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OEPARTMENT OF COMMERCE
I
INFORMATION CIRCULAR
A~ '47
• RUBY, ARIZ .
REfERENCE LI 8RARY
NNEV1LLE POWER ADMIN LSTRATI
y
• D. E. ANDRUS
• 1. C. 6497
Septellber. 1931.
INFORMATI ON CI RCULAR
By D. E . Andrus 2
I NTRODUCTI ON
This pap r , whioh d BO 1bea he ml : lng prac tice a t the Montana mine ooncentrat o r
u f th e E &1 - Pi cher Lead Co . , i s one o f a series baing p repared b~ th United S t ates Bureau
of Wine.3.
LOCATI ON
The Mon t na mi n i s situated on the eas tern edge of the Oro Bl anoo mountains a t a n
•
lavatio n of 4 , 300 f eet . It is in th & Oro Blanco mining district , Santa Cruz Count y, i n the
out h r n part of Arizona , about 4 mil es north of he Mexican borde r , 30 mi le s northwes t o f
No a l es and 80 miles southwest of Tucson . A adv, a station on the Southe r n Paolfic Railroad ,
~i d ay between Tucson an d Nogale s , and abo ut 40 miles northeast c f tho mi ne , 18 the sh ipping
po in t a nd i r eao hed over a n e xcellent highway.
HISTORY
The Mont ana gro p of claims w s o~igln lly located in the 7 0 ' s a nd was patented by
L. Ze cke ndo rf . in 1907, wh o retai ned th e title until it wa B sold t o the Eagle-Picher Lead Co.
I n 1916 the con struction of a second mill was sta rted , but was not fi nishe d unt il
tb e Goldfield Conso li dated Co . acqui ad a d oo~pleted it in 1917 . Thi s mi l l used flo tat i on
me tho ds and opera t ed during t he remainder of 1917 and par o f 1918 . I t produced 1 ,250.000
pounds 0 f l ead , 1 , 300. 000 pounds 0 f zinc, a nd 47,635 oun ces o! s 11 ve r. Du ring 1918 t he
Go ldf i eld Consolidated Co . , rather than meet & 1 r e paymenl dUG at that li me and als o owi ng
.0 t h c a rcit y nd iuer r ioisn cy of local labo . closed t e ~ine and ~il l a n d gave up i ts
option.
The p roperty was idle until 1926 , wh en an option was taken by the Eag1 e- Pioher L~ad
Co . , ope ra i in und er t he name of the Montana ioes Operations. A 250- to n oapa. c i t y mill •
• l--:;;:-;·~r ...~ of IUnu " Ul "1 1 00 Coot not e aoRna. l diment 18 u•• d ·
"Reprinted fro U. S. Bl,lr& u of IH oI Intormation Clr-oll.l r 497. to
2 Conoe~lr-a to r auplr-intlndl nt , Yon L na Winl Coooen r a Lor . a~d aD of boon u l l in, on,1nelra, U. S . Bure u o C Wi nl e .
11501
I. C. 64 ~ ?
us i ng diffe ren tial flotation met hods was oompl eted early i n 1928 and haa run intermitten t ly
sinoe t hat t i me. The fir s t operations of t his plan t las t ed from May, 1928 , until the wa t er
•
fr om t he dams was deple t ed ea rly in the same Bummer. After t e summe r ra in s made water
a vai l abl e, the mill wa s start ed and operated until th 1 ttsr pa rt o f J anu ary , 1929 , when
t he mill was a gain s hu t down f o r laok of w ter. Duri ng this e hut- own some ohanges were
made , i ncl udin g t he addition of oondi tioner ahead o f the zinc circuit. Operat ion s were
again r es umed a fter the summer r ains 'in Au gu t , and in t he mean i me , a pipe line was con-
a tr'J cted La obtain water fr om t he Santa Cruz Riv er , 15 miles dis t ant , nd tb u in s ure an
ade qua te water supply. The mill oper t ed unt il t he middle of Apri l , 1930, whe n it. wac
olo s ed down owini to the low pri oes whioh prevailed i the metal ma rke t .
TRANSPORTATION
All concentra t es a r e shipped to Amado by Coleman trucks , ana t he neoessary s uppl ies
fo r th e pl an t make up tb e l oad for the retu r n t r ip . The truoks , whioh mak a ro und t rip in
about 16 hours, are equipp ed with trai l ers , th capaoity of one unit bei ng 12 t on of l ead
c onoen ra t es or 11 tons of zi no oonce n rate. The haulin g rate is 4 . 50 pe r to n or s 11 ht-
ly more th a nO.II per ton-mile. Thi s e rv i o has p roved a t isfactory.
