System Description (2016) 3BDD010023 en H-Lowres

Freelance
Distributed process control system

System description
2 Process control system | ABB Freelance
Contents
Freelance: The distributed process control system Page 5
System architecture Page 6
The controllers Page 11
Remote I/O Page 19
Field devices Page 24
System communication Page 25
Freelance Operations Page 27
Freelance Engineering Page 34
Engineering and services Page 42
ABB Freelance | Process control system 3

Freelance
The distributed process control system
Freelance is a full-fledged distributed control system Freelance is ABBs user-friendly, cost-effective and robust
that combines the advantages of both worlds DCS and solution ideal for nearly all process industries, with the following
PLC. It offers the small footprint of a PLC, together with benefits:
the full functionality of a DCS. The integrated environment
simplifies engineering, commissioning, maintenance and Easy to use: It is easy to install, learn, engineer,
fieldbus management. The intuitive operator interface commission, back-up, maintain and expand.
enables easy operation and diagnosis of the entire Scalable: Projects can start as small as a few I/Os and
system. grow to thousands of I/Os controlling the whole plant.
Reliable: It is a proven system with high reliability and
After thousands of installations spanning more than 100 availability providing redundancy options supporting
countries, ABB continues to introduce innovations in its solutions without any single point of failure.
Freelance distributed control system (DCS). With the latest Value for your money: Investment goes a long way
AC 900F controller, Freelance provides more power, speed because of its small footprint and ability to run on any
and functionality than ever before. Key features are increased standard computer. Together with its ease of use, this
performance, on-board interfaces and the support of SD results in savings in installation, engineering,
cards for AC 700F and AC 900F controllers. This allows one commissioning and life cycle costs.
to load applications or firmware into the controller without the
need of a computer.
The Freelance distributed control system is a safe investment for the future, based on the concept:
Process automation made easy.

System architecture
Engineering and operation
Function Block Diagram Sequential Function Chart Structured Text Instruction List Ladder Diagram
Project tree
Freelance Conguration of eldbus
Engineering
Project database Freely congurable

graphic displays
Hardware structure Display process states Cross referencing
Freelance provides both, operator level and process level. Freelance Engineering
The operator level contains the functions for operation, With Freelance, all engineering work is performed with one
process monitoring, archives and logs, trends and alarms. single tool, Freelance Engineering, which works hand in hand
Open- and closed-loop control functions are processed with the visualization and operation tool Freelance Operations.
in the controllers which communicate with actuators and Usually, portable equipment such as laptops, which allow
sensors in the field. configuration both in the office and on site, is used.
Benefits at a glance:
Compatible with former versions
Intuitive auto router in Function Block Diagram (FBD) editor
Both project tree and editors can be viewed simultaneously
for easier navigation
Direct copy paste between several editors
Optimized for efficient engineering, fewer clicks with
auto-accept
Direct import/export to Microsoft Excel
Excel-like filter and sort functions in variable/tag list
Graphical project preview for easier distinction of project
Direct access to user documentation
More details about Freelance Engineering see page 34.

Time scheduler display1) Overview display1) Report Information
Trend display and archiving1)

Access control Freelance
Operations
Formulation and batch

Group display of faceplates1)
SFC display1) System and device

Operator hint list1) Alarm and message list1) diagnostics1)
1)
Pre-engineered and ready-to-use displays
Freelance Operations
Freelance Operations configuration is fully integrated in
Freelance Engineering. Optional batch and information pack-
ages are also easy to integrate. Freelance Operations meets all
standard process control requirements with regard to operation
and observation at an attractive price. Amongst other things,
Freelance Operations offers the following visualization features:
C learly structured faceplates for operator interventions
which can also be combined as required in group displays
Trend displays including historical data and long-term
archiving
Alarm pages for specific plant areas, sequence control
Displays, shift logs, event logs and data archiving
Standardized system display for system hardware diagnostics
Free graphic displays that besides standard graphic elements
are also supported by bitmaps and a 3D macro library
Dual monitor operation
Control aspect for interlocking displays
A Freelance Operations Lite License is available at an at-
tractive price, useful for smaller applications
More details about Freelance Operation see page 26.

System architecture
Overview
A Freelance system can consist of one or combination of up to eight direct I/O modules connected to it or have remote
several AC 700F, AC 800F and/or AC 900F controllers. It can I/Os connected via PROFIBUS. Modbus RTU and TCP are
be connected to field devices through fieldbuses, direct and also supported.
remote I/Os.
The Freelance Lite offering can typically have an AC 700F or
With the AC 800F and AC 900F controllers, you have the opti- AC 900F controller and will be in the 250 to 400 I/O ran-
on of configuring your entire system in redundancy. ge with possibly a combination license and a few operator
stations. This can ramp up to the Freelance Standard and
As shown in the architecture drawing below, Freelance can Premium offerings with the AC 800F and/or AC 900F, with or
go from a typical OEM offering with an AC 700F controller, a without redundancy.
Panel 800 and around 50-100 I/Os. The AC 700F can have
Freelance Engineering Freelance Operations,

Batch,
Information,
Asset Management
Operator level Indust
Process level
Panel 800 AC 800F

Package Unit Family Controller,
optionally
AC 700F or redundant
AC 700F AC 900F 3r
Controller Controller
Panel PC with direct I/O with direct I/O
MODBUS
Freelance S800 I/O

Rack I/O
MODBUS
MODBUS
Drives
Foundation Fieldbus
and Motors
PROFIBUS
Panel 800 Family Field

Devices
Intelligent
ScreenMaster
Switchgear
Recorders
MNS iS
PROFIBUS
Drives S700 I/O Field Field

and Field
Devices Devices
Motors Devices
ControlMaster
Controllers
Valve
Freelance OEM Freelance Lite

Freelance can go up to thousands of I/Os. Connections inclu- communicate with each other via the Ethernet based control
de Foundation Fieldbus, PROFIBUS and Hart as well. There is network.
also the possibility to connect to supervisory control stations With all controllers, fieldbus-compliant components such as
running on ABBs 800xA system. remote I/O, field devices and network components can be
used. ABB also offers equipment for standard and hazardous
Freelance comes with three different types of controllers, area applications and Safety.
AC 700F, AC 800F and its latest Freelance controller the Read more details about the controllers in the next section
AC 900F. This controller truly extends the hardware portfolio Controllers.
of Freelance distributed control system. All three controller
types can be used side by side within a project and can easily
ERP
MES
Supervisory Operations
System 800xA
trial ethernet (optionally redundant)
AC 900F ABB and

SIL3 3rd party
via OPC
Controller,
optionally High Integrity PLC & DCS
redundant
rd party PLC
MODBUS
Safety
Controller
S900 I/O
Field
Devices
PROFIBUS
Safety I/O
S800 I/O
Safety
Intelligent valve
Switchgear
MNS iS
Safety
Transmitter
Universal
Motor
Drives and Motors
Controller
Freelance Standard

System architecture
System communication Integration of 3rd party PLCs

The operator and the process level communicate via the con- Integration of 3rd party PLCs like Safety PLCs or package
trol network, which is based on Standard Ethernet. You can units can easily be achieved by using the new OPC based PLC
choose between various transmission media such as twisted Integration functionality of Freelance. This not only provides
pair or fiber optic cable. The system components use a speci- the ability read or write data, but also to create faceplates
fic protocol called DMS, which is an enhanced MMS (Machine based on existing Freelance ones to interact with those units
Message Specification) protocol. This protocol can be utilized and to integrate the alarms into the Freelance alarm manage-
by 3rd party network subscribers using the application inter- ment.
face DMS-API. This is a C programming interface for MS
Windows to enable programmers to create tailored solutions. Other enhancements
A more standardized and generic approach to connect to the In addition to the standard Freelance operator station, 800xA
system is provided by the Freelance OPC server to access Operations may also be used. Of course other options such
real-time process values (DA) and alarms/ events (AE) from as batch management, enhanced information management
the Freelance System. and asset management are also available.
A Freelance system in theory can have up to 100 controllers Asset Management

and 100 operator stations. However - the majority of the sys- If you want to keep your production plant up and running in
tems are in the range of 1 to 5 controllers/ operator stations. the long term, you need information about the availability and
Each controller can communicate to a total of 10 Freelance degree of wear and tear of your equipment. All of the information
operator stations, OPC- or trend servers. If the number of necessary for this is available; integrated and included in the
those exceeds 10, the system allows to segment the data basic software package of the Freelance control system. As
communication accordingly per simply setting some check a result, several customers have been able to avoid making
marks. investments that appeared essential but were in fact unneces-
sary. Freelance allows the use of modern asset management
Note: a Freelance operator station or the Freelance OPC-ser- methods for more efficient maintenance and optimization
ver can talk to more than 10 controllers. So, if the number of helping for instance to make optimum use of plant capacity.
controllers exceed 10, there is no further action required.

