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General Purpose
Test Probes
Bench-top
Test Jigs Micro Test Probes
www.coda-systems.co.uk
Coda Systems Ltd
Oak Road, Little Maplestead, Halstead, Essex, CO9 2RT UK
+44 (0)1787 478678 • Fax: +44 (0)1787 274194
sales@coda-systems.co.uk
Welcome to the largest ever Coda-Pin Test Product Catalogue.
Probe identification guide
For the first time we have combined our extensive range of test probes, bench-top All shown actual size
test jigs and many other specialist test products into one catalogue. General Purpose Test Probes
Page
If you can’t find the test probe or product you require please contact us; we may be PA1 4
able to source something for you.
-
y or to place an order
sales@coda-systems.co.uk
PA2 4
otations, availa bilit
For qu .uk
www.coda-systems.co PA3 & HD-PA3 5
+44 (0)1787 478678
PC6 5
Test probes - test pins - spring probes - pogo pins; these are all generic terms to describe a component whose spring loaded tip will
PA4 6
provide a reliable electrical contact to a target whose distance away may well be indeterminate. The traditional use for them is to
make contact with printed circuit boards (PCBs) or electrical components, in order to test functionality and to measure the value of
the components. They are widely used in vacuum test fixtures associated with automatic test equipment (ATE). They are also used PA5 7
inside a functional test station as part of a larger production line.
The test probe is comprised of a metal tube, ready assembled with a spring and contact plunger, supplied as a one-piece item. PA6 7
They are usually gold plated as gold is an excellent electrical conductor and is resistant to corrosion. The electrical cable is
generally connected to a receptacle which the test probe inserts into. The use of a receptacle allows the test probe to be removed
PA7 7
for cleaning or replacement without having to dissconnect the electrical cable (see illustration below).
LPA4 8
Termination solder cup Roll crimp Barrel Plunger Contact tip style
Press ring
Short Reach • Low profile, short travel test probes for restricted
space applications
• Applications where long travel is not required,
such as for testing thin film/hybrid circuits or
bareboard PCBs
• For use in bench-top test jigs Page
• Replaceable test probe by use of a receptacle 4, 5
• Other applications such as device programming,
as an interface between two stages or for use as
a compliant contact in your product
Medium Reach • Industry standard height for test jigs, fixtures and
production line test positions
• Wide range of widths available depending on the
test centre spacing (pitch)
• General purpose testing of components,
transformers, connectors and sub-assemblies
Page
• Replaceable test probe by use of a receptacle 6, 7
Page
8
The receptacle is a type of socket that fits into the drilled hole in the probe plate or block. The test probe slips inside the receptacle allowing it to become a
replaceable item as the electrical cable is connected to the tail of the receptacle. There are several versions of receptacle (see below) depending on your preferred
choice of cable termination - providing it is available in the specific probe series.
Receptacle termination selection
Termination Application Termination Application
Crimped • Solderless connection Solder-pot • Solder connection for cables
• Crimp tool required • Suitable for low density arrays
• Multi-strand cable
recommended
Connector plug-on • Solderless connection Round-pin Round pin connector: RJ1-C • For connector plug-on
• Quick release • For use with multiway
connectors
How to fit a receptacle into a drilled hole in a general purpose test position
TA5
1. Inserting the receptacle 2. Using a receptacle insertion tool 2a. Using epoxy
The receptacle may be flush Receptacle insertion tools are required for inserting the receptacle’s press-ring into the It is perfectly acceptable to use the press-ring as
mounted or set raised slightly hole without damaging it (see table above for tool selection). This is particularily a shoulder to stop the receptacle from pushing
above the probe. In most general important if you are using harder materials for the probe plate. Insert the pin of the into the hole. However, you will have to bond
purpose test situations the tool into the receptacle and tap the insertion tool gently the receptacle in place using a suitable epoxy.
receptacle height is set to flush. with a hammer, until the receptacle is set to the desired We also offer receptacles with stop rings to allow
height. See box 2a for instructions using epoxy fitment. flush mounting with epoxy.
The receptacle should slip down
unassisted until the press-ring 3. Inserting the probe
rests against the probe plate. Remove the tool and insert the probe rearwards and Using the Using the Using a stop-ring
press home. The probe’s body is press-ring as press-ring in receptacle
Probe plate RA5S Raised a stop RA5S a recess
8-10mm fitment 3mm normally fully enclosed within RA5SF
thickness the receptacle.
Notes: If you wish to use a probe without a receptacle, then these should be bonded into the probe plate. A correctly sized hole will be required. You may need to experiment with this.
After care
A regular maintenance programme for your probes will help you achieve the BM01 Size Description Part no.
maximum probe performance and lifespan. The necessary frequency and 108 x 64mm Brass/Bristle brush - soft BM01
method of the maintenance/cleaning programme depends on your production
environment, the type of equipment and the probe series used. 108 x 64mm Nylon version - medium BM01N
83 x 29mm Brass brush 4 row - harsh BM02
Contamination left behind on the probe tip is the primary cause of probe contact
problems. This is often caused by a bi-product of the soldering process of either 159mm Nylon brush - soft BM03
BM01N
soldering flux or a solder residue. Other local contaminants such as dust, fluff,
oil and grime can cause more temporary problems.
Light brushing of the probe tip with nylon, bristle or soft metal brushes will
dislodge most contaminants. BM03
PA1 Series A short reach, general purpose test probe for 1.27mm test centres PA2 Series A short reach, general purpose test probe for 1.91mm test centres
Specification Specification
Full travel 2.54mm 16.13 Full travel 2.54mm 16.64
0.66 1.02
Working travel 1.70mm 3.43 Working travel 1.70mm 4.06
Spring force initial at wkg travel Spring force initial at wkg travel
(S) Light spring 17g 79g (S) Light spring 32g 71g
Full Travel Full Travel
(X) Heavy spring 22g 105g 2.54 (X) Heavy spring 37g 128g 2.54
Current rating DC cont (max) 3 Amps Current rating DC cont (max) 3 Amps
Actual size Actual size
Minimum test centres 1.27mm Minimum test centres 1.91mm
ROUND-PIN SOLDER-CUP
18.0 17.53
0.4 0.65 0.85 0.96 Press ring
4.57
1.52
L. SPRING H. SPRING 0.89 L. SPRING H. SPRING
13.0 PA2HS PA2HX 4.06
PA1HS PA1HX 23.4 .89 1.32 Typical
1.47
RA1R RA2S Typical Typical
PLAIN RADIUS PLAIN RADIUS
Flush fitment with stop-ring
0.53 WIRE-WRAP
SOLDER-CUP - stop-ring 30.23
Press ring
18.0 4.57
12.0
0.53
0.95 0.64 4.06
L. SPRING H. SPRING 0.85 0.2
L. SPRING H. SPRING 1.32
1.47 Typical
RA1SF Typical
PA1JS PA1JX Note: Probe barrel protrudes slightly PA2JS PA2JX RA2W
L. SPRING
PA3CS
H. SPRING
PA3CX
Receptacles
A short reach, robust general purpose test probe for 4mm
RADIUS HEAD 2.03 Mounting hole size: 1.7/1.75mm
1.75mm drill is most commonly used: Drill part no. DA3 PC8 Series test centres. See high current version page 23.
RIT tool part no. TA3, TA4A
L. SPRING H. SPRING
PA3DS PA3DX 1.27 CRIMP - plug-on Specification Example installation
23.62
CONVEX HEAD 2.03 3.17
1.22 Full travel 3.5mm
L. SPRING H. SPRING Typical
Working travel 2.8mm
PA3ES PA3EX 1.47 Typical 1.68 6.09
1.90
RA3C Plug-on connector for tail: RJ3-C Shrink sleeve HSS3
Spring force at wkg travel 150g PC8DL
FLAT HEAD 2.03 Current rating DC cont (max) 5 Amps 7.2mm
SOLDER-IN Minimum centres 4.0mm
L. SPRING H. SPRING 1.78 3.7mm
PA3FS PA3FX 1.90
18.67 Other spring forces available - see under each tip style Flush fitment
2.65 7.2 with stop-ring
SERRATED Tip Diam. RA3P 1.68 Typical 6.09
HEADS
0.64mm ROUND-PIN RC8S
2.10 3.5
33.53
TIP Diam. L. SPRING TIP Diam. H. SPRING 23.62 15.1
3.17
1.9mm PA3HS 1.9mm PA3HX
2.5mm PA3HS-2.5* 2.5mm PA3HX-2.5* 6.09 Actual size
3.5mm PA3HS-3.5* 3.5mm PA3HX-3.5* RA3R 1.68 Typical
Press fitment - epoxy fitment preferable Press fitment - using insertion tool Using press ring as collar. Epoxy fitment
PA4 Series A medium reach, general purpose test probe for testing at a Tip styles (continued)
minimum of 2.54mm centres. See high current version page 22.