WATER SUPPLY
Wat 'Jr is impounded b y f our dams , the st o rage capaoity amount in g. lo 40,000,00("
ga ll ons . Duri ng years of no r mal a infal ! th' amo unt is s u ff iC i e nt f o r mi ll ope rations , bu t •
fo r emergenc i es a pump and a pi pe l ine were installed at No r i , on the Santa Cruz River, as
p r vi ous ly e ta ted. So f a r t he ins tal l a tion has been use onl y one month as a t e t. s
ther e has bee n s uffiCient wa t er without it. The e quipment oonsists of a 120- hp . Wort hi ngto n
2-oycl e Diese l engine, direot- conneoted t o a Wor thingto n d'Jpl ex double-acting ou t s ide pa cked
pump. The p ipe l1no 1s 15 mi l es long and 1s co nstruoted o f 4-i noh . heavy-duty, lap-we lded
pi pe. Durin g the month that th e pump i ng plant was operated , the pump delive red wa ter a t t he
rate o f 101 .5 ga llons per m jnut ~ agains t a s t atio head o f 1 . 490 feet , a friction h a d of
585 f ee t, or a total head of 2, 075 feet . at a oo s t of 25.8 c nt s pe r th ousand ga llons.
The mill pond 1s l oca ted bao k of t he No. 1 dam a nd the amount o f wate r s t ored i n
t his pend i s controlled olos01y by admi tti ng water frem the othe r fresh wat e r dams a s ne eded .
Thi s water flow s by gravity f rom t he uppe r dam, whio} is th reservo ir in to whioh the we t I'
fr om th e San ta Cruz pipe li ne i s deli vere , bu t mus t b pumped to the No .1 dam from the
ot h r two dams . Fifty ga l lons o f f r esh wate r pe r minut i s an ampl e supply for all purpo s es .
POWER
Power i!:l obtained by Die s e l engines . one pow r plant se rv ing both t he mine and th e
mi l l. The pl a nt contains s i x Fa 1rbanks- o rBa engi nes of t he f ull Di ese l type , and a l l engines
a r e equipp ed with the same s i ze heads . p i stons, rings , and other i nt erchangea ble pa r t s.
They a r e operated by one en ,:' i neer nd one he lper p I' shi ft and are under t he d irect super-
visi on of t he master meohanio. Th e mi l l r equir s 409 hp. , whioh costs $0. 009461 5 per horse-
•
powe r-hour. The size'J of th e varl ouOl enginea a nd th e se rv ioe per f o rmed by eaoh ar e as
follows:
9506 - 2 -
•
1. C. 6497 .
ORE TREATED
•
to tht-: north. The a 1'e body f ollows a conglomera te-dior i te contaot , and 1 th ough it if;
u~ually oontain ed in t he oonglomerate with the diorite forming t he fo o t wall it is als o fo und
within thA diu ri te.
The p ri mary a re 1s co posed of mi xed sulphide minerals and q u t,z ga ngue , The
s ulphi de mi ne ra ls comp r i se galena , sphalerite J and pyri e wi th subor inate amoun t s of
ohal oopyrit e a nd te t rahedrite . 1h ore also contains some gol d wh i cll is apparentl y free a nd
not ass ooi a t ed wi th t he pyrite .
• 9506
s phaleri t
The cha l oopyr ite ocours in tbe f orm of rll in ute specke i n t h
a nd assooiated wi t b "t , i n man y i nstances . i s tetrahedri t e .
- 3 -
•
1. C .6497
The tetra hedrlte oocu r s in yet smaller s pecks than the ohaloopyrite and
ill Dv i nstance were pecks of the mineral seen tha t were la rger t ha n
300 me s h.
The ore at t i m s oon a1ns cons ide rable amoun t s of gouge-like ooll oidal maLerial.
Thi~ malerial has a m r ked ten enoy to float, and to 0 'Ir y zi no s li m wi t i t in to the flo-
tat l on co nc entrat es of the 1 ad oi r cuit.
timber oon s truotion, wi th conorete r e ta i ni ng wa ll s and oono r ete foundat i on s for mu~ninea.
Mis s ouri conc eolrnUng prac t ice, wi th the exception of jigs , was f ollowed in t ile des ign of
the flow shee t. and all ma ohi ne w th the exoeptio ns of ball mill, Wi1fley pumps a nd Am" 1can
fllters are o f the type devel ped i n the Tri-State di s t riot .
F gure 1 gl ve s the flow hee t of th e o rus hin g plant; Fi gu r e 2 pr~ ~e n t~ the flow
sheet of the ooncen trator.
Crus hi ng
The are . af t passi g through grizzlies. with 8-inch spac es , lo oated underground,
i~ hoisted in skips a nd dump ed direc t ly into th e eoa s e-o r e b in. From hi b in i t io fe a,
wi th wa t er, to an 18-inch Bla ke- t ype orushe r whi ch del ivers ma te -lal of 2-inoh maximum sl ~e.
•
Th e or u e prod\ c t i r oduced t o . - i no h ma ximum s ize by 8. set 0 f 42-inch p ri ma ry roll~
whioh ope rate in clo sed ci rou 't with a 4 by 8 foot trommel. In t hi s oir cui an I S-inch be lt
elevator returns t he soreen av r l z e to t he roll s . A s eoo nd olo sed circu i whioh oomprises
a se of 32 by 2 4 inch ln i e ng oI ls , an l S- inoll e l.eva.tor. a nd f our by · f aa L a y
s areens red uo ~s t he 0 t o ··-mro . '12e . The und ~rB ize prod uc ts a t he L a y s o e~ d -
slimed i n an 18- i n J b It d a olas s if ier. The ove rf ow pul p 1s conv yed to a 50- t oot Do rr
thiokener and t he s ands a r e de live r ed to the fine-ore bin.