The controllers
AC 900F, AC 800F and AC 700F
AC 900F The process level is the domain of controllers. Together

with the engineering tool, their functions and modularity
define the ease of use, scalability and performance of a
DCS. Freelance comes with three different types of
controllers: AC 900F , AC 800F and AC 700F.
A Freelance system can consist of one or combination of sev-

eral AC 900F, AC 800F and/or AC 700F controllers. It can be
extended with fieldbuses, field devices and remote I/Os. With
AC 900F and AC 800F you have the option of configuring your
system optionally redundant (controller and line redundancy).
AC 900F
AC 900F comes with four built-in Ethernet ports supporting
Modbus TCP or 60870-5-104 telecontrol protocol. Up to two
pluggable Profibus master modules support optional redun-
AC 800F
dancy. S700 I/O modules (as many as 10) can be connected
directly to the controller. Apart from its highly sophisticated
automation functions, the AC 900F modular controller offers
expanded flexibility via a pluggable SD card. It is available in
a standard and lite version. The standard version supports
around 1,500 I/Os per controller. The lite version is optimized
for smaller applications supporting up to 400 I/Os.
AC 800F
A single controller is able to feed several fieldbus lines running
the main fieldbuses of process industries, Modbus, Profibus
and Foundation Fieldbus. And for sure, via intelligent remote I/
Os the HART protocol is supported as well.
AC 700F
AC 700F comes along with a very small footprint and is
particularly suitable for small applications consisting of very few
to several hundred I/O signals. Applications can easily be dis-
tributed to several controllers. AC 700F can also be extended
with Profibus Remote I/O units. In addition, field devices can
be connected to AC 700F. Thanks to the flexibility of Ethernet
and its small footprint, AC 700F can also be placed in junction
AC 700F
boxes in non-hazardous areas out in the field as competitive,
intelligent Ethernet I/O.
All three controller types can be used side by side within a

project and can easily communicate with each other via the
Ethernet based control network. The Engineering is performed
with one engineering tool, Freelance Engineering. All function
blocks and pre-engineered functions are available for all three
controllers in the same way.

The controllers
AC 900F
The AC 900F controller truly extends the hardware portfo- Mechanical design
lio of Freelance distributed control system. Apart from its Thanks to its four holes in the rear, the CPU modules
highly sophisticated automation functions, the AC 900F PM 902F (Standard) and PM 901F (Lite) allow easy wall-
modular controller offers expanded flexibility via a plug- mounting. DIN rail mounting is even faster and easier by just
gable SD card, more Ethernet ports, redundancy options placing the component on top of the DIN rail and pushing it
for high availability and powers for around 1,500 I/Os down to lock it in place.
when using the Standard CPU (PM 902F) or up to 400 I/Os
when using the Lite CPU (PM 901F). Technical data
The AC 900F controller consists of a CPU module which
Key features of the AC 900F are increased performance, on- is the main component. According to the application and
board interfaces and the support of SD cards. Especially the requirements, further modules can be added to the controller.
new optional display for AC 900F allows to load applications These modules are fieldbus interface modules and I/O mod-
or firmware into the controller without the need of a terminal ules. The AC 900F consists of:
program on a computer. CPU module PM 902F or PM 901F with
four Ethernet interfaces for PM 902F or three Ethernet
Benefits at a glance: interfaces for PM 901F
More power than any previous generation Freelance cont- one diagnostic interface
roller two serial interfaces
More connectivity with serial ports and Ethernet ports display unit (optional)
Built-in SD card support Up to ten S700 I/O modules directly attached on terminal
New Ethernet based protocols Modbus TCP and IEC units
60870-5-104 A maximum of two fieldbus interface modules
G3 compliant as standard
Built-in power supply The AC 900F controller can be arranged in a single or redun-
Optional LCD providing enhanced security through control- dant manner. The controller supports remote I/Os, transmit-
ler lock ters, actuators, drives and other devices, for example through
Small footprint PROFIBUS and other fieldbus protocols. At present, the
Optional redundancy following field busses are available for the AC 900F controller:
PROFIBUS DP V0/V1
Modbus RTU and Modbus TCP
Telecontrol IEC 60870-5-101 and Telecontrol IEC 60870-5-
104
CAN Bus for connection of Freelance Rack I/O
Input/output modules are used as direct I/O and remote I/O in

accordance with the type and quantity of process signals.
The hardware configuration of AC 900F is based on a hard-

ware function block concept similar to the configuration like
AC 700F and AC 800F. AC 900F can be equipped with a
maximum of two PROFIBUS modules. You have the option
to run these controllers in redundancy. Modular plug-in I/O
modules are used in accordance with the type and quantity of
process signals. With AC 900F controllers, fieldbus compliant
components such as remote I/O, field devices, and network
components can be used. ABB offers equipment for applica-
tions covering standard and hazardous areas.

Optional display unit
LEDs
SD card slot
Operating elements
Power supply
Slots for Ethernet Diagnostic Serial

interface modules interfaces interface interfaces
CPU module PM 902F
Central processing unit Technical data PM 902F and PM 901F
The PM 902F or PM 902F CPU modules are the central part Battery low indication Warning indication issued about 2
of the AC 900F controller. The CPU provides a high perfor- weeks before the battery charge
mance processor for multitasking and executing fast loop cy- becomes critical
cle times. PM 902F comes with four on-board 100 Mbit/s Eth- Real-time clock, with battery backup Yes
ernet network connections and two serial interfaces. PM 901F Multitasking program execution
comes with three on-board 100 Mbit/s Ethernet network Cyclic (equidistant) Configurable cycle times from 5 ms
connections and two serial interfaces. A third serial interface Cyclic (as fast as possible) PLC mode
is reserved for diagnosis purpose and radio clock connection. Event driven Predefined events
Coupler bus slots and an I/O bus interface enables for adding Serial interfaces (SER1 and SER2)
further modules left and right to the CPU modules. Physical link: Configurable for RS-232 or RS-485
The front panel display shows status and diagnostic information (from 600 bps to 38400 bps),
directly at the module. Operating modes can be modified by Connection: Pluggable terminal block with
switches on the front panel. spring connection
Usage: Modbus RTU (Master / Slave)
Telecontrol IEC 60870-5-101
CI 930F Profibus Master
Onboard network interfaces / PM 902F: 4
Protocol DP-V0/V1 protocol
Ethernet (RJ45) PM 901F: 3
Baud rate 9.6 kBit/s to 12 MBit/s
PM 902F / PM 901F Ethernet 1: for Control Net
Connector 2 x D-SUB, 9-pole, female (optional Modbus TCP and
Slaves max. 126 Telecontrol IEC 60870-5-104)
Redundancy Support of PROFIBUS line redundancy PM 902F / PM 901F Ethernet 2: for redundancy link
Hot plug, hot configuration The CI 930F Profibus Master can be ex-
in run changed during operation of AC 900F PM 902F / PM 901F Ethernet 3: for Modbus TCP and
PM 902F Ethernet 4: for Modbus TCP and
Connector D-SUB, 9-pole, female
Slaves max. 126

The controllers
AC 800F
The AC 800F controller has a modular structure. The CPU This makes it very convenient to run loops of an FF application
is designed as a backplane to which various modules using control in the field technology, while at the same time
power supply units, Ethernet and fieldbus modules can gathering fast binary data via high-speed Profibus using
be attached in line with the application. On the fieldbus remote I/Os.
side, modules for PROFIBUS-DPV1, FOUNDATION
Fieldbus HSE, MODBUS (master / slave, RTU or ASCII), Furthermore Freelance Rack I/O can be connected to the
IEC 60870-5-101, IEC 60870-5-104 and CAN for Freelance AC 800F. In this case, the CAN module is used. This allows
Rack I/O are available. you to operate five I/O racks, typically up to 1000 I/Os, for
each AC 800F. Each I/O rack is equipped with a link module
The fieldbus line and the connected field devices are entirely and up to nine I/O modules and can be mounted separately
configured and parameterized using the engineering tool at a distance of up to 400 m from the AC 800F.
Freelance. No further external tools are needed for configura-
tion. Fieldbus and device configuration can be performed offline The basic unit with CPU
without connection to the field devices. In case of Profibus, The core element of the AC 800F controller is a high-perfor-
field devices or slaves can be integrated into the system using mance processor with rapid bit processing properties making
device specific GSD 1 files or DTMs2. If for a certain device no it ideal for use in process applications.
DTM is available, generic GSD files of Profibus slaves can be
used instead. Together with S900 remote I/O, HART variables
are cyclically available as process data.
In the case of FOUNDATION Fieldbus, configuration takes place
using specific CFF3 or DD4 files. Field devices are connected Fieldbus modules
to H1 links, which in turn are connected via LD 800HSE linking CPU 32-bit super scalar RISC processor with rapid
devices to the high-speed HSE subnet. bit processing
Even a single AC 800F controller can be connected to both RAM 16 MB (SD-RAM)
buses, Profibus and FOUNDATION Fieldbus at the same time. for application with battery backup
Task execution Cyclic (configurable cycle times from 5 ms)
Event-driven (predefined events)
As fast as possible (PLC mode)
Interfaces Ethernet
PROFIBUS
FOUNDATION Fieldbus
MODBUS TCP
Station bus (CAN bus)
Serial:
RS485/422/232
Modbus RTU
IEC 60870-5-101 Telecontrol protocol
Ambient temperature 0...60C (32...140F),
no forced cooling required
Certificates CE
NAMUR
UL
ISA-S71.04 (G3 severity level)
1)
SD = Device Master Data, abbreviation for the German term Gertestammdaten.
G
A GSD is the device database file (also called device datasheet)
2)
DTM = a device driver based on FDT technology
3)
CFF= Capabilities File
4)
DD = Device Description

AC 800F uses the fieldbus modules to collect and process Mechanical design of AC 800F
real-time and diagnostic data. Up to four fieldbus modules The AC 800F front panel connection technique makes it
can be mounted into one AC 800F. The fieldbus modules have exceptionally easy to assemble and to service.
the following tasks and characteristics:
Electrical isolation between the process and the Controller Mounting on the wall can be achieved very easily. All AC 800F
Status LEDs for each module modules are inserted into slots from the front and secured in
Independent fault detection and fault signaling position with screws. The modules are activated using a lock
Connection of the fieldbus segments and subnets switch, which conceals the upper screw opening. The lock
switch must be opened to reach the upper screw opening.
Details of the fieldbus modules
Type Channels Function Modules per All modules are surrounded by a metal housing, which gives
controller
them optimum mechanical and electrical protection.
CAN module 3 Connection of up to 1
5 Freelance I/O racks
All housing materials used are simply screwed together,
Serial module 2 RS232/RS422/RS485 4
allowing them to be separated for future recycling. Last but
configurable for MOD-
not least, Freelance has taken environmental protection into
BUS, IEC 60870-5-101
account by using a minimal amount of paint.
telecontrol protocol
PROFIBUS module 1 Full-value PROFIBUS 4
DPV1 Master
FF-HSE module 1 For the connection of 4
up to 10 LD 800HSE
Linking Devices with
10/100 MBaud au-
tosense twisted pair
connection
Ethernet module for the system bus

