Technical Service Manual

TECHNICAL SERVICE MANUAL

Model: PD42V76EM

Version: 1.1
Jun, 28, 2006

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RIVISION HISTORY

Rev Date Description Page No

1.0 Jun,05,’06 Newly established 1~75

1.1 Jun,28,’06 Added Component description 70~79

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1. Caution

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2. Important Safety Instructions

Always be careful when using your PDP TV. To reduce the risk of fire, electrical shock, and other injuries,
keep these safety precautions in mind when installing, using, and maintaining your machine.

1) Read these instructions.

2) Keep these instructions.

3) Heed all warnings.

4) Follow all instructions.

5) Do not use this apparatus near water.

6) Clean only with a dry cloth.

7) Do not block any of the ventilation openings. Install in accordance with the manufacturer's instructions.

8) Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus
(including amplifiers) that produce heat.

9) Do not defeat the safety purpose of the polarized or grounding type plug. A polarized plug has two
blades with one wider than the other , grounding type plug has two blades or a third grounding prong is
required. The wide blade or the third prong is provided for your safety. When the provided plug does
not fit into your outlet, consult an electrician for replacement of the obsolete outlet.

10) Protect the power cord from being walked on or pinched particularly at plugs, convenience receptacles,
and the point where they exit from the apparatus.

11) Only use the attachments/accessories specified by the manufacturer.

12) Use only with a cart, stand, tripod, bracket, or table specified by the manufacturer, or sold with the
apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid
injury from tip-over.

13) Unplug this apparatus during lightning storms or when unused for long periods of time.

14) Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been
damaged in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have
fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or
has been dropped.
15) When Installing the PDP TV, do not block the appliance coupler with any structure.
User can easily have access to the coupler to disconnect it from AC main power

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3. Precaution
In case of the following cases, unplug the unit from the wall outlet and contact qualified service center.

* When power supply code or plug is damaged

* If liquid has been spilled on the unit or if alien objects have fallen into the unit.
* If the TV has been exposed to rain or water.
* If the TV does not operate normally by following the operating instructions.
* If the TV dropped or the cabinet has been damaged
* When the TV exhibits a distinct change in performance.

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Contents
1. Introduction --------------------------------------------------------------------------------------------------------------------------- 12
1.1 Model Name
1.2 Warranty

2. Specification ------------------------------------------------------------------------------------------------------------------------- 12
2.1 Function and Display Specification
2.2 Miscellaneous
2.3 Connectivity
2.4 Accessory
2.5 Dimension / Weight

3. Electrical Specification ----------------------------------------------------------------------------------------------------------- 14

3.1 I/O Signal
3.1.1 Signal Type
3.1.2 Signal Rating
3.2 Power
3.3 Supported Timings
3.3.1 Analog R, G, B Timing (DVI, HDMI, PC-RGB)
3.3.2 DTV Timing (DVI, HDMI, PC-RGB, Component_YPbPr )
3.3.3 SDTV Timing
3.4 Sound Pressure Level Specification

4. Display Characteristics ------------------------------------------------------------------------------------------------------------17

4.1 PDP Panel
4.1.1 Display Performance
4.1.2 Display Cell Arrangement
4.2 Glass Filter
4.2.1 Specification
4.2.2 Structure of Product

5. Function ------------------------------------------------------------------------------------------------------------------------------- 20
5.1 External Control
5.1.1 Front key(OSD) Control
5.1.2 Remote controller and key function
5.1.3 RS232C control
5.2 OSD MENU Adjustment Item
5.2.1 Video/ DTV, HDMI Mode
5.2.2 RGB Mode
5.3 INPUT / OUTPUT Connector
5.3.1 Main Board
5.3.2 Sub Board

6. BLOCK DIAGRAM ------------------------------------------------------------------------------------------------------------------ 41

6.1 PDP Panel Block Diagram
6.2 Image Board Block Diagram

7. CIRCUIT DIAGRAM------------------------------------------------------------------------------------------------------------------43
7.1 Image Board Circuit Diagram (Optional)
7.2 OSD KEY PAD Board Circuit Diagram

8. Trouble Shooting -------------------------------------------------------------------------------------------------------------------44

8.1 PDP Panel Trouble Shooting
8.1.1 Trouble Shooting Summary
8.1.2 Trouble Shooting Procedure in Abnormal Condition
8.1.3 Defects Symptoms and Defective Parts

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8.2. IMAGE BOARD TROUBLE SHOOTING

8.2.1 The LED Lighting Status of Operation
8.2.2 Key Pad or Remote Problems
8.2.3 Image Quality Problem
8.2.4 Audio Problem
9. Part List -------------------------------------------------------------------------------------------------------------------------------67
9.1 Parts List
9.2 Description of main component
10. Firmware Upgrade ---------------------------------------------------------------------------------------------------------------79
10.1 Firmware Upgrade Instruction Guide
10.1.1 Operating Firmware Download Program
10.1.2 New Firmware File Open
10.1.3 COM Port Selection
10.1.4 Firmware Up-grad Mode Connection
10.1.5 Click “Connect” to connect with "Firmware Up-grade Mode"
10.1.6 IAP Up-grade Mode Connection
10.2 Firmware Write Mode
10.3 Caution for Firmware Up-grade

1. Introduction
This is 42” PDP TV is designed by Harsper. This monitor shall be used for TV.

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This monitor has many kinds of I/O ports. It is PC, DVI, HDMI, AV1, AV2, S-Video/AV3,Component1
and Component2 Port.

This monitor displays 42inch 16:9 screen (16:9) image and with built in audio amplifier.

1.1 Model Name: PD42V76EM

1.2. Warranty
Harsper Warrants the products against in materials or workmanship under normal usage conditions
For one calendar year from the shipping date.

2. Specification
2.1 Function and Display Specification
PDP panel
Type no. PDP 42” SD
Interface LVDS (single pixel)
Pixel resolution 852(H) x 480(V)
Max. Color 256 Step for PC RGB (16.7 million Color)
Contrast Ratio 5000:1 (Typical)
Brightness 1100 cd/㎡ (Typical)
Picture
Picture control Brightness / Contrast / Color / Tint / Sharpness
Noise Reduction Yes (User Can Select ON/OFF)
Color Enhancer Yes (Horizontal, Vertical, and Green, Blue, Skin Color)
Black Enhancer Yes
Still Yes
Aspect ratio 16:9, Panorama, Zoom1, Zoom2, 4:3
Color temperature Selectable 5 Mode (Cool 1&2, Normal, Warm1&2)
Sound
Sound system A2,FM and BTSC Stereo
AVC
Yes
(Auto Volume Control)
Sound control News/ Standard / Music/ Movie/ User (Equalizer)
Lip-Sink Delay Yes
Sound Output 7Wrms Stereo
Spatial Effect Yes ( 3D surround effect)
Advanced motion digital / Motion-Adaptive De-interlace process,
Video
Digital progressive line scaling

Input compatible Multiple input compatible (NTSC or PAL /SECAM)

HDTV Input 480i/P(60Hz), 576i/P (50Hz), 720P(50,60Hz), 1080i (50,60Hz)
HDMI Input Yes(HDMI 1.0, Stereo L/R)