LARGER SERRATED 1.5mm CROWN
Specification HEADS 2.0 Self-cleaning 2.03
Receptacles
Mounting hole size: 1.7/1.75mm 1.75mm drill is most commonly used: Drill part no. DA3, RIT tool part no. TA3, TA4A
Specification 30°
2.54 1.27 2.54 2.54
Full travel 6.35mm 2.54
L. SPRING PA5AS L. SPRING PA5BS L. SPRING PA5JS L. SPRING PA5QS
Working travel 4.24mm H. SPRING PA5AX H. SPRING PA5BX L. SPRING PA5ES L. SPRING PA5FS
H. SPRING PA5EX H. SPRING PA5FX H. SPRING PA5JX H. SPRING PA5QX
Spring force initial at wkg travel
1.7
(S) Light spring 45g 130g STEEL SPEAR
SERRATED SERRATED PLAIN PYRAMID
(X) Heavy spring 71g 180g (LONGER) HEAD -
11.33 HEAD - CROWN HEAD
Current rating DC cont (max) 6 Amps H. SPRING ST-PA5BXL Full travel = 6.35mm 2.5mm 3.9mm 1.52
Receptacles
Example installation for PA5,6,7
Mounting hole size: 2.39/2.44mm 2.4mm drill is most commonly used: Drill part no. DA5 RIT tool part no. TA5
A medium reach, general purpose test probe for testing at a A medium reach, general purpose test probe with a high spring
PA6 Series minimum of 4.75mm centres PA7 Series force for testing at a minimum of 4.75mm centres
LRA2 LRA2 RA4 RA4 RA4 RA4S12 RA5 RA7 RA5S RA5S
ELPA2 Series Designed for use in dual-level fixturing where two different LPA4 & ELPA4 Series Designed for use in dual-level fixturing
sets of probes with different working travels are required in where two different sets of probes with
the same test fixture. The long reach of this test probe also enables access to contacts different working travels are required in the same test fixture. The long reach solves
which are otherwise inaccessible with normal length probes. For 1.91mm centres. other problems of gaining access to contacts which are inaccessible with normal length
probes. Use the standard RA4 series receptacles (shown below). For 2.54mm centres.
Specification 36.8
1.0 11.3 Specification LPA4 37.1
Full travel 10mm ELPA4 38.6
Working travel 8mm Full travel LPA4 ELPA4
10.0 LPA4 12.45
Spring force at working travel 120g Full travel 10.2mm 12.5mm
1.37 ELPA4 14.0
Current rating DC cont (max) 3 Amps Working travel 8.0mm 9.6mm
Minimum test centres 1.91mm
Actual size Spring force init/wkg trav init/wkg trav
26g / 227g 40g / 225g Actual size
LPA5 & LPA7 Series A longer reach version of PA5 and PA7, this
series is ideal for functional test
LPA4QS-040 ELPA4QX-040
1.5
applications where a point might be recessed or lower than the other points. For 3.2mm CROWN HEAD
and 4.75mm centres. LPA4HS ELPA4HX
LPA4QS-060 1.3mm
36.8 ELPA4QX-060 1.5mm
Specification 2.0
12.3 PLAIN RADIUS
LPA5
LPA5 LPA7 3.18 1.91
12.6
LPA4QS-060 ELPA4QX-060
Full travel 10.2mm 10.2mm LPA7
• Product selection
i Information • Fitment and usage
• Aftercare
Page
10, 11
ATE Test Probe & Receptacle Tools ATE tools for the removal and
insertion of probes and Page
15
receptacles. Pass marking unit
The receptacle is a type of socket that fits into the drilled hole in the probe plate. Its use allows the probe to be a replaceable item for easy maintenance, without
having to disconnect the electrical cable. There are several versions of receptacle (see below) depending on your preferred choice of cable termination - providing
it is available in the specific probe series.
Receptacle termination selection
Termination Application Termination Application
Solder-cup • Solder connection for cables Wire-wrap tail
• Suitable for low density arrays • Single or double wrap
• Multicore cable recommended • For high density arrays particularly in ATE
test fixtures
Crimp and Connector plug-on • Various tail lengths available
• Vacuum tight
Crimp area
• Solder-less connection
• Crimp tool required
• Not vacuum tight Round-pin tail Crimp connector
Crimp connector • For plug-on connectors
• For use with multiway connectors
probe plate should be such that it will support the total spring LRA2 1.91mm Flush TA2 1.35mm 1.40mm DA2A DA2 PIT2
pressure of all probes without it bending significantly. For very large
LRA2 1.91mm Flush-5.5mm TA2A* 1.35mm 1.40mm DA2A DA2 PIT2
arrays of probes it may be necessary to put some support pillars
underneath to minimise this problem. For general purpose test RA4 2.54mm Flush TA3 1.70mm 1.75mm DA3A DA3 PIT4
applications, an 8-10mm thickness of material is recommended.
RA4 2.54mm Flush-5.5mm TA4A* 1.70mm 1.75mm DA3A DA3 PIT4
Notes: Where two drilled hole sizes are shown, the larger hole is for harder materials such as FR4, G10 and
Tufnell, and the smaller hole is for plastics.
PA4AS LPA2AS
Probe plate 11.4mm
8-10mm
thickness RA4W RA4W LRA2W
3mm
4. Wire attachement
Attach the cable to the back
end of the receptacle.
1 2 3 RA4W LRA2W 4 RA4W LRA2W
Flush Raised
fitment fitment
3mm
Notes: To replace an existing receptacle, either broken or wrongly set, you can use our receptacle removal kits. See page 15.
After care
A regular maintenance programme for your probes will help you achieve the BM01 Size Description Part no.
maximum probe performance and lifespan. The necessary frequency and
method of the maintenance/cleaning programme depends on your production 108 x 64mm Brass/Bristle brush - soft BM01
environment, the type of equipment and the probe series used. 108 x 64mm Nylon version - medium BM01N
Contamination left behind on the probe tip is the primary cause of probe contact
159mm Nylon brush - soft BM03
problems. This is often caused by a bi-product of the soldering process of either
BM01N
soldering flux or a solder residue. Other local contaminants such as dust, fluff,
oil and grime can cause more temporary problems.