Type Channels Function
Ethernet module 1 twisted pair connection 10 base T for
EI 813F connection to hubs or switches

The controllers
AC 700F
AC 700 CPU plugged on terminal unit S700 I/O module plugged on terminal unit
The AC 700F controller, as a member of Freelance, has The AC 700F hardware

numerous advantages over a PLC based solution: The AC 700F comes with a modular design. The base elements
distributed process control system simplifies engineering, are different types of terminal units, for the CPU module
commissioning and maintenance of the automation system. and for S700 I/O modules. Both, screw type and spring
type terminal units are available. The modules can be easily
Visualization is directly incorporated into the engineering, plugged to the terminal units and then the terminal units can
making configuration particularly straightforward. Small or be plugged one to the other. The entire controller and the I/O
distributed plant components can be implemented cost effec- modules are then mounted on a DIN rail.
tively by using AC 700F. The competitive advantage is clear: The CPU and the local S700 I/O modules communicate very
the same engineering, operation and maintenance method for fast. I/O scan times of 2 ms are possible. Short circuit and
all plant components hand in hand with the well-known ease line break detection is realized for each channel. Certificates
of use of Freelance. according to CE, UL and GL enables AC 700F to be used in
a wide variety of applications. S700 I/O can be connected
directly to the controller, or remote via Profibus. See S700
I/O Modules on page 20 for details.

AC 700F CPU PM 783F
Small front panel display
Processor Motorola Power PC (MPC8247) Max
Number of I/O Modules 8
Serial interface Physical link: configurable for RS-232 or RS-
SER (COM1) 485 (from 1200 bps to 38400 bps)
Connection: pluggable terminal block,
spring connection
Usage: as Modbus RTU
Serial interface Physical link: RS-232
DIAG (COM2) Connection: SUB-D Female connector
Usage: for diagnostics
Onboard network interface 1 x Ethernet (RJ45)
Certificates CE, GL, UL

Connector D-SUB, 9-pole, female
AC 700F CPU PM 783F
The CPU module

The CPU module is equipped with a high-performance pro-
cessor allowing for fast cycle times. It comes with on-board
10/100 MBit/s Ethernet network connection used for commu-
nication between controllers, operator stations and engineering
tool. Two serial line interfaces complement the connectivity.
One interface can be used for Modbus communication while
the other is used for diagnostics. For demanding applications,
eight cyclic and priority driven tasks with adjustable cycle time
can be configured, as well as a PLC type task, which runs as
fast as possible. This multi-tasking scenario enables engineers
to design applications that reflect all demands of process
control, while at the same time balancing the CPU load. This
keeps the resources needed in a project at the minimum.
The small front panel display shows diagnostics information
directly at the module.

The controllers
Functions and function blocks
Functions and function blocks Functions

Analog value Input and output conversion processing
The scope of functions provided by the Freelance system
Linearization
corresponds to the basic supply defined in IEC 61131-3, in
Delay and dead-time filter addition to numerous other high performance, industry-proven
Average/extreme value determination in time functions and function blocks. They are accommodated in a
Setpoint adjustment function block library and can be expanded by user-specific
Counter with analog input function blocks. While designing the station and during con-
Time scheduler figuration, the processing capacity and speed of the controller
Binary value Binary output, monostable
can be easily adapted to the demands of the automation task.
processing Input and output delay
Program execution in the controller is based on a task oriented,
Pulse/time counter, pushbutton
real-time multitasking operating system, leading to a flexible
strategy for processing programs.
PID loops Continuous controllers
Different modes are available for user task execution:
Step controllers
Up to eight tasks with individual cycle times between 5 ms
On/off controller, three-position controller
and 24 hours
Ratio controller
Processing as fast as possible (PLC mode)
Basic functions
Auto-tuning
Along with the user tasks, system tasks are automatically
Open-loop control Individual drive functions
made available. These tasks are executed once in case of the
Sequence control, dosing circuits
following events:
Logic functions Logic processing
RUN
Average/extreme value determination
STOP
Comparator, binary switch
COLD START
Multiplexer
WARM START (voltage restored)
Converter (data type & code)
REDUNDANCY TOGGLE
Flip-fl op, edge detection
ERROR
String blocks
Radio controlled adjustment of daylight-saving time
Monitoring Analog and binary monitoring
Event monitoring
Audible alarm control
Connection monitoring
Acquisition functions Disturbance course acquisition, trend acquisition
Arithmetic functions Basic arithmetic functions, numerical functions
Logarithmic functions
Trigonometric functions
Analog value and time limitation
Modbus functions Master and slave functions
PROFIBUS DPV1 master functions
Telecontrol functions Master and slave functions
Phase logic Interface module for batch applications processing

Remote I/O
S700, S800 and S900
The PROFIBUS Master module enables connection of One of the benefits using remote I/O is that it can be placed in
remote I/O units such as S700, S800, or S900 Remote I/O. junction boxes in the field and not in the control room.
S700 I/O is meant for basic applications where traditionally
PLC I/Os have been used. S800 is generally used in process S700
automation. S900 is preferred, due to its extended channel S700 I/O can be used as direct I/O for AC 700F and AC 900F.
diagnostics and intrinsic safety, in the chemicals segment S700 can be used as Profibus remote I/O at AC 700F,
and in areas where explosion protection is required. AC 800F, AC 900F or other Profibus Masters.
One of the S700 I/O benefits is the small footprint the

S700 modules are featured with a high packing density, several
modules are available with inputs and outputs mixed in one
module. Currently, 14 different module types are available
covering a wide variety of applications.
For further details, see the Freelance Product Catalog

3BDD015188.
S800
S800 I/O is a comprehensive, distributed and modular
process I/O system that communicates with controllers via
Profibus. Installation in the field, close to sensors and actuators,
S800 I/O greatly reduces the installation cost by reducing the
S800
cost of cabling. It is possible to exchange modules and recon-
figure the system during operation. Redundancy options in all
areas allow a high degree of availability. For harsh environ-
ments, the I/O modules are compliant to G3 severity level of
ISA-S71.04, Environmental Conditions for Process Measure-
ment and Control Systems. A pass-through feature makes it
possible to configure and examine all HART-compliant field
devices directly from the control systems engineering tool.
For further details, see 800xA Product Catalog 3BSE078160.
S900
The remote S900 I/O system can be installed directly in zone
1 and zone 2 hazardous areas.
S900
It communicates with the control system level using the

Profibus standard, therefore reducing marshalling and wiring
costs. The system is sturdy, error-tolerant and easy to service.
Moreover, the S900 I/O system is characterized by a compact
design, cyclical transmission of secondary HART variables,
parameterization and diagnosis of all HART field devices via
the fieldbus. Its redundancy ensures maximum availability.
Integrated disconnection mechanisms allow replacement dur-

ing operation, meaning that there is no need to interrupt the
primary voltage in order to exchange the power supply units.
For further details, see the S900 Datasheet Catalog

3BDD010420.

Remote I/O
S700
S700 I/O Modules

Module Channels Description Direct I/O Remote I/O Required Terminal Unit
Name (Profibus)
DC 732F 16 DI, 16 channels are assigned as digital inputs, while the remaining. Yes Yes TU 715F (screw type) or
16 DC 16 channels can be configured as input or as output. TU 716F (spring type)
AI 723F 16 AI 16 AI: +-10 V, 0/4-20 mA 24 VDC, Pt100 12 bit + sign, 2-wire, Yes Yes TU 715F (screw type) or
24 VDC 5 W TU 716F (spring type)
For 3-wired connections two channels are required
AX 722F 8 AI, Eight of these channels can be individually configured as inputs, Yes Yes TU 715F (screw type) or
8 AO which can again sense voltage, current, or temperatures. TU 716F (spring type)
Four channels can be configured as analog voltage outputs
(-10 V to +10 V) or analog current outputs (0 20 mA or 4 20
mA), four channels can provide voltage signals in the range from -10 V
to +10 V.
8 AI: +-10 V 0/4-20 mA 24 VDC, Pt100
8 AO: +-10 V 0/4-20 mA 24 VDC. 12 bit + sign, 2-wire, 24 VDC 5 W
AO 723F 16 AO 16 configurable analog outputs in two groups. Yes Yes TU 715F (screw type) or
16 AO: +-10 V, 0/4-20 mA TU 716F (spring type)
max. 8 AO usable as current outputs
12 Bit + sign, 2-wire, 24 VDC 8 W
DX 722F 8 DI, 8 digital inputs Yes Yes TU 731F (screw type) or
8 DO Relay 8 relay outputs with one switch-over contact each TU 732F (spring type)
8 DI: 24 VDC
8 DO: relay contacts, 24 VDC, 230 VAC
1/3-wire, 24 VDC 2 W
DX 731F 8 DI, 8 digital inputs 230 V DC in two groups. Yes Yes TU 731F (screw type) or
4 DO Relay 4 relay outputs (2.4...2.7), with one switch-over contact each TU 732F (spring type)
8 DI: 230 VAC
4 DO: relay contacts, 24 VDC, 230 VAC
2-wire, 24 VDC 2 W
AI 731F 8 AI 8 configurable analog inputs in two groups. Yes Yes TU 715F (screw type) or
Thermocouple, RTD, mV/V, mA, kOhm and 24 VDC 15 Bit + sign, TU 716F (spring type)
2-, 3- and 4-wire, 24 VDC 5 W
CD 722F 2 ENC, Frequency input module. No Yes TU 715F (screw type) or
2 PWM, 2 Counter Inputs: 5/24 VDC, 1 Vpp sinus, fmax 300 kHz TU 716F (spring type)
2 DI, 8 DC 2 DO: 24 VDC/0,1 A, pulse width PWM
2 DI: 24 VDC 8 DI/DO: 24 VDC/0,5 A
1/2-wire, 24 VDC 100 W
AC 722F 8 AI/AO 8 analog inputs/outputs in one group, each can be used as input or No Yes TU 715F (screw type) or
output. TU 716F (spring type)
8 AI/AO: +-10 V, 0/4-20 mA, RTD
AX 721F 4 AI, 4 AO 4 configurable analog inputs in one group. Yes Yes TU 715F (screw type) or
4 configurable analog outputs in one group. TU 716F (spring type)
4 AI: +-10 V, 0/4-20 mA, RTD, 24 VDC
4 AO: +-10 V, 0/4-20 mA