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Other Features

Advanced multi-windows viewing PIP / POP with four selectable

PIP/POP
window positions on Video mode

OSD language English, French, Spanish

Closed Caption Yes [CC1, CC2, Text1, Text2]
V-Chip Yes
Sleep Timer Yes (OFF, 10, 20, 30, 60, 90, 120, 150, 180 min)
Yes, (Select On/OFF Time, On CH, On Volume)
Clock
RTC with Battery (Optional)
Set ID 0 ~ 99
Child Lock Yes (Front Key Lock)
Side Input Yes(S-video / AV : Optional)
2.2 Miscellaneous
Item Specification
Audio Built-in amplifier and Stereo (7Wrms x 2@12V) Systems.
External Control Front OSD Key Control, Remote control, RS232C Control
2.3 Connectivity
Item Specification
Composite Input(AV1) RCA X 1Port (AV1 input)
Audio Input(AV1) RCA X 1Port(Audio Input of AV1)
Composite Input(AV2) RCA X 1Port (AV2 input)
Audio Input(AV2) RCA X 1Port(Audio Input of AV2)
S-Video Input Mini Din 4Pin X 1Port
Composite Input (AV3) RCA X 1Port (AV3 Input)
Audio Input (S-video/AV3) RCA X 1Port Stereo R/L (Audio Input of S-video /AV3)
Component1 Input RCA X 1Port (Y, Pb/Cb, Pr/Cr : 480i/P, 576i/P 720P, 1080i)
Audio Input RCA X 1Port Stereo R/L ( Audio Input of Component 1)
Component2 Input RCA X 1Port (Y, Pb/Cb, Pr/Cr : 480i/P, 576i/P 720P, 1080i)
Audio Input RCA X 1Port Stereo R/L ( Audio Input of Component 2)
PC Input Mini D-Sub 15Pin X 1Port / HDTV Input(480P, 576P 720P, 1080i)
DVI (DVI-D)Input Mini D-Sub 29Pin X 1Port / HDTV Input(480P, 576P 720P, 1080i)
Audio Input RCA X 1Port Stereo R/L ( Audio Input of PC, DVI)
HDMI Input HDMI 19pin x 1Port HDTV Input and Stereo L/R
Speaker Output Cinch Type X 4Port(Stereo L/R)
External Control Port Mini D-Sub 9Pin X 1Port (Serial Control)
Line Output Phone jack x 1Port(Stereo L/R)

2.4 Accessory

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Item Specification
Standard Power Code, Remote Controller, Battery, Owners manual

Option Speaker System, Table Stand, Wall Mount, Ceiling Mount

2.5 Dimension / Weight

Item Dimension (Unit : mm) Weight (Unit : Kg)
Main Only 1220(W) X 645(H) X 87(D) 30
With Stand 1220(W) X 708.4(H) X 305(D) 37
With Wall Bracket 1220(W) X 645(H) X 122(D) 33.8

3. Electrical Specification
3.1. I/O Signal
3.1.1. Signal Type
Item Type Remark
AV1 RCA X 1Port CVBS Input
Audio Input RCA X 1Port Stereo R/L(Audio Input)
AV2 RCA X 1Port CVBS Input
Audio Input RCA X 1Port Stereo R/L(Audio Input)
S-Video Mini-Din 4Pin S-Video Input
Composite AV3 Input RCA X 1Port CVBS Input
Audio Input Stereo R/L (Auto Detect Audio Input of
RCA X 1Port
(S-video/AV3) S-video/AV3)
Component1 RCA X 1Port Y, Pb/Cb, Pr/Cr(480i/P, 576i/P, 720P, 1080i)
Audio Input RCA X 1Port Stereo R/L ( Audio Input of Component1)
Component2 RCA X 1Port Y, Pb/Cb, Pr/Cr(480i/P, 576i/P, 720P, 1080i)
Audio Input RCA X 1Port Stereo R/L ( Audio Input of Component2)
PC / DTV Mini D-Sub 15Pin Female Analog RGB /DTV(480P, 576P, 720P, 1080i)
Digital RGB /DTV (480P, 576P, 720P, 1080i),
DVI (DVI-D) Mini D-Sub 29Pin Female
HDCP
Audio Input (PC, DVI) RCA X 1Port Stereo R/L ( Audio Input of PC, DVI)
HDMI HDMI X 1Port DTV and Stereo L/R

3.1.2. Signal Rating

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Specification
Item Unit Remark
Min. Typ. Max.
V-Frequency Range 56.25 - 110.0 Hz
H-Frequency Range 31.468 - 64.06 KHz
VGA/DVI Pixel Clock - - 108.0 MHz VESA Standard
H/V Sync Level 3.3 5.0 5.25 Vp-p TTL or CMOS Level
RGB Input Level 0.6 0.7 0.8 Vp-p Input Impedance 75Ω
Video Input Level 0.85 1.00 1.15 Vp-p
CVBS Sync In Level 0.24 0.29 0.32 Vp-p
Burst In Level 0.14 0.28 0.35 Vp-p
Component(Y, Pb/Cb, Pr/Cr)
0.6 0.7 0.8 Vp-p Input Impedance 75Ω
(480i/P, 576i/P 720P, 1080i)
Audio Input Level (R/L) 0.85 1.00 1.15 Vp-p
Speaker Impedance 8Ω
Speaker Output 6 7 10 W
12V Input
Hum(Remaining) - - 10 mV
Audio Frequency Response TBD - TBD KHz
Output Mute Remain Level - - 10 mV
Initial Level 20 - 60 mW
Tone Control -3 - 3 dB
Balance Variation - - 50 mVrms

3.2 Power
Power Voltage 100 ~ 240VAC±10%
Power Frequency 50 ~ 60 Hz ±3Hz
Power Consumption Typical: 350W
Leakage Current Less than 0.5m Arms(Class II)

3.3 Supported Timings

3.3.1 Analog R, G, B Timing (DVI, HDMI, PC-RGB)

NO Proposed Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz)

1 DOS 720*400 31.469 70.08 28.32
2 DOS 720*400 37.927 85.03 35.50
3 VESA(VGA) 640*480 31.469 59.94 25.17
4 Macintosh 640*480 35.000 66.66 30.24
5 VESA(VGA) 640*480 37.861 72.80 31.50
6 VESA(VGA) 640*480 37.500 75.00 31.50
7 VESA(VGA) 640*480 43.269 85.00 36.00
8 VESA(VGA) 640*480 45.913 90.03 38.20
9 VESA(VGA) 640*480 53.011 100.04 45.80

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NO Proposed Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz)

10 VESA(SVGA) 800*600 35.156 56.25 36.00
11 VESA(SVGA) 800*600 37.879 60.31 40.00
12 VESA(SVGA) 800*600 48.077 72.18 50.00
13 VESA(SVGA) 800*600 46.875 75.00 49.50
14 VESA(SVGA) 800*600 53.674 85.06 56.25
15 VESA(SVGA) 800*600 56.000 90.00 57.30
16 VESA(SVGA) 800*600 64.016 100.00 69.65
17 Macintosh 832*624 49.725 74.55 57.28
18 VESA(XGA) 1024*768 48.363 60.00 65.00
19 VESA(XGA) 1024*768 56.476 70.06 75.00
20 VESA(XGA) 1024*768 60.023 75.029 78.75
21 VESA(XGA) 1024*768 68.677 84.997 94.5
22 VESA 1152*864 67.50 75.00 108.00
23 VESA(SXGA) 1280*1024 64.0 60.0 108.00

3.3.2 DTV Timing (DVI, HDMI, PC-RGB, Component _ Y Pb Pr )

NO. Proposed Resolution H-freq(kHz) V-freq.(Hz)

1 SDTV 480P 720*480 31.47 59.94
2 SDTV 576P 720*576 31.25 50.00
3 HDTV 720P 1280*720 37.50 50.00
4 HDTV 720P 1280*720 45.00 60.00
5 HDTV 720P 1280*720 44.96 59.94
6 HDTV 1080I 1920*1080 33.75 60.00
7 HDTV 1080I 1920*540 28.125 50.00
8 HDTV 1080I 1920*1080 33.72 59.94
z #7 : Based on EIA_CEA861B timing
z The Component port also support standard 480i/576i signal.