Cost of wearing
Wearing part \ Ma eri al Life part~ par on o f
Crusher jaws
Crus her oheek pl ates
I
------ ------------------ 31,156 tons of ore ! -~~~~~~--
9,132 tons of ore
ore tr eat ed
•
Finishing roll c hell s Fo rged s tee l 23,232 tons of ore .0462
Trommel scre~ns
LeahL,§Qreen oloth 0 . 105 diam&ter wire
I
9,934 tons of
14 clay s
ore .0044
1 _ _ _ _.;...;
.0:;..;0~5:o.::1=____
9506 - 4 -
Ore bin, 150 tons capacity
l a-inoh
+
Ca rt~rville crushe r
42-inch
F
~ rtmary rolls
~
la-inch belt
~
lev~at o rl 40 re~t long
f
4-fo.:>t Dallier cone
1
+ +
J2 by
Underflow
24 ~inCh
~I~...--_
rolb
........,..~.......~_ __
J
Overflow
•
_ _ __ ._ . .
~
Under s iz e
~
.L..aunder
Ov ersize
\ .
i
IJ-inc h be lt drag cla s sifial"
~
Overflow
l
Sands
To
..
50-foot +
Fine- o r e ~
Dorr thickener
- .\
•
I.C.6497 .
AS con s i de rable wat er 1s requ i red to transport the cr ushed ore from be ti ne are
i s neoessary to d wa t er th e feed pu lp before i t ent rs t e a l l
mi ll , a nd a Dor r s impl ex cl ass if ier is us ed f or this purpose. Th cl ass i f ier over flow pulp
's del ive ad t o the s ame 50-foo t Dor r t h ' okener t ha t r ece i ves the ove rflow pulp of t he de-
s l iming ol assi fi e r of the c ru sh in pl ant pre vious ly mentioned. The class ifier an re fed
to an 8- foot by 36-inoh Hardin ge ball mi ll.
The Hardinge mill operates in olosed oircuit with a be lt d rag ol ass ifier th e belt
o f wh" ch t ra vel at s pe ed of 66 f eel pe r minute . Th i s olass' f i er has i n uf fi cien t 0 pacity
nd oper tes s omewha t s i mi l ar to a drag oonve yo r when load The norma l overflow olids
oon t i n pproxima t e ly 30 per ~ent o f min us 20 0- esh material an co n i ara ble mat er! 1 th
1 S pl ue AS-mesh .
• t o p rod uce
Th e th io kene d pu l p rom t he 5 - foo Dorr t hickener joi n ~ the classi i r ov erfl ow
of t he ball-mill oirouit and bo h ra oondit ioned in a 6- f oot De nve r machi ne . Sodi um oa r-
bona t e s added t o ttl bal l-mill d pUl p, hy rot/ans of a d y f e edtH' , in sul' fi o ent mount
pH va l ue between 8 . U aud 8 . 3 when tlie lJ ulp r eacll tj s t he h ~a.d 01 t he Ie d oi r ll ' t .
Zino BU ph ate . od um s ulp hite . and th i oa rbanal i d 1~agent6 a r e also add d t o the bal l-mi ll
reed pulp launder, and just bel ow the P01U t. where these a.ddi ti ons a 1 ma e , s od ium cyani de .
a.nd s odIum s ilia a te are added e ah i n the form of a lO-per oen s olution . Eth yl xa ntha t e
and cres yl ic aci d are added t o he l a und r whi oh conveys th middl i ngs of t he 1 ad cirouit
to t he feed e lev a t o r whioh in tu rn feeds the co ndit ion e I' a t. t he II ad 0 f th e lead oi roui t .
.sodium ca rbonate, added ma in l y t o pro uo e the des i red lka l ini t y , a l s o gi ves a
se l ect! ve a o tion t o s ome degree in t he flo t a tion c 1 rc ui t. Zinc su lpha t e , s od i um cya ni de ,
and sodium 8ulp bi t e not as dep r essors o f aphale d t i n the l ead oi r oui t. The rel at. iv
InOU. ts o f Elsch ar 0 1 ange a needed t o mee l va ryi ng condi ti ona in t he cha rao te r of t h o r
t reated . T h ~ fu no 'l io n o f the s odium s ilica t e 1s to diS}Jerse t he fi ne gan ue ma terial of t he
gouge aud t hu s prevent its t e nde ncy 0 flo t, a nd to oa rry z in a f ines meohanioally. i nto th
lead conce~trate8.