AX 722 F DX 731 DC 732F
S700 I/O Modules

Module Channels Description Direct I/O Remote I/O Required Terminal Unit
Name (Profibus)
DI 724F 32 DI 32 digital inputs 24V DC in four groups. Yes Yes TU 715F (screw type) or
32 DI: 24 VDC TU 716F (spring type)
1-wire, 24 VDC 1 W
DC 722F 16 DI/DC 16 configurable digital inputs/outputs in one group, each of which No Yes TU 715F (screw type) or
can be used as an input, as a transistor output with short-circuit TU 716F (spring type)
and overload protection with 0.5 A rated current or as a re-read-
able output (combined input/output) and can be addressed accord-
ingly. Two 24 V DC 0.5 A sensor power supplies with short-circuit
and overload protection (i.e. it can take 2/3-Wire Wet Contacts as
DIs)
DC 723F 24 DI/DC One 24 V DC 0.5 A sensor power supply with short-circuit and over- No Yes TU 715F (screw type) or
load protection 24 digital Inputs/Outputs 24 V DC in one group, TU 716F (spring type)
each of which can be used As an input, As a transistor output
with short-circuit and overload protection with 0.5 A rated current
or As a re-readable output (combined input/output) and can be
addressed accordingly
DA 701F 16 DI, 4 AI, 30 channels Yes Yes TU 715F (screw type) or
2 AO, 8 DC 16 digital inputs, 24 V DC TU 716F (spring type)
4 analog inputs, voltage, current and RTD, resolution 12 bits plus
sign 2 analog outputs, voltage and current, resolution 12 bits plus
sign 8 configurable digital inputs/outputs 24 V DC, 0.5 A max.

Remote I/O
S800
S800 I/O modules

Digital input modules
DI810-eA 16 ch., 2 groups of 8 ch., 24 V d.c., current sink.
DI814-eA 16 ch., 2 groups of 8 ch., 24 V d.c., current source.
DI820-eA 8 ch., separate returns, 110 V d.c., 120 V a.c.
DI821-eA 8 ch., separate returns, 220 V d.c., 230 V a.c.
DI828-eA 16 ch., separate returns, 110 V d.c., 120 V a.c / d.c.
DI840-eA 16 ch., 1 group of 16 ch., 24 V d.c., current sink, extended diagnostics, transmitter power supply.
DI890 8 ch., separate returns, 24 V d.c., current sink.
Digital output modules
DO810-eA 16 ch., 2 groups of 8 ch., 24 V d.c., max 0.5 A, transistor, current source, short-circuit-proof.
DO814-eA 16 ch., 2 groups of 8 ch., 24 V d.c., max 0.5 A, transistor, current sink, short-circuit-proof.
DO815-eA 8 ch., 2 groups of 4 ch., 24 V d.c., max 2 A, transistor, current source, short-circuit-proof.
DO818-eA 32 ch., 2 groups of 16 ch., 24 V d.c., max 0.5 A, transistor, current source, short-circuit-proof
DO820-eA 8 ch., separate returns, 5-250 V, max 3 A a.c./d.c., relay (N.O.).
DO821-eA 8 ch., separate returns, 5-250 V, max 3 A a.c./d.c., relay (N.C.).
DO828-eA 16 ch., separate returns, 5-250V a.c. / 5-125V d.c. max 2A a.c./d.c., relay (N.C.).
DO840-eA 16 ch., 1 group of 16 ch., 24 V d.c., max. 0,5 A, current source, short-circuit-proof, extended diagnostics.
DO890 4 ch., separate returns, 11 V @ 40 mA, load 150-5000 Ohms, current source, short circuit-proof.
Analog input modules
AI810-eA 8 ch., 1 group of 8 ch., single ended with common return, 0(4)-20 mA, 0(2)-10 V, 12 bits.
AI815-eA 8 ch., 1 group of 8 ch., single ended with common return, 0(4)-20 mA 0(1)-5 V, 12 bits, HART interface,
transmitter power supply.
AI820-eA 4 ch., 1 group of 4 ch., bipolar differential, 0(1)-5 V, 0(2)-10 V, 0(4)-20 mA, 14 bits + sign.
AI825-eA 4 ch., separate returns, isolated bipolar, 0(2)-10 V, 0(4)-20 mA, 14 bits + sign.
AI830A-eA 8 ch., 1 group of 8 ch., Pt100, Ni100, Ni120, Cu10, resistor 0-400 Ohms, 14 bits, 3-wire.
AI835A-eA 8 ch., (7+ ref. junction), 1 group of 8 ch., TC types B, C, D, E, J, K, L, N, R, S, T, U, -3075 mV, 15 bits.
AI843-eA 8 ch. + ref. junction, 1 group of 8 ch., TC types: B, C, E, J, K, L, N, R, S, T, U, -3075 mV, 16 bits, extended diagnostics.
AI845-eA 8 ch., 1 group of 8 ch., single ended with common return, 0(4)-20 mA 0(1)-5 V, 12 bits, extended diagnostics,
HART interface, transmitter power supply.
AI890 8 ch., 1 group of 8 ch., single ended with common return, 0(4)-20 mA, 12 bits, transmitter power supply
AI893 8 ch. (7 + ref. junction), 1 group of 8 ch., TC types B, C, E, J, K, L, N, R, S, T, U, 1080 mV. RTD: Pt50-1000, Ni100-500,
Cu10-100, resistor 0-4000 Ohms, 3-wire. 15 bits + sign.
AI895 8 ch., 1 group of 8 ch., single ended with common return, 4-20 mA, 12 bits, HART interface, transmitter power supply
Analog output modules
AO810V2-eA 8 ch., 1 group of 8 ch., 0(4)-20 mA, 14 bits, load: max 850 Ohms (short-circuit-proof).
AO815-eA 8 ch., 1 group of 8 ch., 4..20 mA, 12 bit, load: max 750 Ohms (short-circuit-proof ), HART interface.
AO820-eA 4 ch., separate returns, isolated bipolar, +-0(2)-10 V, +-0(4)-20 mA, 12 bits + sign,
load: max 550 Ohms (current) / 2 kOhms (voltage), short-circuit-proof.
AO845A-eA 8 ch., 1 group of 8 ch., 4-20 mA, 12 bit, load: max 750 (short-circuit-proof) extended diagnostics, HART interface.
AO890 8 ch., 1 group of 8 ch., 0(4)-20 mA, 12 bits, load: max 725 Ohms (short-circuit-proof).
AO895 8 ch., 1 group of 8 ch., 4-20 mA, 12 bits, HART interface, load: max 725 Ohms (short-circuit-proof).

Remote I/O
S800L I/O and S900
S800L I/O modules

Digital input modules
DI801-eA Digital Input, 24 VDC, 1x16 channels
DI802-eA Digital Input, 120 VAC / DC, 8x1 channel
DI803-eA Digital Input, 230 VAC / DC, 8x1 channel
Digital output modules
DO801-eA Digital Output, 24 VDC, 16 channels
DO802-eA Digital Output, Relay, normal open, 8x1 channel
AI801-eA Analog Input, 1x8 channels
AO801-eA AO910S/B/N Analog Output, 1x8 channels
S900 I/O modules

Digital I/O modules
DX910S/B/N Digital input or output Input for dry contact or NAMUR initiator. Output for low power intrinsic safe valves. 8 I/O channels
DP910S/B/N Frequency input Input for dry contact or NAMUR initiator.
DX910S/B/N Digital input or output Input for dry contact or NAMUR initiator. Output for low power intrinsic safe valves. 8 I/O channels
DO910S/B/N Output for valves 4 channels
DO930N With 4 normally-open contacts and 2 changeover contacts
AI910S/B/N Analog input. 4 channels. Transmitter power supply, 4..20 mA.
AI930S/B/N Analog input, HART. 4 channels. Transmitter power supply, 4..20 mA.
AI931S/B/N Analog Input, HART. 4 channels. Passive input, 0/4..20 mA.
AI950S/B/N Temperature. 4 channels. Pt100, Pt1000, Ni100 in 2-/3-/4-wire technique thermocouples type B, E, J, K, L, N, R, S, T
isolated inputs channel by channel.
AO910S/B/N 4 channels. Output 0/4..20 mA.
AO920S/B/N 4 channels. Output 0/4..20 mA. Isolated outputs channel by channel.
AO930S/B/N 4 channels. HART. Output 0/4..20 mA.

