa.

Design Temperature Internal Pressure 125 C

Design External Pressure 0.0000 KPa.

Design Temperature External Pressure 0 C

Effective Diameter Multiplier 1.2

Material Name SA-240 304L

Perform Flange Stress Calculation (Y/N) Y

Weight of ANSI B16.5/B16.47 Flange 0.0000 Kgf

Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange

--------------------------------------------------------------------

Element From Node 50

Element To Node 70

Element Type Cylinder

Description Shell

Distance "FROM" to "TO" 1901.0 mm.

Inside Diameter 650.00 mm.

Element Thickness 6.0000 mm.

Internal Corrosion Allowance 0.0000 mm.

Nominal Thickness 6.0000 mm.

External Corrosion Allowance 0.0000 mm.

Design Internal Pressure 300.00 KPa.

Design Temperature Internal Pressure 125 C

Design External Pressure 0.0000 KPa.

Design Temperature External Pressure 0 C

Effective Diameter Multiplier 1.2

Material Name SA-240 304L

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Element From Node 50

Detail Type Saddle

Detail ID Left Saddle

Dist. from "FROM" Node / Offset dist 400.00 mm.

Width of Saddle 150.00 mm.


PV Elite 2016 Licensee: SPLM Licensed User 12
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Input Echo : Step: 1 5:57am Nov 2,2017

Height of Saddle at Bottom 517.00 mm.

Saddle Contact Angle 120.0

Height of Composite Ring Stiffener 0.0000 mm.

Width of Wear Plate 180.00 mm.

Thickness of Wear Plate 6.0000 mm.

Contact Angle, Wear Plate (degrees) 130.0

Element From Node 50

Detail Type Saddle

Detail ID Right Saddle

Dist. from "FROM" Node / Offset dist 1550.0 mm.

Width of Saddle 150.00 mm.

Height of Saddle at Bottom 517.00 mm.

Saddle Contact Angle 120.0

Height of Composite Ring Stiffener 0.0000 mm.

Width of Wear Plate 200.00 mm.

Thickness of Wear Plate 6.0000 mm.

Contact Angle, Wear Plate (degrees) 130.0

Element From Node 50

Detail Type Nozzle

Detail ID Nozzle S2

Dist. from "FROM" Node / Offset dist 240.00 mm.

Nozzle Diameter 3.0 in.

Nozzle Schedule 40S

Nozzle Class 150

Layout Angle 90.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 17.224 Kgf

Grade of Attached Flange GR 2.3

Nozzle Matl SA-312 TP304L

Element From Node 50

Detail Type Nozzle

Detail ID Nozzle S1

Dist. from "FROM" Node / Offset dist 1750.0 mm.

Nozzle Diameter 3.0 in.

Nozzle Schedule 40S


PV Elite 2016 Licensee: SPLM Licensed User 13
FileName : INTERCAMBIADOR_BTS
Input Echo : Step: 1 5:57am Nov 2,2017

Nozzle Class 150

Layout Angle 270.0

Blind Flange (Y/N) N

Weight of Nozzle ( Used if > 0 ) 17.224 Kgf

Grade of Attached Flange GR 2.3

Nozzle Matl SA-312 TP304L

--------------------------------------------------------------------

Element From Node 70

Element To Node 80

Element Type Flange

Description Right channel flange

Distance "FROM" to "TO" 43.000 mm.

Flange Inside Diameter 662.00 mm.

Element Thickness 43.000 mm.

Internal Corrosion Allowance 0.0000 mm.

Nominal Thickness 50.000 mm.

External Corrosion Allowance 0.0000 mm.

Design Internal Pressure 300.00 KPa.

Design Temperature Internal Pressure 125 C

Design External Pressure 0.0000 KPa.

Design Temperature External Pressure 0 C

Effective Diameter Multiplier 1.2

Material Name SA-240 304L

Perform Flange Stress Calculation (Y/N) Y

Weight of ANSI B16.5/B16.47 Flange 0.0000 Kgf

Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange

--------------------------------------------------------------------

Element From Node 80

Element To Node 90

Element Type Cylinder

Description Right channel

Distance "FROM" to "TO" 328.18 mm.

Inside Diameter 650.00 mm.


PV Elite 2016 Licensee: SPLM Licensed User 14
FileName : INTERCAMBIADOR_BTS
Input Echo : Step: 1 5:57am Nov 2,2017

Element Thickness 6.0000 mm.

Internal Corrosion Allowance 0.0000 mm.

Nominal Thickness 6.0000 mm.

External Corrosion Allowance 0.0000 mm.

Design Internal Pressure 300.00 KPa.

Design Temperature Internal Pressure 125 C

Design External Pressure 0.0000 KPa.

Design Temperature External Pressure 0 C

Effective Diameter Multiplier 1.2

Material Name SA-240 304L

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

--------------------------------------------------------------------

Element From Node 90

Element To Node 100

Element Type Elliptical

Description Right head

Distance "FROM" to "TO" 50.800 mm.

Inside Diameter 650.00 mm.

Element Thickness 6.0000 mm.

Internal Corrosion Allowance 0.0000 mm.

Nominal Thickness 6.0000 mm.

External Corrosion Allowance 0.0000 mm.

Design Internal Pressure 300.00 KPa.

Design Temperature Internal Pressure 125 C

Design External Pressure 0.0000 KPa.

Design Temperature External Pressure 0 C

Effective Diameter Multiplier 1.2

Material Name SA-240 304L

Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0

Elliptical Head Factor 2.0

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 15
FileName : INTERCAMBIADOR_BTS
XY Coordinate Calculations : Step: 2 5:57am Nov 2,2017

XY Coordinate Calculations

| | | | | |

From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |

| | mm. | mm. | mm. | mm. |

--------------------------------------------------------------

Left Head| 50.8000 | ... | 50.8000 | ... |

Left chann| 375.800 | ... | 325.000 | ... |

Left chann| 375.800 | ... | -44.0000 | ... |

Shell| 2325.80 | ... | 1901.00 | ... |

Right chan| 2368.80 | ... | 43.0000 | ... |

Right chan| 2702.98 | ... | 328.180 | ... |

Right head| 2753.78 | ... | 50.8000 | ... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 16
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 3 5:57am Nov 2,2017

Flange Input Data Values Description: FLANGE :

Left channel Flange

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 300.00 KPa.

Design Temperature 125 C

Internal Corrosion Allowance ci 0.0000 mm.

External Corrosion Allowance ce 0.0000 mm.

Use Corrosion Allowance in Thickness Calcs. No

Attached Shell Inside Diameter B 650.0000 mm.

Integral Ring Inside Diameter 662.0000 mm.

Flange Outside Diameter A 790.000 mm.

Flange Thickness t 44.0000 mm.

Flange Material SA-240 304L

Flange Material UNS number S30403

Flange Allowable Stress At Temperature Sfo 92.71 N./mm

Flange Allowable Stress At Ambient Sfa 115.15 N./mm

Bolt Material SA-193 B8

Bolt Allowable Stress At Temperature Sb 108.47 N./mm

Bolt Allowable Stress At Ambient Sa 129.63 N./mm

Length of Weld Leg at Back of Ring tw 0.0000 mm.

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 710.000 mm.

Nominal Bolt Diameter a 15.8750 mm.

Type of Threads UNC Thread Series

Number of Bolts 36

Flange Face Outside Diameter Fod 676.400 mm.

Flange Face Inside Diameter Fid 651.000 mm.

Flange Facing Sketch 2, Code Sketch 1b

Gasket Outside Diameter Go 676.400 mm.


PV Elite 2016 Licensee: SPLM Licensed User 17
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 3 5:57am Nov 2,2017

Gasket Inside Diameter Gi 651.000 mm.

Gasket Factor m 3.5000

Gasket Design Seating Stress y 44.82 N./mm

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 1.5875 mm.

ASME Code, Section VIII, Division 1, 2015

Corroded Flange ID, Bcor = B+2*Fcor 650.000 mm.

Corroded Large Hub, g1Cor = g1-ci 0.000 mm.

Corroded Small Hub, g0Cor = go-ci 0.000 mm.

Code R Dimension, R = (C-B)/2 - g1 30.000 mm.

Gasket Contact Width, N = (Go - Gi) / 2 12.700 mm.

Basic Gasket Width, bo = N / 2 6.350 mm.

Effective Gasket Width, b = Cb sqrt(bo) 6.350 mm.

Gasket Reaction Diameter, G = Go - 2 * b 663.700 mm.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq

= 0.785 * 663.7000 * 300.000

= 10584.038 Kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P

= 2 * 6.3500 * 3.1416 * 663.7000 * 3.5000 * 300.00

= 2835.383 Kgf

Hydrostatic End Load at Flange ID [Hd]:

= Pi * Bcor * P / 4

= 3.1416 * 650.0000 *300.0000/4

= 10151.598 Kgf

Pressure Force on Flange Face [Ht]:

= H - Hd

= 10584 - 10152

= 432.440 Kgf

Operating Bolt Load [Wm1]:


PV Elite 2016 Licensee: SPLM Licensed User 18
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 3 5:57am Nov 2,2017

= max( H + Hp + H'p, 0 )

= max( 10584 + 2835 + 0 , 0 )

= 13419.421 Kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp

= 44.82*6.3500*3.141*663.700+0.00*0.0000*0.00

= 60508.281 Kgf

Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 13419/108 , 60508/130

= 45.777 cm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:

= 2a + 6t/(m + 0.5)

= 2 * 15.875 + 6 * 44.000/(3.50 + 0.5)

= 97.750 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )

= 710.000 * sin( 3.142/36 )

= 61.881 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:

= max( sqrt( Bs/( 2a + t )), 1 )

= max( sqrt( 61.881/( 2 * 15.875 + 44.000 )), 1 )

= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 29.845 mm.

Circular Wrench End Diameter a 44.450 mm.

-----------------------------------------------------------------------------

Minimum Actual Maximum

-----------------------------------------------------------------------------

Bolt Area, cm 45.777 46.916

Radial distance bet. hub and bolts 19.050 30.000

Radial distance bet. bolts and the edge 19.050 40.000

Circumferential spacing between bolts 38.100 61.881 97.750

-----------------------------------------------------------------------------
PV Elite 2016 Licensee: SPLM Licensed User 19
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 3 5:57am Nov 2,2017

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:

= Ab * Sa/( y * Pi * (Go + Gi) )

= 46.916 * 129.63/(44.82 * 3.14 * (676.400 + 651.00 ) )

= 3.254 mm.

Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :

= 25.000 mm.[Note: Exceeds actual gasket width, 12.700 ]

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2

= 129.63 * ( 45.7774 + 46.9160 )/2

= 61260.79 Kgf

Gasket Load for the Operating Condition [HG]:

= Wm1 - H

= 13419 - 10584

= 2835.38 Kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2

= ( 710.0000 - 663.7000 )/2

= 23.1500 mm.

Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2

= ( 30.0000 + 0.0000 + 23.1500 )/2

= 26.5750 mm.

Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )

= 30.0000 + ( 0.0000/2.0 )

= 30.0000 mm.

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment

End Pressure, Md 10152. 30.0000 1.0000 305. Kg-m.

Face Pressure, Mt 432. 26.5750 1.0000 11. Kg-m.

Gasket Load, Mg 2835. 23.1500 1.0000 66. Kg-m.

Gasket Seating, Matm 61261. 23.1500 1.0000 1418. Kg-m.


PV Elite 2016 Licensee: SPLM Licensed User 20
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 3 5:57am Nov 2,2017

Total Moment for Operation, Mop 382. Kg-m.

Total Moment for Gasket seating, Matm 1418. Kg-m.

Effective Hub Length, ho = 0.000 mm.

Hub Ratio, h/h0 = Defined as 0.0 0.000

Thickness Ratio, g1/g0 = Defined as 0.0 0.000

Factors from Figure 2-7.1 K = 1.215

T = 1.833 U = 11.060

Y = 10.064 Z = 5.191

Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t * Bcor )

= (10.0644*382)/(44.0000*650.0000)

= 29.94 N./mm

Tangential Flange Stress, Seating [STa]:

= ( Y * Matm )/( t * Bcor )

= (10.0644*1418)/(44.0000*650.0000)

= 111.23 N./mm

Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )

= (13419/46.9160)

= 28.05 N./mm

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )

= (60508/46.9160)

= 126.48 N./mm

Flange Stress Analysis Results: N./mm

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |

-----------------------------------------------------------------

Tangential Flange 30.| 93.| 111.| 115.|

Bolting 28.| 108.| 126.| 130.|

Minimum Required Flange Thickness 43.256 mm.


PV Elite 2016 Licensee: SPLM Licensed User 21
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 3 5:57am Nov 2,2017

Estimated M.A.W.P. ( Operating ) 928.978 KPa.

Estimated Finished Weight of Flange at given Thk. 55.9 kg.

Estimated Unfinished Weight of Forging at given Thk 55.9 kg.

Flange Rigidity Based on Required Thickness [ASME]:

No rigidity calculation possible for this geometry.

Flange Rigidity Based on Given Thickness [ASME]:

No rigidity calculation possible for this geometry.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

Required Fillet Weld Leg size for Slip on Flanges:

= max( tn, ( 6 mm or 1/4 inch ) ) no hub size given

= max( 6.0000 , 6.000 )

= 6.000 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 22
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 4 5:57am Nov 2,2017

Flange Input Data Values Description: FLANGE :

Right channel flange

Description of Flange Geometry (Type) Integral Ring

Design Pressure P 300.00 KPa.

Design Temperature 125 C

Internal Corrosion Allowance ci 0.0000 mm.

External Corrosion Allowance ce 0.0000 mm.

Use Corrosion Allowance in Thickness Calcs. No

Attached Shell Inside Diameter B 662.0000 mm.

Integral Ring Inside Diameter 674.0000 mm.

Flange Outside Diameter A 790.000 mm.

Flange Thickness t 43.0000 mm.

Flange Material SA-240 304L

Flange Material UNS number S30403

Flange Allowable Stress At Temperature Sfo 92.71 N./mm

Flange Allowable Stress At Ambient Sfa 115.15 N./mm

Bolt Material SA-193 B8

Bolt Allowable Stress At Temperature Sb 108.47 N./mm

Bolt Allowable Stress At Ambient Sa 129.63 N./mm

Length of Weld Leg at Back of Ring tw 0.0000 mm.

Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 720.000 mm.

Nominal Bolt Diameter a 15.8750 mm.

Type of Threads UNC Thread Series

Number of Bolts 36

Flange Face Outside Diameter Fod 694.400 mm.

Flange Face Inside Diameter Fid 662.000 mm.

Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 692.400 mm.


PV Elite 2016 Licensee: SPLM Licensed User 23
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 4 5:57am Nov 2,2017

Gasket Inside Diameter Gi 667.000 mm.

Gasket Factor m 3.5000

Gasket Design Seating Stress y 44.82 N./mm

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm.

ASME Code, Section VIII, Division 1, 2015

Corroded Flange ID, Bcor = B+2*Fcor 662.000 mm.

Corroded Large Hub, g1Cor = g1-ci 0.000 mm.

Corroded Small Hub, g0Cor = go-ci 0.000 mm.

Code R Dimension, R = (C-B)/2 - g1 29.000 mm.

Gasket Contact Width, N = (Go - Gi) / 2 12.700 mm.

Basic Gasket Width, bo = N / 2 6.350 mm.

Effective Gasket Width, b = bo 6.350 mm.

Gasket Reaction Diameter, G = (Go + Gi) / 2 679.700 mm.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq

= 0.785 * 679.7000 * 300.000

= 11100.493 Kgf

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P

= 2 * 6.3500 * 3.1416 * 679.7000 * 3.5000 * 300.00

= 2903.733 Kgf

Hydrostatic End Load at Flange ID [Hd]:

= Pi * Bcor * P / 4

= 3.1416 * 662.0000 *300.0000/4

= 10529.885 Kgf

Pressure Force on Flange Face [Ht]:

= H - Hd

= 11100 - 10530

= 570.609 Kgf

Operating Bolt Load [Wm1]:


PV Elite 2016 Licensee: SPLM Licensed User 24
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 4 5:57am Nov 2,2017

= max( H + Hp + H'p, 0 )

= max( 11100 + 2904 + 0 , 0 )

= 14004.228 Kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp

= 44.82*6.3500*3.141*679.700+0.00*0.0000*0.00

= 61966.918 Kgf

Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 14004/108 , 61967/130

= 46.881 cm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:

= 2a + 6t/(m + 0.5)

= 2 * 15.875 + 6 * 43.000/(3.50 + 0.5)

= 96.250 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )

= 720.000 * sin( 3.142/36 )

= 62.752 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:

= max( sqrt( Bs/( 2a + t )), 1 )

= max( sqrt( 62.752/( 2 * 15.875 + 43.000 )), 1 )

= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 29.845 mm.

Circular Wrench End Diameter a 44.450 mm.

-----------------------------------------------------------------------------

Minimum Actual Maximum

-----------------------------------------------------------------------------

Bolt Area, cm 46.881 46.916

Radial distance bet. hub and bolts 19.050 29.000

Radial distance bet. bolts and the edge 19.050 35.000

Circumferential spacing between bolts 38.100 62.752 96.250

-----------------------------------------------------------------------------
PV Elite 2016 Licensee: SPLM Licensed User 25
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 4 5:57am Nov 2,2017

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:

= Ab * Sa/( y * Pi * (Go + Gi) )

= 46.916 * 129.63/(44.82 * 3.14 * (692.400 + 667.00 ) )

= 3.177 mm.

Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :

= 25.000 mm.[Note: Exceeds actual gasket width, 12.700 ]

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2

= 129.63 * ( 46.8810 + 46.9160 )/2

= 61990.10 Kgf

Gasket Load for the Operating Condition [HG]:

= Wm1 - H

= 14004 - 11100

= 2903.73 Kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2

= ( 720.0000 - 679.7000 )/2

= 20.1500 mm.

Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2

= ( 29.0000 + 0.0000 + 20.1500 )/2

= 24.5750 mm.

Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )

= 29.0000 + ( 0.0000/2.0 )

= 29.0000 mm.

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment

End Pressure, Md 10530. 29.0000 1.0000 305. Kg-m.

Face Pressure, Mt 571. 24.5750 1.0000 14. Kg-m.

Gasket Load, Mg 2904. 20.1500 1.0000 59. Kg-m.

Gasket Seating, Matm 61990. 20.1500 1.0000 1249. Kg-m.


PV Elite 2016 Licensee: SPLM Licensed User 26
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 4 5:57am Nov 2,2017

Total Moment for Operation, Mop 378. Kg-m.

Total Moment for Gasket seating, Matm 1249. Kg-m.

Effective Hub Length, ho = 0.000 mm.

Hub Ratio, h/h0 = Defined as 0.0 0.000

Thickness Ratio, g1/g0 = Defined as 0.0 0.000

Factors from Figure 2-7.1 K = 1.193

T = 1.842 U = 12.175

Y = 11.079 Z = 5.716

Tangential Flange Stress, Operating [Sto]:

= ( Y * Mo )/( t * Bcor )

= (11.0792*378)/(43.0000*662.0000)

= 33.54 N./mm

Tangential Flange Stress, Seating [STa]:

= ( Y * Matm )/( t * Bcor )

= (11.0792*1249)/(43.0000*662.0000)

= 110.88 N./mm

Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )

= (14004/46.9160)

= 29.27 N./mm

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )

= (61967/46.9160)

= 129.53 N./mm

Flange Stress Analysis Results: N./mm

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |

-----------------------------------------------------------------

Tangential Flange 34.| 93.| 111.| 115.|

Bolting 29.| 108.| 130.| 130.|

Minimum Required Flange Thickness 42.215 mm.