Light brushing of the probe tip with nylon, bristle or soft metal brushes will
dislodge most contaminants. BM03
Receptacles
Mounting hole size: 1.7/1.75mm - 1.75mm drill is most commonly used: Drill part no. DA3 - RIT tool part no. TA3, TA4A
Receptacles
Mounting hole size: 1.35/1.40mm - 1.4mm drill is most commonly used: Drill part no. DA2 - RIT tool part no. TA2A, TA2
10.5 29.5
CRIMP ROUND-PINS WIRE- *Not suitable for
LRA2W3* vacuum fixtures
4.57
30.23 ø 0.64 WRAP 3.0
1.42 39.70
.889 30.23 12.7 30.0
Typical
4.57
■ 0.64 LRA2W
1.12 1.32 7.62
7.6
Typical Typical Typical 7.62
1.12 Typical Typical
LRA2C LRA2R 1.32 Typical 10.0 30.0
ø 1.00 LRA2W10
SOLDER-CUP 10.0
38.4
30.23 17.6 30.0
30.23 4.57
4.57 LRA2WL
Press ring 1.42 7.6
.889 7.62
Typical 1.12 Typical 1.32 Typical Typical 26.5 30.0
1.12 7.62
1.32 LRA2WLL
Typical Typical
Typical LRA2R-040 We suggest use of 1mm Ø connectors, such as RJ1-C
LRA2S (unwired plug). 7.6
Specification
0.78 8.38 0.78 LEAD-FREE 8.38
Minimum test centres 1.27mm Spring force at wkg travel
Full travel 6.35mm (S) Light spring 114g 0.50 0.50
43.18 43.18
Working travel 4.24mm (X) Heavy spring 170g
Pointing accuracy 0.05mm (U) Extra heavy spring 227g Actual size
Tip styles
SPEAR POINT ROBUST 90° BLADE PLAIN PYRAMID SUPER SHARP DAGGER
Ideal for lands 0.5
and via holes
Ideal for blind vias 90°
0.5
0.5 STEEL TIP
L. SPRING LPC1BS STEEL ONLY
H. SPRING LPC1BX L. SPRING LPC1TS-020 ST-LPC1TS-020
H. SPRING LF-LPC1I8X H. SPRING LPC1TX-020 ST-LPC1TX-020 H. SPRING LF-LPC1TX-021
U.H. SPRING LF-LPC1I8U U.H. SPRING LPC1TU-020 ST-LPC1TU-020 U.H. SPRING LF-LPC1TU-021
SERRATED HEAD
PYRAMID HEAD SMALL 3-POINT CROWN
PLAIN RADIUS Self-cleaning
.97 0.46 0.46
0.89
0.5
2.03 0.5 Typical 0.5 Typical
STEEL TIP STEEL TIP
L. SPRING LPC1HS ST-LPC1HS L. SPRING LPC1JS L. SPRING LPC1TS-038 ST-LPC1TS-038 L. SPRING LPC1US
H. SPRING LPC1HX ST-LPC1HX H. SPRING LPC1JX H. SPRING LPC1TX-038 ST-LPC1TX-038 H. SPRING LPC1UX LF-LPC1UX
U.H. SPRING LPC1HU ST-LPC1HU U.H. SPRING LPC1JU U.H. SPRING LPC1TU-038 ST-LPC1TU-038 U.H. SPRING LPC1UU LF-LPC1UU
Receptacles
Mounting hole size: 0.97/0.99mm 0.95mm drill is most commonly used: Drill part no. DRC1 RIT tool part no. TC1A and TRC1
PI Series Insulated head probes are used for circuit board component lead detection
and testing. The insulating shroud is raised slightly higher than the metal
TIP Series A useful series of devices for measuring the travel at any probe
position in a test fixture. After the PCB is fully down onto the probe
serrated tip. During test, if the component lead or connector pin is set correctly, the electrical field, the indicator probes remain compressed. The change in length indicates the travel.
contact will be made. Pins absent or misaligned will cause the shroud to make contact first and
Do not insert into the receptacle by pressing on the plunger!
fail the test.
SERRATED HEAD LPI2HS 1.50 Shroud
For LPA2 series Tip styles
Spring force: 113g 0.92
LPI2HX TYP RADIUS - 2mm centres
FLAT HEAD - 2mm centres
Spring force: 170g 0.4 2.02
Receptacle LRA2 series; see page 13 Test centres 1.91mm
Full radius
2.03
SMALL SERRATED HEAD PI4HS 114g 0.61
PI4HX 170g 1.5 TIP2F 1.19
TIP2J
TYP
PI4HE 227g
Receptacle RA4 series; see page 12 0.4
Test centres 2.54mm For PA4 series
LARGE SERRATED HEAD 3.61 FLAT HEAD - 2.54mm centres RADIUS - 2.54mm centres
1.52 0.91
2.76
PI4HMS 114g TYP
PI4HMX 170g
1.52
Receptacle RA4 series; see page 12 Test centres 4.0mm 0.4 TIP4F TIP4J
The BMP-1 test pass marking unit is intended for installation into test fixtures and Example fitment methods
production equipment. Upon receipt of test a pass signal it will rapidly scribe a permanent Typically 1.30 1.7 - 2.0
circular mark onto the unit under test removing the risk of human error. This compact unit
Spacer
requires a footprint of less than 15mm2 on the test board. The spring loaded carbide tip
is long lasting and its hardness will mark bare fibreglass (FR4), solder mask over glass Probe Warning: Adequate thickness spacers
or copper, bare tinned copper, plastics and metal castings. Plate
MUST be used to limit board travel as
shown. Failure to use proper spacers
The unit is supplied with a mounting receptacle with knurled fitment, cables and a will allow the scriber to bottom out,
plug/socket kit allowing easy connection to the jig’s internal wiring. The scriber can easily Minimum
8mm stalling the motor and permanently
be unscrewed from its receptacle so it can be transported for use in other positions. Extra thickness
damaging the marker.
receptacles, an insertion tool and tip replacement parts are available as spares and these
are listed within the specifications.
Scriber Specification
Mechanical Materials and Finishes
Full marker tip travel 1.57mm Plunger tip Carbide steel
Recommended working travel 1.27mm Receptacle Stainless steel
Direction of rotation CCW
Scribed diameter 1.27mm Spares/Accessories Part No.
Mounting hole size 11.89/11.91mm Receptacle insertion tool RIT-BMP
Receptacle extraction tool EXT-BMP
Electrical (Operating Conditions) Spare receptacle BMR-1
Current rating 50mA Replacement carbide tip BMT-1
Voltage required 12 - 15VDC
Recommended duty cycle 1 sec. On (min)
5 sec. Off
0.64
Black (-)
60°
Red (+)
3.18
BMP-1 BMP-1
The MF series is designed to test simpler PCBs, such as Robust handle and
those containing low density, conventional circuitry. latch assembly
Typical examples of their usage are:
• Repair and calibration stations Clear polycarbonate lid
• Testing PCBs such as power supplies and control boards allows visibility of UUT
(space under lid when
• Modules and sub-assembly alignment
closed - 41mm)
This series has a hinged polycarbonate top plate which, when
latched closed, and using the supplied push fingers, puts a
downward force onto the PCB and the test probes. Probe plate locking
screw
Two Carlson springs allow the top plate to remain
open at any position (except MF0SC)
All sides and base
Probe plate will open on hinges, allowing access to the pan plate can be removed
(probe plate thickness - 9.75mm) for drilling. 100mm
deep pan is supplied
Pan latch button and locking screw as standard
MF1SCS
Coda part no. Base box size W x L x D (mm) Max U.U.T. (mm) Max probe count (6oz probes) Notes
MF0SC 100 x 150 x 65 75 x 75 25
MF1SC and upwards feature side handles and carlson springs
MF1SC 200 x 300 x 100 150 x 150 150
(which allow the top plate to remain open at any position).
MF1SCS 300 x 200 x 100 230 x 100 150
MF2SC 300 x 400 x 100 250 x 250 200 MF1SCS, MF2SCS and MF3SCS have the latch on the longest side.
MF2SCS 400 x 300 x 100 330 x 170 200
MF3SC 400 x 500 x 100 350 x 350 250
MF3SCS 500 x 400 x 100 430 x 250 250
Rigid tooling pins (pegs for locating PCB guide holes) Guide plates for guiding the edge of the
Ø 6.0 PCB nearer and to giving some protection to
M4 x 0.7 ØD Short taper
7.0 shown the tooling pins and probes.
39.0
25.0 4.0 23.0
52.0
Long length tooling pins, with an M4 thread, suitable for loaded board testing.