Field devices
PROFIBUS Power Hub with a field barriers and segment

Freelance enables you to connect and configure
protectors makes it possible to connect field devices to a
PROFIBUS DP and PROFIBUS PA devices. For connection
control system, which are located in intrinsic safe areas.
of PROFIBUS PA devices the PROFIBUS Power Hub must
The field barriers and segment protectors can be connected to
be used in between the controller and the field devices.
the non-intrinsically safe outputs (trunks) of PROFIBUS Power
Hub. The recommended PROFIBUS Power Hub is a device
For FF, the LD 800HSE Linking Device allows you to connect
from Pepperl+Fuchs (http://www.pepperl-fuchs.com).
and configure FOUNDATION Fieldbus H1 devices. The configu-
ration of control in the field with FOUNDATION Fieldbus is
supported by Freelance. FOUNDATION Fieldbus Linking Device LD 800HSE
HART devices can be connected using HART compliant LD 800HSE serves as a gateway between High Speed Ether-
modules of S800 or S900 remote I/O. If the HART devices net (HSE Subnet) and the FOUNDATION Fieldbus field devices
are connected to S900, certain S900 modules can be used to on H1 links. The scheduling and provision of data from one
transfer additional HART values to the cyclical I/O mapping. H1 link to another is established by the communication be-
This makes it possible to use the second or third measured tween field devices. LD 800HSE establishes this communica-
values of a HART device in the AC 800F controller as an input tion. The communication works independently on how the
for applications. devices are connected: on the same H1 link, on different H1
An example is the use of ABBs 2600T series multivariable links connected to one LD 800HSE or on H1 links connected
transmitters. Such a transmitter sends its pressure process to different LD 800HSEs at the same HSE subnet.
value as 4..20 mA signal and in addition the temperature and
the differential pressure as secondary measurement values via LD 800HSE is also available as intrinsic safety (Ex) version.
HART communication. With these three values the flow can Both versions are also designed for redundancy.
be calculated.
Having three measured values on a single transmitter allows Fieldbus infrastructure
for smarter design and cost savings. To protect fieldbus segments and links, appropriate fieldbus
barriers can be used. For H1 links, power conditioners have to
PROFIBUS DP/PA Linking Device provide sufficient current. Furthermore proper network switch-
The PROFIBUS Power Hub is an interface between the es should be used to connect AC 800F FF modules and sev-
PROFIBUS DP and the PROFIBUS PA. Combining a eral LD 800HSEs.

System communication
Control network Faceplate creation and Alarm & Events are supported.
The control network interconnects the Controllers, operator As several OPC gateways can be used in the Freelance system,
stations and engineering station in the Freelance system. server redundancy can be established using OPC clients that
The control network complies with the Ethernet Standard support this function. Freelance Engineering supports this with
according to DIN/ISO 8802, Part 3 (IEEE 802.3) and can be the redundant OPC gateway configuration.
used with twisted pair or coaxial cable. It is also possible to The trend server option provides a special OPC gateway that
use a combination of these standards or to implement 1-GBit/s is used by the Freelance operator stations for user-defined
components within a network as high-speedbackbone. trend displays. Access to the trend server is fixed to read
Freelance uses confirmed and unconfirmed services. The un- only, and all trend variables are automatically available. There
confirmed UDP service is used for screen updating and lateral is one trend server per Freelance system.
communication between controllers. The confirmed TCP/IP
service is used for alarming and trend archiving. DMS-API
The control network has the following features: The DMS Application Programming Interface provides C
The ability to cover long distances programmers with a Windows interface through which they
A high data throughput can access internal Freelance communications services. This
A flexible network layout enables them to create their own Windows applications that
Easy connection to a higher plant management level can read online data from the Freelance system and create
through the OPC standard values.
Pre-programmed routines in the event of errors
Excellent EMC properties
Ability to switch bus members on and off during operation
Highest availability through redundancy
OPC
Freelance provides an OPC gateway (server), which allows
OPC clients to access data and alarms from the Freelance
controllers. The OPC server also allows access to the DPV1
parameters and user parameters of PROFIBUS and HART
devices. In the case of HART devices, this is only possible if
they are connected to an S900 remote I/O unit. For Freelance
version 8.2 and higher, the parameters of FOUNDATION
Fieldbus devices can also be accessed. It is possible to limit
access to this data at the OPC gateway such that an OPC cli-
ent cannot see certain tags and variables at all, can only read
other tags and variables, or has both read and write access to
certain tags and variables.
Freelance Operations has a built-in OPC client, which permits
you to access data from external OPC servers. Using this, for
example, data from third-party controllers with OPC support
can be integrated into a custom graphic in Freelance Opera-
tions. From Version 9.2, when using PLC Integration, also

Scalable, intuitive operator interface
Freelance Operations, based on Microsoft Windows as a 1000 users, specific password for each user (with optional
graphical user interface, enhances the ease of use and Security Lock software)
the performance of process operation. In addition, you Various language versions like for example: English, Chi-
can also use any PC peripherals such as monitors, printers, nese, German, Spanish, Brazilian Portuguese, Swedish,
mouses and keyboards that are available on the market Russian, Polish, French, and Japanese
for Windows compliant PCs. A control aspect, providing access to automatically
generated dynamic interlocking displays for the selected
The operation and engineering functions can also be per- tag (in connection with OPC or trend server)
formed together on one PC. For operation, Freelance Opera- External aspects, providing access to additional informa-
tions offers the following features: tion such as PDF documentation, live videos from the
Transparent and rapid operation due to a clearly structured plant, standard operational procedures (SOPs), etc.
information hierarchy Configurable voice output on the PC for process alarms
User-specific function key assignment for fast display se- Dual-monitor operation on a single PC, with one mouse
lection and one keyboard
A large number of pre-engineered displays
Rapid and secure action in case of process alarms The process visualization is supported by plant-specific
Trend displays with archiving custom graphic displays, faceplates for tags and up to
Logging of all operator actions, including name and time- 15 plant areas with plain text labeling.
stamp
System diagnostics, even down to the field device, allowing The new lite version of Freelance Operations also provides for
extended field device diagnostics enhanced scalability of the system on the operator level. Free-
Uniform process alarm and message concept and clearly lance Operations Lite has full functionality and is only limited
arranged display of messages and operator hints in number of free graphic displays.
Up to 16 user groups / access profiles, with up to

Plant-specific displays
Plant-specific displays geared to the specific demands of the
plant operator can be configured to depict process activities.
Static sections of the graphic displays can be created using
the graphics editor. In addition, you also have the option of
inserting such static sections in the form of bitmaps, created
by any other graphic editor, scanner, or digital photograph.
Current process data or process states can be animated at
every suitable position using features such as bar graphs,
level indicators and trend windows.
Depending on process states, graphic symbols can, flash,

change color and position or be replaced in the graphic display.
Tags can be viewed either via faceplates in the graphic displays Excel Report
or via the standard group displays.
Display selector fields or buttons can be used to set up a spe-

cific selection hierarchy within custom graphics for operation.
The number of custom graphics available in Freelance Opera-
tions is limited only by the hard disk capacity.
Excel Reporting
Excel Reporting functionality offers high flexibility for reporting
functions in Freelance Operations, e.g. for shift logs. Due to the
Excel functionality, also calculations like min, max, average,
or sum are available.

Scalable, intuitive operator interface
Pre-engineered, ready-to-use displays Overview display

Pre-engineered displays are adapted to the needs of process The process information for the entire plant is presented in a
control engineering with regard to structure and information condensed manner in a single overview display. It offers options
content. The following displays are available: for selecting the group, graphic, SFC, Web, time scheduler
Overview display and trend displays. Logs can also be called up directly from
Group display the overview display. Up to 96 displays (16 lines, each with
Faceplate 6 displays per line) can be shown in the overview display. The
SFC display group display symbols within the overview display also feature
Time scheduler display dynamic updating of tags, allowing disturbance states to be
Trend display detected rapidly through appropriate symbols and colors. If
Web display required, you can also set a graphic display of your choice as
Message list and operator hint list overview display. It then replaces the standardized overview
Logs display.
System display for hardware diagnostics
Faceplates
Therefore, most functions already have fully prepared displays Faceplates allow both overview and detailed information to be
for operation and observation and can be used without any obtained simultaneously. Since faceplates are predefined, they
further programming. are available immediately in the system following the definition
of a tag, without any additional programming.
This is also the case for user-defined faceplates. Therefore,
faceplates can be displayed together with standardized and
freely designed displays. A selected tag can always be
displayed via its faceplate.
Overview display Faceplates

Group display mediately. This is particularly beneficial in the case of complex
The group display is a combination of several faceplates and open-loop control structures, when rapid intervention by the
contains detailed information about associated tags. All func- operator is essential. The Control Aspect allows the animated
tions, including PID-loops, time and monitoring functions as display of the transition program, similar to the commissioning
well as open-loop control functions, can be displayed and display in Freelance Engineering.
operated.
The display is generated automatically and is an alternative
To provide a quick source of information, analog values are to the criteria window, which allows you to configure a stan-
displayed as colored bars. To allow more precise reading, they dardized, reduced display of the criteria.
are also shown as alphanumeric values. Pending disturbance
states in the respective variables can be detected immediately Time scheduler display
through a change in color and flashing and can be acknowl- The time scheduler module makes it possible to define analog
edged directly in the faceplate or message list. Configured variables during a pre-defined time by default, e.g. as a set
limits can be additionally displayed as symbols. You can create point value for a connected controller. The current set point
your own faceplates for user-defined function blocks. is determined from a series of up to 32 configured values
describing a set point curve. The time scheduler display is easy
SFC display to operate. Apart from enabling the switching of operation
The sequential function chart (SFC) based on the IEC 61131-3 modes, it also permits the modification of the current set point.
standard is viewed in a standardized SFC display showing the Manual alterations to the set point are displayed in a separate
current program state of the sequential function chart. curve.
In the SFC display, you see the actual processing status, where
already finished and coming steps are marked with different A manual set point can be defined by offsetting the configured
colors. Disturbance states, such as non-fulfilled process criteria set point. A return (time-delayed) to the original value is possible
or time outs can be easily detected by a color change within a at any time. A program can be executed cyclically or by stating
criteria window for steps and transitions. Furthermore, a display a certain number of runs.
selection can be configured for each step and transition. The
variables shown in the criteria window can be operated.
An SFC overview display allows direct access to a step or
transition and the desired information can be selected im-
Group display SFC display

