Important Notice

The manuals contained in this computer file are reproductions from the "Wisconsin Engine" counter catalog, part number "S236". This manual was last produced in the mid 1980's.

As with any printed data, the information contained in these manuals may not be the most up-to-date available. It is provided as a convenience to our customers and all information should be verified before making repairs to an engine or component.

All service parts are sold through our Distributor Network. Visit our website (www.wisconsinmotors.com) to locate a distributor near you.

~Wisconsin ~ Motors, LLC

Sales Office

2020 Fletcher Creek Drive - Memphis, TN 38133 Phone (90l) 371-0353 ToU Free 800-932-2858 www.wisconsinmotors.com

Introduction

This catalog is designed to identify Wisconsin parts ..

When ordering parts, it is always advisable to list the engine model, specification number and serial number. With this information, we can check your order for any incorrect part numbers. Use your Service Parts List to insure proper part number and nomenclature identification.

WIS-CON TOTAL POWER reserves the right to modify, alter and improve engines and parts. Part numbers and the structure of parts may change from those shown in this catalog.

Table of Contents

Crankcase, Gear Cover, Base and Magneto 2-4

Cylinder Block Assembly ~: 6

Crankshaft, Piston and Connecting Rod ~ 8

Carburetor, Manifold and Air Cleaner 10

Oil Pump Assembly 12

Camshaft and ValveTappet ~ 14

Fuel Pump, Oil Gauge and Oil Spray Nozzle 16

Governor Assembly ;.; .. ~ 18

Air Shrouding and Fuel Tank .' 20

Engine Gasket Set ; 22

\----2

5

41

___ 14
+$
38. "~---15

36 --------16

35

32
31


18
29
-19

28 20 ITEM 1

2

3

4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19

Crankcase, Gear Cover, Base and Magneto

PART NO. XD23 PH14 BDI03GS1

PA291 WE293-1S1 PE3 PH209B PD78 XD14 QD661A XC68

PE49 BG209 PD12

PE6

PC615

QD617 SA52

* BA62

20 QD844
21 QD845
22 PH364
23 BG349-2S2·
24 PE5 Rev 10/90

DESCRIPTION

QTY

Screw, 5/16"-18 thread x 2" long , 1

Plain washer, 5/16" 2

Gear cover assembly (includes item 27;

also includes button, seal, plug, shaft;

replaces BD103BS1) ~ , , 1

Dowel pin - .. ; 2

Gear cover spacer{includes clinch nut) 1

Washer, 1/4" springlock , 2

Plain washer, 5/16" " 1

Nut, 5/16"-18 thread , ; 1

Screw, 5/16"-18 thread x 5/8" long 1

Gasket : 1

Screw, 5/16"-18 thread x 3/4" long .4

Lock washer, 5/16" 4

Bearing retainer plate 1

Nut, 7 /16"-20 thread 6

Washer, 7/16" spring lock (replaces PE63) 6

Stud, 7/16"-14 and 20 thread x 1-11/16" long 6

Gasket : 1

Plug, 1/2" 1

Crankcase assembly (includes item 6,8,30; includes studs, lock washers, plugs, gasket, straight fitting, spray nozzle, header tube,

cover and screws; replaces BA60) 1

Gasket , : 4

Gasket ; 2

Oil seal 1

Main bearing plate assembly (includes bearing plate, seal,

main bearing cup, and cork retainer) 1

Washer~ 3/8" spring lock ~ 16

* BA62 is standard machining number. A dash number is added for any specialmachining (located on marking pad).

continued on page 4

-2-

----~----~----~--------- WISCONSIN MODEL TJD

\----1

-------------------2 _-___,..----3

41

29
18


28
20
21
27

.-22

23 Crankcase, Gear Cover, Base and Magneto (cont.)

ITEM PART NO.
25 XD27A
26 XDl13
27 XK3
28 BB126B
29 QD662B
30 SAI0
31 YL339-22
32 YL339-26
33 XD29B
34 YD20
35 XD33
36 PH22A
37 Y79BSI
38 GD93C3
39 QD616
40 PD79
41 XD4
42 PE4
43 QD660
44 PH299
45 XD19 Rev 11/90