M4 nut and washer included. Bullet nose tip. Drill hole size: 3.95 - 4.00mm 16.8
Coda part no. Ø D (mm) Pin tip shape 18.0
RLTP1.95 1.95 short taper 3mm 6.0
RLTP2.45 2.45 short taper 3mm
RLTP2.95 2.95 short taper 3mm 2-6 x 3.5
RLTP3.15 3.15 short taper 3mm
RLTP3.45 3.45 short taper 3mm Note: not suitable for MF0SC
RLTP3.75 3.75 short taper 3mm
RLTP3.85 3.85 short taper 3mm
RLTP3.95 3.95 short taper 3mm
RLTP4.45 4.45 long taper 10mm GPW1
Push fingers for pressing the PCB on to the probe field Hole size: 6.35mm
MF series extra options
Maximum
Coda part no. Description height: 37mm
Example
Shallow pan, 65mm deep instead of 100mm
MF1SCS+SH
MF2SCS+SLOPE Sloping pan, so that the probe plate faces you a little more PF1
MF3SCS+SLOPE (available for MF2SCS and MF3SCS)
Example Recommended Coda-Pin™ probes for the MF series
Riser block sets - for PCBs with taller components (6 - 25mm)
RBS12
Series Test centres Page • HD-PA4 to HD-PA6 series for high current
MF1BOXS Pan and probe board only (no hinged lid); for open access to the
LPA2 1.91mm 13 applications
MF2BOXS unit under test
PA4 2.54mm 12 • Switching probes, such as PS3 and PS6, for
PF1 Extra push fingers presence detection applications
PA5 3.2mm 7
TK1 Tool kit for disassembling MF series PA6 4.75mm 7
The CMF series uses fixed position push fingers and is designed Robust handle to operate
to test low to medium density PCBs, such as those containing the cam system with an
conventional and surface mount circuitry. interlock
Typical examples of their usage are:
• Repair and calibration stations Cam operation ensures
• Low to medium volume testing of PCBs - such as power supplies a true linear motion of
and control boards the top plate
• Single or double-sided PCB probing
This series has a cam-operated G10 fibreglass push plate. When the lid
Anti slam gas springs
is latched closed the handle will then push down the upper plate, with
the provided pusher rods, ensuring a true linear downward motion onto
the PCB. Test probes can be fitted into both the base pan’s probe plate
Carry handle
and, to a limited extent, on the top plate allowing some double-sided
probing. The optional stripper plate supports the PCB and protects the
probe field. Probe plate locking
screw
Sturdy framework keeps top plate stable
All sides and base plate
Robust handle and latch for the lid (space under lid when closed - 41mm) will remove for
CMF2 customisation. 100mm
Base probe plate will open on hinges to allow access deep pan supplied as
inside the pan (probe plate thickness - 9.75mm) NOTE: The cam system may differ visually from the mechanism shown in the illustration. standard
Part numbers Base box size Max U.U.T. Max node count
Notes
Including stripper plate Without stripper plate W x L x D (mm) (mm) (6oz probes)
CMF1+SP CMF1 200 x 300 x 100 140 x 220 300
‘S’ suffix means that the
CMF1S+SP CMF1S 300 x 200 x 100 240 x 110 300
latch is on the long side of
CMF2+SP CMF2 300 x 400 x 100 225 x 300 600 the pan. Width (W) is the
CMF2S+SP CMF2S 400 x 300 x 100 340 x 220 550 latch/hinge side. Depth (D)
CMF3+SP CMF3 400 x 500 x 100 340 x 400 600 is the pan’s internal depth.
CMF3S+SP CMF3S 500 x 400 x 100 440 x 310 600
CMF4S+SP CMF4S 600 x 500 x 100 550 x 420 800
Rigid tooling pins (pegs for locating PCB guide holes) Floating pins for keeping the PCB raised away from the test probes until the
M4 x 0.7 Ø 6.0 ØD Short taper top plate is lowered. Also useful for leveling pressure in unpopulated areas.
7.0 shown 2.9 3.05 3.3 5.0
Tail ØD
25.0 4.0 23.0 moves
52.0 14.0
21.0
Long length tooling pins, with an M4 thread, suitable for loaded board testing.
M4 nut and washer included. Bullet nose tip. Drill hole size: 3.95 - 4.00mm Drill hole size: 2.95 - 3.00mm FP1-35 300g spring force, tip diameter 3.5mm
Note: You may need to drill the push plate to allow the tooling pin to pass through. FP1-60 300g spring force, tip diameter 6.0mm
Coda part no. Ø D (mm) Pin tip shape Push fingers for pressing the PCB
RLTP1.95 1.95 short taper 3mm on to the probe field. Hole size: 6.35mm
RLTP2.45 2.45 short taper 3mm Maximum height 37mm
PF1
RLTP2.95 2.95 short taper 3mm
RLTP3.15 3.15 short taper 3mm
CMF series extra options
RLTP3.45 3.45 short taper 3mm
RLTP3.75 3.75 short taper 3mm Coda part no. Description
RLTP3.85 3.85 short taper 3mm Example CMF2S+SH Shallow pan 65mm deep instead of 100mm
RLTP3.95 3.95 short taper 3mm Example Sloping pan so that the probe plate faces you a little more
CMF2S+SLOPE
RLTP4.45 4.45 long taper 10mm (available for jigs with (S) suffix only)
CMF3S+SP+SLOPE
Example RBS12 Riser block sets - for PCBs with taller components
Recommended Coda-Pin™ probes for the CMF series PF1 PCB push fingers
• HD-PA4 to HD-PA6 series for high TK1 Tool kit for disassembling CMF series 1 x 5⁄32”, 1 x 1⁄8”, 1 x PH2
Series Test centres Page
LPA2 1.91mm 13 current applications. Contact us for details Upper head unit only, no pan or probe plate
PA4 2.54mm 12 • Switching probes, such as PS3 and
PS6, for prescence detection Contact us for details Transparent polycarbonate top plate - for PCB visibility
PA5 3.2mm 7
applications. Contact us for details Full range of spare parts available
PA6 4.75mm 7
The CGF series uses adjustable position push fingers and is designed to test low Part numbers
to medium density PCBs, such as those containing conventional and surface mount
circuitry. Typical examples of their usage are: Without Base box size Max U.U.T. Max node count
Including Notes
stripper W x L x D (mm) (mm) (6oz probes)
• Repair and calibration stations stripper plate
plate
• Low to medium volume testing of PCBs such as power supplies and control boards
• Single or double side PCB probing
CGF1+SP CGF1 220 x 300 x 100 120 x 185 300 ‘S’ suffix means
This series has a cam-operated gate fitted onto the hinged lid. When the lid is latched closed, that the latch is
the handle will then push down the gate, pressing the PCB into position upon the probe field. on the long side
CGF2S+SP CGF2S 400 x 300 x 100 250 x 200 550
This will ensure a true linear downward motion onto the PCB. The cam-operated gate allows of the pan.
limited access to the upper side of the PCB. The optional stripper plate supports the PCB and
protects the probe field. CGF3S+SP CGF3S 500 x 400 x 100 350 x 275 600
Robust handle
Anti-slam and latch
gas springs assembly with
interlock
Optional
stripper plate
(floating
Several gate
plate)
bars, with fully
adjustable
100mm deep press fingers
pan fitted
Rigid tooling pins (pegs for locating PCB guide holes) Floating pins for keeping the PCB raised away from the test probes until the top plate is lowered.
M4 x 0.7 Ø 6.0 ØD Short taper Also useful for leveling pressure in unpopulated areas. Not suitable for use with a stripper plate.
7.0 shown
2.9 3.05 3.3 5.0
Recommended Coda-Pin™ probes for the CGF series Contact us for details Polycarbonate or G10 top plate instead of the adjustable gate
14.0
13.4 LPA2BX PA4QX-050 12.2 FP1-35
27.0
Floating pin
4.0 5.0 3.8
14.0
13.4 LPA2BX PA4QX-050 12.2 FP1-35
9.75
Floating pin
4.0 5.0 3.8
LRA2S set for RA4S set for leaded Probe plate (G10)
pads, lands components 9.75
LRA2S set for RA4S set for leaded Probe plate (G10)
pads, lands components
Optional sprung-loaded
RLTP tooling pin 27.0 stripper plate (G10)
Optional sprung-loaded
RLTP tooling pin 27.0 stripper plate (G10)
14.0
13.4 LPA2BX 12.2 10.0
PA4QX-050
4.0 5.0 3.8
14.0
13.4 LPA2BX 12.2 10.0
PA4QX-050 9.75
LRA2S set for RA4S set for leaded Probe plate (G10)
pads, lands components
For quotations, availability or to place an order: For technical advice:
20 www.coda-systems.co.uk sales@coda-systems.co.uk technical@coda-systems.co.uk
+44 (0)1787 478678 +44 (0)1787 478678
Specialist Test Products
• Large sized probes for high-power testing
High Current Test • Current flows of up to 35 amps can be Page
Probes passed 22, 23
Bladed Test Probes • Two series of test probes which allow access
to a connector in a slotted connector Page
housing. Pinned plunger stops tip rotation 35
21
High Current Test Probes For load and functional testing of power components
This range of test probes can be used for load and functional testing of power components such as semi-conductors, solenoids, loaded PCBs, bus-bars, wound components and batteries. They
share identical dimensions and will readily intermix with the PA3, PA4 and PA5 series general purpose test probes. In particular, the HD-PA4 series is physically interchangeable with the PA4
series used in standard ATE test fixtures.