Web display If a trend display is configured with archiving, the measured
The Web display provides a simple way to display web pages values are recorded as a cyclical function of the operator
on the operator station, without covering the message line. For station. The archived values can be backed up on any data
example, this allows you to observe the picture of a camera medium or sent via file transfer protocol (FTP) to any
using a built-in Web server, making it easy to monitor flames subscriber on the Ethernet.
or observe chimneys. However, in addition to showing Web
pages, it is also possible to start other applications and display They are then available for further evaluations and can be
documents using this display type. exported in CSV3 format using the separate Archive Browser
software. The original data is binary coded and therefore pro-
Trend display and archiving tected against manipulation.
The chronological sequence of analog and binary process
variables can be displayed as a trend display. User-defined trend displays
The following can be shown in one trend display: Operators can compile any process values in a trend display
Up to six signals in different colors themselves by selecting the required process values from a
The associated measuring point name with short text list of all variable names. No additional engineering effort is
The current measured value with scale and unit used necessary. The task of archiving this trend data on the hard
disk of the operator station PC can also be carried out easily
The trend display can be altered by: in the same way.
Moving the time axis to show previous values
Hiding trends A prerequisite for user-defined trends is that the system
Increasing and decreasing the signal range contains a trend server.
Selecting specific settings for each trend progression
(e. g. color or interpolation)
Highlighting individual trend curves
Using a variable time range (seconds through to weeks)
3
CSV=comma separated value, a format in which data can easily be imported
into Microsoft Excel and evaluated
Time scheduler display Trend display

Messages and operator hints For quick operation, the faceplate of the disturbed tag can be
accessed directly from the message line.
Process disturbances are detected by the controllers and Operators can choose between three different message line
forwarded to the operator stations with a timestamp. views:
The Freelance system allows the following message types: Standard view
system alarm (S1-S3), process alarm (P1-P4) fault message Area view: shows in which areas alarms are present
and operator hint message (P5). Process alarm are divided List view: like a short message list
into fault messages (P1-P3) and switching messages (P4).
When parameterizing the function blocks, it is possible to Message list
assign up to 4 messages to its limit monitoring units integrated The message list offers an overview of all pending messages.
into the block. Whereas the internal controller time is generally It features a chronological list of fault, switch and system alarm
used for the timestamp for messages, you also have the option messages. The latest message is placed at the beginning or
of using a special function block to assign external timestamps end of the list, as configured. This message sequence can be
to alarms. In this way, for example, you can generate an alarm altered by configuration.
from a device connected to the Modbus in the correct chron- Just as in the message line, different priorities are color-coded.
ological order with the devices timestamp. Different methods Messages can be acknowledged both by block and by page.
of acknowledgement can be selected for each priority level. To provide a better overview, the user can filter certain priorities
Incoming messages are displayed in different colors, along or plant areas on the screen display.
with the name and disturbed status of the tag in accordance Other displays belonging to the tag, such as faceplates,
with their priority. graphic or trend displays, can be selected via tag specific as-
pect navigation from the message list simply by a right-click.
Message line
The upper area of the display is always reserved as a message
line for the higher-level display of all message types from the
entire process.
The message line optionally displays either the newest or oldest
messages, as well as buttons for acknowledging messages
and viewing operator hints. There is also a field for indicating
overflow, a field for acknowledging alarms and a field showing
the number of unacknowledged messages in the message list.
Standard view
Message list
Area view
List view

Operator hint list Operation log
A hint for the operator can be configured for each process At certain intervals or in certain situations, the plant log records
alarm or event. Hints are intended to inform the operator about the current values or states of process variables. It can run
the cause of the message or about the procedure to be adopted cyclically, or can be started and stopped manually or by an
for eliminating a process alarm. If necessary, hints can also event. The output format is freely configurable as table or fill-
provide further user help. in-the-blanks text.
All configured hints are displayed in the hint list. Faceplates or
other displays can also be called up directly from the hint list Disturbance course log
to operate a tag or analyze critical process situations. The disturbance course log is used to examine the course of
disturbances. The process values before and after a disturbance
Logging are recorded with a high time resolution and archived in an
Logs are used to document events, states and sequences from operator station. Four logs of each type can be configured in
the process. Log files can be displayed on the screen, printed one operator station.
and saved on a CD, DVD, or memory stick for further evaluation.
In addition, the archived files can be automatically sent to any System diagnostics
subscriber on the Ethernet via the file transfer protocol. The The current state of the hardware and software of a Freelance
Archive Browser software makes it possible to view the data system is shown in the automatically generated system display.
and to convert it into ASCII (CSV file) for further evaluation, for Here, information can be obtained in various degrees of detail
instance using Excel. about the status of an individual controller to a specific field
device.
The Freelance system features the following log types:
The simple system display is available to all operators of
Signal sequence log a Freelance operator station. Additional information is also
The signal sequence log is used for logging events such as available for field devices on PROFIBUS or FOUNDATION
process and system messages, switching messages and hints. Fieldbus.
Even operator intervention can be logged in detail together
with the user name and timestamp. The user can determine
which message priorities are to be logged. Process messages
and alarms are logged with time stamps of 1 ms resolution.
Signal sequence log 1 allows the operation of a line printer
in order to immediately print every alarm when it is received.
Operator hint list Easy system diagnostics with the system display

Add-ons
800xA Operations (operation and observation) tions, with parallel batch management workstations and
Freelance Operations makes it possible to operate and appropriate servers, or operation, observation and batch
observe all controllers in one Freelance system. In the case of management can be carried out entirely using 800xA.
800xA Operations, in contrast, ABB offers a very convenient
means of connecting several Freelance systems to a common Freelance Formulation is an essential recipe management
operator level in very large plants. component for single product or multi-grade product applica-
tions by Freelance process stations. Freelance Formulation
Here, the relevant faceplates are generated automatically for provides recipe management the easy way. Freelance For-
all tags in the connected Freelance systems. Freelance Opera- mulation is also a preferred solution for common sequencing
tions and 800xA Operations are compatible, meaning that both applications like continuous process startup/shutdown, equip-
operator levels can be used together, for instance Freelance ment sequencing, or cleaning skid control, where flexible
Operations in the local control room and 800xA Operations in definitions for repeatable execution of activity is required.
the head office.
Batch processing in Freelance

Freelance is also ideally suited for batch automation in accor-
dance with ISA S88. In this case, 800xA Batch Management
software is used, which has been optimized for Freelance.
Again, the system structure can be designed very flexibly.
Standard operation can either remain on Freelance Opera-

Configuration and commissioning
Freelance Engineering
functions, the operator interface with displays and logs and

fieldbus parameters:
Graphical configuration with powerful editors according to
IEC 61131-3 in any of the following programming languages:
Function block diagram (FBD)
Instruction List (IL)
Ladder diagram (LD)
Sequential function chart (SFC)
Structured text (ST)
A function block library with more than 220 tried and tested
functions, greatly exceeding the basic ones outlined in
IEC 61131-3
An extensive macro library containing more than 200
graphic symbols, which can be extended by the user
A project tree for flexible program generation and
transparent program structuring
Verification of automation functions, with the chance to find
Freelance Engineering is the engineering tool of Freelance. and remove errors quickly and easily
It is used for configuration and commissioning of all auto- Convenient cross-reference function allowing variables and
mation functions. Furthermore, the Freelance Operations tags to be found easily in any editor right up to the graphic
will not only be configured with Freelance Engineering, display
also process graphics, which can dynamically indicate for Importing and exporting of programs, displays, variables,
example the status of a process, can be created. tags and parts of the project tree
Password protection to prevent unauthorized project
The entire Freelance system can be configured either online, modification
while Freelance Engineering is connected to a controller, or Password protection for user-defined function blocks
offline. For offline configuration, no controller is needed. The ap- Uniform and auto-generated system-wide graphical
plication program, which was created during offline configura- documentation of the entire user program, system
tion, can later on be downloaded to a controller. communication and all field device parameters
In particular, this is also true for FOUNDATION Fieldbus configu- Integrated online help
rations. Freelance Engineering can be used to generate the Project file (application) backup on any data medium (hard
control-in-the-field application even without any devices being disk, CD, memory stick, etc.). The project file includes the
available. complete project with all programs, graphics, controllers
Freelance Engineering offers the following features for configu- and field device parameters.
ration, parameterization and commissioning: Testing and simulation of user programs (e.g. interlocks)
A single software tool for configuration of the automation even without connected hardware using the controller
emulator
Bulk data manager allows to import signal lists from
planning tools via Excel and fast duplicating of typical
solutions