Aft e r th e pulp i ondilione it .1 tr eat d in two pri ary Butoll l't fl o t a t ion
mac hin ee which opera t e in paralle l, aoh t at ing one ha l f the tot a l f lo t a t ion f eed . Tlese
mac hines pro duc e fini s hed l ead oo ncent la tes and t a i l i ngs p roduot s . which are again tr eated
in t wo seoo nd e. y Butoha rt flot at i on maohi nes , wi t h add itiona l xant a te and cresyl1 0 ao i d
rea ent s . T.e s ec ondo. y machines operate as oavenger cel l and p r oduoe l ead mi dd lings . as
•
frot h product3 , whioh a re returned to th e oo nd1tioner at the head of the lead c irouit. The
I;. ai lin gs are conveyed to two 6- f oot oond1t ioner tan ks at t he head o f t he zinc oirouit by .J.
3-inch Wil ley pump.
9506
•
I.C.6497
The r eagents used in tile zinc oirouit are added to t he sump whi ch f eeds t he Wilfle y
pump. Lime is added by means of a dry feeder in suf f i oient qu antity to pro duo e a pH valu e
of 8.8, the usual amount required being about 1.0 pound per ton of are . Coppe r s ul phat e .
0.64 pound pei ton of ore, is fed by a tream of wa t er dir oted upon oopp ul phat orystal
wh1c~ are bel~ ina oopper container. The ·6 t ur at ed copper sul pha olut l u 1 ves t t h ~
bot1.om 01 the conta i ner. Sodium ae rofloat, 0.025 pound per to n of O! 6 t a t~ d , and uffi-
oi en t c resylic acid to prod·.ice t e fl'Oth de s i r ed, a re al so added.
Lead ooncentrate s
Lead, Zinc. Copper, Silver,
ger Q~ nt :e!ll ~ 12e1' o~ n!t QunQes Ee r to n
72.0 4.0 1. 0 22
•
Lead OOnOt:D t ra t e s 56.9 9.6 2.3 62
The primary flotalion maohines are opera ted wi th t he ga tea . whioh Call t rol he pu II
level s , down Slid the s econdary maoh i nes are ope ra ted wi t h the ga t ea rai s ed abo u t f~ v
notohe s .
The poor claSSification obtained in the grinding oircui t, a.s pre vious ly not ed,
ca uses tile :..;~ndin~ 0 f oonside rable am unt s of ooa r se mat ri al to the flo t at ion oi r cu1 ts .
This condition results in exce es ive wear on tbe impell er of the fl ot a tion ma ch i ne nd also
G ,uses ohoking in the oondi lioner tank a t the head of the l ead cireui t, whio h ma kes nec Bea ry
t he draining of it s oontents to the fe ed box of t h ba l l mill once eve ry week. Flata tion-
machine impellers are rene wed on the primary and se condary oell s a ft er handlin g 10,000 a nd
7,100 ton s of are, resp ctlvely. The co s t of impe ll e r r enew I s amounts t o 0.005 and 0 .007
per ton of Ofe tr a t ed in primary and s eoondary 0 11 . r esp ot ively.
Runners , die rin ss , and follower plat es of t he W11 f h 'Y pump, whi oh conve ys l ead
circui t t a ilings , have a life of 3.770 ton;:,; of or handled. . whereas the case ave r ages 1:3. 748
•
t ons before renewal. The eest of renewal parts for thi s pump amounts to SO.0107 p r to n of
ore mi l led. The oost of r enewal parts for the Wilfl~y pump wh i ch et urns t e zi no middl i ng
f rot h t o t he head of the zinc circuit amounts tl $0.0035 pe r t on of ore milled .
9506 - 6 -
I.C.6497 .
• The ooa r se ma t e r ia l oo nta ined in the flo ta ti on fe ed pulp does not . fo r tunate l y ,
p raven t 6 t is f acto ry reoo ver i es being made in the flotati on ci rcui t s. Thi s 0 0 1 d i t io n i s
pro bably due to cl assi ficati on and select ive gr · ndi ng of t he s ulphide mi ne r als.
The tai lings from the z in o scavenge r ce ll s ~rc conveyed to a s ump and f r om th e re
pumped to ai the r of t wo ta i l ings dams located 800 f ee t dis tan t and dl re c tly be low No. 1
f real -wa t e r dam. The pipe lin e used for t his pu rpo se is served b y a 4-inoh Wil fl y pump and
is made 0 4-inc h , fl ang e-oo nnected , heavy- uty pi p. The flang e oon neo tio ns permi t th e
j oints to be read ily disc on neoted in case o f choking o r i nstalling new lengths o f pipe. Th
sides o f the dam are ma i n ta ined by two men during the da)! s hift.. Th e l a under disoharge
points are changed as r equ ired on the two ot ler shifts b y the pump men. in additi on to t he i r
us ual p ump du ti es. whioh i nc l u e the return o f reolaimed wu t r f rom t h tailings pond . The
r cl aime-d wate r f r om th e tai lings po nd amo n ls to 75 pe r oent o f t ha t oontai ned in t he t a il-
i ngs p ul ps; it is ret urn?d t o No. 1 freah- ater am by e ithe r of t wo 3- 1nch, motor-drive n
Amer i oan oent ri fuga l pumps. The oase of t he 4-inch pump wl ich s erves t he t ai l i ngs pi pe line
hand l es 15 . 21 9 t on s o f s ol i ds before renewal ; the f ollowe r plat es . r unners , and die ri ngs
average 8,503 tons o f s ol i before leplaoiJ g . The oos t of pump r eplacements 1s 0 . 00918
p r ton o f s oli ds hand l ed .