Example installations
This range of test probes can be used for load and functional testing of power components such as semi-conductors, solenoids, This range of lower profile test probes can be used for load
loaded PCBs, bus-bars, wound components and batteries. They share identical dimensions and will readily intermix with the and functional testing of power components, wound
PA6 and PA7 series general purpose test probes. components and batteries. The short overall length is useful
in positions where available space is minimal.
Example installations
Example installation
HD-PA6HS
HD-PA6HS 8.89
8.89 HD-PA7AS
HD-PA7AS
8.89
8.89
HD-PA6HS 8.89 HD-PA7AS 7.4mm
7.4mm
8.89
7.4mm
2.3mm
2.3mm
2.3mm
RA6S
RA6S RC8S
RC8S
RA7S
RA7S RC8S
RA6S
RA7S
2.10 1.6
Full travel 6.35 Full travel 6.35 3.5
15.1
Actual size
Actual size Actual size
3.96 3.96
HD-PA6AS HD-PA7AS
2.30
BULLET NOSE BULLET NOSE
2.03
1.5
HD-PC8HS-090
70° 3.5
3.96 3.96
HD-PA6HS HD-PA7HS HD-PC8HS-138
L. SPRING
HD-PA8HS-8
H. SPRING
HD-PA8HX-8
Notes: • Bolt in fitting • Supplied with fixings HD-PA12 Specification
• Drill hole size 11mm • M8 solder-tag included for
tail connection to your braided cable
SERRATED - 10mm • Kelvin/4-pole versions also available Full travel 6.9mm
Working travel 4.6mm
10.0 Spring force initial at wkg travel
3000g 5300g
L. SPRING
HD-PA8HS-10 HD-PA8HX-10
H. SPRING
HD-PA10 Specification Current rating DC cont (max) 300 Amps
short-term max 400 Amps
For Pan-head Screws Full travel 6.5mm
Working travel 4.2mm
Spring force initial at wkg travel
8.8 58.5
M4 1500g 4500g
15.0 20.0 23.5
Current rating DC cont (max) 200 Amps
L. SPRING H. SPRING 20.0 15.0 7.0
HD-PA8M4S HD-PA8M4X short-term max 250 Amps M20
51.5
13.0 15.0 23.5
15.0 7.0
11.5 Tail
M5 20.0
Moves
L. SPRING H. SPRING Tail
Moves
HD-PA8M5S HD-PA8M5X
M16XP1
M12 M16 16.0 12.0 16.0
Thread Thread
13.0
M6
HD-PA10HS Temperature range to 100°C HD-PA12HS
L. SPRING H. SPRING
HD-PA8M6S HD-PA8M6X Drawing shown actual size Temperature range to 100°C
Notes: • Bolt in fitting • Supplied with fixings
Notes: • Bolt in fitting • Supplied with fixings • Drill hole size 16mm • M12 solder-tag included for
• Drill hole size 8mm • M5 solder-tag tail connection to your braided cable Notes: • Bolt in fitting • Supplied with fixings • Drill hole size 20mm • M16 solder-tag included for tail connection to your braided cable
included for tail connection to your braided cable • Kelvin/4-pole versions also available
• Kelvin/4-pole versions also available
Spring force at full travel 195g Ø 1.1 Spring force at full travel 210g Ø 2.0
Maximum current (outer) 3 Amp Ø 0.8 Ø 1.5 Maximum current (outer) 5 Amp Ø 1.0 Ø 2.0
Ø 1.65 Ø 1.8 Ø 1.8 Ø 0.6 Ø 2.9 Ø 3.5 Ø 3.5 Ø 0.8
Drill hole size for probe 1.65mm Drill hole size for probe 2.90mm
Optional receptacle RK2 Both terminals move with outer plunger. Optional receptacle RK3 Both terminals move with outer plunger.
Drill hole size for receptacle 2.05mm Actual size Drill hole size for receptacle 3.25mm Actual size
Finished KWF150 jig with larger transformer under test. This type of jig can be built to your
KWF100 Small transformer fixture kit KWF150 Large transformer fixture kit requirements, please contact us with your specific enquiry.
Panel Specification
• Lead diameter range 1.15 - 2.0mm
• Minimum lead length 5.1mm
Sense Current • Minimum pitch 3.8mm
Kelvin Pliers
KPP6 Kelvin Plier A twin-terminal alligator clip with separate KPP600 Kelvin Plier (ready wired)
terminals, which allows 4-pole kelvin
measurements to be taken of leads, terminals and cables. A twin-terminal alligator clip ready wired with 600mm long cables and banana plugs
Ideal for LRC bridges, milliohm meters and transformer testers. fitted. Available with red or black cables fitted.
Specification Specification
Maximum current rating 3amps Dimensions Maximum current rating 3amps
Maximum temperature 175°C Length 41mm Maximum temperature 175°C
Jaw depth 9mm (max) Width 8.75mm Cable length 600mm
Jaw opening 8mm (max) Height 23.6mm Cable type Multistrand
Contact material, plating BeCu, gold plated Plier specification as KPP6
Contact pressure 1.2kg
Weight 6.1g
Connection: 2 screws for M3 ring terminals KPP600B - black cables
or direct cable attachment
Actual size
PE3 Series COAXIAL RF INTERFACING PAIR - The PE3 is a coaxial probe and land Tip styles
designed to be a spring-loaded high frequency mating pair.
Coaxial probe Coaxial land
Specification 1.09
27.76
20.32
1.52 Full travel Concave
Mounting hole size: 6.35/6.40mm press fitment 0.76
6.35 tip PE3G
Press ring SMB
Drill Part No: DE3 6.48 DIA jack
SMB
jack
Impedance 50 Ohms Current rating DC cont (max) 3 Amps 8.89 6.86
1.02
Working travel 4.24mm Maximum frequency (3dB c/o) 2.5GHz 3.68 6.86 6.48 6.35 5.84 6.35
6.30
Spring force at working travel g VSWR 1.15:1@1GHz CONCAVE CENTRE PROBE PE3G 13.33
SPEAR CENTRE PROBE PE3B
Outer shield 57g Insertion loss 0.13:dB@1GHz
Replacement centre probes
Inner contact 113g Required tail connector SMB plug
CONCAVE PE3-RG SPEAR PE3-RB PE3L
PE6 Series FOR PCB TEST - A series of superior performance RF coaxial test probes PE8 Series For use as a spring loaded test probe for all of the common radio frequency
designed to allow an instrumentation-quality interface for broadband RF connectors, this will remove the need to use sacrificial plugs. Contact us if
measurements up to 4GHz. Accurate small signal and RF power (up to 50w) measurements make your connector type is not shown.
them ideal for cellular telephone testing applications.
ISOSCELES CONFIGURATION: 4mm centres
Specification
Specification Mounting hole size without receptacle: 4.5mm
Side view (PE6KH) 4.01
Mounting hole size with receptacle: see in each receptacle type
Impedance 50 Ohms
Working travel (except PE6KH/KB) 4.24mm 4.06 2.54
Impedance 50 Ohms Ø 3.8
Spring force at working travel Ø 5.0
17.02
Working travel 4mm
Each probe (3) 143g Spring force at working travel 530g 4.5
5.08 Ref 10.16
Current
Typ.rating DC cont (max) 3 Amps 26.54 Typ. Maximum frequency (3dB c/o) 2GHz 4.5 31.5
13.0
Ø 1.18 Maximum frequency 4GHz Notes: Ask if 4GHz is required Jack for cable/plug assembly
VSWR 1.15:1@1GHz, 1.11:1 typical (RP8-W70 or MCX plug
Compression 7.49 • Two tipstyles Required tail connector MCX PE8SMB
6.35 Insertion loss 0.12:dB@1GHz • Short overall length 7.87
Minimum return loss 23db, 26db typical
Required tail connector SMA plug Mates with standard SMA R.F. connector
Tip styles
14.00 Typ.
2.66 SMB PLUG Ø 5.0 N-TYPE SOCKET
Configurations Typ. 1.30 Typ.
Tip 8.0 14.0
29.46 31.12 Top view (PE6KH) 2.5
Typ. LINEAR CONFIGURATION: 5mm centres Ø 3.8 only Tip
10.00 4.00
5.08 Ref Typ.
3.05 Typ. shown only
Side view 38.99 4.5 1.8
Typ.