3.3.3 SDTV Timing

NO. Proposed Resolution H-freq(kHz) V-freq.(Hz)
1 SDTV 480i 720*480 15.734 59.94
2 SDTV 576i 720*576 15.625 50.00

3.4. Sound Pressure Level Specification

1) Measurement Condition
(1) Background Noise Level : Under 30dBA
(2) Measuring Pattern : Dynamic Images (only from Full White to Full Black)
(3) Measuring Distance : 1m from the rear side of PDP Module

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(4) Measuring point

Rear Side

Measuring Point

4. Display Characteristics
4.1 PDP Panel
4.1.1 Display Performance
Item Rating

Horizontal 852 X Vertical 480 Pixel

Display Pixel
(1 Pixel = 1 R,G,B Cells)

Horizontal 2556 X Vertical 480 cells

Display cells
Horizontal 1.095 X Vertical 1.110 mm

R Horizontal 0.365 X Vertical 1.110 mm

Cell Pitch G Horizontal 0.365 X Vertical 1.110 mm
B Horizontal 0.365 X Vertical 1.110 mm

Pixel Type R,G,B Stripe

Horizontal 932.940 mm X Vertical 532.800 mm

Effective Display size
36.73inch (H) X 20.98 inch (V)]

Number of color 1073.74 million color(10Bit), 16.77 million color (8Bit)

Peak BRIGHTNESS*1 Typical 1,500cd/㎡

Contrast Ratio*2 (in dark room) Typical 10,000 Calculated value Refer to note *2

Color Coordinates (Typical value) White : X = 0.285 ±0.03 , Y = 0.290 ±0.03

Viewing Angle*3 Over 160 ˚

(Note)
*1. Brightness and Color Coordinates are the value that measured with 1% load ratio white pattern.
This Signal (LVDS) is supplied from Pattern Generator (VG-828).
The condition for measurement is shown in Figure-3.
*2. Contrast Ratio is calculated from the display brightness and the non-display brightness value,
and display condition is shown in Figure-3.
*3. Viewing angle is the critical angle at which the brightness is reduced to 50% to the brightness
perpendicular to the PDP unit.

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4.1.2 Display Cell Arrangement

1.095 mm (pixel pitch)

1.110 mm(pixel pitch)

0.365 mm 0.365 mm 0.365 mm

4.2 Glass Filter

4.2.1 Specification
Item Rating
External Size 984±1mm X 584±1mm
Visible Light Transmittance 45 ± 5% (JIS R3106-1985)
≤15% at 850nm
Infrared Light Transmittance
≤10% at 950nm
- High Temperature test : 80℃ X 500Hr
Durability - High Humidity Test : 60℃/90%RH X 500Hr
- Heat Cycle Test : -30~60℃ X 10Cycle
Solvent Resistance;
3% NaOH Solution,5% Visible transmittance should be ±5%
Synthetic Detergent (After 30minute fell off the glass filter)
Solution, Ethanol
≥ 4/5 (JIS K5400-1990 8.4.2)
Surface Hardness
(Pencil hardness is H)
* Some specification will be changed without any notice.

4.2.2 Structure of Product

1) Structure

IEF Rear Side

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Mesh Film

Semi-Tempered Glass Black Print

AR Film
Front Side

2) External Size

584±1mm
984±1mm

3) Electrode Printing
532.8±1.0mm

934.9±1.0m

5. Function
5.1 External Control
Item Specification Remark
Power, Source/Select, Menu, OSD Move
Front Key(OSD) 7 Button External Key
Up &/ Down, Volume Up & Down

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Remote Control IR Remote Control

RS-232C Mini D-Sub 9Pin (Male) 1:1 Remote Control and Software Update

5.1.1 Front Key (OSD) Control

1) Key Function

1. Power : Turn on/off the main power(Stand By)

2. IR Remote control sensing lens and power indicator. Normal : Green / Power off :Red

3. Source Select : Selects the input signal source. The sequence is Video1,Video2,
S-Video/AV3, Component1/2, PC, DVI,HDMI

4. Menu : Selects the OSD Menu .

5.6 ◀ ▶ : Move the OSD Menu & Volume control

7. 8 ▼▲ : Move the OSD Menu

5.1.2 Remote controller and key function

When using the remote control, always point it directly the IR sensor of plasma monitor

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. POWER: Turns the main power on and to stand by.

. MUTE : Press to Mute the sound. Press again or press “Vol + / -“ is
get removed.
. A.Pos: Adjust the PC screen in position menu.
. V.Size: Press to cycles through the picture size.
16:9 Æ 4:3Æ Panorama Æ Zoom 1 Æ Zoom 2
. Bright : You can change the contrast, brightness, color and
Sharpness
. PIC: Press to cycles through the picture mode.(Standard, Vivid, Mild)
. Number Buttons : Press 0 ~ 9 numbers button.
. Info : Press to display on screen information. Press it again to turn
the display off
. V-Chip: Get into V-chip menu
. Still: Press to freeze the picture. Press again to restore the picture.
. Exit: Return to the previous OSD menu
. Input : Select the signal source from multiple input source of , Video1,
Video2, S-Video/AV, Component1,2 and PC(DTV YPbPr), DVI, HDMI
. Menu/Set: Press to display the OSD menu.
Activate your Choice In the OSD Menu.
. ∧/∨: Move the OSD menu screen.
. <VOL- / VOL+ >: They are used as< / > buttons in the OSD
menu screen or Control the Volume Level
. SOUND: Choose the best appropriate audio environment.
. CC(Closed Caption): Set the Closed Caption
Off Æ CC1Æ CC2 Æ Text1 Æ Text2
. SLEEP: Set the time of turn off the monitor, push the rolling as
10/20/30/60/90/120/150/180 min.
. Time : Set the time
. PIP On/Off: Press to change the PIP window mode
Off Æ Small Æ Large Æ Twin
. PIP Source: Press to select the signal for Sub window
. PIP SWAP: Press to switches the Main window or Sub window
Picture.
. PIP Move: Press to Change the position of the PIP window

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5.1.3 RS232C control

1) Set the parameters of communication software
Baud rate: 9600

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Data bits: 8 Bit

Stop bits: 1Bit
Parity: None
Device name: Port mane which is connected to PDP
Hex: ASCII

2) RS232C Structure
Command = [CMD][Set ID][Value]
CMD : Command To control PDP set.
Set ID : You can adjust the set ID to choose desired monitor ID number in special menu.
Adjustment range is 1 ~ 99. When selecting Set ID ‘00’, every connected PDP
set is controlled.
Value : To transmit command data.

【 Note 】 Set ID and Value are DEC code. (1~99 )

【 Example 】 You can Set the Set ID is 12, Volume Level is 34.
RS232C Code is“SVO1234”
“SVO” is CMD Code(Volume),
“12” is Set ID (Decimal 12)
“34” is Volume Level (Decimal 34 )

【 How to select setID 】

Press the menu button and then press the CH+ / CH- button to select SETUP/ADVANCED.
Press the menu button and Vol+ / Vol- button to select SET ID.
Press the PG+ / PG- button to select SET ID Value.

3). Communication Table

1). Command structure
C1 C2 C3

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P : Picture
S : Sound
M : Setup(Miscellany)
T : TV

Parameter
Control Item Command Remark
Input Response
TV 00 00
HDTV 01 01
VIDEO1 02 02
VIDEO2 03 03
Source
Component1 p s s 04 04 Direct Input
Select
Component2 05 05
PC 06 06
DVI 07 07
HDMI 08 08
Cool2 00 00
Cool1 01 01
Color
Normal p c t 02 02 Direct Input
Temperature
Warm1 03 03
Warm2 04 04
16:9 00
4:3 01
V.Size Panorama p v z 00 02 Rolling Input
Zoom1 03
Zoom2 04
OFF 00 00
Video NR p n r Direct Input
ON 01 01
00 00 Down Input
Contrast p c r
01 01 Up Input
00 00 Down Input
Brightness p b r
01 01 Up Input
00 00 Down Input
Color p c o
01 01 Up Input
00 00 Down Input
Tint p t i
01 01 Up Input
00 00 Down Input
Sharpness p s h
01 01 Up Input
Recall p r e 00 00
OFF 00 00
Still p s t Direct Input
ON 01 01
OFF 00
Small 01
PIP Size p p z 00 Rolling Input
Large 02
Twin 03
TV 00
HDTV 01
VIDEO1 02
VIDEO2 03
AV 04
PIP Source p p s 00 Rolling Input
Component1 05
Component2 06
PC 07
DVI 08
HDMI 09
PIP Position Right Down 00 00 Rolling Input
p p p