• The fi ni s hed concent r ates pulps from tba l ead ana zinc f lo t a t io n oi r cu i t bre oo n-
veyed direct l y to the i r r espeotive 6-foot . 4-disk America n f i l t ers by 3-in oh Krogh pu.mps .
The pu lps enter the fi lter reservoirs th r ough the bottom , as t hi s method o f introciuoing th e
p ul ps tends a ma in tai n suspension of the solid s and thus increases t he effi ci enoy of filte r-
i ng . Vacuum is no rmall y ma i ntai nad aroun · 20 inches o f mero ury by an 18 by 6 i nch I ngersol l
Ra nd pump whio h ope rates a t a speed of 274 r . p . m. P l ma t wi ll f ilt e r bags are used , whioh
cos t 0.67 eaoh del ive r ed to the mill an which have an a ver ·ge lifo o f 29 days o f s ervice.
SAMPLING
All samp l es r e ta.ke n by hand at 30-mi nu ta i nte rval s . The OOll oe n tra teB are de-
l i vered by th e f 1l ters t o 14-foot ooncentrates oars whi oh in turn de li ver t hem to oo ncen-
trates bins. The con oe nt ra t es samples a r e take n f rom th ese oars by means of pi pe s mpl ers .
Si x pipe sampl s are r emo ved fro m eaoh carload of concen trates. Ha lf of the t ot al samp le i s
p laced in an ai r ti gh t container to be used for the moi stu re de t ermi na tion and the other hul f
is r-6se r ved f o r t he usua l chemica l cie termi na t i ons. We i ghts o f con oent ales produoed pe r
• s hi f l are calculated fro m t he number of oa r loads de l i ve red to th e bins and by calibrati on
o f t he bi ns .
The mill assays and weights o f conoe n t ra t es I.ave olosely checked t hose obta i ned by
• the smelters . As a. ru le . the mi l l weights are a fr ot lon of 1 per cent l ess t han the sme l ter
9 5 06 - '7 -
I. C, 64'}7.
CONCENTRATOR DATA
Tabl e 1 presents metallurgioal da t a for various periods durin~ 1929 and 1930. The
arked i mp r ovement sh own in ~urch, 1930, as compa r ed to Ootober, 1929, i3 due to ohanges in
•
flotat i on reagents a nd to longe r expe rienoe of the opera tors wi th the flotation mach:i.nes
used .
Tabl e 2 gives s oreen-assay an a ly ses o f f inal ooncent ra tes product~ and 'L'able 3
presents a s c r ee n-assay analys i s of th e fin a l ta i l i ngs.
Tab l e 4 gives es tima ted powe r requirements f o r tb e vari ous mnchine3 operated in
t b e pl an t .
:)506 - 8 -
•
1. C. 6497 .
-"--'-" ..---------------------------------
Total o r e milled, tons .. ..... .. ... ........ .. ... ........ .. ..... ... .. .. .. 7, 049 6,1 49 41, 246
Ope rat in g ti me , per oent .. ..... ..... . .. . .. .... ..... .... . .. .. .. .. . 89. 50 94. 00 91.12
Ore t r eated pe r 24 hours of operatin g ti me, tons 254 252 258
Analysis of heads :
Gol d, ounces pe r ton .. .. .. .. ... ...... .. .. ... .. .. .. .... .. .... .. .. . 0 . 060 0.077 0 .071
Silver , ounoes per ton " ........ .. .. .. ... .... .. .. .. ... ... .. ..... .. 8 . 57 8 .02 8 .17
Lead , per (' Qut .. .. .... .... .. .. .. .. .... ... ...... ... .... .. .... ... " ... .... .. 5 . 94 5.89 5.13
J Z1no . pe r oent .... ... .. .. ..... .. ...... .... ' .. .. . ..... .... .. .. ..... . 7 . 69 6 .47 5 . 98
Coppe r, pe r Cbut ...... .. ... .. . . . .. . .... . .. .... ... .. .... ....... .... ... .. . 452 .335 . 390
Total l ead c on centrate s produced, d ry tons .. ... ... .. 647 .20 597 .72 3 , 435 .06
Lead oonoen trate s produoed per 24 hours ope r-
ati ng tim e, d ry tOIlS .. .. . .. . .......... .... .... . .. .. .. . ...... .. ........ . 23 . ~2 24 . 46 21.117
olsture cou ta nt of lead conoent r:l t es , per cent .. 7 .90 8.00 7 .67
Rati o o f oonoentration in I e d oi r cu it, ton