PV Elite 2016 Licensee: SPLM Licensed User 27
FileName : INTERCAMBIADOR_BTS
Flg Calc [Int P] : FLANGE Flng: 4 5:57am Nov 2,2017

Estimated M.A.W.P. ( Operating ) 829.076 KPa.

Estimated Finished Weight of Flange at given Thk. 50.4 kg.

Estimated Unfinished Weight of Forging at given Thk 50.4 kg.

Flange Rigidity Based on Required Thickness [ASME]:

No rigidity calculation possible for this geometry.

Flange Rigidity Based on Given Thickness [ASME]:

No rigidity calculation possible for this geometry.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

Required Fillet Weld Leg size for Slip on Flanges:

= max( tn, ( 6 mm or 1/4 inch ) ) no hub size given

= max( 6.0000 , 6.000 )

= 6.000 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 28
FileName : INTERCAMBIADOR_BTS
Internal Pressure Calculations : Step: 5 5:57am Nov 2,2017

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|

| | KPa. | mm. | mm. | mm. | N./mm |

---------------------------------------------------------------------------

Left Head| 300.00 | 6.0000 | ... | 650.00 | 92.705 |

Left chann| 300.00 | 6.0000 | ... | 650.00 | 92.705 |

Left chann| 300.00 | 50.000 | ... | 650.00 | 92.705 |

Shell| 300.00 | 6.0000 | ... | 650.00 | 92.705 |

Right chan| 300.00 | 50.000 | ... | 662.00 | 92.705 |

Right chan| 300.00 | 6.0000 | ... | 650.00 | 92.705 |

Right head| 300.00 | 6.0000 | ... | 650.00 | 92.705 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |

| | KPa. | KPa. | KPa. | mm. | mm. |

----------------------------------------------------------------------------

Left Head| 300.000 | 1692.64 | 2121.74 | 6.00000 | 1.50000 |

Left chann| 300.000 | 1692.64 | 2102.37 | 6.00000 | 1.50000 |

Left chann| 300.000 | 928.978 | 1153.88 | 44.0000 | 43.2562 |

Shell| 300.000 | 1692.64 | 2102.37 | 6.00000 | 1.50000 |

Right chan| 300.000 | 829.076 | 1029.78 | 43.0000 | 42.2148 |

Right chan| 300.000 | 1692.64 | 2102.37 | 6.00000 | 1.50000 |

Right head| 300.000 | 1692.64 | 2121.74 | 6.00000 | 1.50000 |

Summary of Heat Exchanger Maximum Allowable Working Pressures :

Note:

The MAWPs and MAPs for the Exchanger elements all appear to

be zero or some could not be calculated. Please fill these

values in on the main tubesheet tab.

Internal Pressure Calculation Results :


PV Elite 2016 Licensee: SPLM Licensed User 29
FileName : INTERCAMBIADOR_BTS
Internal Pressure Calculations : Step: 5 5:57am Nov 2,2017

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 To 20 SA-240 304L at 125 C

Left Head

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (300.000*650.0000*1.000)/(2*92.71*1.00-0.2*300.000)

= 1.0521 + 0.0000 = 1.0521 mm.

Note: The thickness required was less than the Code Minimum, therefore

the Code Minimum value of 1.5000 mm. per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)

= (2*92.71*1.00*6.0000)/(1.000*650.0000+0.2*6.0000)

= 1708.231 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*115.15*1.00*6.0000)/(1.000*650.0000+0.2*6.0000)

= 2121.741 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)

= (300.000*(1.000*650.0000+0.2*6.0000))/(2*1.00*6.0000)

= 16.281 N./mm

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)

= (300.000*325.0000)/(92.71*1.00-0.6*300.000)+0.000

= 1.054 mm.

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)


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Internal Pressure Calculations : Step: 5 5:57am Nov 2,2017

= (92.71 * 1.00 * 6.0000 )/(325.0000 + 0.6 * 6.0000 )

= 1692.636 KPa.

Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 3.965 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

Cylindrical Shell From 20 To 30 SA-240 304L at 125 C

Left channel shell

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (300.000*325.0000)/(92.71*1.00-0.6*300.000)

= 1.0538 + 0.0000 = 1.0538 mm.

Note: The thickness required was less than the Code Minimum, therefore

the Code Minimum value of 1.5000 mm. per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (92.71*1.00*6.0000)/(325.0000+0.6*6.0000)

= 1692.636 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (115.15*1.00*6.0000)/(325.0000+0.6*6.0000)

= 2102.371 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)

= (300.000*(325.0000+0.6*6.0000))/(1.00*6.0000)

= 16.431 N./mm

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.915 %


PV Elite 2016 Licensee: SPLM Licensed User 31
FileName : INTERCAMBIADOR_BTS
Internal Pressure Calculations : Step: 5 5:57am Nov 2,2017

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

Cylindrical Shell From 50 To 70 SA-240 304L at 125 C

Shell

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (300.000*325.0000)/(92.71*1.00-0.6*300.000)

= 1.0538 + 0.0000 = 1.0538 mm.

Note: The thickness required was less than the Code Minimum, therefore

the Code Minimum value of 1.5000 mm. per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (92.71*1.00*6.0000)/(325.0000+0.6*6.0000)

= 1692.636 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (115.15*1.00*6.0000)/(325.0000+0.6*6.0000)

= 2102.371 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)

= (300.000*(325.0000+0.6*6.0000))/(1.00*6.0000)

= 16.431 N./mm

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.915 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C
PV Elite 2016 Licensee: SPLM Licensed User 32
FileName : INTERCAMBIADOR_BTS
Internal Pressure Calculations : Step: 5 5:57am Nov 2,2017

Cylindrical Shell From 80 To 90 SA-240 304L at 125 C

Right channel

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (300.000*325.0000)/(92.71*1.00-0.6*300.000)

= 1.0538 + 0.0000 = 1.0538 mm.

Note: The thickness required was less than the Code Minimum, therefore

the Code Minimum value of 1.5000 mm. per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (92.71*1.00*6.0000)/(325.0000+0.6*6.0000)

= 1692.636 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (115.15*1.00*6.0000)/(325.0000+0.6*6.0000)

= 2102.371 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)

= (300.000*(325.0000+0.6*6.0000))/(1.00*6.0000)

= 16.431 N./mm

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.915 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

Elliptical Head From 90 To 100 SA-240 304L at 125 C

Right head
PV Elite 2016 Licensee: SPLM Licensed User 33
FileName : INTERCAMBIADOR_BTS
Internal Pressure Calculations : Step: 5 5:57am Nov 2,2017

Material UNS Number: S30403

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (300.000*650.0000*1.000)/(2*92.71*1.00-0.2*300.000)

= 1.0521 + 0.0000 = 1.0521 mm.

Note: The thickness required was less than the Code Minimum, therefore

the Code Minimum value of 1.5000 mm. per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)

= (2*92.71*1.00*6.0000)/(1.000*650.0000+0.2*6.0000)

= 1708.231 KPa.

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*115.15*1.00*6.0000)/(1.000*650.0000+0.2*6.0000)

= 2121.741 KPa.

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)

= (300.000*(1.000*650.0000+0.2*6.0000))/(2*1.00*6.0000)

= 16.281 N./mm

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)

= (300.000*325.0000)/(92.71*1.00-0.6*300.000)+0.000

= 1.054 mm.

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (92.71 * 1.00 * 6.0000 )/(325.0000 + 0.6 * 6.0000 )

= 1692.636 KPa.

Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 3.965 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.


PV Elite 2016 Licensee: SPLM Licensed User 34
FileName : INTERCAMBIADOR_BTS
Internal Pressure Calculations : Step: 5 5:57am Nov 2,2017

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

Hydrostatic Test Pressure Results:

Exchanger Shell Side Hydrostatic Test Pressures:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 0.000 KPa.

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 390.000 KPa.

Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 0.000 KPa.

Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 0.000 KPa.

Pressure per PED = 1.43 * MAWP 0.000 KPa.

Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 0.000 KPa.

Exchanger Channel Side Hydrostatic Test Pressures:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 0.000 KPa.

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 390.000 KPa.

Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 0.000 KPa.

Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 0.000 KPa.

Pressure per PED = 1.43 * MAWP 0.000 KPa.

Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 0.000 KPa.

Horizontal Test performed per: 1.43 * MAWP

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered

when determining the hydrotest pressure for those test types that are based

on the MAWP of the vessel.

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 35
FileName : INTERCAMBIADOR_BTS
External Pressure Calculations : Step: 6 5:57am Nov 2,2017

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 to 20 Ext. Chart: HA-3 at 0 C

Left Head

Elastic Modulus from Chart: HA-3 at 0 C : 0.193E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B

6.000 662.00 110.33 0.0012588 64.36

EMAP = B/(K0*D/t) = 64.3593/(0.9000 *110.3333 ) = 648.0922 KPa.

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: S30403

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)

= ((2*92.71*1.00*6.0000)/(1.000*650.0000+0.2*6.0000))/1.67

= 1022.893 KPa.

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )

= min( 648.09 , 1022.8931 )

= 648.092 KPa.

Cylindrical Shell From 20 to 30 Ext. Chart: HA-3 at 0 C

Left channel shell

Elastic Modulus from Chart: HA-3 at 0 C : 0.193E+09 KPa.


PV Elite 2016 Licensee: SPLM Licensed User 36
FileName : INTERCAMBIADOR_BTS
External Pressure Calculations : Step: 6 5:57am Nov 2,2017

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B

6.000 662.00 429.97 110.33 0.6495 0.0018549 69.88

EMAP = (4*B)/(3*(D/t)) = (4*69.8850 )/(3*110.3333 ) = 844.4825 KPa.

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B

6.000 662.00 429.97 110.33 0.6495 0.0018549 69.88

EMAP = (4*B)/(3*(D/t)) = (4*69.8850 )/(3*110.3333 ) = 844.4825 KPa.

Cylindrical Shell From 50 to 70 Ext. Chart: HA-3 at 0 C

Shell

Elastic Modulus from Chart: HA-3 at 0 C : 0.193E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B

6.000 662.00 1901.00 110.33 2.8716 0.0003803 36.71

EMAP = (4*B)/(3*(D/t)) = (4*36.7107 )/(3*110.3333 ) = 443.6076 KPa.

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B

6.000 662.00 1901.00 110.33 2.8716 0.0003803 36.71

EMAP = (4*B)/(3*(D/t)) = (4*36.7107 )/(3*110.3333 ) = 443.6076 KPa.

Cylindrical Shell From 80 to 90 Ext. Chart: HA-3 at 0 C

Right channel

Elastic Modulus from Chart: HA-3 at 0 C : 0.193E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B

6.000 662.00 433.15 110.33 0.6543 0.0018402 69.77

EMAP = (4*B)/(3*(D/t)) = (4*69.7741 )/(3*110.3333 ) = 843.1429 KPa.


PV Elite 2016 Licensee: SPLM Licensed User 37
FileName : INTERCAMBIADOR_BTS
External Pressure Calculations : Step: 6 5:57am Nov 2,2017

Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B

6.000 662.00 433.15 110.33 0.6543 0.0018402 69.77

EMAP = (4*B)/(3*(D/t)) = (4*69.7741 )/(3*110.3333 ) = 843.1429 KPa.

Elliptical Head From 90 to 100 Ext. Chart: HA-3 at 0 C

Right head

Elastic Modulus from Chart: HA-3 at 0 C : 0.193E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B

6.000 662.00 110.33 0.0012588 64.36

EMAP = B/(K0*D/t) = 64.3593/(0.9000 *110.3333 ) = 648.0922 KPa.

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: S30403

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)

= ((2*92.71*1.00*6.0000)/(1.000*650.0000+0.2*6.0000))/1.67

= 1022.893 KPa.

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )

= min( 648.09 , 1022.8931 )

= 648.092 KPa.

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |

| | mm. | mm. | mm. | | N./mm |


PV Elite 2016 Licensee: SPLM Licensed User 38
FileName : INTERCAMBIADOR_BTS
External Pressure Calculations : Step: 6 5:57am Nov 2,2017

---------------------------------------------------------------------------

10| 20| No Calc | 662.000 | 6.00000 | 0.0012588 | 64.3593 |

20| 30| 429.967 | 662.000 | 6.00000 | 0.0018549 | 69.8850 |

30| 50| No Calc | ... | 44.0000 | No Calc | No Calc |

50| 70| 1901.00 | 662.000 | 6.00000 | 0.00038030 | 36.7107 |

70| 80| No Calc | ... | 43.0000 | No Calc | No Calc |

80| 90| 433.147 | 662.000 | 6.00000 | 0.0018402 | 69.7741 |

90| 100| No Calc | 662.000 | 6.00000 | 0.0012588 | 64.3593 |

External Pressure Calculations

| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |

| | mm. | mm. | KPa. | KPa. |

----------------------------------------------------------------

10| 20| 6.00000 | 1.50000 | ... | 648.092 |

20| 30| 6.00000 | No Calc | ... | 844.483 |

30| 50| 44.0000 | 43.2562 | ... | No Calc |

50| 70| 6.00000 | No Calc | ... | 443.608 |

70| 80| 43.0000 | 42.2148 | ... | No Calc |

80| 90| 6.00000 | No Calc | ... | 843.143 |

90| 100| 6.00000 | 1.50000 | ... | 648.092 |

Minimum 443.608

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |

| | mm. | mm. | cm**4 | cm**4 |

-------------------------------------------------------------------

10| 20| No Calc | No Calc | No Calc | No Calc |

20| 30| 429.967 | No Calc | No Calc | No Calc |

30| 50| No Calc | No Calc | No Calc | No Calc |

50| 70| 1901.00 | No Calc | No Calc | No Calc |

70| 80| No Calc | No Calc | No Calc | No Calc |

80| 90| 433.147 | No Calc | No Calc | No Calc |

90| 100| No Calc | No Calc | No Calc | No Calc |


PV Elite 2016 Licensee: SPLM Licensed User 39
FileName : INTERCAMBIADOR_BTS
External Pressure Calculations : Step: 6 5:57am Nov 2,2017

Elements Suitable for External Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 40
FileName : INTERCAMBIADOR_BTS
Element and Detail Weights : Step: 7 5:57am Nov 2,2017

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |

| | kg. | cm | kg. | cm | kg. |

---------------------------------------------------------------------------

10| 20| 29.8491 | 52814.8 | 29.8491 | 52814.8 | ... |

20| 30| 32.2595 | 107864. | 32.2595 | 107864. | ... |

30| 50| 63.5507 | ... | 63.5507 | ... | ... |

50| 70| 188.694 | 318774. | 188.694 | 318774. | ... |

70| 80| 58.5877 | ... | 58.5877 | ... | ... |

80| 90| 32.5752 | 108920. | 32.5752 | 108920. | ... |

90| 100| 29.8491 | 52814.8 | 29.8491 | 52814.8 | ... |

Total | 435 | 641187.62 | 435 | 641187.62 | 0 |

For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.

Weight of Details

| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description

| | kg. | mm. | mm. |

-------------------------------------------------

20|Nozl| 7.51879 | 96.0000 | 363.964 | Nozzle T1

20|Nozl| 2.95456 | 96.0000 | 363.964 | Nozzle T2

50|Sadl| 33.2178 | 400.000 | 415.000 | Left Saddle

50|Sadl| 33.9281 | 1550.00 | 415.000 | Right Saddle

50|Nozl| 17.2244 | 240.000 | 363.964 | Nozzle S2

50|Nozl| 17.2244 | 1750.00 | 363.964 | Nozzle S1

30|FTsh| 128.226 | 71.2000 | ... | Tubesheet

30|Tube| 834.533 | 1046.70 | ... |

30|RTsh| 128.226 | 2022.20 | ... |

Total Weight of Each Detail Type

Total Weight of Saddles 67.1


PV Elite 2016 Licensee: SPLM Licensed User 41
FileName : INTERCAMBIADOR_BTS
Element and Detail Weights : Step: 7 5:57am Nov 2,2017

Total Weight of Nozzles 44.9

Total Weight of Exchanger Components 1091.0

---------------------------------------------------------------

Sum of the Detail Weights 1203.1 kg.

Weight Summation: kg.

Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

------------------------------------------------------------------------------

435.4 | 1638.4 | 435.4 | 1638.4 | 435.4 | 1638.4 |

67.1 | 640.8 | 67.1 | ... | 67.1 | ... |

44.9 | ... | 44.9 | ... | ... | ... |

... | 224.3 | ... | ... | ... | ... |

... | ... | ... | ... | ... | ... |

... | ... | ... | ... | ... | ... |

... | ... | ... | ... | 44.9 | ... |

1091.0 | ... | 1091.0 | ... | ... | ... |

... | ... | ... | ... | 1091.0 | ... |

1638.4 | 2503.5 | 1638.4 | 1638.4 | 1638.4 | 1638.4 |

Note:

The shipping total has been modified because some items have

been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 1638.4 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 2503.5 kg.

Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 1638.4 kg.

Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 1638.4 kg.

Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 1638.4 kg.

Operating Wt. - Empty Wt + Operating Liq. Uncorroded 1638.4 kg.

Oper. Wt. + CA - Corr Wt. + Operating Liquid 1638.4 kg.

Field Test Wt. - Empty Weight + Water (Full) 2503.5 kg.

Exchanger Tube Data

Volume of Exchanger tubes : 224424.9 cm


PV Elite 2016 Licensee: SPLM Licensed User 42
FileName : INTERCAMBIADOR_BTS
Element and Detail Weights : Step: 7 5:57am Nov 2,2017

Weight of Ope Liq in tubes : 0.0 kg.

Weight of Water in tubes : 224.3 kg.

Note:

The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Outside Surface Areas of Elements

| | Surface |

From| To | Area |

| | cm |

----------------------------

10| 20| 5807.01 |

20| 30| 6759.14 |

30| 50| 2824.29 |

50| 70| 39535.8 |

70| 80| 2700.64 |

80| 90| 6825.27 |

90| 100| 5807.01 |

Total 70259.102 cm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 43
FileName : INTERCAMBIADOR_BTS
Nozzle Flange MAWP : Step: 8 5:57am Nov 2,2017

Nozzle Flange MAWP Results :

Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group

KPa. KPa. C

----------------------------------------------------------------------------

Nozzle T1 1265.0 1590.0 125 150 GR 2.3

Nozzle T2 1265.0 1590.0 125 150 GR 2.3

Nozzle S2 1265.0 1590.0 125 150 GR 2.3

Nozzle S1 1265.0 1590.0 125 150 GR 2.3

Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 1264.999 KPa.

Lowest Flange Pressure Rating was (Amb)[ShellSide]: 1590.000 KPa.

Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 1264.999 KPa.

Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 1590.000 KPa.

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 44
FileName : INTERCAMBIADOR_BTS
Wind Load Calculation : Step: 9 5:57am Nov 2,2017

Input Values:

Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 0.60000002

Basic Wind Speed [V] 70.000 Km/hr

Surface Roughness Category D: Flat, unobstructed

Importance Factor 1.0

Type of Surface Moderately Smooth

Base Elevation 0.0000 mm.

Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N

Height of Hill or Escarpment H or Hh 0.0000 mm.

Distance Upwind of Crest Lh 0.0000 mm.

Distance from Crest to the Vessel x 0.0000 mm.

Type of Terrain ( Hill, Escarpment ) Flat

Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:

= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))

= min(0.85,0.925((1+1.7*3.400*0.194*0.990)/(1+1.7*3.400*0.194)))

= min(0.85, 0.920 )

= 0.850

Natural Frequency of Vessel (Operating) 33.000 Hz

Natural Frequency of Vessel (Empty) 33.000 Hz

Natural Frequency of Vessel (Test) 33.000 Hz

Force Coefficient [Cf] 0.560

Structure Height to Diameter ratio 4.627

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element


PV Elite 2016 Licensee: SPLM Licensed User 45
FileName : INTERCAMBIADOR_BTS
Wind Load Calculation : Step: 9 5:57am Nov 2,2017

The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.

Value of [Alpha] and [Zg]:

Exposure Category: D from Table 26.9.1

Alpha = 11.500 : Zg = 213359.984 mm.

Effective Height [z]:

= Centroid Height + Vessel Base Elevation

= 517.000 + 0.000 = 517.000 mm.

= 1.696 ft. Imperial Units

Velocity Pressure coefficient evaluated at height z [Kz]:

Because z (1.696 ft.) < 15 ft.

= 2.01 * ( 15 / Zg ) 2 / Alpha

= 2.01 * ( 15/700.000 )2/11.500

= 1.030

Type of Hill: No Hill

Wind Directionality Factor [Kd]:

= 0.95 per Table 26.6-1

As there is No Hill Present: [Kzt]:

K1 = 0, K2 = 0, K3 = 0

Topographical Factor [Kzt]:

= ( 1 + K1 * K2 * K3 )

= ( 1 + 0.000 * 0.000 * 0.000 )

= 1.0000

Velocity Pressure evaluated at height z, Imperial Units [qz]:

= min( 16, 0.00256 * Kz * Kzt * Kd * V(mph) )

= min( 16, 0.00256 * 1.030 * 1.000 * 0.950 * 43.497 )

= 16.0 psf [78.120 ] Kgs/m

Force on the first element [F]:


PV Elite 2016 Licensee: SPLM Licensed User 46
FileName : INTERCAMBIADOR_BTS
Wind Load Calculation : Step: 9 5:57am Nov 2,2017

= qz * G * Cf * WindArea

= 16.000 * 0.850 * 0.560 * 1.377

= 10.5 lbs. [4.8 ] Kgf

Element Hgt (z) K1 K2 K3 Kz Kzt qz

mm. Kgs/m

---------------------------------------------------------------------------

Left Head 517.0 0.000 0.000 0.000 1.030 1.000 78.120

Left channel sh 517.0 0.000 0.000 0.000 1.030 1.000 78.120

Left channel Fl 517.0 0.000 0.000 0.000 1.030 1.000 78.120

Shell 517.0 0.000 0.000 0.000 1.030 1.000 78.120

Right channel f 517.0 0.000 0.000 0.000 1.030 1.000 78.120

Right channel 517.0 0.000 0.000 0.000 1.030 1.000 78.120

Right head 517.0 0.000 0.000 0.000 1.030 1.000 78.120

Wind Load Calculation

| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |

| | mm. | mm. | cm | Kgs/m | Kgf |

---------------------------------------------------------------------------

10| 20| 517.000 | 794.400 | 1279.64 | 78.1200 | 2.85733 |

20| 30| 517.000 | 794.400 | 2581.80 | 78.1200 | 5.76492 |

30| 50| 517.000 | 780.000 | -343.200 | 78.1200 | -0.76633 |

50| 70| 517.000 | 794.400 | 15101.5 | 78.1200 | 33.7204 |

70| 80| 517.000 | 794.400 | 341.592 | 78.1200 | 0.76274 |

80| 90| 517.000 | 794.400 | 2607.06 | 78.1200 | 5.82133 |

90| 100| 517.000 | 794.400 | 1279.64 | 78.1200 | 2.85733 |

Note:

The Wind Loads calculated and printed in the Wind Load

calculation report have been factored by the input

scalar/load reduction factor of: 0.600.

Be sure the wind speed is in accordance with the specified

wind design code.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 47
FileName : INTERCAMBIADOR_BTS
Earthquake Load Calculation : Step: 10 5:57am Nov 2,2017

Earthquake Load Calculation

Input Values:

Seismic Design Code ASCE 7-2010

Seismic Load Reduction Scale Factor 0.69999999

Importance Factor 1.000

Table Value Fa 1.000

Table Value Fv 1.400

Short Period Acceleration value Ss 1.000

Long Period Acceleration Value Sl 0.400

Moment Reduction Factor Tau 1.000

Force Modification Factor R 3.000

Site Class D

Component Elevation Ratio z/h 0.000

Amplification Factor Ap 0.000

Force Factor 0.000

Consider Vertical Acceleration No

Minimum Acceleration Multiplier 0.000

User Value of Sds (used if > 0 ) 0.000

Seismic Analysis Results:

Sms = Fa * Ss = 1.000 * 1.000 = 1.000

Sm1 = Fv * S1 = 1.400 * 0.400 = 0.560

Sds = 2/3 * Sms = 2/3 * 1.000 = 0.667

Sd1 = 2/3 * Sm1 = 2/3 * 0.560 = 0.373

Check Approximate Fundamental Period from 12.8-7 [Ta]:

= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)

= 0.020 * ( 2.78220.75)

= 0.043 seconds

The Coefficient Cu from Table 12.8-1 is : 1.400

Fundamental Period (1/Frequency) [T]:

= ( 1/Natural Frequency ) = ( 1/33.000 )


PV Elite 2016 Licensee: SPLM Licensed User 48
FileName : INTERCAMBIADOR_BTS
Earthquake Load Calculation : Step: 10 5:57am Nov 2,2017

= 0.030

Check the Value of T which is the smaller of Cu*Ta and T:

= Minimum Value of (1.400 * 0.043 , 0.030 ) per 12.8.2

= 0.030

As the time period is < 0.06 second, use section 15.4.2.

Compute the Base Shear per equation 15.4-5, [V]:

= 0.3 * Sds * W * I

= 0.3 * 0.667 * 1638 * 1.00

= 327.684 Kgf

Final Base Shear, V = 229.38 Kgf

Earthquake Load Calculation

| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |

| | mm. | Kgf | Kgf |

-------------------------------------------------

10| 20| 325.000 | 182.046 | 25.4343 |

20| 30| 325.000 | 182.046 | 25.4343 |

30| 50| 325.000 | 182.046 | 25.4343 |

50|Sadl| 325.000 | 182.046 | 25.4343 |

Sadl| 70| 325.000 | 182.046 | 25.4343 |

50| 70| 325.000 | 182.046 | 25.4343 |

70| 80| 331.000 | 182.046 | 25.9039 |

80| 90| 325.000 | 182.046 | 25.4343 |

90| 100| 325.000 | 182.046 | 25.4343 |

Note:

The Earthquake Loads calculated and printed in the Earthquake

Load calculation report have been factored by the input

scalar/load reduction factor of: 0.700.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 49
FileName : INTERCAMBIADOR_BTS
Center of Gravity Calculation : Step: 11 5:57am Nov 2,2017

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Saddles 1405.883 mm.

Center of Gravity of Nozzles 1123.007 mm.

Center of Gravity of Tubesheet(s) 1466.500 mm.

Center of Gravity of Tubes 1466.500 mm.

Center of Gravity of Bare Shell New and Cold 1358.174 mm.

Center of Gravity of Bare Shell Corroded 1358.174 mm.

Vessel CG in the Operating Condition 1425.813 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 1425.813 mm.

Vessel CG in the Test Condition 1417.155 mm.

Rigging Analysis Results:

Total Effective Length of Vessel for this analysis 2742.78 mm.

Total vessel weight (No Liquid) Twt 1638.42 Kgf

Impact weight multiplication factor Imp 1.50

Design lifting weight, DWT = Imp * Twt 2457.63 Kgf

Elevation of the Tailing Lug (bottom) 900.00 mm.

Elevation of the Lifting Lug (top ) 1834.00 mm.

Design Reaction force at the tailing lug 1074.06 Kgf

Design Reaction force at the lifting lug 1383.57 Kgf

CG Distance from Tailing Lug 525.81 mm.

CG Distance from the Nearer Lifting Lug 408.19 mm.

Critical Values:

| Max Stress| Elevation | Allowables |

| N./mm | mm. | N./mm |

-----------------------------------------------------------------

Bending | 3.11 | 1180.20 | 72.63 (UG-23) |


PV Elite 2016 Licensee: SPLM Licensed User 50
FileName : INTERCAMBIADOR_BTS
Center of Gravity Calculation : Step: 11 5:57am Nov 2,2017

Shear | -0.97 | 800.00 | 80.60 (0.7*S) |

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress

mm. Kg-m. N./mm Kgf N./mm

------------------------------------------------------------------------------

0.00 0.0 0.0 -473.3 -0.4

115.80 68.3 0.3 -564.3 -0.4

393.40 217.7 1.1 -892.0 -0.7

1560.40 572.3 2.8 -54.7 0.0

2355.20 136.7 0.6 364.1 0.3

2691.98 28.0 0.1 36.4 0.0

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0429 at elevation 1180.2000 mm. - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 51
FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Left Side Step: 12 5:57am Nov 2,2017

Lifting Lug Calculations: Lug(s) on Left End of Vessel

Input Values:

Lifting Lug Material SA-240 304L

Lifting Lug Yield Stress Yield 172.38 N./mm

Total Height of Lifting Lug w 150.0000 mm.

Thickness of Lifting Lug t 9.5000 mm.

Diameter of Hole in Lifting Lug dh 30.0000 mm.

Radius of Semi-Circular Arc of Lifting Lug r 40.0000 mm.

Height of Lug from bottom to Center of Hole h 120.0000 mm.

Offset from Vessel OD to Center of Hole off 8.0000 mm.

Lug Fillet Weld Size tw 6.0000 mm.

Length of weld along side of Lifting Lug wl 128.0000 mm.

Length of Weld along Bottom of Lifting Lug wb 14.0000 mm.

Thickness of Collar (if any) tc 0.0000 mm.

Diameter of Collar (if any) dc 0.0000 mm.

Impact Factor Impfac 1.50

Sling Angle from Horizontal 90.0000 deg

Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is

assumed that a spreader bar is used.

Computed Results:

Force Along Vessel Axis Fax 0.00 Kgf

Force Normal to Vessel Fn 537.03 Kgf

Force Tangential to Vessel Ft 0.00 Kgf

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:


PV Elite 2016 Licensee: SPLM Licensed User 52
FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Left Side Step: 12 5:57am Nov 2,2017

Weld Group Inertia about the Circumferential Axis Ilc 200.215 cm**4

Weld Group Centroid distance in the Long. Direction Yll 68.242 mm.

Dist. of Weld Group Centroid from Lug bottom Yll_b 64.000 mm.

Weld Group Inertia about the Longitudinal Axis Ill 1.107 cm**4

Weld Group Centroid Distance in the Circ. Direction Ylc 4.750 mm.

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )

= sqrt(02+02+5372)/((2*(128.0+14.0))*4.2420)

= 4.37 N./mm

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)

= (537 *(120.000 -64.000 )) * 68.242/200.215 +

(0 *8.000 * 68.242/200.215 ) +

(0 *8.000 * 4.750/1.107 )

= 10.05 N./mm

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf

= 4.372 + 10.052

= 14.42 N./mm

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)

= 0.4 * 172 * 1.00

= 68.95 N./mm

Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha

= sqrt( 5372 + 02 )/4.750

= 11.09 N./mm

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac


PV Elite 2016 Licensee: SPLM Licensed User 53
FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Left Side Step: 12 5:57am Nov 2,2017

= 0.4 * 172 * 1.00

= 68.95 N./mm

Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )

= sqrt( 02 + 5372 )/( 9.500 * 30.000 )

= 18.48 N./mm

Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.

= min( 0.75 * 172 * 1.00 , 155.1 )

= 129.28 N./mm

Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)

= 0 * 8.000/(150.000 * 9.5002/6) +

0 * 8.000/(150.0002 * 9.500/6)

= 0.00 N./mm

Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)

= 0/(150.000 * 9.500 )

= 3.70 N./mm

Total Combined Stress at the Base of the Lug:

= Fbs + Fa

= 0.0 + 3.7

= 3.70 N./mm

Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )

= min( 0.66 * 172 * 1.00 , 129.3 )

= 113.77 N./mm

Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]

= sqrt[2 * sqrt(5372 + 02)/( Pi * 69 )]

= 6.9733 mm.
PV Elite 2016 Licensee: SPLM Licensed User 54
FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Left Side Step: 12 5:57am Nov 2,2017

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in

the new and Cold Condition (no corrosion applied).

Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6

in paragraph 4.3 of WRC Bulletin 107.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 mm.

Vessel Diameter Dv 650.000 mm.

Vessel Thickness Tv 6.000 mm.

Design Temperature 37.78 C

Attachment Type Type Rectangular

Parameter C11 C11 14.00 mm.

Parameter C22 C22 56.00 mm.

Thickness of Reinforcing Pad Tpad 6.000 mm.

Pad Parameter C11P C11p 100.000 mm.

Pad Parameter C22P C22p 180.000 mm.

Design Internal Pressure Dp 0.000 KPa.

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -537.0 Kgf

Longitudinal Shear (SUS) Vl 0.0 Kgf

Circumferential Shear (SUS) Vc 0.0 Kgf

Circumferential Moment (SUS) Mc 0.0 Kg-m.

Longitudinal Moment (SUS) Ml 0.0 Kg-m.

Torsional Moment (SUS) Mt 0.0 Kg-m.

Use Interactive Control No


PV Elite 2016 Licensee: SPLM Licensed User 55
FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Left Side Step: 12 5:57am Nov 2,2017

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:

WRC Bulletin 537 provides equations for the dimensionless curves

found in bulletin 107. As noted in the foreword to bulletin 537,

"537 is equivalent to WRC 107". Where 107 is printed in the

results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -537.0 Kgf

Circumferential Shear VC 0.0 Kgf

Longitudinal Shear VL 0.0 Kgf

Circumferential Moment MC 0.0 Kg-m.

Longitudinal Moment ML 0.0 Kg-m.

Torsional Moment MT 0.0 Kg-m.

Dimensionless Parameters used : Gamma = 27.58

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.063 4C 5.204 (A,B)

N(PHI) / ( P/Rm ) 0.063 3C 5.054 (C,D)

M(PHI) / ( P ) 0.037 2C1 0.192 (A,B)

M(PHI) / ( P ) 0.037 1C 0.231 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.034 3A 0.162 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.043 1A 0.104 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.053 3B 1.247 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.047 1B 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.051 3C 5.235 (A,B)

N(x) / ( P/Rm ) 0.051 4C 5.270 (C,D)

M(x) / ( P ) 0.053 1C1 0.203 (A,B)

M(x) / ( P ) 0.053 2C 0.160 (C,D)


PV Elite 2016 Licensee: SPLM Licensed User 56
FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Left Side Step: 12 5:57am Nov 2,2017

N(x) / ( MC/(Rm**2 * Beta) ) 0.034 4A 0.203 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.059 2A 0.062 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.053 4B 0.317 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.065 2B 0.095 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

| Stress Values at |

| ( N./mm) |

Type of | |

Stress Load| Au Al Bu Bl Cu Cl Du Dl |

-------------------------------------------------------------------------

Circ. Memb. P | 6.9 6.9 6.9 6.9 6.7 6.7 6.7 6.7|

Circ. Bend. P | 42.2 -42.2 42.2 -42.2 50.8 -50.8 50.8 -50.8|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Circ. Str.| 49.1 -35.3 49.1 -35.3 57.5 -44.1 57.5 -44.1|

-------------------------------------------------------------------------

Long. Memb. P | 6.9 6.9 6.9 6.9 7.0 7.0 7.0 7.0|

Long. Bend. P | 44.6 -44.6 44.6 -44.6 35.2 -35.2 35.2 -35.2|

Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Long. Str.| 51.6 -37.7 51.6 -37.7 42.2 -28.2 42.2 -28.2|

-------------------------------------------------------------------------

Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear VL | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Shear| 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
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Lifting Lug Calcs : Left Side Step: 12 5:57am Nov 2,2017

-------------------------------------------------------------------------

Str. Int. | 51.6 37.7 51.6 37.7 57.5 44.1 57.5 44.1|

Dimensionless Parameters used : Gamma = 54.67

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.263 4C 6.092 (A,B)

N(PHI) / ( P/Rm ) 0.263 3C 2.943 (C,D)

M(PHI) / ( P ) 0.190 2C1 0.030 (A,B)

M(PHI) / ( P ) 0.190 1C ! 0.066 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.185 3A 2.181 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.200 1A 0.069 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.226 3B 4.658 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.212 1B 0.018 (A,B,C,D)

N(x) / ( P/Rm ) 0.229 3C 3.552 (A,B)

N(x) / ( P/Rm ) 0.229 4C 6.665 (C,D)

M(x) / ( P ) 0.235 1C1 0.047 (A,B)

M(x) / ( P ) 0.235 2C ! 0.034 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.185 4A 4.348 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.240 2A 0.027 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.226 4B 2.142 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.245 2B 0.020 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

| Stress Values at |

| ( N./mm) |

Type of | |

Stress Load| Au Al Bu Bl Cu Cl Du Dl |
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-------------------------------------------------------------------------

Circ. Memb. P | 16.3 16.3 16.3 16.3 7.9 7.9 7.9 7.9|

Circ. Bend. P | 26.6 -26.6 26.6 -26.6 57.7 -57.7 57.7 -57.7|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Circ. Str.| 42.9 -10.3 42.9 -10.3 65.5 -49.8 65.5 -49.8|

-------------------------------------------------------------------------

Long. Memb. P | 9.5 9.5 9.5 9.5 17.8 17.8 17.8 17.8|

Long. Bend. P | 40.9 -40.9 40.9 -40.9 29.7 -29.7 29.7 -29.7|

Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Long. Str.| 50.4 -31.4 50.4 -31.4 47.5 -11.9 47.5 -11.9|

-------------------------------------------------------------------------

Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear VL | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Shear| 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

-------------------------------------------------------------------------

Str. Int. | 50.4 31.4 50.4 31.4 65.5 49.8 65.5 49.8|

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

Type of Stress Values at |

Stress Int. (N./mm ) |

Location Au Al Bu Bl Cu Cl Du Dl |

-------------------------------------------------------------------------

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Pl (SUS) 6.9 6.9 6.9 6.9 6.7 6.7 6.7 6.7|

Circ. Q (SUS) 42.2 -42.2 42.2 -42.2 50.8 -50.8 50.8 -50.8|
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-------------------------------------------------------------------------

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Pl (SUS) 6.9 6.9 6.9 6.9 7.0 7.0 7.0 7.0|

Long. Q (SUS) 44.6 -44.6 44.6 -44.6 35.2 -35.2 35.2 -35.2|

-------------------------------------------------------------------------

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

-------------------------------------------------------------------------

Pm+Pl (SUS) 6.9 6.9 6.9 6.9 7.0 7.0 7.0 7.0|

-------------------------------------------------------------------------

Pm+Pl+Q (Total) 51.6 37.7 51.6 37.7 57.5 44.1 57.5 44.1|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | N./mm | |

-------------------------------------------------------------------------

Pm (SUS) | 0.00 115.15 | Passed |

Pm+Pl (SUS) | 6.99 172.72 | Passed |

Pm+Pl+Q (TOTAL)| 57.47 345.44 | Passed |

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

Type of Stress Values at |

Stress Int. (N./mm ) |

Location Au Al Bu Bl Cu Cl Du Dl |

-------------------------------------------------------------------------

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Pl (SUS) 16.3 16.3 16.3 16.3 7.9 7.9 7.9 7.9|

Circ. Q (SUS) 26.6 -26.6 26.6 -26.6 57.7 -57.7 57.7 -57.7|

-------------------------------------------------------------------------

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Pl (SUS) 9.5 9.5 9.5 9.5 17.8 17.8 17.8 17.8|
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Long. Q (SUS) 40.9 -40.9 40.9 -40.9 29.7 -29.7 29.7 -29.7|

-------------------------------------------------------------------------

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

-------------------------------------------------------------------------

Pm+Pl (SUS) 16.3 16.3 16.3 16.3 17.8 17.8 17.8 17.8|

-------------------------------------------------------------------------

Pm+Pl+Q (Total) 50.4 31.4 50.4 31.4 65.5 49.8 65.5 49.8|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | N./mm | |

-------------------------------------------------------------------------

Pm (SUS) | 0.00 115.15 | Passed |

Pm+Pl (SUS) | 17.84 172.72 | Passed |

Pm+Pl+Q (TOTAL)| 65.55 345.44 | Passed |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


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FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

Lifting Lug Calculations: Lug(s) on Right End of Vessel

Input Values:

Lifting Lug Material SA-240 304L

Lifting Lug Yield Stress Yield 172.38 N./mm

Total Height of Lifting Lug w 150.0000 mm.