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Right Up 01
Left Up 02
Left Down 03
PIP_Swap(Cross) p p x 00 00
00 00 Down Input
Position_H-Position p g h
01 01 Up Input
00 00 Down Input
Position_V-Position p g v
01 01 Up Input
00 00 Down Input
Position_Phase p g p
01 01 Up input
OFF 00 00
Spatial Effect s s e Direct Input
ON 01 01
OFF 00 00
AVC s a v Direct Input
ON 01 01
OFF 00 00
Mute s m u Direct Input
ON 01 01
Volume s v o 00 00
00 00 Down Input
Balance s b a
01 01 Up Input
OFF 00 00
Power m p o Direct Input
ON 01 01
OFF 00
10 01
20 02
30 03
Sleep Time 60 m s t 00 04 Rolling Input
90 05
120 06
150 07
180 08
OFF 00 00
Burn Protect m b p Direct Input
ON 01 01
OFF 00 00
Blue Back m b b Direct Input
ON 01 01
OFF 00 00
Front Key Lock m f p Direct Input
ON 01 01
English 00 00
Language Francais m l a 01 01 Direct Input
Espanol 02 02
OFF 00
CC1 01
Caption CC2 m c c 00 02 Rolling Input
Text1 03
Text2 04
OFF 00 00
V-Chip Block p v c Direct Input
ON 01 01
CH Up t p u 00 00 Direct Input
Ch Down t p d 00 00 Direct Input
CH Number(0~99) t p n (0~99) (0~99) Direct Input
CH Number(100~127) t p h (0~27) (0~27) Direct Input
Pre. CH t p c 00 00 Direct Input
OFF 00 00
Digest t d i Direct Input
ON 01 01
Auto Scan t a s 00 00 Direct Input

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5.2 OSD Menu Adjustment Item

5.2.1 VIDEO/DTV ,HDMI Mode
(1) Picture Mode

PICTURE

MODE
Contrast
Standard
Brightness
Vivid
Color
Mild
Sharpness
User
Tint (Only For NTSC)

Recall

Temperature Cool2, Cool1, Normal, Warm1, Warm2

Color Enhancer Color Enhancer On / Off

Video NR Video NR On / Off

Screen Form 16:9, 4:3, Panorama, Zoom1, Zoom2

Black Enhancer Black Enhancer On / Off

(2) SOUND

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SOUND

Balance

Sound Standard EQUALIZER (PRESS

Movie

Music 100Hz, 500Hz, 1.5KHz, 5KHz,

10KHz
News

User

Spatial Effect Spatial Effect On/Off

AVC AVC

(3) SETUP

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SET UP

TRANSLUCEN Size Off, Small, Large, Twin

PIP Source

Picture

Position Right Down, Right Up

Left Up, Left Down
CAPTION CC1,CC2,Text1, Text2

V-CHIP TV Block

Movie Block

Change Password
On/Off
V-chip Blocking
ADVANCED

Set ID 0~99

Blue Back On/Off

Language National Selections

Front Key Front Key Lock On/Off

Burn Protect On/Off

Burn Clear On/Off

(4) TIME

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TIME
Time Set

On Time On Time On/Off

On Channel Selection Of TV Program

On Volume 1~10

Off Time Off Time On/Off

Sleep Time Off, 10, 20, 30, 60, 90, 120, 150, 180

5.2.2 RGB Mode

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(1) PICTURE

PICTURE

MODE
Contrast
Standard
Brightness
Vivid
Color
Mild
Sharpness
User
Tint (Only For NTSC)

Recall

Temperature Cool2, Cool1, Normal, Warm1, Warm2

Geometry H Position

V Position

Divide

Phase

Auto Adjust

Screen Form 16:9, 4:3,

(2) SOUND

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SOUND

Balance

Sound Standard EQUALIZER (PRESS

Movie

Music 100Hz, 500Hz, 1.5KHz, 5KHz,

10KHz
News

User

Spatial Effect Spatial Effect On/Off

AVC AVC

(3) SETUP

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SET UP

TRANSLUCEN Size Off, Small, Large, Twin

PIP Source

Picture

Position Right Down, Right Up

Left Up, Left Down
CAPTION CC1,CC2,Text1, Text2

V-CHIP TV Block

Movie Block

Change Password
On/Off
V-chip Blocking
ADVANCED

Set ID 0~99

Blue Back On/Off

Language National Selections

Front Key Front Key Lock On/Off

Burn Protect On/Off

Burn Clear On/Off

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(4) TIME

TIME
Time Set

On Time On Time On/Off

On Channel Selection Of TV Program

On Volume 1~10

Off Time Off Time On/Off

Sleep Time Off, 10, 20, 30, 60, 90, 120, 150, 180

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5.3 INPUT/OUTPUT CONNECTOR

5.3.1 Main Board
1.1 J1 DEBUG IN (YEONHO SMW200-3P)
Pin No. Function Pin No. Function Pin No. Function
1 GND 2 SD1 3 SD1
1.2 J2 DTV SPLITTER CONTROL IN (YEONHO SMW200-3P)
Pin No. Function Pin No. Function Pin No. Function
1 VCC_9V 2 DTV_Control 3 GND
1.3 J4 FAN CONTROL INTERFACE IN (YEONHO SMW250-4P)
Pin No. Function Pin No. Function
1 VCC12 3 FAN_SENCD
2 GND 4 FAN_CTL
1.4 J11 VIDEO DATA INTERFACE (YEONHO 10022HS-30)
Pin No. Function Pin No. Function Pin No. Function
1 GND 11 GND 21 GND
2 GND 12 SYIN 22 SCART_FB1
3 GND 13 GND 23 GND
4 MCVBSIN 14 SCIN 24 SCART_B2
5 GND 15 GND 25 GND
6 MYIN 16 SCART_B1 26 SCART_G2
7 GND 17 GND 27 GND
8 MCIN 18 SCART_G1 28 SCART_R2
9 GND 19 GND 29 GND
10 SCVBSIN 20 SCART_R1 30 SCART_FB2
1.5 J13 AUDIO DATA INTERFACE (YEONHO 10022HS-30)
Pin No. Function Pin No. Function Pin No. Function
1 SD1 11 AMP_MUTE 21 CHK AV3
2 SCART_ID1 12 AUSWS 22 COMP 2R
3 SC1 13 CHK SCART1 23 GND
4 SCART_ID2 14 SPDIF_1 24 PC1L
5 RST_L 15 GND 25 CHK AV4
6 TP29 16 COMP 1L 26 PC 1R
7 SCARTSEL 17 CHK SCART2 27 GND
8 AUSDA 18 COMP 1R 28 DTVL
9 POWER 19 GND 29 CHK VIDEO4
10 AUSCL 20 COMP 2L 30 DTVR

1.6 J12 LVDS OUT(YEONHO 12507WR-30P)

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Pin No. Function Pin No. Function Pin No. Function

1 GND 12 RX2+ 23 LCD PWR1/2
2 GND 13 GND 24 LCD PWR1/2
PDP_GO/
3 RX0- 14 GND 25
PDP_DISPEN
4 RX0+ 15 RXEC- 26 DIMMING
5 GND 16 RXEC+ 27 SCL
6 GND 17 GND 28 BLT_CTL
7 RX1- 18 GND 29 SDA
PDP_SLE/
8 RX1+ 19 RX3- 30
CPU_GO
9 GND 20 RX3+
10 GND 21 GND
11 RX2- 22 LCD PWR1/2
1.7 J14 LVDS OUT(1554A-3141R)
Pin No. Function Pin No. Function Pin No. Function
1 GND 12 RX2+ 23 LCD PWR1/2
2 GND 13 GND 24 LCD PWR1/2
PDP_GO/
3 RX0- 14 GND 25
PDP_DISPEN
4 RX0+ 15 RXEC- 26 DIMMING
5 GND 16 RXEC+ 27 SCL
6 GND 17 GND 28 BLT_CTL
7 RX1- 18 GND 29 SDA
PDP_SLE/
8 RX1+ 19 RX3- 30
CPU_GO
9 GND 20 RX3+ 31 NC
10 GND 21 GND
11 RX2- 22 LCD PWR1/2
1.8 J15 OSD IN (YEONHO 12505WR-12P)
Pin No. Function Pin No. Function Pin No. Function
1 SELECT 5 LED_G 9 SENSER
2 VOL+ 6 LED_R 10 PR +
3 VOL- 7 S5V 11 PR -
4 POWER 8 GND 12 MENU
1.9 J16 RS-232C CONTROL INTERFACE (YEONHO SMW250-3P)
Pin No. Function Pin No. Function Pin No. Function
1 RX 2 TX 3 GND

