“Tangguh Expansion Project - (NG FEED Project Spectication for Reinforced Conerete and Grouting Work accordance with ASTM C827 (modified) requit between 0.9 and 1.1. The grout shall be flowable, "San indicator ball with @ specific gravity The ultimate compressive strength of any epoxy grout material shall be a minimum of 35 MPa at 24 hours and 97 MPa at 28 days when tested according to ASTM C579, Method B, and tested at the equipment operating temperature and loads, 9.13.2 Non-shrink Grout Non-shrink, self-levelling, non-staining grouts are composed of aggregate and expanding binder or expanding aggregate and stable binder, Non-shrink Grout shall comply with ASTM C1170. The ultimate compressive strength shall be a minimum of 20 MPa at 24 hours and 55 MPa at 28 days, 9.13.3 Standard Portland Cement Grout The mixture shall be of one part Portland cement and two parts clean fine sand. Compressive strength shall not be less than the compressive strength of the foundation concrete, 10 Execution Requirements 10.1 General Storage, handling, measuring, mixing, transporting, and placing of concrete materials shal follow the methods and means outlined in ACI 304% and comply with manufacturer's recommendation for handling, storage, and protection, 0.2 Formwork The design and construction of the formwork shall be in accordance with ACI 347R Manual, and shall be the responsibility of the SUB-CONTRACTOR, Formwork shall be designed, erected, supported, braced, and maintained so that it will Sustain all vertical and lateral loads until such loads can be supported by the concrete structure itself, Forms shall have sufficient strength to withstand the wind loads, pressure resulting from placement and vibration of the concrete, the loads and operations incidental to placing and curing the concrete, as wall as other forces resulting from the movement of the forms, and shall have sufficient rigidity to maintain specified tolerances. Forms and their Supports shall be designed so as not to damage previously placed concrete. The forms shall be sufficiently tight to prevent leakage of cement paste and shall be so constructed that the surfaces of the finished concrete will be reasonably free from ridges, fins, offsets, or similar defects. The forms material for concrete material expose to view shall produce smooth, hard and uniform texture on the concrete unless different texture requirement shown on the drawings, and shall be free of defects likely to cause imperfections on the surface of the concrete. The formwork shall be true in every respect to produce hardened concrete to the required shape, dimensions, grade, and alignment as indicated on the Drawings. Forms shall be constructed to facilitate their removal without damage to the concrete and so that their removal can.be in the following orders: (1) columns, (2) sides of beams and gitders, (3) bottoms of slabs, beam and girders, Formwork shall be provided to the top faces of sloping works where the slope exceeds 15° from the horizontal. Positive means of adjustment (wedges, jacks, etc.) of shores and struts shall be provided and all settlement shall be taken up during concrete placing operation, '870300-PTS-900-CIV-SPC-20009 Page 20 of 43, Rev 807 TEP-900-SPE.CV.8>4-0005, BP ConfidentialConbextra SF FOSROC x 1% constructive solutions DUAL EXPANSION, High strength Conbextra SF is @ non-shrink cementitious grout used for medium to high flow and high strength grouting of {gap thicknesses 10 to 100 mm, Recommended applications include: + Stanchion baseplates + Joints between pre-cast concrete panels * Grouting applications where pouring access is restricted + Anchoring of reinforcing stee! bars + Installation of tie bars Advantages * DUAL EXPANSION system compensates for shrinkage and settlement in both plastic and hardened states, bearing area * Highly consistent material with no bleed or segregation No ron content ensuring no staining, increasing the effective Prepackaged material overcomes potential on-site batching variations, * Develops high early strength without the use of chlorides. * High ultimate strength and low permeability ‘ensure the durability of the hardened grout, + Medium to high flow and easy application = Machine pumpable Standards compliance Conbextra SF meets or exceeds the test requirements of ASTM C 1107 Type ©. Description Conbextra SF is a non-shrink cementitious grout with ‘ unique DUAL-stage shrinkage compensating mechanism, which compensates for shrinkage in both the plastic and hardened states. Conbexira SF ‘cementitious grout is supplied as a ready to use dry powder. The addition of a controlled amount of clean water produces a flowing non-shrink grout for gap. thicknesses up to 100 mm. Conbextra SF