Thickness of Lifting Lug t 9.5000 mm.

Diameter of Hole in Lifting Lug dh 30.0000 mm.

Radius of Semi-Circular Arc of Lifting Lug r 40.0000 mm.

Height of Lug from bottom to Center of Hole h 120.0000 mm.

Offset from Vessel OD to Center of Hole off 8.0000 mm.

Lug Fillet Weld Size tw 6.0000 mm.

Length of weld along side of Lifting Lug wl 128.0000 mm.

Length of Weld along Bottom of Lifting Lug wb 14.0000 mm.

Thickness of Collar (if any) tc 0.0000 mm.

Diameter of Collar (if any) dc 0.0000 mm.

Impact Factor Impfac 1.50

Sling Angle from Horizontal 90.0000 deg

Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is

assumed that a spreader bar is used.

Computed Results:

Force Along Vessel Axis Fax 0.00 Kgf

Force Normal to Vessel Fn 691.78 Kgf

Force Tangential to Vessel Ft 0.00 Kgf

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:


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Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

Weld Group Inertia about the Circumferential Axis Ilc 200.215 cm**4

Weld Group Centroid distance in the Long. Direction Yll 68.242 mm.

Dist. of Weld Group Centroid from Lug bottom Yll_b 64.000 mm.

Weld Group Inertia about the Longitudinal Axis Ill 1.107 cm**4

Weld Group Centroid Distance in the Circ. Direction Ylc 4.750 mm.

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )

= sqrt(02+02+6922)/((2*(128.0+14.0))*4.2420)

= 5.63 N./mm

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)

= (692 *(120.000 -64.000 )) * 68.242/200.215 +

(0 *8.000 * 68.242/200.215 ) +

(0 *8.000 * 4.750/1.107 )

= 12.95 N./mm

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf

= 5.631 + 12.949

= 18.58 N./mm

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)

= 0.4 * 172 * 1.00

= 68.95 N./mm

Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha

= sqrt( 6922 + 02 )/4.750

= 14.28 N./mm

Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac


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Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

= 0.4 * 172 * 1.00

= 68.95 N./mm

Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )

= sqrt( 02 + 6922 )/( 9.500 * 30.000 )

= 23.80 N./mm

Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.

= min( 0.75 * 172 * 1.00 , 155.1 )

= 129.28 N./mm

Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)

= 0 * 8.000/(150.000 * 9.5002/6) +

0 * 8.000/(150.0002 * 9.500/6)

= 0.00 N./mm

Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)

= 0/(150.000 * 9.500 )

= 4.76 N./mm

Total Combined Stress at the Base of the Lug:

= Fbs + Fa

= 0.0 + 4.8

= 4.76 N./mm

Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )

= min( 0.66 * 172 * 1.00 , 129.3 )

= 113.77 N./mm

Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]

= sqrt[2 * sqrt(6922 + 02)/( Pi * 69 )]

= 7.9145 mm.
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FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in

the new and Cold Condition (no corrosion applied).

Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6

in paragraph 4.3 of WRC Bulletin 107.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical

Internal Corrosion Allowance Cas 0.0000 mm.

Vessel Diameter Dv 650.000 mm.

Vessel Thickness Tv 6.000 mm.

Design Temperature 37.78 C

Attachment Type Type Rectangular

Parameter C11 C11 14.00 mm.

Parameter C22 C22 56.00 mm.

Thickness of Reinforcing Pad Tpad 6.000 mm.

Pad Parameter C11P C11p 100.000 mm.

Pad Parameter C22P C22p 180.000 mm.

Design Internal Pressure Dp 0.000 KPa.

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -691.8 Kgf

Longitudinal Shear (SUS) Vl 0.0 Kgf

Circumferential Shear (SUS) Vc 0.0 Kgf

Circumferential Moment (SUS) Mc 0.0 Kg-m.

Longitudinal Moment (SUS) Ml 0.0 Kg-m.

Torsional Moment (SUS) Mt 0.0 Kg-m.

Use Interactive Control No


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FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:

WRC Bulletin 537 provides equations for the dimensionless curves

found in bulletin 107. As noted in the foreword to bulletin 537,

"537 is equivalent to WRC 107". Where 107 is printed in the

results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P -691.8 Kgf

Circumferential Shear VC 0.0 Kgf

Longitudinal Shear VL 0.0 Kgf

Circumferential Moment MC 0.0 Kg-m.

Longitudinal Moment ML 0.0 Kg-m.

Torsional Moment MT 0.0 Kg-m.

Dimensionless Parameters used : Gamma = 27.58

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.063 4C 5.204 (A,B)

N(PHI) / ( P/Rm ) 0.063 3C 5.054 (C,D)

M(PHI) / ( P ) 0.037 2C1 0.192 (A,B)

M(PHI) / ( P ) 0.037 1C 0.231 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.034 3A 0.162 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.043 1A 0.104 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.053 3B 1.247 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.047 1B 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.051 3C 5.235 (A,B)

N(x) / ( P/Rm ) 0.051 4C 5.270 (C,D)

M(x) / ( P ) 0.053 1C1 0.203 (A,B)

M(x) / ( P ) 0.053 2C 0.160 (C,D)


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Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

N(x) / ( MC/(Rm**2 * Beta) ) 0.034 4A 0.203 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.059 2A 0.062 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.053 4B 0.317 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.065 2B 0.095 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

| Stress Values at |

| ( N./mm) |

Type of | |

Stress Load| Au Al Bu Bl Cu Cl Du Dl |

-------------------------------------------------------------------------

Circ. Memb. P | 8.9 8.9 8.9 8.9 8.6 8.6 8.6 8.6|

Circ. Bend. P | 54.3 -54.3 54.3 -54.3 65.4 -65.4 65.4 -65.4|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Circ. Str.| 63.2 -45.5 63.2 -45.5 74.0 -56.8 74.0 -56.8|

-------------------------------------------------------------------------

Long. Memb. P | 8.9 8.9 8.9 8.9 9.0 9.0 9.0 9.0|

Long. Bend. P | 57.5 -57.5 57.5 -57.5 45.3 -45.3 45.3 -45.3|

Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Long. Str.| 66.4 -48.5 66.4 -48.5 54.3 -36.3 54.3 -36.3|

-------------------------------------------------------------------------

Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear VL | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Shear| 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
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FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

-------------------------------------------------------------------------

Str. Int. | 66.4 48.5 66.4 48.5 74.0 56.8 74.0 56.8|

Dimensionless Parameters used : Gamma = 54.67

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------

Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------

N(PHI) / ( P/Rm ) 0.263 4C 6.092 (A,B)

N(PHI) / ( P/Rm ) 0.263 3C 2.943 (C,D)

M(PHI) / ( P ) 0.190 2C1 0.030 (A,B)

M(PHI) / ( P ) 0.190 1C ! 0.066 (C,D)

N(PHI) / ( MC/(Rm**2 * Beta) ) 0.185 3A 2.181 (A,B,C,D)

M(PHI) / ( MC/(Rm * Beta) ) 0.200 1A 0.069 (A,B,C,D)

N(PHI) / ( ML/(Rm**2 * Beta) ) 0.226 3B 4.658 (A,B,C,D)

M(PHI) / ( ML/(Rm * Beta) ) 0.212 1B 0.018 (A,B,C,D)

N(x) / ( P/Rm ) 0.229 3C 3.552 (A,B)

N(x) / ( P/Rm ) 0.229 4C 6.665 (C,D)

M(x) / ( P ) 0.235 1C1 0.047 (A,B)

M(x) / ( P ) 0.235 2C ! 0.034 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.185 4A 4.348 (A,B,C,D)

M(x) / ( MC/(Rm * Beta) ) 0.240 2A 0.027 (A,B,C,D)

N(x) / ( ML/(Rm**2 * Beta) ) 0.226 4B 2.142 (A,B,C,D)

M(x) / ( ML/(Rm * Beta) ) 0.245 2B 0.020 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

| Stress Values at |

| ( N./mm) |

Type of | |

Stress Load| Au Al Bu Bl Cu Cl Du Dl |
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FileName : INTERCAMBIADOR_BTS
Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

-------------------------------------------------------------------------

Circ. Memb. P | 21.0 21.0 21.0 21.0 10.1 10.1 10.1 10.1|

Circ. Bend. P | 34.3 -34.3 34.3 -34.3 74.3 -74.3 74.3 -74.3|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Circ. Str.| 55.3 -13.3 55.3 -13.3 84.4 -64.1 84.4 -64.1|

-------------------------------------------------------------------------

Long. Memb. P | 12.2 12.2 12.2 12.2 23.0 23.0 23.0 23.0|

Long. Bend. P | 52.7 -52.7 52.7 -52.7 38.3 -38.3 38.3 -38.3|

Long. Memb. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. MC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Memb. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Bend. ML | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Long. Str.| 65.0 -40.5 65.0 -40.5 61.2 -15.3 61.2 -15.3|

-------------------------------------------------------------------------

Shear VC | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear VL | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear MT | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

| |

Tot. Shear| 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

-------------------------------------------------------------------------

Str. Int. | 65.0 40.5 65.0 40.5 84.4 64.1 84.4 64.1|

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

Type of Stress Values at |

Stress Int. (N./mm ) |

Location Au Al Bu Bl Cu Cl Du Dl |

-------------------------------------------------------------------------

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Pl (SUS) 8.9 8.9 8.9 8.9 8.6 8.6 8.6 8.6|

Circ. Q (SUS) 54.3 -54.3 54.3 -54.3 65.4 -65.4 65.4 -65.4|
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Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

-------------------------------------------------------------------------

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Pl (SUS) 8.9 8.9 8.9 8.9 9.0 9.0 9.0 9.0|

Long. Q (SUS) 57.5 -57.5 57.5 -57.5 45.3 -45.3 45.3 -45.3|

-------------------------------------------------------------------------

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

-------------------------------------------------------------------------

Pm+Pl (SUS) 8.9 8.9 8.9 8.9 9.0 9.0 9.0 9.0|

-------------------------------------------------------------------------

Pm+Pl+Q (Total) 66.4 48.5 66.4 48.5 74.0 56.8 74.0 56.8|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | N./mm | |

-------------------------------------------------------------------------

Pm (SUS) | 0.00 115.15 | Passed |

Pm+Pl (SUS) | 9.00 172.72 | Passed |

Pm+Pl+Q (TOTAL)| 74.03 345.44 | Passed |

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

Type of Stress Values at |

Stress Int. (N./mm ) |

Location Au Al Bu Bl Cu Cl Du Dl |

-------------------------------------------------------------------------

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Circ. Pl (SUS) 21.0 21.0 21.0 21.0 10.1 10.1 10.1 10.1|

Circ. Q (SUS) 34.3 -34.3 34.3 -34.3 74.3 -74.3 74.3 -74.3|

-------------------------------------------------------------------------

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Long. Pl (SUS) 12.2 12.2 12.2 12.2 23.0 23.0 23.0 23.0|
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Lifting Lug Calcs : Right Side Step: 13 5:57am Nov 2,2017

Long. Q (SUS) 52.7 -52.7 52.7 -52.7 38.3 -38.3 38.3 -38.3|

-------------------------------------------------------------------------

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|

-------------------------------------------------------------------------

Pm+Pl (SUS) 21.0 21.0 21.0 21.0 23.0 23.0 23.0 23.0|

-------------------------------------------------------------------------

Pm+Pl+Q (Total) 65.0 40.5 65.0 40.5 84.4 64.1 84.4 64.1|

Stress Summation Comparison:

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | N./mm | |

-------------------------------------------------------------------------

Pm (SUS) | 0.00 115.15 | Passed |

Pm+Pl (SUS) | 22.98 172.72 | Passed |

Pm+Pl+Q (TOTAL)| 84.44 345.44 | Passed |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 71
FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Operating Case

Note:

Wear Pad Width (180.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )

= min( 150.000 + 1.56*sqrt( 328.0000 * 6.0000 ), 2 * 400.000 )

= 219.2049 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 328.00 mm.

Stiffened Vessel Length per 4.15.6 L 2769.00 mm.

Distance from Saddle to Vessel tangent a 400.00 mm.

Saddle Width b 150.00 mm.

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 92.71 N./mm

Head Allowable Stress used in Calculation 92.71 N./mm

Circumferential Efficiency in Plane of Saddle 1.00

Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 1093.13 Kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------

Long. Stress at Top of Midspan 6.55 92.71 N./mm

Long. Stress at Bottom of Midspan 9.85 92.71 N./mm

Long. Stress at Top of Saddles 10.10 92.71 N./mm

Long. Stress at Bottom of Saddles 7.15 92.71 N./mm


PV Elite 2016 Licensee: SPLM Licensed User 72
FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

Tangential Shear in Shell 4.53 55.62 N./mm

Circ. Stress at Horn of Saddle 25.65 115.88 N./mm

Circ. Compressive Stress in Shell 0.62 92.71 N./mm

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 51.0/2 + 0 ) * 517.0000/572.0000

= 69.2 Kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls

= max( 32.27 , 0.00 , 0 ) * 517.0000/1150.0000

= 14.5 Kgf

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls

= max( 229.38 , 0.00 , 0 ) * 517.0000/1150.0000

= 103.1 Kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 229/2 + 0 ) * 517.0000/572.0000

= 311.0 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )

= 782 + Max( 15 , 69 , 103 , 311 )

= 1093.1 Kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1126.35 Kgf

Transverse Shear Load Saddle 114.69 Kgf

Longitudinal Shear Load Saddle 229.38 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:


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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405

K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -1093*400.00[1-(1-400.00/2769.00+(328.000-0.000)/

(2*400.00*2769.00))/(1+(4*0.00)/(3*2769.00))]

= -41.9 Kg-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L

= 1093*2769/4(1+2(328-0)/(2769))/(1+(4*0)/

(3*2769))-4*400/2769

= 340.7 Kg-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rmt)

= 300.000 * 328.000/(2*6.000 ) - 340.7/(pi*328.0*6.000 )

= 6.55 N./mm

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm * t)

= 300.000 * 328.000/(2 * 6.000 ) + 340.7/(pi * 328.0 * 6.000 )

= 9.85 N./mm

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rmt)

= 300.000*328.000/(2*6.000)--41.9/(0.1066*pi*328.0*6.000)

= 10.10 N./mm

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

= 300.000*328.000/(2*6.000)+-41.9/(0.1923*pi*328.0*6.000)

= 7.15 N./mm

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))

= 1093 ( 2769.00 - 2 * 400.00 )/(2769.00 + ( 4 * 0.00/3))

= 777.3 Kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )

= 1.1707 * 777.31/( 328.0000 * 6.0000 )

= 4.53 N./mm

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )

= 0.78 * sqrt( 328.000 * 6.000 )

= 34.602 mm.

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )

= -0.7603 * 1093 * 0.1/( 6.000 * ( 150.00 + 34.60 + 34.60 ) )

= -0.62 N./mm

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)

= -1093/(4*6.000 *(150.000 +34.602 +34.602 )) -

3*0.0529 *1093/(2*6.000)

= -25.65 N./mm

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )

= min( 150.00 + 1.56 * sqrt( 328.000 * 6.000 ), 2 * 400.000 )

= 219.20 mm.

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )

= 0.164E-04 * 1150.000 * ( 125.0 - 21.1 )

= 1.960 mm.
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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 610.0000 mm.

Baseplate Thickness Bpthk 9.5000 mm.

Baseplate Width Bpwid 150.0000 mm.

Number of Ribs ( inc. outside ribs ) Nribs 3

Rib Thickness Ribtk 6.0000 mm.

Web Thickness Webtk 6.0000 mm.

Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction

Y A AY Io

Shell 3. 15. 4480. 2.

Wearplate 9. 11. 9720. 9.

Web 154. 17. 263305. 5213.

BasePlate 301. 14. 429281. 12933.

Totals 468. 57. 706786. 18157.

Value C1 = Sumof(Ay)/Sumof(A) = 124. mm.

Value I = Sumof(Io) - C1*Sumof(Ay) = 9401. cm**4

Value As = Sumof(A) - Ashell = 42. cm

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1093.132 = 222.4761 Kgf

Tension Stress, St = ( Fh/As ) = 0.5180 N./mm

Allowed Stress, Sa = 0.6 * Yield Str = 103.4250 N./mm

d = B - R*Sin(theta) / theta = 362.2271 mm.

Bending Moment, M = Fh * d = 80.5885 Kg-m.

Bending Stress, Sb = ( M * C1 / I ) = 1.0414 N./mm

Allowed Stress, Sa = 2/3 * Yield Str = 114.9167 N./mm

Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *


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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

AllStress ))

= ( 3 * (1093 + 33 ) * 150.00/( 2 * 610.000 * 114.917 ))

= 5.954 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)

= ( 610.0000 - 25.4 )/( 3 - 1 ) = 292.3000 mm.