1.10 J19 MAIN POWER IN (YEONHO SMW250-11P)

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Pin No. Function Pin No. Function Pin No. Function

1 VCC(6V) 5 GND 9 GND
VCC5S(STD_5V
2 GND 6 GND 10
)
3 3.3V 7 VCC12 11 NC
4 3.3V 8 POWER
1.11 J20 LCD CONTROL (YEONHO SMW250-6P)
Pin No. Function Pin No. Function
1 LCD_CTL 4 GND
2 BLT_CTL 5 GND
3 DIMMING 6 VCC3.3
1.12 P2 PC RGB / DVI AUDIO INPUT TERMINAL (RCA)
Pin No. Signal Note(Female) Design

Signal
Audio Right Red Color
R L
GND Signal

GND
Signal
Audio Left White Color
GND

1.13 P3 PC (RGB) or DTV INPUT TERMINAL (15Pin Mini D-Sub)

Pin No. Signal Note (Female) Design
1 Red Red
2 Green Green
3 Blue Blue
4 N.C N.C
5 GND GND
6 GND(R) GND(R)
7 GND(G) GND(G)
8 GND(B) GND(B)
9 N.C N.C
10 CHKD SUB CHKD SUB
11 N.C N.C
12 SDA(DDC) SDA(DDC)
13 H-Sync H-Sync
14 V-Sync V-Sync
15 SCL(DDC) SCL(DDC)

1.14 P4 DVI(DVI-D) IN (29Pin Mini D-Sub)

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Pin No. Signal Note (Female) Design

1 TX2- TX2-
2 TX2+ TX2+
3 TX2/4 SHIEILD TX2/4 SHIEILD
4 NC NC
5 NC NC
6 DDC CLK DDC CLK
7 DDC DATA DDC DATA
8 NC NC
9 TX1- TX1-
10 TX1+ TX1+
11 TX1/3 SHIEILD TX1/3 SHIEILD
12 NC NC
13 NC NC
14 +5V +5V
15 CHK DVI CHK DVI
16 HP DETECT HP DETECT
17 TX0- TX0-
18 TX0+ TX0+
19 TX0/5 SHIEILD TX0/5 SHIEILD
20 NC NC
21 NC NC
22 TXCLK SHEILID TXCLK SHEILID
23 TXCLK + TXCLK +
24 TXCLK - TXCLK -
1.15 P5 COMPONENT1,2 IN (Y, Pb/Cb, Pr/Cr) INPUT TERMINAL (RCA)
Pin No. Signal Note(Female) Design
Signal
Y Green Color Pb/Cb Pr/Cr
Y
GND
Signal
Pb/Cb Blue Color
GND
Signal GND
Signal
Pr/Cr Red Color
GND

1.16 P6 Component 1, 2 AUDIO IN (RCA)

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Pin No. Signal Note(Female) Design

Signal R L
Audio Right Red Color
GND Signal

Signal GND
Audio Left White Color
GND
1.17 P7 HDMI(DIGITAL) TERMINAL (19Pin Mini D-Sub)
Pin No. HDMI Signal Note (Male) Design
1 TX2+ TX2+
2 D2 SHIEILD D2 SHIEILD
3 TX2- TX2-
4 TX1+ TX1+
5 D1 SHIEILD D1 SHIEILD
6 TX1- TX1-
7 TX0+ TX0+
8 D0 SHIEILD D0 SHIEILD or
9 TX0- TX0-
10 CK+ CK+
11 CK SHIEILD CK SHIEILD
12 RXC- RXC-
13 CE_REMOTE CE_REMOTE
14 NC NC
15 HDMI_CL HDMI_CL
16 HDMI_DA HDMI_DA
17 GND GND
18 +5V +5V
19 HP DETECT HP DETECT
5.3.2 Sub Board
2.1 J3 DATA VIDEO (YEONHO 10022HS-30)
Pin No. Function Pin No. Function Pin No. Function
1 SCART_FB2 11 SCART_R1 21 SCVBSOUT
2 GND 12 GND 22 GND
3 SCART_R2 13 SCART_G1 23 MCOUT
4 GND 14 GND 24 GND
5 SCART_G2 15 SCART_B1 25 MYIN
6 GND 16 GND 26 GND
7 SCART_B2 17 SCOUT 27 MCVBSOUT
8 GND 18 GND 28 GND

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9 SCART_FB1 19 SYOUT 29 GND

10 GND 20 GND 30 GND
2.2 J4 DATA AUDIO (YEONHO 10022HS-30)
Pin No. Function Pin No. Function Pin No. Function
1 DTVR 11 COMP 2L 21 AUSCL
2 CHK VIDEO4 12 GND 22 POWER
3 DTVL 13 COMP 1R 23 AUSDA
4 GND 14 CHK SCART2 24 SCARTSEL
5 PC 1R 15 COMP 1L 25 TP40
6 CHK AV4 16 GND 26 RST_L
7 PC1L 17 TD34 27 SCART_ID2
8 GND 18 CHK SCART1 28 SCA5
9 COMP 2R 19 AUSWS 29 SCART_ID1
10 CHK AV3 20 AMP_MUTE 30 SDA5
2.3 J5 SIDE VIDEO (YEONHO SMW250-12P)
Pin No. Function Pin No. Function
1 CHK VIDEO 7 AV4L
2 VIDEO4 8 AV4R
3 SVIDEOY4 9 GND
4 SVIDEOC4 10 HPOL
5 CHKAV4 11 HPOR
6 GND 12 HPID
2.4 J6 AUDIO OUT (YEONHO SMW250-6P)
Pin No. Function Pin No. Function
1 NC 4 NC
2 AUDIO L_GND 5 AUDIO_GND
3 AUDIO L 6 AUDIO R
2.5 J8 SUB POWER IN (YEONHO SMW250-10P)
Pin No. Function Pin No. Function
1 GND 6 AMP
2 NC 7 GND
3 GND 8 VCC12V
4 GND 9 GND
5 AMP 10 VCC6V

2.6 J11 LINE OUT (PJ-004B-5B00)

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Pin No. Signal Note(Female) Design

1 LINE OUT_R STEREO CABLE

R
2 LINE OUT_L L

3 GND GND

2.7 P1 COMPOSITE/SVIDEO IN (AV 3/SVIDEO)

Pin No. Signal Note(Female) Design

1 Signal
Yellow Color
2 GND
R
Signal Signal
Signal
Audio
White Color GND GND
Left
GND
L
4 3 Signal
Signal
Audio 2 1
Red Color GND
Right
GND
5 GND(Y)
GND
6 GND(C)
7 Y Brightness

8 C Color

2.8 P4_1 (TOP) COMPOSITE INPUT TERMINAL

Pin No. Signal Note(Female) Design

1 Signal
Signal
Yellow Color
GND
2 GND

Pin No. Signal Note(Female) Design

Audio Signal
White Color L R
Left
GND Signal

GND
Audio Signal
Red Color
Right
GND

2.9 P4_1 (BOTTOM) COMPOSITE INPUT TERMINAL

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Pin No. Signal Note(Female) Design

1 Signal
Signal
Yellow Color
2 GND GND

Pin No. Signal Note(Female) Design

Audio Signal
White Color L R
Left
GND Signal

GND
Audio Signal
Red Color
Right
GND

6. BLOCK DIAGRAM
6.1 PDP Panel Block Diagram
LOGIC CONTROL
Display
DRIVER CIRCUIT & PANEL
R-Data Data
DRAM

8,10 or 12Bits
G-Data
Driver
Input Data Processor

Row

8,10 or 12Bits
Data Controller

B-Data 852×480 Pixels

8,10 or 12Bits Driver

Generator
X Pulse
DCLK Timing 852×3×480 Cells
Timing Controller

Generator

V-Sync
Y Pulse
Driver

H-Sync Scan
Enable Timing
Column Driver
LVDS
Interface

3V3 Vcc Va Vs
Vset Vsc Ve

Reference

-3V3 : Voltage for LOGIC Control

-Vcc : Voltage for FET driver
-Va : Voltage for address pulse
-Vs : Voltage for sustain pulse
-Vsc : Voltage for scan pulse
-Ve : Voltage for X ramp pulse
-Vset : Voltage for Y ramp pulse

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6.2 Image Board Block Diagram

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7. CIRCUIT DIAGRAM
7.1 Image Board Circuit Diagram (Optional)
7.2 OSD KEY PAD Board Circuit Diagram

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8. Trouble Shooting
8.1 PDP Panel Trouble Shooting

8.1.1. Troubleshooting Summary

- The purpose of this document is to provide necessary information for service men's operation.
▶ The chart below shows abnormal conditions that happened in 2005.