DESCRIPTION

QTY

Screw, 3/8"-16 thread x 1" ~ •................................................... .4

Screw, 3/8" x 2-3/4" ,. 2

Pipe plug, 3/8" , ; 3

Oil pan and engine base (replaces BBI26A) 1

Gasket , 1

Plug, 7 /8" 1

Magneto ignition cable, no. 2 cylinder 1

Magneto ignition cable, no.T cylinder 1

Screw, 3/8"-16 thread x 1-1 /4" long , 8

Rubber nipple , · 2

Screw, 3/8"-16 thread x 2-1/4" long ~ , 2

Plain washer, 3/8" , 1

Magneto ,1

Magneto gear 1

Gasket 1

Nut, 3/8"-16 thread 1

Screw, 1/4"-20 thread x 1/2"long 4

Washer, 5/16" spring lock 15

Gasket 1

Crankshaft oil seal 1

Screw, 5/16"-18 thread x 1-1/4" long 8

·4·

WISCONSIN MODEL T JD

2

'I

~

'10

ITEM . PART NO.

1 YD6

2 ABI00B

3 QD613C

4 AD47

5 AA86AS30

6 reno
7 QD612A
8 SA68
9 TC530S1
10 PH14
11 XD21
12 AF49A
13 AG26
14 AH9
15 AG31
16 AF54
17 HG201
18 HG273D
19 AE75D
20 AE75B
21 PH77A
22 XD19 Rev 10/90

Cylinder Block Assembly

DESCRIPTION

QTY

Spark plug, Champion No. D16J 2

Cylinder head 1

Gasket 1

Valve stem guide (replaces AD41E) .4

Cylinder block assembly (includes items 6, 12 - 20;

includes guides, valves;

replaces AA86AS22 and AA86AS25) .. '" 1

>Stud, 3/8"-16 and 24 thread x 2-1/8" long 2

Casket 2

Cover plate 2

Support pin (replaces TC427B) , e •• 1

Plain washer, 5/16" : 3

Screw, 5/16"-18 thread x 1-1/2" long 3

Valve spring, 2-5/16" free length 2

Seat, valve spring , 2

Lock, valve spring seat ; 8

Valve rotator and spring seat , 2

Valve spring, 1-13/16" free length ; .. 2

Valve seat insert . 2

Valve seat insert 2

Valve exhaust .. , 2

Valve inlet (for inlet and exhaust on TH) 2

Plain washer, 5/16" ., 17

Screw, 5/16"-18 thread x 1-1/4" long ~ 15

-6-

------------------------ WISCONSIN MODEL TJD

---14

-15

___ --5

.. -1J.

16 -----18

26

25

24~

~o ----20

ITEM 1

2

3

4

5

6

7

8 9

10 11 12 13 14 15 16 17 18 19

.20 21 22 23 24

25 26 27 28

Rev 11/90

Crankshaft, Piston and Connecting Rod

PART NO.