Ø 1.18 shown
7.49
PE8SMB • variants available 5.5
4.0 4.7
Compression 7.49 Mounting hole 2.54 PE8NT
6.35
Part number Height Description Spare probe
SMA JACK
7.89 4.0
11.5 Receptacles
PE6KB 6.14mm Spear PE6HB Typ. 1.8 Tip
6.0 only PRESS-FITMENT
Notes: PE6KH 4.06mm Serrated PE6HH shown Allows some sideways movement for mis-aligned targets
Mates with standard SMA 3.1 2.4
R.F. connector• Other tipstyles 4.0 4.7
29.60
Typ.
0.8 RE8 Mounting hole size 4.98mm - 4.99mm
Outer Top view only
8.64 5.59
1.8 2.2
shown CABLE & PLUG ASSEMBLY
Inner 4.0 4.7
Typ. Outer Typ. PE8MMCX FOR PE8 SERIES
Holes for 4.0 12.0
extra
1.91 probes SMC PLUG
Typ. 12.7 0.1 11.5
Typ.
Tip
Part number Spare probe Part number Spare probe
1.5 only
Ø 5.0
shown
2.92 Mounting 3.8 MCX plug with 70cm RG178 cable
PE6KL PE6QS Inner probe Typ. hole PE6KQG PE6QS 5.0 4.0 4.7
PE8SMC RP8-W70 attached, the cable end is unterminated
For8.64quotations, availability
Outer 5.59 or to place an order: For technical advice:
sales@coda-systems.co.uk technical@coda-systems.co.uk
Typ. Outer Typ.
28 www.coda-systems.co.uk Inner
1.91
12.7
+44 (0)1787
Holes for 478678 +44 (0)1787 478678
Typ. extra
Typ. probes
Switching Test Probes Test probes with an integral microswitch used for electrically
testing and signalling the presence of a lead or pin
Example installations Electrical test and presence
detection using switchprobes Testing using switching probes
Switch closed if pin is present
Presence detection
and electrical test
and positioned correctly PS6AS
PS Range A switching probe has its tip
TYPICAL USES
● Connector pin test and in place switch
conductively connected to the barrel, spring and
receptacle, while the terminal is insulated, and is ● UUT ‘in-place’ so start test switch
RS6S
PS6INS designed to close the switch at and after a pre- ● Cycle counter/actuation switch in ATE
Switch closed if present
● Presence detection/test of a fitted part or
determined amount of compression.
component
Presence detection of component • See page 34 for presence detection switching probes
See page 24 PCB
PS3 Series Specification PS4 Series Specification PS6 Series Specification LPS6 Series Specification
Test centres 2.54mm Test centres 2.54mm Test centres 4.5mm Test centres 4.5mm
Full travel (+/- .25mm) 5mm Full travel (+/- .25mm) 3.04mm Full travel (+/- .25mm) 5.2mm Full travel (+/- .25mm) 8mm
Recommended travel up to 4mm Recommended travel up to 4.15mm Recommended travel up to 6.4mm
Recommended travel up to 2.16mm
Switch point (+/- .30mm) 1.5mm Switch point (+/- .30mm) 1.7mm Switch point (+/- .30mm) 2.4mm
Electrical (Non-Inductive, DC) Switch point (+/- .30mm) 0.76mm Electrical (Non-Inductive, DC) Electrical (Non-Inductive, DC)
Current rating (max) 1 Amp Electrical (Non-Inductive, DC) Current rating (max) 5 Amp Current rating (max) 5 Amp
Average switch resistance 50mΩ Current rating (max) 3 Amps Average switch resistance 50mΩ Average switch resistance 50mΩ
Spring force Light Heavy Average switch resistance 50mΩ Spring force At switch point 70g Spring force At switch point 90g
At switch point 45g 90g At recommended travel 230g At recommended travel 250g
At recommended travel 150g 300g Spring force At switch point 188g
Insulation sleeve Ø 3.0 3.0 Insulation sleeve Ø 3.0 3.0
Ø 1.0 Ø 1.8 Ø 1.8
At recommended travel 220g Ø 1.0
44.6
31.1
2 5 3 FLAT (HEADED) 0.86 Tip Ø Ø
6.5 Ø 2.65 Ø 5.5 Ø 2.65
1.37 1.04 10.2 13.0
5.0 37.0 52.3
Ø 0.72 Ø 1.65 Push-on connector for probe’s tail RJ1-C
Ø 2.0 Ø 1.8
Push-on connector for probe’s tail CS-3
0.51 8.38 Tip styles
42.9
Tip styles
Tip styles PS4CS SERRATED HEAD - 2.3
Push-on connector for tail CS4
CONCAVE HEAD - 2.3mm 2.3mm
CONCAVE - 1.8mm Receptacle 2.3
LPS6HS 3.0
1.8
SOLDER SERRATED HEAD - 4.0
29.21 PS6AS 4.0mm
L. SPRING PS3AS 1.22
4.57 1.83
1 2 3 4 5 6 7 Probes 8 9 10 11 12 13
PP5QS AH-1 1mm Hose
Airline for AI-G1 - 8-M5
use elsewhere AM5-1
6 x AM5-0
PP4BS 4 PP4BS 8
Man 6
2-3 - 1
7
By program control:
MAN2-3-1 Switch 2 is operated -1
Man distributes air to T-piece manifold releasing air to MA
N2-3 AI-G1 - 8-3
10-0 probes 8 and 9 AH-1 to
1mm Hose
Switch 3 releases air AH-3
3 x AM5-0 HR2-1 AH-2 manifold MAN10-0 3mm Hose
7 x AM5-1 2mm Hose AM3-3 Filtered
5 AM5-3 6 BAR/86psi
EV12 air Inlet
3 10-way manifold Air at CB-2 is held by R
air switches 2 and 3 1 AM3-3
MAN10-0 distributes At start up,
P R
AI-G1 - 8-3 A A
T
A
to prob es 1 to 7
AM5-2 switch 1
T
AH-3 3mm Hose P
AM5-3 releases air to CB-1
P
AM5-3 manifold 2-0 AM3-3
Man A
T
CB-2 AH-3
A
2
P R
P R
T
o 2-0
MAN2-0 splits air int AH-3 3mm Hose
o pa ths 3mm Hose R Switch 2 Switch 3
tw 12VDC
AM5-3 AH-3 3mm Hose switched
Switch 1 supply
Pneumatic system components
Connector Connector base port markings: P = Input, Hose connectors These allow hose connections to These pressure chambers have a single air inlet and a
Manifolds
bases A = Output, R = Exhaust for CB-1 manifold be made to connector bases. separate air outlet for each device that is to be operated.
Coda part Coda part no. Description Coda part no. Description
Description
no. AM3-1 An M3 to 1mm hose connector A 2-way manifold, supplied with 3 x M5 threaded holes so
MAN2-0
that you can fit your choice of AM5 series connectors.
Single connector base for a single electric AM3-2 An M3 to 2mm hose connector
CB-1 A MAN2-0 supplied fitted with 3 x AM5-1 connectors for use
valve. Uses AM3 series connectors. MAN2-3-1
AM3-3 An M3 to 3mm hose connector with AH-1 1mm hose
CB-2 to Multiple connector base for muliples of electric A MAN2-0 supplied with 3 x AM5-2 connectors for use with
CB-10 air valves. Uses AM5 series connectors. MAN2-3-2
Hose connectors These allow hose connections to AH-2 2mm hose
for all except CB-1 be made to manifolds. A 10-way manifold supplied with 10 x M5 threaded
holes for connectors; AM5-1 for 1mm output or blanking
The EV12 and EV24 are for 12V and 24V Coda part no. Description MAN10-0
plug AM5-0. The air input uses either AI-GI-8.3 for 3mm
operation respectively, which allow the AM5-0 An M5 blanking plug hose or AI-GI-8-M5 for AM5 connectors.
Electric air
switching of the air supply. They must be
valves AM5-1 An M5 to 1mm hose connector
used in conjunction with one of the These allow different sizes of air hose to be connected
Hose reducers
connector bases as shown above. AM5-2 An M5 to 2mm hose connector together.