Condition Name Description Related Board

■ No Voltage Output Operating Voltages don't exist. PSU

Operating Voltages exist, but an Image SMPS, Y-MAIN, X-MAIN,

■ No Display
doesn't exist on screen Logic Main, Cables
Abnormal Image(not open or short) is SMPS, Y-MAIN, X-MAIN,
■ Abnormal Display
on screen. Logic Main
some horizontal lines don't exist on
■ Sustain Open Scan Buffer, FPC of X / Y
screen
some horizontal lines appear to be
■ Sustain Short Scan Buffer, FPC of X / Y
linked on screen
some vertical lines don't exist on Logic Main, Logic Buffer,
■ Address Open
screen FFC, TCP
some vertical lines appear to be linked Logic Main, Logic Buffer,
■ Address Short
on screen FFC, TCP

8.1. 2. Troubleshooting Procedure in Abnormal Conditions

1). No Display (Operating Voltages exist, but an Image doesn't exist on Screen.)
⇒ No Display is related with SMPS, Y-MAIN, X-MAIN, Logic Main and so on.
This page shows you how to check the boards, and the following pages show you how to
Find the defective board.
No Display

[ SMPS] [X-Main] [Y-Main] [ Logic Main]

LED
(LED8001, Check necessary Check necessary LED(LED2011)
LED8002,BD8903) points points blinks

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2). No Display (Operating Voltage exist, but an Image doesn’t exist on Screen)
Detect Error condition LED Signature
VA OVP, UVP 1 time
12V OVP, UVP 2 times
VSCAN OVP, UVP 3 times
[SMPS]
D3V3 OVP, UVP 4 times
Check necessary points
VS OVP, UVP 5 times
VG OVP, UVP 6 times
VSET OVP, UVP 7 times
VE OVP, UVP 8 times
LED8001 Off Over Temperature (<105℃) 9 times
LED8002 LED Replace the board
RD8903 PFC_OK UVP (>330V) 10 times
5V2 OVP or Active DC_PROT 11 times
ON D5VL OVP, UVP 13 times

1. AC-Off
Blinking
2. Remove the cable on Blinking
RD8903 LED X,Y main and Address buffer Replace the board

ON

Check the others Circuit

(X,Y main, Logic main, Address buffer)

3). No Display (Operating Voltage exist, but an Image doesn’t exist on Screen)

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[Y – Main]
Check Several Points

F5004 for VS Fuse OPEN Replace the Board

F5002 for VCC
F5001 for VDD

OK

U5009 (IPM)
Q5005 ~ Q5011 Fuse SHORT Replace the Board
D5012, D5013 /Diode
D5027, D5028

OK

Y-Main
Normal State

4). No Display (Operating Voltage exist, but an Image doesn’t exist on Screen)

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[X – Main]
Check Several Points

F4001 for VS Fuse OPEN Replace the Board

F4002 for VCC
F4003 for VDD

OK

U4001 (IPM)
Q4000 ~ Q4001 Fuse SHORT Replace the Board
D4002, D4003 /Diode
D4009, D4010

OK

X-Main Check Logic Main

Normal State

5). No Display (Operating Voltage exist, but an Image doesn’t exist on Screen)

[Logic– Main]
LED (LED2011) Blinks?
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LED NG Replace Logic Main

Blink?

OK

Change Of NG Replace EEPROM

EEPROM

OK

Logic Main Replace PDP

Normal State

6) Abnormal Display (Abnormal Image is on Screen. (except abnormality in Sustain or Address))

⇒ Abnormal Display is related with Y-MAIN, X-MAIN, Logic Main and so on.
This page shows you how to check the boards, and the following pages show you how to find

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the defective board

Abnormal Display

[ SMPS] [X-Main] [Y-Main] [ Logic Main]

Check necessary points
Check the output Check necessary points Obeservation of
voltage level Abnormal display

7) Abnormal Display (Abnormal Image is on Screen except abnormality in Sustain or Address)

[SMPS]
Check the output voltage level
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Vs
Va Discord
Vset
Vscan Check the voltage Adjustment voltage
Ve compared with Voltage label with variable resistor
D3V3
D5V
12V

OK
Ve
VS

VA
Check the others Circuit
(X,Y main, Logic main, Address buffer)
VScan

VSet
12VL

D5V D3V3

8) Abnormal Display (Abnormal Image is on Screen except abnormality in Sustain or Address)

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[Y-MAIN]
Check the Several Points

Check
① F5001 for VDD Fuse OPEN Replace Y-Board
② F5002 for VCC
③ F5004 for VS

OK

Check FET SHORT Replace Y-Board

U5009 (IPM)
Q5005 ~Q5011

OK

[Y-MAIN]
Normal State Check X-Main

9) Abnormal Display (Abnormal Image is on Screen except abnormality in Sustain or Address)

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[X-MAIN]
Check the Several Points

Check
① F4001 for VDD Fuse OPEN
Replace Y-Board
② F4002 for VCC
③ F4003 for VS

OK

FET SHORT
Check Replace Y-Board
U4001 (IPM)
Q4000 ~Q4001

OK

[X-MAIN]
Normal State Check Logic Board

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10) Abnormal Display (Abnormal Image is on Screen except abnormality in Sustain or Address)

[Logic Main]
LED(LED 2011) Blinks
(Action of Vsync)

Regular NG
Abnormal Logic main
pattern Normal State

OK

OK
Replace
PDP
Replace
Board

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11) Sustain Open (some horizontal lines don’t exist on screen)

[Y-FPC]
Sustain Open

After Changing NG
Buffer, recheck Replace PDP
The status

OK

Done
(Defect is from buffer)

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12) Sustain Short ( some horizontal lines appear to be linked on Video )

[Y-FPC]
Sustain Open

After Changing NG
Buffer, recheck Replace PDP
The status

OK

Done
(Defect is from buffer)

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13) Address Open ( some vertical lines don’t exist on screen )

⇒ Address Open is related with Logic Main, Logic Buffer, FFC, TCP and so on.
This page shows you how to check the boards, and the following pages show you how to find the defective board.

Address Open
⇒ Line Open
⇒ Data Block Open
⇒ TCP Block Open

[ Logic Main/FFC ] [ Logic Buffer ]

Changing some parts Changing necessary
Parts (E/F/G)

What is the status of open?

1 Line NG Done
or
1 Block OK

Half Block/
OK Half of Replace
Screen Logic Main/
Address Buffer
(E/F/G/H/I/J)
Replace PDP

NG

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14) Address Short (some vertical lines appear to be linked on screen)

⇒ Address Short is related with Logic Main, Logic Buffer, FFC, TCP and so on.
This page shows you how to check the boards, and the following pages show you how to find the defective board.

Address Open
⇒ Line Short
⇒ Data Block Short

[ Logic Main/FFC ] [ Logic Buffer ]

Changing some parts Changing necessary
Parts (E/F/G)

What is the status of open?