into 1 .. .. ....... .. .. ... ... .. .. .. .. .. ..... .... .. ..... .... .. .. .... .. .. .... ... ... .. .. 10. 89 10 . 8 9 12.01
Indioated reco veries i n l ead concentrates ,
per oent:
GOJ.d ..... .... ..... .. .. .. .... .. .. .. .. .......... ...... ....... .. .... ... ...... .. .... .. 65 . 80 82. 19 78 .31
•
Silver ...... ...... ... ..... .. .. ......... .... ... .. .. .. ... .... .. ..... .. ...... .. ... 67 . 70 78.61 75 . 49
Lead .. .. ... .... ...... .... ... ... .. .. ... .. ........ ... ... ... .. ....... ... .. .. .. .. .... .. 88 . 40 95 .79 92 . 69
Zino .... ... .. .. ......... .. ... .. .... .. ...... ...... .... .. ...... ... ....... .. ... .... .. . 13 . 05 15 . 97 14.02
Coppe r .............. .. ........................... .................. .. ........... . 56 . 40 66. 13 65 .33
Analyses of l ead concentrates:
Gold , ounoes per ton .... .. .. .. .. .. " .... ..... .. .. ..... ........ . . 438 . 654 . 674
S1l ve r , ouno es pe r ton .. ............ ..... .. .. .......... ..... .. . . 63 . 28 64.88 74 . 02
I.,ead , per oent ....... ... .. .. ..... .... .. .. .. .. ... ...,. .. .. ... .. .... ... .. 57 . 29 58. 11 57 . 0 5
ZiDO , P r oent ... ... ............. .. .. ... .... .... .. .. .. .. ..... .. .. .... .... . 10 . 93 10. 64 10.06
Copper, per cent ... .... ... .. ........ ........................ .. .. ...... .. 2.781 2.28 3.094
Total z inc conoentrates produced, dry tons .... .... . . 747.42 545 . 95 3 , 215.15
Zino oonce nt r ates produoed pe r 24 hours of oper-
tl ltng time d ry to ns ....... .. ... ... .. .... ..... ... ... ... ... .. .... .. .. .
I 26.93 22 . 34 20 .09
01 ture oonten t of zinc oonc ent rates , per oent .. 10 . .30 9. 00 9.58
Rat ' o of ooncen tration in zinc cirouit bas ed on
ori gi nal heads . tons into 1 ............ ... ....... . ....... .... . 9 . 4-3 11.28 12.83
I ndicated reco veries i n z i no conoentra tes , per
cent :
Gold .. ... ... ..... .. ...... ...... ... ... .. .. .... .... .... .. ...... ..... .. ... ..... .... .. 14 . 25 8.10 7 .89
Si lver .... ... ...... .. .. .. .. ..... .... .... .. .......... .... .... ..... .. ...... .. . 18 .10 10. 91 11 . 92
Lead .... .. .... .. ... ..... ... ... ....... ........ .... .. .... ... ......... ... ........ ... .. 6.80 2.68 4 . 23
Zi no .. .. ..... .... ...... ... ............................. .... ..... .. .... .. ....... .. 6 9 . 50 7 0 . 58 68. 29
Copper .. .. .... .. ... .. .... . ....... .. .... .. .. ... .. ..... .... .... ........... ... .... 23 . 70 13. 40 14. 41
Analysis of zino ooncentrates :
Gal , ounoes per ton .. ....... ....... .. ....... ... .... .... .. .. ...... . . 082 . 070 . 07
9606 - 9 -
14 .64 9 . 86 12 .40
I. C, 0497.
Tagl e 1. - Meta llu rg i cal da ta1Q,r various -12§ti.Q.S!§ du r i ng 1929 --lli! 193Q - Con tin ued
. - I Octobe r 1929 1,
•
IOatober, 1929 a roh, 1930 to
- - ---- - --------------1---. _.___ _____ ___ .,Apri1-L. 1930_
An lysis of zino oonoentrates - (Cont'd):
Lead, pe r cent ......... ... ... .. .. .. .. " ........... .... ...... .. ... .... .. .. 3.79 1. 78 2.79
Zin o , pe r oent ........ ... ................... .. ... .. .. .. .. .. ...... .. .... .. 50,46 51.45 62.36
Coppa r, pe r cent ... ... .......... ...... .. ...... .... ....... ... .. .. ... ... .. 1.013 ,506 .720
I ndioated t a ilings l osses , per cent:
Go ld .. .. .......... .. ... ,.... .. ........... ,.. .. .. ,............. .. .. ... .. ... ........ .. 20.00 9.68 13.78
Silver ...... ................... ..... ... ..... ....... ........... .. .. ........ .... ..