Coda part no. Description AM5-3 An M5 to 3mm hose connector Coda part no. Description
AI-G1-8-3 Air inlet connector for 3mm hose HR2-1 A 2mm to 1mm reducer
EV12 Electric valve: 12V DC operation
AI-G1-8-M5 Air inlet connector for M5 connection HR3-1 A 3mm to 1mm reducer
EV24 Electric valve: 24V DC operation AI-G1-8-0 Air inlet blanking plug HR3-2 A 3mm to 2mm reducer
Up to Up to
ECP4 PP4BS Direct electrical RP4 10mm Direct electrical
connection to receptacle allows connection to receptacle allows 20mm
probe to be changed without probe to be changed without
disconnecting electrical cable disconnecting electrical cable
Without receptacle With receptacle With receptacle
PP2 Series Pneumatically PP4 Series Pneumatically PP5 Series Medium- sized
pneumatic test
PP6 Series Large pneumatic
operated test operated test test probes with
probes with a wide range of tip styles probes with a wide range of tip styles probes with a medium spring force and a high spring force and an extra long
to suit most applications. to suit most applications. an extra long stroke for use in difficult stroke for use in difficult test areas,
test areas, such as recessed test points. such as recessed test points.
Specification Specification
Specification
Minimum test centres: Minimum test centres: Specification
Without receptacle 1.91mm Without receptacle 2.54mm Minimum test centres:
With receptacle 2.54mm With receptacle 3.50mm Minimum test centres: Without receptacle 4.5mm
Full travel 10.0mm Full travel 10.0mm Without receptacle 3.5mm With receptacle 5.0mm
Working travel up to 6.0mm Working travel up to 6.0mm With receptacle 4.0mm Full travel 20.0mm
Actual size Mounting hole size 3.0mm
Actual size Mounting hole size 1.5mm Hose fitting area Hose fitting area
Actual size Mounting hole size 2.2mm ø 4.0 ø 4.2
Connector area ø 3.0 ø 3.2 Connector area
1.0
4 POINT
CROWN PP5HS 2.50 PP6HS 2.50
PP2QS-040 PP4QS 1.30
HEAD
PP4TS-080 2.00
Receptacle & Terminations Receptacle & Terminations
PP2TS-040 Receptacle & Terminations RECEPTACLE RECEPTACLE
Mounting hole size 3.4mm Mounting hole size 4.5mm
Receptacle RECEPTACLE
Drill hole size 3.0mm 10.6 10.6
39.2 0.4 39.2 0.4
RECEPTACLE solder wire to the side or use electrical clip solder wire to the side or use electrical clip
RP4 27.5
10.6 0.4 RP5 onto probe RP6 onto probe
Drill hole size 1.8mm ø 1.8 ø 2.0
6.35
Usually, multi-plate fixtures containing no less than 3 plates, are used to retain large multiples of probes. Tip styles
Otherwise a block of stable material which will allow reliable drilled holes is to be recommended, with the
microprobe fitted wire/tail first with tweezers, with a small amount of locking compound on the side to
secure it, if required. CONCAVE PLAIN RADIUS
0.25 0.25
Tip styles Tip styles
90° Full Radius
SPEAR POINT SPEAR POINT
30° 0.15
90°
PM4, replaceable micro test probe PM4G 9.91
The tail of this micro test probe plugs into a socket installed in a second block, located beneath the probe plate. 0.53
RM4T
This allows the probe to be a replaceable item, without the extra width of a receptacle around it. The socket can PLAIN RADIUS Full radius
either have a cable crimped or soldered into it, or can accept the RM4T terminal plug (see illustration on the top TERMINAL PRE-WIRED
right of this page). PM4J RM4T-W700 pre-wired with 700mm of kynar wire
The receptacles of the replaceable micro test probes feature a collar at the top of the tube, which is used as Working travel 1.27mm
a stop in the fitment process. Due to the minute tube diameters and thin walls, it is imperative that the Spring force initial at working travel 1.91
drilled hole diameter and straightness are very accurate. It is recommended that the pre-wired option is taken 11g 39g Actual size
- as connecting a cable to these receptacles is an extremely delicate operation. Current rating DC cont (max) 2 Amps
Usually, multi-plate fixtures containing no less than 3 plates, are used to retain multiples of receptacles.
Otherwise a block of stable material which will allow reliable drilled holes is recommended, with the receptacle Tip styles
fitted wire/tail first with tweezers. A small amount of locking compound may be required on the barrel to
secure it. Then the microprobe may be pushed into the receptacle, tail first, using the tweezers, making PLAIN 0.36 PLAIN 0.36
sure light pressure is put onto the probe’s collar, not onto the fragile plunger. CONCAVE RADIUS Full Radius
PA0BR PAOUR
Receptacles
Ø 0.235 Mounting hole size: 0.67/0.70mm
0.70mm drill is most commonly used: Drill part no. DAØR. RIT tool part no. TAØ
PRESENCE
SMALL PRESENCE
DETECTOR
DETECTOR MEDIUM
PRESENCE
PRESENCE
DETECTOR
DETECTOR PRESENCE
LARGE PRESENCE
DETECTOR
DETECTOR PRESENCE
LARGE PRESENCE
DETECTOR
DETECTOR
PS3 Series Specification PS6 Series Specification PS8 Series A large switching PS9 Series A large switching
probe for presence probe with an extra
Test centres 2.54mm Test centres 4.5mm
Full travel (+/- .25mm) 5mm Full travel (+/- .25mm) 5.2mm
detection use. It has a long travel and is long travel for presence detection use; ideal
Recommended travel up to 4mm Recommended travel up to 4.15mm ideal for more robust applications. Can be for more robust applications. Can be used with
Switch point (+/- .30mm) 1.5mm Switch point (+/- .30mm) 1.7mm used with or without its receptacle. or without its receptacle.
Electrical (Non-Inductive, DC) Electrical (Non-Inductive, DC)
Current rating (max) 1 Amp Current rating (max) 5 Amps Specification Specification
Average switch resistance 50mΩ Average switch resistance 50mΩ
Spring force PS3INSS PS3INSX Spring force At switch point 70g Test centres 7.5mm Test centres 10.0mm
At switch point 45g 90g At recommended travel 230g Full travel (+/- .25mm) 14.0mm Full travel (+/- .25mm) 16.0mm
At recommended travel 150g 300g Insulation sleeve Ø 3.0
Recommended travel up to 11.0mm Recommended travel up to 13.0mm
Ø 1.8 3
Ø 1.0 Switch point 2.0mm +/- 0.2 Switch point 2.0mm +/- 0.2
44.6
31.1 3 Electrical (Non-Inductive, DC) Electrical (Non-Inductive, DC)
2 5
6.5 Ø 2.65 Ø Switch current rating (max) 5 Amps Switch current rating (max) 5 Amps
10.2
Ø 0.72 Ø 1.65 Ø 2.0 Ø 1.8
37.0 Spring force At switch point 260g Spring force At switch point 290g
At recommended travel 520g At recommended travel 640g
Tip styles Tip styles 3mm Ø INSULATED CAP 5mm Ø INSULATED CAP
Delrin
INSULATED CAP - 1.8mm INSULATED CAP - 3.0 Delrin Ø 7.0 Ø 8.0
1.8 Ø 5.0 Ø 5.5 Ø 3.0 Ø 2.0 Ø 3.0
Ø 2.0
3.0mm
1.8
PS6INS Tail Terminal 8.0 19.0 Tail Terminal 8.0 19.1
74.0 81.0
5.0
INSULATED CAP -
5.0mm
1.8 PS8INS PS9INS
L. SPRING PS3INSS
SOLDER WIRE TO TAIL TERMINAL SOLDER WIRE TO TAIL TERMINAL
H. SPRING PS3INSX PS6INS-5.0
Receptacle Receptacle
Receptacle Receptacle
Solder type press fit Solder type press fit
Solder type, Press fit Solder type, Press fit Drill hole size 5.49mm; without receptacle 5.00mm Drill hole size 7.99mm; without receptacle 7.0mm
2.0mm drill is most commonly used. 3.0mm drill is most commonly used.