1 Line Half Block/

or NG Half of
1 Block Screen

OK
OK
Replace PDP OK
NG Replace Done
Logic Main/
Address Buffer
(E/F/G)

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8.1.3 DEFECTS, SYMPTONS AND DETECTIVE PARTS

Condition Name Description Related Board

■ No Voltage Output Operating Voltages don't exist. PSU

Operating Voltages exist, but an Image

■ No Display Y-MAIN, X-MAIN, Logic Main, Cables
doesn't exist on screen

Abnormal Image(not open or short) is

■ Abnormal Display Y-MAIN, X-MAIN, Logic Main
on screen.
some horizontal lines don't exist on
■ Sustain Open Scan Buffer, FPC of X / Y
screen
some horizontal lines appear to be
■ Sustain Short Scan Buffer, FPC of X / Y
linked on screen

■ Address Open some vertical lines don't exist on screen Logic Main, Logic Buffer, FFC,TCP

some vertical lines appear to be linked

■ Address Short Logic Main, Logic Buffer ,FFC,TCP
on screen

◈ Defect: Address(vertical stripe) Open ◈ Defect: Address(vertical stripe) Short

■ Symptom : A line or block does not light up in address ■ Symptom: Another color simultaneously appears
electrode direction.(1 line ,block open) because adjacent data recognizes the single pattern signal

■Cause
■Cause ① manufacturing : Panel electrode short / Foreign
① manufacturing : Panel electrode single line/ material conductive foreign object inside TCP
foreign material./electrostatic/ ② Part : TCP/buffer defect lighting electrode cutting
TCP defect defect
② Parts : TCP, Board connection defect
③ Operation : Assembly error / Film damage

◈ Defect: Address output error ◈ Defect: Sustain(horizontal stripe) Open

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■ Symptom.: A defect other than address open

and short Data printout signal error ■ Symptom : One or more line do not light up in Sustain
occurring at certain Gradation or pattern
direction

■ Cause : ① manufacturing : Panel bus electrode single

line FPC pressure defect
② Parts : FPC/board/connection disconnection
③ operation : assembly error.

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◈ Defect: Dielectric material layer damage

◈ Defect: Sustain(horizontal stripe) Short

■Symptom : Combined or adjacent lines are short in ■ Symptom: Burn caused by the damage of address bus
sustain direction. The line appear brighter dielectric layer appears in the panel discharge/non
than other at Ramp gradation pattern or low Discharge area. sustain also open/short occurs by the
gradation patter Damage of address sustain printout

<Add Block and Line Open>

■Cause <Add and Sustain Open>

■Cause : layer uneven / abnormal voltage / foreign
① manufacturing : Panel electrode short/Foreign
material repair failed
material.
② Parts : Board/ connector/pin error
③ Operation : connector / assembling error

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◈ Defect: F/White low discharge ◈ Defect: Weak discharge

■ Symptom : Low discharge caused by unstable cells ■ Symptom : Normal discharge but cells appear darker
occurring at full white pattern if high due to weak light emission occurring mainly at
(60 degree) or normal temparature. low (5 degree) Full white/Red/Green/Blue
pattern or gradation pattern

■ Cause ■ Cause

① Panel : MgO source / dielectric thickness ① Panel : MgO deposition count and thinckness /

cell pitch/phosphor aging condition

Circuit : drive waveform/ voltage condition ② Circuit : drive waveform/ voltage condition

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◈ Defect : panel damage ◈ Defect: Exhaust pipe damage

■ Symptom. : Crack in break if exhaust pipe an image

■ Symptom : Panel crack or break. No image appears in
is partially lacking or the panel
some cause depending on the damaged
noise occurs depending on the damaged
parts and damage level.
parts and with the passage of time

■ Cause ■ Cause : Careless panel handling

① Manufacturing : Flatness/palette pin interruption

② Operation : overload of panel corner / careless
handling
③ Panel : Flatness / assembly error

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8.2 Image Board Trouble Shooting

8.2.1 The LED Lighting Status of operation

NO LED lighting Status

1 Stand By Mode Lighting RED

2 Normal Operating Lighting Green

3 No Input Blanking Green

4 Remote Control IR Signal Input Blanking Green

5 During RS-232C Control Lighting Green

6 In Firmware Upgrading Blanking Red or Green

7 Sensing Remote-con. input Blink off and green in 0.5sec

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8.2.2 Key Pad or Remote Problems

K e y p a d o r R e m o te P ro b le m s
K e y p a d a n d re m o te
d o e s n o t re s p o n d to k e y
p re s s e s

NO D oes The
R e m o te C o n tro l
w o rk ?
YES
In fra re d re m o te p ro b le m

O s d C a b le o k ?

U s e p ro p e r b a tte rie s
w ith g o o d c o n d itio n in YES
re m o te c o n tro l

C h e c k S ta n d B y
5 V O K ? {Y o u C a n C h e c k NO
D o e s th e S ta n d B y 5 V a t M a in B o a rd C heck SM PS
re m o te w o rk ? C N 8 P in N u m b e r # 1 0
(M a rk e d a s S T B -5 V )}

YES
YES
A im th e re m o te a t e a c h
o f th e IR re c e iv e rs o n
th e T v

C h a n g e O S D B o a rd

NO
O S D c a b le o k ?

YES

C h a n g e O S D B o a rd
C h a n g e th e O S D c a b le

NO D o e s th e
re m o te w o rk ?

END

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8.2.3 Image Quality Problem

Image Quality Problem

The image is not good or have some

problems. The lamp is lit

If the image problem seems to be caused from panel itself

go to panel Performance process to define

Check
connection NO
Change cable
status of cable
on port?

YES

Check Main
Check same with YES and/or sub board
other input ?
including probem port?
NO
NO

Press “still” NO
button ?

YES

Change Main Board

and Is PDP signal NO
cable properly
connected

YES

Go to Panel Performance
END
process

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8.2.4 Audio Problem

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Audio Problem

START

M ake sure that sound output

Audio cable is properly
connected

Check with other Change M ain or

input port Sub board have
connection Problem

Change
NO NO Change
Audible Speaker
Sub Board
Cable
YES
YES YES

Is sound YES Change

broken? Speaker

NO
YES

Change
Is sound
m ain
broken?
Board
YES
YES

Is volum e
adjustable?