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2

= 292.3000 * 150.0000/2 = 219.2250 cm

Axial Load [P]:

= Ap * Bp

= 219.2 * 1.19 = 261.9 Kgf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk

= ( 150.000 - 25.4 - 6.000 ) * 6.000 + 292.3000/2 * 6.000

= 15.885 cm

Compressive Stress [Sc]:

= P/Ar

= 261.9/15.8850 = 1.6169 N./mm

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Y A AY Ay Io

Rib 65.3 7.9 51443.3 84.8 129.4

Web 3.0 8.8 2630.7 76.2 0.5

Values 32.5 16.6 54074.0 161.1 129.9

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2

= 229.4/( 2 * 610.00 ) * 292.300 * 465.50/2

= 12.791 Kg-m.
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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

KL/R < Cc ( 10.8758 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 10.88 )/(2 * 151.32 )) * 172/

( 5/3+3*(10.88 )/(8* 151.32 )-( 10.88)/(8*151.32)

Sca = 101.52 N./mm

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 1.62/101.52 + (12.79/3.159 )/114.92

Check = 0.05

Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction

Y A AY Ay Io

Rib 65.3 7.1 46467.5 139.8 96.7

Web 3.0 17.5 5261.4 56.7 0.5

Values 21.0 24.7 51728.9 196.5 97.2

KL/R < Cc ( 8.5177 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 8.52 )/(2 * 151.32 )) * 172/

( 5/3+3*(8.52 )/(8* 151.32 )-( 8.52)/(8*151.32)

Sca = 101.97 N./mm

AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 2.08/101.97 + ( 16.16/4.715 )/114.92

Check = 0.05

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 1

Bolt Material Specification SA-193 B8

Bolt Allowable Stress Stba 129.63 N./mm


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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

Bolt Corrosion Allowance Bca 0.0000 mm.

Distance from Bolts to Edge Edgedis 50.8000 mm.

Nominal Bolt Diameter Bnd 19.0500 mm.

Thread Series Series UNC

BasePlate Allowable Stress S 115.15 N./mm

Area Available in a Single Bolt BltArea 1.9484 cm

Saddle Load QO (Weight) QO 815.4 Kgf

Saddle Load QL (Wind/Seismic contribution) QL 103.1 Kgf

Maximum Transverse Force Ft 114.7 Kgf

Maximum Longitudinal Force Fl 229.4 Kgf

Saddle Bolted to Steel Foundation Yes

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)

= 229.38/(129.63 * 2.00 )

= 0.0868 cm

Bolt Area due to Transverse Load

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments

= 517.00 * 114.69 + 0.00

= 59.30 Kg-m.

Eccentricity (e):

= Rmom / QO

= 59.30/815.37

= 72.72 mm. < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


PV Elite 2016 Licensee: SPLM Licensed User 79
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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

= max[Bltarearl, Bltarears, Bltareart]

= max[0.0000 , 0.0868 , 0.0000 ]

= 0.0868 cm

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Warning - Distance to Saddle (a) > 0.25 * Tangent Distance (L) - 4.15.3.2

Note:

Wear Pad Width (200.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )

= min( 150.000 + 1.56*sqrt( 328.0000 * 6.0000 ), 2 * 1550.000 )

= 219.2049 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 328.00 mm.

Stiffened Vessel Length per 4.15.6 L 2769.00 mm.

Distance from Saddle to Vessel tangent a 1550.00 mm.

Saddle Width b 150.00 mm.

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 92.71 N./mm

Head Allowable Stress used in Calculation 92.71 N./mm

Circumferential Efficiency in Plane of Saddle 1.00

Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 1167.25 Kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------

Long. Stress at Top of Midspan 12.93 92.71 N./mm


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FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

Long. Stress at Bottom of Midspan 3.47 92.71 N./mm

Long. Stress at Top of Saddles 53.11 92.71 N./mm

Long. Stress at Bottom of Saddles -16.69 -257.44 N./mm

Long. Stress at Bottom of Saddles 16.69 92.71 N./mm

Tangential Shear in Shell 0.81 55.62 N./mm

Circ. Stress at Horn of Saddle 27.38 115.88 N./mm

Circ. Compressive Stress in Shell 0.66 92.71 N./mm

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 51.0/2 + 0 ) * 517.0000/572.0000

= 69.2 Kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls

= max( 32.27 , 0.00 , 0 ) * 517.0000/1150.0000

= 14.5 Kgf

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls

= max( 229.38 , 0.00 , 0 ) * 517.0000/1150.0000

= 103.1 Kgf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 229/2 + 0 ) * 517.0000/572.0000

= 311.0 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )

= 856 + Max( 15 , 69 , 103 , 311 )

= 1167.3 Kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1201.18 Kgf


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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

Transverse Shear Load Saddle 114.69 Kgf

Longitudinal Shear Load Saddle 229.38 Kgf

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405

K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -1167*1550.00[1-(1-1550.00/2769.00+(328.000-0.000)/

(2*1550.00*2769.00))/(1+(4*0.00)/(3*2769.00))]

= -990.1 Kg-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L

= 1167*2769/4(1+2(328-0)/(2769))/(1+(4*0)/

(3*2769))-4*1550/2769

= -978.6 Kg-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rmt)

= 300.000 * 328.000/(2*6.000 ) - -978.6/(pi*328.0*6.000 )

= 12.93 N./mm

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm * t)

= 300.000 * 328.000/(2 * 6.000 ) + -978.6/(pi * 328.0 * 6.000 )

= 3.47 N./mm

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rmt)
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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

= 300.000*328.000/(2*6.000)--990.1/(0.1066*pi*328.0*6.000)

= 53.11 N./mm

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm * t)

= 300.000*328.000/(2*6.000)+-990.1/(0.1923*pi*328.0*6.000)

= -16.69 N./mm

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))

= 1167 ( 2769.00 - 2 * 1550.00 )/(2769.00 + ( 4 * 0.00/3))

= -139.5 Kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )

= 1.1707 * -139.53/( 328.0000 * 6.0000 )

= -0.81 N./mm

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )

= 0.78 * sqrt( 328.000 * 6.000 )

= 34.602 mm.

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )

= -0.7603 * 1167 * 0.1/( 6.000 * ( 150.00 + 34.60 + 34.60 ) )

= -0.66 N./mm

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)

= -1167/(4*6.000 *(150.000 +34.602 +34.602 )) -

3*0.0529 *1167/(2*6.000)

= -27.38 N./mm

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )

= min( 150.00 + 1.56 * sqrt( 328.000 * 6.000 ), 2 * 1550.000 )

= 219.20 mm.
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FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

Results for Vessel Ribs, Web and Base

Baseplate Length Bplen 610.0000 mm.

Baseplate Thickness Bpthk 9.5000 mm.

Baseplate Width Bpwid 150.0000 mm.

Number of Ribs ( inc. outside ribs ) Nribs 3

Rib Thickness Ribtk 6.0000 mm.

Web Thickness Webtk 6.0000 mm.

Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction

Y A AY Io

Shell 3. 16. 4840. 2.

Wearplate 9. 12. 10800. 10.

Web 154. 17. 263305. 5213.

BasePlate 301. 14. 429281. 12933.

Totals 468. 59. 708226. 18158.

Value C1 = Sumof(Ay)/Sumof(A) = 119. mm.

Value I = Sumof(Io) - C1*Sumof(Ay) = 9721. cm**4

Value As = Sumof(A) - Ashell = 43. cm

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1167.254 = 237.5615 Kgf

Tension Stress, St = ( Fh/As ) = 0.5378 N./mm

Allowed Stress, Sa = 0.6 * Yield Str = 103.4250 N./mm

d = B - R*Sin(theta) / theta = 362.2271 mm.

Bending Moment, M = Fh * d = 86.0529 Kg-m.

Bending Stress, Sb = ( M * C1 / I ) = 1.0341 N./mm

Allowed Stress, Sa = 2/3 * Yield Str = 114.9167 N./mm

Minimum Thickness of Baseplate per Moss :


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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *

AllStress ))

= ( 3 * (1167 + 34 ) * 150.00/( 2 * 610.000 * 114.917 ))

= 6.149 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)

= ( 610.0000 - 25.4 )/( 3 - 1 ) = 292.3000 mm.

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2

= 292.3000 * 150.0000/2 = 219.2250 cm

Axial Load [P]:

= Ap * Bp

= 219.2 * 1.28 = 279.7 Kgf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk

= ( 150.000 - 25.4 - 6.000 ) * 6.000 + 292.3000/2 * 6.000

= 15.885 cm

Compressive Stress [Sc]:

= P/Ar

= 279.7/15.8850 = 1.7265 N./mm

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Y A AY Ay Io

Rib 65.3 7.9 51443.3 84.8 129.4

Web 3.0 8.8 2630.7 76.2 0.5

Values 32.5 16.6 54074.0 161.1 129.9

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2

= 229.4/( 2 * 610.00 ) * 292.300 * 465.50/2


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Horizontal Vessel Analysis (Ope.) : Step: 14 5:57am Nov 2,2017

= 12.791 Kg-m.

KL/R < Cc ( 10.8758 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 10.88 )/(2 * 151.32 )) * 172/

( 5/3+3*(10.88 )/(8* 151.32 )-( 10.88)/(8*151.32)

Sca = 101.52 N./mm

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 1.73/101.52 + (12.79/3.159 )/114.92

Check = 0.05

Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction

Y A AY Ay Io

Rib 65.3 7.1 46467.5 139.8 96.7

Web 3.0 17.5 5261.4 56.7 0.5

Values 21.0 24.7 51728.9 196.5 97.2

KL/R < Cc ( 8.5177 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 8.52 )/(2 * 151.32 )) * 172/

( 5/3+3*(8.52 )/(8* 151.32 )-( 8.52)/(8*151.32)

Sca = 101.97 N./mm

AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 2.22/101.97 + ( 16.16/4.715 )/114.92

Check = 0.05

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


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FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Test Case

Note:

Wear Pad Width (180.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )

= min( 150.000 + 1.56*sqrt( 328.0000 * 6.0000 ), 2 * 400.000 )

= 219.2049 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 328.00 mm.

Stiffened Vessel Length per 4.15.6 L 2769.00 mm.

Distance from Saddle to Vessel tangent a 400.00 mm.

Saddle Width b 150.00 mm.

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 163.76 N./mm

Head Allowable Stress used in Calculation 163.76 N./mm

Circumferential Efficiency in Plane of Saddle 1.00

Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 1236.80 Kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------

Long. Stress at Top of Midspan -1.78 -163.76 N./mm

Long. Stress at Top of Midspan 1.78 163.76 N./mm

Long. Stress at Bottom of Midspan 1.95 163.76 N./mm

Long. Stress at Top of Saddles 2.24 163.76 N./mm

Long. Stress at Bottom of Saddles -1.10 -163.76 N./mm


PV Elite 2016 Licensee: SPLM Licensed User 87
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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Long. Stress at Bottom of Saddles 1.10 163.76 N./mm

Tangential Shear in Shell 5.13 98.25 N./mm

Circ. Stress at Horn of Saddle 29.02 245.63 N./mm

Circ. Compressive Stress in Shell 0.70 163.76 N./mm

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 16.8/2 + 0 ) * 517.0000/572.0000

= 22.8 Kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls

= max( 10.65 , 0.00 , 0 ) * 517.0000/1150.0000

= 4.8 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )

= 1214 + Max( 5 , 23 , 0 , 0 )

= 1236.8 Kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1270.01 Kgf

Transverse Shear Load Saddle 8.42 Kgf

Longitudinal Shear Load Saddle 10.65 Kgf

Hydrostatic Test Pressure at center of Vessel: 3.215 KPa.

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405

K9 = 0.2711 K10 = 0.0581 K1* = 0.1923


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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -1237*400.00[1-(1-400.00/2769.00+(328.000-0.000)/

(2*400.00*2769.00))/(1+(4*0.00)/(3*2769.00))]

= -47.4 Kg-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L

= 1237*2769/4(1+2(328-0)/(2769))/(1+(4*0)/

(3*2769))-4*400/2769

= 385.5 Kg-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rmt)

= 3.215 * 328.000/(2*6.000 ) - 385.5/(pi*328.0*6.000 )

= -1.78 N./mm

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm * t)

= 3.215 * 328.000/(2 * 6.000 ) + 385.5/(pi * 328.0 * 6.000 )

= 1.95 N./mm

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rmt)

= 3.215*328.000/(2*6.000)--47.4/(0.1066*pi*328.0*6.000)

= 2.24 N./mm

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm * t)

= 3.215*328.000/(2*6.000)+-47.4/(0.1923*pi*328.0*6.000)

= -1.10 N./mm

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))

= 1237 ( 2769.00 - 2 * 400.00 )/(2769.00 + ( 4 * 0.00/3))


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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

= 879.5 Kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )

= 1.1707 * 879.47/( 328.0000 * 6.0000 )

= 5.13 N./mm

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )

= 0.78 * sqrt( 328.000 * 6.000 )

= 34.602 mm.

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )

= -0.7603 * 1237 * 0.1/( 6.000 * ( 150.00 + 34.60 + 34.60 ) )

= -0.70 N./mm

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)

= -1237/(4*6.000 *(150.000 +34.602 +34.602 )) -

3*0.0529 *1237/(2*6.000)

= -29.02 N./mm

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )

= min( 150.00 + 1.56 * sqrt( 328.000 * 6.000 ), 2 * 400.000 )

= 219.20 mm.

Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 610.0000 mm.

Baseplate Thickness Bpthk 9.5000 mm.

Baseplate Width Bpwid 150.0000 mm.

Number of Ribs ( inc. outside ribs ) Nribs 3

Rib Thickness Ribtk 6.0000 mm.

Web Thickness Webtk 6.0000 mm.

Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction


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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Y A AY Io

Shell 3. 15. 4480. 2.

Wearplate 9. 11. 9720. 9.

Web 154. 17. 263305. 5213.

BasePlate 301. 14. 429281. 12933.

Totals 468. 57. 706786. 18157.

Value C1 = Sumof(Ay)/Sumof(A) = 124. mm.

Value I = Sumof(Io) - C1*Sumof(Ay) = 9401. cm**4

Value As = Sumof(A) - Ashell = 42. cm

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1236.797 = 251.7149 Kgf

Tension Stress, St = ( Fh/As ) = 0.5861 N./mm

Allowed Stress, Sa = 0.6 * Yield Str = 103.4250 N./mm

d = B - R*Sin(theta) / theta = 362.2271 mm.

Bending Moment, M = Fh * d = 91.1798 Kg-m.

Bending Stress, Sb = ( M * C1 / I ) = 1.1783 N./mm

Allowed Stress, Sa = 2/3 * Yield Str = 114.9167 N./mm

Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *

AllStress ))

= ( 3 * (1237 + 33 ) * 150.00/( 2 * 610.000 * 114.917 ))

= 6.323 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)

= ( 610.0000 - 25.4 )/( 3 - 1 ) = 292.3000 mm.

Baseplate Pressure Area [Ap]:


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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

= e * Bpwid / 2

= 292.3000 * 150.0000/2 = 219.2250 cm

Axial Load [P]:

= Ap * Bp

= 219.2 * 1.35 = 296.3 Kgf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk

= ( 150.000 - 25.4 - 6.000 ) * 6.000 + 292.3000/2 * 6.000

= 15.885 cm

Compressive Stress [Sc]:

= P/Ar

= 296.3/15.8850 = 1.8294 N./mm

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Y A AY Ay Io

Rib 65.3 7.9 51443.3 84.8 129.4

Web 3.0 8.8 2630.7 76.2 0.5

Values 32.5 16.6 54074.0 161.1 129.9

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2

= 10.6/( 2 * 610.00 ) * 292.300 * 465.50/2

= 0.594 Kg-m.

KL/R < Cc ( 10.8758 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 10.88 )/(2 * 151.32 )) * 172/

( 5/3+3*(10.88 )/(8* 151.32 )-( 10.88)/(8*151.32)

Sca = 101.52 N./mm

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 1.83/101.52 + (0.59/3.159 )/114.92


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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Check = 0.02

Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction

Y A AY Ay Io

Rib 65.3 7.1 46467.5 139.8 96.7

Web 3.0 17.5 5261.4 56.7 0.5

Values 21.0 24.7 51728.9 196.5 97.2

KL/R < Cc ( 8.5177 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 8.52 )/(2 * 151.32 )) * 172/

( 5/3+3*(8.52 )/(8* 151.32 )-( 8.52)/(8*151.32)

Sca = 101.97 N./mm

AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 2.36/101.97 + ( 0.75/4.715 )/114.92

Check = 0.02

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 1

Bolt Material Specification SA-193 B8

Bolt Allowable Stress Stba 129.63 N./mm

Bolt Corrosion Allowance Bca 0.0000 mm.

Distance from Bolts to Edge Edgedis 50.8000 mm.

Nominal Bolt Diameter Bnd 19.0500 mm.

Thread Series Series UNC

BasePlate Allowable Stress S 115.15 N./mm

Area Available in a Single Bolt BltArea 1.9484 cm

Saddle Load QO (Weight) QO 1247.2 Kgf

Saddle Load QL (Wind/Seismic contribution) QL 4.8 Kgf

Maximum Transverse Force Ft 8.4 Kgf

Maximum Longitudinal Force Fl 10.6 Kgf

Saddle Bolted to Steel Foundation Yes


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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)

= 10.65/(129.63 * 2.00 )

= 0.0040 cm

Bolt Area due to Transverse Load

Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments

= 517.00 * 8.42 + 0.00

= 4.35 Kg-m.

Eccentricity (e):

= Rmom / QO

= 4.35/1247.19

= 3.49 mm. < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]

= max[0.0000 , 0.0040 , 0.0000 ]

= 0.0040 cm

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Warning - Distance to Saddle (a) > 0.25 * Tangent Distance (L) - 4.15.3.2

Note:
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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Wear Pad Width (200.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )

= min( 150.000 + 1.56*sqrt( 328.0000 * 6.0000 ), 2 * 1550.000 )

= 219.2049 mm.

Input and Calculated Values:

Vessel Mean Radius Rm 328.00 mm.

Stiffened Vessel Length per 4.15.6 L 2769.00 mm.

Distance from Saddle to Vessel tangent a 1550.00 mm.

Saddle Width b 150.00 mm.

Saddle Bearing Angle theta 120.00 degrees

Shell Allowable Stress used in Calculation 163.76 N./mm

Head Allowable Stress used in Calculation 163.76 N./mm

Circumferential Efficiency in Plane of Saddle 1.00

Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 1312.36 Kgf

Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------

Long. Stress at Top of Midspan 5.41 163.76 N./mm

Long. Stress at Bottom of Midspan -5.23 -163.76 N./mm

Long. Stress at Bottom of Midspan 5.23 163.76 N./mm

Long. Stress at Top of Saddles 50.58 163.76 N./mm

Long. Stress at Bottom of Saddles -27.90 -163.76 N./mm

Long. Stress at Bottom of Saddles 27.90 163.76 N./mm

Tangential Shear in Shell 0.92 98.25 N./mm

Circ. Stress at Horn of Saddle 30.79 245.63 N./mm

Circ. Compressive Stress in Shell 0.74 163.76 N./mm

Intermediate Results: Saddle Reaction Q due to Wind or Seismic


PV Elite 2016 Licensee: SPLM Licensed User 95
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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 16.8/2 + 0 ) * 517.0000/572.0000

= 22.8 Kgf

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls

= max( 10.65 , 0.00 , 0 ) * 517.0000/1150.0000

= 4.8 Kgf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )

= 1290 + Max( 5 , 23 , 0 , 0 )

= 1312.4 Kgf

Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1346.28 Kgf

Transverse Shear Load Saddle 8.42 Kgf

Longitudinal Shear Load Saddle 10.65 Kgf

Hydrostatic Test Pressure at center of Vessel: 3.215 KPa.

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405

K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -1312*1550.00[1-(1-1550.00/2769.00+(328.000-0.000)/

(2*1550.00*2769.00))/(1+(4*0.00)/(3*2769.00))]
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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

= -1113.2 Kg-m.

Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L

= 1312*2769/4(1+2(328-0)/(2769))/(1+(4*0)/

(3*2769))-4*1550/2769

= -1100.2 Kg-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rmt)

= 3.215 * 328.000/(2*6.000 ) - -1100.2/(pi*328.0*6.000 )

= 5.41 N./mm

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm * t)

= 3.215 * 328.000/(2 * 6.000 ) + -1100.2/(pi * 328.0 * 6.000 )

= -5.23 N./mm

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rmt)

= 3.215*328.000/(2*6.000)--1113.2/(0.1066*pi*328.0*6.000)

= 50.58 N./mm

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm * t)

= 3.215*328.000/(2*6.000)+-1113.2/(0.1923*pi*328.0*6.000)

= -27.90 N./mm

Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))

= 1312 ( 2769.00 - 2 * 1550.00 )/(2769.00 + ( 4 * 0.00/3))

= -156.9 Kgf

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )

= 1.1707 * -156.88/( 328.0000 * 6.0000 )

= -0.92 N./mm
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Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )

= 0.78 * sqrt( 328.000 * 6.000 )

= 34.602 mm.

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )

= -0.7603 * 1312 * 0.1/( 6.000 * ( 150.00 + 34.60 + 34.60 ) )

= -0.74 N./mm

Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)

= -1312/(4*6.000 *(150.000 +34.602 +34.602 )) -

3*0.0529 *1312/(2*6.000)

= -30.79 N./mm

Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )

= min( 150.00 + 1.56 * sqrt( 328.000 * 6.000 ), 2 * 1550.000 )

= 219.20 mm.

Results for Vessel Ribs, Web and Base

Baseplate Length Bplen 610.0000 mm.

Baseplate Thickness Bpthk 9.5000 mm.

Baseplate Width Bpwid 150.0000 mm.

Number of Ribs ( inc. outside ribs ) Nribs 3

Rib Thickness Ribtk 6.0000 mm.

Web Thickness Webtk 6.0000 mm.

Web Location Webloc Side

Moment of Inertia of Saddle - Lateral Direction

Y A AY Io

Shell 3. 16. 4840. 2.

Wearplate 9. 12. 10800. 10.

Web 154. 17. 263305. 5213.

BasePlate 301. 14. 429281. 12933.


PV Elite 2016 Licensee: SPLM Licensed User 98
FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Totals 468. 59. 708226. 18158.

Value C1 = Sumof(Ay)/Sumof(A) = 119. mm.

Value I = Sumof(Io) - C1*Sumof(Ay) = 9721. cm**4

Value As = Sumof(A) - Ashell = 43. cm

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035

Fh = K1 * Q = 0.2035 * 1312.357 = 267.0930 Kgf

Tension Stress, St = ( Fh/As ) = 0.6046 N./mm

Allowed Stress, Sa = 0.6 * Yield Str = 103.4250 N./mm

d = B - R*Sin(theta) / theta = 362.2271 mm.

Bending Moment, M = Fh * d = 96.7503 Kg-m.

Bending Stress, Sb = ( M * C1 / I ) = 1.1626 N./mm

Allowed Stress, Sa = 2/3 * Yield Str = 114.9167 N./mm

Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *

AllStress ))

= ( 3 * (1312 + 34 ) * 150.00/( 2 * 610.000 * 114.917 ))

= 6.510 mm.

Calculation of Axial Load, Intermediate Values and Compressive Stress

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)

= ( 610.0000 - 25.4 )/( 3 - 1 ) = 292.3000 mm.

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2

= 292.3000 * 150.0000/2 = 219.2250 cm

Axial Load [P]:

= Ap * Bp

= 219.2 * 1.43 = 314.4 Kgf


PV Elite 2016 Licensee: SPLM Licensed User 99
FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk

= ( 150.000 - 25.4 - 6.000 ) * 6.000 + 292.3000/2 * 6.000

= 15.885 cm

Compressive Stress [Sc]:

= P/Ar

= 314.4/15.8850 = 1.9412 N./mm

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Y A AY Ay Io

Rib 65.3 7.9 51443.3 84.8 129.4

Web 3.0 8.8 2630.7 76.2 0.5

Values 32.5 16.6 54074.0 161.1 129.9

Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2

= 10.6/( 2 * 610.00 ) * 292.300 * 465.50/2

= 0.594 Kg-m.

KL/R < Cc ( 10.8758 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 10.88 )/(2 * 151.32 )) * 172/

( 5/3+3*(10.88 )/(8* 151.32 )-( 10.88)/(8*151.32)

Sca = 101.52 N./mm

AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 1.94/101.52 + (0.59/3.159 )/114.92

Check = 0.02

Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction

Y A AY Ay Io

Rib 65.3 7.1 46467.5 139.8 96.7


PV Elite 2016 Licensee: SPLM Licensed User 100
FileName : INTERCAMBIADOR_BTS
Horizontal Vessel Analysis (Test) : Step: 15 5:57am Nov 2,2017

Web 3.0 17.5 5261.4 56.7 0.5

Values 21.0 24.7 51728.9 196.5 97.2

KL/R < Cc ( 8.5177 < 151.3190 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)

Sca = ( 1-( 8.52 )/(2 * 151.32 )) * 172/

( 5/3+3*(8.52 )/(8* 151.32 )-( 8.52)/(8*151.32)

Sca = 101.97 N./mm

AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba

Check = 2.50/101.97 + ( 0.75/4.715 )/114.92

Check = 0.03

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 101
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

INPUT VALUES, Nozzle Description: Nozzle T1 From : 20

Pressure for Reinforcement Calculations P 300.000 KPa.

Temperature for Internal Pressure Temp 125 C

Shell Material SA-240 304L

Shell Allowable Stress at Temperature Sv 92.71 N./mm

Shell Allowable Stress At Ambient Sva 115.15 N./mm

Inside Diameter of Cylindrical Shell D 650.00 mm.

Shell Finished (Minimum) Thickness t 6.0000 mm.

Shell Internal Corrosion Allowance c 0.0000 mm.

Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 146.8000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP304L

Material UNS Number S30403

Material Specification/Type Smls. & wld. pipe

Allowable Stress at Temperature Sn 115.15 N./mm

Allowable Stress At Ambient Sna 115.15 N./mm

Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 40S

Flange Material SA-182 F304L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm.


PV Elite 2016 Licensee: SPLM Licensed User 102
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

Joint Efficiency of Shell Seam at Nozzle E1 1.00

Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 125.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm.

Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.

Inside Projection h 0.0000 mm.

Weld leg size, Inside Element to Shell Wi 0.0000 mm.

ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

| |

| |

____________/| |

| \ | |

| \ | |

|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: Nozzle T1

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 3.068 in.

Actual Thickness Used in Calculation 0.216 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


PV Elite 2016 Licensee: SPLM Licensed User 103
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)

= (300.00*325.0000)/(93*1.00-0.6*300.00)

= 1.0538 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)

= (300.00*38.96)/(115*1.00-0.6*300.00)

= 0.1017 mm.

Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4036 mm.

Wall Thickness per UG16(b), tr16b = 1.5000 mm.

Wall Thickness, shell/head, internal pressure trb1 = 1.0538 mm.

Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm.

Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.

Wall Thickness per table UG-45 tb3 = 4.8000 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]

= min[ 4.800 , max( 1.5000 , 1.5000 ) ]

= 1.5000 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )

= max( 3.4036 , 1.5000 )

= 3.4036 mm.

Available Nozzle Neck Thickness = 0.875 * 5.486 = 4.801 mm. --> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 C

Note:

The flange pressure ratio is less than 0.35. Impact testing in not

required due to low stress per UHA-51(g).


PV Elite 2016 Licensee: SPLM Licensed User 104
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

Design Pressure/Ambient Rating = 300.00/1590.00 = 0.189

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance

= 5.486 - 0.000

= 5.486 mm.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 650.000/2 + 0.000

= 325.000 mm.

Effective Length of Vessel Wall [LR]:

= 8 * t

= 8 * 6.000

= 48.000 mm.

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )

= 6.000 + 0.78 * sqrt( 38.964 * 5.486 )

= 17.404 mm.

Thickness Limit Candidate [LH2]:

= Lpr1 + T

= 125.000 + 6.000

= 131.000 mm.

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 6.000 + 0.000 )

= 48.000 mm.

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]

= min[ 17.404 , 131.000 , 48.000 )


PV Elite 2016 Licensee: SPLM Licensed User 105
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

= 17.404 mm.

Effective Vessel Thickness [teff]:

= t

= 6.000 mm.

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 10, (77.93 + 5.486 )/( sqrt((650.00 + 6.000 ) * 6.000 )) )

= 1.330

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )

= 6.000 * 48.000 * max( 1.330/4, 1 )

= 2.880 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 5.486 * 17.404

= 0.955 cm

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 6.0002

= 0.180 cm

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2.880+1.000(0.955+0.000)+0.180+0.000+0.000

= 4.015 cm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 92.705 * 1.000

= 139.1 N./mm
PV Elite 2016 Licensee: SPLM Licensed User 106
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )

= 300.000 * 38.964 ( 17.404 - 6.000 )

= 13.6 Kgf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )

= 300.000 * 325.000 ( 48.000 + 5.486 )

= 531.8 Kgf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc

= 300.000 * 325.000 * 38.964

= 387.4 Kgf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )

= 38.964 ( 17.404 - 6.000 ) + 325.000 ( 48.000 + 5.486 + 38.964 )

= 304.9 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 139.058/( 2 * 304.906/4.015 - 325.000/6.000 )

= 1422.9 KPa.

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]

= 92.705 [6.000/325.000 ]

= 1711.4 KPa.

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 1422.918 , 1711.385 )

= 1422.918 KPa.

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 13.594 + 531.795 + 387.401 )/4.015


PV Elite 2016 Licensee: SPLM Licensed User 107
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

= 22.785 N./mm

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff

= 300.000 * 325.000/6.000

= 16.3 N./mm

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 22.785 - 16.251 , 16.251 )

= 29.3 N./mm

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 139.06 N./mm

Local Primary Membrane Stress PL 29.32 N./mm

Maximum Allowable Working Pressure Pmax 1422.92 KPa.

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.964 + 5.486 )/38.964

= 1.141 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.964 + 5.486 )

= 69.822 mm.

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 4.243, 0.000, 0.000, mm.

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(387*1.14,1.5*115.1(0.955+0.000),pi/4*300.0*38.96^2*1.14^2)

= 47.473 Kgf

Weld Stress Value [tau]:


PV Elite 2016 Licensee: SPLM Licensed User 108
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T1 Nozl: 5 5:57am Nov 2,2017

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 47.473/(69.822 (0.49*4.243 + 0.6*6.000 + 0.49*0.000 ) )

= 1.174 < or = to 92.705 Weld Size is OK

Weld Size Calculations, Description: Nozzle T1

Intermediate Calc. for nozzle/shell Welds Tmin 5.4864 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness

Nozzle Weld 3.8405 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1422.842 KPa.

The Drop for this Nozzle is : 3.0540 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 134.0540 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 109
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

INPUT VALUES, Nozzle Description: Nozzle T2 From : 20

Pressure for Reinforcement Calculations P 300.000 KPa.

Temperature for Internal Pressure Temp 125 C

Shell Material SA-240 304L

Shell Allowable Stress at Temperature Sv 92.71 N./mm

Shell Allowable Stress At Ambient Sva 115.15 N./mm

Inside Diameter of Cylindrical Shell D 650.00 mm.

Shell Finished (Minimum) Thickness t 6.0000 mm.

Shell Internal Corrosion Allowance c 0.0000 mm.

Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 146.8000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP304L

Material UNS Number S30403

Material Specification/Type Smls. & wld. pipe

Allowable Stress at Temperature Sn 115.15 N./mm

Allowable Stress At Ambient Sna 115.15 N./mm

Diameter Basis (for tr calc only) ID

Layout Angle 270.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 40S

Flange Material SA-182 F304L

Flange Type Slip on

Corrosion Allowance can 0.0000 mm.


PV Elite 2016 Licensee: SPLM Licensed User 110
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

Joint Efficiency of Shell Seam at Nozzle E1 1.00

Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 125.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm.

Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.

Inside Projection h 0.0000 mm.

Weld leg size, Inside Element to Shell Wi 0.0000 mm.

ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

| |

| |

____________/| |

| \ | |

| \ | |

|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: Nozzle T2

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 3.068 in.

Actual Thickness Used in Calculation 0.216 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


PV Elite 2016 Licensee: SPLM Licensed User 111
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)

= (300.00*325.0000)/(93*1.00-0.6*300.00)

= 1.0538 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)

= (300.00*38.96)/(115*1.00-0.6*300.00)

= 0.1017 mm.

Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4036 mm.

Wall Thickness per UG16(b), tr16b = 1.5000 mm.

Wall Thickness, shell/head, internal pressure trb1 = 1.0538 mm.

Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm.

Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.

Wall Thickness per table UG-45 tb3 = 4.8000 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]

= min[ 4.800 , max( 1.5000 , 1.5000 ) ]

= 1.5000 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )

= max( 3.4036 , 1.5000 )

= 3.4036 mm.

Available Nozzle Neck Thickness = 0.875 * 5.486 = 4.801 mm. --> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 C

Note:

The flange pressure ratio is less than 0.35. Impact testing in not

required due to low stress per UHA-51(g).


PV Elite 2016 Licensee: SPLM Licensed User 112
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

Design Pressure/Ambient Rating = 300.00/1590.00 = 0.189

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance

= 5.486 - 0.000

= 5.486 mm.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 650.000/2 + 0.000

= 325.000 mm.

Effective Length of Vessel Wall [LR]:

= 8 * t

= 8 * 6.000

= 48.000 mm.

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )

= 6.000 + 0.78 * sqrt( 38.964 * 5.486 )

= 17.404 mm.

Thickness Limit Candidate [LH2]:

= Lpr1 + T

= 125.000 + 6.000

= 131.000 mm.

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 6.000 + 0.000 )

= 48.000 mm.

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]

= min[ 17.404 , 131.000 , 48.000 )


PV Elite 2016 Licensee: SPLM Licensed User 113
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

= 17.404 mm.

Effective Vessel Thickness [teff]:

= t

= 6.000 mm.

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 10, (77.93 + 5.486 )/( sqrt((650.00 + 6.000 ) * 6.000 )) )

= 1.330

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )

= 6.000 * 48.000 * max( 1.330/4, 1 )

= 2.880 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 5.486 * 17.404

= 0.955 cm

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 6.0002

= 0.180 cm

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2.880+1.000(0.955+0.000)+0.180+0.000+0.000

= 4.015 cm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 92.705 * 1.000

= 139.1 N./mm
PV Elite 2016 Licensee: SPLM Licensed User 114
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )

= 300.000 * 38.964 ( 17.404 - 6.000 )

= 13.6 Kgf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )

= 300.000 * 325.000 ( 48.000 + 5.486 )

= 531.8 Kgf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc

= 300.000 * 325.000 * 38.964

= 387.4 Kgf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )

= 38.964 ( 17.404 - 6.000 ) + 325.000 ( 48.000 + 5.486 + 38.964 )

= 304.9 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 139.058/( 2 * 304.906/4.015 - 325.000/6.000 )

= 1422.9 KPa.

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]

= 92.705 [6.000/325.000 ]

= 1711.4 KPa.

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 1422.918 , 1711.385 )

= 1422.918 KPa.

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 13.594 + 531.795 + 387.401 )/4.015


PV Elite 2016 Licensee: SPLM Licensed User 115
FileName : INTERCAMBIADOR_BTS
Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

= 22.785 N./mm

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff

= 300.000 * 325.000/6.000

= 16.3 N./mm

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 22.785 - 16.251 , 16.251 )

= 29.3 N./mm

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 139.06 N./mm

Local Primary Membrane Stress PL 29.32 N./mm

Maximum Allowable Working Pressure Pmax 1422.92 KPa.

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.964 + 5.486 )/38.964

= 1.141 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.964 + 5.486 )

= 69.822 mm.

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 4.243, 0.000, 0.000, mm.

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(387*1.14,1.5*115.1(0.955+0.000),pi/4*300.0*38.96^2*1.14^2)

= 47.473 Kgf

Weld Stress Value [tau]:


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Nozzle Calcs. : Nozzle T2 Nozl: 6 5:57am Nov 2,2017

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 47.473/(69.822 (0.49*4.243 + 0.6*6.000 + 0.49*0.000 ) )

= 1.174 < or = to 92.705 Weld Size is OK

Weld Size Calculations, Description: Nozzle T2

Intermediate Calc. for nozzle/shell Welds Tmin 5.4864 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness

Nozzle Weld 3.8405 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1422.842 KPa.

The Drop for this Nozzle is : 3.0540 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 134.0540 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 117
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Nozzle Calcs. : Nozzle S2 Nozl: 7 5:57am Nov 2,2017

INPUT VALUES, Nozzle Description: Nozzle S2 From : 50

Pressure for Reinforcement Calculations P 300.000 KPa.

Temperature for Internal Pressure Temp 125 C

Shell Material SA-240 304L

Shell Allowable Stress at Temperature Sv 92.71 N./mm

Shell Allowable Stress At Ambient Sva 115.15 N./mm

Inside Diameter of Cylindrical Shell D 650.00 mm.

Shell Finished (Minimum) Thickness t 6.0000 mm.

Shell Internal Corrosion Allowance c 0.0000 mm.

Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 615.8000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP304L

Material UNS Number S30403

Material Specification/Type Smls. & wld. pipe

Allowable Stress at Temperature Sn 115.15 N./mm

Allowable Stress At Ambient Sna 115.15 N./mm

Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 40S

Flange Material SA-182 F304

Flange Type Slip on

Corrosion Allowance can 0.0000 mm.


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Nozzle Calcs. : Nozzle S2 Nozl: 7 5:57am Nov 2,2017

Joint Efficiency of Shell Seam at Nozzle E1 1.00

Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm.

Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.

Inside Projection h 0.0000 mm.

Weld leg size, Inside Element to Shell Wi 0.0000 mm.

ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

| |

| |

____________/| |

| \ | |

| \ | |

|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: Nozzle S2

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 3.068 in.

Actual Thickness Used in Calculation 0.216 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


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Nozzle Calcs. : Nozzle S2 Nozl: 7 5:57am Nov 2,2017

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)

= (300.00*325.0000)/(93*1.00-0.6*300.00)

= 1.0538 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)

= (300.00*38.96)/(115*1.00-0.6*300.00)

= 0.1017 mm.

Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4036 mm.

Wall Thickness per UG16(b), tr16b = 1.5000 mm.

Wall Thickness, shell/head, internal pressure trb1 = 1.0538 mm.

Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm.

Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.

Wall Thickness per table UG-45 tb3 = 4.8000 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]

= min[ 4.800 , max( 1.5000 , 1.5000 ) ]

= 1.5000 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )

= max( 3.4036 , 1.5000 )

= 3.4036 mm.

Available Nozzle Neck Thickness = 0.875 * 5.486 = 4.801 mm. --> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 C

Note:

The flange pressure ratio is less than 0.35. Impact testing in not

required due to low stress per UHA-51(g).


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Nozzle Calcs. : Nozzle S2 Nozl: 7 5:57am Nov 2,2017

Design Pressure/Ambient Rating = 300.00/1590.00 = 0.189

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance

= 5.486 - 0.000

= 5.486 mm.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 650.000/2 + 0.000

= 325.000 mm.

Effective Length of Vessel Wall [LR]:

= 8 * t

= 8 * 6.000

= 48.000 mm.