DESCRIPTION

QTY

* DR63

Ring set 1

Compression ring , 2

Scraper ring , 2

Oil ring 2

Piston (replaces DB2103; includes pin and retainer) 2

Key, no. 23 Woodruff ; 1

Connecting rod assembly (for TH, THD beginning

with SIN 5472996) ~ ~.;; 2

PL53 Key, no. 8 Woodruff ; ; 1

GA36A Crankshaft gear (for TJD only) 1

GA36Al Crankshaft gear (for TH and THD only) 1

RK170 Oil sling 1

UC75S1 'f'Dl~7 Starting crank nut assembly (includes item 12) ~\.l-r 1

PA333 Pin 1

* DB190B1SP PL83 DA68ASI

U212 PE59 NI02A ME 71 ME69-1 ME71-1

** CA86S1

Starting crank ; 1

Washer, I" Everlock 1

Flywheel ~ 1

Main bearing assembly, flywheel end(includes items 17 & 18) 1

Bearing cup 1

Bearing cone : 1

Crankshaft assembly (includes 16 and 21; includes

crankshaft, gear, key) 1

Lock nut, 5/16"-24 thread 4

Main bearing assembly, take-off end(includes items 22 and 23) 1

Bearing cone 1

. Bearing cup 1

.. Shell bearing (for TJO; for TH and THO models

beginning with SIN 5472996) 2

.001" undersize

.002" undersize

.010" undersize

.020" undersize

Connecting rod bolt assembly (includes item 20; includes bolt) .4

Piston pin bushing 2

Retaining ring 4

Piston pin; also available in .005" & .010" O/S 1

PD246 ME130 'l:iIEnD-l ME130-2 HA134S

HA134S1 HA134S2 HA134S10 HA134S20 PB148S1 HG157A PK52

c-DEg5~~~). :-=:_._.------~,c.

* Also available in .010", .020", & .030" O/S.

** CA86S1 is standard machining number. A dash number is added for any special machining (located on marking pad).

·8·

WISCONSIN MODEL TJD

., ' ....

,

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3 \

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23

Carburetor, Manifold and Air Cleaner

ITEM PART NO.
1 PD147
2 PC447
3 L083BSI
4 81-179B4
5 81-615Al
6 81-176B18
7 QD540
8 WD98S5
9 LJ192
10 LD242
11 QB75
12 PH356
13 PCII0
14 PES
15 PD206
16 LC266A
17 XD17
18 PE4
19 XK1
20 QC71A
21 RM11Z2
22 RF269
23 L63B~SI
L63CSI
24 LKI0
25 LL125
26 LKII
27 QD667
28 L084C
29 QD669
30 XD17B
31 G::~~
32 VE693
_Sr-
LD~i Rev 11/90

DESCRIPTION

QTY

Wing nut, 1/4"-20 thread 1

Stud, 8-3/8" long 1

Oil bath air cleaner (includes items 4 - 7) , 1

Cap and filter unit , 1

Filter gasket , 1

Oil cup assembly , 1

Base gasket , 1

Muffler ; 1

Pipe nipple, 1-1/4" x 4-1 /2" long 1

Exhaust manifold l

Gasket 3

Washer, clamp 2

Stud, 3/8"-16 and 24 thread x 2-1/8"long 2

Washer, 3/8" spring lock 2

Nut, 3/8"-24 thread 2

Inlet manifold 1

ScrewI5/16"-18 thread x 1" long 2

Washer, 5/16" spring lock 2

Pipe plug, 1/8" 1

Gasket 1

Fuel line, 6-1/2" long, pump to carburetor 1

Straight fitting 1

Carburetor (for TJD) 1

Carburetor (for TH and THD) 1

Hose clamp, 2" 1

Hose connection 1

Hose clamp, 1-7/8" 1

Gasket 1

Breather assembly (for TH and THD) 1

Casket , 1

Screw, 5/16"-18 thread x I" long 2

Bracket assembly (includes item 2 and plug) 1

Choke control ::.:-,-.--:-:~ l

~10~

WISCONSiN MODEL TJD

1

4 5

• I ~~~ J

./

/

./

/

./

.>

./'