No Trouble Found

END

9. Parts List

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9.1 Parts List

No. Parts No. Parts name Specification Usage
1 1PP42SD017A PDP Module 42"(V4) SDI S42SD-V4 1
2MANTPA01C Board V-Main NTSC/PAL
2 Victory Main-1.4,NTSC/PAL,RoHS, Monitor Without 3230 1
-01 (Rev1.4)Monitor
3 2OS90019 Board IR (J- Type) Camphor Plastic Bezel / RoHS 1
4 2OS90020 Board OSD 6KEY (J- Type) Camphor Plastic Bezel to Victory Main / RoHS 1
5 2SUNTS003A Board V-Sub NTSC (Rev .1) ESI Victory Sub-1.1 NTSC Monitor only to ESI 1
6 3CD30006 Cord Power USA,3P-3C Standard 1800mm 1
7 3HN20064 Cable LCD-LVDS(HP-4200VM) GT121-31S-CD to 12507WR-30P(250) / RoHS 1
8 3HN40033 Cable OSD Camphor 12P*6P*8P*900mm*350mm in 42” Camphor Bezel to Victory 1
9 3HN50025-03 Cable RS232C DSH01-09M-PHR to SMH250-03(250) / RoHS 1
10 3HN50030 Cable FFC 1*30*100*C / RoHS 2
11 3HN60031-04 Cable Digital Power (V3) 35155-11P to SMH250-11P(300) / RoHS 1
12 3HN60032-03 Cable Analog Power (V3) 35155-10P to SMH250-10P(300) / RoHS 1
13 3HN70015 Cable Power Inlet Ass’y(4200V) VHR-3N to1D-10BE-S(300) 1
15 3HN80040-02 Cable Speaker single SMH250-6P to 1050mm & 1395mm) / 3700VP(TW-173LH) 1
16 3OT10020 Remote 34Key –Monitor Monitor only to ESI 1
17 3SP20015 Speaker 15W/8 Ohm FB-12602-01, Woofer (Common use 37” VP) 2
18 4B42AN01-01 Box Main Cover PDP 42",Camphor ,ESI OEM Design 1
19 4B42AN02-01 Box Main Bottom PDP 42",Camphor ,ESI OEM Design 1
20 4B42AN03-01 Box Main Top PDP 42",Camphor ,ESI OEM Design 1
21 4C42AN01 Cushion Main Set - Single PDP 42",Camphor 1
22 4G420G07 Glass Filter Mesh 42-V3 0.1Ω, Mesh,984*584*3.3T (SKC) - ESI 1
23 4L000035A-01 Sticker Logo-Aluminum “VIORE” / Dark / RoHS 1
24 4L400V01A Label Back Common use Harsper Standard /Non Logo/WEEE Mark/95*95 1
25 4LPDP001 Label Caution PSU Caution 70*10 1
26 4M42AN01 Cover Back PDP 42" Camphor 1
27 4M42AN02 Bracket EMI –A TOP PDP 42" Camphor 1
28 4M42AN03 Bracket EMI-B Bottom PDP 42" Camphor 1
29 4M42AN04 Bracket EMI-C Side PDP 42" Camphor 2
30 4M42AN08 Bracket Module PDP 42" Camphor 4
31 4M42AN09 Stand Guide PDP 42" Camphor 2
32 4M42AN18-02 Bracket Board –Victory PDP 42" Camphor & Rev.2 Add Hole 1
33 4M42AN23 Bracket Port-Victory PDP 42" Camphor & Removed AV-2 Hole 1
34 4M42AN24 Bracket Board Cover –Victory PDP 42" Camphor & monitor only to ESI (Without AV out Print) 1
Pad EVA Sponge
35 4OT20018C 961*10*5T / Non Sulfur / Rev.1 2
42PDP-Camphor
Pad EVA Sponge
36 4OT20019C 562*10*5T / Non Sulfur / Rev.1 2
42PDP-Camphor
Pad EVA Sponge
37 4OT20060-01 480*20*2t / Non Sulfur / Rev.1 2
42PDP-Camphor
Pad EVA Sponge
38 4OT20061 460*10*2t / Non Sulfur / Rev.1 2
42PDP-Camphor
39 4OT20075 Pad Sponge 12*7*10T / Non Sulfur / Double Stick 1
40 4OT50010 Core EMI-TDK ZCAT1518-0730 / RoHS 2
41 4OT50058 Gasket Tape PDP-4200B 890mm*50mm / Fabric Tape / RoHS 1
42 4OT50101 Gasket EMI HL-4000B 50*20*10 (L*W*H) 8
43 4OT50102 Gasket EMI HL-4000B 50*20*5 (L*W*H), 9
44 4OT50118 Gasket EMI HP-4210B 534*25*5T 2
45 4OT50129 Gasket EMI HP-4200VP 974*7*1T / Camphor 3
46 4OT50130 Gasket EMI HP-4200VP 574*7*1T / Camphor 3
47 4OT50131 Gasket EMI HP-4200VP 542*7*1T / Camphor 1
48 4OT50132 Gasket EMI HP-4200VP 283*7*1T / Camphor 2
49 4OT50133 Gasket EMI HP-4200VP 230*7*1T / Camphor 1
50 4OT50134 Gasket EMI HP-4200VP 100*7*1T / Camphor 1
51 4OT50135 Gasket EMI HP-4200VP 120*7*1T / Camphor 1
52 4OT50136 Gasket EMI HP-4200VP 50*7*1T / Camphor 1
53 4OT50138 Gasket EMI HP-4200VP 70*7*1T / Camphor 2

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54 4P42AN01-MO Frame Bezel – Dark Gray PDP 42" Camphor & Printed to monitor OSD 1
55 4P42AN02 Cover Rear Speaker PDP 42" Camphor Black Color 2
56 4P42AN03 Knob Function PDP 42" Camphor dark Gray 1
57 4P42AN04 Lens LED PDP 42" Camphor 1
58 4P42AN05A Knob Power-Rev.1 PDP 42" Camphor 1
59 4PE20037 Insulator 549*30*0.43t 1
60 4PE40007B-01 Packing Antistatic Bag 50" 1600*750 / Common use PDP / Antistatic / RoHS 1
61 4PE40013 Packing Nitro paper 1600*750*0.5T / Common use PDP / RoHS 1
62 4U420V10 Users Guide –ESI –Non Logo PDP 42" Victory Monitor only to ESI English 1
63 5NUTM30008 STUD,5φ*M3*7L,Stand Off NiSi / RoHS 6
64 5PAPE024 Warranty Card -ESI Warranty Card to ESI 1
65 5PAPE025 Technical Card -ESI Technical Card to ESI 1
66 5SM1B08164 Screw machine BIN,8*16 / Black 4
67 5SM1B08254 Screw machine BIN,8*25 / Black / RoHS 0
68 5SM1E04062 Screw machine SEME,4*6 / NiSi 2
69 5SM1S03081 Screw machine SEMS,3*8 / ZNCO 8
70 5SM1S04121 Screw machine SEMS,4*12, / White / RoHS 8
71 5SM1W03121 Screw machine WAP,3*12 / White / RoHS 4
72 5ST1B03064 Screw TAP TITE Type "C",BIN,3*6 / Black / RoHS 14
73 5ST1B03104 Screw TAP TITE Type "C",BIN,3*10 / Black 4
74 5ST1B03202 Screw TAP TITE Type "C",BIN,3*20 / White / RoHS 4
75 5ST1B04084 Screw TAP TITE Type "C",BIN,4*8 / Black 6
76 5ST1D03084 Screw TAP TITE Type "C",DIS,3*8 / Black / RoHS 2
77 5ST2B03124 Screw TAP TITE Type "B",BIN,3*12 / Black / RoHS 25
78 5ST2B04124 Screw TAP TITE Type "B",BIN,4*12 / Black / RoHS 28
79 5ST2B04204 Screw TAP TITE Type "B",BIN,4*20 / Black / RoHS 28
80 5ST2B05162 Screw TAP TITE Type "B",BIN,5*16 / NiSi 4
81 5VINY007 Zipper Bag Accessory-Antistatic 270*300 1
82 8BATTE002 Battery 1.5V-AAA RoHS 2

9.2 Description of Main Component

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■ Scaler (SVP EX52)

Pin Assign

Functional Block Diagram

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■ Main MCU (M306V2EEFP)

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■ Sub MCU (IC89C52)

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■ Main Amplifier (TAS5112)

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■ Flash Memory (SST39VF080)

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■ ADC (MST3387M-110)

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Pin Diagram

Block Diagram

■ A/V Mux (CXA2069Q)

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Pin Configuration

Block Diagram

■ Sound Process (MSP 46xyK)

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Pin Configuration

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Block Diagram

10. Firmware Upgrade

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10.1 Firmware Upgrade Instruction Guide

10.1.1 Operating Firmware Download Program
1) Preparation
- Window OS: Windows 2000, or XP
- RS-232C Serial Cable (Crocs Cable)

2) Power on LCD, PDP

3) Run “IAP32MAIN2.exe”(Firmware Download Program) with Double Click

10.1.2 New Firmware File Open

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1) Click “Open Moto File” and choose "New Firmware File".

: Choose “*.mot” file after unzip.

10.1.3 COM. Port Selection

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2) Set RS-232C COM Port to for upgrading firmware

Ex) COM1, COM2

10.1.4 Firmware Up-grad Mode Connection

10.1.5 Click “Connect” to connect with "Firmware Up-grade Mode"

“Connected” message would be shown on the lower part of screen if Firmware Up-grade Mode
is connected successfully.

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10.1.6 IAP Up-grade Mode Connection

By pressing IAP button, change its mode to IAP Mode and make it possible to download new
firmware. And you can see “IAP Mode” message. And it displays “IAP MODE…#002” on the
Set Menu.

When IAP Mode is connected, Front LED shows RED and Green Color.

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10.2 Firmware Write Mode

10.2.1 When “QAP” mode is connected, erase Ole Firmware by pressing Erase button.
1) It shows “Erase Success” after erase old firmware.

2) Click “Write” for writing "New Firmware". (it takes about 4 minutes)

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10.2.2 “Write Success” message would be displayed on the lower part of screen when the writing
process is completed.

10.2.3 Tune (Soft) AC Power off and on after writing.

10.3. Caution for Firmware Up-grade

- Heed not to disconnect AC Power supply (Power Code) or RS-232 Serial Cable during the
uploading operation. Otherwise, main board should be changed due to damaged flashy memory
at extreme situation

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