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )

= 6.000 + 0.78 * sqrt( 38.964 * 5.486 )

= 17.404 mm.

Thickness Limit Candidate [LH2]:

= Lpr1 + T

= 150.000 + 6.000

= 156.000 mm.

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 6.000 + 0.000 )

= 48.000 mm.

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]

= min[ 17.404 , 156.000 , 48.000 )


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= 17.404 mm.

Effective Vessel Thickness [teff]:

= t

= 6.000 mm.

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 10, (77.93 + 5.486 )/( sqrt((650.00 + 6.000 ) * 6.000 )) )

= 1.330

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )

= 6.000 * 48.000 * max( 1.330/4, 1 )

= 2.880 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 5.486 * 17.404

= 0.955 cm

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 6.0002

= 0.180 cm

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2.880+1.000(0.955+0.000)+0.180+0.000+0.000

= 4.015 cm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 92.705 * 1.000

= 139.1 N./mm
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Nozzle Calcs. : Nozzle S2 Nozl: 7 5:57am Nov 2,2017

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )

= 300.000 * 38.964 ( 17.404 - 6.000 )

= 13.6 Kgf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )

= 300.000 * 325.000 ( 48.000 + 5.486 )

= 531.8 Kgf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc

= 300.000 * 325.000 * 38.964

= 387.4 Kgf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )

= 38.964 ( 17.404 - 6.000 ) + 325.000 ( 48.000 + 5.486 + 38.964 )

= 304.9 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 139.058/( 2 * 304.906/4.015 - 325.000/6.000 )

= 1422.9 KPa.

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]

= 92.705 [6.000/325.000 ]

= 1711.4 KPa.

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 1422.918 , 1711.385 )

= 1422.918 KPa.

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 13.594 + 531.795 + 387.401 )/4.015


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Nozzle Calcs. : Nozzle S2 Nozl: 7 5:57am Nov 2,2017

= 22.785 N./mm

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff

= 300.000 * 325.000/6.000

= 16.3 N./mm

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 22.785 - 16.251 , 16.251 )

= 29.3 N./mm

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 139.06 N./mm

Local Primary Membrane Stress PL 29.32 N./mm

Maximum Allowable Working Pressure Pmax 1422.92 KPa.

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.964 + 5.486 )/38.964

= 1.141 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.964 + 5.486 )

= 69.822 mm.

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 4.243, 0.000, 0.000, mm.

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(387*1.14,1.5*115.1(0.955+0.000),pi/4*300.0*38.96^2*1.14^2)

= 47.473 Kgf

Weld Stress Value [tau]:


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= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 47.473/(69.822 (0.49*4.243 + 0.6*6.000 + 0.49*0.000 ) )

= 1.174 < or = to 92.705 Weld Size is OK

Weld Size Calculations, Description: Nozzle S2

Intermediate Calc. for nozzle/shell Welds Tmin 5.4864 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness

Nozzle Weld 3.8405 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1422.842 KPa.

The Drop for this Nozzle is : 3.0540 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 159.0540 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


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Nozzle Calcs. : Nozzle S1 Nozl: 8 5:57am Nov 2,2017

INPUT VALUES, Nozzle Description: Nozzle S1 From : 50

Pressure for Reinforcement Calculations P 300.000 KPa.

Temperature for Internal Pressure Temp 125 C

Shell Material SA-240 304L

Shell Allowable Stress at Temperature Sv 92.71 N./mm

Shell Allowable Stress At Ambient Sva 115.15 N./mm

Inside Diameter of Cylindrical Shell D 650.00 mm.

Shell Finished (Minimum) Thickness t 6.0000 mm.

Shell Internal Corrosion Allowance c 0.0000 mm.

Shell External Corrosion Allowance co 0.0000 mm.

Distance from Bottom/Left Tangent 2125.8000 mm.

User Entered Minimum Design Metal Temperature 0.00 C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP304L

Material UNS Number S30403

Material Specification/Type Smls. & wld. pipe

Allowable Stress at Temperature Sn 115.15 N./mm

Allowable Stress At Ambient Sna 115.15 N./mm

Diameter Basis (for tr calc only) ID

Layout Angle 270.00 deg

Diameter 3.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 40S

Flange Material SA-182 F304

Flange Type Slip on

Corrosion Allowance can 0.0000 mm.


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Nozzle Calcs. : Nozzle S1 Nozl: 8 5:57am Nov 2,2017

Joint Efficiency of Shell Seam at Nozzle E1 1.00

Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 120.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm.

Groove weld depth between Nozzle and Vessel Wgnv 6.0000 mm.

Inside Projection h 0.0000 mm.

Weld leg size, Inside Element to Shell Wi 0.0000 mm.

ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |

| |

| |

| |

____________/| |

| \ | |

| \ | |

|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: Nozzle S1

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 3.068 in.

Actual Thickness Used in Calculation 0.216 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


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Nozzle Calcs. : Nozzle S1 Nozl: 8 5:57am Nov 2,2017

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)

= (300.00*325.0000)/(93*1.00-0.6*300.00)

= 1.0538 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)

= (300.00*38.96)/(115*1.00-0.6*300.00)

= 0.1017 mm.

Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.4036 mm.

Wall Thickness per UG16(b), tr16b = 1.5000 mm.

Wall Thickness, shell/head, internal pressure trb1 = 1.0538 mm.

Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm.

Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm.

Wall Thickness per table UG-45 tb3 = 4.8000 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]

= min[ 4.800 , max( 1.5000 , 1.5000 ) ]

= 1.5000 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )

= max( 3.4036 , 1.5000 )

= 3.4036 mm.

Available Nozzle Neck Thickness = 0.875 * 5.486 = 4.801 mm. --> OK

SA-240 304L, Min Metal Temp without impact per UHA-51: -196 C

SA-312 TP304L, Min Metal Temp without impact per UHA-51: -196 C

Note:

The flange pressure ratio is less than 0.35. Impact testing in not

required due to low stress per UHA-51(g).


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Nozzle Calcs. : Nozzle S1 Nozl: 8 5:57am Nov 2,2017

Design Pressure/Ambient Rating = 300.00/1590.00 = 0.189

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance

= 5.486 - 0.000

= 5.486 mm.

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance

= 650.000/2 + 0.000

= 325.000 mm.

Effective Length of Vessel Wall [LR]:

= 8 * t

= 8 * 6.000

= 48.000 mm.

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )

= 6.000 + 0.78 * sqrt( 38.964 * 5.486 )

= 17.404 mm.

Thickness Limit Candidate [LH2]:

= Lpr1 + T

= 120.000 + 6.000

= 126.000 mm.

Thickness Limit Candidate [LH3]:

= 8( t + te )

= 8( 6.000 + 0.000 )

= 48.000 mm.

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]

= min[ 17.404 , 126.000 , 48.000 )


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= 17.404 mm.

Effective Vessel Thickness [teff]:

= t

= 6.000 mm.

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )

= min( 10, (77.93 + 5.486 )/( sqrt((650.00 + 6.000 ) * 6.000 )) )

= 1.330

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )

= 6.000 * 48.000 * max( 1.330/4, 1 )

= 2.880 cm

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH

= 5.486 * 17.404

= 0.955 cm

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412

= 0.5 * 6.0002

= 0.180 cm

The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43

= 2.880+1.000(0.955+0.000)+0.180+0.000+0.000

= 4.015 cm

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E

= 1.5 * 92.705 * 1.000

= 139.1 N./mm
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Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )

= 300.000 * 38.964 ( 17.404 - 6.000 )

= 13.6 Kgf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )

= 300.000 * 325.000 ( 48.000 + 5.486 )

= 531.8 Kgf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc

= 300.000 * 325.000 * 38.964

= 387.4 Kgf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )

= 38.964 ( 17.404 - 6.000 ) + 325.000 ( 48.000 + 5.486 + 38.964 )

= 304.9 cm

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )

= 139.058/( 2 * 304.906/4.015 - 325.000/6.000 )

= 1422.9 KPa.

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]

= 92.705 [6.000/325.000 ]

= 1711.4 KPa.

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )

= min( 1422.918 , 1711.385 )

= 1422.918 KPa.

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT

= ( 13.594 + 531.795 + 387.401 )/4.015


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= 22.785 N./mm

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff

= 300.000 * 325.000/6.000

= 16.3 N./mm

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

= max( 2 * 22.785 - 16.251 , 16.251 )

= 29.3 N./mm

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 139.06 N./mm

Local Primary Membrane Stress PL 29.32 N./mm

Maximum Allowable Working Pressure Pmax 1422.92 KPa.

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc

= ( 38.964 + 5.486 )/38.964

= 1.141 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )

= pi/2 * ( 38.964 + 5.486 )

= 69.822 mm.

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 4.243, 0.000, 0.000, mm.

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )

= min(387*1.14,1.5*115.1(0.955+0.000),pi/4*300.0*38.96^2*1.14^2)

= 47.473 Kgf

Weld Stress Value [tau]:


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= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )

= 47.473/(69.822 (0.49*4.243 + 0.6*6.000 + 0.49*0.000 ) )

= 1.174 < or = to 92.705 Weld Size is OK

Weld Size Calculations, Description: Nozzle S1

Intermediate Calc. for nozzle/shell Welds Tmin 5.4864 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness

Nozzle Weld 3.8405 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1422.842 KPa.

The Drop for this Nozzle is : 3.0540 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 129.0540 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


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Nozzle Schedule : Step: 20 5:57am Nov 2,2017

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length

in. Cls in. mm. mm. mm. mm.

------------------------------------------------------------------------------

Nozzle T1 3.000 40S SlipOn 3.500 5.486 - - 134.05

Nozzle T2 3.000 40S SlipOn 3.500 5.486 - - 134.05

Nozzle S2 3.000 40S SlipOn 3.500 5.486 - - 159.05

Nozzle S1 3.000 40S SlipOn 3.500 5.486 - - 129.05

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,

nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:

Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller

and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Nozzle Material Weld Weld Weld Weld Weld

mm. mm. mm. mm. mm.

------------------------------------------------------------------------------

Nozzle SA-312 TP304L 6.000 6.000 - - -

Nozzle SA-312 TP304L 6.000 6.000 - - -

Nozzle SA-312 TP304L 6.000 6.000 - - -

Nozzle SA-312 TP304L 6.000 6.000 - - -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:


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Nozzle Schedule : Step: 20 5:57am Nov 2,2017

Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component

mm. deg. mm. mm.

----------------------------------------------------------------------------

Nozzle T1 96.000 90.00 125.00 0.00 Left channel

Nozzle T2 96.000 270.00 125.00 0.00 Left channel

Nozzle S2 614.000 90.00 150.00 0.00 Shell

Nozzle S1 2124.000 270.00 120.00 0.00 Shell

Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:

Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 1.4 * tn, Hub Thickness )

The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs

are considered to be straight.

Nominal Flange Noz. Wall Hub Throat xmin

Description Size Sch/Type O/Dia Thk - - - - Thickness

in. Cls in. mm. mm. mm. mm.

------------------------------------------------------------------------------

Nozzle T1 3.000 40S SlipOn 3.500 5.486 8.636 5.377 7.681

Nozzle T2 3.000 40S SlipOn 3.500 5.486 8.636 5.377 7.681

Nozzle S2 3.000 40S SlipOn 3.500 5.486 8.636 5.377 7.681

Nozzle S1 3.000 40S SlipOn 3.500 5.486 8.636 5.377 7.681

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Nozzle Summary : Step: 21 5:57am Nov 2,2017

Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

KPa. KPa. Path Stresses

---------------------------------------------------------------------------

Nozzle T1 1422.84 ... 0.00 OK 3.40 OK Passed

Nozzle T2 1422.84 ... 0.00 OK 3.40 OK Passed

Nozzle S2 1422.84 ... 0.00 OK 3.40 OK Passed

Nozzle S1 1422.84 ... 0.00 OK 3.40 OK Passed

---------------------------------------------------------------------------

Min. - Nozzles 1422.84 Nozzle S1 0.00 Nozzle S1

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

20 Nozzle T1 146.800 90.000 184.900

20 Nozzle T2 146.800 270.000 184.900

50 Nozzle S2 615.800 90.000 184.900

50 Nozzle S1 2125.800 270.000 184.900

The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where

ll - Arc length along the inside vessel surface in the long. direction.

lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016


PV Elite 2016 Licensee: SPLM Licensed User 136
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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

Input Echo, TubeSheet Item 1, Description: Tubesheet

Tubesheet Design Code TEMA

Shell Desc. Shell

Shell Design Pressure Ps 300.00 KPa.

Shell Temperature for Internal Pressure TEMPS 125.00 C

Shell Material SA-240 304L

Shell Material UNS Number S30403

Shell Allowable Stress at Temperature Sos 92.71 N./mm

Shell Allowable Stress at Ambient Sas 115.15 N./mm

Shell Thickness Ts 6.0000 mm.

Shell Internal Corrosion Allowance Cas 0.0000 mm.

Inside Diameter of Shell Ds 650.000 mm.

Mean Metal Temperature for Shell Tm 22.50 C

Channel Desc. Left channel shell

Channel Design Pressure Pc 300.00 KPa.

Channel Temperature for Internal Pressure TEMPC 125.00 C

Channel Material SA-240 304L

Channel Material UNS Number S30403

Channel Allowable Stress at Temperature Soc 92.71 N./mm

Channel Allowable Stress at Ambient Sac 115.15 N./mm

Channel Thickness Tc 6.0000 mm.

Channel Corrosion Allowance Cac 0.0000 mm.

Inside Diameter of Channel Dc 650.000 mm.

Mean Metal Temperature for Tubes tm 65.00 C

Tube Design Temperature Tubtmp 125.00 C

Tube Material A-312 304L

Is This a Welded Tube No

Tube Material Specification used B31.3 Pipe

Tube Allowable Stress at Temperature Sot 115.15 N./mm

Tube Allowable Stress At Ambient Sat 115.15 N./mm

Tube Yield Stress At Operating Temperature Syt 171.81 N./mm

Tube Wall Thickness Tt 1.6510 mm.

Tube Corrosion Allowance Catt 0.0000 mm.

Number of Tubes Holes Ntubs 576


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

Tube Layout Pattern Triangular

Tube Outside Diameter do 19.0500 mm.

Tube Pitch (Center to Center Spacing) PTube 23.8120 mm.

Fillet Weld Leg af 2.5000 mm.

Groove Weld Leg ag 0.0000 mm.

Design Strength of Weld Fd 0.0000 Kgf

Tube-Tubesheet Joint Weld Type Partial Strength

Is Tube-Tubesheet Joint Tested No

Tube-Tubesheet Joint Classification a

Tube Joint Reliability Factor fr 0.8000

Total Straight Tube Length Lt 2000.000 mm.

Straight Tube Length, bet. inner tubsht faces RL 1902.000 mm.

Unsupported Tube Length for max. (k*SL) SL 500.0000 mm.

Tube end condition corres. to span (SL) k 1.0000

Length of Expanded Portion of Tube l 0.0000 mm.

Tubesheet type: Fixed Tubesheet Exchanger

Tubesheet Design Metal Temperature TEMPTS 125.00 C

Tubesheet Material SA-240 304L

Tubesheet Material UNS Number S30403

Tubesheet Allowable Stress at Temperature Sots 92.71 N./mm

Tubesheet Allowable Stress at Ambient Sats 115.15 N./mm

Thickness of Tubesheet Tts 49.0000 mm.

Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm.

Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm.

Depth of Groove in Tube Sheet hg 0.0000 mm.

TEMA Tubesheet class R

Additional Data for Fixed Tubesheet Exchangers

Mean Metal Temperature for Tubesheet Tshm 21.11 C

Run Multiple Load Cases for Fixed Tubesheets No

Is this a Kettle-type configuration No

Additional Data for Tubesheets Extended as Flanges:

Outside Diameter of Flanged Portion A 790.000 mm.


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

Diameter of Bolt Circle C 710.000 mm.

Thickness of Extended Portion of Tubesheet Tf 35.0000 mm.

Nominal Bolt Diameter dB 15.8750 mm.

Type of Thread Series UNC Thread Series

Number of Bolts n 36

Bolt Material SA-193 B8

Bolt Allowable Stress At Temperature Sb 108.47 N./mm

Bolt Allowable Stress At Ambient Sa 129.63 N./mm

Weld between Flange and Shell/Channel WLDH 0.0000 mm.

Is Bolt Load Transferred to the Tubesheet Yes

Additional Data for Gasketed Tubesheets:

Flange Face Outside Diameter Fod 676.400 mm.

Flange Face Inside Diameter Fid 651.000 mm.

Flange Facing Sketch Code Sketch 1b

Gasket Outside Diameter Go 676.400 mm.

Gasket Inside Diameter Gi 651.000 mm.

Gasket Factor, m 3.5000

Gasket Design Seating Stress y 44.82 N./mm

Column for Gasket Seating Code Column II

Gasket Thickness tg 1.5875 mm.

Full face Gasket Flange Option Program Selects

Tubesheet Gasket on which Side Side CHANNEL

Intermediate Calculations For Tubesheets Extended As Flanges:

ASME Code, Section VIII, Division 1, 2015

Gasket Contact Width, N = (Goc-Gic) / 2 12.700 mm.

Basic Gasket Width, b0 = N / 2.0 6.350 mm.

Effective Gasket Width, b = SQRT(b0) * 2.5 6.348 mm.

Gasket Reaction Diameter, G = Go-2.0*b 663.705 mm.

Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure[H]:

= 0.785 * G * G * Peq

= 0.7854 * 663.7047 *663.7047 *300.0000

= 10584.186 Kgf
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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

Contact Load on Gasket Surfaces[Hp]:

= 2 * b * PI * G * m * P

= 2 * 6.3477 * 3.1416 * 663.7047 * 3.5000 * 300.00

= 2834.367 Kgf

Hydrostatic End Load at Flange ID[Hd]:

= 0.785 * Bcor * Bcor * P

= 0.785 * 650.0000 * 650.0000 *300.0000

= 10151.598 Kgf

Pressure Force on Flange Face[Ht]:

= H - Hd

= 10584 - 10151

= 432.587 Kgf

Operating Bolt Load[Wm1]:

= H + Hp + H'p (cannot be < 0)

= ( 10584 + 2834 + 0 )

= 13418.552 Kgf

Gasket Seating Bolt Load[Wm2]:

= y * b * PI * G + yPart * bPart * lp

= 44.82*6.3477*3.141*663.705+0.00*0.0000*0.00

= 60486.602 Kgf

Required Bolt Area[Am]:

= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 13418 / 108 , 60486 / 129

= 45.7610 cm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:

= 2a + 6t/(m + 0.5)

= 2 * 15.875 + 6 * 35.000 /(3.50 + 0.5)

= 84.250 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

= 710.000 * sin( 3.142 / 36 )

= 61.881 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:

= max( sqrt( Bs/( 2a + t )), 1 )

= max( sqrt( 61.881 /( 2 * 15.875 + 35.000 )), 1 )

= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

Distance Across Corners for Nuts 29.845 mm.

Circular Wrench End Diameter a 44.450 mm.