/

~,~~

ITEM PART NO.
KAA103
1 KF55
2 KF24
3 KF23-1
4 KF28
5 PM165-1
6 ME38A
7 PK50A
8 PM58E
9 QD846
10 KA63DS1 11 12 13

RD107A PE4 X016

Rev 11/90

Oil Pump Assembly

DESCRIPTION

QTY

Oil pump assembly (includes items 1- 16)(for TH and THO

beginning with SIN 5472996) 1

Cap (for TH and THO beginning with SIN 5472996) 1

Oil pump push rod 1

Oil pump plunger 1

Retainer 1

Spring , 1

Check ball, 5/16" diameter · 2

Retainer 1

Spring (replaces PM58) , 1

Gasket ~ 1

Oil pump body assembly (includes items 4 -6,9; includes body and insert)(for TH and THO beginning

with SIN 5472996 , 1

Oil strainer ; 1

Washer, 5/16" spring lock ., ~ 2

Screw, 5/16"~18tbrea:d)( 7/8"long 2

WISCONSIN MODEL TJD

3

I 4

O...L O~~

o~

~6 X7

..... I

~.

ITEM PART NO.
1 F6I
2 PBI69A
3 PE46
4 XDI9
5 PMI08
6 PF101
7 PF52
8 GB45A2
9 EA133B
EA136 Rev 10/90

Camshaft and Valve Tappet

DESCRIPTION

QTY

Valve tappet with lockscrew .4

Valve tappet adjusting screw .4

Lock washer, 5/16" 3

Screw, 5/16"-18 thread x 1-1/4" long 3

Spring 1

Camshaft thrust plunger 1

Button 1

Camshaft gear 1

Camshaft (replaces EA133A) (for TJD only) 1

Camshaft (replaces EA106C) (for TH, THD only) 1

-14-

----------------------- WISCONSIN MODEL TJD

,( .... "

3

2

1

- - '- ..... ~,

........ '

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~ ,

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--_ ............. - __ - /' 1" \

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18

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-,
<; :»
<,
-,
<,
-,
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13

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Fuel Pump, Oil Gauge and Oil Spray Nozzle

ITEM PART NO.
1 RF1196
2 PD78
3 PE46
4 QD670
5 PF131
6 R123
7 LJ310
8 RB86
9 RJ168BSI
10 PF18
11 PE3
12 XB75
13 RF794
14 LP43
15 RF1225
16 LP62ASI
LQ5l
17 RM849
18 RF269 DESCRIPTION

QTY

Oil spray nozzle 1

Nut, 5/16"-18 thread 1

Lock washer, 5/16" ~ 4

Gasket 1

Cup plug 1

Oil filler and gauge assembly (includes items 7 - 9) 1

1/2" pipe nipple, 1-1/2" long 1

. Body .. ~ 1

Gap and gauge assembly 1

Pipe plug, 1/8" 4

Washer, 1/4" spring lock 2

Screw, 1/4"'-20 thread x 3/4" long 2

Pipe nipple, 1/8" x 3/4" long 1

Fuel strainer 1

Elbow 2

Fuel pump (replaces LP42AS1) 1

Repair kit, fuel pump 1

Oil line, 6" long 1

Straight fitting 1

-16-

.., .

20

~

,

<. 1_" '2

'''-._ /23

"-._'~ ----

ITEM PART NO.
T96LS1
1 PD173A·
2 TC530S1
3 PI115K
4 PM75
PM76
5 PK178
6 . VE877S1
7 RF270-4
8 PF18
9 SA52
10 PE3
11 XD11
12 TC391D
13 TC422BSI
14 TC428C
15 JK52
16 XD6
17 QD638A
18 VB166
19 PA367
20 TC405N
21 PA340
22 TC322DS1
23 * ---
24 PH313A·
25 TC388-2
26 TC328D Governor Assembly