Drill Part No: DS3 Drill Part No: DS6 SOLDER SOLDER
Ø 5.48 Ø 5.5 Ø 6.0 Ø 7.9 Ø 8.0 Ø 8.5
Ø 2.0 Ø 2.2 Ø 3.0 Ø 3.2
RS3S Push-on connector for probes tail CS-3 RS6S We suggest use of 1mm Ø connectors such as RJ1-C (unwired plug). RS8S RS9S
SOLDER OTHER WIRE TO RECEPTACLE SIDE SOLDER OTHER WIRE TO RECEPTACLE SIDE SOLDER OTHER WIRE TO RECEPTACLE SIDE SOLDER OTHER WIRE TO RECEPTACLE SIDE
PI Series Insulated head probes are used for circuit board component lead detection and
testing. The insulating shroud is raised slightly higher than the metal serrated
PSNO5 Series Specification PSNO7 Series Specification
tip. During test, if the component lead or Option for normally open (push-to-make)
connector pin is set correctly, the electrical contact How to use insulated head probes Push-to-make switch
or normally closed (push-to-break)
will be made. Pins absent or misaligned will It is often a requirement to provide a multi-purpose test Test centres 3mm
Test centres 5mm
cause the shroud to make contact first and fail onto a single component or connector lead. The probes Full travel (+/- .25mm) 4mm
the test. will fit into standard ATE receptacles and require just one Full travel (+/- .25mm) 4mm
Recommended travel up to 2mm Recommended travel up to 1.5mm
wire connection. The insulated head probe will:
SERRATED HEAD 1.50 Shroud
• Presence test the pin to check that it is set to the Switch point (+/- .20mm) 0.7mm Switch point (+/- .20mm) 0.7mm
LPI2HS 0.92 correct height Electrical (Non-Inductive, DC) Electrical (Non-Inductive, DC)
TYP
Spring force: 113g • Check whether the pin has passed through the hole Current rating (max) 3 Amps
Current rating (max) 3 Amps
LPI2HE 0.4 • Instigate an electrical test to ensure that the pin is
Spring force at switch point 50g Spring force at working travel 50g
Spring force: 220g Centres 1.91mm soldered properly to its pad, in combination with
Receptacle LRA2 series; see page 11 other probes in the test fixture 50.0
13.0
• Fail any leads that have been bent over 43.0
12.0
SMALL 2.03 significantly. 1.47 Ø 2.95 Ø 3.05 Ø 3.40 Ø 2.0
SERRATED HEAD 1.0 Ø 1.95 Ø 2.05 Ø 2.2 Ø 2.0 Terminal A Terminal B
1.5 Component Lead Component Pin
TYP Terminal A Terminal B
PI4HX 180g Detection Detection Hole size: 2.95 - 3.00mm
PI4HE 220g Centres 2.54mm 0.4 Hole size: 1.95 - 2.00mm
PSNO7INS
Receptacle RA4 series; see page 5 PSNO5INS Connectors: Tail: RJ1-C PSNC7INS Connectors: Tail: RJ3-C
Body: CS5B Body: CS7B
3.61
LARGE
SERRATED HEAD
PI4HMS 110g 2.76
PI4HMX 180g
TYP Pass Fail Pass Fail
Centres 4.0mm Reason for failure: Reason for failure: See page 29 for switching test probes
Receptacle RA4 series; see page 5 0.4 Pin set incorrectly Pin missing
15.0 PD1BL-039
PD3HS-6.5
RD1S 7.0 3.0 1.0 RD3S
18.0 PD1BL-020
38.1
7.0 5.0 6.0
Tip styles
PD1BL-020
DOME HEAD - 4mm
BLADED for slotted connector applications 4.0
1.65 1.72 2.20 1.30 2.00 1.0
L. SPRING PD3DL-4.0
M. SPRING PD3DS-4.0
7.0 5.0 3.0 4.0
35.1 H. SPRING PD3DX-4.0
PD1BL-039
The BMP-1 test pass marking unit is intended for installation into test fixtures and production equipment. Example installation
Upon receipt of a test pass signal it will rapidly scribe a permanent circular mark onto the unit under test Typically 1.30 1.7 - 2.0
removing the risk of human error. This compact unit requires a footprint of less than 15mm square on the test Warning: Adequate
board. The spring loaded carbide tip is longlasting and its hardness will mark bare fibreglass (FR4), solder Spacer thickness spacers
mask over glass or copper, bare tinned copper, plastics and metal castings. MUST be used to limit
Probe
Plate board travel as shown.
The unit is supplied with a mounting receptacle with knurled fitment, cables and a plug/socket kit allowing Failure to use proper
easy connection to the jig’s internal wiring. The scriber can easily be unscrewed from its receptacle so it can spacers will allow
be transported for use in other positions. Extra receptacles, an insertion tool and tip replacement parts are Minimum scriber to bottom out,
available as spares and these are listed within the specifications.
8mm
thickness
stalling the motor and
permanently
damaging the marker.
Scriber Specification
Mechanical Electrical (Operating Conditions)
Full marker tip travel 1.57mm Current rating (max) 50mA
Recommended working travel 1.27mm Voltage required 12 - 15VDC
Direction of rotation CCW Recommended duty cycle 1 sec. On (min)
Scribed diameter 1.27mm 5 sec. Off
Mounting hole size 11.89/11.91mm
Spares/Accessories Part No.
Materials and Finishes Receptacle insertion tool RIT-BMP
Plunger tip Carbide steel Receptacle extraction tool EXT-BMP
Receptacle Stainless steel Spare receptacle BMR-1
Replacement carbide tip BMT-1
0.64
Black (-)
60°
Red (+)
BMP-1 3.18 BMP-1
Floating pins for keeping the PCB raised away from the test probes until the top Guide plates to GPW1
plate is lowered. Also useful for leveling pressure in unpopulated areas. ensure the alignment of
2.9 3.05 3.3 the PCB and to give 39.0
5.0
some protection to the
Tail ØD
tooling pins and probes.
moves
16.8
18.0
21.0 14.0
6.0
Drill hole size: FP1-35 300gm spring force, tip diameter 3.5mm
GPW1 2-6 x 3.5
2.95 - 3.00mm FP1-60 300gm spring force, tip diameter 6.0mm
12.43
Rigid tooling pins (pegs for locating PCB guide holes) GPW3 GPW3
M4 x 0.7 Ø 6.0 ØD Short taper 12.2 R2.5
7.0 shown 47.9
47.9
11.5 38.0
Long length tooling pins, with an M4 thread, suitable for loaded board testing. GPW2 7.92
M4 nut and washer included. Bullet nose tip. Drill hole size: 3.95 - 4.00mm 10.0 R1.7
20.0 20.0
RLTP2.45 2.45 short taper 3mm
RLTP2.95 2.95 short taper 3mm
RLTP3.15 3.15 short taper 3mm
Plastic PCB latch (optional 3mm riser included)
PCBL3
RLTP3.45 3.45 short taper 3mm 34.0
26.0
RLTP3.75 3.75 short taper 3mm 14.0
Ø 6.0 3.0
RLTP3.85 3.85 short taper 3mm
42.0 3.0
27.0
4.0
RLTP3.95 3.95 short taper 3mm 27.0 22.5
10.0
9.0 3mm riser
RLTP4.45 4.45 long taper 10mm
Ø 3.4 3.0
14.0
Double latches
Guidelines for double latches
2–9x4.5
Top release bar 142.0
132.0
• Adjustable position of both latches
9.0
28.0
122.0
32.0
PCB guide plate (adjustable)
12.0
Nylon latch 20.0 20.0 15.0
PCBDL2 51.0 51.0 23.0
Deeper pans
MF2BOXS 400 x 300 x 65 300 x 170 60 are available Carlson springs allow
(100mm) the probe plate to be
held open (probe
plate thickness -
Suitable accessories: 9.75mm)
• PCB latches (above)
• Guide plates
• Rigid tooling pins
• Floating pins
MF1BOXS
Plunger The spring loaded contact consists of a gold plated tubular metal barrel,
spring and plunger as a one piece assembly. The tip of the spring
loaded plunger will provide a reliable electrical contact to the mating
Crimp surface, whose distance away or position may well be indeterminate.
The tip of the plunger will usually be rounded in shape (radius) which
will prevent damage or significant wear to the contact land.
Spring Several fitment types are available including surface mount and press
fitment. Some series of the press fitment type are available with a
receptacle which allows the spring contact to be replaceable. One of our
Barrel series of surface mount spring contacts can be supplied moulded in an
array of up to 20 spring contacts.
Typically a mating contact land is used as the mating surface. These are
available as press fitment or solder-in.
www.coda-systems.co.uk
Coda Systems Ltd
Oak Road, Little Maplestead, Halstead, Essex, CO9 2RT UK
+44 (0)1787 478678 • Fax: +44 (0)1787 274194
sales@coda-systems.co.uk