Project tree Project data base
The project tree is the central instrument for managing the en- All configured signals, variables and tags are managed in the
tire user program and commissioning. All project configuration Freelance system as lists in a common project database:
data is displayed as a tree structure. Within the project tree: List of variables (inputs, outputs, internal variables)
The configuration data in a project is structured Tag list (function blocks)
Task levels and cycle times are defined Graphics
Programs are assigned to the task levels Programs
Programs, displays and logs can be opened for editing,
copied and moved Because the database is system-wide, data only needs to be
Programs are checked for plausibility and their processing entered once, avoiding further potential errors during con-
status displayed figuration. The single project database file makes archiving or
Project configuration data is exported and imported backup ease of use.
User programs are loaded into the process and operator The list of variables and tags is created automatically when a
stations user program is generated.
Other list functions include:
Project-wide modification of name, comments, data or
module type
Search and display based on specified search criteria
Cross-reference function permitting rapid, system wide
location of all programs and displays in which a selected
variable or tag is used. This makes debugging very easy to
do.
Project tree with Function Block Diagram Tag list with cross references

Configuration of automation functions A function block diagram (FBD program) is configured as
follows:
Configuration of function block diagrams Define name for FBD program
The function block diagram (FBD) is a graphical programming Open editor for FBD program
language. Select function blocks Position in the graphic area
It keeps one or several function blocks. The inputs and outputs Connect functions with the signal flow lines
of the function blocks can be connected to create the signal Enter input and output variables
flow. Freelance Engineering checks if the terminals of two Define parameters for the functions
function blocks can be connected. Check FBD program for plausibility
Inputs are always displayed on the left and outputs always Correct any syntax errors
on the right of a function block. With variables, values can be
referenced from one diagram to another one. Two different ac- Workflow with Bulk data manager
cess types to variables are available: read and write access. Tag lists or I/O lists from customers can easily be imported
While write variables are written by a single function block, into the system using the Bulk Data Manager in Freelance.
read variables can be used by several blocks. Typical combinations of function blocks can easily be instan
The layout of the terminals and the color of signal flow lines tiated or parameters can be adapted in an Excel-sheet.
provide information about the data type. This feature is useful in the planning phase or basic engineer
All parameters of the function blocks are defined in the function ing especially for bigger projects.
block diagram. Clearly structured and easy to understand
parameter dialogs, in which all block-specific entries can be Configuration of sequential function charts
made, are available. Once completed, the function block The sequential function chart (SFC) readily allows transparent,
diagram can be verified using a plausibility check for errors or graphical creation of sequential control programs. To create
syntactic accuracy. Any errors or warnings are displayed in a an SFC program, steps are configured with assigned actions
list and it is possible to navigate directly to the source of the (commands) and transitions with step-enabling conditions.
error by simply clicking on the relevant line in that list. Programs (function block diagram, ladder diagram, structured
The cross references in a program can be displayed for the text, or instruction list) can be assigned to the steps and
whole system. The corresponding displays or programs can transitions. A further feature of the sequential function chart
be called up directly in order to gain easy access to the is the facility for creating alternative and parallel branches as
variables tags referred to. well as the synchronization of these sequential structures. At
the same time as the sequential function chart is configured,
the SFC display for operation and observation on the operator
station is generated automatically.
Program with parameterization screen and plausibility check SFC program

Configuration of structured text Configuration of ladder diagrams
Structured text is one of the text-oriented programming Along with the function block diagram (FBD) and sequential
languages of IEC 61131-3, in which program processing is function chart (SFC), the ladder diagram (LD) is also one of
determined by instructions. All functions and function blocks the graphical languages of the IEC 61131-3.
can also be used in ST programs. The scope of the functions The ladder diagram language originates from the area of elec-
is partly covered by the ST operands. Function blocks canbe tromagnetic relay systems and describes the flow of current
used in the ST program following declaration. through individual rungs. The boundaries of a rung are defined
Parameter definition of the function blocks also takes place on the right and left side by devices known as power rails, which
in the same way as in the ladder diagram or function block have the logical state 1 (current is flowing). A rung is created
diagram. In contrast to that of the function block diagram (FBD), with the elements of the ladder diagram (links, contacts and
the scope of functions of the structured text also includes coils).
conditional commands and loop commands, which are called Functions and function blocks in the ladder diagram can be
using appropriate key words. The processing sequence is called up and used in the same way as in the function block
determined from the order of the commands in the ST editor. diagram. Parameters are also defined for function blocks
The only way to specifically change the order is to insert loop using the same parameter screens.
commands.
Configuration of instruction lists

All Freelance processing functions can be defined by the
instruction list (IL). The scope of the instruction list exceeds
that of the function block diagram and sequential flow chart, as
jump commands and program loops can also be programmed.
The operands can be displayed and entered with a selection list
according to IEC 61131-3. Parameter definition of the function
blocks also uses the same parameter definition screens as
those used in the function block diagram.
Structured text IL program

Configuration of operation and
observation functions
The following functions can be configured for operation and

display:
Custom graphic displays
Web displays
Standard display types: overview display, group display,
trend display, time scheduler display
SFC display
Signal sequence, disturbance course and plant log
Message list and message line
Operator hint list
Graphics editor
Since the common system database is automatically ac-
cessed while configuring these functions, there is no need to
re-enter the data. Static elements such as lines, polylines, rectangles,
polygons, ellipses, arcs and texts are created, for example,
Standardized displays (pre-engineered) by specifying the start and end points.
Standard displays can be configured very easily using Free- Display sections already created can be duplicated, moved,
lance Engineering. To configure a group display, for example, rotated in 90 steps, transposed or superimposed.
it is only necessary to select the tags via the selection list. The combination of several graphic elements can be saved
The entry is made automatically. In this manner, up to 10 large as a macro and stored in libraries to be used when desired.
analog faceplate tags can be entered per group display. The The zoom function facilitates precise construction of the
configuration procedure for the overview display is equally individual graphic display elements.
simple, as the containing displays are entered from a selection Import of bitmap files facilitates the generation of static
list. background displays.
Freely configurable graphic displays The process variables are displayed in the dynamic section of
Plant-specific graphic displays can be constructed for displaying the display the foreground display. Specific process variables
the process. can be visualized simply by making the display elements
The graphic displays contain static and dynamic display dynamic. The following types of dynamic elements can be
elements. used:
The static part of the plant display the background display is Bar graphs and dynamic filling set to operate in different
composed of separate graphic elements which can be modi- directions
fied in color, line type and filling pattern and can, for example, Superimposed numerical values and text variables
display the schematic plant layout. Trend window
The following constructional aids in the system make it easier Color change or symbol change to depict states
to create displays: Continuous or discrete position modifications of the graph-
ic symbol
Keys (buttons) for the direct execution of actions (e.g. write
value or similar)
Animated objects, e.g. mixers that turn realistically
Tool tips
Selection fields can be defined at any position so that the

operator can access any other displays using the mouse or
keyboard.

Hardware structure
The required hardware structure can be configured in a graphi-
cal system overview and the system communication can also
be defined there. It is possible to assign particular Freelance
operator stations to specific controllers. Furthermore, detailed
information can be obtained on the operator and controllers,
together with their modules and the controllers with their
connected fieldbus lines. In the station overview display, the
operator and controllers can be equipped using selection lists.
Specifications for processing, display and I/O channel assign-
ment can be made for the individual modules of the controllers.
And all this with just a few clicks.
Fieldbus and field device configuration

The respective bus parameters, for instance the baud rate,
number of subscribers and time constants, can be set for
each fieldbus module. Freelance Engineering also suggests
a setting for the bus parameters in line with how the fieldbus
is equipped. This makes work easier for those new to the
subject.
PROFIBUS
In the configuration view of the fieldbus line, new PROFIBUS
slaves can be integrated into the fieldbus line using a GSD-file
or FDT/DTM technology.
Using the template concept, it is also possible to integrate
completely pre-configurable PROFIBUS slaves by means of drag
and drop. The intelligent DP/PA Linking Device is transparent
with regard to configuration, allowing PA devices to be viewed
as if they were connected to the PROFIBUS DP. Parameter
definition screens are then available in the device display for
defining parameters for both remote I/O and PA field devices.
HART
HART devices connected to the S800 or S900 Remote I/O can
be configured with the aid of HART DTMs. For S900, also HART
templates can be used. They consist of preconfigured DPV1
services which tunnel a HART command via the PROFIBUS to
the HART device on the analog channel of a particular S900
I/O module. Users can also create HART templates themselves.
FOUNDATION Fieldbus 1 Definition of the hardware structure | 2 Configuration of the fieldbus

The devices are configured in the feedforward part by link- line (PROFIBUS) | 3 Configuration of the fieldbus line (FF)
ing the Device Description (DD) files. This makes it possible

to configure the FF without the field devices being physically
connected to the controllers.
The devices are configured on the H1 links of the LD 800HSE
Linking Devices. As Freelance Engineering supports control
in the field for FF devices, it is possible to configure function
charts that interconnect the function blocks in the individual