DESCRIPTION

QTY

Governor assembly (includes items 1 - 26) 1

Nut 1

Support pin (replaces TC427B) 1

Screw (replaces PI115F1) 1

Spring 1

Spring 1

Clip 1

Governor rod 1

Restricted elbow fitting 1

Pipe plug, 1/8" 1

Plug, 1/2" 1

Washer, 1/4" spring lock 4

Screw, 1/4"-20 threadx2" long 2

Thrust sleeve and bearing 1

. Governor housing assembly (includes items 7-9, 14, 15,

17-19; includes housing) ~ 1

Covemorcross shaft and lever (includes item 15) 1

. O-ring oil.seal , 1

Screw, .1/4" .. 20 x 3/4"10l:1g : 2

Gasket : ,.~ 1

Governor yoke ; 1

Roll pin, 1/8" x 3/4" long 1

Governor gear - flyweight assembly (includes items

21-24, 26; includes gear and flyweights) (Replaces TC405K) 1

Rollpilt 2

Governor flyweight 2

.. ·Gove:rnor gear 1

Shim : ~ 1

Governor shaft 1

Governor flyweight thrust pin 2

* Not serviced separately.

Rev 10/90

·18·

----------~------------- WISCONSIN MODEL TJD

5

23- _

22

3 2~

3.

19

ITEM 1

2

3

4

5

6

7

8

9

10 11 12

13 14 15 16

17 18 19

··20

21 22 23

PART NO. SD314 XA33

PE3

XA38 XA67 XD13A PE4

SE3

5E135 SE135AT SE135J SD312A RC112 WE412S1

BK79A RM1206 SE136D XD13 PG488 PD77 XA52 PG314 SE138D RM477 SEI37D BK80 WE412S2

Air Shrouding and Fuel Tank

DESCRIPTION

QTY

Warning decal 1

Screw, 1/4"-20 thread x 3/8" long 13

Washer,l/4" spring lock 20

Screw, 1/4"-20 thread x I" long 1

Screw, no. 4 x 1/4" long (for name plate) .4

Screw, 5/16"-18 thread x 1/2" long 3

Washer, 5/16" spring lock ~ 7

Flywheel screen 1

Flywheel air shroud, std 1

Shroud, starter ; 1

Shroud, starter, with pad 1

Engine name plate 1

Cap 1

Fuel tank assembly (includes item 14; includes

fuel tank with cap; replaces WE302Sl) 1

Bracket, std , 1

Suction tube and elbow 1

Cylinder shroud 1

Screw, 5/16"-18 thread x 1/2" long " .4

Fuel tank strap 2

Nut, 1/4"-20 thread 2

Screw, 1/4"-20 thread x 1-1/2" long 2

Clip 1

Heat deflector 1

Fuel line, 18" long, to side mount tank 1

Air shroud cover (replaces SE137B) 1

Bracket, for electric start 1

Fuel tank, for electric start 1

-20-

Rev 10/90

-----------'--------------- WISCONSIN MODEL TJD

2 3 4
U

• •
o. \


6 7
5 8

12

•

9

10

11

13

15

14

ITEM

1 2 3 4

5 6 7

8 9 10 11 12 13 14 15

Rev. 10/90

PART NO. Q41

Q30

QB75 QD667 QD670 QD846 QD663A QC71A QD617 QD844 QD845

QD638A QD612A QD616 QD613C QD662B QD661A QD660 QD669

Engine Gasket Set

DESCRIPTION

QTY

Overhaul gasket set (for TH,THD beginning with SIN 5472996) 1

Valve grinding gasket set 1

Gasket, manifold mounting 3

Gasket, air cleaner bracket 1

Gasket, fuel pump 1

Gasket, oil pump (for TH,THD beginning with SIN 5472996) 1

Gasket, three hole mounting

Gasket, carburetor mounting 1

Gasket, cylinder block to crankcase 1

Gasket, main bearing plate, .006" thick .4

Gasket, main bearing plate, .007" thick (for TH,THD beginning with.

SIN 5472996) 2

Gasket, governor housing 1

Gasket, valve inspection cover 2

Gasket, magneto mounting 1

Gasket, cylinder head 1

Gasket, engine base 1

Gasket, gear cover spacer 1

Gasket, gear cover 1

Gasket, breather 1

-22-

----------------~-------- WISCONSIN MODEL TJD