is a blend of Portland cement, graded fillers and chemical additives which impart controlled ‘expansion in both plastic state and hardened state whilst minimising water demand, The low water demand ensures high early strength and high ultimate strength. The graded filer is designed to assist Uniform mixing and produce a consistent grout Typical detail of stanchion base plate : h chim (ohm. / Ti Page tof §Conbextra SF In some cases itis practical to use a sacrificial semi- dry sand and coment formwork. The formwork should include outlets for pre-soaking. Unrestrained surface area ‘This must be kept to a minimum. Generally the gap width between the perimeter formwork and the plate ledge should not exceed 75 mm on the pouring side and 25 mm on the opposite side. It is advisable where practical o have no gap at the flank sides. For best results @ mechanically powered grout mixer should be used. When quantities up to 50 kg are Used, @ slow speed dil fited with a Fosroc Mixing Paddle (MR3) should be used. Larger quantities will require a high shear vane mixer, Do not use a colloidal impeller mixer. To enable the grouting operation to be carried out ‘continuously, itis essential that sufficient mixing capacity and labour are available, The use of a grout holding tank with provision to gently agitate the grout may be required, Consistency of grout mix ‘The quantity of clean water required to be added to a 25 kg bag to achieve the desired consistency is given below. Flowable : 40-425 ltres per 25kg bag Pot 375-40 lires per 25k bag ‘Trowellable : 3.25 - 3.5 tres per 25kg bag Put 70-60% of the pre-measured water into the ‘mixer, gradually add the whole Conbextra SF bag ‘material into the mixer while continuously mixing. Add the remaining water until the desired consistency is achieved. Mix for 3-4 minutes. This will ensure that the grout hes a homogeneous consistency. Placing ‘AL25°C place the grout within 15 minutes of mixing to gain full benefit of the expansion process. Conbextra SF can be placed in a minimum thickness of 10mm up to a maximum thickness of 100mm in a single pour when used as an underplate grout. For thicker sections it is necessary to fill out Conbextra SF with well graded 10mm, sit free aggregate to minimise exotherm. If bulking with aggregate is used the ratio shall not exceed 1:1. Contact Fosroc for details of pre-bagged supply. The properties of a bulked grout will differ from those published in this deta sheet ‘Any bolt pockets must be grouted prior to grouting between the substrate and the base plate. Continuous grout flow is essential Sufficlent grout ‘must be prepared before starting. The time taken to our a batch must be regulated to the time taken to prepare the next one. Pouring should be from one side of the void to ‘eliminate any air or pre-soaking water becoming trapped under the baseplate. It is advisable to pour the grout across the shortest distance of travel. The grout head must be maintained at all times so that @ Continuous grout front is achieved. Where large volumes have to be placed Conbexira SF may be pumped. A heavy duty diaphragm pump is recommended for this purpose. Screw feed and piston pumps may also be suitable. Page Sof 3Conbextra SF Storage Conbextra SF has a shelf fe of 12 months ifkeptin a dry store in sealed bags. If stored in high temperature ‘and high humidity locations the she fe will be reduced. Precautions Health and safety Conbextra SF is alkaline and should not come into ‘contact with skin and eyes. Avoid inhalation of dust ‘curing mixing. Gloves, goggles and dust mask should bbe wom. If contact with skin occurs, wash with water. Splashes to eyes should be washed immediately with plenty of clean water and medical advice sought. Fire Conbextra SF is non-flammable Additional Information Fosroc manufactures a wide range of complementary products which includes: i ¢é by & PT, Fosroc Indonesia 4 Aha Bok AB No.1 ‘etephone: Dota Steen ndustil Park = 220887 2103 Lppe Charana 272.820 1308 Bokow 17550, 62.34 862 9182 Indore wwwfosroc.com + waterproofing membranes & waterstops joint soaiants & filer boards cementitious & epoxy grouls specialised flooring materials Fosroc additionally offers a comprehensive package of products specifically designed for the repair and refurbishment of damaged concrete. Fosroc’s "Systematic Approach’ to concrete repair features the following hhand-plaved repair mortars spray grade repair mortars fluid micro-concretes chemically resistant epoxy mortars anti-carbonation/anti-chlotide protective coatings chemical and abrasion resistant coatings. For further information on any of the above, please consult your local Fosroc office fax 62228222713 $2 315022701 emai: ‘Stonnvn oer com Page Sot