-----------------------------------------------------------------------------

Minimum Actual Maximum

-----------------------------------------------------------------------------

Bolt Area, cm 45.761 46.916

Radial distance bet. hub and bolts 19.050 24.000

Radial distance bet. bolts and the edge 19.050 40.000

Circumferential spacing between bolts 38.100 61.881 84.250

-----------------------------------------------------------------------------

Flange Design Bolt Load, Gasket Seating[W]:

= Sa * ( Am + Ab ) / 2.0

= 129.63 * ( 45.7610 + 46.9160 ) / 2.0

= 61249.95 Kgf

Gasket Seating Force[Hg]:

= Wm1 - H

= 13418 - 10584

= 2834.37 Kgf

Moment Arm Calculations:

Distance to Hub Large End[R]:

= (C - Bcor) / 2 - g1cor

= (710.000 - 650.000 ) / 2 - 0.000

= 30.0000 mm.

Distance to Gasket Load Reaction[hg]:


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

= (C - G ) / 2.0

= ( 710.0000 - 663.7047 ) / 2.0

= 23.1477 mm.

Distance to Face Pressure Reaction[ht]:

= ( R + g1cor + hg ) / 2.0

= ( 30.0000 + 0.0000 + 23.1477 ) / 2.0

= 26.5738 mm.

Distance to End Pressure Reaction[hd]:

= R + ( g1cor / 2.0 )

= 30.0000 + ( 0.0000 / 2.0 )

= 30.0000 mm.

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment

End Pressure, Md 10152. 30.0000 1.0000 305. Kg-m.

Face Pressure, Mt 433. 26.5738 1.0000 11. Kg-m.

Gasket Load, Mg 2834. 23.1477 1.0000 66. Kg-m.

Gasket Seating, Ma 61250. 23.1477 1.0000 1418. Kg-m.

Total Moment for Operation, Mo 382. Kg-m.

Total Moment for Gasket Seating, Ma 1418. Kg-m.

Tubesheet Analysis, Tubesheet number 1,Description:Tubesheet

TEMA Standards, Ninth Edition, 2007, Appendix A, Tubesheets

TEMA R-7.131/A.131 Minimum Tubesheet Thickness for R-type:

TMIN = MAX( do, CONST - ( CATS + CATC ) )

TMIN = MAX( 19.050 , 19.050 - ( 0.000 + 0.000 ) )

TMIN = 19.0500 mm.

Min. Thickness + CATS + CATC

TREQMIN = 19.0500 mm.

Shellside Fixity Factor, F, per RCB 7.132 FS 1.0000

Shellside Effective Diameter, per RCB 7.132 GS 650.000 mm.

Tubeside Fixity Factor, F, per RCB 7.132 FC 1.0000


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

Tubeside Effective Diameter, per RCB 7.132 GC 650.000 mm.

TEMA Eta factor used in calculation ETA 0.4195

Material Properties for Thermal Expansion Analysis:

Shell - TE-1 Austenitic Group 3 Steels

Shell - TM-1 Material Group G

-----------------------------------------------------------------

Th. Exp. Coeff. Metal Temperature 22.5 C 0.0000153137 /C

Elastic Mod. at Metal Temperature 22.5 C 0.19501E+09 KPa.

Tubes - TE-1 Austenitic Group 3 Steels

Tubes - TM-1 Material Group G

-----------------------------------------------------------------

Th. Exp. Coeff. Metal Temperature 65.0 C 0.0000158314 /C

Elastic Mod. at Metal Temperature 65.0 C 0.19177E+09 KPa.

TubeSheet - TE-1 Austenitic Group 3 Steels

TubeSheet - TM-1 Material Group G

-----------------------------------------------------------------

Th. Exp. Coeff. Metal Temperature 21.1 C 0.0000152988 /C

Elastic Mod. at Metal Temperature 21.1 C 0.19512E+09 KPa.

Note: Iterating to compute the required Tubesheet Thickness

TEMA RCB-7.132/A.131 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0

= 1.0000 * 650.0000 * SQRT( 1156.55 / ( 0.4195 * 92 ) ) / 3.0

= 37.3654 mm.

TEMA RCB-7.132/A.131 Required Thickness for Tubeside Pressure [Trc]:

= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0

= 1.0000 * 650.0000 * SQRT( 978.90 / ( 0.4195 * 92 ) ) / 3.0

= 34.3762 mm.

TEMA RCB-7.132/A.131 Reqd Thickness for Bending + Cats + MAX(Catc,hg) [Treq]:

= 37.3654 mm.

Note: Recomputing Eff. pressures (PTU, PSU) at given Tubesheet thickness.


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

TEMA RCB-7.161/A.151 J Factor for Thermal Expansion = 1.0 (No Exp. Jt.)

TEMA RCB-7.161/A.151 K Factor for Thermal Exp. 0.2419

TEMA RCB-7.161/A.151 Fq Factor for Thermal Exp. 4.1597

TEMA RCB-7.161/A.151 Differential Exp. / Length -0.67E-03

TEMA RCB-7.161/A.151 Equivalent Differential Thermal Exp. Pressure:

PD = 4 * J * ES * TS * DLL /

( DOS - 3.0*TS ) * ( 1.0 + J * RK * FQ )

PD = 4 * 1.0000 * 195022 * 6.0000 * -0.0007 /

( 662.0000 - 3.0 * 6.0000 ) * ( 1.0 + 1.0000 * 0.2419 * 4.1597 )

PD = -2439.890 KPa.

RCB 7.162 Equivalent Shellside Bolting Pressure:

PBS = 6.2 * RMA / ( F2 * G3 )

PBS = 6.2 * 1417 / ( 1.0000 2 * 650.0000 3 )

PBS = 313.88 KPa.

RCB 7.162 Equivalent Tubeside Bolting Pressure:

PBT = 6.2 * RMO / ( F2 * G3 )

PBT = 6.2 * 381 / ( 1.0000 ^2 * 650.0000 ^3 )

PBT = 84.49 KPa.

TEMA RCB 7.163/A.153 Effective Shellside Design Pressure:

TEMA RCB-7.163/A.153 FFs Factor for Shellside Design 0.5053

PSP1 = 0.4 * J * ( 1.5 + K * (1.5 + FFS ) )

= 0.4 * 1.0000 * ( 1.5 + 0.2419 * (1.5 + 0.5053 ) )

PSP2 = ( ( 0.5 - J / 2.0 ) * ( DJ2 / G2 - 1.0 )

= ( ( 0.5 - 1.0000 / 2.0 ) * ( 650.0000 2 /650.0000 2 - 1.0 )

PSP3 = 1.0 + J * K * FQ

= 1.0 + 1.0000 * 0.2419 * 4.1597

PSP = PS * ( ( PSP1 - PSP2 ) / PSP3 )

= 300.00 * ( ( 0.7940 - 0.0000 ) / 2.0063 )

PSP = 118.733 KPa.

TEMA RCB-7.163/A.153 Effective Shell Side Design Pressure:

PSU = Max (absolute) of PSP : 118.73

or PBS : 313.88

or ( PSP - PD ) / 2 : ( 118.73 - -2439.89 ) / 2.0


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

or ( PSP - PD - PBS ) / 2 : ( 118.73 --2439.89 -313.88 ) / 2.0

or ( PBS + PD ) / 2 : ( 313.88 + -2439.89 ) / 2.0

or ( PSP - PBS ) : ( 118.73 - 313.88 )

PSU = : 1279.312 KPa.

TEMA RCB 7.163/A.153 Shellside Shear Design Pressure, PBS=0:

PSS = : 1279.312 KPa.

TEMA RCB 7.164/A.154 Effective Tubeside Design Pressure:

TEMA RCB-7.164/A.154, FFt Factor for Tubeside Design 0.6619

PTP1 = 1.0 + 0.4 * J * K * ( 1.5 + FFT )

= 1.0 + 0.4 * 1.0000 * 0.2419 * ( 1.5 + 0.6619 )

PTP2 = 1.0 + J * K * FQ

= 1.0 + 1.0000 * 0.2419 * 4.1597

PTP = PT * PTP1 / PTP2

= 300.00 * 1.2092 / 2.0063

PTP = 180.813 KPa.

TEMA RCB-7.164/A.154 Effective Tube Side Design Pressure:

PTU = Max (absolute) of :

( PTP + PBT + PD ) / 2 : ( 180.81 +84.49 +-2439.89 ) / 2.0

or ( PTP + PBT ) : ( 180.81 + 84.49 )

PTU = : 1087.292 KPa.

TEMA RCB 7.164/A.154 Tubeside Shear Design Pressure (PBT=0):

PTS = : 1129.539 KPa.

No Shear Calculation, since Pressure is less than 5931.8076 KPa.

TEMA RCB-7.134 Required Thickness for Tubesheet Flanged Extension [Tr]:

= .98* SQRT((RM*(R^2 - 1 + 3.71* R^2 * LN(R)))

/ ( SOTS * ( DF - G ) * ( 1.0 + 1.86 * R^2 )))

= .98* SQRT((1417 *(1.22 ^2 - 1 + 3.71* 1.22 ^2*LN(1.22 )))

/ ( 92 * ( 790.00 -650.00 ) * ( 1.0 + 1.86 * 1.22 ^2 )))

= 20.6031 mm.

TEMA RCB-7.22/A.22 Shell Longitudinal Stress :

Max. Effective Pressure for Longitudinal Stress, 2559.078 KPa.

TEMA RCB-7.22/A.22 Maximum Shell Longitudinal Stress :


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

STSMAX = PSSMAX * CS * ( DOS - TS )/( 4 * TS )

STSMAX = 2559.08 * 0.50 * ( 662.0000 - 6.0000 ) / ( 4 * 6.0000 )

STSMAX = 35. N./mm

TEMA RCB-7.22/A.22 Allowable Shell Longitudinal Stress :

STSALL = 93. N./mm

TEMA RCB-7.23/A.23 Tube Longitudinal Stress Results :

Max. Effective Pressure for Longitudinal Stress, 133.076 KPa.

Min. Effective Pressure for Longitudinal Stress, -2522.185 KPa.

TEMA RCB-7.23/A.23 Maximum Tube Long. Stress (Tension):

STTMAX = PTTMAX*CT*FQ*G*G /(4*NTUBS*TT*(do-TT))

STTMAX = 133.08 *1.00 *4.16 *650.0000 *650.0000

/ ( 4*576 *1.6510 *(19.0500 -1.6510 ) )

STTMAX = 3.53 N./mm

TEMA RCB-7.23/A.23 Allowable Tube Long. Stress (Tension):

STTALL = 115.15 N./mm

TEMA RCB-7.23/A.23 Minimum Tube Comp. Longitudinal Stress :

STTMIN = PTTMIN*CT*FQ*G*G/(4*NTUBS*TT*(do-TT))

STTMIN = -2522.18 *1.00 *4.16 *650.0000 *650.0000

/ ( 4*576 *1.6510 *(19.0500 -1.6510 ) )

STTMIN = -66.98 N./mm

TEMA RCB-7.24/A.23 Allowable Tube Compressive Stress :

STTCOM = -SYT*(1-RKLR/(2*CC))/FSAF

STTCOM = -171 * ( 1.0 -80.9178 / ( 2.0 *148.4380 ) ) / 1.25

STTCOM = -99.98 N./mm

TEMA RCB-7.25/A.25 Tube-To-Tubesheet Joint Load :

Effective Pressure for Tube-to-Tubesheet Load : 133.076 KPa.

TEMA RCB-7.25/A.25 Actual Tube-To-Tubesheet Load :

WJ = PI * FQ * PTLOAD * G * G / ( 4.0 * NTUBS )

WJ = 3.14 * 4.16 * 133.076 * 650.00 * 650.00 / ( 4.0 * 576 )

WJ = 32.52 Kgf
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Allowable Tube-To-Tubesheet Load per ASME App. A [Lmax]:

= (PI/4)*(DT-(DT-2*TT))*SOT*fr

= .785*(19.0500-(19.0500-2*1.6510))*115*0.80

= 847.68 Kgf

Tube Weld Size Results per UW-20:

Tube Strength [Ft]:

= 3.1415 * t * ( do - t ) * Sa

= 3.1415 * 1.651 * ( 19.050 - 1.651 ) * 115.15 = 1059.604 Kgf

Design Strength Ratio [fd]:

= Fd / Ft = 0.0307

Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.2421

Min Weld Length [ar]:

= ( (0.75 * do) + 2.73*t*(do - t)* fw * fd ) ) - .75 * do

= 0.1042 mm.

Minimum Required Fillet Weld Leg afr 0.1042 mm.

Summary of Tubesheet Results:

------------------------------------------------------------------------

Condition Req Thk Actual Thk Actual Allow Result

(+CA) (mm.) Stress (N./mm)

------------------------------------------------------------------------

Bending 37.365 49.000 89.45 139.06 Ok

Bolted Exten. 20.603 35.000 ------ ------ Ok

Tube Fillet Leg 0.104 2.500 ------ ------ Ok

------------------------------------------------------------------------

Longitudinal stresses:

--------------------------------------------------------------------

Compressive Tensile

Condition Actual Allow Actual Allow Result

--------------------------------------------------------------------

Shell 0.000 0.000 34.976 92.705 Ok


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TEMA TS Calc : caso1 Case: 1 5:57a Nov 2,2017

Long Tubes -66.979 99.982 3.534 115.146 Ok

Tube Load 32.520 847.683 Ok

--------------------------------------------------------------------

Equivalent Differential Ther. Expansion Pressure -2439.8904 KPa.

Shellside Prime Pressure 118.7335 KPa.

Tubeside Prime Pressure 180.8128 KPa.

Maximum Axial Differential Thermal Expansion between Shell and Tubes:

Tube has higher Thermal growth (Exp. Jt. Extension) : +1.281 mm.

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MDMT Summary : Step: 22 5:57am Nov 2,2017

Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk

Notes C C C mm.

----------------------------------------------------------------------------

Shell [16] -196

Nozzle S2 [15] -196

Nozzle S1 [15] -196

----------------------------------------------------------------------------

Left channel [11] -196

Right channel[11] -196

Left Head [16] -196

Left channel [16] -196

Right channel[16] -196

Right head [16] -196

Nozzle T1 [15] -196

Nozzle T2 [15] -196

----------------------------------------------------------------------------

Exchanger Side Computed MDMT Required MDMT Pass/Fail

C C

----------------------------------------------------------------------------

Shell -196 0 Pass

Channel/Tube -196 0 Pass

Notes:

[ ! ] - This was an impact tested material.

[ 1] - Governing Nozzle Weld.

[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).

[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).

[ 6] - MDMT Calculations at the Shell/Head Joint.

[ 7] - MDMT Calculations for the Straight Flange.

[ 8] - Cylinder/Cone/Flange Junction MDMT.

[ 9] - Calculations in the Spherical Portion of the Head.

[10] - Calculations in the Knuckle Portion of the Head.

[11] - Calculated (Body Flange) Flange MDMT.


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MDMT Summary : Step: 22 5:57am Nov 2,2017

[12] - Calculated Flat Head MDMT per UCS-66.3

[13] - Tubesheet MDMT, shell side, if applicable

[14] - Tubesheet MDMT, tube side, if applicable

[15] - Nozzle Material

[16] - Shell or Head Material

[17] - Impact Testing required

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.

UCS-66(i) was not considered.

Notes:

Impact test temps were not entered in and not considered in the analysis.

UCS-66(i) applies to impact tested materials not by specification and

UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).

The Basic MDMT includes the (30F) PWHT credit if applicable.

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Vessel Design Summary : Step: 23 5:57am Nov 2,2017

ASME Code, Section VIII, Division 1, 2015

Diameter Spec : 650.000 mm. ID

Vessel Design Length, Tangent to Tangent 2753.78 mm.

Specified Datum Line Distance 50.80 mm.

Shell Material SA-240 304L

Nozzle Material SA-312 TP304L

Shell Side Design Temperature 125 C

Channel Side Design Temperature 125 C

Shell Side Design Pressure 300.000 KPa.

Channel Side Design Pressure 300.000 KPa.

Shell Side Hydrostatic Test Pressure 0.000 KPa.

Channel Side Hydrostatic Test Pressure 0.000 KPa.

Wind Design Code ASCE-2010

Earthquake Design Code ASCE 7-2010

Element Pressures and MAWP: KPa.

Element Desc | Design Pres. | External | M.A.W.P | Corrosion |

| + Stat. head | Pressure | | Allowance |

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Left Head | 300.000| 0.000| 1692.636| 0.0000|

Left channel shell | 300.000| 0.000| 1692.636| 0.0000|

Left channel Flange | 300.000| 0.000| 928.978| 0.0000|

Shell | 300.000| 0.000| 1692.636| 0.0000|

Right channel flange | 300.000| 0.000| 829.076| 0.0000|

Right channel | 300.000| 0.000| 1692.636| 0.0000|

Right head | 300.000| 0.000| 1692.636| 0.0000|

Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm. mm. mm. Int. Ext. Long Circ

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PV Elite 2016 Licensee: SPLM Licensed User 151
FileName : INTERCAMBIADOR_BTS
Vessel Design Summary : Step: 23 5:57am Nov 2,2017

Ellipse 0.0 50.8 6.0 1.5 1.5 1.00 1.00

Cylinder 325.0 325.0 6.0 1.5 No Calc 1.00 1.00

Body Flg 325.0 44.0 50.0 43.3 43.3 1.00 1.00

Cylinder 2275.0 1901.0 6.0 1.5 No Calc 1.00 1.00

Body Flg 2318.0 43.0 50.0 42.2 42.2 1.00 1.00

Cylinder 2652.2 328.2 6.0 1.5 No Calc 1.00 1.00

Ellipse 2703.0 50.8 6.0 1.5 1.5 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Saddle Parameters:

Saddle Width 150.000 mm.

Saddle Bearing Angle 120.000 deg.

Centerline Dimension 517.000 mm.

Wear Pad Width 180.000 mm.

Wear Pad Thickness 6.000 mm.

Wear Pad Bearing Angle 130.000 deg.

Distance from Saddle to Tangent 400.000 mm.

Baseplate Length 610.000 mm.

Baseplate Thickness 9.500 mm.

Baseplate Width 150.000 mm.

Number of Ribs (including outside ribs) 3

Rib Thickness 6.000 mm.

Web Thickness 6.000 mm.

Height of Center Web 306.000 mm.

Number of Bolts in Baseplate 2

Baseplate Sketch

|------------------- 610.000 mm. --------------------|

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| |

| | 150.000 mm.

| |

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Baseplate Plan View


PV Elite 2016 Licensee: SPLM Licensed User 152
FileName : INTERCAMBIADOR_BTS
Vessel Design Summary : Step: 23 5:57am Nov 2,2017

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| | 9.500 mm.

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Baseplate Side View

Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 1201.18 Kgf

Maximum Transverse Saddle Shear Load 114.69 Kgf

Maximum Longitudinal Saddle Shear Load 229.38 Kgf

Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 1346.28 Kgf

Maximum Transverse Saddle Shear Load 8.42 Kgf

Maximum Longitudinal Saddle Shear Load 10.65 Kgf

Weights:

Fabricated - Bare W/O Removable Internals 1638.4 kg.

Shop Test - Fabricated + Water ( Full ) 2503.5 kg.

Shipping - Fab. + Rem. Intls.+ Shipping App. 1638.4 kg.

Erected - Fab. + Rem. Intls.+ Insul. (etc) 1638.4 kg.

Empty - Fab. + Intls. + Details + Wghts. 1638.4 kg.

Operating - Empty + Operating Liquid (No CA) 1638.4 kg.

Field Test - Empty Weight + Water (Full) 2503.5 kg.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016