FF devices. Freelance Engineering then automatically gener- Displaying process states
ates a process that is passed on to the Link Active Scheduler The editors for displaying the configured programs can also
(LAS). Redundant Link Active Schedulers are also supported. be accessed during commissioning. As opposed to during
How- ever, it is also possible to use the FF devices only as configuration, the process states of the I/O variables are also
I/O suppliers, and use the function blocks in the controllers. displayed in the program. The status of the binary process
signals is displayed in the FBD display by a change in the
Graphical documentation graphical representation of the signal flow lines.
The fully graphical forward documentation allows configured Value and trend windows are available for displaying process
programs and displays to be printed. The documentation values. They offer an optimal overview of the current process
is always up-to-date, as the current configuration data is values for commissioning and test purposes.
accessed. Various sorting criteria, such as drawing numbers, Here, the user is not restricted to the display of I/O variables
assure an orderly and transparent output of the data to be for the program currently shown on the screen. Variables from
documented. other programs and/or controllers can also be displayed, as
The scope of documentation can be specified as desired by well as values from connections between various function
the user, such as: blocks of the current program.
Program and display contents, cross references, parameter
definition data and comments Modifying parameters
System overview and hardware configuration Parameters can also be modified during the commissioning
phase, allowing optimal program settings for the process.
The documentation specification can be stored for future use. These parameters can be altered from either the engineering
The FBD, IL, LD, SFC and ST programs, displays, etc. are station or the operator station. Whether the changes made
documented in the form in which they appear on the screen. are retained permanently or only temporarily is decided by the
Using Freelance documentation management, complete or commissioner.
partial project documentation can be produced without effort. Through a parameter upload, it is possible to view all parameter
It is also possible to include bitmaps (such as customer logos) modifications made in a particular period of time and to select
in the drawing footer. those which are to be saved in order to be used at the next
cold start.
Other features allow you to force inputs and outputs and to
specify new values for simulation purposes.
Commissioning
During commissioning, the user programs are loaded into the
operator and controllers. It is also possible to:
Load modifications
Start and stop controllers Trend and value window during commissioning
Start, stop or reset tasks
Define and activate parameters for function blocks
Define and activate parameters for field devices
Display, set and track process values
Combine any process values at any time in a trend window
Perform version and status checks
Perform system diagnoses right up to the field device

Commissioning the fieldbus lines FOUNDATION Fieldbus
Live lists displaying which devices exist are available for HSE
PROFIBUS and H1.
The fieldbus line overview shows whether the configured During commissioning, Freelance allows you to compare con-
PROFIBUS I/O and PA devices are available. In addition, the figured parameters for the device modules with the parameters
bus can be scanned using Freelance Engineering in order to that exist in the device. This makes it possible to detect device
detect new or incorrectly configured devices. Such devices parameters that have been changed locally and transfer them
can then be given the correct address from Freelance Engi- to the configuration by means of uploading.
neering via the PROFIBUS. The Link Active Scheduler (LAS) can be stopped in order to
During commissioning, Freelance allows you to compare con- interrupt processing of the control loops in a control loops in
figured parameters with the parameters that exist in the device. an H1 link.
This makes it possible to detect device parameters that have
been changed locally and transfer them to the configuration
by means of uploading. When the PROFIBUS device transmits
diagnoses, they can be displayed by Freelance Engineering.
When FDT/DTM technology is used, specific diagnostic op-
tions can be used, provided that the device manufacturer has
incorporated such options in the DTM.
Individual PROFIBUS devices can be removed from cyclical
data traffic in order to perform maintenance without it being
necessary to stop the fieldbus.
Online diagnosis of fieldbus components

Engineering and services
ABB is one of the worlds largest suppliers of equipment, Our instrumentation and control specialists, or our certified
systems and services for measurement and process partners in system integration, will be happy to assist you in
automation. planning and implementing your automation project. ABB Au-
tomations staff can also work with you to plan and implement
A crucial factor in maintaining this market position is the the installation of a Freelance system in your plant.
quality of our products, from manufacture right through Under this arrangement, the ABB Automation Engineering
to services. The DQS Certificate based on DIN ISO 9001 Department will compile the specific project documentation
awarded to ABB as far back as 1990 bears testimony for you. This can include functional diagrams, circuit diagrams,
to this fact. The same applies for the EQNet Certificate configuration documentation, and operating documentation
based on ISO 9000/ EN 29000. including system descriptions and instructions for operation,
modes of operation and plant maintenance.
However, Freelance includes more than just outstanding At many sites, ABB Automation has its own commissioning
technical features. We have also paid a great deal of attention engineers who work together with planning engineers, process
to rational planning, installation and modification processes, instructors and operators to commission your plant, optimize
allowing you to perform engineering and maintenance activities it, perform a test run and hand over the system to the operator.
quickly and cost-effectively. Or, if you prefer, our highly-qualified To make sure your operators are fully knowledgeable in the
specialists can perform these activities for you, including: operation of the Freelance compact control system, we offer
Planning and engineering a range of technical training courses.
Installation planning and execution In addition, we offer a computer-based training program for
Plant documentation Freelance on a multimedia DVD. This will provide you with the
Commissioning basic knowledge you need for configuration, therefore allowing
Technical training you to start using the system very quickly and efficiently.
After-sales service
Upgrades and performance improvements

A comprehensive customer service is worth its weight in gold It provides:
Service means a profitable investment in continually maximizing Optimal operation and availability of installed ABB assets
and optimizing the availability, performance, quality and security through 24/7 support and maintenance services
of a plant. ABBs support covers the following areas: Better productivity through enhanced software functionality
Customer Support Services Lower support cost and more predictable software ma-
Training nagement budgeting as a result of annual subscription fee
Spare Parts & Logistics, Repair Shops Access to the most current system documentation
Process, Application & Consulting Services Evolution to more advanced human system interface, con-
Service agreements trol platform, information management and connectivity
Extensions, upgrades and retrofits A way to stay current with the latest technology standards
Advanced Services
Software maintenance and upgrades The Automation Sentinel Program provides solutions for the
main challenges system owner face to achieve maximum
Through the resulting specialization of our employees, we availability and reliability of the control system:
guarantee maximum competence for each task we perform. Software maintenance and upgrades
Whether its more traditional service support such as commis- Cyber and IT security
sioning and maintenance or individual consulting services the Online access to relevant information
result is measurable customer benefits. Control system software and performance checks
Our comprehensive Life Cycle Services enable us to increase
the value of your plant over its entire lifetime. The conventional, It also provides an evolution path to newer technology system
reactive service can reduce production downtimes, while enhancements to improve plant effectiveness and long-term
the use of new technologies offers an increased number of support through annual maintenance subscription budgeting.
capabilities for preventive service measures to identify and avoid
cost-intensive faults at an early stage. Proactive services such
as asset management or ongoing modernization increase the Benefits
value of our customers plants and give them a distinct Maintain operation and avoid loss of production: Higher
competitive edge. productivity through enhanced software functionality
Continuous optimization of your process operations:
Improves system availability, performance and reliability
Life cycle management with predictable costs
Control system life cycle management and investment pro- Reduces overall maintenance costs: Yearly subscription
tection have always been cornerstones of ABBs develop- provides predictability for plant budgeting
ment programs. Over the last 30 years, ABB has built a large Complete flexibility: Improve your control system over
installed base across diverse industries. ABB looks after its time. Always the best, lowest risk path forward
installed base by crafting solutions that ensure the continu- Protection of intellectual property: Your operator gra-
ed productivity, reliability and capability of all installed ABB phics and control programs are protected when new tech-
assets. nology is implemented
With this 30 year track record, ABB has established a history For more information please refer to the Automation Sentinel
of Evolution through enhancement developing new products brochure 3BDD015294.
in a way that allows for incremental adoption, minimum risk to
operations and maximum investment protection. In support of
this mission is Automation Sentinel, ABBs control system life
cycle management and support program. With this program,
customers can keep control software up-todate and maintain
a flexible path forward to new system software technology.
Automation Sentinel provides the fundamental software sup-
port deliverables required to maintain operation and maximize
the availability of the installed ABB control system.
Automation Sentinel assists system owners in actively mana-
ging their ABB control system software life cycle costs.

Contact us
3BDD 010 023 EN H 12.2015

www.abb.com/freelance Note:
www.abb.com/controlsystems We reserve the right to make technical changes or
modify the contents of this document without prior
notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB does not accept any
responsibility whatsoever for potential errors or
possible lack of information in this document.
We reserve all rights in this document and in the

subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents in whole or in parts is
forbidden without prior written consent of ABB.
Copyright 2015 ABB

All rights reserved.

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Freelance

Distributed process control system

Freelance: The distributed process control system Page 5

System architecture Page 6

The controllers Page 11

Remote I/O Page 19

Field devices Page 24

System communication Page 25

Freelance Operations Page 27

Freelance Engineering Page 34

Engineering and services Page 42

ABB Freelance | Process control system 3

Process automation made easy.

ABB Freelance | Process control system 5

Project database Freely congurable

Hardware structure Display process states Cross referencing

More details about Freelance Engineering see page 34.

6 Process control system | ABB Freelance

Trend display and archiving1)

Formulation and batch

SFC display1) System and device

More details about Freelance Operation see page 26.

ABB Freelance | Process control system 7

Freelance Engineering Freelance Operations,

Operator level Indust

Panel 800 AC 800F

Freelance S800 I/O

Panel 800 Family Field

Drives S700 I/O Field Field

Freelance OEM Freelance Lite

8 Process control system | ABB Freelance

trial ethernet (optionally redundant)

AC 900F ABB and

ABB Freelance | Process control system 9

System communication Integration of 3rd party PLCs

A Freelance system in theory can have up to 100 controllers Asset Management

10 Process control system | ABB Freelance

AC 900F The process level is the domain of controllers. Together

A Freelance system can consist of one or combination of sev-

All three controller types can be used side by side within a

ABB Freelance | Process control system 11

Input/output modules are used as direct I/O and remote I/O in

The hardware configuration of AC 900F is based on a hard-

12 Process control system | ABB Freelance

Slots for Ethernet Diagnostic Serial

CPU module PM 902F

Central processing unit Technical data PM 902F and PM 901F

ABB Freelance | Process control system 13

14 Process control system | ABB Freelance

Ethernet module for the system bus

ABB Freelance | Process control system 15

The AC 700F controller, as a member of Freelance, has The AC 700F hardware

16 Process control system | ABB Freelance

CI 773F Profibus Master

AC 700F CPU PM 783F

The CPU module

ABB Freelance | Process control system 17

Functions and function blocks Functions

18 Process control system | ABB Freelance

One of the S700 I/O benefits is the small footprint the

For further details, see the Freelance Product Catalog

For further details, see 800xA Product Catalog 3BSE078160.

It communicates with the control system level using the