Lead .... .... ...... ..... ,........ ,... ... ....,.. ......... .. ............ ,...... .. ,.... ,
14.10
4.15
10.46
1.53
12 . 58
3,16
•
Zino .. ,.......... . .... .... ...... .... ......... ................... .. ..... ,........ . 17 . 60 13.45 17.68
Copper _... .... ... ......... ,.. ,.. " .. ", ..... ... ... .. ....... .... .. ............... . 19.96 20,48 20 . 24
Analysis of tailings :
Gol d , ouncc '; per ton ... " ......................... .. ...... .... .. .. . ,014 ,009 ,011
SlI ve r, ounces per ton .. .... ,....... ,........................... .. 1.49 1.03 1.22
Lead, per cent .. ...... .. .... ..... ,... " ........... .. .... .... ,... .. .... .. .. .35 .11 .19
Z1no, pe r cent .. .. ... ......... .. ...... ... . ,..... .... .. ... .... .,..... .,.. .. 1.87 1.07 1. ,6
Coppe r, p e r oent .. ..... ...... ......... .. ... ..... .... .. ................ II .100 . 084 .095
Alknlinity 1n l~;::\d flotation circuit. pH value ... . II 8,2 II 8.0
•
Alkal i n i ty in zinc flotation oirouit, pH value .. .. I I 8,8 I 8.8
Consumption of balls per ton of ore, pounds ...... .. 2.70 2,17 3,19
Soli d in c l a ssi fier overflow pulp. per oent .... . 28.2 31.0 ?9.3
Re agen t s used per ton of ore treated, pounds:
Lime ,...... ,. ', ............... . .............. ........ . ,......... ... .. .. .... ,.... . 1 , 200 1.200 .995
Sod iu.m oarbonate .. ...... ....... " .. ... .. ,... ,........ ... ... ,... ..... .. . .385 1.28 .735
Ethyl xanthate .... ,... ..... .... ....... .. .. .. .. " .. .. .. .. ... ....... ,..... .. .0tiO .050 ,057
Thiooarbana lld ...... ,.................. .. .......... .... .... .......... " .. None .095 .028
Aer-ofl oat ,., ....... ,............. .. .. .... .. .......... ........... .. .... ,,, ..... . .035 . 026 .031
Cr esy lic a oid .. .. ... ,.... .. .... " ..... .... .. .. .. .... " ... " .. ... .. ... ,... . .217 .190 .150
Pine oil " ............... ... .. .. .. .. ,... ... ... .. .... ' ...... .." ... "'" '' '''' ... .030 .028 .042
Sodium oyanide ,.... .... , ....... ... .... .. ... .. ... .......... ... ... .. .... .. .54-4 .216 .219
Zino s ulphate .. ,.. .... .. .. ." ... .... ... .... ........ .. .... .. .... .. ..... ,,, .. 1.000 .850 .640
Sod i ufJI. s ulpha te None .095 .028
Coppe r s u lphate .60 .65 , 641
Sodi um si licate .48 .48 .258
9506 - 10 -
•
• -_._._----
Table 2.- Sc reeu- assay
--------- ..-
nalys9s of t i na l concent rates products
_. - ----------
Wei gh t,
I. C .6497 .
~ -- -- ----
..
Soree n s i z e, mesh pe r ce n t Ounoes per ton Pe r cent _ _ _
I nd i vi du~l Cumul ati ve Go ld Sl Iv e r
- ---
Lr~d
--------
conce ntra te s :
Lead Zinc coppe r llnso l ubla
Plus 40 ..... .. ... .... ....... ... .. 1.50 1. 50 0.90 31.0 4.3 4.9 0 .60 40 . 8
Minus 40 plus 60 .. .... .. 1. 50 3 .00 .90 42 . 0 40.1 10 .2 2 .67 15 .6
Mi n us 60 plus 100 ... . . 4.00 7.00 .88 113.6 52.1 10. 7 5 . 27 9 .7
Mi nu s 100 plus 150 .. . 10.00 17.00 .80 99.;; 48.5 10 .6 2 . 19 6.3
• _ .. __ SC I"een~
Tagl e 3.- Screen-assay anal Yses of f inal tailings
• 9f506 - 11 -
•
I.C.6497,
~ _~M=a=c~
h_i=
n ~e ____________________________ IEstima t e d ho rsepowe.r.
Crus hing pla nt:
1 Car t erville o r usher , IS-inoh ..... .. ....... " .... ... ..... .. .... ... ..... ..... ... ....... .... .. .. 20
Primary rol l s , 42-1 ncb ....... .. ... ... .... .... .................. .. ........ .. ... ..... .. .,..... ..... .. 15
1 Coarse e l evato r, I S-inch .. ....................... ....... .. .......... ... ............... .. ... .. .... . 8
1 Trommel , 4 by 8 foot .. _....................... -.. ..... ....... ........ .. ..... .. ........ .. ....... .. . .. 4
4 Leahy so reens , 4 by L> faa t ...... ..... .... .. .. .... .... ............... .. .. ................ ... .. 4
1 Fi ne eleva t o r , IS-inch .. ..... ............ " ........... .. .. .. ...... ... .. .. .... .. ... .... ...... .... .. 8
1
1
Herc ules r o l ls, 32 by 24 inoh ...... . ........ .. .... .. ... ....... .. .. ......... .. .. .. ..
Bel t. deslime r .. ............................... .. ..... .. ........ ... ........... .......................... .. .. .
15
7
,
1 America n oentri fu gal pump, 3-inch .. .. ...... .......... .. .. .... .... ... ... ........... ...... . --. ~- .
Total for crushi ng plant ........... .. ........... .... ........ .. .... .. ... .. .. ...... ..... .. 37
Fi ne g ri ndi ng:
1 Hard in ge ball mi ll, 8-foo t by 36-inob ... .... ..................................... " .. 135
1 Dorr s i mpl ex dewatering olass ifier .. ................ .................... " ... .. .... . 3
1 Bel t drag c lass i fier, 18-inoh ... .... ... .. ... .... ... ........ .. ..... .... .... .. .... .. ... ..... . .. 5
To t al f or f ine- g r ind ing oi reu i t ....................... ........... ........ .... . 143
Filters :
2 Am rlean filters , 6-foo t 4-di s k. including vaouum and filtrate
pumps ...... .... ..... .... ................... .. ....... ...... ................. ......... .... .. .... ... .. .. ....... .. ..
--~ 25
I
Water suppl y :
1 Go uld eantr! fuga l p ump, 6-inoh .............. ... .... .......... ...... .. ..... .. ... ...... .. ... . 18 I
I
•
Grand t o tal 409
;~~~~~:::
cent
I Labor Ipower z I Tot al of
__ .__ __ ._ ... _______ ~ __ .__ I .-r-, ._ -I. ... -.. ~-. land I'aillll..!:§. 1Qill .Q..Q§1
Crt1E~hlng a nd se reenin g .. . .. ... .,,, .. .. .. . I 0.1493 0 .0765 JO , 0954 0 . 3212 14 . 59
Gri nd i n g a nd olass l fyin g ,. ........ ... ...... .. .. ..... .. .... . 0233 . 1258 . 1029 , 2520 11. 45
Fl ot tion ...... ' ... .... ..... .. ..... .... ... ...... .. ...... ... .. .. ,.. .... . 1347 . 1003 . 3631 . 5981 27.16
Fil ters .. .. ... ............ . ,. ..... ....... ..... ,...,.. .... .. .... ...... .. . 0204 . 0219 . 0080 .0503 2 .28
Di sposa l of tail i ngs .. .. .. .. ..... .. ... .. .. .. .. .0408 .0105 .0110 . 0623 1 2.82
Wa ter supply, new and re t urn water .... .. , ... ,0506 . 0241 . 0008 I . 0755 3. 42
----~-- I 1--- ..1- .---- 1--. 1- - -
Total di reot cost .... .. ... .. ... .... .... .... ... ... ....... , .. .. 0. 5812 151. 3594 1
IlO.i1 91 1 0 , 3591 1
-- -.-1-- .... - 1.-- - 1--.. '-'" I 1- -
ri cel l aneous 1 ... . ..... .. ....... .. ... . .. .. , .. ... . .. . ''''. I . 1675 ! - 1 . 6751 I , 8426 1 3 ~. 27
1 Inol udes assa ying , ope r a t i on of pumpin g plant and pipe line from ri ver when used , s hop ,
and mi ll s hare of t he general overhead expense .
•
2 Power oos t s .0 . u094615 per ho rs epowe r- hour .
• 9506 - 13 -
1. C. 6497.
•
Pr i mary r oll s ................... .. .. .......................... .. .0242
Fini sh in g ro l l s .. ........................ ................... .. .046 2
Tro mme l . 0044
So r ee ns .. .. ... ... .. .. .... ...... ............ " . .... .. .. .. .. .. ......... . .0060
Line rs .. ........ ...... ... ............................. .. ............ .. .. .0200
Wi l f l ey pumps ..... ..... .. ..... ............................... .. .0233
Impe l le r s ................... .... :...................... .. .... .. ..... . .0120
Fil t e r bags ......... .. .................... .. ..... .. ............... . .0080
Othe r iron (in ol uding oast launders ,
: coop lips , elevator buokets , eto . ) .... _ ..:,0300
9506
Total .. .. ... .............. .. ... ...... ......... ...... .
- 14 -
38.08 100.00
•
• ,
T1Zl8 ~ or. biD
4r
811P11% Oorr 01 Bliti er
I
OYe rnow
,.o-:ot
".
Pof lhic~n.r
Overflow
t _________. .
Thicken.• d pul p
tiOUo;IT
1'0 lei
..
t.ad concentrate •
• ~
Lead IIliddllngl Tailinge
•
parallel
4-41 c
3-inch Krogh pump
OJ - "
eric!n filter
La d concentrates
Wine
-+ .
r.
fwo 6-root zinc coadit i onere
J
'l!o priJDary tAl'icharj niotat.ion ,.chin •• in parallel l o-ton
I
..
Zinc concentrate
1:1 p•• o
Zinc middling.
flotation m.ao hinElI in paraUel
..~
Tailings
•.-
3-inch Krogh
•
'lila
~
4-1nob ,tlflvY pump
+
Zinc concentrate
•T
Bin
Tal U Me dlJD
!"rillo I Tex.